Installation Instructions Release 4.3.1: Rev. E

Installation Instructions
Release 4.3.1
278703 Rev. E
Refer to this publication for complete and accurate information that helps you better operate and service Metso
Automation equipment. Your comments and suggestions are welcome.
Metso Automation
1180 Church Road
Lansdale, PA 19446
Attention: Manager, Technical Publications
MAX 1™, MAX 1000™, maxDNA™, and the Metso Automation logos are trademarks of Metso Automation. All other
company and product names are registered trademarks or trademarks of their respective companies.
Copyright © 2007 by Metso Automation MAX Controls, Inc.

Printed in the United States of America
All Rights Reserved
Metso Automation  278703 

Contents
1. RELEASE MATERIAL COMPONENTS...........................................................................................3
1.1 MAXDNA............................................................................................................................................3
1.2 DPU BUS MODULE (DBM)................................................................................................................3
1.3 MAXDNA RELEASE OVERVIEW.........................................................................................................3
2. RELEASE OVERVIEW........................................................................................................................4
2.1 INTRODUCTION...................................................................................................................................4
3. SOFTWARE INSTALLATION............................................................................................................5
3.1 WINDOWS XP INSTALLATION INSTRUCTIONS....................................................................................5
3.2 MAXDNA SOFTWARE INITIAL INSTALLATION INSTRUCTIONS...........................................................6
3.3 MAXDNA SOFTWARE UPGRADE INSTALLATION INSTRUCTIONS.....................................................12
3.4 DPU4E/F INSTALLATION INSTRUCTIONS.........................................................................................14
3.4.1 DPU4E CPLD........................................................................................................................14
3.4.2 DPU4E CE Flash Upgrade...................................................................................................14
3.4.3 DPU4F CE CompactFlash Upgrade.....................................................................................14
3.5 DPU BUS MODULE (DBM) SOFTWARE INSTALLATION INSTRUCTIONS..........................................15
3.5.1 DBM Full Install.....................................................................................................................15
3.5.2 DBM Upgrade Installation.....................................................................................................20
3.5.3 Changing the DBM Configuration Parameters.....................................................................21
3.5.4 Changing the Time Zone in the DBM.....................................................................................22
4. GETTING STARTED..........................................................................................................................24
4.1 OVERVIEW........................................................................................................................................24
4.2 MAXSTATION APPLICATIONS (DESKTOP ICONS)...........................................................................25
4.3 TRAY AREA ICONS...........................................................................................................................26
5. INSTALLATION OF OPTIONAL WORKSTATION HARDWARE...........................................27
5.1 INSTALLATION OF DUAL MONITOR USING NVIDIA QUADRO SERIES VIDEO CARDS....................27
5.1.1 Connect and Power Two Monitors.........................................................................................27
5.1.2 Add a Soft Key to the Registry to Enable Multi Monitor maxSTATION................................27
5.1.3 Determine if the NVIDIA Driver Needs to be Installed..........................................................27
5.1.4 Remove the User Operator from the Operator Group to Allow Configuration.....................28
5.1.5 Remove the Currently Installed NVIDIA Driver (if one exists)..............................................28
5.1.6 Load and Configure the NVIDIA Display Driver/nView Desktop Manager..........................28
5.1.7 Use the NVIDIA Desktop Manager to Configure Other User Accounts................................29
5.1.8 Add Operators back into Operator Group.............................................................................30
6. INSTALLATION OF AN AXIS PRINT SERVER FOR NETWORK PRINTING......................31
6.1 AXIS 540+.......................................................................................................................................31
6.1.1 Hardware Installation of the AXIS 540+...............................................................................31
6.1.2 Configuration Overview.........................................................................................................31
6.1.3 Configuring the AXIS 540+ Print Server...............................................................................31
6.1.4 Windows Software Configuration...........................................................................................32
6.2 AXIS 5400+.....................................................................................................................................33
c
6.2.1 Hardware Installation of the AXIS 5400+.............................................................................33

6.2.2 Set the Print Server’s IP Address...........................................................................................33
6.2.3 Install the AXIS Software........................................................................................................34
6.2.4 Print Server Administration...................................................................................................35
6.2.5 Sharing a Printer....................................................................................................................37
6.2.6 Restoring the Print Server’s Factory Default Settings...........................................................38
7. MAXVUE SCREEN PRINT SETUP..................................................................................................39
7.1 ENGINEER STATION..........................................................................................................................39
7.2 OPERATOR STATION.........................................................................................................................39
8. INSTALLATION OF STABLE TIME CARD..................................................................................40
8.1 INSTALL THE WINDOWS XP DRIVER................................................................................................40
8.2 CONFIGURE THE TIME CARD............................................................................................................40
8.3 CONFIGURE THE MAXDNA SOFTWARE FOR DBM BASED SYSTEMS...............................................41
9. INSTALLATION OF TERMINAL SERVER FOR REMOTE WEB ACCESS...........................42
9.1 GETTING STARTED...........................................................................................................................42
9.2 WINDOWS UPDATES.........................................................................................................................42
9.3 MANAGE YOUR SERVER...................................................................................................................43
9.4 TERMINAL SERVER LICENSING.........................................................................................................43
9.5 VIRUS PROTECTION INSTALLATION..................................................................................................44
9.6 NETWORK SETUP..............................................................................................................................44
9.6.1 SBP Server Connection..........................................................................................................45
9.6.2 Internet WAN Setup................................................................................................................47
9.7 COMMERCIAL FIREWALL SETUP.......................................................................................................48
9.8 TERMINAL SERVICES CONFIGURATION CUSTOMIZATION................................................................54
9.9 MAXSTATION INSTALLATION.........................................................................................................57
9.10 LOCAL SECURITY SETTINGS........................................................................................................57
9.11 USER ACCOUNT CONFIGURATION...............................................................................................59
9.12 Windows Firewall Exceptions....................................................................................................61
2 Metso Automation  278703 

1. Release Material Components

Note that beginning with Release 4.3, the maxDNA installation is a two-disk set. Beginning with Release
4.3.1, the DPU4F files are not included on the maxDNA installation disk. The maxDNA System requires
the following components be installed or upgraded to the following revision levels:
1.1 maxDNA
Release 4.3.1 January 2007 Media: Pre-Requisites CD

Release 4.3.1 January 2007 Media: Installation CD
1.2 DPU Bus Module (DBM)
Release 3.19 June 2006 Media: Diskette
Files & scripts necessary to create an installation diskette are located in the
DBM directory on the maxDNA CD. Refer to the README.TXT file for
instructions.
1.3 maxDPU4E/maxDPU4F
Files needed to flash a DPU should be installed from the latest maxDPU4E or
maxDPU4F disk as needed.
1.4 maxDNA Release Overview
Release 4.3.1 January 2007 Media: Paper

-or-
The Word document file is contained on the maxDNA Installation CD in the
ReleaseNotes directory.
Metso Automation  278703  3

2. Release Overview
2.1 Introduction
Release 4.3.1 contains new features and enhancements relative to the previous series Release 4.0.x and 3.x.
Installing this release to your maxDNA system will give you access to all of these new features. Refer to
the document 278700_ReleaseOverview.doc for more details.
Release 4.x series requires the Microsoft Windows XP Professional edition operating system with Service
Pack 2 (included on the Pre-Requisites CD). Workstations upgraded to Release 4.x will continue to support
DPU4E versions 2.1 and 3.0 to 3.3. The following DPU4E model numbers can be upgraded: PDP301
through PDP309. (part numbers 081818, 081819, 181832, and 181833) Older model numbers PDP201
through PDP209 (part numbers 081830, 181830, and 181831) will require a hardware upgrade to operate
under Release 4.x. Consult with Metso Customer Care to schedule this upgrade. Once modified, they will
operate properly with Release 4.x and earlier versions.
Release 4.3.1 may also be installed on Microsoft Windows Server 2003 (both 32-bit and 64 bit versions).
To upgrade to release 4.x from Release 3.x or earlier it is recommended that you backup your Custom
directory to another machine or a CD-R disk, reformat the hard drive, install Windows XP Professional
with Service Pack 2, install maxDNA4.x, then restore your Custom directory. If you are updating from
Release 4.0 the installation program will automatically detect if Service Pack 2 has been installed and will
automatically launch the SP2 installation if necessary. The section in this document titled maxDNA
Software Upgrade Installation Instructions will describe the proper procedure for installing this upgrade. If
you are upgrading from Version 4.0 or an earlier version of 4.1, proceed directly to the section “maxDNA
Software Upgrade Installation Instructions”.
Note: ISAGRAF IEC-1131 with DPU4Bs is not supported by this release.

3. Software Installation
NOTE: Hyper-threading and dual core are supported in Release 4.3. However if these features are
enabled, a USB dongle is required. These features must be disabled if the parallel dongle is being used or
the workstation will become unstable.
3.1 Windows XP Installation Instructions
The following procedure should be utilized to install the Windows XP Operating System due to either a
catastrophic loss of a workstation hard drive or a re-installation of a corrupted existing installation.
Before beginning the procedure, all required materials and workstation configuration information should be
located, assembled, and prepared. Also any optional hardware (modem, sound card, plant Ethernet card)
should be installed. The following information should be contained in the information packet supplied
with the computer. If the computer was previously operational, the following information can be retrieved
from the system. See notes below for information on how to locate the needed information.
Required Materials:
 Windows XP Professional CD-ROM or system restore disk from manufacturer
 (Optional) Display driver disk.
 If installing multiple monitors you will need the CD( model #SFT467) which
contains the display driver (#075153) and a soft key for enabling Multi-monitor
support in maxVUE. The CD must be the one supplied for this Workstation since
the soft key must match the dongle installed on this workstation.
 If installing Thin Client support on Windows Server 2003 you will nee the CD that
contains the soft key to enable the number of Client Licenses you have purchased.
The CD must be the one supplied for the Server since the soft key must match the
USB dongle installed with the Server.
Required Windows XP configuration information:

 Username (installer’s choice)
 Organization (installer’s choice)
 Windows XP CD-Key
 Computer Name
 Workgroup Name
 TCP/IP network address Plant (if this card is installed)
 Model # of Video Card
 Model # of Network Card A
 Model # of Network Card B
 Model # of Plant Net Card (optional)
 Serial Number of PC (for reference only)
Hints:
If there is an operational version of Windows from a previous installation all of the above information can
be retrieved. You must be logged in as administrator.
 Computer Name, Workgroup Name: Within the Computer Name tab of the System Control Panel item,
you will see the Computer Name and Workgroup Name.

 Model # of other Cards: Continuing within the System Control Panel view opened above, Select the
Hardware tab and click on Device Manager the Model #s appear when you expand the corresponding
category.
 Serial Number of PC – this should be on the label on back of the PC.
Important: Windows XP, Service Pack 2 and all current updates from Microsoft must be installed on
the C: drive for proper installation of the maxDNA software. A copy of Service Pack 2 is located on
the maxDNA pre-requisites disk. If Service Pack 2 has not been installed and you have inserted the
maxDNA installation disk, simply press NO when asked if Service Pack 2 is installed to exit the
installation helper. Install Service Pack 2 from the maxDNA pre-requisites disk and perform a
system restart. There is currently no Service Pack for Windows Server 2003.
3.2 maxDNA Software Initial Installation Instructions

This section of the Installation Instructions covers the initial installation of Release 4.3.x. If the
workstation already has a version of Release 4.x installed, proceed to the section titled “maxDNA
Software Upgrade Installation Instructions”.
NOTE: Hyper-threading and dual core are supported in Release 4.3.x. However if these features are
enabled, a USB dongle is required. These features must be disabled if the parallel dongle is being used
or the workstation will become unstable.
1. Log on as Administrator. Insert the maxDNA Pre-requisites CD in the CD drive and close. (If the disk
is already in place open and close the drawer to start the installation)
2. If Windows XP Service Pack 2 was not previously installed, the installation program will
automatically launch the SP2 installer. Once the installation of SP2 is complete the computer will
need to be restarted. After the reboot, log on as Administrator, re-insert the maxDNA CD and continue
with the installation.
3. Answer the Question "Have You Installed the Latest Qualified Windows
Updates?". Click “Yes” if you have installed the latest qualified patches or if you do not have a
CD with the latest patches, and installation will continue. If you click “No”, the installation will exit to
allow you to install the latest qualified patches. These patches are available from Metso Automation
Life Cycle Services. If the update requires a reboot, log on as Administrator, re-insert the maxDNA
CD and continue with the installation.
4. Answer the Question “Please Rename CD ROM to Z:” by pressing “OK”. The Disk Manager Dialog
should then appear.
 Right-click the cd-rom icon with the caption "maxDNA 4.3". (should be drive letter "D:" or “E:”)
 Select "Change drive letter and paths" from the context menu that pops up.
 Select Change then select "Z:" from the pull down menu of drive letters. Click OK and close. You
will get a warning that programs may no longer run – click Yes. Then close the Disk Manager
dialog.
5. Answer the Question “Please Edit all instances of the Old Drive Name To Z:” by pressing “OK”. The
REGEDIT dialog should then appear.
 Press Ctrl-F to bring up the search function.
 Type (“D:\” or “E:\”) into the find box.
 When an entry containing (“D:\” or “E:\”) is found, make sure it is part of a drive path name. For
example, “D:\INSTALL\” would need to be changed but MSWD:TEXT is not a valid path name.
 Double click on the valid entries and change the "D:" in the entry to “Z:”
 Press F3 to search the registry again.

 Change additional entries in the same manner as above.

 When all entries have been changed, close the Registry Editor
6. Answer the Question “The .Net Framwork version 2.0 must be installed,
Setup Helper will now launch the upgrade.” by pressing “OK”. The Installation
manager should then appear.
 Click the Next button.
 Select the “I accept…” button and click Install.
 Click the Finish button.
 Re-insert the Installation CD to continue with the installation.
7. Answer the Question “Please Check Resolution for 1024x768 at HiColor (16 bits):” by pressing “OK”. The
Display Properties Dialog should appear.
 Adjust the settings as follows:
Color Quality Medium (16 bit)
Screen resolution: 1024x768
Refresh Frequency: <=75 Hz (Depends on Monitor, e.g. an LCD Monitor should probably be set
to 60 Hz)
8. Answer the “Please set Power Option to "Always ON"” by pressing “OK”. The Power Control Panel
Dialog should appear.
 Set the Power schemes to “Always On” and under Settings for Always On power scheme - turn
off monitor to “Never”
9. Answer the “Please insure time and time zone are correct"” by pressing “OK”. The Date and Time
Properties Dialog should appear.
 Set up the system clock to have the proper time.
 With the time zone tab select the appropriate Time Zone for your area.
10. If this Windows Server 2003, click the Cancel Button, but if this is a Windows XP WorkStation,
answer the “Setup Net A & B to 172.16.160.00 and 172.17.160.00” by pressing “OK”. The Network
Connections Dialog should appear.
 Double click on the Network Corresponding to Net A.
 Click on “Properties”
 Click On “Internet Protocol (TCP/IP) “ and Click on Properties.
 Select “Use Following IP Address”
 Enter “172.16.160.0”as the address
 Fill in the values for the Subnet mask as 255.255.0.0
 Close the TCP properties dialog.
 Close the Net Properties dialog.
 Repeat above for Net B using 172.17.160.0 as the address
11. Answer the “Please enlarge Virtual memory to twice the size of RAM):” by pressing “OK”. The System
Properties Dialog should appear.
 Select the “Advanced” Tab.
 Click on the Performance “Settings” button.
 Select the “Advanced” Tab.
 Click the “Change” button.
 Enter new Virtual memory settings equal to twice the size of RAM and maximum of three times
the size of RAM.
 Click the “Set” button.
 Close all open windows

12. Answer the “Change to Allow Time Edit and Dismount of Media):” by pressing “OK”. The Local Security
Settings Dialog should appear.
 Open the Local Policies folder
 Click on “User Rights Assignment”
 Double click on “Change the system time”
 Click on “Add Users or Groups”
 A window titled “Select Users or Groups” will be displayed. Click on the “Advanced” button.
 From the next window click on “Find Now”
 Double click on “Everyone” from the list.
 Close the “Change the system time” dialog box by clicking on “OK”
 Using the navigation tree on the left side, click on “Security Options”
 Double click on “Devices: Allowed to format or eject removable media”
 Click on drop down and select “Administrators and Interactive Users”
 Using the navigation tree on the left side, click on the top level “IP Security Policies on Local
Computer”
 In the right side detail pane, the Client entry needs to have the Policy Assigned field set to “Yes”. If
not set to yes, then right click on the Client name field and select “Assign” from the context menu.
 Close the Local Security Settings Dialog
13. If this a Windows XP WorkStation, answer the “Configure a default printer” by pressing “OK”. The
Printers folder should appear.
 If you have a real printer attached it should be set up here
 Otherwise set up a local printer by selecting “FILE: Print to File” under the “Use the following port”
option and select the “HP LaserJet III” printer from the “Install Printer Software” page.
14. If you are installing from the Pre-requisites disk, you will be prompted to install the Installation disk at
this point.
 Remove the Pre-requisites disk and insert the Installation disk and press OK
15. Answer the “Install Word View if No Microsoft Word” by pressing “OK”. The install dialog should
appear.
 Accept all defaults
16. Answer the “Install Acrobat Reader” by pressing “OK”. The install dialog should appear.
17. If Office 97 will not be installed on this station, answer the “Install Access Runtime (If no Office 97
Installed)” by pressing “OK”. The install dialog should appear. Otherwise install Office 97 professional
and insure that Access 97 is installed.
18. Answer the “Install Java Runtime” by pressing “OK”. The install dialog should appear.
19. The maxDNA install will then be launched.

 A “Welcome” dialog will appear, confirm the version to be installed and continue by clicking on
the “Next” button.
 A dialog box will open showing the setup type to be installed. Select “Local or Remote
Workstation”. Click on the “Next” button to continue.
 Next select the components to install. Checking the DBM option will setup the desktop and
program menu to support systems using DBMs. Checking the DPU4E/4F option will setup the
desktop and program menu to support systems using DPU4E/4F. Click on the “Next” button to

continue. Do not check DBM for a Windows Server installation.
 The installation will now proceed. Please wait a few minutes for its completion.
 If during installation, a locked file warning dialog should appear, these can be ignored! These may
typically appear for TTF file types.
 Note that as part of the installation 3 user accounts named Engineer, Operator, and
EngineerService will automatically be created. The Engineer and Operator accounts are each to be
used as logins, and have initial passwords matching their name in lower case. The
EngineerService is special and represents the account under which critical services will start and
run continuously, regardless of an interactive login being active. The EngineerService account is
thus not meant for use as an interactive login.
 Once the maxDNA release installation is complete, the install procedure will present a re-boot
option screen to you. Select No to not reboot at this time.
20. Answer the “Would You Like to Import a Wks.ini & DpuList.ini? (No to run DomainConfig)” question “Yes” if
you have a Wks.ini available on the network or on floppy. “No” if you need to run the Domain Configuration
program to set one up.
 Enter All domain names and station names for workstations on your network
 A maxDNA Terminal Server installation should import the Wks.ini and DpuList.ini files from another
maxDNA station
21. Answer the “Please Configure Station Startup” by pressing “OK”. The Startup Configuration dialog
should appear.

 If this is an operators station for a DPU4E/4F only system, then accept the defaults and allow tool to
overwrite maxDNA.ini
 For a Windows Server installation, check the Remote SBP box.
 For other stations enable and / or add appropriate startup items. The “Enable” checkbox must be
checked for a feature to be included on startup. The “Run as Service” checkbox is use to launch an
application on Windows startup under the EngineerService account as always running. This is the
recommended option for the maxSTORIAN and Events features to prevent interruption in service and
the potential loss of data.
 For maxSTORIAN, the entry of a unique name per Domain is required. The Pts/sec entry (default 100)
is the rate of restoring a configuration on startup. A nonblank maxSTORIAN Password is required to
allow use of all of the maxSTORIAN functionality, such as browsing points with the maxSTORIAN
control panel. This password also adds protection to the “MxsStorageRoom” file folder that must be
network shared when backup is enabled. The same password is required for all stations where
browsing points with the maxSTORIAN control panel is desired – not just the History Stations.
The password must be entered via the Startup Configuration tool.
 The enabling of the “Alarms” feature provides the alarm summary display services for maxVUE.
 The additional checking of the List Server, provides the alarm list services that are part of the standard
maxVUE vertical toolbar display. It is recommended that no more than two stations per Domain have
this option enabled, to minimize the system loading due to alarm data gathering.
 Add a custom entry by clicking on the right hand Setup button of the first blank entry. This will launch
an entry dialog as follows:

First select the type of application. Note that each type has distinct parameters that will appear that need to
be completed. The above example is for a custom application. Alternatively the Virtual DPU will provide a
view that includes entry of a DPU name and the path to the MXT file to load, among other options. These
views typically break out the Option Switch components into easily entered fields. Note that switching
back to the Custom Application view provides the ability to add to the Option switches any entry not
provided in the select view (such as redundancy switch settings for the Virtual DPU). Complete all entries
and select OK. Note that the entry of a correct Shutdown (Windows) Title is important to any non-SBP
applications. For an SBP application (checkbox enabled), this is not needed, as an alternate shutdown
message technique is used.
 Lastly close the Dialog via Save / Exit and allow tool to overwrite maxDNA.ini
22. Click on Exit.

23. If this is the first time that you are installing with a USB dongle, now is the time to plug the
dongle into an available USB port. Subsequent installs of the maxDNA software can be
performed with the USB dongle in place.
24. Click on “Yes” to reboot.
25. After Reboot Log on as Administrator. Check the CD ROM for a PATCHES directory. If present
double click on the Install.bat.
26. Edit the file C:\Custom\Sbp\TimeZone.ini file to provide the system with detailed information about
your time zone.
27. The default for Windows XP is to have simple file sharing enabled. This must be disabled on non-
Windows Server PCs. Open Windows Explorer, click on Tools-Folder Options-View. Scroll to the
bottom and un-check the box labeled Use simple file sharing. Click the Apply to all Folders button at
the top of the page, and then click OK.
28. If this station will be used to flash maxDPU’s, you may install the latest maxDPU4E or maxDPU4F
files now. Put the maxDPU4E/4F CD in the drive. It should automatically launch the self-extracting
EXE that will unzip the DPU files to their correct location. The maxDPU4E files will unzip to C:\
Mcs\Setup. The maxDPU4F files will unzip to C:\Mcs\Setup\DPU4F. Click the Unzip button, and
when complete, then click the Close button.

29. Reboot your system.
End Of maxDNA 4.x WorkStation Setup
Note: if you have a dual monitor configuration, proceed to the section Installation of
Dual Monitor Using NVIDIA Quadro Series Video Cards. If this is an installation of
Windows Server, insert the Thin Client CD and double click the .REG file and reboot.
3.3 maxDNA Software Upgrade Installation Instructions

This section covers the upgrade of the maxDNA Software on a workstation that has a previous version of
maxDNA Release 4.x installed.
NOTE: Hyper-threading and dual core are supported in Release 4.3. However if these features are
enabled, a USB dongle is required. These features must be disabled if the parallel dongle is being used
or the workstation will become unstable.
SBP services should be disabled whenever you are installing maxDNA software or WindowsXP Service
Packs. The following instructions will guide you through this process.
1. Log on as Administrator.
2. Run the Startup Configuration Tool by clicking on “Start-All Programs-MAX Administrative
Tools-StartupConfig”.
3. Uncheck the box next to “Core SBP Functions” under the column “Run as Service”. You will be
prompted “Warning- All Services will be disabled if RRS is not a service” click “OK”.
4. Click the button “Save/Exit”. You will be prompted “Overwrite maxDNA.ini” click “Yes”.
5. Check for AutoLogon set up. From the Start Menu, Programs, Max Administrative Tools, select
the SetAutoLogon utility. If Auto Logon is enabled, disable it. (Remember which user is set up
for Auto Logon).
6. Restart the computer and log back on as Administrator.
7. Insert the maxDNA release CD into the CDROM drive to begin the upgrade. (If the installation
does not automatically start, use Windows Explorer to launch the CDStart.exe program on the
CD)
8. If WindowsXP Service Pack 2 was not previously installed, the installation program will
automatically launch the SP2 installer. Once the installation of SP2 is complete the computer will
need to be restarted. After the reboot, log on as Administrator, re-insert the maxDNA CD and
continue with the installation
9. When presented with the “Select Components” dialog, be sure to check the box for DBMs if your
system contains any DBMs and uncheck the DPU4E – DPU4F box if your system does not
contain either of these DPU types.
10. When the basic software installation is complete you will get the message “Installation of
maxDNA Complete” Click “OK”.
11. When all of the installation steps have completed, the button at the bottom right of the dialog box
will change from “Quit” to “Exit” Click Exit.
12. If this is the first time that you are installing with a USB dongle, now is the time to plug the
dongle into an available USB port.
13. You will be prompted with a message “Installation requires a reboot. Would you like to do it
now?” Click “Yes”.
14. After the restart, log in as Administrator.
15. Run the Startup Configuration Tool by clicking on “Start-All Programs-MAX Administrative
Tools-StartupConfig”.
16. Check the box next to “Core SBP Functions” under the column “Run as Service”
17. Click the button “Save/Exit”. You will be prompted “Overwrite maxDNA.ini” click “Yes”.

18. If you have disabled Auto Logon, re-enable it using the SetAutoLogon utility.
19. If the upgrade resulted in the installation of a newer Adobe Acrobat Reader, previous versions can
be un-installed using the “Add or Remove Programs” from the Control Panel.
20. If this station will be used to flash maxDPU’s, you may install the latest maxDPU4E or
maxDPU4F files now. Put the maxDPU4E/4F CD in the drive. It should automatically launch the
self-extracting EXE that will unzip the DPU files to their correct location. The maxDPU4E files
will unzip to C:\Mcs\Setup. The maxDPU4F files will unzip to C:\Mcs\Setup\DPU4F. Click the
Unzip button, and when complete, then click the Close button.
21. Restart the computer. The workstation upgrade is now complete it can be returned to normal use.
22. The DPUs need to be upgraded. Refer to the appropriate section for performing the necessary
flash upgrades.
23. If you have version 6 or earlier of the Adobe Acrobat Reader installed, a new version 7.0.7 should
have been installed as part of the above installation procedure. Remove the older versions by
going to Start\Settings\Control Panel\Add or Remove Programs and remove any earlier versions
of the Acrobat Reader.
24. If you have version 7.0 of Adobe Acrobat Reader perform the following steps to upgrade to
version 7.0.7 (this fixes the slow opening of some documents).
a. Uninstall the older version by going to Start\Settings\Control Panel\Add or Remove
Programs and remove Version 7.0 of the Adobe Acrobat Reader
b. Go to the Acrobat directory on Disk 1 of 2 of the 4.3 Release CD and run
“AdbeRdr707_en_US.exe” to begin the installation. Accept all of the defaults.

3.4 DPU4E/F Installation Instructions

This section is only for DPU4E/F based systems.
3.4.1 DPU4E CPLD

The DPU4E CPLD must be at Version 5 or later. The current version can be read using the point browser.
The attribute is part of DPMS and is called CPLD Version. If the CPLD needs to be upgraded, refer to the
manual Model PDP Series 200 maxDPU4E Hardware Guide #278590. For part numbers 081830, 181830,
and 181831 a hardware modification is required to operate under Release 4.x. Consult with Metso
Customer Care to schedule this upgrade. Once modified they will operate properly with Release 4.x and all
earlier releases.
3.4.2 DPU4E CE Flash Upgrade

The DPU4E will need to be network flashed with the latest c:\mcs\setup\iom4e.s3m and c:\mcs\setup\
nk.bin. Refer to the manual Model PDP Series 200 maxDPU4E Hardware Guide #278590 for detailed
instructions.
3.4.3 DPU4F CE CompactFlash Upgrade

The DPU4F CompactFlash will need to be updated with the latest set of files from c:\mcs\setup\dpu4f.
Refer to the manual Model PDP Series 400 maxDPU4F Hardware Guide #278705 for detailed
instructions.

3.5 DPU Bus Module (DBM) Software installation Instructions

The section is only for those systems that contain DBMs. If your system does not have any DBMs or the
DBMs are already at version 3.15, then this entire section can be skipped.
To perform a DPU Bus Module (DBM) upgrade, you will install the software from the single floppy disk.
The disk can be created using from the maxDNA Release CD. Locate the directory DBM on the CD, insert a
blank floppy, and run mk_dbm.bat. Additional information can be found in the Readme.txt. You do not have
to do any additional hardware setup that would be required with a full installation.
To perform a full software installation, you will need to:
 Install and set up the Ethernet adapter cards

 Set up Highway Direct Interface cards (HDI)
 Format and partition the hard drive
 Install DOS operating system
 Edit the TIMECONF.DAT present on the distribution disk, modifying the Timezone and Daylight saving
information that is present in the file.
 Install the DBM software from distribution disk
3.5.1 DBM Full Install
To begin a full software installation, you must first set up the Ethernet adapter cards. These instructions apply
to the installation of the SMC Elite 16C Ethernet Adapter card, Part Number 079339. The diskette supplied
with the Ethernet cards, which contains SuperDisk for Ethercard Elite LAN Adapter, version 4.6 or later, can
be used to verify the current settings. You will also need a DOS boot disk.
3.5.1.1 Installing the Network A Ethernet Card
• Jumper W1 should be set to the "SOFT" position.

• Jumper W2 should be set to the "NONE/SOFT" position.
1. Power down the DBM and install the maxNET Network A Ethernet card in its assigned slot (slot 2) and
remove all other Ethernet cards. Be sure to keep track of which card goes in which slot.
2. Insert the DOS boot disk and power on the computer.
3. At the A: prompt, insert the SuperDisk and type ezsetup.
4. The current card configuration appears.
The following setup is required for maxNET Network A:
I/O Base Address 200

IRQ 5
RAM Size 16K bytes
RAM Base Address 0D0000
Add Wait States Yes
Network Connection UTP (RJ-45, 10BASET)
ROM size Disabled
ROM Base Address Disabled

5. If the current configuration does not match the above-required configuration, answer yes to the question,
"Do you want to change the setup?"
6. You will be prompted to change selected configuration fields. Change these to the above settings.
7. Once the current settings match the above required settings, save the configuration by responding yes to
the question "Save the new setup?" The Ethernet card now has its configuration set.
8. Power down the DBM and remove the maxNET Network A Ethernet card. Be sure to keep track of which
card goes in which slot.
3.5.1.2 Installing the Network B Ethernet Card
1. Install the maxNET Network B Ethernet card in its assigned slot (slot 1).
2. Insert the DOS boot disk and power on the computer.
3. At the A: prompt, insert the SuperDisk and type ezsetup.
4. The current card configuration appears.
The following setup is required for Network B:
I/O Base Address 240

IRQ 3
RAM Size 16K bytes
RAM Base Address 0D4000
Add Wait States Yes
Network Connection UTP (RJ-45, 10BASET)
ROM Size Disabled
ROM Base Address Disabled
5. If the current configuration does not match the above-required configuration, answer yes to the question,
"Do you want to change the setup?"
6. You will be prompted to change selected configuration fields. Change these to the above settings.
7. Once the current settings match the required settings, save the configuration by responding yes to the
question "Save the new setup?" The Ethernet card now has its configuration set.
8. Power down the DBM.
9. Install the maxNET Network A Ethernet card back in its assigned slot.
10. You may now cable the cards to the hub/Ethernet switch, restore power, and run the SMC diagnostic
program for the Ethernet boards.
This concludes the Ethernet setup.

3.5.1.3 Setting Up Highway Direct Interface (HDI) Cards
The following procedure applies to the MAX 1000 HDI cards, Part Number 080404.
1 The first HDI card switch setting must be:
Switch 1 = ON
Switch 2 = ON
Switch 3 = ON
Switch 4 = ON
Note: ON means switch position set towards HDI card.
2 If installed the second HDI card switch setting must be:
Switch 1 = ON
Switch 2 = ON
Switch 3 = ON
Switch 4 = OFF
This concludes the HDI setup.
3.5.1.4 Setting Up the Hard Disk
As part of a full software installation, use DOS fdisk and format utilities to format and partition the hard
disk with a single primary DOS partition of 32 MB. In addition, NO extended partitions should be present.
This is because non-DOS partitions will be implicitly created when the DBM first runs to allocate all of the
remaining disk space for event buffering and maximum trend history storage.
Formatting the hard disk:
1. Insert the diskette labeled “DOS Operating System disk 1,” into the diskette drive. Then cycle power, i.e.,
if power is on, turn it off. Then turn power on.
2. When the diskette finishes loading, a display asks you if you want to exit setup via the <F3> key without
installing MS-DOS. Press the <F3> key twice to get to the A: prompt.
3. Type fdisk and press <Enter> to run fdisk.
4. Type 4 to display information about the disk partitions (if any) that currently exist. All partitions displayed
must be deleted. Delete the non-DOS type first (if any), then all the rest, with the last one being the PRI
DOS partition.
5. Type <Esc> to continue back to main fdisk menu.
6. Delete each of the following non-DOS Partitions, one at a time:
a. Type 3 to delete partition or logical DOS drive.

b. Type the highest partition number being displayed.
c. Type Y in response to “Do you wish to continue (y/n).”
d. Press <Esc> to go back to the main fdisk menu.
e. Repeat steps a through d for all partitions except the PRI-DOS partition.

7. To delete the PRI DOS Partition:
a. Type 3 to delete partition or logical DOS drive.

b. Type 1 to delete primary DOS partition.
c. Type 1 to delete partition 1.
d. Type the text displayed below the “Volume Label,” if any, in response to the query for the volume label.
(for example, MS-DOS_6).
e. Type Y to confirm.
f. Press <Esc> to go back to the main fdisk menu.
8. To create a DOS partition:
a. Type 1 to create DOS partition.

b. Type 1 to create primary DOS partition.
c. A prompt asks you if you wish to use the maximum available size. Type n.
d. A prompt ask you to enter a partition size in megabytes or percent of disk space. Type 32 for 32
megabytes.
e. Press <Esc> to go back to the main fdisk menu.
9. To make the DOS partition active:
a. Type 2 to set active partition.

b. Type 1 to enter partition number to make active.
e. Press <Esc> to go back to the main fdisk menu.
10. Press <Esc> to exit fdisk.
11. Disk 1 should still be in the diskette drive. Press <Enter> in response to a prompt asking you to insert the
DOS system diskette in drive A:
Loading DOS Onto the Hard Disk
1. To install MS-DOS from the three diskette set to the hard disk drive:
a. Press <Enter> to continue setup (following boot from diskette).

b. Select Continue Setup.
c. Select Format this drive.
d. Press <Enter> at verify Date/Time prompt.
e. Press <Enter> to use C:\DOS as place to install MS-DOS files.
f. Insert second diskette, when requested, then press <Enter>.
g. Insert third diskette, when requested, then press <Enter>.
h. When prompted to remove all diskettes, press Enter.
i. Press <Enter> to confirm.
2. At the C:\ > prompt, delete the CONFIG.SYS file, as follows:
a. Type dir to see that the file CONFIG.SYS exists on the hard disk.
b. Type del config.sys
c. Type dir to confirm that the file CONFIG.SYS is no longer present on the hard disk.
Note: Do not use the option for loading DOS or running applications in extended memory. To avoid using
these options, simply delete the CONFIG.SYS startup file created during the DOS setup procedure.
This ends the MS-DOS software installation.

Note, with DOS 6.2 and later, you may use the <F5> key to skip the AUTOEXEC.BAT execution.

3.5.1.5 Loading the DBM Software
The DBM software consists of a single 3.5” floppy diskette.
To begin the installation:

1. Place the DBM Release diskette into the A: drive and cycle power (i.e., power off then power on) to
start executing the installation procedure present on the diskette. You should see the following
message:
DBM Installation
Copying Files, please wait . . .
Begin Configuration Setup Procedure
2. The DBM will now present you with a series of questions necessary in order to set the hardware
configuration. The questions are as follows (the responses are only an example):
Enter Subsystem Name (1-8 characters): Chicago
Enter a Station Name (1-16 characters): DBM1
Enter an IP address for Ethernet network A: 172.16.160.1
Is Ethernet network B present (y,n): Y
Enter an address for DPU Bus 1 (1-31, or <Enter> for none): 20

(First HDI card)
Enter an address for DPU Bus 2 (1-31, or <Enter> for none): 28

(Second HDI card if installed)
At the completion of these questions, you will be presented with a summary of your responses, and
prompted to confirm this configuration as follows:
Recap Configuration Setup . . .
#Configuration Setup of 18/MAY/1998 11:45:21

Configuration Subsystem . . . . . . . . . . . . . . . CHICAGO
Station Name . . . . . . . . . . . . . . . . . . . . . . . . . DBM1
IP address on Ethernet network A . . . . . . . 172.16.160.1
Ethernet network B is present . . . . . . . . . . . Y
Address on DPU Bus 1 . . . . . . . . . . . . . . . . . 20
Address on DPU Bus 2 . . . . . . . . . . . . . . . . . 28
Confirm Configuration Setup ? (y/n): y
Configuration Setup Procedure Complete

After confirming the configuration, the DBM will finish its initialization and come on-line. Messages
similar to the following will be presented:
Starting DBM . . .
Starting HDI Initialization . . .
HDI Card 1 Installed OK
HDI Card 3 Not Installed
HDI Initialization Completed Successfully
18/MAY/1998 11:51:08 SuperServer: starting up
18/MAY/1998 11:51:08 SuperClient: starting up
SNMP Server
18/MAY/1998 11:51:10 time_sync_ctl: Has registered its service.
18/MAY/1998 11:51:10 time_sync_svr: Has registered its service.
18/MAY/1998 11:51:10 event_server: Has registered its service.
18/MAY/1998 11:51:10 dhwpassthru: Has registered its service.
18/MAY/1998 11:51:10 dhwpassdrp: Has registered its service.
18/MAY/1998 11:51:10 ReadServer: Has registered its service.
18/MAY/1998 11:51:10 ReadServer2: Has registered its service.
18/MAY/1998 11:51: 10 ReadServer3: Has registered its service.
18/MAY/1998 11:51:10 WriteServer: Has registered its service.
18/MAY/1998 11:51:10 InstallServer: Has registered its service.
18/MAY/1998 11:51:10 scan_server: Has registered its service.
18/MAY/1998 11:51:10 name_server: Has registered its service.
18/MAY/1998 11:51:10 StatelessEchoServer: Has registered its service.
DBM Startup complete
18/MAY/1998 11:51:10 tr_archive: Has registered its service.
This completes the installation of the DBM.
3.5.2 DBM Upgrade Installation
New Only For Release 2.0 and later:

In order to use the new addressing scheme, and to have it work properly with Release 2.0 the DBMs must
have an IP Address that starts with 172.16.xx.xx. The system approach for changing addresses may vary
based on the configuration and needs of plant operation. Refer to the earlier section titled Upgrade
Summary for DBM Based Systems for a recommended approach.
To convert a DBM IP address perform the following:
Reboot each DBM to DOS. During boot, wait until the hard drive is identified, and the message about the
floppy drive is posted - then hit the <F5> key to defeat the execution of autoexec.bat. At the C:\ prompt,
edit setup.ini. One of the lines in setup.ini will say IP=2.99.99.xx (xx, the last octet, will vary). This is the
IP address of the 'A' network. Change this address to 172.16.160.xx, (that is, do not change the last octet of
the IP address), then save and exit. Reboot again for the change to take effect. The reason that you are
editing the address in this manner, as opposed to using the normal setup routine in the DBM, is that if the

setup routine is used, the DBM will wipe out its point database and all of its accumulated trend data.
Editing the address by hand in this manner will allow the database and trends to be retained.
To begin the DBM software upgrade:
1. Some DBM’s have the CMOS setting to the state where it will not boot from an MS-DOS bootable
diskette. This must be changed for the following procedure to work. This is operation is BIOS specific.
Refer to the documentation that came with the system. Change this parameter to make the first boot
device be the diskette.
2. Place the DBM Release diskette into the A: drive and cycle power (i.e., power off then power on) to
start executing the installation procedure present on the diskette. You should see the following
message:
DBM Installation
Copying Files, please wait . . .
Starting DBM . . .
Starting HDI Initialization . . .
HDI Initialization Completed Successfully
18/MAY/1998 11:51:08 SuperServer: starting up
18/MAY/1998 11:51:08 SuperClient: starting up
SNMP Server
18/MAY/1998 11:51:10 time_sync_ctl: Has registered its service.
18/MAY/1998 11:51:10 time_sync_svr: Has registered its service.
18/MAY/1998 11:51:10 event_server: Has registered its service.
18/MAY/1998 11:51:10 dhwpassthru: Has registered its service.
18/MAY/1998 11:51:10 dhwpassdrp: Has registered its service.
18/MAY/1998 11:51:10 ReadServer: Has registered its service.
18/MAY/1998 11:51: 10 ReadServer3: Has registered its service.
18/MAY/1998 11:51:10 WriteServer: Has registered its service.
18/MAY/1998 11:51:10 InstallServer: Has registered its service.
18/MAY/1998 11:51:10 scan_server: Has registered its service.
18/MAY/1998 11:51:10 name_server: Has registered its service.
18/MAY/1998 11:51:10 StatelessEchoServer: Has registered its service.
DBM Startup complete
18/MAY/1998 11:51:10 tr_archive: Has registered its service.
This completes the DBM upgrade.
3.5.3 Changing the DBM Configuration Parameters

The change any of the setup parameters perform the following steps.
1. With the DBM operational, select <CTRL><E> from the keyboard

2. Type “Setup” and then <enter>
3. Make note of the current information displayed. Once you start changing the setup, you will not be
able to view the current settings.
4. The current configuration will be displayed and the question “Confirm Configuration Setup?(Y/N):”
Enter N to change the configuration.
5. You will be prompted to enter the same configuration information that is required for a new
installation. (See “Loading DBM Software” section for details)
6. The “Confirm Configuration Setup?(Y/N):” will appear again. Enter Y to accept the changes.
3.5.4 Changing the Time Zone in the DBM
The Time Zone must be set in the DBM to coincide with the time zone set under Win/NT on the
maxSTATION.
The WIN/NT (Microsoft) standard is:

 If your zone is WEST Longitude, it denotes this by a MINUS offset
 If your zone is EAST Longitude, it denotes this by a PLUS offset
And the DBM is based on the UNIX standard of:

 If your zone is WEST Longitude, it denotes this by a PLUS offset
 If your zone is EAST Longitude, it denotes this by a MINUS offset
So, basically:
 Configure the Time Zone under the Win/NT Adjust Time function, denoting the sign and amount of
hours offset shown next to the zone selected.
 Edit the Timeconf.dat file on the DBM to be the same amount, but the opposite sign.
Example:
Beijing, China is + 8 under Win/NT configuration
In Timeconf.dat enter -8.
To Edit Timeconf.dat
Boot the DBM to DOS.

Edit the file "timeconf.dat"
Locate the section of the file that looks like the following:
 Change "Standard Time zone difference" to be the same amount as Win/NT, but the opposite sign.
4. This must be done for each DBM in your system.
######################################################################
# TIME ZONE INFORMATION
#
# . the time zone text variables may consist of up to fifteen
# characters (the usual being three); anything beyond the
# fifteenth character will be ignored
#
# . the time zone difference variables record the hours, minutes,

# and seconds that the local time zone differs from Greenwich
# Mean Time
#
# . the Standard time zone difference must be greater than or
# equal to the Alternate time zone difference
#
# . if minutes and seconds are needed, separate each field with
# a colon (:) and zerofill, if necessary. Do not use spaces.
# Examples:
# 9:05 instead of 9:5
# 9:05:10
#
# . the Sign of Change variable is:
# '+' if the first time zone change of the year adds time to
# the local time; this case exists in the USA
#
# '-' if the first time zone change of the year subtracts
# time from the local time
#
# . if the MCS system is installed at a location where a time
# zone change does not occur, the time zone difference variables
# should be set equal to each other, to the actual difference be-
# tween the local time zone and Greenwich Mean Time. The value
# of the Sign of Change variable does not matter but must be
# valid.
#
######################################################################
Standard time zone text = CST

Standard time zone difference = -8
Alternate time zone text = CST
Alternate time zone difference = -8
Sign of change = +
#
######################################################################

4. Getting Started
4.1 Overview
____________________________________________________________________________________
SPECIAL NOTE:
First, in order to have the station start up as a maxSTATION, you MUST logon as the user
account, “operator” or “engineer” which was created in the initial installation of maxDNA
software. Logging on to the station as “Administrator” will prevent interactive maxSTATION
software from executing automatically.
_____________________________________________________________________________________
After logging on as “operator”; the maxSTATION Startup Window will appear, and automatically start up
the underlying system and software backplane logic. You will see a series of messages such as the
following:
MCS Registry Editor at 05/16/98 07:11:22

maxrrs at 05/16/98 07:11:22
maxDNA Local Status Server at 05/16/98 07:11:23
maxINIT at 05/16/98 07:11:24
MCS Real Time Gateway at 05/16/98 07:11:24
max Merge Alarm at 05/16/98 07:11:24
Xfertool (No Window) at 05/16/98 07:11:24
Startup Done at 05/16/98 07:11:25
After this startup is complete, this window will minimize by itself. At this time, the station is ready for
your use. The following section outlines the major maxSTATION icons now located on your desktop,
while the next section titled “Tray Area Icons” briefly explains the icons located on the tray area (lower
right corner).
To Shut Down the Operators Station
Release 1.0 and later includes auto login and restricts the ability for the operator to shut down the station or
to change applications. The following procedure should be followed to shut down the Operator’s Station.
-- While holding down the <Alt> key, repeatedly press the <Tab> key until the maxSTATION Startup
application appears in the dialog box.
-- Select the [Stop Station] box and wait for the station to completely shut down.
-- Press three keys at the same time <Ctrl><Alt><Del> to bring up the dialog box.
-- Enter the supervisor password set during the installation process.
-- Select <End Session>

4.2 maxSTATION Applications (Desktop Icons)
You may now start any of the major application listed below. This is accomplished by locating the
respective desktop or Start Menu icon and either double clicking the desktop icon or clicking the Start
Menu icon. The maxSTATION applications can be opened and closed as many times as you wish without
stopping and restarting the maxSTATION Startup application.
 maxTOOLS
 maxVUE Editor
 maxVUE Runtime
 MCS Transfer Tool
 History Reports
 Performance Calcs Runtime
 Performance Calcs Maintenance
Only after you have closed the last maxSTATION application, and you no longer wish your workstation to
be a maxSTATION, that you will want to maximize maxSTATION Startup window (now located on your
tskbar at the bottom of your screen), and click on the button, labeled; “Stop Station”. This will cause all the
maxSTATION system and software backplane logic to shutdown. You will see a series of messages such
as the following appear in the window (similar to when the maxSTATION started up).
Closing maxRRS at 05/16/98 07:52:15

Closing maxDNA Local Status Server at 05/16/98 07:52:16
Closing MCS Real Time Gateway at 05/16/98 07:52:18
Closing max Merge Alarm at 05/16/98 07:52:19
Shutdown Done at 05/16/98 07:11:25
Once this has completed, all maxSTATION software should be shutdown and no maxSTATION icons
should appear on the tray area.

4.3 Tray Area Icons
The following is a list of the icons you can normally expect to see in the tray area. Any of these processes
can be viewed by clicking on these icons. This will present you with a window for that process. This
information is mainly here at this time for diagnostic purposes.
 SbpMonitor - SBP status viewer

 maxLSS Local Status Server
SPECIAL NOTES:
1. If viewing any of these processes; please remember to always select the
“hide” or “minimize” button (not close, exit, or kill). Selecting close or exit at this
time will shutdown the process and your maxSTATION will not function properly.
If you mistakenly close one of these processes, you can either
 Logoff the workstation, and then log back on (remembering to use the “operator” account,
and not “Adminstrator”.)
 Call up the maxSTATION Startup window and first, “Stop Station”, and once that has
completed, “Start Station”.
2. When using the keyboard/video extender:
On startup there can be times that the mouse is not detected. The symptom is that there is no cursor. If
this occurs, simply restart the station using <ctrl><alt><delete> and select Shut Down and restart the
system. This should clear the problem.

5. Installation of Optional workstation hardware
5.1 Installation of Dual Monitor Using NVIDIA Quadro Series Video Cards
Before proceeding make sure you have the CD – model #SFT467 that matches the Workstation being
installed. The CD contains the video driver (#075153) and the soft key required to enable maxVUE
support of dual monitor. The soft key must match the dongle installed on this workstation. The following
is a summary of the steps that you will be performing in order to configure the maxSTATION for dual
monitor operation. The details for each of these steps are in the following sections:
 Connect and Power Two Monitors
 Add a Soft Key to the Registry to Enable the Additional Monitors for maxSTATION
 Determine if the NVIDIA driver needs to be installed (if it does not need to be installed, all of the
following steps can be skipped)
 Remove the User Operator from the Operator Group to Allow Configuration
 Remove the previous NVIDIA driver (if necessary)
 Load and Configure the NVIDIA Display Driver/nView Desktop Manager
 Use the NVIDIA Desktop Manager to Configure Other User Accounts
 Add Operators back into Operator Group
5.1.1 Connect and Power Two Monitors

1. Cable the two monitors to the video card. If SVGA and DVI connections are available, and there
is no video extender, it is preferred but not required to use the DVI ports. Connect the primary
monitor to port 1 and the secondary to port 2.
2. Power on the two monitors. The monitors must be connected and powered on during restart of the
maxSTATION for proper setup and operation.
3. Power on the maxSTATION.
5.1.2 Add a Soft Key to the Registry to Enable Multi Monitor maxSTATION
Note: If you do not have an SFT467 CD you must obtain a factory supplied registry update file that
was created using the “Key ID”. The Key ID is programmed into the Dongle and the ID is derived
from the Customer Order Number, Item Number, and Item Serial Number. The Key ID can be found
either on the Dongle label or using the standard WORKSTATION INFO display in maxVUE.
1. Log on as Administrator
2. Insert the SFT467 CD into the CDROM drive.
3. Using Windows Explorer - double click on factory supplied registry update file. Click on “Yes”
when prompted “Are you sure you want to add the information in name of file to the registry.
Click “OK” when notified that the operation has completed.
5.1.3 Determine if the NVIDIA Driver Needs to be Installed

New computer may already have an appropriate driver installed. This test is to determine if it is
necessary to install the version of the driver supplied on SFT467. If the current driver is found to be
sufficient, skip all of the remaining portions of Section 5.1. The key features are that an application
does not span more than one monitor and that a popup appears on the monitor that contains the mouse
cursor.
1. Log in as Administrator.
2. Click Start-Programs-Accessories-Notepad.
3. Left click the mouse on the title bar and drag the application window so that it is part on one
monitor and part on the other. Release the mouse button and verify that the application moves to
the monitor that contains the larger portion of the application window.
4. Left click on the File-Open and verify that the dialog box appears on the same monitor.
5. Move the application to the alternate monitor and repeat the previous step.

6. If these steps are successful, skip the remainder of Section 5.1

7. If any of the above tests failed and you are unable to configure the video for this expected
functionality, proceed with the following steps.
5.1.4 Remove the User Operator from the Operator Group to Allow Configuration
9. Click Start-Control Panel-Administrative Tools-Computer Management.
10. Expand the tree for Local Users & Groups and select Groups.
11. Double click Operators.
12. Click on Operator and then the Remove button.
13. Click on OK.
5.1.5 Remove the Currently Installed NVIDIA Driver (if one exists)
Note – If you are installing this option on a machine that already has an NVIDIA driver installed, it
must be removed if it does not support our standard configuration options tested in section 5.1.3.
1. Open Windows Explorer and navigate to “C:\Drivers\Video” if it exists. If it does not exist, skip
to step 5.
2. Expand the “Video” folder.
3. Right click on the “ADDON”folder.
4. Select “Rename” and rename the folder to “ADDON_orig”.
5. Click Start/Control Panel.
6. Double-click on the Add/Remove Programs icon. If you do not see the icon, click on the link that
says Switch to Classic View.
7. Scroll through the list of programs and select NVIDIA Drivers.
8. Click the Change/Remove button.
9. Select the option to Remove all NVIDIA driver”.
10. Click Remove.
11. Click No on the message box that says the computer must be restarted.
12. Close the Add/Remove Programs window.
13. Double-click the System icon.
14. Click the Hardware tab.
15. Click the Device Manager button.
16. Expand the Display Adapter entry in the hardware tree.
17. Right-click NVIDIA PCI-E Series.
18. Click Uninstall.
19. Click Yes when the warning message appears that says you are about remove this device.
20. Click Yes when you are asked if you wish to reboot. If you are installing a new video card (e.g.,
one that supports four monitors), shut down the computer instead of rebooting and then install the
card.
22. The New Hardware Found wizard should appear.
23. Select Not at this time when asked if “Windows Update” should search for software.
24. Click Next.
25. Add the Soft Key as described in the next section.
5.1.6 Load and Configure the NVIDIA Display Driver/nView Desktop Manager
1. Disable any virus protection software if running.
2. Still using the SFT467 CD, go to Windows Explorer and double click on the file
52.14_win2kxp.exe.
3. Accept all defaults and accept license agreements. You may encounter a prompt that warns that
the software you are installing has not passed the Windows Logo testing. Click the button that
states Continue Anyway.

4. If you are asked if newer files should be over written, click Yes.
5. When prompted, select No, I will restart my computer later.
6. Click Finish
7. Close Windows Explorer.
8. If the New Hardware Found wizard appears again, click Cancel. Depending upon how many
heads (monitor connections) your video adapter has, this may happen another few times. Click
Cancel each time.
9. Restart the computer.
10. After restart, log on as Administrator. (Note: if operator auto login is enabled, use
<cntl><alt><del> and then select shutdown – log off Operator to log off operator.)
11. If the Welcome to the NVIDIA nView Multi-display Setup Wizard automatically comes up, then
continue with this section. If not, skip to the next section and follow the instructions for each user,
including Administrator.
12. At the Welcome to the NVIDIA nView Multi-display Setup Wizard, click Next.
13. Select Typical and click on Next.
14. For multi-display mode, select Dual View and click Next.
15. Select the display arrangement 1-2 or 2-1 for the physical arrangement of the monitors. Use the
Locate Display button if you need to verify which physical monitor is number 1.
16. For each display select the resolution (typically 1024 X 768) and 16 Bit color. Then click Next.
17. Would you like to enable the nView Desktop Manager? Select Yes and click Next.
18. Click to check the box to Launch the Desktop Manager control panel when this wizard closes.
Click Finish.
19. When the nView Desktop Manager comes up, click the Wizard button.
20. At the Welcome screen click Next.
21. When presented with a list of display profiles, select Generic and the radio button; No, Continue
with existing settings and click Next.
22. The next prompt Would you like Windows to span monitors? Select No, move them to one
monitor.
23. Would you like the task bar to span displays? Select No, restrict to one display.
24. Would you like to reposition dialog boxes? Select Yes and then select the radio button Move to
cursors monitor. Click Next.
25. Would you like to enable nView menus? Select Yes.
26. Would you like to enable nView title bar buttons? Select No.
27. Would you like to enable Window Transparency? Select No.
28. To close the Wizard, click Finish and then OK.
5.1.7 Use the NVIDIA Desktop Manager to Configure Other User Accounts
Repeat these steps for each user that needs to be configured for dual monitor operation.
1. Log off as previous user and log on as user that needs to be configured.
2. Go to Start-Control Pane-Display-Settings and verify that both of the monitors are enabled and
have the proper settings and orientation. Use the graphical view to move the displays relative to
each other as needed. (i.e. left to right, above or below, etc.)
3. Click Start-Control Panel-NVIDIA nView Desktop Manager
4. Click the check box Enable nView Desktop Manager. Then click Apply.
5. Click the Wizard button.
6. At the Welcome screen click Next
7. When presented with a list of display profiles, select Generic and the radio button; No, Continue
with existing settings and click Next
8. The next prompt Would you like Windows to span monitors? Select No, move them to one
monitor.
9. Would you like the task bar to span displays? Select No, restrict to on display
10. Would you like to reposition dialog boxes? Select Yes and then select the radio button Move to
cursors monitor. Click Next.
11. Would you like to enable Windows menus? Select Yes.

12. Would you like to enable nView title bar buttons? Select No.
13. Would you like to enable Window Transparency? Select No .
14. To close the Wizard, click Finish and then OK .
5.1.8 Add Operators back into Operator Group

1. Log in as Administrator
2. Click Start-Control Panel-Administrative Tools-Computer Management
3. Using the tree on the left expand Local Users and Groups and click on Groups.
4. In the right panel, double-click on operators.
5. Click the Add button and enter Operator.
6. Click OK to close the dialog and OK again to close the window.

6. Installation of an AXIS Print Server for Network Printing

This chapter contains procedures for the AXIS 540+ and 5400+ Print Servers. The software and
instructions are dependent upon the model of your print server. Follow the procedure that pertains to the
model you wish to install.
6.1 AXIS 540+
6.1.1 Hardware Installation of the AXIS 540+

1. Note the serial number found on the underside label of the AXIS Print Server. You need this number
during the software configuration.
2. Set the associated Ethernet switch port to 10 Mbps half-duplex. (most other ports will be full-duplex)
3. Switch off the printer and plug the AXIS Print Server in to the printer’s parallel port.
4. Connect the AXIS Print Server to the network using the correct Ethernet cord.
5. Switch on the printer and connect the external power supply to the AXIS Print Server. Ensure that the
Network Indicator is flashing.
6. Successful output of a Test Page will effectively confirm that the unit has been connected correctly.
Press the Test Button, located on the side of the Print Server, to print a Test Page. The Test Page
displays a lot of useful information, such as, Serial Number (Node Address), Printer Name, and IP
address.
6.1.2 Configuration Overview

The AXIS Print Server comes with a default IP address and Print Server Name. The user may configure
these options. In order to configure these options, a single Windows workstation must configure the Print
Server and then each individual Workstation must complete section “Windows Software Configuration”.
Included with the AXIS Print Server is a CD that contains the Windows Software. This CD includes the
AXIS IP JumpStarter utility to configure the AXIS Print Server. The print server only needs to be
configured once and JumpStarter only needs to be installed on one machine for the specific purpose of
configuring the Print Server.
6.1.3 Configuring the AXIS 540+ Print Server
2. Put in the CD labeled “AXIS Network Product CD”. If it does not auto-start, double click “Start.exe”.
3. On the First page, select the “Printing” item and then select “Software”.
4. Scroll down and select the “AXIS IP JumpStarter” utility and click “Open” to install this utility.
5. On the “AXIS IP JumpStarter Setup” dialog, click on “Next” button.
6. On the “Choose Destination Location” page, accept the default and click on the “Next” button.
7. On the “Start Copying Files” dialog, click on the “Next”.
8. Check “Create a shortcut to AXIS Ip JumpStart on your Desktop” and click on the “Next” button.
9. Click the “Finish” button. AXIS IP JumpStart is now installed.
10. Open your Network Connections window to view your Network Connections. Disable all but the
network that your AXIS Print Server will be attached to.
11. Double click the JumpStart ICON on your Desktop. Any already configured AXIS Print Servers will
be listed. To configure a new AXIS Print Server, double click the “not in list?” entry.
12. On this “Set IP Address” dialog, enter the Serial Number of this Print Server and check “Specify an IP
address (static)”.
13. Enter the desired IP Address (such as 172.16.200.225) and Subnet mask (such as 255.255.0.0) and
click on the “OK” button.
14. Enter “pass” for the requested password and click the “OK” button.
15. Your new Print Server will appear in the list.

16. Repeat steps 10 to 15 for each AXIS Print Server to be installed on the network.
17. Click to “x” button to exit JumpStart.
18. If you have disabled network connections, enable them now.
19. For EVERY Workstation that needs network printing, use section “Windows Software
Configuration”.
6.1.4 Windows Software Configuration

For each Workstation that wishes to use the configured AXIS Print Servers, you must complete this
section.
Included with the AXIS Print Server is a CD that contains the Windows Software. The AXIS Print
Monitor should be used for network printing within Windows environment. It allows AXIS Network Print
Servers to be connected in the same fashion as a local printer port and once installed, is automatically
initialized upon system startup.
The AXIS Print Monitor needs to be installed on each workstation performing peer-to-peer printing. Once
installed, the AXIS Print Monitor then allows users to access all network printers, just as if they were
connected directly to their workstations. In order for the maxSTATION Network Printing to function
correctly, peer-to-peer printing MUST be installed.
6.1.4.1 Installing the AXIS Print Monitor software for the AXIS 540+ Print Server
2. Put in the CD labeled “AXIS Network Product CD”. If it does not auto-start, double click “Start.exe”.
3. On the First page, select the “Printing” item and then select “Software”.
4. Scroll down and select the “AXIS Print Monitor for Windows” utility and click “Open” to install it.
5. On the “Welcome” dialog, click the “Next” button.
6. On the “Select Destination Directory” dialog, accept the default and click on “Next” button.
7. On the “Select Start Menu Group” dialog, accept the default and click on “Next” button.
8. On the “Ready to Install” dialog, click on “Install”.
9. When the installation is complete, a dialog will appear, click on “Close”. Close the Help and Internet
Explorer windows.
10. To start the Add Printer Wizard, open the Printers and Faxes window and double click on the “Add
Printer” icon.
11. On the Welcome page, click the “Next” button.
12. In the first dialog, select “Local printer attached to this computer” and uncheck “Auto detect and install
my Plug and Play printer. Click on “Next” button.
13. Check the “Create a new Port” box from the dialog that follows.
14. Select “AXIS Port” as the Type of port and click the “Next” button.
15. From the next dialog, select either “LPR (TCP/IP)” or “RAW (TCP/IP)” and click the “OK” button.
16. Enter the IP Address for the AXIS Printer Server attached to your printer and accept the default port
name by clicking the “OK” button.
17. Select the appropriate printer software for your printer and click the “Next” button.
18. Your must provide a name for your printer. If you wish to use this printer for Event logging, the
name must start with “_LOG_” followed by any other text. The name selected must be unique and
not contain any punctuation marks. DO NOT set this printer as the Default.
19. SET THE PRINTER AS, “Shared”. (If the printer is not shared then event printing will not work.)
Click on “NEXT” button.
20. Enter a Location and Comment if desired and click the “Next” button.
21. Printing a test page is recommended, but can be tested later. Click on “Next” and then “Finish”.
22. Restart your maxSTATION. Any printers you have named starting with “_LOG_” will be shown on
the Printers tab of the Network Printing display.

6.2 AXIS 5400+

For this installation you will need to have an AXIS 5400+ Print Server and the “AXIS Network Print
Servers” CD-ROM (supplied with the 5400+). These instructions are based upon Revision 2.0, December
2005, of the AXIS CD-ROM.
6.2.1 Hardware Installation of the AXIS 5400+

1. Make sure that the printer is switched off and that the power adapter is disconnected from the
5400+.
2. Write down the serial number of the 5400+. It is located on a label on the bottom of the unit (e.g.,
S/N: 00408C6F7D9C). The serial number (the 12 digits following the colon) is the MAC address
of the 5400+. You will need it later in this procedure.
3. Plug the 5400+ on to the printer. Secure it in place with the wire latches.
4. Using a CAT5e, or better, Ethernet cable connect the 5400+ to a port on an Ethernet switch on
your A or B network. The Ethernet jack is located on the left side of the 5400+. The 5400+
supports operation at 10Mbps or 100Mbps, half or full duplex. Its default link setting is to auto
negotiate. So, set the switch port to Auto Negotiation and it will run the 5400+ at the fastest speed
supported by the switch. With the switches typically used in the maxDNA system, that will be
100Mbps full duplex.
5. Turn the printer on and make sure that it is ready for printing (e.g., its display shows “on line”,
“ready”, a green light, etc.).
6. Connect the power adapter to the 5400+. The power jack is located on the left side of the 5400+.
The Power LED should go on and the Network LED should start to flash when the print server is
connected to the network. The LEDs are located on the front of the 5400+. You should also see a
link light on the Ethernet switch.
7. Wait 1 minute and press the Test button (located on the right side of the 5400+) once. A test page
will be printed. This indicates that the print server can talk to the printer.
6.2.2 Set the Print Server’s IP Address

1. Log on to the workstation, to which the print server is attached, as Administrator.
2. Open a Command window (Start/Programs/Accessories/Command Prompt).
3. At the prompt, type
arp –s IPaddress MACaddress
where IPaddress is the IP address that you wish to assign to the print server and MACaddress is
the serial number you found on the bottom of the 5400+. Insert a dash (“-”) between each pair of
digits in the MAC address (e.g., 00-40-8C-6F-7D-9C). Press Enter.

4. Wait about 20 seconds then, at the prompt, type
ping IPaddress
where, IPaddress is the IP address that you assigned to the print server. Press Enter.
If all went well, you should see reply messages from the print server in the command window.
For example,
Figure 1 - Using ARP and PING to Set IP Address
5. If the procedure failed (or if you mistyped the address) you will see an error message that says
“Request Timed Out”. It is OK if the first few replies say “Request Timed Out” as long as the last
gives the proper response. That can happen if you issue the PING command too soon. If you
retype the PING command, you should see four good responses.
6. Close the Command window by typing “exit” (without the quotes) at the prompt. Press “Enter”.
6.2.3 Install the AXIS Software

1. Put the “AXIS Network Print Servers” CD-ROM into the workstation. If the application does not
start automatically, browse to the CD with Windows Explorer and double-click the file
“Autorun”exe. The AXIS main menu will appear.
2. Click the button labeled “AXIS AddPrinter”.
3. A prompt will appear that says “In order to accept incoming network requests this program needs
to be given permission in the Internet Connection Firewall”. Click “Cancel”.
4. A software license agreement will appear. Read it and click the “Accept” button. You must
accept the AXIS software license agreement to proceed with the installation.
5. Click “Next” on the dialog box that appears.
6. A window will appear that indicates that the software is searching for network printers. When it
finishes, you should see a line for your printer. Click on it to select it. Click “Next”.
7. A dialog box will appear that asks if you wish to use dynamic IP addressing. Select the option
labeled “Continue installation with current IP settings”. Click “OK”.
8. A window will appear that asks you to select a printer driver. In the left hand box, click on the
name of the printer’s manufacturer (e.g., HP). In the right hand box, scroll through the list and
click on the model number of your printer (e.g., DeskJet 872C).
If your printer is not listed, or if you have a new driver for it, click the “Have Disk” button and
navigate to a location that has the driver for the printer. Click “OK” when you have located the
driver.
Click “Next”.

9. The AddPrinter summary will appear. You should see your printer model number. If you wish,
you may change the name shown for your printer. If this printer will be used as an event
logger, you must give it a name that begins “_LOG_” and is then followed by your own
optional text string. The name must be unique and not contain any punctuation characters.
If you do not wish this printer to become the Windows default printer, uncheck the box that says,
“Use as default printer”. If this printer will be used as an event logger, do not make it the
default printer. Leave the “Print a test page” box checked. Click “Finish”.
Printers whose names begin with “_LOG_” will automatically appear in the Printers tab of the
Network Printers display after the workstation is restarted.
10. The driver will be installed and a dialog box will ask if the test page printer successfully. The
dialog box may appear before the test page prints so be patient. After the test page is printed, click
“Yes”.
11. Click “OK” to acknowledge the “Installation completed successfully” message.
12. Test the installation as follows. Open Notepad and type a few lines of text. Print it on the printer
you just installed. Close Notepad.
13. Click the “Exit” button on the AXIS Main Menu. Remove the CD-ROM from the drive.
The print server software installation is now complete for this workstation. Follow the instructions in
the next section to use a web browser to configure the Print Server.
You must repeat the software installation procedure listed in this section for every workstation
on your network that needs access to this printer. It is not necessary to repeat the hardware
installation, IP address or print server configuration procedures.
6.2.4 Print Server Administration

A web browser (e.g., Internet Explorer) may be used to access the print server for the purpose of
monitoring its operation and performing configuration. Any workstation on the network may access the
print server in this manner. You do not need to be logged on as Administrator.
Configuration parameters are stored in non-volatile memory so the print server will remember its settings
even after being turned off.

1. Start Internet Explorer. Type the IP address (e.g., 172.16.4.255) into the address bar. Press Enter.
The main page of the 5400+’s interface will appear as shown below.
Figure 2 - Browser Interface Main Menu

2. Click the “Admin” link located near the top right corner of the menu. The Administration main
menu will appear.
Figure 3 - Browser Interface: Administration Main Menu

3. Click on the “Network Settings” link in the left hand column.

4. Click on the “Detailed View” icon. The Network Settings screen will appear with the “TCP/IP
Network” tab opened. Change “DHCP Enabled”, “Auto IP Enabled” and “DNS Enabled” to
“No”.
Figure 4 - Browser Interface: Admin-Network Settings
5. Click on the “Netware” tab. Set “Netware Enabled” to “No”.

6. Click on the “Macintosh” tab. Set “AppleTalk Enabled” and “HP Zoner Enabled” to “No”.
7. Click “OK” and you will return to the Network Settings main menu.
8. The default Ethernet link setting is auto negotiate (called “Auto_Sense” in the print server’s
configuration screen). That is the setting we recommend. However, if for some reason you need
to force a specific speed and duplex setting for the print server, you may do it as follows.
9. Click the “Admin” button at the top right corner to return to the main Administration menu.

10. Click the “Change” link to the right of the label “General Settings – Server and printer port
settings”. Select the desired speed and duplex setting from the “Network Speed” drop down list.
Click “OK”.
Figure 5 - Browser Interface: General Network Settings
This concludes the print server setup. You may close the web browser.
6.2.5 Sharing a Printer

If this printer will be used as an event logger, it must be configured as “shared”.
2. Click Start/Printer and Faxes. A list of configured printers will appear.
3. Right-click on the name of the printer you wish to use as an event logger. A context-sensitive
menu will appear. Event logger names must start with “_LOG_”.
4. Select the “Properties”.
5. A window will open. Click the “Sharing” tab.
6. Select the option “Share this printer”.
7. In the “Share name” box, type in the name of the event logger.
8. Click “Apply” and then “OK”.
9. Close the Printer and Faxes window. This concludes the sharing procedure.
6.2.6 Restoring the Print Server’s Factory Default Settings

If necessary, you may restore the factory default settings with the following procedure. You may wish to
do this if, for example, a number of print server settings were changed and you are not sure how they

should be set. Since this procedure does not mention settings we do not change, by starting over with the
factory defaults, you can set just the parameters listed in this document and know that the print server is
properly configured. Note this also resets the print server’s IP address so you will need to rerun the ARP
and PING procedure before using the web browser interface.
1. Disconnect power from the print server.

2. Press and hold the Test button and reconnect power, keeping the button pressed the whole time.
3. Keep the button pressed until the Network indicator remains constantly lit. This should take about
20 seconds. Release the button.
4. Restart the printer server by disconnecting and reconnecting power.

7. maxVUE Screen Print Setup

maxVUE Screen Print will send a request for a print to the Default Printer of this maxSTATION. In
Windows, the default printer must be set for each User. To set a printer as default, the follow steps must be
followed.
7.1 Engineer Station
1. Logon as Engineer.
2. Go to Start | Settings | Printers and the Printer folder will open.
3. Right-click on the desired printer, and select Set As Default.
4. Close the Printer folder
7.2 Operator Station
1. Logon as Administrator.
2. Go to Start | Programs | Administrative Tools | User Manager.
3. In the dialog box of User Manager, double click on user name, Operator. The User Properties dialog
will pop up.
4. In the User Properties dialog box, select Groups, and the Group Memberships dialog box will pop up.
5. In the Group Memberships dialog box, select Operators from Member of, and click Remove.
6. Click OK in the Group Memberships and User Properties dialogs, and close the User Manager dialog
box.
7. Logoff and logon as Operator.
8. Go to Start | Settings | Printers and the Printer folder will open.
9. Right click on the desired printer, and select Set As Default.
10. Close the Printer folder.
11. Logoff and logon as Administrator.
12. Go to Start | Programs | Administrative Tools | User Manager.
13. In the User Manager dialog box, double click on user name Operator. The User Properties dialog box
will pop up.
14. In the User Properties dialog box, select Groups, and the Group Memberships dialog box will pop up.
15. In the Group Memberships dialog box, select Operators from Not a member of, and click Add.
16. Click OK in the Group Memberships and User Properties dialogs, and close the User Manager dialog.

8. Installation of Stable Time Card

This section covers the installation and configuration of the Metso #047365 Stable Time Card (NTR2100-
P) in Windows XP. It is based upon driver version 3.1 (#050306, Rev. A). Do not use this driver if you
have a different Stable Time card or a different operating system.
8.1 Install the Windows XP Driver

1. Boot the computer and log on as Administrator. You should see the “Found New Hardware”
wizard.
2. Insert the driver diskette into the floppy drive Metso #050306.
3. Select Install the software automatically (recommended) and click Next.
4. When the installation is complete, click Finish and remove the diskette from the drive.
5. Click Yes to restart the computer.
8.2 Configure the Time Card

1. Log on as Administrator
2. Open the Control Panel
3. Click the text labeled Switch to Classic View if the Pick a Category view appears.
4. Double click the Network Time Reference Card icon. The NTR Card Configuration applet will
appear.
5. Click the Date $ Time tab.

6. Set the current date in the Date window. Use the left or right arrow buttons to scroll to the current
month and year. Click on the day.
7. Set the current time in the NTR Time field
8. Deselect (uncheck) Enable Adaptive Correction
9. Enter “1” (for 1 minute) into the Update Interval field.
10. Deselect Enable Milliseconds Resolution
(The other card configuration options are not used in the maxDNA system)
11. Click Apply and then OK to accept the changes and close the applet.

8.3 Configure the maxDNA Software for DBM Based Systems

This step is only needed only if the system contains DBM’s.
1. Click on Start/Programs/maxDNA/Utilities/MCS RegistryEdit. The MCS Registry Editor will

start.
2. Click on the Machine Settings tab.

3. Click on the “+” symbol next to MAX Control Systems, Inc”. This will show a list of
configuration settings.
4. Scroll through the list and click on Time Master. The Time Master setting will appear to the right
of the list.
5. Change the setting to Yes, if it is not already set. This will enable this WorkStation to send out
Time Synchronization messages to DBM’s.
6. Click the OK button.

9. Installation of Terminal Server for Remote Web Access

This section covers the installation of the Remote Web Server for testing in house. Some further
configuration will be necessary once the server has been located at the customer site. Please refer to the
manual maxDNA Terminal Server User’s Guide #278721.
Before beginning, it is necessary to gather the information needed to register this Terminal Server with
Microsoft:
First Name
Last Name
Company Name
Country or Region
The following optional information will be used by Microsoft to communicate with this person as needed:
E-mail address
Organization Unit
Company Address
City
State/Province
Postal code
9.1 Getting Started

1. Power up the PC. You are presented with the Windows Setup Wizard the presents you with:
 Service tag (such as JLZKS81) and
 Express Service Code (such as 426-884-103-37)
2. Click the Next button
3. Select the “I accept…” button and click the Next button, then click the Next button.
4. Enter the Name (Metso Automation) and Organization (Lansdale Pennsylvania), then click the
Next button.
5. On the Licensing modes window, select “Per Device or Per User” and click the Next button
6. Enter the name of this computer (such as 3WEBSERV_1)
7. Enter the Administrator password (such as sysadm)
8. Click the Next button.
9. Select Eastern Standard Time Zone from the pull-down menu and select Auto adjust for
daylight savings time, and click the Next button.
10. On the Network Settings window, select Custom settings and click the Next button.
11. If you wait too long, the computer will restart on you. Don’t panic, just log on again as
Administrator
12. (Refer to Network Setup later in this document).
13. Domain setup – Select No; Workgroup name = WORKGROUP. Next. After PC Restart, log in
again as Administrator.
14. Set up one network card for Internet access.
9.2 Windows Updates

1. On the Windows Server Post Setup Security Updates, click on Update this Server.
2. Click Install, then Install Now.
3. Click Express to do Windows Update and click Install Updates. This may take awhile.
4. Click Restart Now and log on again as Administrator

5. You will again be presented with the Windows Server Post Setup Security Updates window –
click Finish and then click Yes to close this page.
9.3 Manage Your Server

1. Click Add or Remove a role and click the Next button.
2. You may be presented with a message box about networks that are not configured. Click the
Continue button.
3. Select Custom Configuration and click the Next button.
4. Highlight Terminal Server and click Next, Next, and OK (to restart after install)
5. Log on again as Administrator
6. You will be told that This Server is now a Terminal Server. Click the Finish button and close the
Terminal Server Help window.
7. Select Add or Remove a Role and click the Next button.
8. You may be presented with a message box about networks that are not configured. Click the
Continue button.
9. Select Custom and click the Next button. (The Terminal Server now says Yes.) Select Terminal
Server and click Manage your Server (on the right of the screen).
10. Select Open Terminal Services Configuration and select Server Settings.
11. Double Click Licensing and select Per User, then OK.
12. Double Click Restrict each user to one session and uncheck the box, then OK
13. Close all open windows.
9.4 Terminal Server Licensing
Before beginning this step you will need some customer specific information for the person who will be
responsible for managing this terminal server. Refer to the tables at the beginning of this chapter.
1. From the Start menu, select Control Panel, then Add or Remove Programs.
2. Select Add/Remove Windows Components (from the left side of the window)
3. Check Terminal Server Licensing and click the Next button.
4. Click the Next button to use the default location
5. Click the Finish button and exit the window.
1. From the Start menu, select Administrative Tools, then Terminal Server Licensing.
2. Select your Station on the right-hand pane, right click, and select Activate Server.
3. Click the Next button, then select Web Browser (Note: for the re-installation of a Terminal
Server you should chose the Telephone selection.) from the pull-down menu.
Note
When you use the telephone selection, you will proceed with the licensing operation and be given a
telephone number to call Microsoft to obtain a license certification for the purchased CAL follow the
procedure below.
If you are having problems with this web site, with activating your license server, or with
installing client licenses please contact a Terminal Server Licensing customer service
representative. The phone number for your regional customer service center is located in the
Licensing Wizard. To view the phone number, follow these steps:
 Open the Terminal Server Licensing administrative tool.
 Set your connection method to “Telephone” by choosing Properties from the View menu item and

then choosing the Connection Method tab.
 From the Action menu, select “Activate Server” or “Install Licenses” to start the Licensing
Wizard. Continue through the wizard until presented with the telephone number of the customer
service center nearest you.
Terminal Server Licensing customer service center representatives cannot provide technical support for
Terminal Server. For product support, visit Microsoft's online support web site at
http://support.microsoft.com or contact your technical support provider.

5. Select Activate Microsoft.com and click the Next button.
6. Enter the Product ID from the Terminal Server Activation Wizard.
7. Enter the Customer specific name, company name and location and click the Next button.
8. After reviewing this information click the Next button
9. You will be presented with a License ID number (such as RP3TC-VRK4V-JP2VC-3PWVR-
4GJJC-MX4MP-2H6WT)
10. Copy this screen and paste it into WordPad. Save this file as License Server Activation.rtf in
My Documents.
11. Click the Terminal Server License Wizard ICON on the taskbar to bring it to the front.
12. Copy the License ID number into the Terminal Server License Activation Wizard and click the
Next button.
13. Click the Next button and you will be presented with a Notification of success window. Click the
Next button.
14. Go back to the Microsoft Web site and click Yes. Open the CAL Licenses envelop that has the
purchased licenses for the project.
15. Click the Next button
16. Enter the License Code from the purchased CAL. This will be a number with five sets of codes.
17. Click the Add button. The code will be added.
18. Click the Next button and review the information.
20. Copy and Paste these numbers into a WordPad document called Activation.rtf and save it in My
Documents.
21. Click on the Terminal Server CAL Installation Wizard; click Next.
22. Enter the License keypack ID number in the CAL Installation Wizard.
24. Click Finish on the Terminal Server Licensing Web Page and Close this window.
25. Close the Terminal Server Licensing window, noting that the Server Activation status is
“Activated”.
9.5 Virus Protection Installation

Install Symantec Virus Protection using the instructions that came with the purchased software.
9.6 Network Setup

Begin by disabling onboard network.
1. From Start menu, Control Panel, double click the Network Connections item.
2. Right click on the desired networks and select Disable.
3. Select the network to be used for connection to your SBP server. From the right click menu,
select Rename and change this name to SBP Server Connection.
4. Select the network to be used for Internet connections. From the right click menu, select Rename
and change this name to Internet WAN.

9.6.1 SBP Server Connection

1. Select the SBP Server Connection and from the right click menu, select Properties. Select the
Internet Protocol (TCP/IP) item and select Properties.
2. Select Advanced and set the speed as follows: (Note on the Broadcom Ethernet adapter this
accessed with the configure button.)
On the General page select Properties and set the following IP Address:

Click the Advanced button and Add IP addresses for each of the CAL licenses purchased. This will be up
to five addresses of the form:
 172.21.1.2
 172.22.1.2
 172.23.1.2
 172.24.1.2
 172.25.1.2
Disable the File and Printer Sharing for Microsoft Networks by un-checking this item.

9.6.2 Internet WAN Setup

1. Select the Internet WAN Network and from the right click menu, select Properties.
2. Select the Obtain an IP address automatically option
3. Select the Obtain DNS server address automatically option.
4. Click the OK button.

NOTE: when this PC is at the customer site, the Use the following DNS server addresses should be
selected and the customer’s ISP addresses used.
9.7 Commercial Firewall Setup

To protect the Terminal Server from hostile Internet access, a commercial firewall box is required. This
box may be one supplied by Metso Automation or one of the end user’s choosing. Setup of the D-Link
Ethernet Broadband Router (model DI-604) is described here.
Open the Microsoft Internet Explorer and enter the following address:
 192.168.0.1
Enter user name admin and no password, and then click the OK button.

Click the Add button.
Click Add again and then click the Close button.

Click the Run Wizard button.

Click the Next button. You will be prompted to enter a new admin password.
Enter SohCahToa and confirm this. The customer should enter his own password once this has shipped.
Click the Next button.
Enter Eastern Time zone and click the Next button.

Modify the Host Name to WANRouter and click the Next button. Click the Restart button, then click the
Close button.
From the Advanced tab of the D-Link Wizard, enable Thin Client access to this server by entering the
above information. Click Apply to add thin client support. Click the Continue button.

Disallow Ping requests from the Internet. Configure settings as shown above. Click the Apply button, then
the Continue button.
Use the Tools and Time tabs to set up time zone information.

The D-Link DI-6034 Router allows you to save the configuration settings:
Click the Save button. Browse to C:\Dlink DI604 Router\Configuration and save the configuration file
(config.bin) there. Create folders as necessary.

Create a readme.txt file with the following text:
The Config.bin file contains the configuration settings for the DLink DI-604 router. If it ever
becomes necessary to restore the router settings to the original Metso values, log in to the router
and go to Tools/System. Click Browse button and navigate to this folder. Select the Config.bin
file. Click the Load button.
Caution - The Config.bin file was created with DLink firmware version 3.51. The file may not be
compatible with other firmware versions.
Close the Internet explorer window.
9.8 Terminal Services Configuration Customization

The following steps should be taken to further customize the Terminal Server.
Select the Start button, then Administrative Tools, then Terminal Services Configuration. From the left
pane, select the Connections item. Then from the right pane, select the Connection and from the right click
menu select Properties.
On the Network Adapter tab, set the maximum number of connections to the number of Client Access
Licenses purchased. Click the Apply button.

Select the Client Settings tab and configure as shown. Click the Apply button.

The Sessions tab should be configured as shown. Click the Apply button.
Use the Logon Settings tab to establish a default user logon name for this PC. Set User name to
AuthorizedUsersOnly. The Remote Desktop Users Group will be used to authorize specific users to log
on remotely. The Domain field should be set to the name of the Terminal Server. Click the Apply button,
then the Close (or OK) button.

9.9 maxSTATION Installation

Perform a maxSTATION install now. Release 4.3 or newer is required. Refer to the Software Installation
section of this document for detailed instructions.
If you have not done so as part of maxSTATION installation, install the Thin Client soft key now.
If you have not set up the Terminal Server as a Remote station (via checking the Remote SBP checkbox on
the Startup Configuration Tool window), do so now.
9.10 Local Security Settings

The following configuration will prevent someone from logging in to the Terminal Server as the
Administrator.
1. From the Start menu, select Administrative Tools, Local Security Policy.
2. Expand Local Policies and select User Rights Assignment from the left pane.
3. From the right pane double click Deny log on through Terminal Services.
4. Click the Add User or Group button.
5. Click the Advanced button.
6. From the Select Users or Groups window, click the Find Now button.
7. Select the Administrator user and click the OK button.
8. Click OK to all open windows except the Local Security Settings window.
The following configuration will set up password and other local security settings.

1. From the left pane of the Local Security Settings window expand Account Policies and select
Password Policy.
2. On the right pane, double click Password must meet complexity requirements.
3. Click the Enable button and then the OK button.

4. Double click the Minimum password length line.
5. Set the minimum length to 8 characters and click the OK button.

6. On the right pane, double click Enforce password history.

7. Set the password history to 5 and click the OK button.

8. From the left pane, select the Account Lockout Policy line.
9. Double click the Account lockout threshold line.
10. Set this value to 10 and click the OK button.

11. OK the next message box and close the Local Security Settings window.
The above configuration may be changed to match local security policies.
9.11 User Account Configuration

When maxDNA is installed, two generic user accounts (Engineer and Operator) are created. For the
Terminal Server, these accounts should be disabled and user-specific accounts should be created for
Remote access to the system.
1. From the Start menu, select Administrative Tools, then Computer Management.
2. Expand Local Users and Groups and select Users.
3. From the right pane, double click the Operator user.
4. Check the Account is disabled box and click the OK button.

5. Perform the same action for the Engineer user.
Users to be allowed Remote Desktop access to the Terminal Server must be configured. Each Terminal
Server comes with purchased CAL licenses for this purpose. User accounts should be configured using
customer specific properties. Then the accounts should be made members of the Groups shown below:

9.12 Windows Firewall Exceptions

 From Start, Control Panel, select Windows Firewall.
 Select the Exceptions tab.
 Check the Remote Desktop box and click the OK box.

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Installation Instructions

Copyright © 2007 by Metso Automation MAX Controls, Inc.

Metso Automation  278703 

6.2.1 Hardware Installation of the AXIS 5400+.............................................................................33

2 Metso Automation  278703 

1. Release Material Components

Release 4.3.1 January 2007 Media: Pre-Requisites CD

1.2 DPU Bus Module (DBM)

Release 3.19 June 2006 Media: Diskette

1.4 maxDNA Release Overview

Release 4.3.1 January 2007 Media: Paper

Metso Automation  278703  3

Note: ISAGRAF IEC-1131 with DPU4Bs is not supported by this release.

4 Metso Automation  278703 

3.1 Windows XP Installation Instructions

Required Windows XP configuration information:

Metso Automation  278703  5

3.2 maxDNA Software Initial Installation Instructions

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 Change additional entries in the same manner as above.

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19. The maxDNA install will then be launched.

8 Metso Automation  278703 

continue. Do not check DBM for a Windows Server installation.

Metso Automation  278703  9

10 Metso Automation  278703 

22. Click on Exit.

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29. Reboot your system.

End Of maxDNA 4.x WorkStation Setup

3.3 maxDNA Software Upgrade Installation Instructions

12 Metso Automation  278703 

Metso Automation  278703  13

3.4 DPU4E/F Installation Instructions

3.4.1 DPU4E CPLD

3.4.2 DPU4E CE Flash Upgrade

3.4.3 DPU4F CE CompactFlash Upgrade

14 Metso Automation  278703 

3.5 DPU Bus Module (DBM) Software installation Instructions

To perform a full software installation, you will need to:

 Install and set up the Ethernet adapter cards

3.5.1 DBM Full Install

3.5.1.1 Installing the Network A Ethernet Card

• Jumper W1 should be set to the "SOFT" position.

2. Insert the DOS boot disk and power on the computer.

3. At the A: prompt, insert the SuperDisk and type ezsetup.

4. The current card configuration appears.

The following setup is required for maxNET Network A:

I/O Base Address 200

Metso Automation  278703  15

3.5.1.2 Installing the Network B Ethernet Card

2. Insert the DOS boot disk and power on the computer.

3. At the A: prompt, insert the SuperDisk and type ezsetup.

4. The current card configuration appears.

The following setup is required for Network B:

I/O Base Address 240

8. Power down the DBM.

This concludes the Ethernet setup.

16 Metso Automation  278703 

3.5.1.3 Setting Up Highway Direct Interface (HDI) Cards

1 The first HDI card switch setting must be:

Note: ON means switch position set towards HDI card.

2 If installed the second HDI card switch setting must be: