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A Novel Space Large Deployable Paraboloid Structure With
A Novel Space Large Deployable Paraboloid Structure With
Research Article
A Novel Space Large Deployable Paraboloid Structure with
Power and Communication Integration
Received 21 May 2019; Revised 21 October 2019; Accepted 25 October 2019; Published 13 November 2019
Copyright © 2019 Tao Zheng et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
The combination of a solar array and a communication antenna can reduce the entire mass, physical size, and cost in space
applications. Currently, related studies mainly focus on the combination of the two structures on the one flat plate structure (FPS).
Compared with the FPS, a paraboloid structure has a lower surface density and higher conversion efficiency. Therefore, a novel
space large deployable paraboloid structure with power and communication integration (SSPCI) is proposed and designed in
detail, for spacecraft on a sun synchronous earth orbit; it consists of a cable mesh membrane reflector (CMMR), an energy
conversion device (ECD), and a three-extensible-rod (TER) pointing mechanism. To achieve the goal of integrating power and
communication, the TER pointing mechanism drives the CMMR/ECD to track the sun in the sunshine region or to turn to face
the ground station/other target in the Earth’s shadow region. Then, through simulation analyses of the deploying process, static
force at a limit orientation, and sun tracking process of the SSPCI, it is proved that the SSPCI is feasible and has satisfactory
performance. Finally, deploying experiments of the folded hoop of the CMMR and sun tracking experiments of the TER pointing
mechanism on the ground were carried out successfully, which proves that the folded hoop can be deployed successfully with fairly
high deploying dependability, and the TER pointing mechanism is feasible for the SSPCI from the mechanism principle and the
control mode in space applications indirectly. Moreover, the tracking accuracy of the TER pointing mechanism is estimated to be
within ±0.4° although the machining precision of its components is not high.
Based on this idea and our research on space large point out that the TER pointing mechanism has three de-
deployable antennas [11–13], the overall structure of the grees of freedom, two rotational motions, and an in-
SSPCI is proposed, as shown in Figure 2. The SSPCI consists dependent vertical translational motion [15]. The two
of a CMMR, a TER pointing mechanism, and an ECD. From rotational motions can satisfy the requirement of the SSPCI,
the perspective of the whole system structure, the SSPCI has while the independent vertical translational motion can be
a simple and efficient structure, and each component is itself used to pull the mobile platform down to the base platform
a mature structure. Therefore, the system has high stability to reduce the carrying size of the TER pointing mechanism
and reliability. in the rocket fairing. The TER pointing mechanism is simple
and lightweight in structure. It has high tracking accuracy,
low inertia, and a fast response speed [16].
2.1. Consideration of Cable Mesh Membrane Reflector and
Energy Conversion Device. For the reflector of the SSPCI, an
ultralight CMMR is proposed, as shown in Figure 2. It uses a 2.3. Achievement of Integrating Power and Communication.
folded hoop and a central cylinder as its rigid backbone; As shown in Figure 2, the SSPCI is connected to the
flexible cables are used with them to form a mesh surface on spacecraft by a supporting rod; a rotary joint is at the lower
which the aluminized membrane is assembled. The alumi- end of the supporting rod where a motor is equipped for the
nized membrane can reflect both sunlight and electro- deployment of the SSCPI, and the upper end of the sup-
magnetic waves. Meanwhile, a preliminary physical model of porting rod is fixed to the base platform of the TER pointing
the CMMR is shown in Figure 3. mechanism. The mobile platform is connected to the lower
The ECD is fixed to the focal point of the CMMR by the end of the central cylinder of the CMMR by a rotary joint on
central cylinder. A beam splitter or metallic grid is mounted which a motor is equipped for the deployment of the SSPCI.
in front of a solar cell array or lightweight thermoelectric When the SSPCI is tracking the sun for power, the length of
conversion device [14] and is used to reflect electromagnetic three extensible rods are controlled to allow the mobile
waves onto a feed, as shown in Figure 2 [10]. In this way, platform to rotate along axis Yb in BCS Ob − Xb Yb Zb . When
sunlight and electromagnetic waves can be separated and the SSPCI needs to turn to face the ground station, the TER
utilized for power or communication. pointing mechanism keeps the elevation angle in the process
of tracking the sun unchanged and rotates along axis Yb back
2.2. Design of Three-Extensible-Rod (TER) Pointing to the direction of axis Zb , while the SSPCI rotates around
Mechanism. The TER pointing mechanism is the most key the rotary joint at the lower end of the supporting rod until
component of the SSPCI which is used to drive the CMMR/ the central cylinder points towards the center of the earth, as
ECD to track the sun or to turn to face the ground station/ shown in Figure 6.
other target. Before proceeding with design, the mounting
position of the SSPCI on the spacecraft should be de- 3. Structural Design of Key
termined firstly. Components of SSPCI
Most spacecraft on the SSEO adopt three-axis attitude
stabilization, and their body coordinate system (BCS) and 3.1. Deployable Joint of CMMR. The deployable joint, which
orbital coordinate system (OCS) coincide to implement is used to connect and drive the folded hoop to deploy in
ground orientation easily. The sun’s path on the OCS is a place, is the most key structure of the CMMR. The joint with
spiral shape when a spacecraft is travelling on the SSEO. It a pair of synchronize gears, which is driven by torsion
can be treated as a circle in one cycle. According to the springs, is a fair satisfactory selection for a space large de-
mounting position of solar arrays on a spacecraft and the ployable structure [17]. Figure 7 shows the physical model of
position relationship between the sun and the earth’s center the deployable joint. Simplified taper gears are used to drive
relative to a spacecraft, a mounting position for the SSPCI is rods of the hoop from the horizontal position to vertical
determined. For example, for a hexahedron spacecraft, the position. When the folded hoop is folded, the stretch energy
SSPCI is mounted at the center of the plane of the spacecraft is stored in torsion springs. Clamps and pins are used to
that is parallel to the orbital plane and faces towards the sun, connect the parts of the joint together. The deployable joint
as shown in Figure 4. Not only can the SSPCI satisfy the is simple and lightweight in structure, which has a fairly high
requirements of sun tracking but also it can easily turn to deploying dependability.
face the ground station for communication or achieving
other targets at this position.
After the mounting position has been determined for the 3.2. Compound Joint of TER Pointing Mechanism. For
SSPCI, a TER pointing mechanism is proposed, as shown in tracking the sun, the TER pointing mechanism needs to
Figure 5. The TER pointing mechanism includes a base implement a large range motion. Instead of a spherical joint,
platform, a mobile platform, and three extensible rods. Three a smart compound joint with a hook joint and rotary joint is
extensible rods, all with the same structure, are arranged used to connect each extensible rod with the mobile plat-
between the two platforms in an equilateral triangle. The form, whose axes converge at one point, as shown in Fig-
lower end of each extensible rod is connected to the base ure 8; its rotation range is theoretically ±180°. Compared
platform by a rotary joint, and the upper end is connected to with the spherical joint, this smart compound joint can
the mobile platform by a compound joint. Huang and Zeng increase the workspace of the TER pointing mechanism and
4 International Journal of Antennas and Propagation
Deployable hoop
Feed
Central cylinder
Pulling cable
Fastening cable
Mobile platform Aluminized
Three extensible rod membrane
Base platform
TER pointing
Supporting rod mechanism
Spacecraft
Sun
XO
YO
OO
Mobile platform
Compound
joint
Extensible
rod
Rotary
Base platform
joint
(a) (b)
Figure 5: Structure of the TER pointing mechanism: (a) diagram; (b) physical model.
Hook joint
Rotary joint
Nut
⎧
⎪ x � r cos 2 α(cos β − 1)
⎪
⎪ ,
⎪
⎪ 2
S2 ⎪
⎪
⎪
⎪
⎨
⎪ y � r sin 2 α(1 − cos β) (3)
⎪
⎪ ,
⎪
⎪ 2
⎪
⎪
z ⎪
⎪
y ⎩
c � − α.
δ ⟶ ⟶
o Let ai � ORi in O − XYZ and bi � oSi in o − xyz.
b3 Then, the vector of each extensible rod in O − XYZ, Li , can
S3 x
be expressed as
S1 bi ai
l2 P2 Li � T(α, β, c, x, y, z) − , i � 1, 2, 3. (4)
1 1
l3
P3 Substituting equation (3) in equation (4), Li is described
l1 P1 as
R2
bi ai
Li � T(α, β, z) − , i � 1, 2, 3. (5)
Z 1 1
Y
a3 Carrying out a modular operation to two ends of
R3 O X
equation (5) yields
� �
R1 �� �� ���� bi ai ����
li � ��Li �� � ��T(α, β, z) − ��, i � 1, 2, 3. (6)
�� 1 1 ��
Figure 10: Geometry of the TER pointing mechanism.
Table 1: Parameters of the orbit. maximum rotation angle of the compound joint is 85°.
Orbit parameter Value
According to engineering experience, the maximum rota-
tion angle of the rotary joint is 57°. According to literature
Perigee altitude 825 km
Apogee altitude 827 km
[22], the moving scope of the TER pointing mechanism is
Inclination 98.6551° obtained, as shown in Figure 13. The blue part is the
RAAN 283.5986° workspace of the TER pointing mechanism under the
Argument of perigee 159.3463° limiting condition, and the orange part is the required
Initial mean anomaly 200.7768° workspace for the SSPCI. It can be observed that the moving
scope of the TER pointing mechanism can satisfy the re-
quirement of the SSPCI.
In the process of tracking the sun, the most likely time
Table 2: Structural parameters of the CMMR and ECD.
for interference is when the SSPCI turns the diagonal section
Structural parameters Value of the satellite body at the minimum pitch angle, as shown in
Aperture of the reflector 5m Figure 14(a). The minimum working height of the sup-
Focal/diameter ratio 0.4 porting structure is calculated as 1393 mm. Because the
Number sections of the deployable hoop 12 working height of the TER pointing mechanism is 700 mm,
Diameter of the hoop bar 6 mm the length of the supporting rod is 693 mm. Figure 14(b)
Thickness of the hoop bar 0.5 mm shows the limit position of the SSPCI for communication. It
Diameter of the central cylinder 50 mm can be observed that the SSPCI will not interfere with the
Thickness of the central cylinder 5 mm
satellite body in the tracking process, thus verifying the
Diameter of the upper/lower support cable 0.3 mm
Diameter of other cables 0.2 mm correctness of the relevant dimensions.
Thickness of the aluminized membrane 0.02 mm
Prestrain of the mesh cable 0.0078
Prestrain of the pulling cable 0.0040
5.3. Simulation of Deploying Process. The deploying proba-
Prestrain of the fastening cable 0.0059 bility is the key performance for a deployable structure. The
Prestrain of the upper support cable 0.0047 SSPCI can be deployed by two steps: the deployment of the
Prestrain of the lower support cable 0.0035 support structure and the deployment of the folded hoop.
Diameter of the feed (instead by the cylinder) 200 mm The deploying process is simulated by multibody dynamic
Height of the feed (instead by the cylinder) 200 mm simulation software.
30
A simplified Φ5 m finite element method (FEM) model
The angle between sunlight and orbital plane (°)
Reflector
Reflector
1393 mm
29° 1393 mm 18° 29°
18°
2020 mm
2020 mm
Satellite Satellite
2986mm 2215 mm
(a) (b)
Figure 14: Size determination of the support structure: (a) status for power; (b) status for communication.
Motor 2 Motor 1
Folded
hoop
Ob Zb
Yb
(a) (b)
Figure 15: Simulation model of the support structure: (a) status 1; (b) status 2.
International Journal of Antennas and Propagation 11
0.010 0.35
40
0.009 0.30
35
Acceleration (mm/s2)
30 0.25
Velocity (mm/s)
0.008
Length (mm)
25 0.20
0.007 20
0.15
0.006 15
0.10
10
0.005 0.05
5
0.004 0 0.00
0 50 100 150 200
Time (s)
Length
Velocity
Acceleration
25
20
Torque (N·mm)
15
10
0
0 50 100 150 200
Time (s)
Motor 1
Motor 2
Figure 17: Dynamic curves of driving torques of the two motors.
(a) (b)
Figure 18: Simulation model of the folded hoop deployment: (a) status 1; (b) status 2.
12 International Journal of Antennas and Propagation
3000 3000 75
2500 2500
60
Acceleration (mm/s2)
Velocity (mm/s)
2000 2000
Length (mm)
45
1500 1500
30
1000 1000
500 500 15
0 0 0
0 100 200
Time (s)
Length
Velocity
Acceleration
Figure 19: Dynamic curves of the mass center of one of the rotary pairs.
Nodal solution
Nodal solution Step = 1
Step = 1 Sub = 1
Sub = 1 Freq = 0.0928169
Time = 1 TIME = 1
USUM (AVG) USUM (AVG)
RSYS = 0 RSYS = 0
PowerGraphics PowerGraphics
EFACET = 1 EFACET = 1
AVRES = Mat
AVRES = Mat
DMX = 0.53494
DMX = 0.044392 SMX = 0.53494
SMX = 0.044392 0
0 0.059438
0.004932
0.118876
0.009865
0.178313
0.014797
0.237751
0.01973
0.297189
0.024662
0.356627
0.029595
0.416064
0.034527
0.475502
0.03946
0.53494
0.044392
Pitch angle
Nodal solution
18.504°
Step = 1
Sub = 1
Time = 1
USUM (AVG)
RSYS = 0 Extensible
PowerGraphics rod 1
Extensible
EFACET = 1
rod 2
AVRES = Mat
DMX = 0.039066
SMX = 0.039066
0 Extensible
0.004341 rod 3
0.008681
0.013022
0.017362
0.021703
0.026044
0.030384
0.034725
0.039066
Figure 24: Simulation model of the sun tracking process.
Figure 22: Deformation of the SSPCI at a limit orientation under
the temperature load of − 100°C.
V/(°/s)
Nodal solution
Step = 1
Sub = 1 0.0592
Time = 1
USUM (AVG)
RSYS = 0
PowerGraphics
EFACET = 1 0 10 60766086
t/s
AVRES = Mat
DMX = 0.034659 Figure 25: Planned velocity of the attitude angle.
SMX = 0.034659
0
0.003851 conditions, an actual and scale Φ2 m model was designed to
0.007702 test the deploying dependability of the folded hoop.
0.011553 The folded hoop is constructed with 36 aluminum bars,
0.015404 whose outer diameter is Φ1 mm and thickness is 0.2 mm.
0.019255 The stowed size of the folded hoop is Φ17 mm × 19 mm. The
0.023106
actual model is hung to compensate the gravity influence, as
0.026957
shown in Figure 30(a). After releasing the rubber hand, the
0.030808
0.034659
model can be deployed successfully as similar as the sim-
ulation analysis. Figure 30(b) shows the deployed status of
the actual model.
Figure 23: Deformation of the SSPCI at a limit orientation under Due to the parallel driving manner of the torsion spring,
the temperature load of 100°C. although the actual model is not precisely manufactured and
assembled, it can still be deployed successfully. This illus-
trates that the structure has a fairly high deploying
no interference between the upper and lower U plates, and dependability.
the design of the compound joint is feasible, stability, and
reliability for the SSPCI.
6.2. Sun Tracking Experiments of TER Pointing Mechanism on
6. Key Experiments for SSPCI on the Ground the Ground. Although theoretical and simulation analysis of
the TER pointing mechanism have been made, it is still
6.1. Deployment Experiments of Folded Hoop on the Ground. doubtful for its feasibility without an actual test. Thus, we
The deploying probability of the folded hoop is the key have carried out sun tracking experiments of the TER
technology for the SSPCI. As limitation of experimental pointing mechanism on the ground successfully. Although
14 International Journal of Antennas and Propagation
0.0015 45 0.015
40
Velocity (mm/s)
Length (mm)
30
0.0005 25 0.005
20
0.0000 15 0.000
0 1000 2000 3000 4000 5000 6000
Time (s)
Length
Velocity
Acceleration
Figure 26: Dynamic curves of the spacecraft’s center of mass.
3.00E – 008
2.00E – 008
Consumed power (w)
0.00E + 000
–1.00E – 008
–3.00E – 008
–4.00E – 008
0 1000 2000 3000 4000 5000 6000
0.000 Time (s)
0 1000 2000 3000 4000 5000 6000
Extensible rod 1
Time (s)
Extensible rod 2
Extensible rod 1 Extensible rod 3
Extensible rod 2
Figure 28: Consumed power of each extensible rod with time.
Extensible rod 3
Figure 27: Driving forces of the three extensible rods with time.
illustrates that the tracking precision of the TER pointing
mechanism is within 0.4° (i.e., arctan (6/895)), which is
the environment on the ground is different from the one in sufficient for the SSPCI.
space, and the mechanism principle and control mode of the
TER pointing mechanism are identical. Therefore, it can be 7. Conclusions
indirectly predicted that the TER pointing mechanism is
feasible for the SSPCI in a space environment. Figure 31 A novel SSPCI is designed in this paper. The theoretical
shows three moments of the sun tracking process in a day. analysis, simulation analysis, and preliminary experiments
Although the precision of manufacture is not high, it can still on the ground are conducted for the SSPCI. Analytical
be observed that the central cylinder has no projection on deduction and experiments show that the SSPCI has several
the mobile platform at the three moments (morning mo- remarkable advantages, which can be summarized as
ment in Figure 31(a), noon moment in Figure 31(b), and follows:
afternoon moment in Figure 31(c)). The shadow region on (1) Due to integrating two functions (for power and
the mounting sleeve on the morning moment is shown in communication) on one paraboloid structure, a
Figure 31(d). The wall thickness of the mounting sleeve is large-size solar array and a large-size communication
6 mm, and the length of the central cylinder is 895 mm. This antenna can be combined into one.
International Journal of Antennas and Propagation 15
15
10
Clearance (m) 5
0
0 1000 2000 3000 4000 5000 6000
Time (s)
Compound joint 1
Compound joint 2
Compound joint 3
Figure 29: Distance between upper and lower U plate of each compound joint with time.
(a) (b)
Figure 30: Deployment experiments of the folded hoop on the ground: (a) stowed status; (b) deployed status.
Compound joint
Extensible rod
Rotary joint
Base platform
(a) (b)
Figure 31: Continued.
16 International Journal of Antennas and Propagation
Shadow region
(c) (d)
Figure 31: Three moments of the sun tracking process of the TER pointing mechanism on the ground: (a) morning moment; (b) noon
moment; (c) afternoon moment. (d) The shadow region on the mounting sleeve.
Table 5: Predicted comparison between the SSPCI and the solar Conflicts of Interest
panel.
Structure type Solar panel SSPCI (5 m) The authors declare that there are no conflicts of interest
regarding the publication of this paper.
Size (m) 1.530 × 2 × 0.025 5
Conversion efficiency (%) 27 30 (predicted)
Surface density (kg/m2) 2.953 0.5817 Acknowledgments
Power density (W/kg) 125 502
This work was partially supported by the National Natural
Science Foundation of China (no. 50975217).
(2) The SSPCI is an ultralight paraboloid structure.
Compared with the solar panel [23], the surface References
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