Carpio, Clarence A. 19 - 03922 ME - 3208 May 2, 2022 Part | - Keys 1. A @3.5 mm shaft having a yield point of 50 ksi with a %4 inch width key. Compute the length of key in order to transmit the torque onthe shuft. The shearing stress of key 19 22 kai and use factor of safety of 2. Given: ohatt - d+ 3.9mm (rpame ) = 92 in Sy* 50 ket * 50000 psi key — W = %4 inch Se = 22 ksi = 22000 psi fos 2 Required : the length of the key Solution With torsional shearing of the shaft, for the torque. Sor = Vega 5 Sor * ¥5 Sy _10T 7 (@ Cd?) TS ~ wd? FS C1) using derived formula, T (50.000 "int (HC 2 ind? (2) C10) ie 1 20608 6 we lb-in For the length, Ss = 21 rr wld Ss (wid) using the derived formula,Le (2) (299828 & Ip-in) (22 000 fin? ) (8/4 in )(¥2 in) L 4.118 141304 19 Conclusion + The computed torque is To 649.0999 Ib-in 2. The, calculated value for the length of the key is at 5. 118741904 inches and is represented as L = 3.72in. "2) A 70.2 mm diameter shatting of SAE 1040 grade. cold folled, having yield point point of 50 ksi and witha %%4 by 3% by 5 inches key. Compute the minimum yield point in the key in order to transmit the torque of the shaft. The factor of sufety to use '9 2 and Sys = 0.9 Sy. Gwen: ohott- d= To2mm (Bama) = din kev - dimensions: % by % by 5 inches 5, = 5D ket = 50 000 pol dys = 0.58 = 0.9 (50000 pei) Sys = 25 000 psi Fo = 2 Required : the minimum yield point in the key Solution For the foraue. _ WoT, t , Sys (H08)? Sys = as a 16 z= £25000 int Cw) Cin)? 10 T = 84375% w Ib-in for the transmitted load. 4379, =) t+ F(4) eT ue) = { m Ib-ia) (2) q (O39) 28125 % ID " F for the shearing stress of the key, Ce F — pis ty esse ee eee 0% int Wh C% in CH in) uc "for the yield point, = 2G%e = (21 19008 "in? ) Sy = 159000 © ps = 47 129.8898 psi (W053) Sy? 47.1298898 Kei Sy 7 47.12 ksi Conclusion 1. The computed values, expressed in decimal places, are as Fyllows + T = 182 535.940) Ib -in F = 88 257. 29242 Ib 93x = 18 5G). 4444 psi 2. The calculuted value for the required ig 47.12 ksi3.) A rectangular Key was used in a pulley connected to a line - shaft with a power of 125 KW at a speed of 400 rpm If the shearing stress of the shaft is 40 N/mm? and the Key to be 22 N/mm. Determine the length of the rectangu- “lor key if the width is one fourth that of the shaft diameter. Given: P= [25 kW Ses * 40 N/mm * N= 900 rpm Sex = 22 N/mm* we Vad Required : the length of the rectangular key Solution For the torque. p P=2wIN —~ T* Fen z= 1128000 sr) ae") (27 CH YC 900 Yai) (EE ) T= 1326 241-192 N-mm for the diameter and width. - {or = emo Ss = eg 7 97 | Se g:/2 @ 2.192 . 40 Wn? CT) d = 55.27341971 mm with the given condition, Wwe Yd = Va (85. 27341971 mm) W = 9.81895493 mm Tor the length of the key,- 21 7 2T Sx td * Ceadc wd) ie 2 (1 O26 241.192 -N-mm ) (22 N/mia-* ) C13. 818.35493 mn ) (55. 2704 1971 ea ) L + 157. 8605175 mm Conclusion 1. The dimensions of the rectangular key are as follows : L = 158 mm w= l4 mn d = 55.3 mm4. A keyed Sprocket delivers a torque of 778.8 N-m. thru the shaft of 54mm OD. The key thickness is 1-578 cm and the width is \.licm. Compute the length of the same key. The permissible stress value of ©O MPa for shear and 90 MPa for tension Given : T= 778.8 N-m d= 54 ma (qodma) = 0.054 m we Llhew (gg) > O.Olll m Sox = ©0 MPa = @0* 10° fa Required : the length of the key Solution For the load, Ts Fda) 7 Fe HP F > T18.8N-8 (2) 0.054 8 Fe 269600, N Tor the lengi. So = —— > LF cE «WL Sex Cw) ec: ae (0 * 10% Pa }C 0.01 m) L = (AXgqg5 m) ( 428 ) L_ = _£.330997664 cm L = 4.33 cm Conclusion + The length of the key described is at 4-33 cm.5.) A keyed gears delivers a torque of 412.4 N-m thru its shaft of 63-5 mm outside diameter. If the key has thickness of 15.875 mm and width of 11.1125 mm, find the length of the key. Assume permissible stress value of Ol.2 MPa tor shear and tension of 99.8 MPa 12.4. N-m 63.5 mm ( PooRm) = 0.0635 m W.M25 mm Cegomm ) > 0. O25 m Sex = O1.2 MPa = @l.2 * 10° Po Required . the length of the key Given * wonoo T d w Solution For the load. ee, GD) 7e | Gaiat AaNemnd2)) d 0.0039 F = 28 197.00187 N for the length, ee EF 28_737. 00787 N © Osk CW) Col.2 x 19% Pa) (0.0125 m ) L = 0,04225502982 m (2SnP ) L + 42.25502382 mm Conclusion 1. The length calculated is at 42.29502392 mm.Part 2 - Coupling 1 A flange bolt coupling is used to connect a solid shaft GO mm in diameter to a hollow shaft 100 mm in outside and 40 mm in inside diometer. If The allowable sheoring stress and the bolts is GO MN/m?, how many |O-mm - diameter of steel bolts must be used on 3 200 -mm diameter polt circle 60 that the coupling will be as strong as the weaker shaft. Given : & = 0 MN/m? = ©0 * 10% N/mt Solid shaft — d = FOmm = 0.0am Hollow shit — di = FOmm > 0.09m do = 100mm = 0.1m bolts . do = 10mm = 0.01m bolt circle: de > 200mm * 0.2m Required . the number of bolts to use Solutior . For the torque, at solid shatt. g = 161. , a2 Se cHrcd”) wd? a 10 To 2 LGOX IOS me 160 160.09m)? T= OR Nom at hollow shaft, 2 LOAM a, , Ss (7/0 1€do* = di*) * Wer (de* -di*) ye Ce Jy» LOKI N/m* C00 1014 = 0.09) " Ove) Ta * lon 1% N-mWith Tr as the weaker shaft, T = 4 (A? 105010 Y2 100) SF ne ee (1 1C do YC S910 ¥2 n= (151% -N-8)04) CY COON TR TCOO KIO® Nine CORD ) Nn = 8.5975 Ddolts n = 4 bolts Conclusion The computed values tor the torque are as follows Toor * 8588. 328417 N-m Thotow = 405). 416426 N7m 2. The bolts to be use considering the weaker shaft 16 42. A flange bolt coupling consists of six 10- mm ~- diameter ona bolt circle 400 mm in diameter, and four 10-mm-d. steel bolts on u concentric bolt circle 200 mm diameter. What torque can be applied without exceeding a shearing stress of G0 MPa in the bolts ? Given <= do = lOmm = 001m — doe = \Omm = O.0lm di = 00mm = O.3mM de = 200mm = 0.2m m = © m= 4 Ss = GOMPa = 60 * 10¢ fa Required : the value tor the torque Solution With the load and radius relationship, Fon , wd ie cee oor bon ¥aG ~ hb & 02m with the relationship, Gace 1: OF, = 15 Fa COC) ee = 2/55, For the torque, ot case | T= fittm t fatine 3 F = Bde)? C59) C15 Fa C Fv2 Cm) + Fe 1 472 Ene) Fo £ (1.59C 4am) + C472 )Cn2d] Fa [1.510 0%M YO + (OM 1047 J C¥/4)(9.01m1? (GOx Jo% PAIL *%o + %%] 2025 N-m 8240.@8011l6 N-m 4aAaa44a awn at case 2.FC9va 0m) + Fe (9%1Cm2) Fi C9%1Cm1 + C% Fa 04% 7Cn2) FL C4v2)Cm) + €%91C 4/2 Cm 7] FL (82906) + (%)(0%)(4)] (%41C.0.01m)2 ( 60 * Ioe raf %o + 4/5] 0497. 787144-N-m ( 5.4411187144 kN-m T= 5.5 kN-m uuu THN T Tt T li T T t Conclusion | The computed values tor torque are as follows. at case 1, 1 * 8.2466807IG KN-m Qt cose 2, T= 9.497187144 kN-m2) A 75° @50 rpm mm diameter shaft is transmitting 250 kW at A flange coupling 1s used and has © bolts, each \g mm diameter. Compute the required diameter of the bolts circle considering an average shearing stress of 21.5 MPa Given P = 350 kW d, = Hmm N= 650 rpm dv = 16mm N= © bolts Ss = 27.5 MPa = 27.5 108 Pa Required : the diameter of the bolts circle 0.075 m 0.018 m Solution For the torque, Te e . 250 000 W = Nn €21CT1 (O50 Yimin MVG05 T = 5\4).928931 Nom For the diameter of the bolt circle T * (4) Cd)? (5510 9Y2 Cn) THN) C®)C db)? €5s1Cn ) (5141-92899 N-m) (4702) —~ de = 4 * GEICO, O18 mI? (600% Farce) de = 0.24492 7a1G5-— ( OnE ) de = 244.9973195 mm 245 mm Conclusion The required diameter of the bolt circle would be at 245 mm.49 A flange bolt coupling has ten steel 29.4 mm diameter bolts evenly tighten around a 415 mm bolt circle. Determine the torque capacity of the connection if the allowable shearing stress in the bolt is 50 MN/m* Given: do = 25.4 mm = 0.0254 m do = H5 mm = 0.415 m Ss = 50 MN/m? = 50 *10® N/m? 10 Required : the torque capacity Solution For ‘tha torque, T = (14) Cd)? C5 9C M2 Cn) + (2) (0.025481? (50 x10 tyme )( 248" ) C10) a T = 92 510,q00% N-m (0a) T = _52.57090096_kN-m T* ate Ge Conclusion \ The torque capacity of the connection is at 52.57 KN-m.3.) A flange coupling has an outside diameter of 200 mm and connects 40mm shotts. There are four lo mm bolts ona 140 mm bolt circle. The radial flange thickness is at 20 mm. |f the torsional stress in *hy shaft is not to exceed 20 MPa. determine the shearing stress in the bolt \f such 15 uniformly distributed Given : Ss. * 2@ MPa = 26 * 10% fo dso = 40mm = 004m dp = lo mm = O.0lom de + 4Omm= 0.14m n = 4 bolts do = 200 mm = O2m Required : the shearing stress in the bolt Solution For the torque. Sas (WICAY® (26 * 10% Pa 1(C.0.04 Mm? Te oes oes eee ;S \o \o T= 04m N-m for the shearing stress in the bolts, Te F 102) eee ee oe Se GHIA" n de (104% (2) pe on Fo = 26% BN en (204% ND * Ta ICO.Ole mz * 58025T1.424 m2 Sso > 5803571429 N/m? Ss = 9.803571429 N/mm*