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252100dbqa00044 Exde04 56
252100dbqa00044 Exde04 56
EX-DE 04 25/02/2024 Issued for Approval Ali. Mohammed Ali. Mohammed Ali. Mohammed Haqi Hassan
EX-DE 03 17/02/2024 Issued for Approval Ali. Mohammed Ali. Mohammed Ali. Mohammed Haqi Hassan
EX-DE 02 09/04/2023 Issued for Approval M. Mohanad Talal. Ali Talal. Ali Haqi Hassan
Guidot
ti
EX-DE 01 11/11/2020 Issued for Approval N. Raad Talal. Ali Talal. Ali Haqi Hassan
Vincen
zo
EX-DE 00 20/03/2020 Issued for Approval M. Badeea Talal. Ali Talal. Ali Haqi Hassan
Validity Rev. Compa
Status Number Prepared Checked Approved Contractor ny
Date Description
by by by Approval Approv
Revision index
al
Company logo and business name Project name Company Document ID
Job n.
Contractor logo and business name Contractor Document ID
Order n.
Facility Name Location Scale Sheet of Sheets
ZUBAIR FIELD -MOD WATER INTAKE AND
ONSHORE N.A. 1 of 56
TREATMENT PLANT
Document Title Supersedes N.
Supersedes by N.
MOD Water Treatment Project -INSPECTION & Plant area Plant
TEST PLAN FOR MECHANICAL WORKS 2521 unit
N.A.
REVISION HISTORY
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INDEX
INTRODUCTION ................................................................................................................................................................. 4
DEFINITIONS ...................................................................................................................................................................... 4
PROJECT SPECIFICATION DOCUMENTS AND STANDARDS ................................................................................................ 5
3.1 Hierarchy of Regulations ............................................................................................................................................ 5
3.2 Codes and Standards ................................................................................................................................................. 6
3.3 Contract Documents .................................................................................................................................................. 7
3.4 Quality Requirements ................................................................................................................................................ 7
3.5 Eni Iraq BV Specifications ........................................................................................................................................... 7
RESPONSIBILITIES .............................................................................................................................................................. 7
4.1 Contractor ................................................................................................................................................................. 7
4.2 Subcontractor ............................................................................................................................................................ 8
MEETING ........................................................................................................................................................................... 9
5.1 General Pre‐Inspection Meeting .................................................................................................................................. 9
5.2 Regular Inspection and Test Meeting .......................................................................................................................... 9
5.3 Special Quality Meeting ................................................................................................................................................ 9
INSPECTION / TEST CONTROL ......................................................................................................................................... 10
6.1 Inspection/Test Schedule .......................................................................................................................................... 10
6.2 Performance of the inspections ................................................................................................................................ 10
WITNESS INSPECTION .............................................................................................................................................. 11
WITNESSING GENERAL PRINCIPLES ......................................................................................................................... 12
INSPECTION TEST / REPORT ............................................................................................................................................ 12
9.1 Document review items ............................................................................................................................................. 12
9.2 Inspection Report....................................................................................................................................................... 13
9.3 Field Inspection Records ............................................................................................................................................ 13
APPENDIXES: ........................................................................................................................................................ 14
Appendix 1: Mechanical Works...................................................................................................................................... 17
Appendix 2: Piping Works .............................................................................................................................................. 29
Appendix 3: Pipelines Works.......................................................................................................................................... 38
Appendix 4: Painting Works ........................................................................................................................................... 50
Appendix 5: Inspection and Test Records (ITR) .……………………………………………………………………………………………………….54
INTRODUCTION
This document shall apply to field inspection and test procedure / plan related to Mechanical /Piping
(ITP) for quality control during construction for the EPC Projects.
Contractor already issued QAP. (Ref. 252100DBQA00003) which approved by ENI. and
Considering:
- All applicable discipline ITP’s;
- All applicable inspection and testing procedures;
- Control of Non Conformances;
- Mechanical Completion & punch list management
DEFINITIONS
The Project specification's / International codes and standards will be mentioned clearly in the
specified ITP for each Mechanical activity in accordance with project design documents
include all the working steps with codes and standards. This specified ITP will be submitted to
the Company for approval before commencement of the work.
The specified ITP's are included, but not limited to, the following listed activities:
The codes and standards that are to be applicable to this project are, but not limited to:
All Project activates will be comply with the Contract No. is 4600039760 and its appendixes.
RESPONSIBILITIES
4.1 Contractor
1) Contractor shall perform all required Mechanical and piping activities in contract.
2) Coordination of inspection with Company for control witness inspection, and for
evaluation of its records and results to verify conformance to any specific requirements.
3) Review and approval of the inspection schedule which is prepared and submitted by
Sub‐contractor.
4) Witness the inspection performed by Sub‐contractor at specific points, and for review
of the records and results to verify conformance to the specific requirements.
5) Assur all the inspection procedures will be done related to the Project specifications
and Company standards (and/or) International codes and standards.
6) Submit applicable look ahead plan for ITRs to be implemented prior to proceed with it.
4.2 Subcontractor
MEETING
2) Contractor shall evaluate the inspection results in accordance with acceptance criteria to
verify conformance of an item to the specific requirements and sign and date the records for
an acceptable item.
3) When required, Contractor may check the control sheets to verify that inspections have been
performed sequentially and to ensure that an unacceptable or non‐conforming item is
inadvertently installed, used or preceded to further construction sequence.
WITNESS INSPECTION
1) Contractor may select a witness item depending on a required quality level, past performance
and site condition. For a witness item, Contractor shall inform Subcontractor of the items
according to the approved Inspection & Test Plan
3) Contractor shall submit the inspection application to Company at least one (1) working
day prior to the inspection, and Company shall notify Contractor minimum 12 hours
prior to the inspection whether Company will attend the witness or not.
5) The QC Inspector shall witness the inspection and verification of the following:
• Adequate and calibrated measuring and test equipment are used
• Trained and qualified personnel conduct and perform with qualified equipment according
to the approved and qualified procedures.
• Necessary monitoring is performed
• Suitable environmental conditions are maintained for the duration of the testing
• Required date and result of inspection are correctly documented
• Work done as per approved Drawings.
6) The QC Inspector who witness inspection shall review records and results to verify
conformance of only for acceptable inspection criteria.
7) Contractor shall also have Company signature on the inspection records for Company
witness inspection items.
The following are the most common categories of inspection / test activity. Suggested
abbreviations are included in brackets:
Inspection, examination or test shall be notified by the inspection application in advance and
shall be performed under witness by Contractor and/or Company or his Representative while
the activity is performed. Witnessing and approval of inspection/testing activity performed by
Contractor is mandatory prior to proceed.
2) Witness (W):
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Contractor must notify when inspection/testing activity is performed in due time to allow
Company or his Representative as a witness to the satisfactory completion of the item.
Company or his Representative may decide not to witness the activity allowing Contractor to
proceed.
3) Surveillance (S):
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1) Subcontractor shall submit copies of the inspection records to Contractor within two (2) working
days after inspection.
2) QA/QC Engineer shall evaluate the inspection records and certificated against acceptance
criteria to verify conformance to specified requirements
3) For an unacceptable item, QA/QC Engineer shall immediately notify the reason to the
Subcontractor
4) Contractor shall also have Company review on the inspection records when specified or required.
APPENDIXES:
1. Mechanical Works
2. Piping Works
3. Pipeline Installation
4. Painting Works
5. Inspection and Test Records
6. Control System
Review and approval of applicable drawings Document verification as per Approved Drawing, method statement,
1 and documents. company standards. inspection and test plan W/R R
2 Conformation of Calibration status of Valid Calibration Certificates. W/R R (B) Calibration Certificates.
Calibration Certificates.
measuring test equipment’s. -Calibration test Sticker on measuring test
Equipment’s.
3 Material Inspection Check material supplied is as per Approved MAR and Data Sheet. W/R W/R (A) Material Inspection Report
approved Manufacturer Data Sheet
and as per Drawings.
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one item or group of items. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection
attendees & eventually signed off and dated here below for completion.
Note 3: Project Specifications and/or International Codes as applicable Hierarchy of documents in accordance with project design basis
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review TL- 3rd Party Testing Laboratory
1. Underground Pipe
1.1 Check concrete manhole installation is As per Drawings Survey Report R S (A) Survey Report
complete and conformant
1.2 Check Lines / Levels / Slopes Lines & Levels as per DWGs Manufacturer’s Manual H/R W/R (A) Check-List
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
No. Activity Description Test/Inspection Requirements Inspection and Acceptance ITR - Report or Document:
Reference Document
Responsibility (Note 2) (Note 1)
Contractor Company
1 General Activities
1.1 Check foundations released for equipment Visual / Review of As-Built Survey Report Foundation Drawings As-Built Survey H W A-Installation Check List
erection Report
1.2 Ensure technical passport with equipment Document Review Project Procedure W S A-Installation Check
B-Survey As Built List
report
1.5 (verticality
Foundationand leveling
bolts as per
tight and requirements)
grouting complete Visual Vender drawing & Specification ITP H W B-Survey Report
A-Installation Check List
acceptance.
Contractor Company
2 Specific Components (as applicable)
4 Pre-Commissioning
Pre-Commissioning activities for pressure retaining components are defined in accordance with Project Specific design (piping spec, and fluid
service). Note 3. Here below a selected and not exhaustive listing
4.5 Preservation re-instatement or application Visual Project Procedures, Manufacturer W/R S/R A-Preservation report
procedure
5 Interim Mechanical Completion
5.1 Inspection reports and documentation to be included Documents completeness Project Procedures H H Mechanical Completion Dossier
in the Mechanical Completion package of the
relevant system or sub-system. See Mechanical
Completion Procedure.
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees
& eventually signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
1 Preparation activities
1.1 Check foundations released for equipment Visual / As-Built Survey Report Foundation As-Built Survey Report H/R R A-Installation Check List
erection
1.2 Ensure technical passport with equipment Document Review Equipment Technical Passport W S A-Installation Check List
2 Equipment Installation
2.1 Check base plate leveling and equipment Visual Check / Survey Report Vendor Manual, Project Standards (see Note 3) H W A-Installation Report, A-
H
installed. Check name plate for correctness and Installation Check List
secure Equipment Regulatory Standard
W
2.2 Foundation bolts tight Visual or torqueing dynamometer (as Vendor Manual, Project Standards (see Note 3) H S A-Installation Check List, A-
attached. Equipment Regulatory Standard Torqueing Report (if applicable)
2.3 Preliminary alignment complete and release Visual and dimensional Vendor Manual H S A-Installation Report
for grouting
2.4 Preservation reinstatement or application Visual Document Review Project Standards
Vendor Manual (see Note 3) W S A-Alignment Report
A-Preservation Report
2.5 Grouting completed (remove jack screws after Visual and minimum time elapsed Project Procedure
Preservation Procedure H S A-Installation Check List
grout
2.6 Grounding check Visual or grounding resistivity measure Project Procedure H/R R A-Installation Check List
is cured) (as applicable)
2.7 Auxiliary piping installed correctly. Visual Vendor Manual W W A-Installation Check List
2.8 Verify cleanliness of suction and discharge Visual Vendor Manual H W/R A-Installation Check List
Check
piping base plate drains properly installed Drawings A-Red Line make up
2.9 Lube oil system flushed clean and filled with Visual/Test Vendor Manual, Technical Data Sheet W W/R A-Installation Check List
Suction
correct strainer installed.
2.10 Mechanical seal or packing correctly installed. Visual/Test Vendor Manual W W A-Installation Check List
lubricants
Check sealas
oilspecified.
system Check quality of flushing
2.11 Checking gear box casing cleanliness and filled Visual/Test Project
Vendor Standards
Manual (see Note 3) H/R W A-Installation Check List
medium
with correct lubricants
2.12 Connection of pipe work to equipment nozzles Visual/Test Vendor Manual H S A-Installation Check List
2.13 Machinery piping installation flange alignment Visual/Test Vendor Manual H S A-Dimensional Report
Check flanges faces
2.14 Paint work touch-up/trace heating complete Visual Vendor Manual & Drawings H H A-Installation Check List
3 Pre-commissioning
3.1 Shaft rotates freely and in correct direction Visual/Test H W A- Pre-commissioning Check List
3.2 Check Vibration systems installed and functional Visual/Test Vendor Manual, Data Sheet, Project H W A- Pre-commissioning Check List
Standards (see Note 3)
3.3 Coupling and guards installed Visual/Test Vendor Manual, Project Standards (see A-Pre-Commissioning Report
S S
Note 3)
Check belt tensions and pulley alignment on belt
3.4 Final alignment pipe work loose tight Visual/Test Vendor Manual H W A-Pre-Commissioning Report
driven machines
3.5 Final Visual inspection Visual H H A- Pre-commissioning Check List
3.6 Test Run (no load run), check vibration, temp Visual/Test Procedure H W/R
4.2 Air Compressors Visual and Project Drawings Mechanical Construction Checklist H H A- Mechanical Construction Check List
Project Standards (see Note 3) (Specific for the equipment)
4.3 Centrifugal Compressors Visual and Project Drawings Mechanical Construction
Project Standards Checklist
(see Note 3) H H A- Mechanical
(Specific for theConstruction
equipment) Check List
4.4 Centrifugal Pumps Visual and Project Drawings Mechanical Construction
Project Standards Checklist
(see Note 3) H H A- Mechanical
(Specific for theConstruction
equipment) Check List
4.5 Gear Box Visual and Project Drawings Mechanical Construction
Project Standards Checklist
(see Note 3) H H A- Mechanical
(Specific for theConstruction
equipment) Check List
4.6 Positive Displacement Pump Visual and Project Drawings Mechanical Construction
Project Standards Checklist
(see Note 3) H H A- Mechanical
(Specific for theConstruction
equipment) Check List
4.7 Diesel Engine Visual and Project Drawings Project
Project Standards
Standards (see
(see Note
Note 3)
3) H H A- Mechanical
(Specific for theConstruction
equipment) Check List
4.8 Gas Turbine Visual and Project Drawings Project Standards (see Note 3) H H A- Mechanical
(Specific for theConstruction
equipment) Check List
4.9 Fan and Air Cooler Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check List
(Specific for the equipment)
4.10 Overhead Travelling Crane (Lifting Equipment) Visual and Project Drawings Project Standards (see Note 3) H H A- Mechanical Construction Check List
(Specific for the equipment)
(Specific for the equipment)
Contractor Company
4.11 Steam Turbine Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check
List (Specific for the equipment)
4.12 Belt Conveyor Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check
List (Specific for the equipment)
4.13 Centrifuge Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check
List (Specific for the equipment)
4.14 In-line Strainer/Filter Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check
List (Specific for the equipment)
4.15 Bellows Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check
List (Specific for the equipment)
4.16 Constant Load Pipe Supports Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check
List (Specific for the equipment)
4.17 A C Units Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check
List (Specific for the equipment)
4.18 Reciprocating compressors Visual and Project Drawings Vendor Manuals and Drawings H H A- Mechanical Construction Check
List (Specific for the equipment)
5 Interim Mechanical Completion
Inspection report and documentation to be
5.1 included in the Mechanical Completion Documents completeness Project Procedures H H Mechanical Completion Dossier
package of the relevant piping line or system.
See Mechanical Completion
Note Procedure.
1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP. Documents type (A) and
(B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees
& eventually signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point For Inspection R- Record Revie
1 Documents Review
1.1 Review of Installation Drawings, Vendor's Manual Document Review Drawing & Vendor Manual W S A-Installation report
1.2 & Technicalof
Installation Documents
Equipment Method Statement Visual/Document Review Project Standards (see Note 3) W S A-Installation report
Review & Approval Drawing & Vendor Manual (B) Material Certificate
2 Material Receipt
2.1 Check Equipment Tag Number Identification Visual/Document Review Packing Lists W S A-Installation report
2.2 Check Incoming Material Visual/Specifications Material Test Reports H/R W/R (B) Material Certificate
3 Installation Activities
3.1 Pipe Physical Cleaning:
• Free from dirt and foreign material.
• The pipe end Cap/Seal will not be removed until
the pipe is to be installed. Visual Inspection Project Standards (see Note 3)
• At openings for branches in pipe, all material, Drawing & Vendor Manual
which falls into the pipe, will be removed before Method Statement H W A-Installation report
Grooving/Threading in the branch fittings. Material Test Reports
• Internal and external part of pipe and pipe C-Installation Check List
fittings will be clean and free from oil, rust, scale,
and other material, the ends of all pipes being
installed shall be sealed.
3.2 Installation of Fire Fighting Equipment Visual/ leveling Reports Project Standards (see Note 3) H W A-Installation report
Method Statement & Equipment C-Installation Check List
Drawing
3.3 Piping works: Visual Method Statement & P&ID drawing H W A-Installation report
• Piping network Piping Isometric Drawing C-Installation Check List
• Valves and Instruments Instruments hookup drawings
• Installation Valve Installation Report
• Pipe Support Pipe Support Report
• painting
3.4 Identification and Labeling Pipe and fittings, valve Visual Project documents W/R S A-Installation report
etc. by tagged or label.
4 Pressure Test test procedure Method Statement & Pressure Test H/R W/R A-Pressure Test Report
Report , Test pack review
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees &
eventually signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
4.3 Ensure all Mechanical Completion Check List Documents completeness As Per the Mechanical Completion Checklist H W Mechanical Completion Dossier
is Completed Check List
5 Punch List Clearance Documents completeness AS Per Punch List A-Punch List
Punch List
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
1.2 Installation of Equipment Method Visual/Document Review Drawing & Technical Datasheet W S A-Installation report
Statement Review & Approval
2 Material Receipt
2.1 Check Equipment Tag Number Visual/Document Review Packing Lists W S A-Installation report
Identification
2.2 Check Incoming Material Visual/Specifications Packing Lists and material certificates H/R W/R (B) Material Certificate
3 Installation of Equipment
3.1 Tank foundation checks:
- dimensions. Visual inspection Structural drawing. H W
- coordination.
- leveling.
3.2 Dome checks:
- supports of nozzles.
- nozzles location as per the approved
drawing. Visual inspection Equipment Drawing / MoS for GLS Bolted
- cover plate and flushing plate. Tanks. H W MCL-006A
- insect screen.
- connection between the roof and the
top angle.
- Tightening of bolts
- Handrail.
3.3 Wall Panels checks:
- Tightening of bolts.
- flange location as per the approved
drawing (first and last ring). Visual inspection/ survey Equipment Drawing/ MoS for GLS Bolted
- support of filling pipe inside the tank. report Tanks. H W MCL-006A
- support of drainpipe outside the tank.
- Location of ladder supports.
- Verticality/horizontalness.
- filling the sealant (silicon).
6 Ensure all Mechanical Completion Check Documents completeness As Per the Mechanical Completion Checklist. H W Mechanical Completion Dossier
List is Completed Checklist.
7 Punch List Clearance Documents completeness AS Per Punch List. A-Punch List
Punch List.
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
1.4 Material rating and dimensions (diameter / Check dimensions Isometric material list and piping H S A-Isometric Control Sheet, Weld
specification
thickness / schedule) Register
1.5 Pipe Material Mark up for cutting (if applicable) Project Procedure S/R
1.6 Transfer of markings (if applicable) Correct Markings Project Procedure S/R S
1.7 Cutting and beveling (as applicable) Correct cutting, cleaning and testing Project Procedure S
procedure
2 Welding
2.1 Welding procedures appropriately qualified Review of the applicable WPS/PQR's Welding Book H H B-WPSs/PQRs
Project Procedure
Review of the Welders Qualification Welders Qualification List and Welders’ B-WQTR (welder qualification) B-
2.2 Check welder is qualified and validity H W Welders List
Certifications
Project Procedure
2.3 Electrode control, for holding and storage Check storage and treatment Project Procedure W S C-Consumable control log
temperature, and storage conditions
conditions and log book B-Consumable Certificate
Check joint fit up for cleanliness, geometry Visual and dimensional check as per Project Procedure A-Isometric Control Sheet, Weld
2.4 W S
and alignment. Internal gas purge as
applicable WPS Applicable WPS Register Register
2.5 Preheat (if required) Visual as per applicable WPS. Project Procedure W R A-Isometric Control Sheet, Weld
Applicable WPS Register
2.6 Check production welding for environmental Visual Project Procedure W S
conditions, correct consumables, inter-pass
temperatures, welding parameters. Applicable WPS
2.7 Weld identification as to welder, weld N° and Visual Project Procedure W/R S A-Isometric Control Sheet –Weld
other weld identification data Marked up ISO’s Register
2.8 Welds completed and cleaned for NDT Visual acceptance Project Procedure A-Isometric Control Sheet –Weld
Applicable WPS, Applicable code W S Register
2.9 Weld repairs completed in a satisfactory manner As per applicable WPS Project Procedure A-Isometric Control Sheet –Weld
Applicable WPS W S Register
2.10 Post weld heat treatment (If required - see point Correct parameters as per WPS Project Procedure A-Isometric Control Sheet –Weld
2.11) Applicable WPS W/R S/R Register
In case of project specific additional essential variables or requirements a separate ITP shall be
prepared and referred to or additional inspection line item shall be added
2.11 Project Standards (see Note 3)
e.g. : non-conventional welding process, special fluid service, PWHT, hardness test, chemical
passivation and others.
3 Non-Destructive Testing
3.1 NDT procedures appropriately approved and Review of the applicable NDT Procedures Project Procedure B-NDT Procedure List
qualified NDT Procedures H R
Review of the NDT operators certificates NDT operators Qualification List and B-NDT Operators List
3.2 Check NDT operators are qualified and validity Certifications Project Procedure H R B-NDT Operators Certification
3.3 Check NDT equipment and consumables Review of documents, calibration and NDT Project Procedures B-List of NDT Equipment
conformity certificates, labels Applicable codes H R B-Calibration Certificates
3.4 Visual Inspection Inspection and reporting NDT Project Procedure A-Isometric Control Sheet –Weld
H S/R Register
3.5 R.T/U.T/P.T/M.T, as applicable and results Witness NDT execution (done by NDT NDT Project Procedure A-NDT Test Reports
W/R W/R
acceptable company) and/or Review of NDT reports
for weld acceptance
3.6 Weld repairs completed in a satisfactory manner. As per applicable WPS Project Procedure A-Isometric Control Sheet –Weld
See point 2.9 Applicable WPS W S Register
Witness NDT execution (done by NDT
3.7 R.T/U.T/P.T/M.T, after weld repair as applicable company) and/or Review of NDT reports NDT Project Procedure H W/R A-NDT Test Reports
and results acceptable for weld acceptance
In case of project specific requirements or non-conventional NDT method/technique a separate Project Standards (see Note 3)
3.8 ITP shall be prepared and referred to
e.g. : UT phased array, TOFD, automated system, digital radiography, defect sizing for ECA H W/R
and others
4.1 Dimensional control for tolerances and flange As per isometric drawing Isometric H S/R A-Red Line Mark Up (update)
alignments Project Procedures
4.2 Preliminary pressure test if applicable. See point Visual Project Procedures H/R W/R A-Pressure Test Report
12.1.
Final release for painting, store and erection, as
4.3 applicable. Spool tag No. correct and flanges / Visual Project Procedures H/R S/R A-Inspection Release Note (IRN)
5.1 Spool painting is controlled by a separate ITP W S B-Inspection Release Note and ITRs
Visual Project Procedures from Painting
6 Storing and transportation
7 Spool Erection
7.1 Check isometric is controlled copy and latest As per isometric drawing Isometric index H/R S/R A-Isometric Control Sheet –Weld
revision Project Procedures Register
7.2 Check spool release identification and Visual. As per installation drawings Drawings. Fabrication report W S
painting
condition
Check spool for internal cleanliness. Check Visual
7.3 Project Procedures W S
flange facings (where applicable) Project Procedures
8 Welding in Spool Erection
A-Form-001
8.1 Repeat from point 2.1 to 2.11 Review of the applicable WPS PQR's Project Procedures W S B-WPSs/PQRs
B-WQTR (welder qualifications)
B-Welders List
10.1 Material conforms to specification As per applicable isometric and typical Mill Certificates H/R S/R B-MTCs
DWG
10.2 Cutting and beveling (as applicable) Correct cutting Project Procedure S S
10.3 Check of prefabricated supports As per applicable typical DWG Typical DWG S S
10.4 Welding. Repeat from point 2.1 to 2.11 as See point 2.1 to 2.10 as applicable
applicable
10.5 Repeat from point 3.1 to 3.6 as applicable See point 3.1 to 3.6 as applicable
11.1 Fit loose items, blinds, Spacers, Valves installed As per Isometric drawing Isometric drawing W S B-MTCs
A-Red Line Mark Up (update)
11.2 Flange bolting and temporary gasket Dimensions and tolerances Isometric drawings W S/R A-Installation record
installation Project Standards (see Note 3)
Final Inspection Visual and Review of Pressure Test Packs Project Procedure A-Red Line Mark Up (final) A-Test
Release for Pressure Testing H/ R H/R
13 Package Release
A-Pre Test Component Removal
A-Punch List
14 Flushing and/or Flashing Visual on fluid at piping discharge end Project Procedure H/R H/R A-Inspection Report
15 Pressure test performed and completed Joints and fittings inspected 100% visually Project Procedure H/R H/R
for leaks
C-Pre-Test Checklist
Visual and Review of Pressure Test
Pressure testing is controlled by a separate ITP Project Procedure A-Pressure Test Record
15.1 document H/ R H/R
A-Pressure Recording Chart
B-Gauge Calibration Certificate
16 Post Test / Reinstatement completed Visual inspection and document review Project Procedure and Check List H/R W/R A-Pipe Cleaning Flushing Report
A-Post Test Reinstatement Report
17 Weld Joint Painting and Paint Touch Up
17.1 See point 5.1 H/R W/R B-Inspection Release Note and ITRs from
Painting
18 Mechanical Completion
18.1 Mechanical completion dossier completion and Documents completeness Project Procedures H H Mechanical Completion Dossier
approval.
See Mechanical Completion Procedure
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
1 Valve Installation
Project Standards (see Note 3) AFC
1.1 Valve Passport Review for Compliance Drawings Code & Standard H/R R
Project Procedure B-Passport and material certificate
B-Manufacturer Calibration
1.2 Calibration of safety relief valve. Review for Compliance form As above H/R R Certificate
A-Site Calibration Certificate
1.5 Calibration tampers proof seal intact Visual Inspection As above W W C-Installation Check List
1.6 Final inspection for correct bolt material, size As per requirements Isometric-BOM As above W W C-Installation Check List
and gaskets
1.7 Safety relief valve installation complete and As per drawings As above H H A-Installation report
conformant. Vent piping complete and correct.
Release
2 Interim Mechanical Completion
Inspection report and documentation to be Documents Completeness
2.1 included in the Mechanical Completion Project Procedures H H Mechanical Completion Dossier
package of the relevant piping line or vessel.
See Mechanical Completion Procedure
3 Pre-commissioning
3.1 Functional test or recalibration if required Correct functionality Project Procedures W/R S/R A-Test Report
before turn-over to commissioning (e.g. valves)
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees & eventually
signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes
and matrixes.
Note 3: Project Specifications and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend : S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point For Inspection R- Record Review
1 Pre-test checks
1.1 Test pack acceptance Test pack review Project Standards (see Note 3) Project H/R H/R B-Test Package Release
Procedures
Installation of piping spool/line in accordance Pressure Test Procedure
1.2 Visual inspection H W A-Pre-Test Check List
With pressure test approved scheme. Pressure Test Scheme
P&I mark-up
Main and miscellaneous materials for pressure Visual inspection
1.3 testing inspection (pumps, valves, hoses, coupling, Project Standards (see Note 3) Project H/R W/R A-Pre-Test Check List
blinds, bolts/nuts) Review of material certificates for Procedures
correct rating
Pressure and temperature gauges and Visual inspection Pressure Test Procedure A-Pre-Test Check List
1.4 recorders are correct and installed in the correct Review of calibration certificates H/R R
position Pressure Test Scheme B-Calibration Certificate
Correct measuring range
1.5 Punching of the test section complete Visual As per drawings Pressure Test Procedure H H A-Punch List
Pressure Test Scheme
1.6 Test medium certificate Review of laboratory analysis Project Standards (see Note 3) H/R R B-Laboratory certificate
certificate Pressure Test Procedure
2 Test preparation
All valves in the section of the line are in the Pressure Test Procedure
2.1 Visual inspection W S C-Check List
correct (open/close) position. (Part or fully opened
dependent of valve type). Pressure Test Scheme
2.2 Pre-test removal of components Visual inspection Pressure Test Procedure W S A-Pre-test Components Removal
Pressure Test Scheme
2.3 Piping Line filling complete. Control rate and air Visual inspection Pressure Test Procedure W S C-Check list
content check.
Pressure Test Scheme
3 Test pressure execution
Rate of pressurization
3.1 Hydro testing operations as per limits of test Strength test - Pressure Project Standards (see Note 3) Project H H
package Procedures C-Check List
Holding Time and leak absence
Sign on test chart
No. Activity Description Test/Inspection Requirements Reference Document Inspection and Acceptance ITR - Report or Document: (Note 1)
Responsibility (Note 2)
Contractor Company
3.2 Pressure test complete Controlled rate of depressurization sign of Project Standards (see Note 3) H H A-Pressure Test Report
Project Procedures
charts
3.3 Visual Project Standards (see Note 3) H W A-Pressure Test Report
De-watering activities complete Project Procedures
3.4 Drying (if required) Check of air at pipe end for drying (dew Pressure Test Procedure H W A-Pressure Test Report
point) Piping Specification
4.1 Final Acceptance of Test Package Signature of Pressure Test Report and Project Standards (see Note 3) H H A-Test Package
Test Package front page Project Procedures
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees &
eventually signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”.
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
a) Pipelines Installation
b) Material Approval Request(MAR)
c) Material Inspection Report (MIR)
d) Cleaning, Gauging, Hydro-testing, Dewatering, Drying & Purging of Pipeline
1.2 Pipe and bends marking Check marking for correspondence Material Certificate H S C-Check List
with material certificate
1.3 Material rating and dimensions (diameter / Check dimensions Isometric material list andpiping H S C-Check List
thickness specification
1.4 /Transfer
schedule)
of markings (if applicable) Correct Markings Project Procedure S/R S C-Check List
1.5 Cutting and re-beveling (as applicable) Correct cutting, cleaning and Project Procedure S S
C-Check List
testing procedure
1.6 Long radius bend - Cold bending procedure Project Procedure S S C-Check List
1.7 Offloading and handling utilizing correct lifting Visual Project Procedure S S C-Check List
gears
Storing as per storing plan.
1.8 Number of maximum row Visual Project Procedure S S C-Check List Closed Out
Sawdust bags or wood timber
2 ROW and Trenching
2.1 ROW and Trench bench marked by Surveyor Review of Survey Report Latest revision of applicable R S B-Survey report
Review of Surveyed route as staked Drawings
Top soil stripping to the specified depth and Visual for depth and absence of Applicable Drawings
2.2 mineral soil W R C-Check List
ROW Local Regulations
width and level Review of survey
2.3 Top soil and excavated material stored in Visual for absence of mineral soil Applicable Drawings S S
C-Check List
designated areas, as applicable Local Regulations
Excavated trench is to the required Visual inspection Applicable Drawings (Typical drawings for
2.4 dimensions / H W C-Check List
Review of survey R.O.W. and trench)
shape and trench bottom free from debris.
Rocks to be excavated.
3 Stringing
Stringing of pipeline pipes and bends as per Visual
approved stringing plan Correct pipe handling and protection Project Standards (see Note 3)
from debris. Project Procedures
3.1 S S C-Check List
Positioning pipes and bends at correct level No rolling, dropping, dragging of pipes. Stringing Plan
from ground (sawdust bags or wood timber)
and distance from trench border)
Inspection of stringed pipes and bends Visual for correct dimension
3.2 Longitudinal weld position (if applicable) Stringing Plan S S
(diameter/thickness) and end protection. C-Check List
Any additional requirements for crossings (road, Marking of material
3.3 river, railways, OH lines, pipelines, others). See
dedicated ITPs
4 Preparatory works
4.1 Re-bevel, when necessary - beveling machine Visual Project Standards (see Note 3) Project S S
Procedures
4.2 Check bevel visually Visual Project Standards (see Note 3) Project S S
Procedures
4.3 Visual, MPI, check of bevel Visual Project Standards (see Note 3) Project S/R S/R A-Inspection Report
Procedures
4.4 Lamination check if pipe end UT testing Project Standards (see Note 3) Project S/R S
A-Inspection Report
cut(dimensions to be specified) Procedures
4.5 Cleaning (swabbing) Visual Project Standards (see Note 3) Project W S C-Check List
Procedures
Review of the NDT operators certificates NDT operators Qualification List and
6.2 Check NDT operators are qualified H R B-NDT Operators List
and validity Certifications Project Procedure
B-NDT Operators Certification
Contractor Company
6.3 Review of documents, calibration NDT Project Procedures H R B-List of NDT Equipment
Check NDT equipment and consumables
and conformity certificates, labels Applicable codes B-Calibration Certificates
6.4 Visual Inspection Inspection and reporting NDT Project Procedure H S/R A-Inspection report
A-Pipe Book
Witness NDT execution (done by NDT
6.5 R.T/U.T/P.T/M.T, as applicable and results company) and/or Review of NDT reports NDT Project Procedure W/R W/R A-NDT Test Reports
acceptable for weld acceptance
6.6 Weld repairs completed in a satisfactory manner. S S A-Pipe Book
See point 5
R.T/U.T/P.T/M.T, after weld repair as applicable Witness NDT execution (done by NDT
6.7 company) and/or Review of NDT reports NDT Project Procedure H/R W/R A-NDT Test Reports
and results acceptable
for weld acceptance
In case of project specific requirements or non-
conventional NDT method/techniques a separate
6.8 ITP shall be prepared and referred to Project Standards (see Note 3)
7.2 Field Joint (coat and sleeve or wrap) application Visual Project Procedures S S A-Field Joint Coating Report
Manufacturer datasheet A-Joint Coating Log
Thickness on weld bead and on pipe Project Standards (see Note 3)
7.3 Field Joint Coating thickness and overlap check W W A-Field Joint Coating Report
wall. Overlap on pipe coating Project Procedures
A-Joint Coating Log
Manufacturer datasheet
7.4 Holiday Detection on sleeves No holidays and all holidays repaired Project Procedures W/R W A-Holiday Test Report
and retested Manufacturer datasheet
8.1 Holiday
8 Detection on Pipeline Coating No holidays and all holidays repaired Project Procedures W/R W/R A-Inspection Report
Coatingfor
Release Repairs if applicable
lowering and retested Coat Repair Manufacturer instructions
8.2 Review of interim pipe book and Project Standards (see Note 3) H/R H/R A-Check List - Closed out
Pipeline section released for lowering-in
8 inspection reports for completeness Project Procedures A-Pipe Book
Release for lowering
9 Lowering
9.1 Lowering
8 equipment (side-boom and lifting Correct type, size, positioning, number Method Statement S S C-Check List
Release for lowering
loose gears - roll cradle-canvass belt)
9.2 Holiday Detection during lowering-in (pipe No holidays and all holidays repaired Project Procedures W/R W/R A-Holiday Test Report
bottom section) and retested Coat Repair Manufacturer instructions
Trench and Bedding as completed and released.
No deterioration occurred (e.g. debris, rocks,
9.3 Visual Inspection Project Standards (see Note 3) S S C-Check List
stones, water, collapse)
Lowering execution in accordance with
approved method statement and scheme:
- Lowered section length
- Distance between side booms Method statement and scheme
9.4 Visual S S C-Check List
- Control of S-curve and maximum sagging Applicable Drawings
- Correct positioning at trench bottom
- Distance from trench edges
- Radius of curvature at long radius bend
9.5 Lowering and laying at crossings (road, river, Visual Method statement and scheme Applicable S S C-Check List
railways, OH lines, pipelines, others). See Drawings
dedicated ITPs Visual S S A-Check List - Closed Out
Project Standards (see Note 3)
9.6 Release for lowering complete Project Procedure A-Survey Report
Applicable Drawings A-Pipe Book Released
A-Test Pack
10 Backfilling
10.1 Confirm pipeline has been released for backfill Check ITP phases up to 17.6 are closed, Mechanical Completion Procedure R R
and compaction signed off and Mechanical Completion
10.2 Bedding material available and suitable Placed Dossier released
Visual Project Procedure W/R W/R C-Check List
with correct layer thickness Documents review
Backfilling material suitable (mineral soil and Visual inspection C-Check List
10.3 top soil from ROW excavation) Imported fill materials for underground services W S
Document review B-Material Certificate
Any additional material is approved
Backfill material placed and compacted as per
Fill layers’ thickness Imported Fill materials for Underground
10.4 requirement, above initial backfill for pipeline and W S/R A-Compaction Reports
for any cables, conduit etc. Compaction rate Services Specification
Verify compaction test results are conformant
10.5 Warning tapes etc. to be available and placed Visual and dimensional Project Standards (see Note 3)
10.6 Backfilling and compaction operations Visual Project Standards (see Note 3) H H/R A-Backfilling report and release
complete and conformant Project Procedure
11 Flushing, Pressure Testing, Dewatering
12 Installation of valves, fittings, cathodic protection, signalization systems and other parts or utilities
13.1 Mechanical completion dossier completion and Documents completeness Project Procedures Mechanical Completion Dossier
H H
approval
See Mechanical Completion Procedure
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees
& eventually signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis”
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
wwdd
Reference Document:
Material Description
Material Specification
Reference Specification
Brand/Manufacturer
Supplier
Catalogue/Brochure
Sample
Comments:
Name:
Signature:
Date:
COMPANY: CONTRACTOR:
Location of works:
Project No.:
Project Name:
Reference Document:
Date of Inspection:
Report No.:
Location:
Material
Heat ROP Ref Delivery Manufacturer/ Material Data
SR.No. Description of Material Quantity Acceptable? Visual Inspection.: Remarks
Number No. Note No. Vendor Sheet.
Yes/ No
Name:
Signature:
Date:
Contractor Company
1.1 Installation of pipeline section complete and Review of document Project Standards (see Note 3) Project H/R H/R
conformant.
Procedures
Review of Pipe Book and Test Pack
1.2 Water source identified and approved Review laboratory analysis H/R H/R
Temporary test head connection checked Project Standards (see Note 3) Project
Correct type and number of pigs are used Visual & Dimensional
1.3 Review of document Procedures H/R W/R C-Check List
Gauging plate inspected visual and
dimensional Testing Scheme
Pipeline test section released for cleaning.
1.4 Cleaning of test section satisfactory Flushing time respected Project Standards (see Note 3) Project H W A-Pipeline Pig Report
Visual volume of debris checked Procedures A-Cleaning and Gauging report
1.5 Gauging/Pigging of test section complete Visual Reports of gauging plates and Project Standards (see Note 3) Project H H A-Cleaning and Gauging report
dimensional check Procedures
2 Pressure Test
3.1 De-watering Activity Visual Project Standards (see Note 3) Project H H C-Check List
Inspect 2nd gauge plate where applicable Check dimensions and for damage Procedures A-Dewatering Report
Verify foam pigs Project Standards (see Note 3) Project
3.2 Drying Compressed Air (humidity and T) Procedures H W A-Air Drying Log
Air at pipeline end
3.3 Final drying (If applicable) Purge with super-dry air soak for 24 Hrs Project Standards (see Note 3) Project H W A-Air Drying Report
check dew point. Procedures
3.4 Soak for 24 Hrs and re-check dew point Check Dew Point Project Standards (see Note 3) Project H W A-Drying Report
Procedures
Pipe containing a positive pressure of Project Standards (see Note 3) Project
3.5 Filling by Nitrogen dry air and filling by nitrogen Procedures H H A-Purging Report
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2: Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees &
eventually signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards (see Note 3) s and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis.
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
1 Pre-activity checks
Paint, components and thinner type, brand Review of material certificate Project Standards (see Note 3) Project
1.1 name, lot number and material certificate as per Review of paint labels Procedures H/R H/R B-Material Certificates
approved paint cycle Vendor Data Sheet/Recommendation
Blasting material (sand, grit, slag) and/or wire Review of material certificate Project Standards (see Note 3) Project
1.2 brushing tools as per approved paint cycle and Review of material labels Procedures H/R H/R B-Material Certificates
specifications Vendor Data Sheet/Recommendation
Storing conditions of paint and blasting Visual check Project Standards (see Note 3) Project
1.3 material Review ambient conditioning records Procedures W S
Paint application (to be repeated for primer, first coat, second/final coat)
3
3.1 Primer /Paint mixed, agitated, used within Visual inspection Project Standards (see Note 3) W S A-Painting Application Report
specified pot life, correct paint and thinner, etc.
Project Procedures
Vendor Data Sheet/Recommendation
For primer - Surface preparation to correct Visual / Pictorial comparator Check of Project Standards (see Note 3) Project
3.2 time from blast finish Procedures A-Painting Application Report
level and time after blasting not exceeded
Vendor Data Sheet/Recommendation
Ambient conditions (temperature Project Standards (see Note 3) Project
3.3 Ambient conditions humidity) within specified ranges Steel Procedures R S/R A-Painting Application Report
surface T > 00 above dew point
For paint - Surface status (clean from dust and Visual / Salt Test Project Standards (see Note 3) Project
3.4 Curing time Procedures R S/R A-Painting Application Report
salt) and correct time (min/max) elapsed after
previous layer application. Vendor Data Sheet/Recommendation
WFT within min/max Project Standards (see Note 3) Project
3.5 Primer/paint applied as per specification DFT within min/max Procedures H W A-Painting Application Report
Adhesion test Vendor Data Sheet/Recommendation
Curing time, ambient conditions and protection A-Painting Application Report
3.6 Visual
H W
Total DFT within min/max of specified
Final paint acceptable. Release for erection, Project Standards (see Note 3) Project
insulation testing, as applicable value
3.7 Procedures H W/R A-Painting Application Report
Adhesion test Vendor Data Sheet/Recommendation
Area cleaned properly and
protected/covered up as required
4 Test Panel (if applicable)
4.1 Test panel preparation and painting as per Visual Project Standards (see Note 3) H W/R A-Test Panel Report
points from 2.1 to 3.7.
Contractor Company
5.1 Final Acceptance paint document package Signature of documents Project Standards (see Note 3) H H/R A-Paint Package
Project Procedures
5.2 Test Package to be included in the Mechanical Documents completeness Project Procedures H H/R A-Paint Package
Completion package of the relevant line or
system. See Mechanical Completion Procedure
Note 1: (A) ITR & As-Built / (B) Certificate or Report from previous or separate phase (MTC, FAT, Passport, Procedure, Qualification, Calibration Certificates) / (C) Generic Record not attached to ITP.
Documents type (A) and (B) are included in Mechanical Completion.
Note 2:
Case A - ITP is assigned to one specific spool or line. In this case the inspection & acceptance responsibility columns can be initiated & dated for each completed activity by the actual inspection attendees &
eventually signed off and dated here below for completion.
Case B - The ITP is considered a generic check list (not specific for one item) and the activities completion is monitored in the Mechanical Completion by means of indexes and matrixes.
Note 3: Project Standards (see Note 3) and/or International Codes as applicable. Hierarchy of documents to be in accordance with project design basis.
Legend: S – Surveillance Inspection W – Witness Inspection Point H – Mandatory Hold Point for Inspection R- Record Review
Backfilling
U
Manufacturer GA Drawing No
Serial No.:
2 Confirm nameplate details are correct & in accordance with data sheet/drawing
3 Check for no transit damage to the tank, trims, etc. where applicable
4 Confirm that the equipment has been installed as per design drawings & manufacturer’s
instructions
5 Confirm that internals are fitted as per drawings & access is adequate for removal where
applicable
7 Confirm that all tank trims are fitted and according to drawings
8 Inspect and confirm that the tank is damage-free and clean, (Including internal/external coatings)
10 Check all joints between dissimilar metals for galvanic corrosion potential where applicable
12 Confirm that associated access ladders and platforms are correctly installed.
13 Confirm vent pipes are open to the atmosphere & fitted with flame arrestor/ bird screen where
applicable
14 Confirm that all valves & gauges are accessible & as per drawing.
Remarks:
Job Title
Signature
Print Name
Date