ee Tae ce aya COR “SINGLE POLE SINGLE THROW ‘SINGLE POLE SINGLE THROW {rormentaty protected) ‘DOUBLE POLE SINGLE THROW (Grntormemaiy protested) ‘AIRED DOUBLE POLE sINOLE {ThOm flr motor roversing! ‘PAIRED DOUBLE POLE simOLE ‘Tnow POR MOTOR REVERSING (Grmroreemttyproected) MONOBLOCK SINGLE POLE DOUBLE ‘THROW fer meter reversing rnauoed ‘Fanow Ow DOUBLE BRACKET ormatorrererang) ‘Swe & Swas OW DOUBLE BRACKET owos.ocx 2» sws00 [eontonmentaty retcted) ‘MONOBLOCK 2 x 80 Irecuced specieaton) ‘2 80 ON DOUBLE BRACKET ‘ON DOUBLE BRACKET ‘The SWWR0 series of contactors has been desgned for direct current loads, particularly motors as used con small electiic vehicles such as light industrial trucks, powered invalid cars etc. They have double breaking main ccontacts with siver alloy contact tips, which are weld resistant, hard wearing and have excellent conductivity The range comprises: Single Pt Coniotf typee (SINB0), Double Polo, Coniot types (SiV82), Single Pole normally closod types (SW85) and paired versions of these for motor reversing (SWE22, SWE8 and DC8B types). The contactors are compact in size and are fully serviceable, excluding P’ versions, wth a full range of ‘spare paris available, ‘They are economical in prce and compare favourably with sealed automotve style solencid switches which cannot be serviced or inspected for contact wear Page 1 Sar Mounting is by means of 4mm tapped Noles in the swvtch f together with 2 range of mounting brackets complete wih sorews ang washers. Coll connsctions are by means of 6mm spades of which two are supplied per terminal Contactor types 0C88, OC92, ‘SWWB22. SWB5, SWEB, SW90, S92 and SW99 are supplied as an assembly whch includes a double ‘mounting bracket as a standard feature Mounting attitudes are detailed in the ‘drawings on the following pages. CEs Coil voltages ranging from 6 to 240, are available and these are wound for DC. operation. However, coils can be fitted with a bridge rectiier for use from AC supplies Coils are normaly wound for intermittent duty (up to 7096 “on” time) but continuous duty versions (100%) are also avalabie continued on page 3CORSE no : zo can be supped preven ingress 0 out ay | as Sor” | fie naa | oraee Ma main termi tobe tightened within the range 8 to 9.5 Nrv 292-4 rool conracon ass _ 38 comes ‘OPTIONAL MOUNTING = 1 irrincson | BRACKETS Integra Te LPT eunlary contact } 501 bracket fi bd Te te i eo oe, 2 75 381 szoa | 825 T AX" part Wo. 1 toe hor VS. Diaetan | t fa a irencen SB] ‘ ye art No. 2070-40 incites screws ancl washers dimensions in milimetres Cpjional meroswten ‘unary contac: Sin belted here BE" Bote Grr wie “The contactor can be mounted oer horaortaly Srveraly maontedvercealy tecenac stat eh ne exegtion of he S35 EEE FULT TEE The pared contactors ere fted wrt Mouneng oracket a§ shown Ausary consaete car be tited 8 shown on SWO0 designed to make and break current. Page 2 7 t 4 om 1 amt, | ees Ww ms roar 906 ore comes S199 cos Si t \ | a { ere | sal le \ 1 N 20d conta housings main terminate Sree eipomee tebe tgnenod wii Me, Bevesinvones thevemge 81083. cone sts All dimensions 4 ae PLEASE NOTE iranmerres vee ‘TheNormaly losedcontacts ' Sy | atthe Swas ena SMeBare netr 175) 1 / Noptona barter / 4 holes each cane Mao rere | Saou firme space tetrinals Ibrconeaenecton Mg main terminals {obe tightened within the range B to 95 Ne All dimensions in millimetres 205, Moomnak r | 7 f | | / : 2 8 i Oe ser nad | spalm- — canbotted nere prooieamecion Me mai tobe lightened within the range 8 to 8.5 Nm All mensions Rate Page 3 Pul.in voltages are approximately 60% and 66% of the raled voltage for intermittent and continuously rated types respectively Drop-out voltage is normally 10% of rated voltage Variations from these pullin and crop-out figures can De engineered to suit particular applications, Coe The contactors can be mounted in Fars on a common bracket together wilt inter-connecing tectrical links. The most important of these arrangements ae the motor reversing circuts provided by the SW88, DC88 and SWE22 contactor pais. ‘The S28 and DC8B types have a builtin falsafe so that i! both coils are energised simutanaously the Ccontact design creates an open Greult station. The SW822 types have fast drop. oul times (approx 5 m.sec) and relatively slow pullin times (approx 20 msec). Therefore motor rection changes can be Undertaken without risk of al Contacts being closed at the sane time, However, certain types of coil suppression such as diodes subsantially increase crop-out timas and care must be taken to ensure sutable suppression is fitted, eg, diode and resistor in series, PEE The single pole types (excluding 'P versions) can be fited with permanent magnet biowouts. These enable the cortacts to switch OC voltages of 48 or higher Fitting of biowouts makes the contacts polarity sensitive and the Positive markings on the top cover of the contactor must be observed. The sullix ‘B’ denotes the fiting of magnetic blowouts. for example SwN30B, AUXILIARY CONTACT: A double circut normally open, normally closed microswitch can be fited which has a DC. resistive rating of S Amperes at 24v, ‘The suffix 'A’ should be added fo the type number when an auxilary contact is required, for example, W80A, Note: Auxliary contacts cannot be fited to the SWN82 oF SW822 types.CUMNENEL mH PROTECTED CONTACTORS All dimensions inimilimetres except ‘here denoted ‘in inches SWB80P & fee Finch swesP ¥ — 0.281 nen wecie So. ie ternative ~ bracket 2070-298 Me main torminale — tobe tightened within the range 8 to 9.5 Nm alot certvos fs 288-4 ibe Bets 6mm spade terminals 4 e338 52a 203, Me man temnals ‘em spade terminals i for cal cornestons me tamninals 865 min. cartres—= PROTECTED CONTACTOR AAI dimensions in millimetres Page 4 The SW80 range of contactors have standard contacts which are &mm diameter These are suitable for the mapoity of applications where ‘switching conditions are relatively light, particularly on electrancaly controled vehicles However, in applications where more severe Cconcitions exist, eg. pumip motor switching, all typas are available with larger contacts 103mm diameter The suffix l’ denotes larger contacts. EE All types can be fited with closed ‘contact housings as a low cost option to provide protection against environmental dust However, special versons of the Doss, Dose, Swad, Swa2, SWE5 ‘and SWW822 contactors are avaiable which ave protected to IPE6 against particularly adverse environments ‘such as water spray, airborne dust. etc. These contactors, which have the suffix 'P’, are sealed in an inert plastic case’and are fitted with mounting brackets as shown in the Grawings. Magnetic blowouts ‘cannct be fitied to these types and teretore under normal Gireumetances the maximum voltage which can be switched by the DC88P. DC92P, SWEOP and ‘SWS? is 48V DC. although the types SW82P and SWB22P, by virtue of their doube pole configuration, may be used up to 96v OC. ‘Auxliary contacis can be fited to the SW80P and SWESP but some loss of protecton will resut Penn ‘The DC88 is another version of a reversing contactor for DC. motors. Ithas @ monobiock construction and it comprises two single pole changeover Contactors corvigured in such a way so that al tho necessary links for OC. motor reversing appications are contained within the cortact housing. This results in @ neat compact desgn which is compatible with modern electronic control systems, The main terminals can be corfigured in a vanety of ways in order to suit the application layout Al the features described in this brochure for the other contactors in the SW80 range apply 10 the DCBE. continued on page 6DOSS ao () + Normaliy closed ona: for OCEBE type Ma x12 Main Yeenal Screws (8) MB main terminals, to be tightened within _/tha range 8 te 9.5 Nee Normaty closed contact ES Ostona microswitch 175 pus cable sacle fs — phon darcers ie hoes wa cintolteonee fm spade tome on noe Sbuiay corsets { 1 a i [se gee - concen wri = | 751 auxliary contacts ‘an be toc in these postions + l | Pe i; sii 52 dia holes Bracket part No 2070-40 Two required Inoluces screws anc washors rb ree fer col polars =| 95 Mounting bracket ited ‘6mm spade terminag —* 85 Mo main terminals toe tightenea within the range 31095Nm } 226 = 15+ catiohg thickness PROTECTED CONTACTOR Coe The cenisaa’ canbe ponte’ abe: oraonmaly "Severe meued vercay hw contac etace nt pol upwaras. All mensions in misimetres Page 5‘Simiarly al the optional extras listed appy Magnetic blowouts (sulfix B) Auniliary contacts (suttix A) Large cortact ts (sulfix L) A varety of methods for mounting the contactor are available (1) An integral bracket. (2) Tapped holes in the contactor trame for ’ paired single pole onialf contactor can also be supplied. This is the type DC92 and this contactor can also have integral links for the man poles f required, direct panel mounting, (3) Separate brackets for mounting the contactor at 90° 10 a panel (see page 5). The OC8S is physically anc electrically interchangeable with the ‘SW88 reversing contactor Paes Eee The DCARE 's a version of the DEB Direction Contactor and has 12 reduced spectication compared with the standard OCB Ithas been designed for use with smaler pedestrian and rider electiic trucks, particularly those equipped ‘with electronic controls. It is also intended for use with small electric winches. cranes, etc Thermal current rating is nominally {80A and coil power has bean reduced to within the range of 10-45 watts compared with the 15.20 watts of the standard version. ‘This reduced spectcation results in a lower price which can compare | favourably with the price ct automoive canned solenciés together wth their associated wining ‘and mounting costs. Similarly the DC9ZE Economy Version of the DC9? paired oniot contactor is also available Most of the additional features, which can be spectied on ine standard DC88 and 092, such as magnetic blowouts, auxiiary cconiacts, dust shields, ofc, can also be speciied for the DC8EE and DOS92E., Similarly, overall dimensons, footprint and terminal sizes are unchanged. PO fd 20 gms er each aunilary contact Ak! 50 gms fey each ste lowour magnels wa -350,gms SW822_ 920gms SWESP 395 gms DCBBE SwaoP 390 gms SWA22P 960 0ms SWE B90. gms. OCBSP Swa2_ 430 gms SWe4 430 9ms- SW8B_« 90 gms SAO Swa2P 450 gms SWAS ~—3E0.qms DCB —-950.ams__ SW92 930 gms C92 770 gms. ggo.gms DC92E 750 gms B10 gms SW93 750 gms 730 gms DC92P_—_BId gs OE Main type of. | Bea number 28 |Z | 25 | 8. SE Fitted with Swe o | 0 | Oo | o[ 5 auxiliary contacts Saas NT NTO oto Fitted with aware N | N | 8 o | [mastic biowouts — Eswas “oo [0 oN ows) 0 | 0 | oO | ° Sweo A B-43LF E wes) o | 0 |S oN Precive ocaay 0 [oO |S OLN) Identity suttix Lowe o | o | s opN Fitted with cose, _n | N | S ss | large contacts was] 0 | 0 | S oN Protected ‘swap| 0 | 0 | © oN version oco| o | o | § ma Economy pcaee) oO | 0 |S ot N version focea_n | nN |S s,s swa) 0) 0 |S oo wa] o tots |olfolo | PO avDc 2av0C 36VDC 48VDC GOYDOS 72vDC 80VDC. Intermitentiy rated cols (ohms) 3 2 73 120 212 305, 365 Continuously rated cots (ohms) 14 62 120 212 305 458 60)POA ‘swa0, SWB0B, SW82, SW84B, SW85, SWBSB, SWE8, SW8B, DCB, DC8ED and SWO22 “Thermal eurert rang (00%): 100 Ampores Nechanca Ho > 6x10 1004 Contnvevs Intermatent current rating: Col power dissipation: oe 200 ty 109 Ampores lteter rad tyes 1520 Watt sor osty Teo Amperes Continous raed Yes 718 Wats EO aay ISDAMECSS Nauanrdmose Glas | Sov cany ances eemeeny awe yest may | Totecsty _"20 Anporet Cottraousy rod Yes BY co Brstine corsage MPU Tycalcropaut vos O25 contact | SW0 ant SEE, 800 Amperes at ABYC. _Pukin tre (no contacts fo cosa) __ Ome PERFORMANCE SWBOE and SWE5B _Drop-out time (n/o contacts to open} gmat argiQCreees BOYES Vita suprsson ne BS ‘SW84", SWB" and DCBB" With diode suppression s0m 8500. 800 Amperes at 48V.C with diode and resistor 8:20ms SWAB" SWEEBY and DSR" (depending on value) z i 1200 Amperes at 20V OC 20 ‘SWB2 and SW822 800 Amperes at 80V LC. Ne Rag anger tne Ges, Sree * Normaly open contacts, not normaly x0. ee Corns Normaly closed to normaly open 7ms | Normaly open normaly dosed Ame sc. Moran egrrerded cores vie ypc cenaet bance pod ns Seene ans sense 96V. 0G Ausllary contact thermal current rating: | 1 ‘SW84, SWE8 anc DCBE(P) aevoc __5 Amporoe = Smet Sweat ang DCB SVC Aasgayy sonal sachin capacon « 4 W820) and SHBZ2P) Sovee Aisha cone seaching capac Typical voltage don across contacts pet aaa ee | 9900200 300 400 400 #0 70) {00 Amporoe Cerro (Amperes) Sees Sass oskat 240 DC Sate and SABESP) per ol) Bn ‘SMO, SWEB an D036 (>) (Qormaly open contacts) Se Seb an OB) ‘0m irorally cosed coract) { DCesE 804 Continuous “Tharmal carer ang (00N0: BO AMpeteS — Mechanical He zor | 900 ‘narmutern ouvert arg ol power dspalon TOs Wats sow, 150 amperes, ove ay 150 Amperes | Sov any 120 Arperet sco} : 0% auty 1OEAmpores Typical dopoutwokaye TORS | Tony SS AMEE Funin time: (nl cortacts to close) 20ms I “pica faut eurenis which can be wptured (Gms tne constant case 800 Amperes at a8 OC. OCBHEE 600 Amperes at 8V DC. * Normally open cortact, net normaly elosed cortacts. _ axrmum recarmerded contact vllages cee 4av 0c ocaa0e oy DG Typical volage dp aces coriats por 100 Amperes- Normaly open cortacts Normal cosed centats 20m omy Dropout time (la contacts to open are suppression Win cioce suporession iin droge and resstor (depending on value) CONTACT | PERFORMANCE | ain cortact changeover time Nomaly closed nermally pen Nomaty open to normaly closed “Vyrical contact bounce peti: ‘Ausary contact thermal ewer rating 5 Amperes ‘Auilary coract swiching capaciies (esse oad) 5a ar2woc DR at a8 OC osAal 240 OC ‘All the above figures should be used as a guide only. Alternative ratings may be considered according to applications. ~ ° 1 0 200 300 428 00 600 700800) Current (Amperes) Page 7CONNECTION DIAGRAMS Single Pole Single Throw (OtV/On) Single Pole Single Throw (On/0m Contactor Normally Closed Contactor Lot a Fo CE Paired Single Pole Double Throw Paired Double Fole Single Throw Double Pote Single Throw Contactor for motor reversing Contactor for moter reversing Contactor +—ae | a 3 PEE Peres Sng Morobock 2x SW80 Monsblocs Single Pole Double Throw cee et aca Caner ar er mca RR ee op | | tS es 1 | peed | = cea ne ovens [= | Ete | | Samo $Y Moncblock 2 x SWE nena ee elk be — -—tt & ‘e PO eau EL) _ pe cen Cr em tmrenty September 2002 Rev No? Page 8