Professional Documents
Culture Documents
Branches:
Uttar Pradesh (Headquarters)
Maharashtra
Andhra Pradesh
Ladakh
Goa
Kerala
Puducherry
Types of Cookie:
Almond Cookie:
Almond cookies are popular treats made with almonds, enjoyed in various forms like almond
macaroons, Italian amaretti, and Chinese almond cookies. They have a crispy texture and
sweet flavor, making them a delightful treat across different cultures.
Butter cookie:
Butter cookies are beloved for their rich, buttery flavor and tender texture. These versatile
treats can be shaped and decorated for various occasions, making them a popular choice for
holiday baking.
Chocolate Cookie:
Chocolate chip cookies are claimed to have originated in the United States in 1938, when
Ruth Graves Wakefield chopped up a Nestlé semi-sweet chocolate bar and added the
chopped chocolate to a cookie recipe; however, historical recipes for grated or chopped
chocolate cookies exist prior to 1938 by various other authors.
Manufacturing Process:
Mixing
The first step is mixing all the ingredients together for prepping dough. These include flour,
sugar, fat and more. All the ingredients are put into the mixers and the dough is prepared
once they are mixed properly. The things that matter the most in this part of the procedure
are:
the mixing time
and the dough temperature
Mixing is done in two or three stages at different mixing speed. The average mixing time is
10–15 minutes, which further changes depending on the characteristics of the flour.
Moulding
The second step is moulding. In this, the dough is laminated into the sheets and then is passed
through the gauge rollers to get appropriate sheet thickness for cutting. It is in this step that
the biscuits are given different shapes and are cut into different sizes.
The duration of this step depends on the speed of the cutter or moulder, which further
depends on the variety of biscuits.
Baking:
The moulded biscuits are put into the ovens for baking and the temperature is set accordingly.
The different kinds of ovens provide different baking options, like indirect fired, direct fired
and hybrid ovens. The particular option is chosen while keeping in mind the convenience,
cost and temperature.
The methods used in the ovens include convection, conduction and radiation. And the
moisture in the oven is controlled with the dampers lying inside the oven.
Cooling
The baked biscuits are cooled naturally prior to packing, by placing them on the cooling
conveyors. The cookies are cooled until the temperature comes down to the room
temperature. Though the choice of forced cooling is also there, the natural cooling helps in
maintaining the texture quality of the biscuit.
Packing
Once the cooling process is complete, the cookies are then fed into the packing machine. The
different types of packaging materials include slug packs, family packs, pouch packs and
more. After that, the biscuits are packed into the big cartons for transporting them to the
retailers.
So, that was the process for the manufacturing of cookies, which is used in all the plants.
Whether you are using the automatic or semi-automatic cookie machines, the process remains
the same.
Labour:
70000+ workers working
Salary Monthly Basis:
Skilled – 22000
SemiSkilled – 20000
Unskilled – 15000
Workers:
Men – 30000
Women – 10000
Boys – 30000
Timing:
Men – 12 hour is normal working time, if over time than 15 hour.
Women – 8 hour normally, if over time than 10 hour.
Boys – 10 hour normally, if over time they want to do than its 12 hour.
Conclusion:
Aryan Pvt Ltd is committed to producing high-quality of Cookies that delight consumers
with their refreshing flavors and superior quality. With a focus on innovation, customer
satisfaction, and sustainable practices, the company continues to be a trusted name in the
Cookie Industry.
1) Material Variance:
Standard 50 Units Standard for Actual Actual 11000 Units
11000 Units
Particulars Qty Rate Amt Qty Rate Amt Qty Rate Amt
Maida 4 40 160 880 40 35200 1000 50 50000
Butter 50 100 5000 11000 100 1100000 12000 80 960000
Milk 2 500 1000 440 500 220000 500 600 300000
Total 56 12300 13500
Total 42500(F)
(2) Material Price Variance:
(Standard price – Actual price) * Actual Quantity
Total 180000(F)
(3) Material Usage Variance:
(Standard Quantity-Actual Quantity) * Standard Price
Maida = (880-1000) X 40 = 4800(A)
Butter = (11000-12000) X 100 = 100000(A)
Milk = (440-500) X 500 = 30000(A)
Total 134800(A)
Verification:
Material Cost Variance = Material Price Variance + Material Usage Variance
42500(A) = 180000(F) + 134800 (A)
Calculation of Revised Quantity
Revised Quantity = Actual Quantity Total X Standard Quantity
Standard Quantity Total
Standard 50 Units
Standard for Actual Actual 11000 Units
11000 Units
Particulars Hour Rate Cost Hour Rate Cost Hour Rate Cost
Skilled 100 80 8000 22000 80 17600000 25000 82 20500000
Semiskilled 80 70 5600 17600 70 1232000 18000 65 1170000
Unskilled 160 60 9600 35200 60 2112000 30000 62 1860000
Total 340 74800 73000
Total 94000(A)
Total 1104000(F)
Origin Of Idea
The idea of combining chocolate with cookies likely emerged from the desire to create new
and delicious treats by incorporating chocolate into existing baked goods. In the case of
chocolate chip cookies.
Over time, as chocolate became more accessible and versatile, the idea of chocolate cookies
evolved beyond just chocolate chips. Bakers began experimenting with cocoa powder,
chocolate chunks, and other chocolate ingredients to create a wide range of chocolate cookie
variations, each offering its own unique flavor and texture.
Ultimately, the idea of chocolate cookies likely came to mind through a combination of
experimentation, creativity, and a love for both chocolate and cookies. The resulting creations
have since become beloved treats enjoyed by people all over the world.