Thermax - Safety

Observation ID What Do You Want to Report ?
Reporter Name
TSAFETYSudarshan Chemical Ind. Near Miss Mahantesh Keshannavar
TSAFETYSudarshan Chemical Ind. Near Miss Sameer Nayakwade
TSAFETYSudarshan Chemical Ind. Near Miss JAYDEEPKUMAR NAYAK
TSAFETYSudarshan Chemical Ind. Near Miss Alekh Sahoo
TSAFETYSudarshan Chemical Ind. Near Miss Ganesh Daphal
TSAFETYSudarshan Chemical Ind. Near Miss Bhimaraju Kanireddy
TSAFETYSudarshan Chemical Ind. Near Miss Pradeep Kumar
TSAFETYSudarshan Chemical Ind. Near Miss Pradeep Kumar
TSAFETYSudarshan Chemical Ind. Near Miss Nikhil TUNDURWAR
TSAFETYSudarshan Chemical Ind. Near Miss Akshay Kunakekar
TSAFETYSudarshan Chemical Ind. Near Miss Shashidhar Naganur
TSAFETYSudarshan Chemical Ind. Near Miss Rajesh More
TSAFETYSudarshan Chemical Ind. Near Miss Jagan Mohan Guram Pally
TSAFETYSudarshan Chemical Ind. Near Miss Preshit Kharade
TSAFETYSudarshan Chemical Ind. Near Miss Sameer Nayakwade
TSAFETYSudarshan Chemical Ind. Near Miss Akash Khanra
TSAFETYSudarshan Chemical Ind. Near Miss Pankaj Singh
TSAFETYSudarshan Chemical Ind. Near Miss Alekh Sahoo
Reporter E-Mail ID Reported On Location of Near Miss
Mahantesh.Keshannavar@thermax 3/26/2024 Sudarshan Chemical Ind. Ltd._LOC
sameernaykawade1069@gmail.co 3/23/2024 Sudarshan Chemical Ind. Ltd._LOC
jaydeep.nayak@thermaxglobal.co 3/23/2024 Sudarshan Chemical Ind. Ltd._LOC
alekhsahoo.shreyasservices@gmai 3/21/2024 Sudarshan Chemical Ind. Ltd._LOC
Ganesh.Daphal@thermaxglobal.c 3/19/2024 Sudarshan Chemical Ind. Ltd._LOC
Bhimaraju.Kanireddy@thermaxglo 3/18/2024 Sudarshan Chemical Ind. Ltd._LOC
pradeep8maurya@gmail.com 3/3/2024 Sudarshan Chemical Ind. Ltd._LOC
pradeep8maurya@gmail.com 2/26/2024 Sudarshan Chemical Ind. Ltd._LOC
nikhil.tundurwar@thermaxglobal. 2/26/2024 Sudarshan Chemical Ind. Ltd._LOC
akshukunakekar9545@gmail.com 2/24/2024 Sudarshan Chemical Ind. Ltd._LOC
shashinaganur@gmail.com 2/20/2024 Sudarshan Chemical Ind. Ltd._LOC
rajeshmore_1985@yahoo.com 2/20/2024 Sudarshan Chemical Ind. Ltd._LOC
ganesh.daphal@thermaxglobal.co 2/8/2024 Sudarshan Chemical Ind. Ltd._LOC
g.mohan@thermaxglobal.com 2/4/2024 Sudarshan Chemical Ind. Ltd._LOC
preshit79@gmail.com 1/30/2024 Sudarshan Chemical Ind. Ltd._LOC
sameernaykawade1069@gmail.co 1/12/2024 Sudarshan Chemical Ind. Ltd._LOC
khanraakash1@gmail.com 12/27/2023 Sudarshan Chemical Ind. Ltd._LOC
pankaj.singh@thermaxglobal.com 12/25/2023 Sudarshan Chemical Ind. Ltd._LOC
alekhsahoo.shreyasservices@gmai 12/23/2023 Sudarshan Chemical Ind. Ltd._LOC
Exact Location of Near Miss Near Miss Occurred Date Near Miss Description
TG ground floor 3/26/2024 I slipped and was supposed to fall
Bed drain area 3/21/2024 CL Pradeep fell on the floor while
Bed drain area 3/26/2024 A wrench slipped from the hand of t
deaerator floor 3/21/2024 foot slip on algae formed on Dera
Transformer yard 3/21/2024 during Transformer reading taking
Boiler 3.5 meter elevation 3/19/2024 At the boiler 3.5-meter elevation st
coal feeder floor 3/19/2024 CL Rohit fell on the floor while dr
Furnace Floor area 3/18/2024 Furnace floor area smoke observed
CRUSHER & VIBRATING SCREEN STA 3/18/2024 While going upstairs at coal crush
WTP 1 PLANT 3/5/2024 DM transfer In nearby WTP, motor c
mcc room 3/11/2024 ELECTRICAL ENGINNER TAKING HE
WTP 1 PLANT 3/5/2024 maintenance hod working in wtp 1 at
TG ground floor 3/7/2024 While Mr. Praveen was operating th
mcc room 3/6/2024 IN MCC ROOM INSTUMENT ENGINEE
Cogen 1 stairs 3/2/2024 Slip my foot from stairs in the nig
MCC room cogen 1 2/25/2024 Rubber mat twisted and cut due to
MCC Room 2/23/2024 In the MCC room, Omkar was about to
STG stair 2/24/2024 The instrument engineer's foot slip
MCC room 2/26/2024 "In the MCC room, a technician wa
Boiler 2/22/2024 As I was heading towards the boiler
Engineering Room (TL-Office) 2/20/2024 Mr. Akash Khnra was taking the prin
Near Maintenance Room 2/20/2024 Welder was slipped near maintena
Cogen-1 extended Cable cellar ro 2/20/2024 While inspection in cellar room, sh
Cogen 2 Feed Control Station 2/20/2024 F rod fell near TG field operator M
Boiler Bunker Top 2/20/2024 CHP Operator falling on bunker top
WTP 2/9/2024 While removing the cable insulation
Boiler 2/20/2024 Mr. Bhola Prasad was engaged in lif
Boiler 2/20/2024 FD compartment damper -3 area smo
Feed control valve station 2/5/2024 An F-rod slipped from the hand of t
Boiler ground floor 2/3/2024 The service provider working on th
Ground Floor near by STG 2/2/2024 While placing the liner plates of cr
STG 2/6/2024 While ascending to the deaerator f
STG 2/7/2024 The turbine operator went to the de
CHP 2/3/2024 While cutting an angle with the hel
CHP 2/3/2024 Smoke was observed in cable tray o
STG 2/6/2024 At the moment when the turbine fiel
Near CHP 2/3/2024 Gas cutter fitter assistance was op
Boiler 2/3/2024 Mr. Omkar Nage's foot became trapp
Boiler 2/3/2024 Mr. Omkar Nage was heading towar
CHP 2/3/2024 While working, Mr. Rahul Joshi was
Boiler - Furnace 2/3/2024 Mr. Akshay Kunkekar and Mr. Vikas
CHP 2/1/2024 While Welder was standing on a sto
Near STG 2/1/2024 Mr. Bhola Prasad was engaged in the
BC-6 2/2/2024 Roller of BC-6 fell on the hand of M
WTP -2 2/1/2024 "Scaffolding was erected to facilit
WTP -2 1/30/2024 Trench drain is in open condition so
STG 1/18/2024 Turbine operator was noticed the s
Boiler 1/18/2024 Shift incharge was taking round at B
VFD Room 1/4/2024 During the VFD (BFP -3) replacement
Boiler 1/19/2024 While unloading bed material bags
Coal Yard 1/22/2024 Mr.Abhay was sitting on coal yard st
Boiler 1/20/2024 Mr. Bhola was using a gas cutter to
CHP 1/20/2024 While performing water spraying to
Boiler 1/22/2024 On January 22, 2024, at 3:15 PM, sm
Boiler 1/20/2024 While taking round in boiler area i
CHP 1/23/2024 While BC-4 cable checking in CHP a
CHP 1/23/2024 Upon completion of the welding wor
WTP 1/22/2024 Mr. Akarsh was on his way to inspe
WTP 1/22/2024 Mr. Akarsh was heading to the CPU
WTP Lab 1/22/2024 Mr. Anish slipped on water that had
WTP 1/24/2024 Mr. Jagan Mohan intended to initia
Cooling Tower 1/12/2024 While Stainer opening at ACW pump
Boiler 1/8/2024 Mr. Vikas Ramane was sitting on sto
Boiler 1/23/2024 Worker was passing through walkway
HP Dosing Tank 1/18/2024 While moving, Mr. Vikas, the Boiler
material storage area 1/15/2024 During materials checking at store
WTP 1/13/2024 While inspection of DM transfer pu
CHP MCC 1/12/2024 Near the CHP panel on the front si
CEP pit area 1/11/2024 On January 11, 2024, at 8:00 PM, I
CEP- 2 1/11/2024 While supervising maintenance, a s
Boiler FD Air bypass duct 1/11/2024 Just underneath the FD air bypass
Deaerator floor near staircase 1/9/2024 Materials used during the shutdown
Near surface condensar 1/2/2024 Some worker from the client side w
MCC Room 12/26/2023 I was sitting in the Mcc room when
CHP 12/25/2023 The CHP operator is spraying water
Near Compressor exit 12/22/2023 Mr. Omkar Nage was going out from
Near CHP transfer tower 12/21/2023 Mr. Nagesh (Casual labor) was chec
Boiler feed water pump. 12/18/2023 Akshay goes from the control room t
Boiler 8 meter 12/20/2023 A wrench slipped from the hand of t
Bed drain area 12/23/2023 Mr. Yadav, the Boiler Operator, pla
TG floor shutter door near 12/22/2023 At the entrance of the TG ground fl
control room 12/22/2023 Jasobanta Jena was on the verge of f
Crusher Floor 12/18/2023 Mr. Bhola Prasad was addressing a c
CHP - BC-2 12/12/2023 After isolating the CHP, Mr. Bitu P
Boiler zero meter 12/8/2023 Boiler field engineer drain lot of b
CRUSHER & VIBRATING SCREEN STA 12/9/2023 As fine coal dust was spreaded on t
CEP area 12/5/2023 Mr. Amit Dhamane was an route to
MCC Room 11/30/2023 Mr. Omkar Nage and Mr. Pratim Loha
Near BFP area 12/1/2023 On dated 01 Nov 23 at 9.30 AM Mr.
Deaerator floor 11/17/2023 near deaerator welding work that t
TG ground floor 11/22/2023 Near CEP pump electrical wire hang
at shuttle conveyor 11/18/2023 hammer slips from the hand of Mr
CHP 11/13/2023 Mr. Vishwanath/Fitter and Somesh/CH
STG/ BOILER FEED WATER PUMP A 11/10/2023 Unexpectedly placed foot on oil sp
Cooling Tower Area 11/3/2023 while ACWP-1 decoupling work in pro
TG to Boiler area 11/4/2023 Worker was doing walkway cleaning
VFD Room 11/1/2023 Mr.Jaydeep Nayak (Electrical HOD)
BFP - STG 11/6/2023 On dated 9th Nov 2023 at 4.18 PM BF
BFWP House 11/5/2023 while BFWP-2 maintenance work at
VFD ROOM 11/3/2023 During the VFD (BFP-2) replacement w
WTP 2 PANT 10/25/2023 WTP HOD AND FIITER WORKING NEA
STG/ BOILER FEED WATER PUMP A 10/23/2023 Myself slipped and supposed to fal
Coal yard 10/18/2023 Rohan was collecting coal samples
Unsafe Type Near Miss Category Near Miss Sub-Category
Unsafe Act Physical Slip/Trip
Unsafe Act Physical Leakage/Spillage
Unsafe Act Physical Fall From Height
Unsafe Condition Physical Leakage/Spillage
Unsafe Condition Physical Uneven surface
Unsafe Condition Physical Housekeeping
Unsafe Condition Fire Hazard Flammable/Combustible Material
Unsafe Act Physical Entanglement
Unsafe Act Physical Uneven surface
Unsafe Condition Physical Slip/Trip
Unsafe Act Physical Sharp edges
Unsafe Condition Electrical Earthing
Unsafe Condition Physical Sharp edges
Unsafe Act Ergonomical Material Handling
Unsafe Act Physical Housekeeping
Unsafe Act Physical Housekeeping
Unsafe Act Ergonomical Congested Space
Unsafe Condition Environment Work Environment
Unsafe Act Fire Hazard Flammable/Combustible Material
Unsafe Act Environment Work Environment
Unsafe Act Ergonomical Awkward Postures
Unsafe Condition Ergonomical Material Handling
Unsafe Condition Chemical Corrosive
Unsafe Act Mechanical Machinery
Unsafe Condition Electrical Earthing
Unsafe Act Mechanical Machinery
Unsafe Condition Physical Fall From Height
Unsafe Act Biological Bacteria and Virus
Unsafe Act Environment Excessive resource use
Unsafe Condition Physical Fall From Height
Unsafe Condition Environment Dust (nuisance)
Unsafe Act Work Environment Dusty Work Environment
Unsafe Act Material Handling Lifting Tools/Tackles
Unsafe Act Material Handling Loading/Unloading
Unsafe Condition Material Handling Loading/Unloading
Other Near Miss Sub-Category Near Miss Contractor Agency Near Miss Hazard Class
Low
Medium
Medium
Medium
Medium
Low
Low
Medium
Low
Medium
Medium
Low
Medium
Medium
Low
Medium
Low
Low
Medium
Medium
Low
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Medium
Low
Low
Medium
Medium
Medium
Medium
Medium
Medium
Low
Low
Medium
Medium
Medium
Medium
Low
Medium
Medium
Medium
Low
Low
Medium
Medium
Low
Low
Medium
Low
Medium
Medium
Medium
Medium
Low
Medium
Low
Low
Low
Medium
Low
Medium
Medium
Low
Medium
Medium
Medium
Medium
Low
Low
Low
Low
Medium
Medium
Low
Low
Low
Medium
Low
Low
Low
Low
Low
Medium
Medium
Medium
Low
SHREYAS SERVICES Medium
Low
SHREYAS SERVICES Low
SHREYAS SERVICES Low
Medium
SHREYAS SERVICES Medium
Low
Low
Low
Low
Low
Near Miss Leading Activity Near Miss Root Cause Near Miss Root Cause Sub-Categor
Went to moving towards boiler Physical Capability Inability to sustain body positions
training about the material handlinPhysical Capability Inability to sustain body positions
training given on "to keep tools in Tools & Equipment Inadequate adjustment / repair /maintenance
inform to Concern dept.for arresti Engineering /Design Inadequate monitoring of construction
Inform to Civil team for replacing Engineering /Design Inadequate technical design - design input obsolete
Proper House Keeping Management /Supervision / EmploInadequate leadership - inadequate work site walk-thro
training about the material handlinPhysical Capability Inability to sustain body positions
Immediately call on boiler operatorManagement /Supervision / EmploInadequate identification of worksite / job hazards
House keeping work done Management /Supervision / EmploOther
I TOLD HIM PLEASE FOCUS ON WOBehavior Improper performance is rewarded - saves time or effor
STAND KEPT ON FLAT SURFACE NEBehavior Improper performance is rewarded - saves time or effor
KEPT FIBER FLOOR IN PROPERLY Physical Condition Other
During turbine start-up Physical Capability Other permanent physical disabilities
HAMMER KEPT ON SURFACE AFTE Behavior Improper supervisory example
Catch the hand railings of stairs t Engineering /Design Inadequate monitoring of construction
Rubber mat immediately replace frPhysical Condition Other
Shifted damaged shifted to scrap yTools & Equipment Other
IMIDIATE INFORM TO SHIFT INCH Physical Condition Previous injury or illness
Spot correction done. Behavior Inadequate identification of critical safe behaviors
1.Extra part of binding wire cut. Management /Supervision / EmploInadequate identification of worksite / job hazards
Ensured no injury to the head. andBehavior Employee perceived haste
1.Call on worker & asked to clean tCommunication Inadequate vertical communication between supervisor
Covered the metal strip and blockeEngineering /Design Inadequate technical design - design output inadequate
F rod fell near TG field operator M Work Planning Inadequate work planning
CHP Operator falling on bunker to Work Planning Inadequate repair - communication of needed repair
1.Immediately knife hold properly.Tools & Equipment Inadequate assessment of needs and risks
1.On job training given. Tools & Equipment Inadequate human factors / ergonomics considerations
1.Immedaitely water spread on it. Management /Supervision / EmploInadequate leadership - inadequate work site walk-thro
Immediately on job training given. Behavior Improper performance is rewarded - saves time or effor
Immediately stopped the work & on Behavior Improper performance is rewarded - saves time or effor
immediately removed the materialsWork Planning Inadequate preventive maintenance - assessment of ne
Asked to electrical HOD focus on wEngineering /Design Inadequate ergonomic design
1.Quickly moved to a safe location Engineering /Design Inadequate assessment of operational readiness
1.Stopped the work immediately and Skill Level Inadequate practice of skill
1.Immediately water spread on accSkill Level Inadequate assessment of required skills
1.Immedaitely closed the MSSV andCommunication Inadequate horizontal communication between peers
Immediately stopped the work andTraining
o / Knowledge Transfer Inadequate knowledge transfer - misunderstood instruc
1.On job training given. Behavior Improper performance is rewarded - saves time or effor
1.Call on worker and ask to clean t Management /Supervision / EmploInadequate identification of worksite / job hazards
1. Immediately stopped work and giManagement /Supervision / EmploInadequate identification of worksite / job hazards
1.Immedaitely gunny bag placed onWork Planning Inadequate work planning
1.Immedaitely stop the work and ask Behavior Inadequate identification of critical safe behaviors
1.Immedaitely ask to welder spreadCommunication Inadequate vertical communication between supervisor
On job training given to on improv Physical Capability Inadequate size or strength
Immediately safely descending. Work Planning Inadequate repair - scheduling of work
informed to mechanical departmenEngineering /Design Inadequate technical design - design output inadequate
Immediate stopdiscussed
1.Immedaitely the workwith
carried ou
Skill Level
operation manager. Inadequate assessment of required skills
2.One worker deployed for cleaningManagement
in this area. /Supervision / EmploInadequate identification of worksite / job hazards
Immediately help with electrician tWork Planning Inadequate work planning
Immediately call on worker and cleManagement /Supervision / EmploInadequate performance measurement & assessment
Immediately discussed and ask to go Physical Condition Fatigue - due to lack of rest
Stop work immediately ask to do wSkill Level Inadequate practice of skill
Immediately stopped to the work. Behavior Improper performance is rewarded - saves time or effor
Immediately water spread on it. Management /Supervision / EmploInadequate identification of worksite / job hazards
Immediately call on worker and as Management /Supervision / EmploInadequate identification of worksite / job hazards
Immediately stopped the work & laManagement /Supervision / EmploInadequate correction of prior hazard / incident
Immediately water spread on it. Work Planning Inadequate work planning
Immediately step down safely. Skill Level Inadequate assessment of required skills
Immediately go to safe area and callBehavior Improper performance is rewarded - avoids discomfort
Immediately call on worker and cleManagement /Supervision / EmploInadequate leadership - inadequate work site walk-thro
Immediately stopped the dosing p Management /Supervision / EmploInadequate leadership - inadequate accountability
Immediately stopped the work andToolsa & Equipment Inadequate adjustment / repair /maintenance
Immediately ask to worker sit prope Behavior Improper performance is rewarded - avoids discomfort
Immediately on job training given. Management /Supervision / EmploInadequate identification of worksite / job hazards
HP Dosing tank near Boiler Operator Work Planning Inadequate repair - communication of needed repair
unwanted materials to be removedPurchasing, Material Handling & Ma Improper storage of materials or spare parts
Physical inspection done Physical Condition Other
Informed to Electrical HOD and all Physical Condition Other
Immediately inform to concern depa Engineering /Design Inadequate monitoring of initial operation
when pump preventive maintenancPhysical Condition Fatigue - due to workload
Corroded damaged part removed. re Engineering /Design Other
Immediately call to CL and materialWork Rules / Policies /Standards / Other
Dismantling of scaffolding. Behavior Improper supervisory example
To have another mind Communication Incorrect instructions
Immediately stop the water spraying Work Planning Inadequate work planning
Asked labor to set the metal sheet Engineering /Design Inadequate technical design - no independent design re
immediately shouted for not to opeBehavior Inadequate identification of critical safe behaviors
Moving Physical Condition Other
training given on "to keep tools in Tools & Equipment Inadequate adjustment / repair /maintenance
Informed to boiler operator do notBehavior Improper supervisory example
Informed to respective person to bPhysical Capability Vision deficiency
Replaced the chair Tools & Equipment Inadequate adjustment / repair /
Immediately water was sprayed onPhysical Condition Other
1.Immediately informed to maintena Work Planning Inadequate repair - communication of needed repair
Don't drain too much, he said. and Behavior Improper performance is rewarded - saves time or effor
IMMEDIATELY ENGAGE THE WORKM Work Planning Inadequate preventive maintenance - cleaning /resurfa
1. Topic discuss in TBT. 2. Discusse Mental Stress Extreme concentration /
Immediately cylinder holding positiWork Planning Inadequate work planning
Immediately stopped his and ask toBehavior Improper performance is rewarded - saves time or effor
REPORT TO OTHER SHIFT INCHARGBehavior Inadequate identification of critical safe behaviors
During CEP PM , I was mashup withEngineering /Design Inadequate technical design - design input not correct
Replace the hammer grip. Tools & Equipment Inadequate adjustment / repair /maintenance
CHP operator was immediately instr Behavior Improper supervisory example
Immediately dried the place and frCommunication Inadequate vertical communication between supervisor
Immediately ask
1.Immedaitely to fitter
stop to thecarefully
work. Work Rules / Policies /Standards / Lack of PSP for the task - lack of job safety analysis
2.Called to fitter for providing
1.Area Barrication done. clamp.
Management /Supervision / EmploInadequate correction of prior hazard / incident
2.Informed to maintenance department Engineering
to fix it/Design
properly. Inadequate monitoring of initial operation
Stop the work immediately. Work Planning Inadequate work planning
Carefully & Safely handles tools Tools & Equipment Inadequate adjustment / repair /maintenance
1) VFD wheel stuck in panel. 2)DuePurchasing, Material Handling & Ma Improper storage of materials or spare parts
CIP CARTAGE FILTER LEAKAGE WO Physical Condition Other
WENT TO PERFORM INSPECTION OPurchasing, Material Handling & Ma Other
coal sample collection Physical Condition Other
Near Miss Other Root Cause Sub-CManager (Near Miss) Freeze Near Miss Report
Mahantesh Keshannavar No
nt / repair /maintenance Bhimaraju Kanireddy No
g of construction Bhimaraju Kanireddy No
design - design input obsolete JAYDEEPKUMAR NAYAK No
- inadequate work site walk-through Mahantesh Keshannavar No
tion of worksite / job hazards Mahantesh Keshannavar No
In time house keeping not done Mahantesh Keshannavar No
e is rewarded - saves time or effort Mahantesh Keshannavar No
e is rewarded - saves time or effort JAYDEEPKUMAR NAYAK No
UNAWARNESS JAYDEEPKUMAR NAYAK No
sical disabilities Mahantesh Keshannavar No
Nikhil TUNDURWAR No
g of construction Mahantesh Keshannavar No
Rubber mat provided in MCC roomMahantesh
fo Keshannavar No
Improper inspection of chair befor Mahantesh Keshannavar No
tion of critical safe behaviors Mahantesh Keshannavar No
mmunication between supervisor and person Mahantesh Keshannavar No
design - design output inadequate Mahantesh Keshannavar No
mmunication of needed repair Mahantesh Keshannavar No
nt of needs and risks Mahantesh Keshannavar No
ctors / ergonomics considerations Mahantesh Keshannavar No
e maintenance - assessment of needs Mahantesh Keshannavar No
nt of operational readiness Mahantesh Keshannavar No
nt of required skills Mahantesh Keshannavar No
communication between peers Mahantesh Keshannavar No
e transfer - misunderstood instructions Mahantesh Keshannavar No
heduling of work Mahantesh Keshannavar No
design - design output inadequate Mahantesh Keshannavar No
nce measurement & assessment Mahantesh Keshannavar No
of prior hazard / incident Mahantesh Keshannavar No
e is rewarded - avoids discomfort Mahantesh Keshannavar No
- inadequate accountability Mahantesh Keshannavar No
nt / repair /maintenance Mahantesh Keshannavar No
e is rewarded - avoids discomfort Mahantesh Keshannavar No
materials or spare parts Mahantesh Keshannavar No
Unaware of pipeline Mahantesh Keshannavar No
After cleaning rubber sheets not laMahantesh Keshannavar No
g of initial operation Mahantesh Keshannavar No
Corrosion Mahantesh Keshannavar No
Improper material storage. Mahantesh Keshannavar No
design - no independent design review Mahantesh Keshannavar No
Moving Mahantesh Keshannavar No
Replace chair Mahantesh Keshannavar No
Improper cleaning Mahantesh Keshannavar No
e maintenance - cleaning /resurfacing Mahantesh Keshannavar No
design - design input not correct Mahantesh Keshannavar No
k - lack of job safety analysis Mahantesh Keshannavar No
of prior hazard / incident Mahantesh Keshannavar No
g of initial operation Mahantesh Keshannavar No
materials or spare parts Mahantesh Keshannavar No
UNAWARNESS Mahantesh Keshannavar No
TILES OF FOOT STEPS IN LOOSED Mahantesh Keshannavar No
hip removed Mahantesh Keshannavar No
Why It Happened ? (Near Miss) What Could Have Happened ? (NeaCorrection Action (Near Miss)
Step found damaged. Slip Immediately call on worker and r
CL Pradeep fell on the floor while Slip and fall may be accure Housekeeping
Due to improperly fix of concrete bSlip / Trip Informed to Civil department

Due to Proper House Keeping may be fall down house keeping
AFTER SHIFT RELIEVING TIME HE I STAND WILL FALL ON LEG STAND KEPT ON FLAT SURFACE
THERE IS WORKING ON MEMBRAINWILL BE HEAD INJURY SPOT CORRECTION DONE
Negligence Immediately asked to focus on worExplained to operator hold F rod p
1.Due to
1.Due to damaged
improperlychairplaced of mat.Slip/
present in MCC.Trip Immediately summoned a worker an
2.Improper supervision. chances of fall Shifted damaged shifted to scrap y
Negligence of engineer. Chances of fall The on-the-job training provided ad
HE IS OPEN UP RACK DOOR OPEN WITHOUT HELMET HEAD WILL ENJWEAR HELMET
Due to improperly tie of Armod wirChances of body injury Extra part of binding wire bend.
Due to cupboard door open. Chances of head injury Immediately closed the door.
Due to water accumulation Slip Trip Call on worker & asked to clean the
Negligence of supervisor Slip / Trip Immediately asked to technician ar
Negligence of operator Material fall Immediately asked to focus on wor
Due
1. to coal
Knife wasdust accumulation.
not hold properly. Slip / Trip Asked to operator cleaning to be do
2.Negligency of Engineer. Chances of cut injury Immediately knife hold properly.
Due to only one hand used while lifMaterial fall On job training given.
Due to dust accumulation. Chances of Fire Immediately water spread on it.
While operating of IBD valve An F-rthere is a possibility that the F-ro awareness given to workers
the service provider working on th There is a possibility that the emptAwareness given to the workers
Due to Improper handling of materiMaterial fall Immediately removed the materials
Negligency of engineer. Chances of head injury Asked to electrical HOD focus on w
Due
2. to level.
Skill insulation was not done on Cdhances of burn injury Quickly moved to a safe location a
3.Negligency of operator.
1.Improperly water spread after hot work. Chances of body injury 1.Stopped the work immediately and
2.Negligency
1.Due to valveofnot customer
proper welder. Chances of fire
throttling. 1.Immediately water spread on acc
2.Negligency
1.Due Lack ofof engineer.
knowledge. Chances of burn injury 1.Immedaitely closed the MSSV and
2.Negligency of Gas cutter operator. Chances of gauge and hose damag1.Immediately stopped the work and
1.Negligency of
2.Due to bag damaged.engineer. Slip/ Trip 1.On job training given.
3. Impropersupervision.
2.Improper handling of bed material Slip/ Trip
bag. 1.Call on worker and ask to clean t
3.Negligency
2.Due to diesel of fall
Fitter.
on bed coil. Chances of body injury 1. Immediately stopped work and gi
3.Negligency
1.Due to stoolofwas Operator. Slip /Trip
not kept properly. 1.Immedaitely gunny bag placed on
2.Negligeancy of welder. Chances of fall of man 1.Immedaitely stop the work and ask
2.Negligeancy of welder.
3.Improper communication.
1.Due to improper Chances of burn injury
position of working. 1.Immedaitely ask to welder spread
2.Negligency
1.Due to access of Fitter.
blocked. Chances of body injury 1.On job training
1.Immediately given
safely to improve
descending.
2.Negligency of chemist. Slip / Trip 2.Informed to maintenance team to remove scaffolding
Due to small cut out opening. Slip / Trip Area barricated.
Due to negligence Burn Injury Immediate stopdiscussed
1.Immedaitely the workwith
carried ou
operation manager.
Due to corrosion
2.Due to congested space. Chances of body injury 2.One worker deployed for cleaning in this area.
3.Improper
2.Bed planning.
material Chances of injury.
bag leakage while lifting. 1.Immediately help with electrician
3.Bag stuck in bed material lifting trolley.
Slip / Trip 1.Immediately call on worker and c
1.Due to
1.Due to cutting
short sleep. Fall of man
position is improper. 1.Immediately discussed and ask to
2.Negligency of welder.
2.Due to improper puling of hose. Chances of burn injury 1.Stop work immediately ask to do
2.Negligency of worker.
2.Improper Supervision. Chances of electrical shock 1.Immedaitely stopped to the work
3.Negligency of Boiler Operator. Chances of fire 1.Immediately water spread on it.
1.Due to
1.Due to uneven
improper material handlinChances of body injury
surface. 1.Immedaitely call on worker and
2.Ladder
2.Water wasplaced
noton uneven
spread surfacefall
properly. of man
area. 1.Immedaitely stopped the work &
3.Negligeancy of welder. Chances of Fire 1.Immediately water spread on it.
1.Negligency of Chemist. Slip/Trip 1.Immedaitly step down safely.
1.Due to
1.Due to water
move Fastly
spilled.from that areFall of man 1.Immediately go to safe area and ca
2.Due
1.Due to
to improperly
corrosion. hand wash in basin. Slip/Trip 1.Immedaitely call on worker and c
2.Due to
1.Due to improper
impropersupervision Chances
& maintenance.
fixing of spanner. burn injury. 1.Immediately stopped the dosing
2.Negligence
1.Person was of Fitter.
sitting Fall of
on stool edge due to material/
unbalance. Tools 1.Immedaitely stopped the work and
2.Negligency of Worker.
1.Poking rod laying on walkway area. Slip, trip 1.Immedaitely ask to worker sit pro
2.Improper Supervision. Slip / Trip 1.Immediately on job training given
1.Negligency of Boiler Operator.
1.Due to improper housekeeping. Chances body injury 1.Immediately on job training given
2.Improper Supervision. Slip 1.Immedaitely call on worker and
1.Negligeacy of Fitter. Slip 1.Immediately on job training given
1.Due to
1.Due to earthing
improperly laidearthing
loose of rubber Slip/Trip
plate. 1.Informed to Electrical HOD for al
2.Negligency of Operator. Chances body injury 1.Immediately informed to concern
1.Due to improper position of stanI could get injured Replaced the screwdriver
1.Due to
1.Due to improper
corrosion.kept of material.fall of material/tools 1.Corroded damaged part removed
2.Negligeancy of Operator. Fall of material/tools 1.Immediately call to CL and materi
Dismantling work of
1.Due to almira door open.scofolding May be Cut injury Training given
2.Negligeacy of engg.
1.Improper communication. Chances body injury 1.Immedaitely ask to engg to sit saf
2.Negligency
1.Due to metal ofsheet
CHP operator. Chances body injury
cover found misplace. 1.Immediately stop the water sprayi
2.Due to trolley
1.Improper movement.
communication. Slip/ Trip 1.Asked labour to set the metal sh
2.Negligency of Worker. Eye injury 1.immediately shouted for not to o
While moving
2.Due to hand from one place to anSlip trip
slipped. The mind should be concentrated w
2.Negligency of Fitter. fall of material/tools 1.Immedaitely stopped the work an
Rod may
1.Due be hitwas
to area on not
facebarricading. There is a chance that Rod will get After draining activity, the rod sho
2.Negligency of SCIL scaffolding team. Chances body injury 1.Immediately call on worker and a
Lack oftosuper
1.Due visioncleaning.
improper might be fall already replaced
1.Immedaitely the chair
water spread on accumulated coal dust.
2.Continously coal leakage from crusher
Chancesbody.
2.This was a result of damage to the canopy hinge. fire/minor fire 2.Cleaning done.
3.This was caused by corrosion. Fall of material/tools 1.Immediately informed to mainten
1.Negligeacy of Boiler operator. Chances burn injury 1.Instructed to boiler operator don'
2.Due to hopper leakage. 1. Coal Leakage arrested.
3.Cleaning wason
2.Due to busy not done
walki on regularSlip,
talki. basis.
trip 2.Inform to shift incharge regular basis cleaning to be do
3.Negigency of Electrical
2.Cylinder holding positionEngineer. Chances of Body injury
is not proper. 1.Inform to HOD& ensured availabil
3.Negligency of Instrument engg. chances of foot injury
1.Due to shoes was not wearing properly. 1.Immediately cylinder holding posi
2.Negligency of SI. Slip 1.Immediately stopped his and ask
sighing near deaerator he doesnot konw report to everyone
electric wire hanging out may be fallen down electric wire should be in cable tra
due to the hammer
1.Improper grip
communication. might injure someone Replace the hammer grip
2.Negligency of Fitter. Chances
1.Cleaning was not done after oil spilled of Body Injury
on floor. 1.CHP operator was immediately in
2.Negligency of Worker.
2.Due to grease. Slip /Trip 1.Immediately ask
1.Immediately dried
tothe place
fitter and oily hand gloves.
replace
3.Negligency of operator.
2.Due to temporary provided joint Chances of Body Injury
disconnected. 2.Carefully & safely
1.Immedaitely stop handles spanner while working.
to the work.
3.Clamp was not provided on
2.Tiles support found misplace. pipe.Leakage/spillage 2.Called to fitter for providing
1.Area Barrication done. clamp.
3.Support
1.Polishingscrew
work found
was notloose. Fall casing
done before of Manlifting. 2.Informed
1.Immedaitelyto maintenance department to fix it properl
stop to the work.
2.Negligency
1.Spanner was ofnot fix properly. Chances of Body Injury
supervisor. 2.Instructed to the maintenance HOD always Polishing w
2.Negligency of Fitter.
2.Due to congested space. Chances of Body Injury 1.Carefully & Safely handles tools
3.Improper planning. chances of hand & foot injury 1.Immediately help with electrician
Safe distance
2.Heavy wasplaced
material not maintained.
on it. Slip On job training given
2.Improper supervision. Slip 1.Immedaitely call on worker and
The coal was already being unload leg slipping removed coal hip
Corrective Action (Near Miss) Manager Actioned By (Near Miss) Action Taken (Near Miss)
Topic discuss in TBT. Mahantesh Keshannavar
Housekeeping Mahantesh Keshannavar
Mahantesh Keshannavar
Concrete block fixed properly JAYDEEPKUMAR NAYAK

house keeping Mahantesh Keshannavar
Bhimaraju Kanireddy
JAYDEEPKUMAR NAYAK
SPOT COORECTION DONE JAYDEEPKUMAR NAYAK
SPOT CORRECTION DONE Mahantesh Keshannavar
Explained to the operator hold F r Mahantesh Keshannavar
JAYDEEPKUMAR NAYAK
Rubber mat replaced by new one. JAYDEEPKUMAR NAYAK

Chair removed. Nikhil TUNDURWAR
Utilize the handrail when stepping JAYDEEPKUMAR NAYAK
AWARNESS Mahantesh Keshannavar
Area inspection done to avoid suchMahantesh Keshannavar
Ensured door
1.Cleaning close after cupboard Nikhil TUNDURWAR
done.
2.On job training given to workers to avoid reoccurrence.
Covered the metal strip and blockeNikhil TUNDURWAR
Explained to operator hold F rod p Mahantesh Keshannavar
Cleaning done.
1.Ensured always use hand gloves. Mahantesh Keshannavar
2.Focus
1.Both handwork
on usedwhile
whileworking. JAYDEEPKUMAR NAYAK
material handling.
2.Follow
1.Regularlifting
basis techniques.
cleaning to be done.Mahantesh Keshannavar
2.Topic discussed in TBT to avoid reoccurrence.
awareness given to workers Mahantesh Keshannavar
barricaded the area Mahantesh Keshannavar
1. On job training given to avoid r Bhimaraju Kanireddy
Caution board displayed to avoid r Mahantesh Keshannavar
Insulation to
2.Ensured be provided.
required PPE's to be used. Bhimaraju Kanireddy
2.Water spread on working area. Mahantesh
3. Topic discussed in daily TBT to avoid Keshannavar
the reoccurrence.
3.Regular interval inspection to be Mahantesh Keshannavar
done after completion of the work.
1.Topic discuss
1.Authorized in daily
person TBTopen
only to avo
theMahantesh Keshannavar
cylinder valve.
2.Topic
1.While discuss in daily
going focus on TBT to avoidMahantesh
walkway. Keshannavar
the reoccurrence.
2.Inspect work area before startingMahantesh
of the work.Keshannavar
1.Cleaning
1.Topic to beindone
discuss dailyonTBTregular baMreoccurrence.
to avoid ahantesh Keshannavar
2.Always ensured standing positionMahanteshis proper. Keshannavar
1.Ensured
1.Stool charcoal
kept is fully mixed wiMahantesh Keshannavar
properly.
2.On job training given to avoid reoccurrence.
3.Safety signage always display.
4.Area barricading to be done. Mahantesh Keshannavar
1.Topic discuss in TBT to avoid reo Mahantesh Keshannavar
1.Scaffolding removed to avoid reoBhimaraju Kanireddy
Grating
1. EnsureProvided.
to display the sigh board Mahantesh Keshannavar
at working area.
2.On job training given to workers to avoid reoccurrence.
1.Immidaitely
2.Area Inspectionremoveto bealldone.
rusted chiMahantesh Keshannavar
3.Check material weight. Mahantesh Keshannavar
1.Cleaning to be done on regular inMahantesh
1.Ask to due not sit on one place continuously to Keshannavar
avoid reoccurrence.
2. Proper Supervision.
1.Ensured all required PPE's to be wearing.Mahantesh Keshannavar
2.Check
1.Damaged cutting
hoseposition
cut. before starting Mahantesh
of the work.
Keshannavar
2.Ensured
1.Topic discussed in TBT to avoid reoccurrence.Keshannavar
properly laying of hose. Mahantesh
2.Cleaning
1.Damagedtopart be removed. Mahantesh Keshannavar
done on regular basis.
2.Material handle
1.Ladder placed proper place. Mahantesh Keshannavar
inproperly.
2.Proper
2.Area tosupervision.
be inspect regular interval. Mahantesh Keshannavar
3.Always remove
1.Always focus on work.flammable Mahantesh
material from hotKeshannavar
work area.
2.Topic discuss in daily TBT. Mahantesh Keshannavar
1.Successfully snake recue operati Mahantesh Keshannavar
1.On jobclamp
1.Hose training given to
replaced by workers
new one.Mahantesh Keshannavar
2.Also cross
2.Always inspection
tools inspect before Mahantesh
done instarting
other area Keshannavar
to work.
of the avoid reoccurrence.
3.Focus on work. Mahantesh Keshannavar
1.On job training
1.Poking rod shiftedgiven to worker t Mahantesh
to designated place. Keshannavar
2.Always after work completion material to be Keshannavar
Mahantesh placed at designated place.
1.Always focus on work. Mahantesh Keshannavar
1.Regularfocus
1.Always basis oncleaning
work. to be doneMahantesh Keshannavar
2.Well
1.Rubberaware
matin all area.
placed properly. Mahantesh Keshannavar
2.All area rubber mat inspection done to avoid Keshannavar
Mahantesh reoccurrence.
1.Earthing plate tight and same insMahantesh Keshannavar
Replaced thepart
1.Damaged Screwdriver
replaced by mew one. Mahantesh Keshannavar
2.Also
2.Topicdiscussed
discuss inwithTBT.customer regarding
Mahanteshpainting.
Keshannavar
3.Area to be barricading. Mahantesh Keshannavar
awareness given Mahantesh Keshannavar
1.On job training
2.Proper given toto
communication avoid re Mahantesh
be done before startKeshannavar
any work.
3.Area to be inspect before
1.Metel sheet fixed properly. and after
Mahantesh
work completion.
Keshannavar
2.Regular basis inspection
1.On job training given. to be done. Mahantesh Keshannavar
2.Topic discuss in TBT to avoid reoccurrence.
The mind hand
1.Rubber should be concentrated
gloves w
Mahantesh
to be used while greasing.Keshannavar
2.Tools and tackles check before starting Mahantesh
of theKeshannavar
work.
Rod
1. shifted
Area in proper place
barricaded. Mahantesh Keshannavar
2. Proper supervision. Mahantesh Keshannavar
taken
1.Cleaning done properly. Mahantesh Keshannavar
2.Before starting of any work hot work ensuredKeshannavar
Mahantesh cleaning done properly.
Canopy discuss
1.Topic to be fitted
in TBTproperly. Mahantesh Keshannavar
to avoid reoccurrence.
2.Use proper PPE's during hot bed material Mahantesh shifting.
Keshannavar
1.Crusher body leakage arrested.
2.Cleaning to beindone
1.Topic discuss TBT. on regular basis.
2.Discussed
2.Always focus withonteam
worktoduring
ensure well aware of Keshannavar
Mahantesh
working. all area.
3.Risk assessment to be done before stating of work.
1.Topic discuss in TBT to avoid reo Mahantesh Keshannavar
wearing helmate Mahantesh Keshannavar
Electrical wire should be in wire ca Mahantesh Keshannavar
Replaced
1.Once inspect area before closing Mahantesh Keshannavar
or work permit.
2.Proper communication
1.Topic discuss in daily TBT. to be done.Mahantesh Keshannavar
2.If oil, grease
2.Before etc.ofspilled
starting on floortools
work inspect immediately
cleaning to be done.
and tackles.
3.Always focus on work while working. Mahantesh Keshannavar
1.Tiles support is fixed properly. Mahantesh Keshannavar
1.Clamp through connection provi
2.Also
3.Always cross verification
follow materialwas done
lifting andinMahantesh
raised floor
shifting Keshannavar
tiles area to avoid reoccurrence.
guidelines.
4.Do not starting
2.Before pass through
of workanyinspect Mahantesh
load. tools Keshannavar
and tackles.
3.Always focus on to
2.Area Inspection work while working.
be done. Mahantesh Keshannavar
3.Check material weight. Mahantesh Keshannavar
On job training
1.Topic given
discuss in TBT. Mahantesh Keshannavar
2.Always kept material in proper place. Mahantesh Keshannavar
Immediately after unloading, the hMahantesh Keshannavar
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Thermax - Safety

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Thermax - Safety

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Observation ID What Do You Want to Report ?

Due to improperly fix of concrete bSlip / Trip Informed to Civil department

Concrete block fixed properly JAYDEEPKUMAR NAYAK

Rubber mat replaced by new one. JAYDEEPKUMAR NAYAK

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