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GP 43-02
Applicability Group
Date 30 June 2005
GP 43-02
BP GROUP
ENGINEERING TECHNICAL PRACTICES
30 June 2005 GP 43-02
Guidance on Practice for Principles of Offshore Pipeline Design and Project Execution
Foreword
This is the first issue of Engineering Technical Practice (ETP) BP GP 43-02. This Guidance on
Practice (GP) is based on parts of heritage documents from the merged BP companies as follows:
Amoco
A PN-PL-5L-G Piping—Pipeline—API 5L Steel Line Pipe—Guide.
A PN-PLD-00-G Piping—Pipeline Design—Guide.
This document is intended to provide an understanding of the key features, requirements, and issues
relating to an offshore pipeline system in terms of design and project execution. It uses reference
material available in BP and Amoco heritage documents.
GP 43-00 stands above GP 43-02 to provide a foundation high level overview for a pipeline system,
giving technical project definition.
In undertaking a pipeline project the MPCP shall be adopted to ensure that the elements and
requirements of the CVP are followed as applicable to the scale of the project.
Copyright © 2005 BP Group. All rights reserved. The information contained in this
document is subject to the terms and conditions of the agreement or contract under which
the document was supplied to the recipient’s organization. None of the information
contained in this document shall be disclosed outside the recipient’s own organization
without the prior written permission of the Director of Engineering, BP Group, unless the
terms of such agreement or contract expressly allow.
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Guidance on Practice for Principles of Offshore Pipeline Design and Project Execution
Table of Contents
Foreword ........................................................................................................................................ 2
1. Scope .................................................................................................................................... 5
2. Normative references............................................................................................................. 5
3. Terms and definitions............................................................................................................. 5
4. Symbols and abbreviations .................................................................................................... 7
5. Offshore pipeline project overview ......................................................................................... 7
5.1. Third party Interfaces and reputation........................................................................... 7
5.2. CVP phases.............................................................................................................. 10
5.3. Key tasks and deliverables ....................................................................................... 11
5.4. Pipeline system......................................................................................................... 13
5.5. Pipeline not piping..................................................................................................... 14
5.6. Environmental and Social Impact Assessment studies (ESIAs) ................................ 14
6. Appraise and Select design phase....................................................................................... 15
6.1. General..................................................................................................................... 15
6.2. Design basis ............................................................................................................. 16
6.3. Hydraulic analysis-line sizing .................................................................................... 17
6.4. Pipe wall thickness and material grade selection ...................................................... 17
6.5. Preliminary route selection........................................................................................ 18
6.6. Pipeline stability ........................................................................................................ 18
6.7. Pipeline trenching and burial ..................................................................................... 18
6.8. Pipeline freespan evaluation ..................................................................................... 19
6.9. Pipeline and cable crossings..................................................................................... 19
6.10. Shore approach ........................................................................................................ 19
6.11. Offshore tie-ins and risers ......................................................................................... 19
6.12. Pipeline pigging ........................................................................................................ 20
6.13. Pipeline corrosion design .......................................................................................... 20
6.14. Preliminary pipeline stress analysis........................................................................... 20
6.15. Pipeline components................................................................................................. 20
6.16. Pipeline installation- pipelay and trenching................................................................ 21
6.17. Pipeline integrity ....................................................................................................... 21
7. Define and Execute pipeline project phases ........................................................................ 21
7.1. Detailed engineering phase ...................................................................................... 21
7.2. Surveys and ESIA..................................................................................................... 22
7.3. Design finalisation..................................................................................................... 22
7.4. Pipeline installation analysis ..................................................................................... 22
7.5. Pipeline construction and installation (Execute) ........................................................ 22
8. Execute success.................................................................................................................. 23
Annex A (Normative) List of 43 Series Engineering Technical Practices ....................................... 24
Annex B (Informative) Deliverables Checklist................................................................................ 25
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Guidance on Practice for Principles of Offshore Pipeline Design and Project Execution
Bibliography .................................................................................................................................. 27
List of Figures
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30 June 2005 GP 43-02
Guidance on Practice for Principles of Offshore Pipeline Design and Project Execution
1. Scope
This GP provides guidance on the principles of the design and project execution phases for offshore
pipeline systems transporting both hydrocarbons and associated fluids. It is applicable to offshore
pipelines, flowlines, injection lines, and risers. Where appropriate, a pipeline system herein includes
the pipeline and pump/compressor facilities and terminal(s) when, for example, identifying an
optimum pipeline system design. More detailed guidance on the design of the pipeline,
pump/compressor facilities and terminals is covered elsewhere by more specific GPs.
The applicability of this document starts at the Access phase of CVP and continues through to
Operations.
The Business Unit Leader, Project Manager, and EA have responsibility to ensure
that this GP is followed. This document, whilst designed for BP as Operator, is also
applicable, as far as practical, for non-operated undertakings.
2. Normative references
The following normative documents contain requirements that, through reference in this text,
constitute requirements of this technical practice. For dated references, subsequent amendments to, or
revisions of, any of these publications do not apply. However, parties to agreements based on this
technical practice are encouraged to investigate the possibility of applying the most recent editions of
the normative documents indicated below. For undated references, the latest edition of the normative
document referred to applies.
BP
GP 43-00 Guidance on Practice for Pipeline Systems (Overview Document).
GP 43-05 Guidance on Practice for Environmental and Social Impact Assessment
of Pipelines.
GP 43-08 Guidance on Practice for Selection and Use of Industry Codes and
Standards.
GP 43-10 Guidance on Practice for Route Data Acquisition and Route Selection for
Pipelines.
GP 43-20 Guidance on Practice for Onshore Pipeline Design Details.
GP 43-21 Guidance on Practice for Offshore Pipeline Design Details.
GP 43-31 Guidance on Practice for Linepipe Procurement.
GP 43-50 Guidance on Practice for Guidance on Practice for Pigging, Pig
Launchers, and Receivers.
CVP Capital Value Process
gHSEr Getting Health Safety (Security) and Environment right
GOC Guidance on Certification
IM Integrity Management
MPCP Major Projects Common Process (mandatory for E&P)
For the purposes of this GP, the following terms and definitions apply:
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Guidance on Practice for Principles of Offshore Pipeline Design and Project Execution
Design Life
Period selected for the purpose of verifying by design that a replaceable or permanent component is
suitable for the anticipated duty.
Design Pressure
The Design Pressure selected as the maximum sustained pressure exerted by the pipeline contents to
which a pipeline is to be designed. This pressure is normally determined by a combination of the pipe
wall thickness, diameter, material grade and design factor ultimately selected.
Flowline
A pipeline rigid or flexible that transports unprocessed fluids, typically at high pressure and
temperature, from the wellhead to the first downstream process or collector component.
Injection line
A pipeline rigid or flexible that directs processed liquids or gases into a formation, wellhead, or riser
to support hydrocarbon production activity.
MAOP
Maximum Allowable Operating Pressure or internal sustained pressure at which a pipeline system, or
parts thereof, is allowed to be operated - This pressure is determined (i.e., qualified) by the hydrotest
(i.e. hydrotest pressure/1,25 or 72% of SMYS, whichever is the lesser), taking into account any
elevation effects. Note: MAOP =/< the Design Pressure.
MATP
Maximum Allowable Transient Pressure or internal transient pressure at which a pipeline system or
parts thereof is allowed to be operated - This pressure is limited to 10% above the MAOP.
MOP
Maximum Operating Pressure at which the system is normally required or set to operate (e.g. taking
into account any margins required between the operating set points and the MAOP). Note: MOP =/<
MAOP.
Offshore pipeline
Piping that transports fluids between offshore production facilities or between a platform and a shore
facility. Pipelines can be classified into three categories, flowlines, injection lines, and export lines.
The use of the word ‘pipeline’ in this GP applies to all three categories.
Pipeline
The installation through which fluids or gases are conveyed, including pipe, pig trap, components and
appurtenances up to and including the isolation valve(s) at the boundary limits.
Pipeline System
The pipeline(s) including flow control, metering, tankage, pumping and compression, control and data
acquisition, communications, and associated buildings.
SMYS
Specified Minimum Yield Strength required by the specification or standard under which the material
is purchased.
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Guidance on Practice for Principles of Offshore Pipeline Design and Project Execution
For the purpose of this GP, the following symbols and abbreviations apply:
BU Business Unit
CP Cathodic protection
EA Engineering Authority
FM Finance Memorandum
TI Technical Integrity
5.1.1. General
a. The contact with third parties, e.g. central, regional and local authorities, land owners and
users, field operators, public utilities, non governmental organisations (NGOs), special
interest groups, financial institutions (lenders), upstream suppliers, downstream customers,
contractors, etc., which is an integral part of an offshore pipeline, should not be
underestimated.
Offshore pipelines have a major impact on the environment and bring BP closer to
the public.
In carrying out the pipeline design, construction, and conducting ESIAs, the
required interface and liaison with government, regulatory authorities, and the
public is intense. From the Access and Appraise phases, understanding the
regulatory ‘playing field’ early to determine what is needed and how to resource the
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5.1.2. Commercial
a. Commercial internal liaison shall be considered as a key matter for attention from Access.
b. The project team should have a commercial/business lead to ensure that business
understanding is related throughout the team, linking across the BU to achieve a two way
flow of information.
c. Ensure the commercial and technical teams meet together sufficiently to avoid regulatory
misunderstanding.
Avoid cutting corners and reaching commercial agreements that create regulatory
conflict.
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18. Document provision, presentations, legal support, dues/customs, and fees may be
necessary and shall be allowed for, with contingency.
19. Understand the impact of the regulatory process that requires BP to satisfy other
external third parties. Provide funds, time, and resources to conduct this process
effectively.
20. Talk to previous projects to bring their recent regulatory experience into the project.
21. Look at the history of the regulatory regime.
Many older countries, re-emerging, may look back to what they have done and
know. This may not be suitable or applicable today. Be careful in conversation to
bring the authority along with you.
22. Be cooperative to help developing and ‘re-emerging’ countries to prepare or rewrite
their regulations.
Do not take advantage, risking reputation, but do be sure to avoid unreasonable
expectations, offering our own knowledge to avoid onerous, unnecessary regulation
shall be considered with management involvement to protect reputation.
23. Ensure the EA, the regulatory interface lead, and project discipline leads provide the
necessary expertise to meet regulatory requirements to program.
Regulation goes beyond design. It applies across all CVP phases and applies to
procurement, transportation, construction, installation, commissioning, and start-
up.
24. BP takes the regulatory lead, but recognising the limit of BP resources, ensures that
the contractors are closely involved to assist the process and fully support BP in
gaining approvals.
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f. For clarity, Select is the phase in which project feasibility should be addressed.
g. The Define phase should relate to FEED for the chosen concept from Select.
h. Detailed design should normally commence late in Define to give greater definition to the
sanction FM.
i. In Execute, detailed design and construction should be completed.
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Guidance on Practice for Principles of Offshore Pipeline Design and Project Execution
ACCESS
SPU/BU identify
potential project
Appraisa
APPRAISE & l plan
Statement of SELECT Concept Regulatory
Requirements (SoR) Interface
Chosen Concept
Operations HSSE/Risk/Integrity
Basis of Design
Management/Quality
– Cost/programme
Management
Preliminary Project
of Change
Execution Plan
process (MoC)
(PEP)
Define FM Decision Support Package
(DSP)
Defin NO End or
e Gate Recycle
YE Operation
HSSE/Risk/Integrity S
DEFINE s Input
Management/Quality Detailed
Design Regulatory/3r
d Party
Project Interfaces
Execution Plan –
Basis of Design
final (PEP)
(BoD)
Sanction FM Decision Support Package
(DSP)
Execut NO
e Gate
YE
EXECUTES
HSSE/Risk/Integrity Regulatory/3r
Construct/Install/Tes
Management/Quality d Party
t/ Commission
Interfaces
Operate
Pipeline
Decommission
System
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Guidance on Practice for Principles of Offshore Pipeline Design and Project Execution
k. The BoD, which represents the conversion of the SoR into a technical basis, shall describe
what is to be designed and built. It too shall be subject to MoC.
l. The DSP shall document the basis of the FMs submitted by project.
m. The DSP should be a comprehensive compilation of support information, across all
elements, commercial and technical.
n. Throughout the project phases, certain fundamental expectations shall be observed to
support and comply with BP Group Policy.
1. PHSERs, including Security, shall be conducted at specific stages in the CVP process,
satisfying gHSEr.
2. In addition to PHSERs, the framework requirements of gHSEr shall be followed in all
project CVP phases.
3. HSSE shall be given detailed attention and treated as a priority throughout the design
as this underpins and supports the construction and operation phases.
4. The BP Group IM Functional Standard shall be adopted by the project as part of the
Quality plan, and to satisfy the Operational requirements.
Within the ETP Library, Pipeline Series 43 GPs are available to provide more detail
relating to Quality, IM, HSSE, and Risk Management practices.
Annex B provides a non-exhaustive list of design and installation activities to act as
a guide check list in applying this GP.
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e. The above issues and new pipeline technologies should be carefully considered in
conjunction with one another at an early stage during the pipeline design, such that an
optimised pipeline system (i.e. pipeline, pump/compressor facilities and terminal) can be
identified, and not one developed from isolated decision making.
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6.1. General
a. Depending on the pipeline location, where national and local requirements may dictate, the
pipeline design and construction shall normally follow US and/or British Codes and
Standards, selected in accordance with the GP 43 series.
b. GP 43-21 is the ETP for offshore pipeline design and construction to be followed, unless
local requirements exceed those in GP 43-21.
c. The major design activities illustrated in Figure 3 should lead to the completion of the BoD
required to move to Define and Execute.
d. Operations personnel should be involved early in Select, with continued effort to build the
Operations team from Select through Define and Execute within the project team, thereby
being ready for commissioning and start-up.
A good quality O&M philosophy document providing a firm basis for design,
leading to comprehensive O&M procedures should help achieve success.
Understanding and preparing the requirements for handover certification in
accordance with GOC is also a key activity.
• Pipeline Route
Valves • Pipe wall thickness Tie ins Pipe Coatings
• Alignment
• Controls • Steel grade • Wyes • Corrosion coating
• Crossings
• Telecomms • Design factor • Subsea structures • Cathodic protection
• Surveys
• Leak detection • Flexibles • Spoolpieces • Thermal insulation
• Shore approach
On-bottom Stability
• Trenching evaluation
• Weight coating
Operation, Maintenance,
Repair
• Potential free span
• Soil erosion
• Inspection Preliminary Cost Estimate
ESIA and Programme
Preliminary BoD
e. The Appraise stage is the period when BP shall provide the design expertise supported by a
contractor(s) for certain elements, as required by the project.
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d. The material grade shall be selected to provide metallurgy compatible with the expected
welding procedures and corrosion resistance requirements.
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d. Pipeline trenching and burial are expensive techniques, so their use should be considered
very carefully.
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c. In normal circumstances the piping arrangement should allow for pigging and inspection
operations.
There are numerous connection techniques for subsea tie-ins.
d. Careful selection of the most suitable subsea tie–in technique is essential.
e. Design of supports for risers and J-tubes as single pipes or in bundled form shall take
account of:
1. Static and live loadings.
2. Thermal stresses.
3. Platform/structure settlement.
4. Fatigue.
Materials for risers and J-tubes need careful selection as they are particularly
vulnerable to erosion and corrosion.
f. Riser and j-tube clamp design, external protection, and inspection provisions shall receive
close attention during the design.
g. Full consideration of the installed and installation deflections and tensions shall be taken
into account in the design.
For floating and fixed platforms in deep water, where steel catenary risers are
normally used, careful consideration needs to be given to the increased movement
and larger tensile forces.
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a. Components to be installed subsea shall be selected to avoid long term high inspection and
maintenance costs.
b. The attention to detail required for valve selection should not be underestimated.
This is particularly valid for the selection of subsea isolation valves (SSIVs) and
Emergency Shutdown Valves (ESDVs) when determining their need and location in
the system.
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e. In Define, the major procurement and construct phases (for Execute) may be tendered such
that a main contractor(s) takes the project to completion under BP management.
f. Early procurement of long lead items funded within Define, as a BP responsibility, may
become a necessary activity to protect the project programme.
8. Execute success
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Annex A
(Normative)
List of 43 Series Engineering Technical Practices
By accessing the ETP website the most up to date list of the Series 43 documents is available. In
particular GP 43-21 underpins the outline statements provided in this GP. The link is List of Series 43
ETPs.
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Annex B
(Informative)
Deliverables Checklist
This list of key offshore pipeline project design and installation activities is not fully encompassing. It
only guides the reader. In Appraise and Select these technical activities are taken usually to a
preliminary stage – in Define and Execute the activities become final to achieve project completion:
• Pipe diameter, wall thickness, material grade selection and design factor
• Pipeline hydraulic analysis (steady, transient and system availability)
• Geophysical and geotechnical surveys
• System optimisation study
• Route selection including shore approach site, including full route alignment sheets
• Process drawings (P&IDs, PFDs) and cable diagrams (instrument, electrical, comms.)
• Construction and operation pipeline stress analysis, including environmental effects
• Pipeline trenching and burial requirements
• Stability analysis, weight coatings for protection and stability
• Pipeline and cable crossing design
• Riser and subsea tie-in design (plus J-tubes)
• Subsea manifold, valving configuration, and protection structures
• Pipeline appurtenances and component design (flanges/fittings/valves/pig traps/etc.)
• Pipeline material, coatings and corrosion protection provisions
• Inspection techniques and appurtenances
• Pipeline integrity – leak detection design
• Pigging and pig trap requirements in construction and operation
• Pipeline installation analysis
• Pipeline welding and inspection procedures
• Pipeline field coating and inspection procedures
• Pipeline field joint and CP design
• Pipeline abandonment and recovery procedures
• Quantified Risk Assessment (QRA)
• Control and communication systems
• Testing, pre-commissioning, and commissioning procedures
• Line fill and start-up procedures
• Operation, maintenance, and repair procedures
• O&M
• Oil spill response plan
• Environmental Risk Assessment (ERA)
• ESIA
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• PHSERs
• gHSEr compliance
• Hazard/Risk/Opportunity identification and management
• Span correction and post installation stability provision
• Marine and anchoring procedures
• Cost estimate
• Schedule
• Risk analysis
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Bibliography
BP
[1] GP 43-03 Guidance on Practice for Pipeline Project Execution.
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