Pulsar 125 (Single Split Seat) BS VI REV - 08 - OCT - 21

BS VI BS VI
Bajaj Auto Limited
Spare Parts Catalogue

Akurdi, Pune - 411 035. India.
Tel : +91 20 27472851
Fax : +91 20 27407385
Customer care : +91 7219821111
Website : www.bajajauto.com
CIN L65993PN2007PLC130076
Notice 125
All information contained in this manual is based on the latest

product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.
DOC. NO.: 71120152 REV. 8 OCT 21
Copy rights : All rights reserved. No part of this publicatin may

be reproduced, stored in a retrival system, Or transmitted in any
form or by any means, electromic mechanical photocopying,
recording or otherwise, without the prior written permission of
Bajaj Auto LTD.
Foreword 125 Instructions 125
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar 125 1. How to Read the Catalogue : Open the catalogue and from the pictorial
Disc-Drum, Drum-Drum, Split Seat version BS VI’ Motorcycle. This index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
catalogue has been specially designed to assist you in selecting the correct
Now find out the figure of the part you wish to order. Write down the
parts for procurement to maintain 100% availability. part number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components,
therefore be final and binding on us. colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
The modifications / alterations which are carried out after the issue of this for that group so that particular quantity should be multiplied by the
catalogue, will be conveyed to you through our Service Circulars. You are number of sets required.
requested to make necessary corrections in the Parts Catalogue as per the
3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
In case, if you need any technical assistance contact the concerned Regional enable you to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Service Department
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Revision No. &
Change Details 125 Change Details 125
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
01 MAY 20 DH121267 Carburettor 1 1 34 A Correct part number added

PF581271 Carburettor 1 1 34 D Wrong number deleted
02 JUNE 20 Split seat model parts added A Split Seat Model Added
03 JUL 20 YDH31005 Fork Inner Pipe A Added for Drum brake version
YDH31006 Slide Bush A Added for Drum brake version
Split Seat DH38 version added A in Drum-Drum
04 AUG 20 DH102545 Cylinder head with Cover 1 1 2 C Changed from Dh102501
05 NOV 20 52PD1045 Cover magneto 1 1 28 C Changed from 52DH1317
06 MAR 21 Clutch Own Way
07 AUG 21 DK102021 Rocker Arm 1 1A 6 A
08 OCT 21 52DH4526 FAIRING K EB BL-SL RED 1 26 132 A
52DH4528 FAIRING CH BLK-TF GRN 1 26 132 A
52DH4527 FAIRING K EB BL-PL SIL DKL 1 26 132 A
Revision No. & Revision No. &
Change Details 125 Change Details 125
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Index 125 Index 125
Plate No. Description Page No. Plate No. Description Page No.
1 Cover Cylinder Head 2 32 Front Wheel Assembly (Disc - Drum) 66

2 Cylinder Head 4 33 Front Wheel Assembly (Drum - Drum) 68
3 Valve 6 34 Front Master Cylinder Assembly 70
4 Camshaft & Tensioner 8 35 CBS - Combined Braking System - For Disc Brake 72
5 Cylinder & Piston 10 36 Front Brake - Caliper & Disc 74
6 Crankshaft 12 37 Rear Wheel Assembly 76 - 78
7 Transmission 14 38 Rear Brake Pedal 80 - 82
8 Balancer & Balancer Idler Gear 16 39 Handle Bar 84 - 86
9 Change Drum & Shaft Fork 18 40 Front Fork 88 - 90
10 Gear Change Mechanism 20 41 Fuel Tank & Fuel Gauge 92
11 Engine Assembly & Crankcase RH 22 42 Fittings Petrol Tank, Side Cover & Cover Seat 94
12 Crankcase LH 24 43 Seat Assembly & Seat Lock (Single Seat) 96
13 Cover Clutch 26 44 Seat Assembly & Seat Lock (Split Seat) 98
14 Cover Magneto 28 45 Speedometer Assembly 100
15 Clutch Assembly 30 46 Cables 102
16 Oil Pump Assembly 32 47 Leg Guards, Saree Guard & Grab Handle 104
17 Carburettor Assembly 34 48 Chain Case 106
18 Kick Starter Mechanism 36 49 Head Lamp & Fairing 108
19 Silencer Assembly 38 - 40 50 Indicator Light Assembly 110
20 Air Cleaner Assembly 42 51 Tail Lamp Assly & Front / Rear Number Plate 112
21 EVAP Mechanism 44 52 Electrical Equipments 114
22 Magneto, Spark Plug & H.T. Coil 46 53 Tool Kit 116
23 Starter Assembly 48 54 Painted Parts & Decals (Single Seat) 118 - 120
24 Frame and Frame Fittings 50 55 Painted Parts & Decals (Split Seat) 122 - 126
25 Engine Mountings & ECU EMS Assembly 52 56 Painted Parts & Decals - From July 2021 128 - 132
26 Swing Arm with Bush / Rear Shock Absorber 54 57 Consumable Parts 134 - 136
27 Pillion Foot Rest / Holder 56
28 Rider Foot Rest 58 Kit List 131 - 134
29 Mudguard - Front & Rear 60
30 Center & Side Stand Assembly 62 Part Index 135 - 150
31 Tube / Tyre / Rim 64
Pictorial Index 125 Pictorial Index 125
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CYLINDER & PISTON 9 CRANKSHAFT 11
1
6
6
8 2
7 3 1
9
4
5 8
1 7 5
9
5
2 4
10
9
11
10 2 4
6
7
2 5 6
11 1
7 3
4 2
11
6 9 14
10 3 7 12 8
8 16 15
5
1 13
10
3
3
VALVE 5 CAMSHAFT & TENSIONER 7 TRANSMISSION 13 BALANCER & BALANCER IDLER GEAR 15
4 8
8
6 1
2 7
10
1 13
16
1 15
2 14
2 3
3 5 2
4 4 12 10
3 5 12 8
6 25
6 5 11 9
4
9 13 15
7 11
5 8 10 5
9
17 7 8
4 18
3 19 6 14
1
5 11 4
21 6
20
7 14
23 22 9
7 5
11 24
10 12
5
CHANGE DRUM & SHAFT FORK 17 GEAR CHANGE MECHANISM 19 COVER CLUTCH 25 COVER MAGNETO 27
24
23 25
1
17
2 18
6
8 9 4
7 4 13 8 9 12
4
22 2 4
7
5 6 3 7
19 5
8
6 20 12
14
9 3 6
2
2 10 15
3 5 9
16 1 21 1
2 15
7 14 13
11 10
10
1
5 8
11
3 16
ENGINE ASSEMBLY & CRANKCASE RH 21 CRANKCASE LH 23 CLUTCH ASSEMBLY 29 OIL PUMP ASSEMBLY 31
4
5
7
3
12 14
2 1 2
2 13
21
7
13
2
5
9
20 2
7 3
4
5
6
5 6 1
5
6 8 9
10 7
6 16
7 15 4 3
9
8 3 10
10 17 1
4 11 12
5 3
19
8
11
18
CARBURETTOR ASSEMBLY 33 KICK STARTER MECHANISM 35 EVAP MECHANISM 43 MAGNETO, SPARK PLUG & H.T. COIL 45
5
12
7 20 16
9
16 13 1 8
10 11 14
4
9 19 17
6
11
2 3 16
2A 13
17
4
16 7 8
7 2A 18
4 2
2 12
8 18
14
5
10 17 10
17 18 1 17
19
18 2
1 12 3
9 15
16 2 14
13 8 6
13
15 20 4 13
5 15 19
4
5
15
11 2 10
15
23 4
12
9 7 6
3
11 21 22
6
2 2
14
3
8 1
SILENCER ASSEMBLY 37 - 39 AIR CLEANER ASSEMBLY 41 STARTER ASSEMBLY 47 FRAME AND FRAME FITTINGS 49
3 1
4 2 4
2 RH Side
31 2
30 4 3 8
2 31 9
6 9 6
1 3
7 2
12 7
13 8 1 4
5 10
6
11
5
10 9
11
9
17 9
8 2
6
9
10 8
14 12 5
8 6 2
7
15 13
7
22 16 11
23
29 24 19
27 20
1
12
26 25
28
5
29
21
3
26 25
PLATE NO. : 25 PLATE NO. : 26

PAGE NO. PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
ENGINE MOUNTINGS & SWING ARM WITH BUSH /
51 53 MUDGUARD - FRONT & REAR 59 CENTER & SIDE STAND ASSEMBLY 61
ECU EMS ASSEMBLY REAR SHOCK ABSORBER
1
20 17 3
21 18 20 3
18
1
7
4 2
2
14
13 15 18
19 12 13
8 20
10 11 7
8 6 4A 10
2
19
12
3 4 12
6
5 14 14 11 11
12
19 15 8
12 11 19 7 7 5
16
5
8
6
16 719 20
1
3 9 21 9
17 23
16
7 17 16
9
4
22
6
11 16 19
2
5 10
4
7 16 18 5
7
7 13
4 10
13 16
6
9 15 15
PLATE NO. : 32
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PAGE NO.
FRONT WHEEL ASSEMBLY
PILLION FOOT REST / HOLDER 55 RIDER FOOT REST 57 TUBE / TYRE / RIM 63 65
(DISC - DRUM)
5
4 11 1 1A 2
3
17 6 4
14 5 2
19 13 7
11 2 5 6 3
2 12 1
20 18 10 2
18 5
4 6
21
10 9 7
23 8 13
11
9 8
2
22 2 10
1 4 3 4
1
7 14
2 5 15
12 16 8
3 9
13 10
15 12
6 5
14 5
6
3 7
5
PLATE NO. : 33
PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
FRONT WHEEL ASSEMBLY
67 FRONT MASTER CYLINDER ASSEMBLY 69 REAR WHEEL ASSEMBLY 75 - 77 REAR BRAKE PEDAL 79 - 81
(DRUM - DRUM)
5 7
2 3
3 13 2
3 8 6 8
2 5
4
32 1
27 4
29 28
6A
3 6
27
2 7
9 5 5
10 10 1 4 10
15
WA
: USE 4
ING T3-
RN DO OM
LY FR
ON FLUID AINER
13 14
E NT
AK CO CAP G
BR
SEA
A EAN
LED LER VIN
CL FORE
FIL MO
RE 15 30
4
BE
8
7 13 11
1 11 12 12
5 31
6 16 9
10
17 5
13 14
4 9
1 8
12 14 19 14
11 21
9 25 15
7 24 20
15 18 7 23
2 19 23 14
18
6 17
17
28 22
20
16
19
20 5 12 16 26
25
28 21
21 18 22
5 16 26
4 11 20 24
10
PLATE NO. : 35
PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
CBS - COMBINED BRAKING SYSTEM -
71 FRONT BRAKE - CALIPER & DISC 73 HANDLE BAR 83 - 85 FRONT FORK 87 - 89
FOR DISC BRAKE
1 16
15
13
8
24 1
2
14
33 8 17
30 8 15
19 29 25
32/18 16 18
25 35 30
3 3 2
9 19
23 29
20
28 27 21
4 17
5 26 27 22
PISTON SEAL
6
14 4
4 DUST SEAL 4/5
10 8 20
34 5 2
11 7 INSULATOR 9 13 23
12 PROTECTION BOOT 21
1
7 8
22 3 6 24
10 20
3 BLEEDER CAP 7
6 12 11 11 24A
6 2 12
CALIPER PISTON
15
7
16
BLEEDER SCREW
10 31 26
1 PAD SPRING
5 21
9
10
PLATE NO. : 42
PLATE NO. : 41 PAGE NO. PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
FITTINGS PETROL TANK,
FUEL TANK & FUEL GAUGE 91 93 SPEEDOMETER ASSEMBLY 99 CABLES 101
SIDE COVER & COVER SEAT
17 2
4
4B 4A
2
14
13 18 19
5
4
11
4
1
7 16
6
1 1
13 7
15
1 6 1
4A
5 4B
11 2 5
14
4D/4E
3 4A
4D/4E 4C
4C 4A
9 3
3
7
6 9/10
12 3
12
8
8
11
10 14
PLATE NO. : 43 PLATE NO. : 44 PLATE NO. : 47

PAGE NO. PAGE NO. PAGE NO. PLATE NO. : 48 PAGE NO.
SEAT ASSEMBLY & SEAT LOCK SEAT ASSEMBLY & SEAT LOCK LEG GUARDS, SAREE GUARD &
95 97 103 CHAIN CASE 105
(SINGLE SEAT) (SPLIT SEAT) GRAB HANDLE
10 2
11
2
2
5
1 5
1
7
5
5
2 8
3 4
8 3 5 1
5
1
7 11
12 10
4 5
9 13 4
6 3
12 5
4/6
3 9
3 2
PLATE NO. : 54
PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO. PAGE NO.
PAINTED PARTS & DECALS
HEAD LAMP & FAIRING 107 INDICATOR LIGHT ASSEMBLY 109 TOOL KIT 115 117 - 119
(SINGLE SEAT)
5 7
3 6 8 4/5 1 18/19 2
2
5 2
4 1
6
20
8
7
2
3
5
10
17 6
1
1 18
19
11 6
1
12
5
6
14 9 10
13 15 16
14 16 6
21
15 16 / 17
3 11 RH
LH
22 5
7
PLATE NO. : 51 PLATE NO. : 55 PLATE NO. : 56

PAGE NO. PLATE NO. : 52 PAGE NO. PAGE NO. PAGE NO.
TAIL LAMP ASSLY & PAINTED PARTS & DECALS PAINTED PARTS & DECALS -
111 ELECTRICAL EQUIPMENTS 113 121 - 125 127
FRONT / REAR NUMBER PLATE (SPLIT SEAT) FROM JULY 2021
4 7/8 6 4/5 1
11 18/19 2 8/9/11 12 4/5 1 2/3 2
3
1 9
1 12
3 3
4 6/7/10 16 3
5
17/18
15
5
6
14 6/7 13/14
12 13
7 10
12 20 / 21 4/5 17 19 20
19
2 14 9 10
8
8
2A
13
18 15 / 16
14
9 21
16 15 16 / 17
17
11 RH
15
10 11 LH
2
PLATE NO. : 57 PAGE NO. PLATE NO. : 5 PAGE NO.

CONSUMABLE PARTS 129 CONSUMABLE PARTS 131
1 2 3 13 14 15
BS-6nt
complia
BS-6
compliant
4 5 6 16 17 18
7 8 9 19 20 21
10 11 12 22 23 24
Plate No.: 1
125 Cover Cylinder Head
No. Part No. Description Single Split Remarks
Seat Seat
1 DH 1025 45 Kit cylinder head with cover 1 1 Refer kit list

6 2 52 JN01 36 Cover Tappet with ‘O’ ring 2 2 Refer kit list
3 39 2391 21 ‘O’ Ring 2 2
8 4 DS 1011 66 Silent Bush (V) 1 1
5 DH 1022 01 Camshaft Cap 1 1
7
9
4 6 39 2647 15 Domed Cap Nut 4 4
7 DS 1010 84 Copper Gasket 4 4
8 39 2532 04 Hex. Bolt With Flange 2 2
5 9 KA ED06 35 Bolt flanged small 4 4
10 DH 1019 16 Bolt flange - M12 2 2
11 DG 1014 98 Gasket 2 2
2
11
10 3
1 2
Front Wheel Direction
Plate No.: 2
125 Cylinder Head
Seat Seat
1 DH 1025 45 Kit cylinder head with cover 1 1 Refer kit list

1
2 39 1660 05 Stud (Exhaust) 2 2
3 DH 1022 30 Gasket Cylinder Head 1 1
4 DH 1015 08 Damper Cylinder Head 5 5
5 36 DS10 01 Cylinder head ‘O’ Ring Kit 1 1 Refer kit list
5 8 6 DH 1037 28 Sleeve Manifold 1 1

7 DH 1021 18 Clamp For Insulator 2 2
1
9 8 DH 1023 29 Sleeve Spark Plug 1 1
2 9 39 2608 01 Grub Screw 1 1
11 10 KJ AC18 24 O - Ring 1 1
10
11 39 1283 21 ‘O’ Ring 1 1
4 7
6
7
3 4
Plate No.: 3
125 Valve
2A No. Part No. Description Single Split Remarks
Seat Seat
9 1 DK 1017 48 Rocker Arm Shaft - Intake 1 1
1A DK 1020 21 Rocker Arm Shaft - Intake 1 From Aug. 2021
2 DK 1017 51 Rocker Arm Shaft - Exhaust 1 1
4 8
2A DK 1020 22 Rocker Arm Shaft - Exhaust 1 From Aug. 2021
3 DK 1017 55 Rocker Arm With Roller 2 2
2
10 4 DG 1010 29 Cotter Valve 4 4
5 JU 5112 14 Valve Stem Seal 2 2
1
6 36 DH42 44 Valve repair kit 2 2 Refer Kit List

7 36 DH42 25 Valve kit 1 1 Refer Kit List
3 1A
8 DH 1012 95 Wave Washer 2 2
6 9 39 2440 11 Plain Washer 4 4
10 JF 5112 14 Retainer Valve Spring 2 2
11
5 11 LB N000 05 Screw Set Socket M6X1 2 From Aug. 2021
5 2
6
Plate No.: 4
125 Camshaft & Tensioner
Seat Seat
1 CS 1011 28 Gasket Tensioner Assembly 1 1

2 DH 1025 46 Camshaft Assembly 1 -
PD 5112 56 Camshaft Assembly - 1
3 DD 1010 62 Bolt 1 1
8 4 39 2669 21 O - Ring 1 1
6 5 36 DH42 45 Kit Guide Chain 1 1 Refer Kit List
7
6 JE 5112 37 Sprocket Camshaft-Borgwarner make 1 1

PF 5112 58 Sprocket Camshaft-LGB make 1 1
2
7 DH 1014 12 Collar Cam Sprocket 1 1
8 DH 1021 25 Bolt Special Camshaft 1 1
9 PD 5110 84 Cam Chain-Borgwarner make 1 1
DH 1037 58 Cam Chain-LGB make 1 1
10 DH 1013 92 Cam Chain Tensioner Pivot Bolt 1 1
11 JC 1010 34 Tensioner Assembly 1 1

12 KA ED06 20 Bolt flanged small 2 2
4
1 3
9 11
10 12
5
7 2
8
Plate No.: 5
125 Cylinder and Piston
Seat Seat
1 DK 1010 63 Gasket Cylinder Block 1 1

2 39 2181 06 Pin Dowel 4 4
3 DD 1210 07 Bolt Banjo 2 2
4 36 DH41 02 Piston Ring Set 1 1 Refer Kit List
5 DH 1016 71 Ring Snap 2 2
6
2
6 36 DH42 62 Kit Cylinder Block - Piston 1 1 Refer Kit List
3
7 DH 1014 14 Damper Cylinder Block 5 5
8 DH 1024 48 Pipe Assembly Oil 1 1
9 31 1210 06 Gasket 4 4
7
10 JE 3514 07 Sensor Temperature Engine 1 1
10
2 4
1 5
9 5
9 10
2
Plate No.: 6
125 Crankshaft
Seat Seat
1 DH 1025 40 Crankshaft Assembly-Borgwarner make 1 1

DH 1025 65 Crankshaft Assembly -LGB make 1 1
2 DH 1013 96 Bolt 1 1
3 39 2165 11 Plain Washer 1 1
1 4 31 1011 73 Key Woodruff 1 1
5 DS 1011 54 Square Key 1 1
5 6 39 1931 20 Bearing Ball 2 2

7 DH 1010 66 Joint Oil Delivery B 1 1
4 8 DH 1016 40 Screw CSK cross - M5 x 0.8 x L9 3 3 For Centrifugal Mtg.
9 13 36 DH41 16 Kit Primary Drive & Driven Gear 1 1 Refer Kit Details
10 DH 1010 64 Body Centrifugal Oil Filter 1 1
6
11 DH 1011 95 Nut 1 1
7
6 12 DH 1013 55 Cover Centrifugal Oil Filter 1 1
3 13 36 DH40 19 Kit Centrifugal Oil Filter 1 1 Refer kit list
2
11 14 DH 1010 67 Spring Oil Delivery B 1 1
14 15 DH 1012 34 Gasket Centrifugal Oil Filter 1 1
12 8
16 15
16 39 2199 08 Pin Snap 1 1
13
10
11 12
2
Plate No.: 7
125 Transmission
Seat Seat
1 DH 1025 08 Shaft assembly input 1 1

2 39 2158 11 Plain Washer 1 1
3 DH 1010 78 Gear 4th Drive 1 1
4 DH 1010 79 Washer Spline 3 3
5 DH 1012 35 External Circlip 4 4
1 6 DH 1010 80 Gear 3rd Drive 1 1

13
16 7 DH 1025 11 Gear 5th Drive 1 1
15 8 DH 1020 13 Gear 2nd Drive 1 1
2 14
9 39 2160 11 Plain Washer 1 1
3 5
4 12 4 10 DH 1014 16 Shaft Output Tran Sub - Assy 1 1
5
6 25
5 11 11 DH 1013 36 Washer Special 2 2
4 12 DH 1025 76 Gear 3rd Driven 1 1
7 13 39 2159 11 Plain Washer 1 1
8 10 14 DH 1011 10 Gear 4th Driven 1 1
9
17 15 DH 1011 11 Bush 1st Driven 1 1
18
19
16 DH 1025 13 Gear 1st Driven 1 1
5 11 17 DH 1025 14 Gear 5th Driven 1 1
21 18 DH 1013 19 Bush 2nd Driven 1 1
20
19 DH 1020 22 Gear 2nd Driven 1 1
23 22
24 20 DH 1013 34 Collar Sprocket 1 1
21 30 1010 61 ‘O’ Ring Sprocket Coller 1 1

22 36 DH42 32 Sprocket Output 1 1
23 JH 5512 02 Plate Drive Sproket 1 1
24 DS 1013 55 Bolt Socket - M5 x 0.8 x L10 2 2
25 DH 1025 68 Bush Third Driven 1 1
13 14
Plate No.: 8
125 Balancer & Balancer Idler Gear
Seat Seat
1 DH 1024 75 Balancer Assembly 1 1

2 DH 1010 72 Bearing Stopper 1 1
3 DH 1013 85 Bolt 1 1
4 DH 1020 52 Assembly balancer idler gear 1 1
5 39 2152 20 Needle Roller Bearing 2 2
1
6 DH 1014 24 Spring Torsion Balancer Idler 2 2
7 KE AB10 10 Circlip external 2 2
8 39 1686 06 Dowel Pin 2 2
3 9 39 1620 11 Thrust Washer 2 2
12 2 10
8 10 52 DH01 77 Balancer Idler Holder 1 1
9 11 KA ED06 25 Bolt Flanged Small 3 3

13 15 12 59 2000 28 Bearing Ball Balancer RH 1 1
11
5 13 59 2000 29 Bearing Ball Balancer LH 1 1
8 14 DH 1013 73 Scissor Balancer Idler - Nylon 2 2
7
15 DH 1020 53 Gear assembly balancer idler 1 1
6 14
4
6
7 14
9
5
15 16
2
Plate No.: 9
125 Change Drum & Shaft Fork
Seat Seat
1 DK 1011 59 Fork Gear Shift Input 1 1

2 DK 1011 60 Fork Gear Shift Output 2 2
1 3 DH 1011 46 Shaft Gear Shift Fork 1 1
4 DH 1014 93 Shaft Gear Shift Fork 1 1
5 DK 1019 57 Drum Assembly Gear Shift 1 1
6 DH 1013 89 Bolt Socket 1 1

8 7 KH DA04 08 Pin dowel - Dia 04 x L08 1 1
7
8 DH 1021 89 Guide Gear Shifter 1 1
4 9 DH 1014 96 Spacer 1 1
5 6
9
2
17 18
Plate No.: 10
125 Gear Change Mechanism
Seat Seat
1 DH 1013 97 Lever Complete Gear Shifter 1 1

2 DH 1017 14 Spring Gear Shift 1 1
3 DK 1017 22 Spring shift return 1 1
2 4 DK 1017 33 Lever Complete Change 1 1
5 DH 1015 09 Damper 1 1
6 39 2354 04 Flanged Bolt 1 1

9
4 7 DH 1013 93 Bolt Gear Shift Drum Stopper 1 1
8 DK 1017 25 Stopper Drum 1 1
9 DK 1012 53 Spring Gear Shift Stopper Detent 1 1
10 DH 1013 94 Bolt Shift Change 1 1
8
6
10
3
1
5
19 20
Plate No.: 11
125 Engine Assembly & Crankcase RH
Seat Seat
1 DH 1025 26 Engine Assly. With Starter Motor 1 1

2 36 DH42 48 Crankcase RH 1 1
3 59 0500 08 Stud 2 2
3 4 AA 1014 37 Screw Pre - Coated 1 1
5 DH 1010 06 Gasket Crankcase 1 1
6 KP AF60 04 Bearing ball clearance & HN3 1 1

7 39 2602 20 Bearing Ball (For Output Shaft) 1 1
8 39 2180 06 Dowel Pin 2 2
2
9 39 2601 20 Ball Bearing 1 1 (For Dr. Comp.
Gear Shift)
10 DH 1014 87 Plate Stopper 1 1
7
9
8
10
4
5
21 22
Plate No.: 12
125 Crankcase LH
Seat Seat
1 36 DH42 47 Kit assembly C'Case LH 1 1 Refer kit list

2 59 0500 08 Stud 2 2
3 DH 1022 00 Guide Starter Gear 1 1
4 DH 1013 90 Bolt flanged - M8 x 1.25 x L82 1 1
12 14
5 DJ 1017 05 Damper Crankshaft 1 1
2
2 13
21
6 DH 1013 79 C’ Sunk Head Screw 3 3
7 39 2603 20 Bearing Ball (for Input Shaft) 1 1
8 KP AF60 04 Bearing ball clearance & HN3 1 1
9 9 59 2000 29 Balancer LH Bearing 1 1
20
7 10 39 2189 19 Oil Seal (For Output Shaft) 1 1
4
11 39 2190 19 Oil Seal (For Shift Lever) 1 1

5
12 DH 1012 03 Breather Pipe 1 1
6 8 13 DH 1017 19 Rubber Tube 1 1
10 14 28 1011 74 Spring Clip 2 2
16
15 15 DU 1012 23 Plug (Drain Bolt) 1 1
3 16 DG 1014 98 Gasket 2 2
17 1
11 17 DK 1013 80 Switch Complete (Neutral) 1 1
19 18 KA ED06 45 Flanged Bolt 8 8
19 DH 1013 85 Bolt flanged - M6 1 1
18 20 39 2448 11 Plain Washer 1 1
21 39 1845 04 Hex with Flanged Bolt 1 1
23 24
Plate No.: 13
125 Cover Clutch
Seat Seat
1 36 DH41 24 Clutch Cover 1 1 Refer kit list

24
2 DH 1011 97 Grommet Breather 1 1
23 25 3 30 1011 42 Seal Kick Shaft 1 1
4 39 1041 19 Seal Clutch Lever 1 1
17
5 DH 1011 41 Rack 1 1
18
6 DH 1011 42 Shaft Clutch Release 1 1

7 39 2202 07 Parallel Pin 1 1
6
4 8 DG 1014 18 Gauge 1 1
13 8 9 12 9 DS 1012 15 Clip Wire 1 1
22 10 LA E000 18 Bolt flanged M6 x 1 x 30L 10 -
7 39 1074 04 Bolt Flanged Small - 10
19
11 39 0999 06 Pin Dowel 2 2
20 12 DH 1018 81 Bracket Clutch Cable 1 1
3 13 DH 1011 54 Gasket Cover RH 1 1
2
14 DK 1014 80 Plunger Oil 1 1
15 DH 1210 11 Plate Plunger Oil 1 1
5
16 1 21
15 16 DH 1210 12 Spring Joint ‘A’ 1 1
14 17 DH 1015 44 Spring Torsion Clutch Lever 1 1
11
18 JE 5412 13 Washer plain 1 1
10
19 DS 1010 71 Cap Oil Filler 1 1
20 DH 1011 52 O - Ring Cap Oil Fillter 1 1
21 DK 1017 38 Decal DTS-I 1 1

22 DS 1012 01 Bushing 1 1
23 DK 1016 36 Lever Assembly Clutch 1 1
24 DH 1012 75 Special Nut 1 1
25 KA ED06 25 Bolt flanged small 1 1
25 26
Plate No.: 14
125 Cover Magneto
Seat Seat
1 52 PD10 45 Cover Magneto 1 1

2 DG 1014 18 Gauge 1 1
3 39 1283 21 ‘O’ Ring 1 1
4 PD 5412 91 Gasket Cover Magneto 1 1
5 LA E000 18 Bolt flanged M6 x 1 x 30L 5 -
39 107404 Bolt Flanged Small - 8
6 39 0999 06 Pin Dowel 2 2

7 52 DH14 12 Assembly Cover LH RR Slate Gray 1 1
8 AP 1010 43 Bearing Needle Bendix 1 1
2 4 9 JE 5412 12 Decal Magneto Cover 1 1
3 7
10 DJ 1612 28 Gear shift label 1 1
5
12 11 KA ED06 35 Bolt flanged small 2 2

14
6 12 DH 1012 92 Damper A Cover LH RR 1 1
15 13 DH 1012 94 Damper B Cover LH RR 1 1

9 14 DH 1012 93 Plate Damper Cover 1 1
1 15 DH 1013 88 Bolt flange - M5 x 0.8 x L10 2 2
13
10 16 DH 1021 66 Seal dust 1 1
8
11
16
27 28
2
Plate No.: 15
125 Clutch Assembly
Seat Seat
1 DH 1022 14 Clutch Assembly Complete 1 1

2 36 DH41 17 Disc Clutch Friction 1 1
3 DH 1022 10 Clutch Center 1 1
4 DH 1022 11 Plate Clutch Pressure 1 1
5 36 DH41 20 Kit Steel Clutch Plate 4 4 Refer kit list
1
6 DH 1022 12 Spring Clutch Capacity 4 4
7 DK 1015 74 Bolt 4 4
13 8 DH 1017 95 Clutch Lifter Bearing 1 1
9 JG 5514 43 Holder Clutch 1 1
5
10 DH 1021 98 Washer Clutch Hub 1 1
2
3
5 11 DH 1016 48 Nut Primary Drive Lock 1 1 LH Thread
12 39 2200 11 Washer Primary Drive Gear 1 1
6 13 36 DH41 16 Kit Primary Drive & Driven Gear 1 1 Refer Kit Details
5
9
7
10
12
3
8
11
29 30
Plate No.: 16
125 Oil Pump Assembly
Seat Seat
4
5
1 52 DH01 69 Oil Pump Assembly 1 1
7 2 KA ED06 25 Hex. Bolt With Flange 3 3
8 3 DH 1210 10 Mesh Filter Oil Pump 1 1
8
4 39 1686 06 Hollow Dowel Pin 2 2
5 KB CA04 16 Screw CSK cross 2 2
2
9 6 39 2194 21 ‘O’ Ring 1 1
7 7 KA AD05 20 Bolt 2 2
8 39 2203 07 Parallel Pin 2 2
9 39 2201 07 Parallel Pin 1 1
10 DH 1210 35 Clip Mesh Oil Filter 1 1
6
1
10
31 32
Plate No.: 17
125 Carburettor Assembly
Seat Seat
7 1 DH 1212 67 Carburettor 1 1
2 36 DU41 54 Piston Valve Assembly Kit 1 1
3 36 DU41 55 Pilot Screw Kit 1 1
9 4 36 PF01 67 Idling Adjuster Kit 1 1
5 36 DU41 57 Jet Kit 1 1
2
17 6 36 DU41 58 Float Body Assly Kit 1 1
4
16
7 36 DU41 59 Top Cap Assly Kit 1 1
8 36 DU41 60 O Ring & Gasket Kit 1 1 N.I.
9 36 DU41 61 Starter Kit 1 1
10 36 DU41 62 Air Solenoid Kit 1 1
14
10
11 DH 1211 62 Float Assembly 1 1
1 12 3
12 JZ 3518 01 Sensor Throttle Position 1 1
13 13 JE 5812 25 ‘O’ Ring TPS 1 1
14 JE 5812 20 Screw TPS 1 1
5 15
15 DH 1210 64 Screw Float Pin 2 2
19
16 JE 5812 18 Drain Screw 1 1
11 18
17 DP 1210 65 Drain Hose 1 1
18 DH 1210 93 Float Needle Assly 1 1
19 DH 1210 63 Float Pin Shaft 1 1
33 34
Plate No.: 18
125 Kick Starter Mechanism
Seat Seat
5 1 DH 1024 77 Lever assembly kick 1 1

2 DD 1010 97 Damper 1 1
20
3 36 DH42 27 Boss Kick Set 1 1 Refer Kit List
4 DH 1015 37 Ratchet Kick Starter 1 1
10
19 5 DH 1024 37 Gear Idler 1 1
6
6 DH 1015 40 Spindle Kick Starter Assembly 1 1
7 7 DH 1013 53 Pinion Kick Starter 1 1

8 DH 1011 21 Spring For Kick Starter Ratchet 1 1
4
9 39 0993 11 Washer Thrust 1 1
17 10 39 2344 11 Plain Washer 1 1
17 18 1
18
9
11 DH 1015 36 Guide Kick 1 1
8 16
13 12 DH 1510 40 Bolt socket - M6 3 3
15
13 JE 5410 08 Spring Kick Starter Return 1 1
14 DH 1013 21 Bolt Flange 1 1
15 DH 1015 38 Stopper 1 1
2
16 DH 1013 85 Bolt Flanged 1 1

12
3 17 39 2276 11 Washer 2 2
11 18 KE AB16 10 External circlip type C 2 2
19 DH 1015 39 Spindle Kick Shaft 1 1
20 DH 1024 38 Collar 1 1
14
35 36
Plate No.: 19
125 Silencer Assembly
Seat Seat
3 1 DH 1025 29 Silencer assembly without shield 1 1

4 2 2 KC GK08 08 Flanged Nut 2 -
39 2295 15 Nut Flanged - 2
31 3 AZ 5910 64 Gasket Exhaust 1 1
30 4 JB 5910 98 Sensor Oxygen 1 1
2 31
6 5 DH 1025 66 Shield wire 1 1
1 9
12 7
8 6 DH 1016 07 Truss Screw 2 2
13
5 7 36 DH40 11 Kit Hardware Shield 1 1 Refer kit list
8 JW 5910 28 Truss screw - M5 x 0.8 2 2
9 JB 5910 68 Washer nylon shield silencer 2 2
10 10 DH 1037 56 Shield Muffler 1 1
11
17 11 JB 5910 59 Damper 1 1
12 KA DD10 50 Bolt flanged 1 1
14 13 KD BA10 22 Washer Plain 1 1
14 DJ 1612 78 Tube Silencer With Washer 1 1
15 15 39 2425 11 Plain washer 1 1
22 16
23 16 DD 1610 71 U - Nut - M10 x 1.25 1 1
29 17 DG 1611 24 Damper (Main Stand) 1 1
24 19
27 20 18 36 DK00 09 Kit Hardware Silencer 1 1 Refer kit list
19 DH 1616 24 Bracket belly pan front RH - 1
26 25
28 20 DH 1616 23 Bracket belly pan front LH - 1
29
21
21 DH 1617 49 Bracket belly pan rear RH - 1
22 KB UA05 12 Screw truss - 1
26 25
37 38
Plate No.: 19
125 Silencer Assembly
Seat Seat
3 23 KD BA05 12 Washer plain - 1

4 2 24 JG 1710 31 Clip nut M5 - 1
25 DP 1810 41 Damper - 4
31
30 26 DP 1810 40 Collar - 4
2 31
6 27 KB RA42 13 Screw tapping pan cross - 4
1 9
28 KD AE04 08 Washer plain small - 4
12 7
8 29 LB U000 33 Screw truss - M6 - 4
13
5 30 DH 1037 75 Shield Catalyst - 1
31 JL 5911 49 Bolt Socket M5 x 0.8 - 2

10
11
17
14
15
22 16
23
29 24 19
27 20
26 25
28
29
21
26 25
39 40
Plate No.: 20
125 Air Cleaner Assembly
1 Seat Seat
1 DH 1212 71 Filter Assembly Air 1 1

2 JY 1812 64 Step Bolt M6 2 2
2
2 3 DH 1022 74 Arrester Complete Frame 1 1
4
4 JG 5814 42 Clamp intake pipe 1 1
6 5 DH 1023 89 Air filter element 1 1
7
6 DH 1022 81 ‘O’ ring Air Filter Cover 1 1
10 7 DH 1022 76 cartridge assembly 1 1
8 JP 5810 18 Tube Drain 2 -
11 8A PD 5810 61 Tube Drain - 1
9 9 28 1011 74 Spring Clip 4 -
9A JK 5110 02 Clamp Hose Breather - 1
9 10 KB UA05 14 Screw Pan Cross 5 5
8/8A
12 9/9A
11 DH 1017 18 Pipe assembly breather 1 -
DH 1024 57 Pipe assembly breather - 1
13
12 DH 1023 90 Element filter air 1 1
13 DH 1617 56 Nut Clip 1 1
41 42
Plate No.: 21
125 EVAP Mechanism
Seat Seat
1 JY 1710 77 Canister 1 1
2 JY 1710 70 Spring Band Clamp 9 x 8.4 5 -
33 1410 08 Clamp - 1
2A JL 1711 01 Clamp band spring 9.5 x 8.4 2 2
16 13 1
3 DH 1410 70 Tube T Connector To Canister 1 -
4 DJ 1410 73 Tube T Connector To Canister - 1
4 JG 1710 29 Spring Band Clamp 11.5 X 8.4 3 3
11 5 GL 1710 36 Connect for breather & vapor tube 1 1
3 2A
6 DH 1411 03 Pipe Connector 1 1
8 7 JG 1710 86 Tube Connector EVAP 1 1
7 2A 18 8 JL 1711 02 Clamp band spring 12.5 x 8 2 2
2 2 9 JY 1718 25 Plug fuel drain 1 1
12 10 DH 1410 73 Tube Canister Drain 1 1
5 8
10
2 17 11 DH 1410 68 Tube Tank To Inline Connector 1 -
DJ 1410 72 Tube Tank To T Connector - 1
2 14
6 12 DH 1410 74 Tube Canister Breather 1 1
4 13 JY 1710 69 Spring Band Clamp 15 x 10 1 1
20
14 PD 1716 16 Valve Purge 1 1
19
15 DH 1410 72 Tube Purge Valve To Carburetor 1 1
16 DH 1410 71 Tube Canister To Purge Valve 1 -

DJ 1410 77 Tube Canister To Purge Valve - 1
15
4 17 JH 1710 48 Grommet Purge Valve 1 1
23 18 DG 1210 40 Clamp 1 1
9 19 DH 1410 75 Tube Drain 1 -
21 22 DJ 1410 74 Tube Condensate Fuel Drain - 1
20 DH 1614 29 Strap Canister 1 1
2 21 DH 1615 16 Clamp tubes EVAP front 1 1

22 DH 1615 17 Clamp evap routing rear 1 1
23 JY 1812 64 Bolt socket - M6 2 2
43 44
Plate No.: 22
125 Magneto, Spark Plug & H.T. Coil
Seat Seat
12 1 DH 1111 48 Stator assembly 1 1

16 2 DH 1111 23 Rotor assly. with one way clutch 1 1
9
8 3 DK 1012 84 Bolt Socket - M5 x 0.8 x L34 3 3 Stator Mounting
11 14 4 PD 5412 92 Bracket Harness Stator 1 1
17 5 LA E000 14 Bolt Flanged M5 x 10 1 1
13 16 6 YJ Z140 02 Roller Starter Clutch 10

6A YJ Z140 03 Spring Starter Clutch 10
7 DG 1110 08 Spark Plug 2 2
8 KA DT06 16 Bolt Flanged - M6 x 1 x L16 3 3
18 9 KA DD06 18 Bolt Flanged 4 4
10 DH 2011 58 Unit Regulator 1 1
19
15
11 DH 1111 11 H.T. Coil LH 1 1
12 DH 1111 13 H.T. Coil RH 1 1
6
13 13 DH 1110 15 Cap Spark Plug 2 2
6A 14 DD 1110 12 Grommet H.T. Cable 2 2
4
5
15 15 DH 1110 13 Grommet Spark Plug Cape 2 2
10
16 JD 3512 06 Grommet Sleeve Spark Plug 1 1
17 JC 2010 27 Cbl. Assly St. Motor To St. Relay 1 -
7 DH 2011 72 Cbl. Assly St. Motor To St. Relay - 1
18 DH 1024 62 Sensor Assembly Pick Up 1 1
19 AA 1014 37 Screw - Pre - Coated 2 2
2
3
8 1
45 46
Plate No.: 23
125 Starter Assembly
Seat Seat
4
1 DH 1111 14 Motor Assembly Starter 1 1
2 LA E000 18 Bolt flanged M6 x 1 x 30L 2 -
39 1074 04 Bolt Flanged Small - 2
3
3 56 DJ4E 1Y Cover Starter Motor 1 1
4 39 2285 01 Countersunk head screw 1 1
2
5 DK 1011 76 Shaft Starter Counter 1 1
1
6 DH 1011 72 Bush 1 1
7 JC 1011 45 Gear Assembly Starter Counter 1 1
8 DH 1013 85 Bolt 1 1
9 PD 6212 03 Gear Assembly Clutch Starter 1 1
10 59 2000 07 Needle Roller Bearing 1 1
9
6 11 DH 1015 81 Plate Starter Clutch Gear Return 1 1
5 10
11
47 48
Plate No.: 24
125 Frame and Frame Fittings
Seat Seat
RH Side
1 DH 1617 68 Frame assembly 1 -
8
9 DH 1617 71 Frame Assembly - 1
2 DJ 1410 08 Damper Front 2 2
3 DH 1811 22 Steering Nut 1 1
3 4 JZ 1510 83 Cap Steering 1 1
5 36 DS40 35 Kit Steering Cone with Grease 1 1 Refer kit list
4
6 DJ 1811 15 Cage bearing steering 2 2

6 7 PA 1138 05 Cap Frame End 2 -
5
DH 1611 12 Cup Rear - 2
8 DH 1910 95 Clamp 1 - For Drum-Drum
9 KA ED06 10 Bolt Flanged Small 1 - For Drum-Drum
2
8 10 JL 1138 41 Clamp Tie Cable - 1
6 2
7
10
49 50
Plate No.: 25
125 Engine Mountings & ECU EMS Assembly
21 Seat Seat
1 DH 1617 36 Hanger Engine Front 1 1

2 DH 1617 32 Hanger Assembly Engine Front LH 1 1
3 KA DD08 65 Hex HD bolt flange - M8 4 -
14 KA DD08 55 Bolt Flanged - 4
13 15 18
4 DH 1614 97 Assly Bkt Engine Mtg Lower Rear 2 2
19 5 39 2413 04 Bolt Flanged 1 1
8 20
6 KA DD08 B0 Bolt flanged - M8 1 1

7 KA DD08 A0 Bolt flanged - M8 3 3
12 8 KA AD08 55 Bolt 2 2
9 39 2414 04 Hex. Socket HD Cap Bolt 1 1
10 DH 1613 01 Bracket Complete RH Engine Rear 1 1
1 16
3 17 11 KA DD08 25 Bolt flanged 2 2
16
7 12 KA DD08 65 Bolt flanged 1 1
13 DH 1617 77 Hanger Engine LH 1 1
11 14 DH 1617 45 Hanger Engine RH 1 1
2
5 10 15 39 1970 15 Hex nut flange - M8 9 9
4
7 16
16 DH 1612 45 U - NUT - M8 3 3
7 4 17 DH 1617 34 Hanger Assembly Engine Front RH 1 1
18 DH 1111 34 ECU EMS Assembly 1 1
6
9 19 DH 1617 46 Bracket Unit Control 1 1
20 KA DD06 10 Bolt Flanged 3 3
51 52
Plate No.: 26
125 Swing Arm With Bush / Rear Shock Absorber
Single Split
20 17 No. Part No. Description
Seat Seat
Remarks
18 20 3
18 1 DH 1710 39 Rear Shock Absorber 2 2
2 JB 1220 16 Bolt Pre-coated 2 2
3 KD DB10 18 Washer spring thin 2 2
4 DH 1710 62 Arm assembly swing 1 1
5 DH 1710 50 Bush 2 2
6 DH 1710 13 Sleeve Swing Arm 2 2

10 11 8
7 2 7 DH 1710 15 Dust Seal Swing Arm 4 4
12 19
8 DH 1710 19 ‘U’ Nut Swing Arm 1 1
6
5 14 9 LA D002 53 Axle - M14 1 1
12 10 DJ 1710 08 Chain Slider 1 1
19 15
11 19 7 7 16
11 KB RC35 13 Screw 2 2
5
12 39 0454 11 Plain Washer 2 2
6
719 13 DJ 1510 36 Adjuster Chain LH 1 1
9 14 DJ 1510 37 Adjuster Chain RH 1 1
15 DJ 1510 47 Plate Chain Adjuster 2 2
4 16 DH 1710 24 Hex nut (swing arm) 4 4

17 39 2366 15 Nut Domed Cap 2 2
18 39 0714 11 Washer 4 4
19 JH 1220 09 Seal Dust 4 4
20 DG 1710 25 Washer 4 4
13 16
15
53 54
Plate No.: 27
125 Pillion Foot Rest / Holder
5 Seat Seat
4 1 56 DH3X 1Y Holder Step LH Slate Gray 1 1

2 56 DH5H 1Y Holder Step RH Slate Gray 1 1
17 6 3 DJ 1611 28 Pillion Step Assly. Complete LH 1 1
14 4 DJ 1611 29 Pillion Step Assly. Complete RH 1 1
19 13
11 5 DJ 1611 22 Rubber Pillion Step 2 2
2 12
20 18 10
6 36 DK00 13 Kit Hardware Pillion 2 2 Refer Kit List
18
21 8 DJ 1612 78 Tube Silencer With Washer 1 1
23 8 9 DH 1611 55 Damper Silencer Mounting 1 1
9 10 LD B000 18 Washer plain 2 2
22 11 KH AA25 20 Pin cotter 1 1

12 DJ 1611 86 Washer 2 2
1 13 DH 1610 61 Pin pillion step 2 2
14 30 1410 31 Ring ‘O’ 2 2
15 KH AA20 15 Pin cotter 1 1
7
18 DP 1610 94 Bolt - Stepped - M6 1 - For Drum-Drum

12 17 DH 1617 25 Bracket switch brake 1 1
13 10 18 JL 1610 06 Spring rear brake switch 1 1
15
19 DJ 2012 53 Rear brake switch 1 1
6
14 20 LA D000 85 Bolt flanged - M6 2 2
21 LA A000 56 Bolt - M10 1 1

3
22 KC GD08 08 Nut Hex Flanged 1 - For Drum-Drum
5 23 LC H000 01 Nut Nyloc - M10 x 1.25 1 1
55 56
Plate No.: 28
125 Rider Foot Rest
Seat Seat
1 DH 1617 19 Step assembly rider LH 1 1

11 2 LA D002 61 Bolt Flanged M8 x 1.25 4 - For Drum-Drum
3
3 DH 1610 53 Rubber Main Step 2 2
5 4 39 0543 11 Washer Plain 2 2 For Drum-Drum
7
2 5 6 5 DH 1611 00 Spacer Main Step 4 4
6 DJ 1612 85 Special bolt main step 2 2

4 7 KA AD06 12 Bolt 2 2
10 9 8 DH 1617 18 Main Step LH Assembly Complete 1 1
9 JH 1132 03 Damper Kick Stopper 1 - For Drum-Drum
10 DH 1617 21 Step assembly rider RH 1 1
2
8 11 DH 1617 20 Assembly Step Rider RH 1 1
4
2 1
5 5
6
7
57 58
Plate No.: 29
125 Mudguard - Front & Rear
Seat Seat
1 1 DJ 1610 69 Nail For Cable Guide 1 1

2 DH 1616 30 Brace Fender 1 -
DH 1612 58 Brace Fender - 1
3 DG 1810 08 Socket Bolt 4 -
7
KA CF08 25 Bolt Socket M8 x 1.25 - 4
4 4 DS 1611 25 Cable Guide 1 1
2 5 DH 1614 24 Fender rear front 1 -
DK 1613 38 Fender rear front - 1
12 13
6 DJ 1610 91 Grommet Front Fender 4 4
6
7 DT 1814 33 Plug Front Fender Rear 1 1 For Drum-Drum
3 8 KA ED06 16 Bolt Flanged Small 2 2
14 11 9 DJ 1612 54 Fender Rear 1 -
8 DK 1610 85 Fender Rear - 1
5 10 DJ 1612 21 Cover Mud Rear 1 1
11 DH 1615 59 Flap Fender Front 1 1

20 12 KB BA05 12 Screw Pan Cross 3 3
21 23 13 KD AA05 10 Washer Plain 6 6
14 39 0326 15 Nut nyloc M5 x 0.8 3 3
17 16
9 15 DS 1612 24 Bolt stepped with flange 4 4
22
16 19 16 DH 1613 30 Grommet 2 2
17 22 1611 93 Strip foam 1 1
18 DH 1615 10 Grommet Sari Guard 1 1
20 39 0711 11 Plain Washer 2 2
10
21 LC L000 02 Nut Flanged - M6 x 1 2 2
22 DJ 2011 73 Grommet For Cables - Rear Fender 2 2
15 23 LC L000 02 Nut Flanged - M6 x 1 2 2
59 60
Plate No.: 30
125 Center & Side Stand Assembly
Seat Seat
1 DJ 1612 14 Stand Main 1 1

3 2 30 1611 57 Shaft Stand 1 1
1
4 DH 1612 39 Spring Main Stand with Cover 1 1
2 4A DH 1611 21 Spring tension 1 1
5 DH 1614 71 Stand Side 1 1
10
4A 12 6 DH 1610 66 Spring Side Stand 1 1
4 11 7 DH 1611 46 Cover Spring Side Stand 1 1
8 DF 1611 02 Bolt 1 1
9 LC H000 01 Nut nyloc - M10 1 1
10 DH 2010 93 Side Stand Switch 1 1
8
11 KC GA05 05 Nut hex flanged 1 1
12 DH 1615 68 Cover switch stand side 1 1
9 13 JL 4036 00 Magnet Holder 1 1
5
7
13
61 62
Plate No.: 31
125 Tube / Tyre / Rim
Seat Seat
1 DH 1510 77 Wheel Front 1.85 x 17 (Tubeless) 1 1

1 1A 2 1A 56 DH2Y 33 Wheel Front 1.85 x 17 (150 Dia) 1 - For Drum-Drum
2 JF 1310 10 Tyre Front 80 / 100 - 17 Tubeless 1 1
3 DH 1511 32 Wheel Rear 2.15 x 17 (Tubeless) 1 1 130 Dia.
4 JF 1312 11 Tyre Rear 100 / 90-17 (Tubeless) 1 1
5 DK 1510 26 Valve Tubeless Tyre 2 2
3 4
Tyre & Tubes are not supplied through

spare parts.
63 64
Plate No.: 32
125 Front Wheel Assembly (Disc - Drum)
Seat Seat
1 JB 1310 17 Axle 1 1
2 KP BC63 01 Bearing Ball 2 2
3 DE 1510 06 Spacer Assembly 1 1
4 30 1510 33 Seal Oil 1 1
4
5 DE 1510 12 Plate Drive 1 1
2
3
1 6 DE 1510 08 Seal Oil 1 1
2
5 7 DH 1510 81 Disc 1 1
6 8 59 1500 03 Nut U - M12 1 1
7 9 JB 1310 18 Plain Washer 1 1

13 10 DH 1510 40 Bolt Socket - M6 6 6
11
10 11 DH 2010 79 Sensor speed assembly 1 -

JN 1316 03 Case Meter Assembly - 1
12 DS 1510 58 Spacer 1 1
13 DJ 1510 94 Rotor Speedo -+ 1 1
14
14 30 1511 18 Stopper For Bushing 1 1
15
15 KD DB04 08 Washer Spring Thin 1 1
16 8
9
12 16 KB BA04 08 Screw Pan Cross 1 1
65 66
Plate No.: 33
125 Front Wheel Assembly (Drum - Drum)
Seat Seat
1 JB 1310 17 Axle 1 1
5 2 KP BB63 01 Bearing Ball 2 2
2 3 30 1510 32 Collar Bearing 1 1
3 4 30 1510 33 Seal Oil 1 1
2
5 JB 1310 08 Ring Speed Sensor 1 1
6 59 1500 03 Nut U - M12 1 1

7 JB 1310 18 Plain Washer 1 1
8 JB 1310 22 Spacer Assembly 1 1
9 36 DH42 43 Kit Brake Shoes 1 1
4 10 GL 1316 03 Spring Tension 2 2

8
7 1
6 16 11 56 DH8Q 7B Panel Brake Front 1 1
17 12 DH 1511 15 Cam Assembly Brake Front 1 1
13 14 13 01 1701 22 'O' Ring 1 1
11 12
14 DH 1511 18 Indicator 1 1
9 15 DH 1511 17 Lever Cam Brake 1 1
15 18
16 KA EF06 30 Bolt Flange 1 1
17 DS 1510 94 Flanged Nut 1 1
18 DH 2011 57 Sensor Speed 1 1
19
19 KB BA06 16 Screw Pan Cross 1 1
20
21 20 KD DA06 12 Washer Spring Thin 1 1
10
21 KD AA06 11 Washer Plain Small 1 1
67 68
Plate No.: 34
125 Front Master Cylinder Assembly
Seat Seat
1 DJ 1910 23 Major Kit - M Cyl. with Grease 1 1

2 DJ 1510 76 Hose assembly 1 1 Refer kit list
8 3 3 JH 1610 32 Lever brake front 1 1

4 GL 1318 27 Banjo Bolt 2 2
5 DJ 1910 26 Washer Copper 4 4
6 DJ 1910 27 Clamp Holder RH 1 1

9 7 DJ 1910 28 Bolt Clamp Holder 2 2
10 10
8 DJ 1910 29 Bolt Front Brake Lever 1 1
13
USE
IN
G: T3-4
RN DO RO
WA NLY ID F ER
O FLU
AK
E TA
ON AP
IN
M
9 DJ 1910 30 Nut Flanged 1 1

A
BR D C R C ING
ALE FILLE MO
SE N
A
CLE FOR
ER
E
V
15
BE
10 DJ 1910 31 Screw 2 2
5
11 JH 1318 50 Cylinder assembly master front 1 1
5 12 DJ 2011 09 Front Brake Switch 1 1
4
1 13 DJ 1910 34 Reservoir Cover 1 1
14
14 DJ 1910 35 Diaphragm 1 1
15 DJ 1910 38 Window Oil Level 1 1
7
7
2
5 12
5
4 11
69 70
Plate No.: 35
125 CBS - Combined Braking System - For Disc Brake
Seat Seat
1
1 JH 1318 50 Cylinder assembly master front 1 1
2 JH 1610 31 Lever brake front 1 1
8
3 JH 1610 32 Lever main brake front 1 1
2
4 36 JD00 92 CBS Actuating Link Kit 1 1 Refer kit list
5 DH 1910 83 Cable pedal to cylinder master 1 1

6 JH 1813 08 Cover lever brake 1 1
7 LB U000 73 Screw truss - Stepped - M5 1 1
8 36 JD00 91 Lever Spring Kit 1 1 Refer kit list
3 9 36 JD00 93 Fasting Cap with Screw 1 1 Refer kit list
10 KD AB06 11 Washer Plain Small - 6.5 x 11.5 1 1
11 LE A000 03 Circlip External - 6 x 0.7 1 1

12 KB UC05 10 Screw - Truss - KBU 1 1
4
10
11 7
12
71 72
Plate No.: 36
125 Front Brake - Caliper & Disc
Seat Seat
1 PD 1318 53 Caliper assembly front 1 1

2 DH 1510 39 Bolt Flanged 2 2 Caliper Mounting
3 DJ 1510 68 Spring Pad 1 1
4 DJ 1510 69 Bleeder Screw 1 1
5 DJ 1510 70 Bleeder Cap 1 1
6 JW 1318 07 Brake Pad Set 1 1

7 DJ 1510 72 Insulator 1 1
8 DJ 1510 73 Protection Boot 1 1
9
9 36 DJ40 32 Kit Minor Cal & Grease-End 1 1 Refer kit list
10 36 DJ40 33 Kit Major Cal & Grease-End 1 1 Refer kit list
4
5 PISTON SEAL
DUST SEAL
8
INSULATOR
PROTECTION BOOT
7
3 BLEEDER CAP
6
2
CALIPER PISTON
BLEEDER SCREW
1 PAD SPRING
10
73 74
Plate No.: 37
125 Rear Wheel Assembly
Seat Seat
7 1 DJ 1510 32 Axle 1 1
6 2 LC A000 01 Nut hex thin M20 x 1 1 1
5 3 DJ 1510 33 Sleeve 1 1
4 4 LC B000 05 Nut Hex A/F 17 M10 x 1.25 x 6H 4 4
5 PF 1312 20 Washer Lock For Nut A / F17 2 2
3
27
2 6 36 DH42 32 Chain Sprocket Kit 1 1 Refer Kit List
5
1 7 DJ 1510 53 Drive Chain Lock 1 1
4 15
8 30 1510 82 Seal Oil 1 1
14
9 KP BC60 04 Bearing - Ball - C3 Clearance 1 1
10 DS 1510 73 Stud 6 6
12 13
11
11 DS 1510 68 Coupling 1 1
10
12 DK 1510 94 Coupling Rubber 1 1
9 13 KP BC62 02 Bearing - Ball - C3 Clearance 1 1
8
14 30 1510 75 Collar Bearing 1 1
15 KP BC63 02 Bearing - Ball - C3 Clearance 1 1
25
24
19 23 16 30 1510 69 Spring 2 2
17 30 1511 05 Shoe Brake Assembly 1 1
17
28 18 JC 1510 04 Cam Brake Assembly 1 1
19 DJ 1511 19 Panel Rear Brake 1 - For Drum-Drum
20 JF 1316 00 Lever Cam Brake 1 1
16
28 21
18 22
16 26 21 JC 1510 06 Indicator 1 1
20 22 01 1701 22 ‘O’ ring 1 1
23 JZ 1312 91 Spacer 1 1
75 76
Plate No.: 37
125 Rear Wheel Assembly
Seat Seat
7 24 LD B000 01 Washer Plain 32 x 15.2 x 3 1 1

6 25 DH 1710 19 ‘U’ Nut 1 1
5
4 26 39 0722 11 Plain Washer 1 1
27 LD B000 02 Washer plain dia. 32 x 20.2 x 3 1 1
3 28 KA DT06 25 Bolt flanged - M6 1 1
27
2 29 JC 1510 12 Special washer panel RR 1 1
5
1 4 15
14
12 13
11
10
9
8
25
24
19 23
17
28
16
28 21
18 22
16 26
20
77 78
Plate No.: 38
125 Rear Brake Pedal
Seat Seat
1 DH 1617 06 Pedal brake 1 1

2 JD 1610 19 Damper pedal brake 1 1
2 3 3 JZ 1318 75 Pin brake rod 1 1
13
8 4 KH AA20 15 Pin Cotter 1 1
32 1 5 DH 1617 05 Pedal assembly brake 1 1
27 4
29 28
6A 6 KJ AA14 24 ‘O’ Ring 1 1
6
7 6A DJ 1910 66 ‘O’ Ring 1 1
5
10 7 DH 1910 23 Cup for brake shaft 1 1
8 KA EG08 30 Bolt flanged small 1 1
30 9 DH 1511 09 Rod brake 1 1
10 30 1910 38 Pin 1 1
11
12
9 31
11 LD B000 19 Washer plain 1 1
19 14 13 DH 1617 17 Boot link equalizer 1 1
21
14 LD A000 69 Washer 2 - For Drum-Drum
20 15 15 30 1910 35 Spring 1 1
23 14
18
17 16 JC 1910 11 Pin brake 1 1
22 17 JH 1610 35 Assembly force distribution 1 1
20
16 18 JK 1220 11 Rod torque 1 1
26 19 JA 1210 05 Step bolt torque rod 1 1
25
20 KD DB10 18 Washer spring thin 2 2
24
21 39 1540 11 Plain washer 1 1
22 39 0694 15 Hex lock nut - M8 x 1.25 1 1
79 80
Plate No.: 38
125 Rear Brake Pedal
Seat Seat
23 KH BA08 28 Pin snap 1 1

24 DG 1910 48 Bolt 1 -
2 3 30 1510 95 Hex. Bolt - 1
13
8 25 LC L000 01 Nut hex flange - M10 1 -
32 1 KC AA10 08 Nut Master - 1
27 4
29 28
6A 26 LH B000 01 Pin snap 1 1
6
7 27 LH E000 17 Pin Clevis Dia - 11.5 1 - For Drum-Drum
5
10 28 LD A000 32 Washer Plain 1 - For Drum-Drum
29 KH AA20 18 Pin Cotter 1 - For Drum-Drum
30 30 JD 1610 02 Spring brake pedal 1 1
11
12 31 JD 1610 06 Sleeve brake return spring 1 1
9 31
32 DH 1617 88 Spring Tension 1 - For Drum-Drum
33 DP 1610 94 Bolt Stepped - M6 (For Spring) 1 - For Drum-Drum
19 14
21
20 15
23 14
18
17
22
20
16
26
25
24
81 82
Plate No.: 39
125 Handle Bar
Seat Seat
1 56 DH9X Y9 Bracket Upper 1 1

16 2 56 DH9W Y9 Holder Handle RH 1 1
15
13 3 56 DH9V Y9 Holder Handle LH 1 1
24 4 LA C000 59 Bolt socket - M8 x 1.25 x L25 4 4
5 DH 2011 11 Switch control LH 1 1
6 DH 2011 12 Control Switch RH 1 1

33
30 DH 2011 56 Control Switch RH 1 - For Drum-Drum
19 29 7 DJ 1910 81 Holder LH 1 1
32/18
35 8 DJ 1910 83 Lever Grip LH 1 1
25
9 LB U000 12 Screw 2 2 Clutch switch mtg.
23 10 39 1184 15 Nyloc nut - M5 x 0.8 1 1
28
17
26 27
6 11 36 DU19 01 Cable Adjust Kit 1 1 Refer kit list
14 4 12 DH 1910 07 Grip LH 1 1
20 13 DH 1910 08 Grip RH 1 1
34 5 2
14 DH 1910 19 Lever Boot for Clutch Switch 1 1
15 DK 1810 43 Handle bar weight 2 2
1
22 3
8
16 KA CA06 50 Bolt master KAC 2 2
12 11
17 DH 1810 99 Rubber Plug 2 2
15 18 DD 2011 70 Switch Assembly With Lever 1 - For Drum-Drum
7
16 19 LA D000 77 Bolt flanged M6 2 2
10 31
20 DK 1810 83 Bush Silent 2 2
21
9 21 DJ 2012 46 Switch clutch VB - Transil Diode 1 1

22 DK 1810 82 Handle bar tube Assembly LH 1 1
83 84
Plate No.: 39
125 Handle Bar
Seat Seat
23 DK 1810 86 Handle bar tube Assembly RH 1 1

16 24 DH 1910 17 Pipe throttle 1 1
15
13 25 DH 1811 30 Set Lock 3 in 1 With Tank Cap 1 1
24
26 LA C000 20 Bolt Socket 2 2
27 39 1180 11 Washer 2 2
28 DJ 2210 03 Mirror Assembly LH 1 1
33
30 29 DJ 2210 04 Mirror Assembly RH 1 1
19 29 30 DH 1910 14 Grip assembly RH 1 1
32/18
25 35
23 32 PF 1610 11 Assembly Lever Holder RH W/O Switch 1 - For Drum-Drum
28 33 DD 1911 42 Lever Grip Right 1 - For Drum-Drum
17
26 27
6 34 DJ 1910 82 Lever & Support Holder Assy LH 1 1
14 4 35 PF 1610 12 Holder Lever RH 1 - For Drum-Drum
20
34 5 2
1
22 3
8
12 11
15
7
16
10 31
21
85 86
Plate No.: 40
125 Front Fork
Seat Seat
1 DH 1710 63 Fork Front 1 1 For Disc-Drum

DH 1710 53 Fork Front 1 1 For Drum-Drum
2 36 DK00 20 Kit Outer Tube 1 1 Refer Kit List
1
3 DU 1811 08 Oil Seal (SFN) 2 2
14 PF 1210 73 Oil Seal (HTA) 2 2
4 YD H320 03 LH Outer Tube Endurance 1 1 For Disc-Drum
8 17
8 15 YD H310 01 LH Outer Tube Endurance 1 1 For Drum-Drum
5 YD H320 04 RH Outer Tube Endurance 1 1 For Disc-Drum
25 18
30 16 YD H310 02 RH Outer tube Endurance 1 1 For Drum-Drum
3 2
29 19
20 6 30 1810 26 Gasket 2 2
27 21 7 KA CF08 30 Socket Head Bolt 2 2
22 8 36 DH41 15 Cylinder Complete Fork 2 2 Refer Kit List
9 YD H310 05 Fork Pipe Spinning 2 2
4/5
10 YD H310 06 Slide Bush 2 2
9 13 23
11 KD DB10 18 Spring Washer 2 2
21
6 24 12 KA AD10 35 Bolt 4 4
10 20
7 13 DH 1811 29 Spring Main 2 2
11 24A
14 DH 1810 15 Bolt Fork 2 2
12
15 30 1810 29 ‘O’ Ring 2 2
26
16 DH 1811 28 Spacer Tube 2 2
17 DH 1811 15 Steering top bolt 1 1
18 56 DH9X Y9 Holder Fork Upper Black Sprint 1 1 For Drum-Drum
19 DG 1810 08 Bolt Socket 2 2
20 DJ 1810 85 Cushion Rubber 4 4
87 88
Plate No.: 40
125 Front Fork
Seat Seat
21 DJ 1810 52 Cover Trail B 4 4

22 DH 1810 92 Frame lamp head 1 1
1 23 DH 1810 23 Bearing Cone 1 1
24 DH 1710 56 Bracket Assembly Under 1 1
14 25 DD 1810 32 Inner Dust Seal (SFN) 2 2
8 17
8 15 26 JZ 4010 77 Reflector Reflex 2 2
25 27 JK 1210 07 Guide bush 2 2
16 18
30 28 DH 1811 26 Seat pipe 2 2
3 2
19 29 JK 1210 09 Washer 2 2
29
20 30 31 1811 08 Oil seal stopper 2 2
27 21
22
4/5
9 13 23
21
6 24
10 20
7
11 24A
12
26
89 90
Plate No.: 41
125 Fuel Tank & Fuel Gauge
Seat Seat
4 1 DH 1811 30 Set Lock 3 in 1 + Tank Cap 1 1

2 2 KA CA05 16 Bolt Master KAC 7 7
14
3 JD 1716 02 Tap fuel (Iran export) 1 1
13
4 DJ 1410 02 Clamp drain pipe 1 1
5 DH 1410 20 Seat Tape 1 1
1 6 DD 1412 27 Bolt Flanged 2 2

7 39 0740 11 Washer (Non Metallic) 2 2
8 DK 2011 61 Sensor level fuel 1 1
9 JH 1710 17 ‘O’ Ring fuel gauge 1 1
10 KC GA05 05 Nut Hex Flanged 4 4
11 JC 1410 28 Fuel pipe petrol with ethanol 1 -

DH 1411 25 Pipe - 1
5 12 JL 1711 02 Clamp band spring 12.5 x 8 1 1
13 DH 1410 24 Drain Pipe 1 1
14 JC 1410 34 Spring drain pipe 1 1
9
3
7
6
12
8
11
10
91 92
Plate No.: 42
125 Fittings Petrol Tank, Side Cover & Cover Seat
Seat Seat
17 1 JZ 1711 24 Grommet 2 2
3 LD B000 23 Washer plain 2 2
18 19 4 LD B000 21 Washer Plain 1 1
5 5 KA DD08 16 Bolt flanged 1 1
11
4 6 DH 1410 23 Damper 1 1
7 16 7 DJ 1410 08 Damper Front 2 2
8 36 DH16 01 Grommet kit for side cover 2 2 Refer kit list
13 9 DK 1611 23 Cover Side Mesh LH 1 1
15 10 DK 1611 24 Cover Side Mesh RH 1 1
1 6 1
11 59 0200 01 Self Tap Screw 6 6

12 31 1610 18 Damper 2 2
13 DG 1611 21 Screw 1 -
11 2
14 JW 1710 16 Round Head Screw - 1
3 14 DK 1611 71 Rubber Flap 2 2
15 39 1789 24 Washer nylon 1 1
9/10 16 JW 1710 07 Dual Lock Tape 3M - Size 15 x 20 - 4

12 17 JC 1410 15 Grommet tank cover - 2
18 JC 1410 16 Collar tank cover - 2
8 19 JC 1410 17 Grommet II tank cover - 2
14
93 94
Plate No.: 43
125 Seat Assembly & Seat Lock (Single Seat)
Seat Seat
1 DJ 2110 07 Damper For Seat 3 -

2 DK 2110 07 Damper Seat Front 1 -
3 DJ 2110 06 Latch Assembly Seat 1 -
4 KA DD06 22 Flanged Bolt 2 -
5 DS 2110 05 Damper Seat II 6 -
6 DH 1612 33 Reinf. Seat Lock 2 -
5
1
95 96
Plate No.: 44
125 Seat Assembly & Seat Lock (Split Seat)
Seat Seat
1 DK 2110 12 Seat assembly rider - 1

2 DK 2110 07 Damper Seat Front - 1
10 3 DK 2110 09 Damper For Seat - 6
11
4 DH 1610 46 Lock Assembly Seat front - 1
2
5 DK 2110 14 Seat assembly pillion - 1
1
6 DK 2110 08 Lock assy rear seat - 1
5 7 KA DD06 22 Bolt flange - 2
8 DS 2110 04 Damper Seat I - 2
9 DH 1612 33 Reinf. Seat Lock - 2
3
3 10 DK 1614 22 Bracket Seat Lock - Front Loose - 1
8
11 KA AD06 12 Bolt - 2
12 DH 2110 19 Cable Latch Seat - 1
12 7
4/6
97 98
Plate No.: 45
125 Speedometer Assembly
Seat Seat
1 DH 1910 89 Speedometer 1 1
2 39 1778 02 Self Tapping Screw 4 4
3 YD H320 01 Top cover with Sealing ring & 1 1 Varroc
2 Icons film
YD H320 02 Top cover with Sealing ring & 1 1 Pricol
Icons film
99 100
Plate No.: 46
125 Cables
Seat Seat
4B 4A 1 DH 1910 87 Cable throttle 1 1

DH 1910 97 Cable throttle 1 1 For Drum-Drum
2 DH 1910 88 Cable Brake Pedal - Panel Front 1 1 For Drum-Drum
3 JC 1910 04 Cable clutch 1 1
4 4 DH 1910 83 Cable brake 1 1 For Disc-Drum
4A YD U220 04 End Rod 1 1 For Disc-Drum
4B YJ K110 02 Adjuster Nut - Small 1 1 For Disc-Drum
6
5 DH 1910 94 Cable Brake Front 1 1 For Drum-Drum
1 4C YD U220 03 Adjuster Nut - Long 2 2 For Drum-Drum
7
4A YD U220 04 End Rod 3 3 For Drum-Drum
4D YD H310 03 Grommet 2 2 For Drum-Drum
4A
4E YD H310 04 Spring 2 2 For Drum-Drum
2
4B YJ K110 02 Adjuster Nut - Small 1 1 For Drum-Drum
4B 6 DH 2010 79 Speed Sensor with Cable ‘O’ Ring 1 1

5
7 59 2100 19 ‘O’ Ring 1 1
4D/4E
4A 4C
4D/4E
4C 4A
101 102
Plate No.: 47
125 Leg Guards, Saree Guard & Grab Handle
Seat Seat
1 DJ 2210 20 Guard leg LH 1 1

2 2 DJ 2210 21 Guard leg RH 1 1
3 DS 2210 01 Plug 1 1
5
4 DH 1614 10 Grab Handle Assembly 1 1
5 5 KA DA08 14 Bolt Flanged 4 4
1
7
6 DJ 1610 79 Foam LH For Grab 1 1

8 7 DJ 1610 80 Foam RH For Grab 1 1
9 DH 1615 09 Guard Lady Footrest 1 -
4
DH 2210 23 Guard Saree - 1
10 DH 1615 10 Grommet Sari Guard 1 1
11 KA DA08 45 Bolt Flanged 1 -

6 LA E000 21 Bolt Flanged M6 x 1 - 1
12 LA D001 37 Bolt flanged - M10 1 -
11 LA D001 43 Bolt Flanged - M10 x 1.5 x L60 - 1
10 13 LC A000 10 Nut hex M10 1 1
13
12
9
3
103 104
Plate No.: 48
125 Chain Case
Seat Seat
1 52 DJ01 66 Case Chain Kit 1 1 Refer kit list

2 DH 1612 84 Rubber Beading 1 1
2 3 15 1610 69 Rubber Cap 1 1
4 DJ 1612 27 Instruction Label 1 1
5 DH 1612 83 Bolt 4 4 Rear Side Mtg.
5 1
5
4
3
5
105 106
Plate No.: 49
125 Head Lamp & Fairing
Seat Seat
1 YD H190 01 Head Lamp Without Bulb 1 1

3 2 DJ 1811 20 Head Lamp Mask 1 1
3 DJ 1810 33 Wind Shield 1 1
4 5
4 DF 1810 98 Bolt 4 4
6 5 39 2141 24 Washer Nylon 4 4
20
8
7
6 DL 1810 10 Well Nut 4 4
2
7 DJ 1810 37 Decal Wind Shield 1 1
8 39 1778 02 Screw Tapping - 4 x 14 4 4
10
8 KB BA04 16 Screw pan cross 4 4
17
9 KB UA05 16 Screw Truss 2 2
1 18
19 10 DH 1810 52 Fairing Mounting Upper Bracket 1 1
11
12 DJ 1810 65 Clip Nut 4 4
13 DJ 1811 30 Screw Pan Cross 2 2
13 15 16 14 KB BA05 30 Screw pan cross 2 2
14 16 15 CL 2010 23 Lamp 12V 35/35W-HS1 1 1
21 16 DL 1910 20 Lamp 12V 3W 2 2

17 JL 1810 29 Grommet Fairing 4 1 For Drum-Drum
18 DJ 1810 29 Collar Fairing Mounting 4 4
19 39 0711 11 Plain washer 4 4
20 JG 1710 31 Clip Nut M5 4 1 For Drum-Drum
22
21 DJ 1811 19 Back Cover 1 1
22 KB UF05 16 Screw Truss - M5 x 0.8 x L16 2 2
107 108
Plate No.: 50
125 Indicator Light Assembly
Seat Seat
1 DJ 2012 08 Blinker FR LH With 2P Coupler 1 1

5
2 2 DJ 2012 09 Blinker FR RH With 2P Coupler 1 1
3 DJ 2012 06 Blinker RR LH With 2P Coupler 1 1
4 DJ 2012 07 Blinker RR RH With 2P Coupler 1 1
5 GH 2010 12 Lamp 12V / 10W 4 4
6 KC GA10 10 Nut hex flange - M10 2 2

7 DH 1612 97 Blinker Mounting Bracket 1 1
5 DK 1611 64 Indicator mtg. Bracket rear 1 1
8 KC GD10 10 Nut Hex Flanged 2 2
6
1
6
1
5
6
5
7
109 110
Plate No.: 51
125 Tail Lamp Assembly & Front / Rear Number Plate
Seat Seat
1 DK 2010 03 Tail Light With Lamp 1 1

2 DH 1617 53 Bracket Plate Number Front 1 1 For Drum-Drum
4
3 DK 1611 53 Clip Nut 4 4
3
4 KB BA04 16 Screw Pan Cross 4 4
5 KB UF05 12 Screw Truss - M5 x 0.8 x L12 2 2
1 6 KC GA06 06 Nut hex flanged 2 2

7 DL 1910 20 Lamp 12V-4W 1 1
5 8 JW 4010 11 Number Plate Illumination 1 1
9 PA 2328 06 Bracket plate number rear 1 1
10 DP 1611 45 Number Plate Rear 1 1
6
11 KA DD06 12 Hex Flanged Bolt 2 2
12 13 12 39 1783 01 Truss Screw 2 2
7
12 13 DP 1611 44 Number Plate Front 1 1
14 DH 1616 81 Bracket plate number front 1 1
16 DH 1612 93 Grommet for Number Plate Mtg. 2 2

14 17 30 2110 05 Collar 2 2
16 9
17
15
10 11
2
111 112
Plate No.: 52
125 Electrical Equipments
Seat Seat
1 DH 2011 63 Horn 1 1
11
2 DS 2010 25 Assembly DC Flasher (SS) 1 -
2A JL 4020 04 Module Light Control - 1
1 9
3 39 1507 11 Plain Washer 1 1
4 KA ED08 12 Flange Bolt 2 2
5 DH 2011 41 Harness wiring 1 - For Disc-Disc
12 DH 2011 68 Harness Wiring - 1 For Disc-Disc
3 DH 2011 62 Harness Wiring 1 - For Drum-Drum
4 6/7/10 16 DH 2011 80 Harness Wiring -- 1 For Drum-Drum
17/18 6 30 1910 48 Band 1 1

15
7 JD 4022 17 Band (L150) 6 6
5
8 JL 4030 00 Relay Interlock 1 1
9 JF 4018 03 Battery VRLA 4AH 1 1
14 10 JD 4022 16 Band 300MM 1 1
11 KA DD06 10 Flange Bolt 1 1

19 12 DK 2010 78 Starter Relay 1 1
2
8 13 DH 2010 96 Cable earthing (Battery To Earth) 2 2
14 60 1114 20 Cable Tie Lock 4 4
2A
15 JL 4022 07 Fuse Box Assembly with Fuse 1 1
13
16 JZ 1813 20 Foam Number Plate Front 2 2
17 AK 2010 12 Fuse 10A 2 2
18 AP 2010 25 Fuse 15A blade type 2 2
19 JG 4018 08 Foam Battery Bracket 35 x 15 x 3 3 3
20 JA 4018 01 Strap 1 1 N.I.
21 JD 4022 12 Band (Length 200mm) - 2 N.I.

22 DH 2011 72 Cable Relay to Starter Motor –- 1-
113 114
Plate No.: 53
125 Tool Kit
Seat Seat
1 DJ 2210 19 Tool Kit 1 1
2 DK 2210 24 Band Tool Kit 2 2
2
1
115 116
Plate No.: 54
125 Painted Parts & Decals (Single Seat)
Seat Seat
7 6 1 52 DH36 94 Tank Khi Eb Blk W So Red Dkl 1 -

8 4/5 1 18/19 2 52 DH36 98 Tank Ch Blk W Ne Blu Dkl 1 -
52 DH36 96 Tank Khi Eb Blk W Pl Sil Dkl 1 -
2 56 DH04 6D Fairing Charcoal Black 1 -

56 DH04 7T Fairing Ebony Black 1 -
3 56 DH05 7T Front Fender Ebony Black 1 -

56 DH05 6D Front Fender Charcoal Black 1 -
3 4 52 DH30 55 Side Cover LH Eb Blk Solar Red 1 -

52 DH30 56 Side Cover LH Char Blk Neon Blu 1 -
52 DH24 47 Side Cover LH Platinum Silver 1 -
5 52 DH24 48 Side Cover RH Platinum Silver 1 -

52 DH30 57 Side Cover RH Char Blk Neon Blu 1 -
52 DH30 58 Side Cover RH Eb Blk Solar Red 1 -
6 52 DH29 95 Seat Cowl+Decal Eb Blk Solar Red 1 -

52 DH29 97 Seat Cowl+Decal Eb Blk Pl Silver 1 -
52 DH29 99 Seat Cowl+Decl Char Blk Neon Blu 1 -
14 9 10 7 52 DH24 54 Grab Handle Asy Pla. Silver Satin 1 -
52 DH31 26 Grab Handle Assembly Solar Red 1 -
52 DH30 87 Grab Handle Assembly Neon Blue 1 -
8 52 DH30 06 Seat Assly Solar Red 1 -

52 DH30 61 Seat Assly Neon Blue 1 -
52 DH24 55 Seat Assly Pla. Silver 1 -
15 16 / 17
9 DH 0104 50 Decal 3D - Red 2 -
11 DH 0104 05 Decal 3D - Platinum Silver 2 -
RH DH 0104 45 Decal 3D - Blue 2 -
LH
117 118
Plate No.: 54
125 Painted Parts & Decals (Single Seat)
Seat Seat
7 6 10 DH 0104 48 Decal Wheel Matte Red 4 -

8 4/5 1 18/19 2 DH 0104 02 Decal Wheel Platinum Silver 4 -
DH 0104 43 Decal Wheel Blue 4 -
11 DH 0104 51 Decal Dome Tank Red 1 -

DH 0104 03 Decal Dome Tank Platinum Silver 1 -
DH 0104 46 Decal Dome Tank Blue
12 JE 5412 12 Decal Magneto Cover 1 -
3 13 DK 1017 38 Decal Cover RH 1 -
14 DH 0104 49 Decal Fairing E Black Red 1 -

DH 0104 01 Decal Fairing E Black Pl Silver 1 -
DH 0104 44 Decal Fairing E Black Blue 1 -
15 DH 0104 47 Decal Cowl Seat Red 2 -

DH 0104 52 Decal Cowl Seat P Silver 2 -
DH 0104 42 Decal Cowl Seat Blue 2 -
16 DH 0105 66 Decal Flap Tank LH Red 1 -

DH 0105 64 Decal Flap Tank LH Blue 1 -
14 9 10 DH 0105 14 Decal Flap Tank LH Super Silver 1 -
17 DH 0105 67 Decal Flap Tank RH Red 1 -

DH 0105 65 Decal Flap Tank RH Blue 1 -
DH 0105 15 Decal Flap Tank RH Super Silver 1 -
18 52 DH36 88 Tank Flap LH Eb Blk W So Red Dkl 1 -

52 DH36 89 Tank Flap LH Eb Blk W Pl Sil Dkl 1 -
15 16 / 17 52 DH36 90 Tank Flap LH Ch Blk W Ne Blu Dkl 1 -
11 19 52 DH36 91 Tank Flap RH Eb Blk W So Red Dkl 1 -

RH 52 DH36 92 Tank Flap RH Eb Blk W Pl Sil Dkl 1 -
52 DH36 93 Tank Flap RH Ch Blk W Ne Blu Dkl 1 -
LH
119 120
Plate No.: 55
125 Painted Parts & Decals (Split Seat)
Seat Seat
7/8 6 4/5 1 18/19 2 1 52 DH36 94 Tank Khi Eb Blk W So Red Dkl - 1
52 DH36 96 Tank Khi Eb Blk W Pl Sil Dkl - 1
52 DH37 96 Tank Charcoal Black With Green Decal - 1
2 56 DH04 6D Fairing Charcoal Black - 1

56 DH04 7T Fairing Ebony Black - 1
3 56 DH05 7T Front Fender Ebony Black - 1

56 DH05 6D Front Fender Charcoal Black - 1
3
4 52 DH30 55 Side Cover LH Eb Blk Solar Red - 1
52 DH38 00 Side Cover LH Char Blk Green Decal - 1
52 DH24 47 Side Cover LH Platinum Silver - 1
5 52 DH24 48 Side Cover RH Platinum Silver - 1

52 DH38 21 Side Cover RH Char Blk Green Decal - 1
52 DH30 58 Side Cover RH Eb Blk Solar Red - 1
6 52 DH29 95 Seat Cowl+Decal Eb Blk Solar Red - 1

20 / 21 52 DH29 97 Seat Cowl+Decal Eb Blk Pl Silver - 1
52 DH37 98 Seat Cowl+Decl Char Green Decal - 1
14 9 10
7 56 DJ5U 6E Grab Handle LH Pla. Silver - 1
56 DH5U 78 Grab Handle LH Solar Red - 1
56 DH5U D6 Grab Handle LH Green - 1
8 56 DJ5V 6E Grab Handle RH Pla. Silver - 1

56 DH5V 78 Grab Handle RH Solar Red - 1
56 DH5V D6 Grab Handle RH Green - 1
15 16 / 17
9 DH 0104 50 Decal 3D - Red - 2
11 RH DH 0104 05 Decal 3D - Platinum Silver - 2
DH 0105 80 Decal 3D - Green Decal - 2
LH
121 122
Plate No.: 55
Seat Seat
7/8 6 4/5 1 18/19 2 10 DH 0104 48 Decal Wheel Matte Red - 4
DH 0104 02 Decal Wheel Platinum Silver - 4
DH 0105 82 Decal Wheel Green - 4
11 DH 0105 74 Decal Dome Tank Red - 1

DJ 0101 76 Decal Dome Tank Platinum Silver - 1
DH 0105 84 Decal Dome Tank Green - 1
12 JE 5412 12 Decal Magneto Cover - 1

3 13 DK 1017 38 Decal Cover RH - 1
14 DH 0104 49 Decal Fairing E Black Red - 1

DH 0104 01 Decal Fairing E Black Platinum Silver - 1
DH 0105 83 Decal Fairing E Black Green - 1
15 DH 0104 47 Decal Cowl Seat Red - 2

DH 0104 52 Decal Cowl Seat P Silver - 2
DH 0105 79 Decal Cowl Seat Green - 2
16 DH 0105 70 Decal Belly Pan LH Solar Red - 1

20 / 21 DJ 0101 97 Decal Belly Pan LH E Blk P Silver - 1
DH 0105 81 Decal Belly Pan LH Blk TF Green - 1
14 9 10
17 DH 0105 71 Decal Belly Pan RH Solar Red - 1
DJ 0102 03 Decal Belly Pan RH E Blk P Silver - 1
DH 0105 85 Decal Belly Pan RH Blk TF Green - 1
18 56 DH07 X3 Tank Flap LH Black - 1

56 DH07 6D Tank Flap LH Charcoal Black - 1
52 DH38 98 Tank Flap LH Char. Black TF Green Dcl - 1 Drum Brake
15 16 / 17 52 DH36 88 Tank Flap LH Eb Blk W So Red Dkl - 1 Drum Brake
52 DH36 89 Tank Flap LH Eb Blk W Pl Sil Dkl - 1 Drum Brake
11 RH 19 56 DH08 X3 Tank Flap RH Black - 1
56 DH08 6D Tank Flap RH Charcoal Black - 1
LH 52 DH38 99 Tank Flap RH Char. Black TF Green Dcl - 1 Drum Brake
52 DH36 91 Tank Flap RH Eb Blk W So Red Dkl - 1 Drum Brake
52 DH36 92 Tank Flap RH Eb Blk W Pl Sil Dkl - 1 Drum Brake
123 124
Plate No.: 55
Seat Seat
7/8 6 4/5 1 18/19 2 20 52 DH37 54 Belly Pan LH E. Black+Red Decal - 1
52 DJ180 7 Belly Pan LH E. Black+Silver Decal - 1
52 DH38 23 Belly Pan LH Charcoal Black + Green - 1
21 52 DH37 55 Belly Pan RH E. Black+Red Decal - 1

52 DJ18 08 Belly Pan RH E. Black+Silver Decal - 1
52 DH38 24 Belly Pan RH Charcoal Black + Green - 1
3 22 DH 1618 17 Belly Pan Middle - 1
23 DH 0105 95 Decal Tank Flap LH Green -- 1 Drum Brake

DH 0105 66 Decal Flap Tank LH Red -- 1 Drum Brake
DH 0105 14 Decal Flap Tank LH Silver -- 1 Drum Brake
24 DH 0105 67 Decal Flap Tank RH Red -- 1 Drum Brake

DH 0105 96 Decal Tank Flap RH Green -- 1 Drum Brake
DH 0105 15 Decal Flap Tank RH Silver -- 1 Drum Brake
20 / 21
14 9 10
15 16 / 17
11 RH
LH
125 126
Plate No.: 56
125 Painted Parts & Decals - From July 2021
No. Part No. Description QTY Remarks
8/9/11 1 52 DH43 73 Tank Ebony Black With Solar Red Decal 1

12 4/5 1 2/3 26 52 DH4 374 Tank Ebony Black With Platinum Silver Decal
52 DH43 75 Tank Charcoal Black With Tree Frog Green Decal
2 52 DH43 67 Tank Flap LH Ebony Black -Solar Red Decal 1

52 DH43 69 Tank Flap LH Ebony Black-Platinum Silver Decal
52 DH43 71 Tank Flap LH Charcoal Black-tree Frog Green Decal
3 52 DH43 68 Tank Flap RH Ebony Black -Solar Red Decal 1

3
52 DH43 70 Tank Flap RH Ebony Black-Platinum Silver Decal
52 DH43 72 Tank Flap RH Charcoal Black-Tree Frog Green Decal
4 DH 0107 28 Decal Spoiler Tank LH Platinum Silver 1

DH 0107 50 Decal Spoiler Tank LH Tree Frog Green
DH 0107 14 Decal Spoiler Tank LH Solar Red
6/7 13/14 5 DH 0107 29 Decal Spoiler Tank RH Platinum Silver 1

DH 0107 51 Decal Spoiler Tank RH Tree Frog Green
10 DH 0107 15 Decal Spoiler Tank RH Solar Red
4/5 17 19 20
6 56 DH5H 67 Step Holder RH Slick Black 1
7 56 DH4T 67 Step Holder LH Slick Black
8 DK 1612 17 Grab Handle LH Black 1

9 DK 1612 18 Grab Handle RH Black
18 15 / 16
10 DH 1038 02 Shield Muffler 1
21 11 52 DH44 02 Grab Handle Assembly Black
127 128
Plate No.: 56
8/9/11 12 52 DH43 56 Seat Cowl With Decal Ebony Black-platinum Silver 1

12 4/5 1 2/3 26
52 DH43 58 Seat Cowl With Decal Charcoal Black Tree Frog Green
52 DH43 54 Seat Cowl With Decal Ebony Black-solar Red
13 52 DH43 81 Belly Pan LH Ebony Black-solar Red Decal 1

52 DH43 83 Belly Pan LH Ebony Black-platinum Silver Decal
52 DH43 85 Belly Pan LH Charcoal Black-tree Frog Green Decal
3 14 52 DH43 82 Belly Pan RH Ebony Black-solar Red Decal 1

52 DH43 84 Belly Pan RH Ebony Black-platinum Silver Decal
52 DH43 86 Belly Pan RH Charcoal Black-tree Frog Green Decal
15 DH 0107 18 Decal Belly Pan LH Solar Red 1

DH 0107 32 Decal Belly Pan LH Platinum Silver
DH 0107 54 Decal Belly Pan LH Tree Frog Green
6/7 13/14 16 DH 0107 19 Decal Belly Pan RH Solar Red 1

DH 0107 33 Decal Belly Pan RH Platinum Silver
10 DH 0107 55 Decal Belly Pan RH Tree Frog Green
4/5 17 19 20
17 36 DH43 29 Kit Decal Tank Solar Red 1

36 DH43 30 Kit Decal Tank Tree Frog Green
36 DH43 25 Kit Tank Decal Platinum Silver
18 15 / 16
21
129 130
Plate No.: 56
8/9/11 12 18 36 DH43 10 Kit Decal Seat Cowl Solar Red 1

4/5 1 2/3 26
36 DH43 14 Kit Decal Cowl Seat Tree Frog Green
36 DH42 98 Kit Decal Cowl Seat Platinum Silver
19 36 DH43 15 Kit Decal Wheel Tree Frog Green 2

36 DH43 11 Kit Decal Wheel Solar Red
36 DH42 97 Kit Decal Wheel Silver
3
20 36 DH43 12 Kit Decal Fairing Tree Frog Green 1
36 DH43 08 Kit Decal Fairing LH Solar Red
36 DH42 96 Kit Decal Fairing Platinum Silver
21 DH 0105 74 Decal Dome Tank Red 1

DJ 0101 76 Decal Dome Tank Platinum Silver
DH 0105 84 Decal Dome Tank Green
6/7 13/14
22 56 DH9D 67 Cover LH Rear Slick Black 1 N.I.
10 23 56 DH4E 67 Cover Starter Motor Slick Black 1 N.I.
4/5 17 19 20
24 52 PD12 91 Assembly Cover Magneto 1 N.I.
25 36 DH43 22 Cover Clutch Assembly Slick Black 1 N.I.
26 52DH4526 Fairing Ebony Black with Red Decals 1

52DH4527 Fairing Ebony Black with Silver Decals 1
15 / 16 52DH4528 Fairing Charcoal Black with Green Decal 1
18
21
125 132
Plate No.: 57
125 Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit
1 83 0205 52 Bajaj Genuine Oil 10W30 BS VI 1 Ltr.

83 0205 54 Bajaj Genuine Oil 10W30 BS VI 100 ML Top up
-6nt
BSplia
com
BS-6
liant
comp
2 36 0010 58 Bajaj Coolant Koolex* 1 Ltr. Coolant Top-up/Replace
3 36 DH40 61 Brake Fluid DOT4 100 ml Disc Brake Top-up/Replace

4 5 6 4 36 DH40 52 Silicon grease 3 gm Caliper Pin
5 83 0204 73 Grease Petamo GHY 441 3 gm Water Pump Seals

36 DK00 45 Grease Molycoat 200 gm For Starter Clutch Lubrication
6 36 JL01 81 Limaplex HTX 3 Grease 10 gm Steering Race
7 83 0201 73 Multi Purpose Grease* -- Lubrication of Clutch Lever,

(Local Purchase) Brake Lever, Brake Pedal &
7 8 9 Side Stand
8 36 0010 55 Chain Lubricant HP Make 1 kg Non - Sealed Chain

Lubrication
9 36 0010 62 Liquid gasket L5910 50 ml Crankcase Joining
10 36 3140 04 Fork oil 160 ml Front Fork Top-up/Replace\

36 JG00 87 Fork oil 480 ml (Dominar UG) 480 ml Front Fork Top-up/Replace\
11 36 DH40 29 Kit Spray Chain Lub 100 ml Sealed Drive Chain

10 11 12
12 36 DH40 71 Wonderfill Chain Spray 100 ml Sealed Drive Chain
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
133 134
Plate No.: 57
125 Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit
13 36 DH40 72 Rust Remover Spray Make - 100 ml For Removing Rust

Zorric 88 & Wonder fill easiner from Components
14 76 0109 36 Loctite Thread locker 243* 50 ml For Screws & Bolts
15 76 0109 37 Loctite retaining compound 638* 50 ml For Screws & Bolts

16 17 18 16 37 0043 52 Touch up paint slate grey* 440 ml Touch up of Frame, Swing
Arm & Step Holder
17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder
18 36 0010 60 Kibatsu touch up paint* 400 cc Touch up of Cylinder head,

Block & Alloy Wheels
19 37 2240 18 Paint Bottle Schwartz Black* -- P-200NS Frame Touch-up

19 20 21
20 75 6802 36 Petroleum Jelly (Local Purchase) -- For Battery Terminals
NA Distilled Water (Local Purchase) 1 Ltr. For Battery Level Top-up
21 NA SAE 90 oil (Local Purchase) –
22 62 3050 84 WD40 Spray (Local Purchase) 400 ml Electrical Contact Cleaning

Spray
22 23 24 23 36 0010 56 Carburetor Cleaning Spray* For Cleaning Carburetor/

Throttle Body
24 37 2540 39 Corrosion Protection Spray* -- For Preventing vehicle

Proto quick LTP902 parts from rusting
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
135 136
Kit List 125 Kit List 125
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36DH4225 Valve Kit DH102535 Valve intake 1 39219908 Pin oil delivery joint 1
DS101024 Valve exhaust 1
10 36DH4116 Kit Primary Drive & Driven Gear DH101628 Gear Primary Drive 1
2 36DH4227 Boss Kick Set DH101185 Spring Kick Starter Arm 1 DH102206 Outer Complete Clutch 1
DH101068 Ball steel 1
DH102518 Base kick lever 1 11 36DH4262 Kit Block - Piston DH102536 Block Cylinder Assembly 1
DH101548 Hex. bolt with flange 1 DH102479 Piston Assembly 1
DH101320 Bolt 1
12 36DH4245 Kit Cam Chain Guide DH102538 Guide Chain Slack Side 1
3 36DH4232 Chain sprocket kit DH151056 Sprocket driven 1 DH102539 Guide Chain Tight Side 1
DJ151096 Chain 124 link - solid bush 1
PD141001 Sprocket output 1 13 36DH4244 Valve Repair Kit JF511217 Valve Spring 2
JU511214 Seal Stem Valve 2
4 52DJ0166 Chain case kit DJ161230 Case chain upper assly 1 JF511214 Retainer Valve Spring 2
DJ161231 Case chain lower assly 1 JF511215 Seat Valve Spring 2
DG101029 Collet 4
5 36DH4102 Piston Ring Set PD521210 Ring Piston Top 1
PD521211 Ring Piston Second 1 14 36DH4247 Kit Assembly C'case LH DH102449 Crankcase LH 1
PD521212 Ring Piston Oil 1 KPAF6004 Bearing Ball 1
CB101220 Plug - Taper :- 6 X 7 1
6 36DH4120 Kit Steel Clutch Plate K1 BS IV PD551433 Clutch Plate 4 DH101203 Pipe - Breather 1
39260320 Bearing - Ball 6202-RS1 1
7 36DH1601 Grommet kit for side cover DH161158 Grommet side cover 4 59200029 balancer LH bearing 6204 1
DH161133 Grommet side cover rear 2 39218919 Seal - Oil 1
8 36DS1001 Cyl. Head O Ring Kit 39239121 O Ring (Cover tappet) 2 15 36DS4035 Kit St. Cone With Grease 36DS1802 Bearing cone kit 1
39128321 O ring 2 36JL0181 Limaplex Grease 10 gm Pouch 1
36314002 Kit Ball Steel Steering 1
9 36DH4019 Kit centrifugal oil filter 39220011 Washer 1
DH101234 Gasket centrifugal oil filter 1 16 36DK0020 Kit Outer Tube DJ181089 Seal - Dust 2
DH101640 Screw 1 DJ181088 Stopper - Oil Seal 2
DH101066 Join oil dealivery 1 DS181072 Washer - Guide Bush 2
DH101067 Spring oil delivery 1 DS181070 Bush - Guide 2
137 138
Kit List 125 Kit List 125
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
17 36DH4248 Kit Assembly C'Case RH KPAF6004 Bearing Ball 1 27 36DH4217 Kit seat cowl dcl v red DH010463 Decal cowl seat upr RH m v red 1
DH102490 Crankcase RH 1 DH010462 Decal cowl seat upr LH m v red 1
DH102555 Nozzle Jet Oil 1 DK010254 Decal cowl seat lower RH m v red 1
39260120 Bearing - Ball 61905 (25 X 42 X 9) 1 DK010253 Decal cowl seat lower LH m v red 1
39260220 Bearing - Ball 6202/HN3 1
39215220 Bearing - NRB 1 28 36DH4218 Kit seat cowl dcl ebl red DH010457 Decal cowl seat upr RH e blk red 1
DH010456 Decal cowl seat upr LH e blk red 1
18 36DH4208 Kit tank dcl v red DJ010144 Decal tank RH matte volcanic red 1 DK010241 Decal cowl seat lower RH e black 1
DJ010143 Decal tank LH matte volcanic red 1 DK010240 Decal cowl seat lower LH e black 1
19 36DH4209 Kit tank dcl e blk blue DJ010154 Decal tank RH ebony black-blue 1 29 36DH4219 Kit seat cowl dcl ebl blue DH010468 Decal cowl seat upr LH e blk blue 1
DJ010153 Decal tank LH ebony black-blue 1 DH010469 Decal cowl seat upr RH e blk blue 1
DK010267 Decal cowl seat lwr RH e b-blue 1
20 36DH4210 Kit tank dcl e blk red DJ010150 Decal tank RH ebony black 1 DK010266 Decal cowl seat lwr LH e b-blue 1
DJ010149 Decal tank LH ebony black 1
30 36DH4220 Kit belly pan dcl v red DH010465 Decal belly pan RH matte v red 1
21 36DH4211 Kit t flap dcl v red DJ010142 Decal spoiler tank RH m v red 1 DH010464 Decal belly pan LH matte v red 1
DJ010141 Decal spoiler tank LH m v red 1
31 36DH4221 Kit belly pan dcl blk red DH010459 Decal belly pan RH e black red 1
22 36DH4212 Kit tank flap dcl ebl red DJ010148 Decal spoiler tank RH e black 1 DH010458 Decal belly pan LH e black red 1
DJ010147 Decal spoiler tank LH ebony black 1
32 36DH4222 Kit belly pan dcl blk blue DH010471 Decal belly pan RH e black blue 1
23 36DH4213 Kit tank flap dcl e b blue DJ010156 Decal spoiler tank RH e b-blue 1 DH010470 Decal belly pan LH e black blue 1
DJ010155 Decal spoiler tank LH e b-blue 1
33 DH102545 cylinder head with cover 52DJ0267 COVER CYLINDER HEAD 1
24 36DH4214 Kit fender dcl v red DH010461 Decal fender RH matte v red 1 Dh102533 CYLINDER HEAD 1
DH010460 Decal fender LH matte v red 1
25 36DH4215 Kit fender dcl ebl blue DH010467 Decal fender RH ebony black blue 1
DH010466 Decal fender LH ebony black blue 1
26 36DH4216 Kit fender dcl ebl red DH010455 Decal fender RH ebony black red 1
DH010454 Decal fender LH ebony black red 1
139 140
Parts Index 125 Parts Index 125
Figure Page Figure Page Figure Page Figure Page

Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
36 DU41 54 2 34 30 1810 26 6 88 36 DH41 15 8 88 36 DH43 25 17 130

36 DU41 55 3 34 30 1810 29 15 88 36 DH41 16 13 12 36 DH43 29 17 130
36 DU41 57 5 34 30 1910 35 15 80 36 DH41 16 13 30 36 DH43 30 17 130
36 DU41 58 6 34 30 1910 38 10 80 36 DH41 17 2 30 36 DJ40 32 9 74
36 DU41 59 7 34 30 1910 48 6 114 36 DH41 20 5 30 36 DJ40 33 10 74
36 PF01 67 4 34 30 2110 05 17 112 36 DH41 24 1 26 36 DK00 09 18 38
DH 1614 10 4 104 31 1011 73 4 12 36 DH42 25 7 6 36 DK00 13 6 56
01 1701 22 13 68 31 1210 06 9 10 36 DH42 27 3 36 36 DK00 20 2 88
01 1701 22 22 76 31 1610 18 12 94 36 DH42 32 22 14 36 DK00 45 5 134
15 1610 69 3 106 31 1811 08 30 90 36 DH42 32 6 76 36 DS10 01 5 4
22 1611 93 17 60 33 1410 08 2 44 36 DH42 43 9 68 36 DS40 35 5 50
28 1011 74 14 24 36 0010 55 8 134 36 DH42 44 6 6 36 DU19 01 11 84
28 1011 74 9 42 36 0010 56 23 136 36 DH42 45 5 8 36 DU41 60 8 34
30 1010 61 21 14 36 0010 58 2 134 36 DH42 47 1 24 36 DU41 61 9 34
30 1011 42 3 26 36 0010 60 18 136 36 DH42 48 2 22 36 DU41 62 10 34
30 1410 31 14 56 36 0010 62 9 134 36 DH42 62 6 10 36 JD00 91 8 72
30 1510 32 3 68 36 3140 04 10 134 36 DH42 96 20 132 36 JD00 92 4 72
30 1510 33 4 66 36 DH16 01 8 94 36 DH42 97 19 132 36 JD00 93 9 72
30 1510 33 4 68 36 DH40 11 7 38 36 DH42 98 18 132 36 JG00 87 10 134
30 1510 69 16 76 36 DH40 19 13 12 36 DH43 08 20 132 36 JL01 81 6 134
30 1510 75 14 76 36 DH40 29 11 134 36 DH43 10 18 132 37 0043 52 16 136
30 1510 82 8 76 36 DH40 52 4 134 36 DH43 11 19 132 37 0043 53 17 136
30 1510 95 24 82 36 DH40 61 3 134 36 DH43 12 20 132 37 2240 18 19 136
30 1511 05 17 76 36 DH40 71 12 134 36 DH43 14 18 132 37 2540 39 24 136
30 1511 18 14 66 36 DH40 72 13 136 36 DH43 15 19 132 39 0326 15 14 60
30 1611 57 2 62 36 DH41 02 4 10 36 DH43 22 25 132 39 0454 11 12 54
141 142

39 0543 11 4 58 39 1783 01 12 112 39 2366 15 17 54 52 DH29 97 6 122

39 0694 15 22 80 39 1789 24 15 94 39 2391 21 3 2 52 DH29 99 6 118
39 0711 11 20 60 39 1845 04 21 24 39 2413 04 5 52 52 DH30 06 8 118
39 0711 11 19 108 39 1931 20 6 12 39 2414 04 9 52 52 DH30 55 4 118
39 0714 11 18 54 39 1970 15 15 52 39 2425 11 15 38 52 DH30 55 4 122
39 0722 11 26 78 39 2141 24 5 108 39 2440 11 9 6 52 DH30 56 4 118
39 0740 11 7 92 39 2152 20 5 16 39 2448 11 20 24 52 DH30 57 5 118
39 0993 11 9 36 39 2158 11 2 14 39 2532 04 8 2 52 DH30 58 5 118
39 0999 06 11 26 39 2159 11 13 14 39 2601 20 9 22 52 DH30 58 5 122
39 0999 06 6 28 39 2160 11 9 14 39 2602 20 7 22 52 DH30 61 8 118
39 1041 19 4 26 39 2165 11 3 12 39 2603 20 7 24 52 DH30 87 7 118
39 1074 04 10 26 39 2180 06 8 22 39 2608 01 9 4 52 DH31 26 7 118
39 1074 04 2 48 39 2181 06 2 10 39 2647 15 6 2 52 DH36 88 18 120
39 107404 5 28 39 2189 19 10 24 39 2669 21 4 8 52 DH36 88 18 124
39 1180 11 27 86 39 2190 19 11 24 52 DH01 69 1 32 52 DH36 89 18 120
39 1184 15 10 84 39 2194 21 6 32 52 DH01 77 10 16 52 DH36 89 18 124
39 1283 21 11 4 39 2199 08 16 12 52 DH14 12 7 28 52 DH36 90 18 120
39 1283 21 3 28 39 2200 11 12 30 52 DH24 47 4 118 52 DH36 91 19 120
39 1507 11 3 114 39 2201 07 9 32 52 DH24 47 4 122 52 DH36 91 19 124
39 1540 11 21 80 39 2202 07 7 26 52 DH24 48 5 118 52 DH36 92 19 120
39 1620 11 9 16 39 2203 07 8 32 52 DH24 48 5 122 52 DH36 92 19 124
39 1660 05 2 4 39 2276 11 17 36 52 DH24 54 7 118 52 DH36 93 19 120
39 1686 06 8 16 39 2285 01 4 48 52 DH24 55 8 118 52 DH36 94 1 118
39 1686 06 4 32 39 2295 15 2 38 52 DH29 95 6 118 52 DH36 94 1 122
39 1778 02 2 100 39 2344 11 10 36 52 DH29 95 6 122 52 DH36 96 1 118
39 1778 02 8 108 39 2354 04 6 20 52 DH29 97 6 118 52 DH36 96 1 122
143 144

52 DH36 98 1 118 52 DH43 84 14 130 56 DH5H 1Y 2 56 62 3050 84 22 136

52 DH37 54 20 126 52 DH43 85 13 130 56 DH5H 67 6 128 75 6802 36 20 136
52 DH37 55 21 126 52 DH43 86 14 130 56 DH5U 78 7 122 76 0109 36 14 136
52 DH37 96 1 122 52 DH44 02 11 128 56 DH5U D6 7 122 76 0109 37 15 136
52 DH37 98 6 122 52 DJ01 66 1 106 56 DH5V 78 8 122 83 0201 73 7 134
52 DH38 00 4 122 52 DJ18 08 21 126 56 DH5V D6 8 122 83 0204 73 5 134
52 DH38 21 5 122 52 DJ180 7 20 126 56 DH8Q 7B 11 68 83 0205 52 1 134
52 DH38 23 20 126 52 JN01 36 2 2 56 DH9D 67 22 132 83 0205 54 1 134
52 DH38 24 21 126 52 PD10 45 1 28 56 DH9V Y9 3 84 AA 1014 37 4 22
52 DH38 98 18 124 52 PD12 91 24 132 56 DH9W Y9 2 84 AA 1014 37 19 46
52 DH38 99 19 124 56 DH04 6D 2 118 56 DH9X Y9 1 84 AK 2010 12 17 114
52 DH4 374 1 128 56 DH04 6D 2 122 56 DH9X Y9 18 88 AP 1010 43 8 28
52 DH43 54 12 130 56 DH04 7T 2 118 56 DJ4E 1Y 3 48 AP 2010 25 18 114
52 DH43 56 12 130 56 DH04 7T 2 122 56 DJ5U 6E 7 122 AZ 5910 64 3 38
52 DH43 58 12 130 56 DH05 6D 3 118 56 DJ5V 6E 8 122 CL 2010 23 15 108
52 DH43 67 2 128 56 DH05 6D 3 122 59 0200 01 11 94 CS 1011 28 1 8
52 DH43 68 3 128 56 DH05 7T 3 118 59 0500 08 3 22 DD 1010 62 3 8
52 DH43 69 2 128 56 DH05 7T 3 122 59 0500 08 2 24 DD 1010 97 2 36
52 DH43 70 3 128 56 DH07 6D 18 124 59 1500 03 8 66 DD 1110 12 14 46
52 DH43 71 2 128 56 DH07 X3 18 124 59 1500 03 6 68 DD 1210 07 3 10
52 DH43 72 3 128 56 DH08 6D 19 124 59 2000 07 10 48 DD 1412 27 6 92
52 DH43 73 1 126 56 DH08 X3 19 124 59 2000 28 12 16 DD 1610 71 16 38
52 DH43 75 1 128 56 DH2Y 33 1A 64 59 2000 29 13 16 DD 1810 32 25 90
52 DH43 81 13 130 56 DH3X 1Y 1 56 59 2000 29 9 24 DD 1911 42 33 86
52 DH43 82 14 130 56 DH4E 67 23 132 59 2100 19 7 102 DD 2011 70 18 84
52 DH43 83 13 130 56 DH4T 67 7 128 60 1114 20 14 114 DE 1510 06 3 66
145 146

DE 1510 08 6 66 DH 0104 42 15 120 DH 0105 70 16 124 DH 1010 06 5 22

DE 1510 12 5 66 DH 0104 43 10 120 DH 0105 71 17 124 DH 1010 64 10 12
DF 1611 02 8 62 DH 0104 44 14 120 DH 0105 74 11 124 DH 1010 66 7 12
DF 1810 98 4 108 DH 0104 45 9 118 DH 0105 74 21 132 DH 1010 67 14 12
DG 1010 29 4 6 DH 0104 46 11 120 DH 0105 79 15 124 DH 1010 72 2 16
DG 1014 18 8 26 DH 0104 47 15 120 DH 0105 80 9 122 DH 1010 78 3 14
DG 1014 18 2 28 DH 0104 47 15 124 DH 0105 81 16 124 DH 1010 79 4 14
DG 1014 98 11 2 DH 0104 48 10 120 DH 0105 82 10 124 DH 1010 80 6 14
DG 1014 98 16 24 DH 0104 48 10 124 DH 0105 83 14 124 DH 1011 10 14 14
DG 1110 08 7 46 DH 0104 49 14 120 DH 0105 84 11 124 DH 1011 11 15 14
DG 1210 40 18 44 DH 0104 49 14 124 DH 0105 84 21 132 DH 1011 21 8 36
DG 1611 21 13 94 DH 0104 50 9 118 DH 0105 85 17 124 DH 1011 41 5 26
DG 1611 24 17 38 DH 0104 50 9 122 DH 0105 95 23 126 DH 1011 42 6 26
DG 1710 25 20 54 DH 0104 51 11 120 DH 0105 96 24 126 DH 1011 46 3 18
DG 1810 08 3 60 DH 0104 52 15 120 DH 0107 14 4 128 DH 1011 52 20 26
DG 1810 08 19 88 DH 0104 52 15 124 DH 0107 15 5 128 DH 1011 54 13 26
DG 1910 48 24 82 DH 0105 14 16 120 DH 0107 18 15 130 DH 1011 72 6 48
DH 2011 72 17 46 DH 0105 14 23 126 DH 0107 19 16 130 DH 1011 95 11 12
DH 2011 72 22 114 DH 0105 15 17 120 DH 0107 28 4 128 DH 1011 97 2 26
DH 0104 01 14 120 DH 0105 15 24 126 DH 0107 29 5 128 DH 1012 03 12 24
DH 0104 01 14 124 DH 0105 64 16 120 DH 0107 32 15 130 DH 1012 34 15 12
DH 0104 02 10 120 DH 0105 65 17 120 DH 0107 33 16 130 DH 1012 35 5 14
DH 0104 02 10 124 DH 0105 66 16 120 DH 0107 50 4 128 DH 1012 75 24 26
DH 0104 03 11 120 DH 0105 66 23 126 DH 0107 51 5 128 DH 1012 92 12 28
DH 0104 05 9 118 DH 0105 67 17 120 DH 0107 54 15 130 DH 1012 93 14 28
DH 0104 05 9 122 DH 0105 67 24 126 DH 0107 55 16 130 DH 1012 94 13 28
147 148

DH 1012 95 8 6 DH 1014 93 4 18 DH 1021 25 8 8 DH 1025 13 16 14

DH 1013 19 18 14 DH 1014 96 9 18 DH 1021 66 16 28 DH 1025 14 17 14
DH 1013 21 14 36 DH 1015 08 4 4 DH 1021 89 8 18 DH 1025 26 1 22
DH 1013 34 20 14 DH 1015 09 5 20 DH 1021 98 10 30 DH 1025 29 1 38
DH 1013 36 11 14 DH 1015 36 11 36 DH 1022 00 3 24 DH 1025 40 1 12
DH 1013 53 7 36 DH 1015 37 4 36 DH 1022 01 5 2 DH 1025 45 1 2
DH 1013 55 12 12 DH 1015 38 15 36 DH 1022 10 3 30 DH 1025 45 1 4
DH 1013 73 14 16 DH 1015 39 19 38 DH 1022 11 4 30 DH 1025 46 2 8
DH 1013 79 6 24 DH 1015 40 6 36 DH 1022 12 6 30 DH 1025 65 1 12
DH 1013 85 3 16 DH 1015 44 17 26 DH 1022 14 1 30 DH 1025 66 5 38
DH 1013 85 19 24 DH 1015 81 11 48 DH 1022 30 3 4 DH 1025 68 25 14
DH 1013 85 8 48 DH 1016 07 6 38 DH 1022 74 3 42 DH 1025 76 12 14
DH 1013 85 16 36 DH 1016 40 8 12 DH 1022 76 7 42 DH 1037 28 6 4
DH 1013 88 15 28 DH 1016 48 11 30 DH 1022 81 6 42 DH 1037 56 10 38
DH 1013 89 6 18 DH 1016 71 5 10 DH 1023 29 8 4 DH 1037 58 9 8
DH 1013 90 4 24 DH 1017 14 2 20 DH 1023 89 5 42 DH 1037 75 30 40
DH 1013 92 10 8 DH 1017 18 11 42 DH 1023 90 12 42 DH 1038 02 10 128
DH 1013 93 7 20 DH 1017 19 13 24 DH 1024 37 5 36 DH 1110 13 15 46
DH 1013 94 10 20 DH 1017 95 8 30 DH 1024 38 20 39 DH 1110 15 13 46
DH 1013 96 2 12 DH 1018 81 12 26 DH 1024 48 8 10 DH 1111 11 11 46
DH 1013 97 1 20 DH 1019 16 10 2 DH 1024 57 11 42 DH 1111 13 12 46
DH 1014 12 7 8 DH 1020 13 8 14 DH 1024 62 18 46 DH 1111 14 1 48
DH 1014 14 7 10 DH 1020 22 19 14 DH 1024 75 1 16 DH 1111 23 2 46
DH 1014 16 10 14 DH 1020 52 4 16 DH 1024 77 1 36 DH 1111 34 18 52
DH 1014 24 6 16 DH 1020 53 15 16 DH 1025 08 1 14 DH 1111 48 1 46
DH 1014 87 10 22 DH 1021 18 7 4 DH 1025 11 7 14 DH 1210 10 3 32
149 150

DH 1210 11 15 26 DH 1511 09 9 80 DH 1614 29 20 44 DH 1617 46 19 52

DH 1210 12 16 26 DH 1511 15 12 68 DH 1614 71 5 62 DH 1617 49 21 38
DH 1210 35 10 32 DH 1511 17 15 68 DH 1614 97 4 52 DH 1617 53 2 112
DH 1210 63 19 34 DH 1511 18 14 68 DH 1615 09 9 104 DH 1617 56 13 42
DH 1210 64 15 34 DH 1511 32 3 64 DH 1615 10 18 60 DH 1617 68 1 50
DH 1210 93 18 34 DH 1610 46 4 98 DH 1615 10 10 104 DH 1617 71 1 50
DH 1211 62 11 34 DH 1610 53 3 58 DH 1615 16 21 44 DH 1617 77 13 52
DH 1212 67 1 34 DH 1610 61 13 56 DH 1615 17 22 44 DH 1617 88 32 82
DH 1212 71 1 42 DH 1610 66 6 62 DH 1615 59 11 60 DH 1618 17 22 126
DH 1410 20 5 92 DH 1611 00 5 58 DH 1615 68 12 62 DH 1710 13 6 54
DH 1410 23 6 94 DH 1611 12 7 50 DH 1616 23 20 38 DH 1710 15 7 54
DH 1410 24 13 92 DH 1611 21 4A 62 DH 1616 24 19 38 DH 1710 19 8 54
DH 1410 68 11 44 DH 1611 46 7 62 DH 1616 30 2 60 DH 1710 19 25 78
DH 1410 70 3 44 DH 1611 55 9 56 DH 1616 81 14 112 DH 1710 24 16 54
DH 1410 71 16 44 DH 1612 33 6 96 DH 1617 05 5 80 DH 1710 39 1 54
DH 1410 72 15 44 DH 1612 33 9 98 DH 1617 06 1 80 DH 1710 50 5 54
DH 1410 73 10 44 DH 1612 39 4 62 DH 1617 17 13 80 DH 1710 53 1 88
DH 1410 74 12 44 DH 1612 45 16 52 DH 1617 18 8 58 DH 1710 56 24 90
DH 1410 75 19 44 DH 1612 58 2 60 DH 1617 19 1 58 DH 1710 62 4 54
DH 1411 03 6 44 DH 1612 83 5 106 DH 1617 20 11 58 DH 1710 63 1 88
DH 1411 25 11 92 DH 1612 84 2 106 DH 1617 21 10 58 DH 1810 15 14 88
DH 1510 39 2 74 DH 1612 93 16 112 DH 1617 25 17 56 DH 1810 23 23 90
DH 1510 40 12 36 DH 1612 97 7 110 DH 1617 32 2 52 DH 1810 52 10 108
DH 1510 40 10 66 DH 1613 01 10 52 DH 1617 34 17 52 DH 1810 92 22 90
DH 1510 77 1 64 DH 1613 30 16 60 DH 1617 36 1 52 DH 1810 99 17 84
DH 1510 81 7 66 DH 1614 24 5 60 DH 1617 45 14 52 DH 1811 15 17 88
151 152

DH 1811 22 3 50 DH 2011 41 5 114 DJ 1510 47 15 54 DJ 1710 08 10 54

DH 1811 26 28 90 DH 2011 56 6 84 DJ 1510 53 7 76 DJ 1810 29 18 108
DH 1811 28 16 88 DH 2011 57 18 68 DJ 1510 68 3 74 DJ 1810 33 3 108
DH 1811 29 13 88 DH 2011 58 10 46 DJ 1510 69 4 74 DJ 1810 37 7 108
DH 1811 30 25 86 DH 2011 62 5 114 DJ 1510 70 5 74 DJ 1810 52 21 90
DH 1811 30 1 92 DH 2011 63 1 114 DJ 1510 72 7 74 DJ 1810 65 12 108
DH 1910 07 12 84 DH 2011 68 5 114 DJ 1510 73 8 74 DJ 1810 85 20 88
DH 1910 08 13 84 DH 2011 80 5 114 DJ 1510 76 2 70 DJ 1811 15 6 50
DH 1910 14 30 86 DH 2110 19 12 98 DJ 1510 94 13 66 DJ 1811 19 21 108
DH 1910 17 24 86 DH 2210 23 9 104 DJ 1511 19 19 76 DJ 1811 20 2 108
DH 1910 19 14 84 DJ 0101 76 11 124 DJ 1610 69 1 60 DJ 1811 30 13 108
DH 1910 23 7 80 DJ 0101 76 21 132 DJ 1610 79 6 104 DJ 1910 23 1 70
DH 1910 83 5 72 DJ 0101 97 16 124 DJ 1610 80 7 104 DJ 1910 26 5 70
DH 1910 83 4 102 DJ 0102 03 17 124 DJ 1610 91 6 60 DJ 1910 27 6 70
DH 1910 87 1 100 DJ 1017 05 5 24 DJ 1611 22 5 56 DJ 1910 28 7 70
DH 1910 88 2 102 DJ 1410 02 4 92 DJ 1611 28 3 56 DJ 1910 29 8 70
DH 1910 89 1 100 DJ 1410 08 2 50 DJ 1611 29 4 56 DJ 1910 30 9 70
DH 1910 94 5 102 DJ 1410 08 7 94 DJ 1611 86 12 56 DJ 1910 31 10 70
DH 1910 95 8 50 DJ 1410 72 11 44 DJ 1612 14 1 62 DJ 1910 34 13 70
DH 1910 97 1 102 DJ 1410 73 3 44 DJ 1612 21 10 60 DJ 1910 35 14 70
DH 2010 79 11 66 DJ 1410 74 19 44 DJ 1612 27 4 106 DJ 1910 38 15 70
DH 2010 79 6 102 DJ 1410 77 16 44 DJ 1612 28 10 28 DJ 1910 66 6A 80
DH 2010 93 10 62 DJ 1510 32 1 76 DJ 1612 54 9 60 DJ 1910 81 7 84
DH 2010 96 13 114 DJ 1510 33 3 76 DJ 1612 78 14 38 DJ 1910 82 34 86
DH 2011 11 5 84 DJ 1510 36 13 54 DJ 1612 78 8 56 DJ 1910 83 8 84
DH 2011 12 6 84 DJ 1510 37 14 54 DJ 1612 85 6 58 DJ 2011 09 12 70
153 154

DJ 2011 73 22 60 DK 1017 33 4 20 DK 2010 03 1 112 DS 1013 55 24 14

DJ 2012 06 3 110 DK 1017 38 21 26 DK 2010 78 12 114 DS 1510 58 12 66
DJ 2012 07 4 110 DK 1017 38 13 120 DK 2011 61 8 92 DS 1510 68 11 76
DJ 2012 08 1 110 DK 1017 38 13 124 DK 2110 07 2 96 DS 1510 73 10 76
DJ 2012 09 2 110 DK 1017 48 1 6 DK 2110 07 2 98 DS 1510 94 17 68
DJ 2012 46 21 84 DK 1017 51 2 6 DK 2110 08 6 98 DS 1611 25 4 60
DJ 2012 53 19 56 DK 1017 55 3 6 DK 2110 09 3 98 DS 1612 24 15 60
DJ 2110 06 3 96 DK 1019 57 5 18 DK 2110 12 1 98 DS 2010 25 2 114
DJ 2110 07 1 96 DK 1020 21 1A 6 DK 2110 14 5 98 DS 2110 04 8 98
DJ 2210 03 28 86 DK 1020 22 2A 6 DK 2210 24 2 116 DS 2110 05 5 96
DJ 2210 04 29 86 DK 1510 26 5 64 DL 1810 10 6 108 DS 2210 01 3 104
DJ 2210 19 1 116 DK 1510 94 12 76 DL 1910 20 16 108 DT 1814 33 7 60
DJ 2210 20 1 104 DK 1610 85 9 60 DL 1910 20 7 112 DU 1012 23 15 24
DJ 2210 21 2 104 DK 1611 23 9 94 DP 1210 65 17 34 DU 1811 08 3 88
DK 1010 63 1 10 DK 1611 24 10 94 DP 1610 94 18 56 GH 2010 12 5 110
DK 1011 59 1 18 DK 1611 53 3 112 DP 1610 94 33 82 GL 1316 03 10 68
DK 1011 60 2 18 DK 1611 64 7 110 DP 1611 44 13 112 GL 1318 27 4 70
DK 1011 76 5 48 DK 1611 71 14 94 DP 1611 45 10 112 GL 1710 36 5 44
DK 1012 53 9 20 DK 1612 17 8 128 DP 1810 40 26 40 JA 1210 05 19 80
DK 1012 84 3 46 DK 1612 18 9 128 DP 1810 41 25 40 JA 4018 01 20 114
DK 1013 80 17 24 DK 1613 38 5 60 DS 1010 71 19 26 JB 1220 16 2 54
DK 1014 80 14 26 DK 1614 22 10 98 DS 1010 84 7 2 JB 1310 08 5 68
DK 1015 74 7 30 DK 1810 43 15 84 DS 1011 54 5 12 JB 1310 17 1 66
DK 1016 36 23 26 DK 1810 82 22 84 DS 1011 66 4 2 JB 1310 17 1 68
DK 1017 22 3 20 DK 1810 83 20 84 DS 1012 01 22 26 JB 1310 18 9 66
DK 1017 25 8 20 DK 1810 86 23 86 DS 1012 15 9 26 JB 1310 18 7 68
155 156

JB 1310 22 8 68 JE 5112 37 6 8 JH 1610 32 3 70 JW 1710 07 16 94

JB 5910 59 11 38 JE 5410 08 13 36 JH 1610 32 3 72 JW 1710 16 13 94
JB 5910 68 9 38 JE 5412 12 9 28 JH 1610 35 17 80 JW 4010 11 8 112
JB 5910 98 4 38 JE 5412 12 12 120 JH 1710 17 9 92 JW 5910 28 8 38
JC 1010 34 11 8 JE 5412 12 12 124 JH 1710 48 17 44 JY 1710 69 13 44
JC 1011 45 7 48 JE 5412 13 18 26 JH 1813 08 6 72 JY 1710 70 2 44
JC 1410 15 17 94 JE 5812 18 16 34 JH 5512 02 23 14 JY 1710 77 1 44
JC 1410 16 18 94 JE 5812 20 14 34 JK 1210 07 27 90 JY 1718 25 9 44
JC 1410 17 19 94 JE 5812 25 13 34 JK 1210 09 29 90 JY 1812 64 2 42
JC 1410 28 11 92 JF 1310 10 2 64 JK 1220 11 18 80 JY 1812 64 23 44
JC 1410 34 14 92 JF 1312 11 4 64 JK 5110 02 9A 42 JZ 1312 91 23 76
JC 1510 04 18 76 JF 1316 00 20 76 JL 1138 41 10 50 JZ 1318 75 3 80
JC 1510 06 21 76 JF 4018 03 9 114 JL 1610 06 18 56 JZ 1510 83 4 50
JC 1510 12 29 78 JF 5112 14 10 6 JL 1711 01 2A 44 JZ 1711 24 1 94
JC 1910 04 3 102 JG 1710 29 4 44 JL 1711 02 8 44 JZ 1813 20 16 114
JC 1910 11 16 80 JG 1710 31 24 40 JL 1711 02 12 92 JZ 3518 01 12 34
JC 2010 27 17 46 JG 1710 31 20 108 JL 1810 29 17 108 JZ 4010 77 26 90
JD 1610 02 30 82 JG 1710 86 7 44 JL 4020 04 2A 114 KA AD05 20 7 32
JD 1610 06 31 82 JG 4018 08 19 114 JL 4022 07 15 114 KA AD06 12 7 58
JD 1610 19 2 80 JG 5514 43 9 30 JL 4030 00 8 114 KA AD06 12 11 98
JD 1716 02 3 92 JG 5814 42 4 42 JL 4036 00 13 62 KA AD08 55 8 52
JD 3512 06 16 46 JH 1132 03 9 58 JL 5911 49 31 40 KA AD10 35 12 88
JD 4022 12 21 114 JH 1220 09 19 54 JN 1316 03 11 66 KA CA05 16 2 92
JD 4022 16 10 114 JH 1318 50 11 70 JP 5810 18 8 42 KA CA06 50 16 84
JD 4022 17 7 114 JH 1318 50 1 72 JU 5112 14 5 6 KA CF08 25 3 60
JE 3514 07 10 10 JH 1610 31 2 72 JW 1318 07 6 74 KA CF08 30 7 88
157 158

KA DA08 14 5 104 KA ED06 10 9 50 KB UF05 16 22 108 KH AA25 20 11 56

KA DA08 45 11 104 KA ED06 16 8 60 KC AA10 08 25 82 KH AA32 25 3 62
KA DD06 10 20 52 KA ED06 20 12 8 KC GA05 05 11 62 KH BA08 28 23 82
KA DD06 10 11 114 KA ED06 25 11 16 KC GA05 05 10 92 KH DA04 08 7 18
KA DD06 12 21 52 KA ED06 25 25 26 KC GA06 06 6 112 KJ AA14 24 6 80
KA DD06 12 19 60 KA ED06 25 2 32 KC GA10 10 6 110 KJ AC18 24 10 4
KA DD06 12 11 112 KA ED06 35 9 2 KC GD08 08 22 56 KP AF60 04 6 22
KA DD06 14 2 94 KA ED06 35 11 28 KC GD10 10 8 110 KP AF60 04 8 24
KA DD06 18 9 46 KA ED06 45 18 24 KC GK08 08 2 38 KP BB63 01 2 68
KA DD06 22 4 96 KA ED08 12 4 114 KD AA05 10 13 60 KP BC60 04 9 76
KA DD06 22 7 98 KA EF06 30 16 68 KD AA06 11 21 68 KP BC62 02 13 76
KA DD06 25 31 86 KA EG08 30 8 80 KD AB06 11 10 72 KP BC63 01 2 66
KA DD06 25 11 108 KB BA04 08 16 66 KD AE04 08 28 40 KP BC63 02 15 76
KA DD06 30 15 112 KB BA04 16 8 108 KD BA05 12 23 40 LA A000 56 21 56
KA DD08 16 5 94 KB BA04 16 4 112 KD BA10 22 13 38 LA C000 20 26 86
KA DD08 25 11 52 KB BA05 12 12 60 KD DA06 12 20 68 LA C000 59 4 84
KA DD08 25 8 104 KB BA05 30 14 108 KD DB04 08 15 66 LA D000 77 19 84
KA DD08 35 7 56 KB BA06 16 19 68 KD DB10 18 3 54 LA D000 85 20 56
KA DD08 55 3 52 KB CA04 16 5 32 KD DB10 18 20 80 LA D001 37 12 104
KA DD08 65 3 52 KB RA42 13 27 40 KD DB10 18 11 88 LA D001 43 12 104
KA DD08 65 12 52 KB RC35 13 11 54 KE AB10 10 7 16 LA D002 53 9 54
KA DD08 A0 7 52 KB UA05 12 22 38 KE AB16 10 18 37 LA D002 61 2 58
KA DD08 B0 6 52 KB UA05 14 10 42 KH AA20 15 15 56 LA E000 14 5 46
KA DD10 50 12 38 KB UA05 16 9 108 KH AA20 15 4 80 LA E000 18 10 26
KA DT06 16 8 46 KB UC05 10 12 72 KH AA20 15 12 80 LA E000 18 5 28
KA DT06 25 28 78 KB UF05 12 5 112 KH AA20 18 29 82 LA E000 18 2 48
159 160

LA E000 21 11 104 PA 2328 06 9 112 YD U220 04 4A 102

LB N000 05 11 6 PD 1318 53 1 74 YD U220 04 4A 102
LB U000 12 9 84 PD 1716 16 14 44 YJ K110 02 4B 102
LB U000 33 29 40 PD 5110 84 9 8 YJ K110 02 4B 102
LB U000 73 7 72 PD 5112 56 2 8 YJ Z140 02 6 46
LC A000 01 2 76 PD 5412 91 4 28 YJ Z140 03 6A 46
LC A000 10 13 104 PD 5412 92 4 46
LC B000 05 4 76 PD 5810 61 8A 42
LC H000 01 23 56 PD 6212 03 9 48
LC H000 01 9 62 PF 1210 73 3 88
LC L000 01 25 82 PF 1312 20 5 76
LC L000 02 21 60 PF 1610 11 32 86
LC L000 02 23 60 PF 1610 12 35 86
LD A000 32 28 82 PF 5112 58 6 8
LD A000 69 14 80 YD H190 01 1 108
LD B000 01 24 78 YD H310 01 4 88
LD B000 02 27 78 YD H310 02 5 88
LD B000 18 10 56 YD H310 03 4D 102
LD B000 19 11 80 YD H310 04 4E 102
LD B000 21 4 94 YD H310 05 9 88
LD B000 23 3 94 YD H310 06 10 88
LE A000 03 11 72 YD H320 01 3 100
LH B000 01 26 82 YD H320 02 3 100
LH E000 17 27 82 YD H320 03 4 88
NA 21 136 YD H320 04 5 88
PA 1138 05 7 50 YD U220 03 4C 102
161 162

Pulsar 125 (Single Split Seat) BS VI REV - 08 - OCT - 21

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pulsar 125 (Single Split Seat) BS VI REV - 08 - OCT - 21

Uploaded by

Copyright:

Available Formats

BS VI BS VI

Bajaj Auto Limited

Spare Parts Catalogue

All information contained in this manual is based on the latest

DOC. NO.: 71120152 REV. 8 OCT 21

Copy rights : All rights reserved. No part of this publicatin may

01 MAY 20 DH121267 Carburettor 1 1 34 A Correct part number added

1 Cover Cylinder Head 2 32 Front Wheel Assembly (Disc - Drum) 66

PLATE NO. : 25 PLATE NO. : 26

PLATE NO. : 43 PLATE NO. : 44 PLATE NO. : 47

PLATE NO. : 51 PLATE NO. : 55 PLATE NO. : 56

PLATE NO. : 57 PAGE NO. PLATE NO. : 5 PAGE NO.

1 DH 1025 45 Kit cylinder head with cover 1 1 Refer kit list

1 DH 1025 45 Kit cylinder head with cover 1 1 Refer kit list

5 8 6 DH 1037 28 Sleeve Manifold 1 1

11 39 1283 21 ‘O’ Ring 1 1

6 36 DH42 44 Valve repair kit 2 2 Refer Kit List

5 11 LB N000 05 Screw Set Socket M6X1 2 From Aug. 2021

1 CS 1011 28 Gasket Tensioner Assembly 1 1

6 JE 5112 37 Sprocket Camshaft-Borgwarner make 1 1

11 JC 1010 34 Tensioner Assembly 1 1

1 DK 1010 63 Gasket Cylinder Block 1 1

1 DH 1025 40 Crankshaft Assembly-Borgwarner make 1 1

5 6 39 1931 20 Bearing Ball 2 2

1 DH 1025 08 Shaft assembly input 1 1

1 6 DH 1010 80 Gear 3rd Drive 1 1

21 30 1010 61 ‘O’ Ring Sprocket Coller 1 1

1 DH 1024 75 Balancer Assembly 1 1

9 11 KA ED06 25 Bolt Flanged Small 3 3

1 DK 1011 59 Fork Gear Shift Input 1 1

6 DH 1013 89 Bolt Socket 1 1

1 DH 1013 97 Lever Complete Gear Shifter 1 1

6 39 2354 04 Flanged Bolt 1 1

1 DH 1025 26 Engine Assly. With Starter Motor 1 1

6 KP AF60 04 Bearing ball clearance & HN3 1 1

1 36 DH42 47 Kit assembly C'Case LH 1 1 Refer kit list

11 39 2190 19 Oil Seal (For Shift Lever) 1 1

21 39 1845 04 Hex with Flanged Bolt 1 1

1 36 DH41 24 Clutch Cover 1 1 Refer kit list

6 DH 1011 42 Shaft Clutch Release 1 1

21 DK 1017 38 Decal DTS-I 1 1

1 52 PD10 45 Cover Magneto 1 1

6 39 0999 06 Pin Dowel 2 2

12 11 KA ED06 35 Bolt flanged small 2 2

15 13 DH 1012 94 Damper B Cover LH RR 1 1

1 DH 1022 14 Clutch Assembly Complete 1 1

5 1 DH 1024 77 Lever assembly kick 1 1

6 DH 1015 40 Spindle Kick Starter Assembly 1 1

7 7 DH 1013 53 Pinion Kick Starter 1 1

16 DH 1013 85 Bolt Flanged 1 1

3 1 DH 1025 29 Silencer assembly without shield 1 1

3 23 KD BA05 12 Washer plain - 1

31 JL 5911 49 Bolt Socket M5 x 0.8 - 2

1 DH 1212 71 Filter Assembly Air 1 1

16 DH 1410 71 Tube Canister To Purge Valve 1 -

2 21 DH 1615 16 Clamp tubes EVAP front 1 1

12 1 DH 1111 48 Stator assembly 1 1

13 16 6 YJ Z140 02 Roller Starter Clutch 10

6 DJ 1811 15 Cage bearing steering 2 2

1 DH 1617 36 Hanger Engine Front 1 1

6 KA DD08 B0 Bolt flanged - M8 1 1

21 KA DD06 12 Bolt Flanged 2 2

6 DH 1710 13 Sleeve Swing Arm 2 2