1S 15582 : 2005 1SO 4162 : 1990 ARART ae yeah yelot dee — oy we Indian Standard HEXAGON FLANGE BOLTS — SMALL SERIES ICS 21.060.10 © BIS 2005 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 September 2005 Price Group 5Is 15502: 2005 tso 4162 : 1990 Bolts, Nuts and Fasteners Accessories Sectional Committee, MGP 33, NATIONAL FOREWORD This Indian Standard which is identical with ISO 4162 : 1990 "Hexagon flange bolts — Small series’ issued by the International Organization tor Standardization ( ISO } was adopted by the Bureau of Indian Standards on the recommendations of the Bolts, Nuts and Fasteners Accessories Sectional Committee and approval of the Medical Instruments, General and Production Engineering Division Council The text of ISO Standard has been approved as suitable for publication as an Indian Standard without deviations. Certain terminology and conventions are, however, not identical to those used in Indian Standards. Attention is drawn especially to the following: a) Wherever the words ‘International Standard’ appear, referring to this standard, they should be read as ‘Indian Standard’ b) Comma (, ) has been used as a decimal marker while in Indian Standards, the current practice is to use a point ( . ) as the decimal marker. In this adopted standard, reference appears to certain International Standards for which Indian Standards also exist. The corresponding Indian Standards, which are to be substituted in their places are listed below along with their degree of equivalence for the editions indicated: International Standard ISO 225 : 1983 Fasteners — Bolts, screws, studs and nuts — Symbols and designation of dimensions ISO 261 » 1973" ISO general purpose metric screw threads — General plan (SO 888 : 1976 Bolts, screws and studs — Nominal lengths and thread lengths for general purpose bolts 1SO 898-1 : 1988) Mechanical properties of fasteners — Part 1 Bolts, screws and studs 1SO 965-2 : 1980” ISO general purpose metric screw threads — Tolerances — Part 2 : Limits of sizes for general purpose bolt and nut threads — Medium quality Since revised in 1998, ® Since revised in 1989. Corresponding Indian Standard IS 8536 : 1987 Fasteners — Bolts, screws, studs and nuts — Symbols and designation of dimensions Uirst revision ) IS 4218 ( Part 2) : 2001 ISO general purpose metric screw threads: Part 2 General plan ( second revision ) 1S 4206 : 1987 Dimensions for nominal lengths and thread lengths for bolts, screws and studs ( first revision ) 1 1867 (Part 3) : 2002 Technical supply conditions for threaded steel fasteners: Part 3 Mechanical properties of fasteners made of carbon steet and alloy steel — Bolts, screws and studs ( fourth revision ) IS 14962 ( Part 2) :2001 ISO general purpose metric screw threads — Tolerances: Part 2 Limits of sizes for general purpose external and internal screw threads — Medium quality Degree of Equivalence Identical Technically equivalent Identical Technically equivalentIs 15582 : 2005 ISO 4162 : 1990 International Standard {SO 3269 : 1988" Fasteners — Acceptance inspection ISO 3506 : 1979%) Corrosion resistant stainless steel fasteners —~ Specifications ISO 4042 : 19894) Threaded components — — Electroplated coatings ISO 4753 : 1983 Fasteners — Ends of parts with external metric ISO thread ISO 4759-1 : 1978” Tolerances for fasteners — Part 1 : Bolts, screws and nuts with thread diameters 2 1.6 and < 150 mm and product grades A, B and C {SO 6157-1 : 1988 Fasteners — Surface discontinuities —~ Part 1 Bolts, screws and studs for general requirements, Since revised in 2000, 2) Since revised in 1997 in three parts. 3) Since revised in 1999. Corresponding Indian Standard 1S 1967 ( Part 17 } : 2005 Technical supply conditions for threaded steel fasteners: Part 17 Inspection, sampling and acceptance procedure (fourth revision ) 1S 1367 ( Part 14/Sec 1 ) : 2002 Technical supply conditions for threaded steel fasteners: Part 14 Mechanical properties of corrosion resistant stainless-steel fasteners, Section 1 Bolts, screws and studs (third revision) 1S 1367 ( Part 14/Sec 2) : 2002 Technical supply conditions tor threaded steel fasteners: Part 14 Mechanical properties of corrosion resistant stainless-steel fasteners, Section 2 Nuts ( third revision } Is 1367 ( Part 14/Sec 3) : 2002 Technical supply conditions for threaded steel fasteners: Part 14 Mechanical properties of corrosion resistant stainless-steel fasteners, Section 3 Set screws and similar fasteners not under tensile stress (third revision ) 1S 1967 ( Part 11 ) : 2002 Technical supply conditions for threaded ste! fasteners: Part 11 Electroplated coatings ( third revision ) IS 1368 ; 2003 Fasteners — Ends of parts with external ISO metric thread ( fourth revision ) IS 1367 ( Part 2) : 2002 Technical supply conditions for threaded steel fasteners: Part 2 Tolerance for fasteners — Bolts, screws, studs and nuts — Product grades A, B and C ( third revision ) IS 1367 (Part 9/Sec 1) : 1993 Technical supply conditions for threaded steel fasteners: Part 9 Surface discontinuities, Section 1 Bolts, screws and studs for general applications ( third revision ) Dogree of Equivalence Technically equivalent do IdenticalInternational Standard ISO 6157-3 : 1988 Fasteners — Surtace discontinuities — Part 3 Bolts, screws and studs for special requirements \SO 8992 : 1986 Fasteners — General requirements for bolts, screws, studs and nuts Corresponding Indian Standard IS 1367 (Part 9/Sec 2) : 1993 Technical supply conditions for threaded steel fasteners: Part 9 Surface discontinuities, Section 2 Bolts, screws and studs for special applications ( third revision } 1S 1367 ( Part 1) : 2002 Technical supply conditions for threaded steel fasteners: Part 1 General requirements for bolts, screws and studs ( third revision ) Is 15582 : 2005, ISO 4162 : 1990 Degree of Equivalence Identical do As decided by the Committee additional requirements of packaging and BIS Certification Marking are given in National Annex A. These additional requirements are part of this standard. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2: 1960 ‘Rules for rounding off numerical values ( revised )'. The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard,ISO 4162: 1990 Indian Standard HEXAGON FLANGE BOLTS — SMALL SERIES 1 Scope This Intemational Standard gives specifications for hexagon flange bolts, small series, with threads from MB up to and including M16 and property classes 8.8 to 10.9 and A2-70. It, in special cases, specifications other than those listed inthis International Standard are required, they should be selected from existing Intemational Standards, for example ISO 261, 1SO 888, 1SO 896-1, ISO 965-2, {SO 3508. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this International Standard. At the time of publication, the editions indicated ‘were valid. All standards are subject to revision, and parties to ‘agreements based on this Intemational Standard are encouraged 10 investigate the possiblity of appiying the most recent editions of the standards indicated below. Members of IEC and (SO ‘maintain registers of currently valid International Standards. 180 225 : 1988, Fasteners — Bolts, screws, studs and nuts —~ ‘Symbols and designations of dimensions. 1S0 261 : 1973, /SO general purpose metric screw threads — General plan. 1S0 888 : 1976, Bolts, screw and studs — Nominal lengths, and thread lengths for general purpose bolts. 150 898-1 : 1988, Mechanical properties of fasteners ~ Part 1: Bolts, screws and studs.IS 15582 : 2005 1SO 4162: 1990 150 965-2 : 1980, /SO general purpose metric screw threads ~ Tolerances — Part 2: Limits of sizes for general purpose bolt and nut threads — Medium quality. 1S0 2269 : 1988, Fasteners —- Acceptance inspection. 150 3506: 1979, Corrosion resistant stainless steel fasteners — Specifications. Iso 4042 coatings. 1989, Threaded components — Electroplated 150 4783; 1983, Fasteners — Ends of parts with extemal metric 180 thread. 180 4759-1 : 1978, Tolerances for fasteners — Part 1: Bolts, screws and nuts with thread diameters > 1,6 and < 160 mm ‘and product grades A, B and C. 10 BIS7-1 : 1988, Fasteners — Surface discontinuities — Part 1: Bolts, screws and studs for general requirements. 1S0 6157-3 : 1988, Fastenars — Surface discontinuities ~ Part 3: Bolts, screws and studs for special requirements. 150 8992 ; 1986, Fasteners ~ General requirements for bolts, serews, studs and nuts. 3. Dimensions ‘S00 figure 1 and table 1. NOTE — Symbols and designations of dimensions are spectid in 180.225,Chamfored ond (soe 150 4753) 2) Full shan (standard type) Rounded or charnfored or conical Et d, b) Reduced shank (upon raquest type A) Junction of filo with beating surface to bo ‘8 smooth blend Maximum and minimum ‘underhead filet ‘Type F fat boating surface {standard type) 15 To_BzZ : 2005 1SO 4162 : 1990 Tolerances in millieos — [Lyin {Lyman ‘Type U with undercut (upon request optional) ©) Underhoad configurations (bearing area) 1 The top of the head shall be either full form or indented at the manufacturer's option and shall be either chamfered or rounded. The minimum iometer ofthe chamfer circle or start of rounding shall be the maximum width across Mats minus 15 %. Ifthe top of the head is indented, the periphery may be rounded, 21 Incomplete thread w < 2 P, 3). dis approximately equal to the pitch diameter (rolling diameter) 4) isthe minimum wrenching height see the note to table 1 5) is measvr0d at dy in: FigureISO 4162: 1990 bla 1 ( Throad ta) a ot le oO min. 1 ww 18 1s 24 ices mon, |L_ 82 68 m2 a7, | oz 75 as | 152 705 de max. | 1A 136 28 [a7 2a n ax 6.00 100 | 00 | 1400.) 18.00 in sa [778 | 970 | ¥7a | tama | 1678 7 _ max. 66 8B 10,8 128 48 72 rin. 6 | 48 187, Bs 264 308 - min. 856 | 10.8 14,08 16,32 19,68 22,58 max. 6a 5 97 119 128 15,1 _| ie 28 38 “3 Sa 56 a7 max 16 2 zi 2H 3A a2 s min. 025 04 04 06 06 mn ae a5 a6 a7 7 max, [0.25 [028 | 0n6| 04s] 08 O72 [2 ix [a0 | a [ are | om] a4 oa i roti a 44 BT 57 87 Tee cxwx. [700 | a00 tooo | sao | 1.00 2.00 i min. 664 74 964 12,87 14,87 20,16 5 max. [0,8 | 020 [028 [oa [098 0.50 vn [066 [095] 010 [078] ons 0.2519 1990¢ | cUUD ISO 4162 : 1990 Table 1 (concluded) Dimensions in eile “Thread id) we | Me me ao wiz wire mie ma pre bh] RL |e] | el ele | w]e] be) eb | om | in imax | min | man | min. | mae. | min. | ea. | min. | mae | min, | ue| min | te | min a ee le [tes as) - | - | - | - 3 ~{-|-|- -|-]- 0 7 -~|-|-| -|- wpe [a ~~ -T-T-T- wo jae | | om Finzi eee 2s | | 2 | 2 |1675| 2 | -|-| -| - wo [ae | ar | m2 [aire] a | wos] 20 nie L—] 32 | a7 |26,75| 33 | 218] 29 | 16.25] 25 [it 17 a | a2 |375| 20 | 255| a |2125| 0 | | [wl 2] 3575} 2 | 318] [2625] a | 2 | | wm ai7s| ea | 955] 44 |ai2s| | 2s | a} 2] 2 ea 5175| 38 | a65| 56 |4125| oo | 6 | | a] a 3 207 355] 6 [e125] oo | ae | eo] a] a2 [a3 [1007 655] 76 |61.25| 70 | 56 | os @ joa | 107 n25| 0 | «| | 2| 19, 1207 a1.25| 0 | 76 | 66{ | 2 | toe ew | 30] 76] a [a0 ‘2 | vos | | | 96 ee 36 | 106 80 woz [100 106 | 16 1) The size in parentheses should be avoided if possible. 2) P = pitch of the thread, 31 Forlongths fnom <125 rm. 41 For lengths 125 mm < lng <200 mm. 5) For lengths faa > 200 me, 15) Radius rg appiee both at the comers and atthe flats of the hexagon. 7) Screws with lengths shown above the continuous thick line are threaded to head. 18) Reduced shank type Itype RI only below the dashed thick ir 9) fg'8 the minimum grip tength NOTE ~ tf the product passes the gauging in annex A, the requirements for dimensions e and & ave satisfiedIs 15582 : 2005 ISO 4162 : 1990 4 Specifications and reference standards See table 2. Table 2 Bicol Stollen sto! Intemational Standara 180 8882 “oteranc cI International Standards 180 261, 1S0 965-2 ‘Mochenicot Class 88,98, 108 A270 properties Intemational Standards 150 686-1 150 3606 Product or 0 Tolorances = A Tntemationel Standard 180 4789-7 ‘Black onde {thermic or chemical) seal rah Requirements for electroplating are covered in ISO 4042, W iferantsleroplating roqurements are desired or it requirements ae needed for ‘other finishes, they should be negotiated between customer and supple. Umit for suraco dscontinuites are covered in ISO 6187-1 and 'SO 6157.3 ‘Acceptability For accaplance procedure, see 150 3269, “T_ Dimensions + and e have tolerances to product grade B. 5 Designation Example for the designation of a hexagon flange bolt, small ses, with thread M12, nominal length / = 80 mm, type F or U at the option of the manufacturer, and property class 8, Hexagon flange bolt [SO 4162 - M12 x 80 Example for the designation of a hexagon flange bolt, small series, with thread M12, nominal length / = 80 mm, type F, and property class 8.8: Hoxagon flange bolt SO 4162 - M12 x 00 - F -8.8 It, in special cases, a hexagon flange bol, small series, with reduced shank is required, the letter R shail be included in the desig- ration: Hexagon flange bolt ISO 4162 - M12 x 80- R.Annex A (normative) Check on head and flange gauges The head shall be gauged using two Fing gauges, A and B, to demonstrate the coincidental acceptablity of hexagon height, ‘wrenching height, comer fill and width across comers. Gauge A shall be placed over the head and shall seat on the flange. 1S 19582; ZUUD ISO 4162: 1990 Gauge 8 shall be placed on the top of the head normal to the bolt axis, The two gauges shall not be in contact NOTE min = theoretical maximum width across corners Wan = minimum width across corners minus 0,01 mm Tainan = Miu wrenching height" ees om Figure A.1 Table A. Dimonsions in miimates. Gouge A Gauge 8 Thread (0) W, i Wy 7 co 809) 8.08 s+ 228 Tas Za 3 __ Me 925 oz | 280 2.89 355 ae 3 co 11.56 1155 3.80 378 10,78 10,78 4 ae) 15.02 1501 430 423 1407 14.06 7 isa mig 17.38 17.52 5a08 | 5.90 1631 16,30 5 mie 2079 20,78 50 558, 19.67 18,68 5 mie 2426 az | 670 60 | 257 256 6Iso 4162: 1990 mn 2) 1a) 4 8) 6 m ‘al 9) 110} am na, 7) 8) 19) (201 en (2a, (23) 124) (25) Annex B (informative) Bibliography 180 4014 : 1988, Hexagon heed bolts — Product grades A and B. 1S0 4015 : 1979, Hexagon head bolts — Product gratle 8 — Reduced shank (Shank diemoter ~ pitch dlisrnater) 1S0 4016 : 1988, Nexagon head bolts — Product grade C. 1S0 4017 : 1988, Hexagon head screws — Product grades A and 8. 150.4018 : 1988, Hexagon head screws — Product grade C. 180 4082 : 1986, Hexagon nuts, style 1 — Product grades A and B. 180 4033 ; 1979, Hexagon nuts, style 2 — Product grades A and B. 180 4034 : 1988, Hexagon nuts — Product grade C. 1S0 4035 : 1988, Hexagon thin nuts (chamfered) — Product grades A and B. 1S0 4036 : 1979, Hexagon thin nuts — Product grade B (unchamtered). 1S0 4161 : 1983, Hexagon nuts with flange — Product grade A. 1804775 : 1984, Hexagon nuts for high-strength structural bolting with large width across flats — Product grade B — Property classes 8 and 10. 1S0 7043 : 1983, Prevailing torque type hexagon nuts with flange (with non-metallic insert). 1SO 7044 : 1983, Prevailing torque type all-metal hexagon nuts with flange. 180 7411 : 1984, Hexagon bolts for high-strength structural bolting with large width across flots (thread lengths according to 180 888) — Product grade C — Property classes 8.8 and 10.9. 1S0 7412 : 1984, Hexagon bolts for high-strength structural bolting with large width across flats {short throad length) — Product grade C — Property classes 8.8 and 10.9. 180 7413 : 1984, Hexagon nuts for structural bolting, style 1, hot-dip galvanized (oversize tapped) ~ Product grades A and 8 — Property classes 6, 6 and 8. 180 7414 ; 1984, Hexagon nuts for structural bolting with large width across fats, style 1 ~ Product grade 8 — Property class 10. 1S0 7417 : 1984, Hexagon nuts for structural bolting — Style 2, hot-dip galvanized (oversize tapped) ~ Product grade A — Property class 9. {SO 8102 : 1990, Hexagon flange bolts ~ Heavy series. 180 8673 ; 1968, Hexagon nuts, style 1, wth metic fine pitch thread — Product grades A end 8. 150 8674 : 1968, Hexagon nuts, style 2, with metric fine pitch thread — Product grades A and 8. 180 8675 : 1988, Hexagon thin nuts with metic fine pitch teed — Product grades A and B. 180 8676 ; 1968, Hexagon head serews with metric fine pitch thread ~ Product grades A and B. 1'S0 8765 : 1968, Hexagon head bolts with metic fin pitch threed — Product grades A and B.1S 15582 : 2005 ISO 4162: 1990 NATIONAL ANNEX A ( National Foreword ) A-1 PACKAGING The packaging of hexagon flange bolts shall be in accordance with IS_ 1367 ( Part 18 ) : 1996 Industrial fasteners — Threaded steel fasteners — Technical supply conditions: Part 18 Packaging (thre revision A-2 BIS CERTIFICATION MARKING Details available with the Bureau of Indian Standards.Bureau of Indian Standards BIS is a statutory institution established under the Bureay of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country, Copyright BIS has the copyright of allits publications. 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