4-11-00 - Replacement Time Limits 500

Model 500 Maintenance Manual (Rev 39)
4-11-00 (Rev 7)
REPLACEMENT TIME LIMITS

1. General
A. The following life limited components are to be replaced at the specified time. It is recommended that the components be
scheduled for replacement during the airplane's inspection interval coinciding with, or occurring just before the expiration of the
specified time limit. Procedures for replacement of the components are described in the applicable chapters in this
Maintenance Manual.
2. Replacement Schedule
NOTE: The replacement life limit numbers are for hard surface full stop landings; refer to the FAA Approved
Airplane Flight Manual for sod/dirt operation.
A. Air Conditioning (Chapter 21)
(1) Vapor Cycle Cooling System Compressor Drive Motor Brushes (Compressor Motors 1134104-1, -5 or FWA1134104-1, -
5) - Replace every 500 compressor hours.
NOTE: Refer to the GM R134A Enviro Systems Inc. General Operating, Servicing, and Maintenance Manual.
B. Landing Gear (Chapter 32)
(1) Brake assembly Goodrich P/N 2-1528-6 or 2-1530-4 with stator disks part number 133-893-2, that are impression
stamped "-" OR "A". -- Replace 749 landings
(2) Main Gear
NOTE: The main gear assemblies consist of the following components, which have life limits as listed. The
serials listed for the main gear assemblies and their components are those as the airplane was
originally built. Any component replaced during normal maintenance or by a service bulletin are
not reflected in this table. The individual airplane maintenance records must be consulted for part
numbers of replacement parts. If it is not possible to verify the part numbers of the individual
components currently installed on a specific gear assembly, the like component having the lowest
replacement life limit must be assumed.
(a) Trunnion attach pin (Part Number 5541205-1, -2, -3, -4) -- Replace 41,600 landings
(b) Left Actuator Assembly 9912053-5, -7, -11, -13, -15, -17, -19) -- Replace 37,500 landings
(c) Right Actuator Assembly 9912053-6, -8, -12, -14, -16, -18, -20) -- Replace 37,500 landings
(d) Actuator attach pin (Part Number 5527213-1) -- Replace 41,600 landings
(e) Actuator attach pin (Part Number 6527213-2) -- Replace 41,600 landings
(f) Gear assembly (Part Number 5541000-3, -4) Airplanes -0001 thru -0051
1 Actuator attach stud (Part Number 5541204-1, -2) -- Replace 41,600 landings
2 Actuator attach stud (Part Number 6541204 -2, -4, -5) -- Replace 41,600 landings
3 Trunnion (Part Number 5541306-1) Airplanes -0001 thru -0051 -- Replace 21,000 landings
4 Trunnion (Part Number 5541306 -2, -3, -4, -5) -- Replace at 28,600 landings
5 Left cylinder assembly (Part Number 5541100-1) Airplanes -0001 thru -0023 -- Replace 5500 landings
6 Right cylinder assembly (Part Number 5541100-2) Airplanes -0001 thru -0023 -- Replace 5500 landings
8 Right cylinder assembly (Part Number 5541100 -4) Airplanes -0024 thru -0038 -- Replace 4600 landings
11 Left cylinder assembly (Part Number 5541107-1) -- Replace 16,100 landings
12 Right cylinder assembly (Part Number 5541107-2, -4) -- Replace 16,100 landings
13 Left cylinder assembly (Part Number 5541109 - 5; 5541320 -203) -- Replace 16,100 landings
14 Right cylinder assembly (Part Number 5541109 - 6; 5541320 -202) -- Replace 16,100 landings
15 Left piston braze assembly (Part Number 5541101-1) Airplanes -0001 thru -0051 -- Replace 4900 landings
16 Right piston braze assembly (Part Number 5541101-2) Airplanes -0001 thru -0051 -- Replace 4900 landings
17 Axle (Part Numbers 5541214-4, 6541200-200) Airplanes -0001 thru -0051 -- Replace 20,800 landings
Copyright © Textron Aviation Inc. Page 1 of 6

Retain printed data for historical reference only. For future maintenance, use only current data. Print Date: Thu Mar 28 12:06:26 CDT 2024
4-11-00 (Rev 7)
18 Upper piston bearing (Part Number 5541310-2) Airplanes -0001 thru -0051 -- Replace 28,600 landings
19 Upper torque link assembly (Part Number 5541304-1) Airplanes -0001 thru -0038 -- Replace 41,600 landings
23 Upper torque link assembly (Part Number 5541304-10) -- Replace 41,600 landings
24 Lower torque link assembly (Part Number 5541304-2) Airplanes -0001 thru -0038 -- Replace 41,600 landings
28 Torque link shaft (Part Number 5541212-1) Airplanes -0001 thru -0051 -- Replace 41,600 landings
29 Torque link bolt (Part Number 5541220-2) Airplanes -0001 thru -0051 -- Replace 41,600 landings
30 Torque link nut (Part Number MS17825-8) Airplanes -0001 thru -0051 -- Replace 28,600 landings
(g) Gear assembly (Part Number 5541000-9, -10) Airplanes -0052 thru -0070
1 Actuator attach stud (Part Number 5541204-2) Airplanes -0052 thru -0070 -- Replace 41,600 landings
2 Actuator attach stud (Part Number 6541204 -2, -4, -5) -- Replace 41,600 landings
3 Trunnion (Part Number 5541306-1) Airplanes -0052 thru -0070 Replace 21,000 landings
4 Trunnion (Part Number 5541306 - 2, -3, -4, -5) Replace 28,600 landings
8 Left cylinder assembly (Part Number 5541109 -5; 5541320 - 203) -- Replace 16,100 landings
9 Right cylinder assembly (Part Number 5541107-2, -4) -- Replace 16,100 landings
10 Right cylinder assembly (Part Number 5541109 -6; 5541320 -202) -- Replace 16,100 landings
11 Left piston braze assembly (Part Number 5541101-1) Airplanes -0052 thru -0070 -- Replace 4900 landings
12 Right piston braze assembly (Part Number 5541101-2) Airplanes -0052 thru -0070 -- Replace 4900 landings
13 Axle (Part Numbers 5541214-4, 6541200-200) Airplanes -0052 thru -0070 -- Replace 20,800 landings
15 Upper torque link assembly (Part Number 5541304-6, -9, -10) Airplanes -0052 thru -0070 -- Replace 41,600
landings
(h) Gear assembly (Part Number 5541000-11, -12) Airplanes -0071 thru -0597
1 Actuator attach stud (Part Number 5541204-2) Airplanes -0071 thru -0465 -- Replace 41,600 landings
2 Actuator attach stud (Part Number 6541204-2, -4, -5) Airplanes -0466 thru -0597 -- Replace 28,600 landings
3 Trunnion (Part Number 5541306-1) Airplanes -0071 thru -0073 -- Replace 21,000 landings
4 Trunnion (Part Number 5541306 - 2, -3, -4, -5) Airplanes -0071 thru -0073 -- Replace 28,600 landings
5 Trunnion (Part Number 5541306-2, -3, -4, -5) Airplanes -0074 thru -0307 -- Replace 28,600 landings
6 Trunnion (Part Number 5541306-3, -4, -5) Airplanes -0308 thru -0597 -- Replace 28,600 landings
7 Left cylinder assembly (Part Number 5541107-1) Airplanes -0071 thru -0307 -- Replace 16,100 landings
8 Right cylinder assembly (Part Number 5541107-2) Airplanes -0071 thru -0274 -- Replace 16,100 landings

4-11-00 (Rev 7)
9 Right cylinder assembly (Part Number 5541107-4) Airplanes -0275 thru -0307 -- Replace 16,100 landings
10 Left cylinder assembly (Part Number 5541109-5, 5541320-203) Airplanes -0308 thru -0597 -- Replace 16,100
landings
11 Right cylinder assembly (Part Number 5541109-6, 5541320-202) Airplanes -0308 thru -0597 -- Replace 16,100
landings
12 Left piston weld assembly (Part Number 5541108-1) Airplanes -0071 thru -0087, -0089 thru -0092, -0094 thru -
0097, -0099 thru -0117 -- Replace 10,000 landings
13 Right piston weld assembly (Part Number 5541108-2) Airplanes -0071 thru -0087, -0089 thru -0092, -0094 thru -
0097, -0099 thru -0117 -- Replace 10,000 landings
14 Left piston weld assembly (Part Number 5541108-3) Airplanes -0088, -0093, -0098 -- Replace 15,000 landings
15 Right piston weld assembly (Part Number 5541108-4) Airplanes -0088, -0093, -0098 -- Replace 15,000
landings
16 Left piston weld assembly (Part Number 5541108-5) Airplanes -0118 thru -0597 -- Replace 15,000 landings
17 Right piston weld assembly (Part Number 5541108-6) Airplanes -0118 thru -0597 -- Replace 15,000 landings
18 Left piston weld assembly (Part Number 5541330-1, -203) -- Replace 28,600 landings
19 Right piston weld assembly (Part Number 5541330-2, -202) -- Replace 28,600 landings
20 Axle (Part Numbers 6541200-1, -200) - 0071 thru -0597 -- Replace 28,600 landings
(i) Gear assembly (Part Number 5541000-17, -18) Airplanes -0001 thru -0070 incorporating SB500-32-01
1 Actuator attach stud (Part Number 5541204-2) -- Replace 41,600 landings
2 Actuator attach stud (Part Number 6541204-2, -4, -5) -- Replace 28,600 landings
3 Trunnion (Part Number 5541306-2) -- Replace 28,600 landings
7 Right cylinder assembly (Part Number 5541107-2) -- Replace 16,100 landings
8 Left cylinder assembly (Part Numbers 5541109-5, 5541320-203) -- Replace 16,100 landings
9 Right cylinder assembly (Part Numbers 5541109-6, 5541320-202) -- Replace 16,100 landings
10 Left cylinder assembly (Part Numbers 5541320-1, -3, -5, -203) -- Replace 28,600 landings
11 Right cylinder assembly (Part Numbers 5541320-2, -4, -6, -202) -- Replace 28,600 landings
12 Left piston weld assembly (Part Number 5541108-1) -- Replace 10,000 landings
13 Right piston weld assembly (Part Number 5541108-2) -- Replace 10,000 landings

4-11-00 (Rev 7)
18 Left piston weld assembly (Part Numbers 5541330-3, -203) -- Replace 28,600 landings
19 Right piston weld assembly (Part Numbers 5541330-4, -202) -- Replace 28,600 landings
20 Axle (Part Numbers 6541200- 1, -2, -200) -- Replace 28,600 landings
21 Upper piston bearing (Part Number 5541310-3) -- Replace 28,600 landings
25 Lower torque link assembly (Part Number 5541304-11) -- Replace 28,600 landings
26 Torque link shaft (Part Number 5541212-3) -- Replace 41,600 landings
27 Torque link shaft (Part Number 6541212-2) -- Replace 28,600 landings
28 Torque link bolt (Part Number 5541220-2) -- Replace 41,600 landings
29 Torque link nut (Part Number MS17825-8) -- Replace 28,600 landings
(j) Gear assembly (Part Number 6541000-11, -12) Airplanes -0598 thru -0623
2 Trunnion (Part Number 5541306-4, -5) Airplanes -0598 thru -0623 -- Replace 28,600 landings
3 Left cylinder assembly (Part Numbers 5541320-1, -203) Airplane -0598 -- Replace 28,600 landings
4 Left cylinder assembly (Part Numbers 5541320-3, -5, -203) Airplanes -0599 thru -0623 -- Replace 28,600
landings
5 Right cylinder assembly (Part Numbers 5541320-2, -202) Airplane -0598 -- Replace 28,600 landings
6 Right cylinder assembly (Part Numbers 5541320-4, -6, -202) Airplanes -0599 thru -0623 -- Replace 28,600
landings
7 Left piston weld assembly (Part Numbers 5541330-1, -3, -203) Airplanes -0598 thru -0623 -- Replace 28,600
landings
8 Right piston weld assembly (Part Numbers 5541330-2, -4, -202) Airplanes -0598 thru -0623 -- Replace 28,600
landings
9 Axle (Part Number 6541200-1, -2, -200) Airplanes -0598 thru -0623 -- Replace 28,600 landings
10 Upper piston bearing (Part Number 5541310-3) Airplanes -0598 thru -0623 -- Replace 28,600
(k) Gear assembly (Part Number 6541000-27, -28) Airplanes -0624 thru -0674
2 Actuator attach stud (Part Number 6541204-4, -5) Airplanes -0673, -0674 -- Replace 28,600 landings
3 Trunnion (Part Number 5541306-4, -5) Airplanes -0624 thru -0674 -- Replace 28,600 landings
4 Left cylinder assembly (Part Numbers 5541320-3, -203) Airplanes -0624 thru -0669 -- Replace 28,600 landings
5 Left cylinder assembly (Part Numbers 5541320-5, -203) Airplanes -0670 thru -0674 -- Replace 28,600 landings
6 Right cylinder assembly (Part Numbers 5541320-4, -202) Airplanes -0624 thru -0669 -- Replace 28,600
landings
7 Right cylinder assembly (Part Numbers 5541320-6, -202) Airplanes -0670 thru -0674 -- Replace 28,600
landings

4-11-00 (Rev 7)
8
Left piston weld assembly (Part Numbers 5541330-1, -3, -203) Airplanes -0624 thru -0666 -- Replace 28,600
landings
9 Right piston weld assembly (Part Numbers 5541330-2, -4, -202) Airplanes -0624 thru -0666 -- Replace 28,600
landings
10 Left piston weld assembly (Part Numbers 5541330-3, -203) Airplanes -0667 thru -0674 -- Replace 28,600
landings
11 Right piston weld assembly (Part Numbers 5541330-4, -202) Airplanes -0667 thru -0674 -- Replace 28,600
landings
12 Axle (Part Number 6541200-1, -2, -200) Airplanes -0624 thru -0674 -- Replace 28,600 landings
(l) Gear assembly (Part Number 6541000-37, -38) Airplanes -0675 and ON
1 Actuator attach stud (Part Number 6541204 -4, -5) Airplanes -0675 and ON -- Replace 28,600 landings
2 Trunnion (Part Number 5541306-5) Airplanes -0675 and ON -- Replace 28,600 landings
3 Left cylinder assembly (Part Number 5541320-5, -203) Airplanes -0675 and ON -- Replace 28,600 landings
4 Right cylinder assembly (Part Number 5541320-6, -202) Airplanes -0675 and ON -- Replace 28,600 landings
5 Left piston weld assembly (Part Number 5541330-3, -203) Airplanes -0675 and ON -- Replace 28,600 landings
6 Right piston weld assembly (Part Number 5541330-4, -202) Airplanes -0675 and ON -- Replace 28,600
landings
7 Axle (Part Number 6541200-1, -2, -200) Airplanes -0675 and ON -- Replace 28,600 landings
8 Upper piston bearing (Part Number 5541310-3) Airplanes -0675 and ON -- Replace 28,600
9 Upper torque link assembly (Part Number 5541304-9) Airplanes -0675 and ON -- Replace 28,600 landings
10 Upper torque link assembly (Part Number 5541304-10) Airplanes -0675 and ON -- Replace 28,600 landings
11 Lower torque link assembly (Part Number 5541304-6) Airplanes -0675 and ON -- Replace 41,600 landings
12 Lower torque link assembly (Part Number 5541304-11) Airplanes -0675 and ON -- Replace 28,600 landings
13 Torque link shaft (Part Number 6541212-2) Airplanes -0675 and ON -- Replace 28,600 landings
14 Torque link bolt (Part Number 5541220-2) Airplanes -0675 and ON -- Replace 41,600 landings
15 Torque link nut (Part Number MS17825-8) Airplanes -0675 and ON -- Replace 28,600 landings
(m) Left forward trunnion fitting assembly (Part Number 5522700-1) Airplanes -0001 and ON -- Replace 20,000 landings
(n) Right forward trunnion fitting assembly (Part Number 5522700-2) Airplanes -0001 and ON -- Replace 20,000
landings
(o) Left aft trunnion fitting assembly (Part Number 5522710-1) Airplanes -0001 thru -0590 -- Replace 41,600 landings
(p) Left aft trunnion fitting assembly (Part Number 5522710-7) Airplanes -0591 thru -0664 -- Replace 41,600 landings
(q) Left aft trunnion fitting assembly (Part Number 5522710-11) Airplanes -0665 and ON -- Replace 41,600 landings
(r) Right aft trunnion fitting assembly (Part Number 5522710-2) Airplanes -0001 thru -0590 -- Replace 41,600 landings
(s) Right aft trunnion fitting assembly (Part Number 5522710-8) Airplanes -0591 thru -0664 -- Replace 41,600 landings
(t) Right aft trunnion fitting assembly (Part Number 5522710-12) Airplanes -0665 and ON -- Replace 41,600 landings
(3) Nose Gear
NOTE: The nose gear assemblies have life limits as listed. The serials listed for the nose gear assemblies
and their components are those as the airplane was origInally built. Any component replaced

4-11-00 (Rev 7)
during normal maintenance or by a service bulletin are not reflected in this table. The individual
airplane maintenance records must be consulted for part numbers of replacement parts. If it is not
possible to verify the part numbers of the individual components currently installed on a specific
gear assembly, the like component having the lowest replacement life limit must be assumed.
NOTE: The following components are included in the nose gear assembly and attaching hardware, and
unless otherwise noted, the replacement life limit of each is as indicated for the entire assembly:
Trunnion Pins, Trunnion Support Fitting, Actuator, Actuator Support Fitting, Actuator Attach Bolt,
Trunnion Assembly, Piston Weld Assembly, Fork, Cylinder Braze Assembly, Upper and Lower
Torque Link, Torque Link Shaft, Axle Shaft, Axle Tube, Axle Spacers and Axle Buckets.
(a) Nose landing gear assembly and attaching hardware (Part Number 5542000-4) Airplanes -0008 thru -0119. Refer to
individual components below for exceptions to life limit. -- Replace 41,000 landings
(b) Nose landing gear assembly and attaching hardware (Part Number 5542000-6) Airplanes -0001 thru -0007. Refer to
individual components below for exceptions to life limit -- Replace 41,000 landings
(c) Nose landing gear assembly and attaching hardware (Part Numbers 5542000-7, -205) Airplanes -0120 and ON.
Refer to individual components below for exceptions to life limit. -- Replace 41,000 landings
(d) Exceptions
1 Trunnion Assembly (Part Number 5542301-3) Airplanes -0008 thru -0040 -- Replace 30,500 landings
2 Trunnion Assembly (Part Number 5542301-5, -18) Airplanes -0041 and ON -- Replace 22,500 landings
3 Cylinder Braze Assembly (Part Number 5542100-3) Airplanes -0298 and ON -- Replace 22,500 landings
4 Actuator Assembly (Part Number 9912063-3) -- Replace 5000 landings
5 Actuator assembly (Part Number 9912063-5, -7, -9, -11, -13) -- Replace 32,600 landings
6 Actuator assembly (Part Number 9912120-1, -2, -3, -4) -- Replace 23,900 landings
7 Axle Spacer (Part Number 5542223-1, 6342223-1) -- Replace 22,500 landings
8 Torque Link Shaft (Part Number 5542208-3) -- Replace 22,500 landings
9 Trunnion Support Fitting (Part Numbers 5513056-5, -6 or 6390037-13, -14) Airplanes -0456 and ON -- Replace
22,500 landings


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Model 500 Maintenance Manual (Rev 39)

REPLACEMENT TIME LIMITS

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