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ISO 9001 : 2015 Company

Oil Country Tubular Ltd.


INDIA
m Oil Country Tubular Ltd.
ISO 9001 :2015 Company

Manufacturer/ Processor of Oil Country Tubular Goods


•Drill Pipes/ Heavy Weight Drill Pipes/ Drill Collars
•Production Tubing ( API & Premium Connections)
•Casing Pipes (API & Premium Connections)
• Couplings, Pup-Joints & Cross Overs
•Oil Field Accessories & Services
•Repair/ Reconditioning of Drill Pipes/ Premium Connections
• Field Inspection Services

Certification/ Accreditation
•ISO 9001 : 2015
•API Specification- SOP Registration No. SDP-0065
•API Specification- 7-1 Registration No. 7-1-0082
•API Specification- SCT Registration No. SCT-0243
INTRODUCTION
Oil Country Tubular Limited (OCTL), is
one of the leading companies in the
World processing a wide range of Oil
Country Tubular Goods required for the
Oil Drilling and Exploration Industry.
OCTL is an ISO 9001:2015 Company and
is licensed by American Petroleum Institute (API) under API
Specifications 5DP, 5CT and 7-1. The products are manufactured to
the relevant API Specifications and carry API monogram.

OCTL is located near Hyderabad city, India, and is an unique


integrated facility in the World. OCTL has earned worldwide
recognition for the Quality of its products and services. Innovation
and Technical Excellence are the driving spirit behind OCTL and the
overriding focus at OCTL is on the quality of its products and
services.

At OCTL, the complete processing activity is concentrated in a single


unique Integrated Plant located at Narketpally with Corporate Head
Quarters in Hyderabad, India.

The facilities include Upsetting, Heat Treatment of Tubulars, Non-


Destructive Testing, Metallurgical Laboratory, Gaging and Calibration
Laboratory, Tool Joint and Coupling Heat Treatment and Threading,
Hardfacing of Tool Joints, Casing and Tubing Threading, Friction
Welding of Drill Pipe, Hydrostatic Testing and Internal Plastic Coating
of Tubulars.

Research and Development activities are continuous phenomena at


OCTL aimed at upgradation of technology and manufacturing
processes.

OCTL’s wide product range covers Drill Pipe, Heavy Weight Drill Pipe,
Drill Collars, Production Tubing, Casing, Tool Joints, Couplings, Pup
Joints, Rotary Subs, and Cross Overs.

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Oil Country Tubular Ltd.

OCTL’s Oil Field Accessories include Rotary Subs, Lift Plugs and Lift
Subs, Cross Overs (Drill Pipe to Drill Collar or Drill Collar to Drill
Collar), Stabilizer Sleeves, Welded Blade Stabilizers and Cast Steel
Lifting Bails.

Services include Tool Joint Hardfacing, Make and Break of Tool


Joints, Internal Plastic Coating of Drill Pipe and Tubing, OCTL believes in the principles of continuous improvement, which
Reconditioning of Drill Pipe, Re-threading of Drill Pipe, Heavy are put into practice at every level in the organization. It is OCTL’s
Weight Drill Pipe, Drill Collars, Tubing and Casing, Repair and Re- continuous endeavor to improve the quality of its products and
threading of Premium Tubing and Casing, and Field Inspection of services to the complete satisfaction of it’s Customers, by adopting
Tubulars. the latest manufacturing techniques, practices and technical
OCTL can also manufacture and supply in large numbers finished improvements.
Tool Joints and API Couplings for Tubing and Casing of all grades. OCTL’s sophisticated equipment, expertise and technology makes it
In addition to the manufacture of API Products, OCTL is also a the best option to manufacture and supply the product to the
licensee for the manufacture of high performance Premium customer’s complete satisfaction.
Connections including Two Step Premium Connections RTS-6, Our integrated facility gives us the ‘competitive edge’; ably
RTS-6PR, RTS-8, RTS-8PR, RSU-6, RSU-8 for Tubing and RFC, supported by our personnel who are highly motivated,
RSS for Casing. OCTL is also licensed for many other Premium dedicated and committed to produce
Connections from time to time and OCTL takes pride in being a Quality products consistently.
source for Premium Connections of high quality with a competitive
edge, besides offering repair facilities for such connections.
QUALITY
Oil Country Tubular Limited was
established to meet the growing
worldwide demand for Oil Country
Tubular Goods of the highest quality
by ensuring compliance with American
Petroleum Institute Specifications and
the OCTL Standards. OCTL endeavors to provide the best products
and services to meet the exacting needs of its customers.

Quality is of paramount importance at OCTL. In the pursuit of


this goal, the OCTL Quality Assurance Program actively involves
personnel at all levels, in the continuing effort to produce the
highest level of quality products consistently. At OCTL, Quality is a
continuous process and is embedded in every event, right from the
OCTL is licensed by American Petroleum Institute (API) as receipt of the Customer Order, procurement of raw materials,
● Manufacturer of Drill Pipe as per API Specification 5DP
processing and shipment of the finished products.
● Manufacturer of HWDP
HWDP,, DC, Threading of Rotary Shouldered
Connection Elements as per API Specification 7-1. The Customer Order is reviewed for all the specifications and
● Manufacturer of Casing and T ubing: plain end, threaded and
Tubing: special customer requirements and is translated to manufacturing
coupled, and threaded as per API Specification 5CT
documents.
The Products are manufactured to the relevant
The incoming raw material procured only from High Quality Mills
American Petroleum Institute (API) Specifications
and carry API monogram: from all over the World, approved by OCTL, are verified for
API Specification 5DP
5DP,, Certificate No. 5DP-0065 conformance to the chemistry and dimensional parameters
API Specification 7-1, Certificate No. 7-1-0082 stipulated in the OCTL Metallurgical Specifications, prior to
API Specification 5CT
5CT,, Certificate No. 5CT-0243
5CT-0243 processing.
API Specification-Q1 Registration No. Q1-0016
APIQR (ISO) Registration No. 0078
ISO/TS 29001 Registration No. TS-0630

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Oil Country Tubular Ltd.

During each of the processing stages, strict quality controls are


performed to ensure the highest levels of Quality and full
compliance with the specified requirements. The best controls, testing,
inspection concepts, and practices are integrated into the system. The
inspection procedures are designed to detect imperfections, assess their
severity and assure that all products comply with the specified Complete documentation is provided with each shipment detailing
standards. These include mechanical and metallurgical testing, the full Quality Control records covering the Mill Test and
nondestructive testing for possible longitudinal and transverse defects, Inspection Certificate, Quality Clearance Certificate, Length Tally,
wall thickness and steel grade verification, pipe hardness, drift, Drill String Assembly data (for Drill Pipe), Non-destructive Test
hydrostatic testing, magnaflux and ultrasonic inspection, and Certificate and Warranty Certificate. Any other documentation can
threading inspection. also be included on Customer’s request. At any time, the Customer
can be provided with a comprehensive account of his product.
To accomplish this, the facility is equipped with the latest testing and
inspection equipment’s, Metallurgical Laboratory including ARL OCTL, a complete integrated facility with the quality conscious
Spectrometer for chemical analysis, and Metrology Laboratory for personnel having the required expertise at all levels, presents itself
gages and tooling control. A complete set of Master and Working as the best option to manufacture and supply Quality products
Gages are maintained and the calibration of the gages is strictly consistently with the ‘Competitive Edge’ to your complete satisfaction.
scheduled for verifying Working Gages against Master Gages, as well
as all the inspection, measuring, and testing equipment.

The OCTL Quality Assurance Program provides complete process and


product traceability for each pipe, starting from the raw material
stage through finishing. A unique product number is die stamped
on every product to ensure complete traceability. All the Tests and
Inspection results throughout the manufacturing process and
product traceability data are fully documented and maintained in a
computerized data base and are traceable with the product number.

We stand committed to total quality and customer satisfaction


DRILL PIPE
OCTL offers a complete range of Drill
Pipe with Tool Joints attached from
2 m" OD to 5 a" OD according to
API Specification 5DP and guidelines
presented in API RP7G and Premium
Specifications.

Drill Pipes with 95% Remaining Body Wall and Extra Long Tool
Joints and Extra Long Internal Taper and Special Grades are also
offered upon Customer’s request. ‘Holiday Free’ Internal Plastic
Coating is also offered upon Customer’s request.

OCTL Drill Pipe and Tool Joints are manufactured from the finest
quality steel available. Each step of the manufacturing process is
performed with the highest degree of accuracy to meet or exceed
API Specifications as well as the Industry Standards.

Plain End Pipes and Tool Joint Forgings are procured to specific
metallurgical chemistries and are matched for physical properties,
welding compatibility, weld strength and product integrity.

Plain end pipe is upsetted and heat-treated full length by the


Quench and Temper process to achieve uniform mechanical
properties. The upset profile is designed to blend with the inside
diameter of the pipe body with a generous radius giving a smooth
transition from the thicker cross section of the upset to the pipe
body. The smooth transition minimizes the stress concentrations.

The heat-treated pipe is tested for tensile and impact properties and
are 100% non-destructively inspected for possible longitudinal and
transverse defects, wall thickness and grade verification. Dry
magnetic particle inspection of the upset ends is done to ensure
that the upsets are free from defects. The OD & ID and face of the
upsets are CNC machined for a clean surface as part of pipe
preparation prior to welding.

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Oil Country Tubular Ltd.

austenitizing temperature,
and then polymer quenched.
An area wider than the weld
zone is then re-heated by
induction to tempering
Tool Joint Forgings are turned, bored and faced prior to heat
temperature. Every post weld
treatment by the Quench and Temper process to produce a
heat treatment is monitored
uniform microstructure, high ductility, and other mechanical
properties in accordance with API Specifications. The heat and recorded in a strip chart.
treatment is done under controlled atmosphere for consistent Each weld is 100% inspected
quality. The hardness of every tool joint is checked by Brinell
for hardness to confirm that they were adequately tempered. The
Hardness Tester and recorded. The tensile and impact properties
post weld heat treatment process consistently produces stronger,
are verified by destructive testing of a tool joint representing each
process batch. Every tool joint is subjected to wet magnetic particle tougher, and more uniform weld properties and a desirable
inspection, both transverse and longitudinal, to insure the absence microstructure, which maximizes the resistance to stress and fatigue.
of defects.
Surfaces adjacent to the weld line are smooth finished on both the
Threads are precision machined on CNC lathes. All connections OD and ID. Precision machining and grinding provides a surface
are 100% inspected for thread parameters and phosphatized either finish that is free of stress risers. Each weld area is 100% inspected
with Zinc or Manganese for antigalling treatment. using wet magnetic particle and ultrasonic inspection techniques.
Tool Joints are attached to the drill pipe tube by friction welding to Destructive testing of the weld covering tensile, yield, impact and
produce a high integrity solid state weld connection between the bend tests are carried out for every defined lot and are
tool joint and the upset drill pipe tube. The process involves the documented.
rotation of one surface against a second surface at a relatively
high speed and under heavy pressure. The friction between the The Quality Control involves sampling at defined and random
tool joint surface and the pipe surface generates heat, causing the intervals for process control.
contact surfaces to reach a high temperature, below the melting
All the tests and inspection
temperature, at which they are forged together, producing the
results and product traceability
weld. Every weld is monitored and recorded in a strip chart.
data are fully documented and
The OD and ID weld rams are removed by shearing and machining. maintained in a computerized
Post weld heat treatment of the heat-affected zone between the drill
data base. At any time, the
pipe upset and the tool joint is carried out to restore the properties of
Customer can be provided with
the weld zone. The post weld heat treatment is a Quench and Temper
process by which the weld zone is first brought to its a comprehensive account of
his product.
DRILL PIPE
Traceability
For each drill pipe component,
complete product and process
traceability is maintained from the raw
material to the completion of all the
manufacturing. For the pin and box
tool joints, the mill test certificates are confirmed by incoming
testing and each tool joint is provided with a unique product
number and this product number gives the traceability through out
the manufacturing process. The same procedure is applied to the
pipe for it’s traceability.

Complete documentation is provided with each shipment detailing


the full Quality Control records covering,
● Quality Clearance Certificate
● Length Tally Sheet
● Drill String Assembly Data, which includes the product number
of each component (Pin and Box and Pipe), heat numbers of
each component, finished length, upset to upset length & weight
of each pipe.
● Mill Test & Inspection Certificate that includes chemical analysis
for all pipe and tool joints, mechanical results of pipe and upset
and tool joints and mechanical results of test welds.
● Non Destructive Test Certificate

Any other documentation per Customer’s request can also be provided.


Options available on customer’s request:
Extra Long Tool Joints: to provide increased space for connection
rework and for tong handling.
Make and Break of Tool Joints: break the joints in by making up
three times to their recommended make-up torque. This option
ensures proper initial make-up of tool joints, which affects the life
of the tool joint connections. Saves rig time.
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Oil Country Tubular Ltd.

Cold Rolling: of thread roots to create a pre-stress compression


loading condition which increases fatigue life by increasing
resistance to crack initiation.
Hardfacing of Tool Joints
SmoothX®: provides a smooth surface with little or no exposed
carbide to minimize the tool joint wear Internal Plastic Coating
®
Super SmoothX : for applications requiring maximum casing
Internal Plastic Coating of Drill Pipe improves the performance
protection provided by a “machine or grind finish” surface
and life of the drill pipe.
CASING PLUS®: for a very hard but smooth surface that
simultaneously protects both the tool joint and the casing in The Drill Pipe is thermal cleaned and the internal surface is blasted
which it is run. with grit for a good anchor pattern preparatory to Coating. A two
ARNCO 100XTTM, ARNCO 200XTTM, ARNCO 300XTTM: Provides low stage application of phenolic / epoxy liquid coatings is sprayed on to
coefficient of friction to reduce casing wear, as well as provide a the internal surface of the drill pipe in a controlled manner and
high resistance to rapid abrasive wear on the tool joint. thermal cured at each stage. This ensures uniform coating thickness
TM
ARMACOR M : Provides a low coefficient of friction and high and Quality throughout the length of the Drill Pipe.
wear resistance to prevent casing wear as well as abrasive wear on
The finished Drill Pipe is externally coated with rust preventive
the tool joint.
varnish, attached with Thread Protectors and Skid Bundled with
TCS 8000TM : Chromium- alloy hardbanding material reduces
utmost care.
wear on tool joints and on well casings.
TCS TitaniumTM : Contains Titanium- carbides which are harder Our integrated facility gives us the ‘Competitive Edge’ to
than Tungsten- carbides increasing tool joint protection and is manufacture and supply Drill Pipe to your
casing friendly. Complete Satisfaction.

SmoothX® SuperSmoothX® CASING PLUS ® are registered trademarks of Grant Prideco, Inc.
ARMACOR MTM is a registered trademark of Amorphous Metals Technologies, Inc.
ARNCO 100XTTM, ARNCO 200XTTM, ARNCO 300XTTM are registered trademarks of Arnco
Technology Trust.
TCS 8000TM and TCS TitaniumTM are trademarks of Varco I/P, Inc. or it’s subsidiaries and
registered with U.S. Patent and Trade Office.
Drill Pipe Manufacturing Schedule

* Optional: Hardfacing, Internal Plastic Coating

Mechanical Properties of API Drill Pipe Grades


Yield Strength Tensile Strength API
Elongation %
Minimum Maximum Minimum Specification
Minimum
Group Grade PSI MPa PSI MPa PSI MPa on
1 E-75 75,000 517 105,000 724 100,000 689 * 5DP
3 X-95 95,000 655 125,000 862 105,000 724 * 5DP
G-105 105,000 724 135,000 931 115,000 793 * 5DP
S-135 135,000 931 165,000 1138 145,000 1000 * 5DP
* API formula e = 625,000 A0.2 /U0.9 , Where :
e minimum elongation in 2 inches in percent rounded to nearest ½ percent.
A cross sectional area of the tensile test specimen in square inches, based on specified outside diameter, or nominal specimen width, and
specified wall thickness, rounded to the nearest 0.01 sq. in., or 0.75 sq. in whichever is smaller.
U specified tensile strength, psi.
Mechanical Properties of Tool Joint
Minimum Yield Strength Maximum Yield Strength Maximum API
Elongation %
Specification
PSI MPa PSI MPa PSI MPa Minimum
on
120,000 827 165,000 1138 140,000 965 13 285.331

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DRILL PIPE SCHEDULE Oil Country Tubular Ltd.
Drill Pipe Specifications Tool Joint Specifications
Tool Joint Size Nominal Steel Calculated Inside Wall Outside Inside Bevel Diameter Total
Designation and Weight Grade Plain End Diameter Thickness Diameter Diameter of Length
Type weight of Pin & Box of Pin Pin and Box Tool Joint Pin
of Non upset +1/32 +1/64 Shoulder +1/4
Upset -1/32 -1/32 + 1/64 –3/8
D d DF LP
lb/ft lb/ft in. in. in. in. in. in.
NC-26 (2-3/8 IF) 2-3/8 EU 6.65 E75 6.27 1.815 0.280 3-3/8 1-3/4 3 17/64 10
X95 6.27 1.815 0.280 3-3/8 1-3/4 3 17/64 10
G105 6.27 1.815 0.280 3-3/8 1-3/4 3 17/64 10
NC-31 (2-7/8 IF) 2-7/8 EU 10.40 E75 9.72 2.151 0.362 4-1/8 2-1/8 3 61/64 10 1/2
X95 9.72 2.151 0.362 4-1/8 2 3 61/64 10 1/2
G105 9.72 2.151 0.362 4-1/8 2 3 61/64 10 1/2
S135 9.72 2.151 0.362 4-3/8 1-5/8 3 61/64 10 1/2
NC-38 (3-1/2 IF) 3-1/2 EU 9.50 E75 8.81 2.992 0.254 4-3/4 2-11/16 4 37/64 11 1/2
NC-38 (3-1/2 IF) 3-1/2 EU 13.30 E75 12.32 2.764 0.368 4-3/4 2-11/16 4 37/64 12
X95 12.32 2.764 0.368 5 2-9/16 4 37/64 12
G105 12.32 2.764 0.368 5 2-7/16 4 37/64 12
S135 12.32 2.764 0.368 5 2-1/8 4 37/64 12
NC-38 (3-1/2 IF) 3-1/2 EU 15.50 E75 14.64 2.602 0.449 5 2-9/16 4 37/64 12
X95 14.64 2.602 0.449 5 2-7/16 4 37/64 12
G105 14.64 2.602 0.449 5 2-1/8 4 37/64 12
NC-40 (4 FH) 15.50 S135 14.64 2.602 0.449 5-1/2 2-1/4 5 1/64 11 1/2
NC-40 (4 FH) 4 IU 14.00 E75 12.95 3.340 0.330 5-1/4 2-13/16 5 1/64 11 1/2
X95 12.95 3.340 0.330 5-1/4 2-11/16 5 1/64 11 1/2
G105 12.95 3.340 0.330 5-1/2 2-7/16 5 1/64 11 1/2
S135 12.95 3.340 0.330 5-1/2 2 5 1/64 11 1/2
NC-46 (4 IF) 4 EU 14.00 E75 12.95 3.340 0.330 6 3-1/4 5 23/32 11 1/2
X95 12.95 3.340 0.330 6 3-1/4 5 23/32 11 1/2
G105 12.95 3.340 0.330 6 3-1/4 5 23/32 11 1/2
S135 12.95 3.340 0.330 6 3 5 23/32 11 1/2
NC-46 (4 IF) 4-1/2 IU 13.75 E75 12.25 3.958 0.271 6 3 3/8 5 23/32 11 1/2
NC-46 (4 IF) 4-1/2 IEU 16.60 E75 15 3.826 0.337 6-1/4 3-1/4 5 23/32 11 1/2
X95 15 3.826 0.337 6-1/4 3 5 23/32 11 1/2
G105 15 3.826 0.337 6-1/4 3 5 23/32 11 1/2
S135 15 3.826 0.337 6-1/4 2-3/4 5 23/32 11 1/2
NC-46 (4 IF) 4-1/2 IEU 20.00 E75 18.71 3.640 0.430 6-1/4 3 5 23/32 11 1/2
X95 18.71 3.640 0.430 6-1/4 2-3/4 5 23/32 11 1/2
G105 18.71 3.640 0.430 6-1/4 2-1/2 5 23/32 11 1/2
S135 18.71 3.640 0.430 6-1/4 2-1/4 5 23/32 11 1/2
NC-50 (4-1/2 IF) 4-1/2 EU 13.75 E75 12.25 3.958 0.271 6-5/8 3-3/4 6 1/16 11 1/2
NC-50 (4-1/2 IF) 4-1/2 EU 16.60 E75 15 3.826 0.337 6-5/8 3-3/4 6 1/16 11 1/2
X95 15 3.826 0.337 6-5/8 3-3/4 6 1/16 11 1/2
G105 15 3.826 0.337 6-5/8 3-3/4 6 1/16 11 1/2
S135 15 3.826 0.337 6-5/8 3-1/2 6 1/16 11 1/2
NC-50 (4-1/2 IF) 4-1/2 EU 20.00 E75 18.71 3.640 0.430 6-5/8 3-5/8 6 1/16 11 1/2
X95 18.71 3.640 0.430 6-5/8 3-1/2 6 1/16 11 1/2
G105 18.71 3.640 0.430 6-5/8 3-1/2 6 1/16 11 1/2
S135 18.71 3.640 0.430 6-5/8 3 6 1/16 11 1/2
NC-50 (4-1/2 IF) 5 IEU 19.50 E75 17.95 4.276 0.362 6-5/8 3-3/4 6 1/16 11 1/2
X95 17.95 4.276 0.362 6-5/8 3-1/2 6 1/16 11 1/2
G105 17.95 4.276 0.362 6-5/8 3-1/4 6 1/16 11 1/2
S135 17.95 4.276 0.362 6-5/8 2-3/4 6 1/16 11 1/2
NC-50 (4-1/2 IF) 5 IEU 25.60 E75 24.05 4.000 0.500 6-5/8 3-1/2 6 1/16 11 1/2
X95 24.05 4.000 0.500 6-5/8 3 6 1/16 11 1/2
G105 24.05 4.000 0.500 6-5/8 2-3/4 6 1/16 11 1/2
NC-50(5-1/2 FH) 5 IEU 19.50 E75 17.95 4.276 0.362 7 3-3/4 6 23/32 13
X95 17.95 4.276 0.362 7 3-3/4 6 23/32 13
G105 17.95 4.276 0.362 7 3-3/4 6 23/32 13
S135 17.95 4.276 0.362 7-1/4 3-1/2 6 23/32 13
NC-50(5-1/2 FH) 5 IEU 25.60 E75 24.05 4.000 0.500 7 3-1/2 6 23/32 13
X95 24.05 4.000 0.500 7 3-1/2 6 23/32 13
G105 24.05 4.000 0.500 7-1/4 3-1/2 6 23/32 13
S135 24.05 4.000 0.500 7-1/4 3-1/4 6 23/32 13
NC-50(5-1/2 FH) 5-1/2 IEU 21.90 E75 19.83 4.778 0.361 7 4 6 23/32 13
X95 19.83 4.778 0.361 7 3-3/4 6 23/32 13
G105 19.83 4.778 0.361 7-1/4 3-1/2 6 23/32 13
S135 19.83 4.778 0.361 7-1/2 3 7 3/32 13
NC-50(5-1/2 FH) 5-1/2 IEU 24.70 E75 22.56 4.670 0.415 7 4 6 23/32 13
X95 22.56 4.670 0.415 7-1/4 3-1/2 6 23/32 13
G105 22.56 4.670 0.415 7-1/4 3-1/2 6 23/32 13
S135 22.56 4.670 0.415 7-1/2 3 7 3/32 13
All dimensions are in inches
Neck diameters (DPE and DTE) and inside diameters (d) of tool joints prior to welding are at manufacturer’s option. The dimensions given are after final machining of the assembly.
The Tool Joint designation indicates the size and style of the connection. Nominal weights are shown for the purpose of identification.
t Specifications Tool Joint Specifications
Total Pin Tong Box Tong Combined Diameter Torsional Ratio
ength
Length Space Space Length of of Pin
l Joint Pin Pin & Box Pin & Box to
+1/4 + 1/4 + 1/4 +1/2 at Elevator Drill Pipe
–3/8 -1/2 Upset, max.
LP L PB LB L DPE,DTE
in. in. in. in. in.
10 7 8 15 2 9/16 1.10
10 7 8 15 2 9/16 0.87
10 7 8 15 2 9/16 0.79
0 1/2 7 9 16 3 3/16 1.03
0 1/2 7 9 16 3 3/16 0.90
0 1/2 7 9 16 3 3/16 0.82
0 1/2 7 9 16 3 3/16 0.82
1 1/2 8 10-1/2 18 1/2 3 7/8 0.91
12 8 10-1/2 18 1/2 3 7/8 0.98
12 8 10-1/2 18 1/2 3 7/8 0.87
12 8 10-1/2 18 1/2 3 7/8 0.86
12 8 10-1/2 18 1/2 3 7/8 0.80
12 8 10-1/2 18 1/2 3 7/8 0.97
12 8 10-1/2 18 1/2 3 7/8 0.83
12 8 10-1/2 18 1/2 3 7/8 0.90
1 1/2 7 10 17 3 7/8 0.87
1 1/2 7 10 17 4 3/16 1.01
1 1/2 7 10 17 4 3/16 0.86
1 1/2 7 10 17 4 3/16 0.93
1 1/2 7 10 17 4 3/16 0.87
1 1/2 7 10 17 4 1/2 1.43
1 1/2 7 10 17 4 1/2 1.13
1 1/2 7 10 17 4 1/2 1.02
1 1/2 7 10 17 4 1/2 0.94
1 1/2 7 10 17 4 11/16 1.20
1 1/2 7 10 17 4 11/16 1.09
1 1/2 7 10 17 4 11/16 1.01
1 1/2 7 10 17 4 11/16 0.91
1 1/2 7 10 17 4 11/16 0.81
1 1/2 7 10 17 4 11/16 1.07
1 1/2 7 10 17 4 11/16 0.96
1 1/2 7 10 17 4 11/16 0.96
1 1/2 7 10 17 4 11/16 0.81
1 1/2 7 10 17 5 1.32
1 1/2 7 10 17 5 1.23
1 1/2 7 10 17 5 0.97
1 1/2 7 10 17 5 0.88
1 1/2 7 10 17 5 0.81
1 1/2 7 10 17 5 1.02
1 1/2 7 10 17 5 0.96
1 1/2 7 10 17 5 0.86
1 1/2 7 10 17 5 0.87
1 1/2 7 10 17 5 1/8 0.92
1 1/2 7 10 17 5 1/8 0.86
1 1/2 7 10 17 5 1/8 0.89
1 1/2 7 10 17 5 1/8 0.86
1 1/2 7 10 17 5 1/8 0.86
1 1/2 7 10 17 5 1/8 0.86
1 1/2 7 10 17 5 1/8 0.87
13 8 10 18 5 1/8 1.53
13 8 10 18 5 1/8 1.21
13 8 10 18 5 1/8 1.09
13 8 10 18 5 1/8 0.98
13 8 10 18 5 1/8 1.21
13 8 10 18 5 1/8 0.95
13 8 10 18 5 1/8 0.99
13 8 10 18 5 1/8 0.83
13 8 10 18 5 11/16 1.11
13 8 10 18 5 11/16 0.98
13 8 10 18 5 11/16 1.02
13 8 10 18 5 11/16 0.96
13 8 10 18 5 11/16 0.99
13 8 10 18 5 11/16 1.01
13 8 10 18 5 11/16 0.92
13 8 10 18 5 11/16 0.86

the assembly. The inside diameter does not apply to Box members, which are optional with the manufacturer.
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Oil Country Tubular Ltd.

Charpy V-Notch Longitudinal absorbed energy requirements as per American Petroleum Institute
(API) and OCTL Specifications
Impact Values for Tool Joints
Specimen OCTL / API Specification
Size Minimum Average Absorbed Energy Minimum Specimen Absorbed Energy
(mm x mm) Ft/lb (J) Ft/lb (J)
10 x 10 40 (54) 35 (47)
10 x 7.5 32 (43) 28 (38)
10 x 5.0 22 (30) 19 (26)
Test Temperature: 70 ºF±5 ºF (21±3 ºC)
NA: Not Applicable

Impact Values for Test Welds


API Specification OCTL Specification
Specimen Minimum Average Minimum Specimen Minimum Average Minimum Specimen
Size Absorbed Energy Absorbed Energy Absorbed Energy Absorbed Energy
(mm x mm) Ft/lb (J) Ft/lb (J) Ft/lb (J) Ft/lb (J)
10 x 10 12 (16) 10 (14) 32 (43) 27 (37)
10 x 7.5 10 (14) 8 (11) 26 (35) 22 (30)
Test Temperature: 70 ºF±5 ºF (21±3 ºC)

Impact Values for Drill Pipe body: (for Group - 1 & Group - 3)
API Specification
Specimen
Size Minimum Average Minimum Specimen
OCTL
(mm x mm) Absorbed Energy Absorbed Energy
Specification
Ft/lb (J) Ft/lb (J)
10 x 10 40 (54) 35 (47) Same as API
10 x 7.5 32 (43) 28 (38) - do -
10 x 5.0 22 (30) 19 (26) - do -
Test Temperature: 70 ºF±5 ºF (21±3 ºC)

Impact Values for Drill Pipe body under PSL-3 (All grades)
Specimen Minimum Average Minimum Specimen
Size OCTL
Absorbed Energy Absorbed Energy
(mm x mm) Specification
Ft/lb (J) Ft/lb (J)
10 x 10 74 (54) 59 (80) Same as API
10 x 7.5 59 (80) 47 (64) - do -
10 x 5.0 41 (56) 32 (43) - do -
Test Temperature: -4 ºF±5 ºF (-20±3 ºC)

Alternate Low Temperature Charpy V-Notch Impact requirements as per SR20 for all grades can be provided on request.
Oil Country Tubular Ltd.
An ISO 9001:2008 Company
Oil Country Tubular Ltd.

HEAVY WEIGHT DRILL PIPE


OCTL Heavy Weight Drill Pipe consists of two extra long tool joints prevent fluid cutting and two 3” wear pads on central upset to
and one central heavy wall tube. The tool joints are friction prevent wear on the pipe section. The hardbanding is completely
welded to the central heavy wall tube. The tool joints are flush on both tool joints and l” oversize on the central upset
manufactured from AISI 4145 H modified material, fully heat (fully flush on request). Hardbanding materials include crushed
treated to 285 – 341 Brinell hardness and 40 ft-lbs. minimum sintered tungsten carbide of 14-24 mesh, Arnco 100 XTTM, Arnco
Charpy V-notch Impact strength. All other physical properties 200XTTM, Arnco 300XTTM, Armacor-MTM, and TCS 8000TM or TCS
conform to API Specification 7-1. The central heavy wall tube is TitaniumTM.
manufactured from AISI 1340 steel or equivalent. ● Internal Plastic Coating, if required (optional).

Features Quality Control


● OCTL Heavy Weight Drill Pipe is manufactured in compliance A rigorous quality assurance program is maintained at every
with API Specification 7-1 and API RP 7G. manufacturing step. Each Heavy Weight Drill Pipe joint is fully
● Bore Back on Box ends and API Stress Relief Groove on Pin inspected by an ultrasonic unit full length. The Mechanical
ends are standard for all sizes. Properties, dimensions, and thread inspections are recorded on the
● Thread roots are cold worked on all sizes for durability. Inspection Certificate. Every connection is 100% dimensionally
● All connections are phosphatized to help prevent galling during inspected and recorded.
make-up, coated with API thread compound and provided with
Spiral Heavy Weight Drill Pipe
pressed steel or cast steel thread protectors with lifting bails.
Spiral Heavy Weight Drill Pipe consists of three spiral upsets equally
● To optimize wear resistance, hardbanding is standard on tool
spaced between the tool joints.
joints and central upset.
Spiral Heavy Weight Drill Pipe features more weight per foot and
● Standard hardbanding includes one 4” wear pad on both pin
better hole cleaning characteristics than standard Heavy Weight Drill
and box end, plus one 1” pad on taper section of box to
Pipe, providing optimum performance in severe drilling conditions.

MANUFACTURING SCHEDULE HEAVY WEIGHT DRILL PIPE / SPIRAL HEAVY WEIGHT DRILL PIPE
Tube Tool Joint Approx. Unitized Weight (lbs.)
Heavy Weight Spiral Heavy
Mechanical Mechanical
Dimensions (inches) Drill Pipe Weight Drill Make-up
Properties Properties
Pipe Torque
Nomi- Center End Tensile Torsional Connection Tensile Torsional per per per per (ft-lb)
nal Size ID Wall Upsets Upsets Yield Yield Size and OD ID Yield Yield foot Joint foot Joint
(A) (C) (B) (lb) (ft-lb) Type (D) (lb) (ft-lb) (30’6”) (30’6”)

3 1/2 2 1/16 0.718 4 3 7/8 345,400 19,580 NC 38 (3 1/2IF) 4 3/4 or 4 7/8 2 1/16 748,800 17,200 25.3 760 25.9 800 9,800

3 1/2 2 1/4 0.625 4 3 7/8 310,500 18,460 NC 38 (3 1/2IF) 4 3/4 or 4 7/8 2 1/4 700,400 17,200 23.2 713 23.9 753 9,800

4 2 9/16 0.719 4 1/2 4 3/16 407,500 27,640 NC 40 (4 FH) 5 1/4 or 5 3/8 2 9/16 740,400 24,500 29.7 890 31.9 935 13,900

4 1/2 2 3/4 0.875 5 4 11/16 548,100 40,720 NC 46 (4 IF) 6 1/4 or 6 3/8 2 3/4 1,024,500 38,800 41.0 1,230 42.6 1,281 22,000

5 3 1.000 5 1/2 5 1/8 691,200 56,500 NC 50 (4 1/2 IF) 6 1/2 or 6 5/8 3 1,265,700 51,400 49.3 1,480 51.1 1,536 29,200

5 1/2 3 1/4 1.094 6 5 11/16 850,400 75,860 5 1/2 FH 7 1/4 3 1/4 1,449,700 64,900 58.1 1,802 60.1 1,864 40,600

6 5/8 4 1/2 1.063 7 1/4 6 15/16 1,021,200 118,850 6 5/8 FH 8 or 8 1/4 4 1/2 1,580,500 73,200 70.5 2,185 73.5 2,278 45,800
HEAVY WEIGHT DRILL PIPE SPIRAL HEAVY WEIGHT DRILL PIPE

Tool Joint Central Heavy Wall TTube


Wall ube
Mechanical Properties
(AISI 4145) (AISI 1340)
Yield Strength Min. (psi) 120,000 55,000

Tensile Strength Min. (psi) 140,000 95,000

On enquiries and orders, please specify:


Nominal Size / Range / Hardbanding / Spiral or Non Spiral / Internal Plastic Coating, if required.

15
Oil Country Tubular Ltd.

DRILL COLLARS
OCTL Drill Collars (Slick and Spiral) are manufactured from AISI 4145 CNC Machines. All API connections comply with dimensional requirements
H Chromium Molybdenum Alloy Steel and are fully heat treated to a specified in API Spec 7-1 and guidelines presented in API RP 7G.
Brinell Hardness range of 285-341 BHN and have a minimum Charpy The thread roots as well as elevator and slip recess upper radii are
V-notch Impact strength of 40 ft-lbs. at 70° F and a minimum elongation systematically cold rolled to improve fatigue resistance of the
of 13%. The mechanical properties meet or exceed API Specification 7-1, connections by minimizing crack initiation. To improve resistance to
requirements. The physical properties are guaranteed one inch below the galling all connections are phosphatized and coated with an API
surface at ambient room temperature. thread compound. The connections are provided with pressed steel
MECHANICAL PROPERTIES (4145 H CHROMIUM MOLYBDENUM ALLOY STEEL) or cast steel thread protectors.
Drill Collar OD
(in.)
Minimum Yield
Strength (psi)
Minimum Tensile
Strength (psi)
Minimum
Hardness (BHN) Spiral Drill Collars
3 1/8 to 6 7/8 110,000 140,000 285 To avoid differential pressure sticking in the hole, the surface of
7 to 11 100,000 135,000 285 drill collars can be provided with three spiral grooves reducing the
contact area with the wall of the hole. The spiral grooves let mud
Drill Collars are precision trepanned to close bore tolerance and all
circulate freely around the Drill Collar to equalize pressure and
bores are drifted to API Specification 7-1. The connections are cut on
prevent a seal from forming. Loss of weight is approximately 4%,
Drill Collar Manufacturing Schedule compared to Slick Drill Collars.
Bore Approximate Bending
Drill Collar Connection
+1/16” Weight Strength
Diameter
- 0" Drill Collar Ratio
in. in. lb / ft.
3 1/ 8 1 1/4 NC 23 (2 3/8REG) 22.00 2.57:1
3 1/ 2 1 1/2 NC 26 (2 3/8 IF) 26.70 2.42:1
4 1/ 8 2 NC 31 (2 7/8 IF) 33.65 2.43:1
3
4 /4 2 NC 35 46.81 2.58:1
5 2 1/4 NC 38 (3 1/2 IF) 53.29 2.38:1
6 2 1/4 NC 44 82.61 2.49:1
6 2 13/16 NC 44 75.90 2.84:1
6 1/ 4 2 1/4 NC 44 90.52 2.91:1
6 1/ 4 2 13/16 NC 46 (4 IF) 83.81 2.63:1
6 1/ 2 2 1/4
SPIRAL

NC 46 (4 IF) 99.52 2.76:1


SLICK

6 1/ 2 2 13/16 NC 46 (4 IF) 92.81 3.05:1


6 3/ 4 2 1/4 NC 46 (4 IF) 108.52 3.18:1
7 2 1/4 NC 50 (4 1/2 IF) 117.52 2.54:1
7 2 13/16 NC 50 (4 1/2 IF) 110.77 2.73.1
7 1/ 4 13
2 /16 NC 50 (4 1/2 IF) 119.81 3.12:1
7 3/ 4 2 13/16 NC 56 139.90 2.70:1
8 2 13/16 NC 56 150.81 3.02:1
8 1/ 4 2 13/16 6 5/8 API REG 161.81 2.93:1
13
9 2 /16 NC 61 195.81 3.17:1
9 1/ 2 3 7 5/8 API REG 217.00 2.81:1
9 3/ 4 3 NC 70 230.00 2.57:1
10 3 NC 70 242.97 2.81:1
11 3 5
8 /8 API REG 299.00 2.84:1

NOTE: Standard API tolerances on length is +/- 6 inches.


Drill Collars of all other intermediate sizes or different dimensions can be manufactured on customer's request.
Slip and Elevator Recesses Dimensions API Stress Relief Features and API Bore
Drill Collar Elevator Slip Elevator Back Box decrease the frequency of
Diameter Recess Recess Recess
OD Diameter Diameter Radius fatigue failures by improving the bending
A B R strength of pin and box connections,
in. in. in. in. thereby, reducing high stress
4 1/8 3 11/16 3 3/4 1
/8
concentrations. Stress relief features are
4 3/4 4 1/ 4 4 3/8 1
/8
5 4 1/ 2 4 5/8 1
/8 machined in compliance with API
6 5 3/ 8 5 1/2 1
/8 Specification 7-1. Connections NC23, NC
6 /41 5 5/ 8 5 3/4 1
/8 26 (2 m IF) and NC 31 (2 o IF) do
6 1/2 5 /87 1
/8
6 not have sufficient metal to accommodate
6 3/4 6 6 1/4
3
/16
1
stress relief features.
7 6 /4 6 1/2 3
/16
3
7 1/4 6 1/ 2 6 3/4 /16
Slip and Elevator recesses improve
7 3/4 7 7 1/4 3
/16
handling efficiency and safety. The
8 7 1/ 4 7 1/2 3
/16
8 1/4 7 1/ 2 7 3/4 3
/16
upper radius of the elevator recess is
9 8 /81
8 /21 1
/4 cold-rolled. Slip and Elevator recesses
9 /21
8 /85
9 1
/4 can be used together or separately. Slip
9 3/4 7 1 1
8 /8 9 /4 /4 and Elevator Recesses are machined in
10 9 1/ 8 9 1/2 1
/4
compliance with API RP 7G guidelines.
11 10 1/8 10 1/2 1
/4

Hardbanding
Drill Collars with slip and elevator
recesses (ZIP)
4” long wear pad above
elevator recess
1” long wear pad above
slip recess
10” long wear pad under
slip recess
Drill Collars with slip recess
10” long wear pad under slip
recess
4” long wear pad above slip recess
Drill Collars without slip and
elevator recesses
10” long wear pad at 30” from
pin shoulder

On enquiries and orders, please specify:


Outside Diameter, Bore, Length, Connection Size and Type, API Stress Relief Features on Pin and Box ends, Slick or Spiral,
Hard banding (band location and width), Slip or Elevator Recesses, Pressed or Cast Steel Thread Protectors, and any special features.

17
Oil Country Tubular Ltd.

Tubing Manufacturing Schedule

for Threaded & Coupled Tubing

for Integral Tubing


TUBING
OCTL offers the complete range of API Tubing
including Integral and Threaded and Coupled
(non-upset and external upset with 8 Round or 10
Round APIconnection), from sizes 2 m" OD to 4
½” OD in all grades according to API
Specification 5CT and also Premium Connections.
The Premium Connections include Two Step Premium Connections including RTS-6/
RTS-6PR/ RTS-8/ RTS-8PR/ RSU-6/ RSU-8 and many other Premium Connections
that are licensed to OCTL from time to time. OCTL takes pride in being a source for
Premium Connections of high quality with a competitive edge, besides offering
repair facilities for the Premium Connections.
The finest quality steel is used for the manufacture of Tubing. Each step of the
manufacturing process is performed with the highest degree of accuracy to meet or
exceed API Specifications as well as the Industry Standards.
Plain End Pipe and Coupling Stocks in green condition (un-heat treated) are
procured to specific metallurgical chemistries and dimensional requirements as per
OCTL Metallurgical Specifications from reputed API Approved Mills only. Plain End
Pipe is upsetted (where required) and heat-treated by Quench and Temper process.
Each Heat Lot is tested for mechanical properties. The heat treated Tubing is 100%
inspected non-destructively prior to threading. The Coupling Stock follows the same
process prior to threading.
The threading on the Pipe and the Couplings is done on CNC machines and 100%
gaging of all the critical dimensional parameters is done and recorded as part of
the manufacturing records. The finished Couplings are given antigalling treatment
(Zinc or Manganese) prior to Buck-on operation. There is an on-line antigalling
treatment facility with tilt tables and phosphating tanks for both ends of Premium
Tubing. Computerized Torque Moitoring System is utilized for Buck-on operation.
The Couplings are Bucked-on to the pipe at their specific designed buck-on torques
which are recorded. All Tubing are subjected to Hydrostatic Testing as required by
API Specifications.
Internal Plastic Coating of Tubing can also be provided at customers’ option. The
finished Tubing is externally coated with rust preventive varnish, installed with
Thread Protectors and Skid Bundled with utmost care. Complete documentation is
provided with each shipment detailing the full Quality Control records.
19
Oil Country Tubular Ltd.

Tensile and Hardness requirements for Pipe and Couplings (Casing & Tubing)
as per API Specification 5CT
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
Yield Strength Tensile Hardness Specified Allowable Elongation
Strength Maximum Wall Hardness %
Minimum Thickness Variation Minimum
(psi) (inches) (HRC)
Group Grade Type
Minimum Maximum
(psi) (psi) HRC BHN
1 H40 40,000 80,000 60,000 — — *
J55 55,000 80,000 75,000 — — *
K55 55,000 80,000 95,000 — — *
N80 80,000 110,000 100,000 — — *

2 M65 65,000 85,000 85,000 22 235 *


L80 1 80,000 95,000 95,000 23 241 *
L80 9Cr 80,000 95,000 95,000 23 241 *
L80 13Cr 80,000 95,000 95,000 23 241 *
C90 1, 2 90,000 105,000 100,000 25.4 255 0.500 or less 3.0 *
C90 1, 2 90,000 105,000 100,000 25.4 255 0.501 to 0.749 4.0 *
C90 1, 2 90,000 105,000 100,000 25.4 255 0.750 to 0.999 5.0 *
C90 1, 2 90,000 105,000 100,000 25.4 255 1.000 and above 6.0 *
C95 95,000 110,000 105,000 — — *
T95 1, 2 95,000 110,000 105,000 25.4 255 0.500 or less 3.0 *
T95 1, 2 95,000 110,000 105,000 25.4 255 0.501 to 0.749 4.0 *
T95 1, 2 95,000 110,000 105,000 25.4 255 0.750 to 0.999 5.0 *

3 P110 110,000 140,000 125,000 — — *

4 Q125 1 - 4 125,000 150,000 135,000 — — 0.500 or less 3.0 *


Q125 1 - 4 125,000 150,000 135,000 — — 0.501 to 0.749 4.0 *
Q125 1 - 4 125,000 150,000 135,000 — — 0.750 and above 5.0 *

e = 625,000 (A0.2 / U0.9), where :


e = Minimum elongation in 2 inches in percent rounded to nearest ½ percent
A = Cross sectional area of the tensile test specimen in square inches, based on specified outside diameter or nominal specimen
width and specified wall thickness, rounded to the nearest 0.01 square inch, or 0.75 square inch, whichever is smaller.
U = Specified tensile strength, psi.
API Tubing Schedule

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)
Weight Designationa,b Type of End Finish c
a
Designation Nonupset External Integral Outside Wall Grade Grade Grade Grade Grade Grade Grade
d e e
T&C Upset Joint Diameter Thickness H40 J55 L80 N80 C90 T95 P110
T&C (in.) (in.)
23/8 4.00 — — 2.375 0.167 N N N N N N —
23/8 4.60 4.70 — 2.375 0.190 NU NU NU NU NU NU NU
23/8 5.80 5.95 — 2.375 0.254 — — NU NU NU NU NU
23/8 7.35 7.45 — 2.375 0.336 — — U — U U —

27/8 6.40 6.50 — 2.875 0.217 NU NU NU NU NU NU NU


27/8 7.80 7.90 — 2.875 0.276 — — NU NU NU NU NU
27/8 8.60 8.70 — 2.875 0.308 — — NU NU NU NU NU
27/8 9.35 9.45 — 2.875 0.340 — — U — U U —

31/2 7.70 — — 3.500 0.216 N N N N N N —


31/2 9.20 9.30 — 3.500 0.254 NU NU NU NU NU NU NU
31/2 10.20 — — 3.500 0.289 N N N N N N —
31/2 12.70 12.95 — 3.500 0.375 — — NU NU NU NU NU

4 9.50 — — 4.000 0.226 N N N N N N —


4 — 11.00 — 4.000 0.262 U U U U U U —

41/2 12.60 12.75 — 4.500 0.271 NU NU NU NU NU NU —

a
Designations (columns1-4) are shown for the purpose of identification in ordering.
b
The densities of martensitic chromium steels (L80 types 9Cr and 13Cr ) are different from carbon steels. The weights shown are therefore
not accurate for martensitic chromium steels. A weight correction factor of 0.989 may be used.
c
N = nonupset T&C; U= external-upset T&C; I= integral joint.
d
Nonupset tubing is available with regular couplings or special-bevel couplings. External –upset tubing is available with regular, special-
bevel, or special clearance couplings.
e
Grade C90 and T95 tubing shall be furnished in sizes, weights, and wall thickness as listed above, or as shown on the Purchase order.

21
Oil Country Tubular Ltd.

Casing Manufacturing Schedule

for Threaded & Coupled Casing

for Integral Casing [ Extreme Line Connections ]


CASING
OCTL offers the complete range of API Casing
including Extreme Line connection and
Threaded and Coupled (with API 8 Round
Short or Long Thread or Buttress connection),
from sizes 4 ½” OD to 13 m" OD in all grades
according to API Specification 5CT and also
Premium Connections.
The Premium Connections include RFC Flush OD Liner and RSS Integral
Joint Casing, in addition to many other Premium Connections that are
licensed to OCTL from time to time. OCTL takes pride in being a source
for Premium Connections of high quality with a competitive edge, besides
offering repair facilities for the Premium Connections. The facility includes
Swaging and Expander required for certain Premium Connections.
The finest quality steel is used for the manufacture of Casing. Each step
of the manufacturing process is performed with the highest degree of
accuracy to meet or exceed API Specifications as well as the Industry
Standards.
Plain End Pipes and Coupling Stocks in green condition (un-heat treated)
are ordered to specific metallurgical chemistries and dimensional
requirements as per OCTL metallurgical Specifications from reputed API
Approved Mills only.
Plain End Pipe is upsetted (for Extreme Line Casing only) and heat-treated
by the Quench and Temper process. Each Heat Lot is tested for mechanical
properties. The heat treated Casing is 100% inspected non-destructively
prior to threading. The Coupling Stock follows the same process prior to
threading.
The threading on the Pipe and the Couplings is done on CNC machines
and 100% gaging of all the critical dimensional parameters is done and
recorded as part of the manufacturing records. The finished Couplings are
given antigalling treatment (Zinc or Manganese) prior to Buck-on operation.
The Couplings are Bucked-on to the pipe at their specific designed buck-
on torques which are recorded.
All Casing are subjected to Hydrostatic Testing as required by API
Specifications.
The finished Casing is externally coated with rust preventive varnish,
23 attached with Thread Protectors prior to shipment.
Oil Country Tubular Ltd.

API Casing Schedule


(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Type Type
of End Finishaa
of EndFinish
Designationb Outside Wall Grade Grade Grade Grade Grade Grade Grade Grade
d
------------------------------------------- Diameter Thickness H40 J55 M65 L80 N80 C90 P110 Q125
c d
Size Weight (in.) (in.) K55 C95 T95
4 ½ 9.50 4.500 0.205 S S S - - - - -
4 ½ 10.50 4.500 0.224 - SB SB - - - - -
4 ½ 11.60 4.500 0.250 - SLB LB LB LB LB LB -
4 ½ 13.50 4.500 0.290 - - LB LB LB LB LB -
4 ½ 15.10 4.500 0.337 - - - - - - LB LB

5 11.50 5.000 0.220 - S S - - - - -


5 13.00 5.000 0.253 - SLB SLB - - - - -
5 15.00 5.000 0.296 - SLBE LB LBE LBE LBE LBE -
5 18.00 5.000 0.362 - - LB LBE LBE LBE LBE LBE
5 21.40 5.000 0.437 - - LB LB LB LB LB LB
5 23.20 5.000 0.478 - - - LB LB LB LB LB
5 24.10 5.000 0.500 - - - LB LB LB LB LB

5 ½ 14.00 5.500 0.244 S S S - - - - -


5 ½ 15.50 5.500 0.275 - SLBE SLB - - - - -
5 ½ 17.00 5.500 0.304 - SLBE LB LBE LBE LBE LBE -
5 ½ 20.00 5.500 0.361 - - LB LBE LBE LBE LBE -
5 ½ 23.00 5.500 0.415 - - LB LBE LBE LBE LBE LBE

6 5/8 20.00 6.625 0.288 S SLB SLB - - - - -


6 5/8 24.00 6.625 0.352 - SLBE LB LBE LBE LBE LBE -
6 5/8 28.00 6.625 0.417 - - LB LBE LBE LBE LBE -
6 5/8 32.00 6.625 0.475 - - - LBE LBE LBE LBE LBE

7 17.00 7.000 0.231 S - - - - - - -


7 20.00 7.000 0.272 S S S - - - - -
7 23.00 7.000 0.317 - SLBE LB LBE LBE LBE - -
7 26.00 7.000 0.362 - SLBE LB LBE LBE LBE LBE -
7 29.00 7.000 0.408 - - LB LBE LBE LBE LBE -
7 32.00 7.000 0.453 - - LB LBE LBE LBE LBE -
7 35.00 7.000 0.498 - - - LBE LBE LBE LBE LBE
7 38.00 7.000 0.540 - - - LBE LBE LBE LBE LBE

7 5/8 24.00 7.625 0.300 S - - - - - -


7 5/8 26.40 7.625 0.328 - SLBE SLB LBE LBE LBE - -
7 5/8 29.70 7.625 0.375 - - LB LBE LBE LBE LBE -
7 5/8 33.70 7.625 0.430 - - LB LBE LBE LBE LBE -
7 5/8 39.00 7.625 0.500 - - - LBE LBE LBE LBE LBE
7 5/8 42.80 7.625 0.562 - - - LB LB LB LB LB
7 5/8 45.30 7.625 0.595 - - - LB LB LB LB LB
7 5/8 47.10 7.625 0.625 - - - LB LB LB LB LB
API Casing Schedule
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
TType
ype of End Finisha
b
Designation Outside Wall Grade Grade Grade Grade Grade Grade Grade Grade
d
------------------------------------------ Diameter Thickness H40 J55 M65 L80 N80 C90 P110 Q125
c d
Size Weight (in.) (in.) K55 C95 T95
8 5/8 24.00 8.625 0.264 - S S - - - - -
8 5/8 28.00 8.625 0.304 S - S - - - - -
8 5/8 32.00 8.625 0.352 S SLBE SLB - - - - -
8 5/8 36.00 8.625 0.400 - SLBE SLB LBE LBE LBE - -
8 5/8 40.00 8.625 0.450 - - LB LBE LBE LBE LBE -
8 5/8 44.00 8.625 0.500 - - - LBE LBE LBE LBE -
8 5/8 49.00 8.625 0.557 - - - LBE LBE LBE LBE LBE

9 5/8 32.30 9.625 0.312 S - - - - - - -


9 5/8 36.00 9.625 0.352 S SLB SLB - - - - -
9 5/8 40.00 9.625 0.395 - SLBE SLB LBE LBE LBE - -
9 5/8 43.50 9.625 0.435 - - LB LBE LBE LBE LBE -
9 5/8 47.00 9.625 0.472 - - LB LBE LBE LBE LBE LBE
9 5/8 53.50 9.625 0.545 - - - LBE LBE LBE LBE LBE
9 5/8 58.40 9.625 0.595 - - - LB LB LB LB LB

10 ¾ 32.75 10.750 0.279 S - - - - - - -


10 ¾ 40.50 10.750 0.350 S SB SB - - - - -
10 ¾ 45.50 10.750 0.400 - SBE SB - - - - -
10 ¾ 51.00 10.750 0.450 - SBE SB SBE SBE SBE SBE -
10 ¾ 55.50 10.750 0.495 - - SB SBE SBE SBE SBE -
10 ¾ 60.70 10.750 0.545 - - - - - SBE SBE SBE
10 ¾ 65.70 10.750 0.595 - - - - - SB SB SB

11 ¾ 42.00 11.750 0.333 S - - - - - - -


11 ¾ 47.00 11.750 0.375 - SB SB - - - - -
11 ¾ 54.00 11.750 0.435 - SB SB - - - - -
11 ¾ 60.00 11.750 0.489 - SB SB SB SB SB SB SB

13 3/8 48.00 13.375 0.330 S - - - - - - -


13 3/8 54.50 13.375 0.380 - SB SB - - - - -
13 3/8 61.00 13.375 0.430 - SB SB - - - - -
13 3/8 68.00 13.375 0.480 - SB SB SB SB SB SB -
13 3/8 72.00 13.375 0.514 - - - SB SB SB SB SB

a
S= short round thread; L= long round thread; B= buttress thread; E= extreme-line
b
Designations (Columns 1 and 2) are shown for the purpose of identification in ordering.
c
The densities of martensitic chromium steels (L-80 types 9Cr and 13Cr) are different from carbon steels. The weights shown are therefore
not accurate for martensitic chromium steels. A weight correction factor of 0.989 may be used.
d
Grade C90 and Grade T95 casing shall be furnished in sizes, weights, and wall thicknesses listed above or as shown on the purchase order.

25
Oil Country Tubular Ltd.

ACCESSORIES
ROTARY SUBS
Rotary Subs include Straight OD Subs, Reduced Section Subs, fully heat treated to a Brinell Hardness range of 285 – 341 and
Cross Over Subs (Drill Pipe to Drill Collar or Drill Collar to Drill have an IZOD impact strength of minimum 40 ft-lbs. The
Collar) Bit Subs, and Kelly Saver Subs. The Rotary Subs are connections are machined and finished according to API
available in standard lengths of 36" or 48". Any other length can Specification 7-1. Thread roots are cold rolled after machining
also be supplied. and phosphatized to prevent galling during initial make-up.
Rotary Subs are made from AISI 4140/ 4145H modified alloy steel, Rotary Subs are shipped with pressed steel thread protectors
installed.

Please specify: Reduced Section Subs, additional information required is:


Straight OD Subs ● OD of reduced section
● Overall Length ● Length of reduced section: 8", 12", 18", or 24"
● Diameter Bit Subs, additional information required is:
● Bore ● Float Bore, size and type
● Size and type of upper and Kelly Saver Subs, additional information required is:
lower connections, indicating pin or box, ● Kelly Saver type, stretch or latch-on
● and any special features ● Casing OD and weight for sizing rubber casing protector
PUP JOINTS
OCTL offers Drill Pipe Pup Joints from 2 m" OD to 5 ½" OD of ASTM Specification A27 grade 60-30, having 60,000 psi tensile
any length starting from 3 feet. Standard lengths are in increments strength, 30,000 psi yield strength, and 12% elongation. Threads
of 5 feet, from 5 feet to 20 feet. Any other length can also be and shoulders are precision machined. The threads can be
provided. The Pup Joints can be supplied in any of the API grades. machined either left hand or right hand.
The connections are machined and phosphatized to prevent galling
during initial make-up, and are shipped with pressed steel thread LIFT SUBS
protectors installed. Lift Subs are made from AISI 4140/ 4145H modified alloy steel,
fully heat treated to a Brinell Hardness range of 285 – 341 and
Pup Joints upto and below 5 feet shall be an Integral type
have an IZOD impact strength of minimum 40 ft-lbs. The
manufactured from AISI 4140/ 4145H Modified Alloy Steel. 5 feet
connections are machined, cold rolled, and phosphatized to
Pup Joint can also be offered Weld-on in any API Grade. Pup
prevent galling during initial make-up, and are shipped with
Joints above 5 feet shall be Weld-on type.
pressed steel thread protectors installed.
6 n" OD Pup Joints can also be provided, machined out of AISI For Lift Subs, please specify:
4140/ 4145H Modified Alloy Steel. ● Drill Collar OD (A) n Tool Joint OD (B)
Tubing and Casing Pup Joints with or without Couplings can be ● Tapered, square shoulder or combination
supplied in any length and in any Grade. ● Drill Pipe OD (C)
The Pup Joints can also be provided with Hardfacing and Internal ● Drill Collar connection size and type (D)

Plastic Coating. ● Bore (E)


Note: Add 6 inches to overall length for a box
For Drill Pipe Pup Joints, please specify: in the top of the Lift Sub.
Nominal Size (A)
Bore (B) Tool Joint OD (C) LIFT PLUGS
Elevator Upset Diameter (D) Lift Plugs are manufactured from AISI 4140/ 4145H modified alloy
Box Tong Space (E) steel, fully heat treated, and feature API precision machined
Pin Tong Space (F) shoulders and threads. For reworking the pin threads, the Lift Plug
Length (G) has one inch of neck below the lifting plate. If specified, the Lift
Size, type and location of connections Plugs will be center bored to reduce weight. The connection is
(NC50 box up x NC50 pin down) phosphatized to prevent galling during initial make-up, and
18 degree taper or square shoulder shipped with pressed steel thread protector installed.

Options: For Lift Plugs, please specify:


Internal Plastic Coating ● Drill Collar OD (A)
Hard facing. ● Drill Collar connection, size and type
● Lifting Plate Diameter (B)
LIFTING BAILS (Drill Collar OD + 2")
OCTL offers the complete range of Cast Steel Lifting Bails for all ● Bore (C)
sizes of Drill Collars and Drill Pipe.
The Cast Steel Lifting Bails are made from steel castings meeting Note: OCTL can supply Standard, Bail or Pin to Box type Lifting Plugs.

27
Oil Country Tubular Ltd.

SERVICES
Services include Tool Joint Hardfacing (SmoothX®/ Super SmoothX®/ Tool Joint Hardfacing
CASING PLUS®/ ARMACOR MTM/ ARNCO 100XTTM, ARNCO 200XTTM, SmoothX® : provides a smooth surface with little or no exposed
ARNCO 300XTTM/ TCS 8000TM/ or TCS TitaniumTM), Make and Break carbide to minimize the tool joint wear.
of Tool Joints, Internal Plastic Coating of Drill Pipe and Tubing, Super SmoothX® : for applications requiring maximum casing
Reconditioning of Drill Pipe, Re-threading of Drill Pipe, Heavy Weight protection provided by a “machine or grind finish” surface.
Drill Pipe, Drill Collars, Tubing and Casing and Field Inspection. CASING PLUS® : for a very hard but smooth surface that
simultaneously protects both the tool joint and the casing in
Reconditioning of Drill Pipe
which it is run.
Reconditioning of Drill Pipe involves full pipe body inspection as per
ARNCO 100XTTM, ARNCO 200XTTM, ARNCO 300XTTM : Provides low
the guidelines of API RP7G, inspection of Tool Joints and inspection
coefficient of friction to reduce casing wear, as well as provide a
of the critical area covering the weld zone and the internal fade out
high resistance to rapid abrasive wear on the tool joint.
area from the upset to the pipe body.
ARMACOR MTM : Provides a low coefficient of friction and high
The worn out and damaged tool joints are cut off and new tool joints
wear resistance to prevent casing wear as well as abrasive wear on
are friction welded to the accepted pipe, machined and post weld heat
the tool joint.
treated, hardness tested and inspected using wet magnetic particle
TCS 8000TM : Chromium- alloy hardbanding material reduces wear
inspection and ultrasonic methods. The new tool joints can also be
on tool joints and on well casings.
provided with Hardfacing.
TCS TitaniumTM : Contains Titanium- carbides which are harder
Rethreading of Drill Pipe/ Heavy Weight Drill Pipe/ Drill Collars than Tungsten- carbides increasing tool joint protection and is
Rethreading involves the machining of the damaged Pin or Box and casing friendly.
cutting new threads in accordance to API Specification 7-1, subject to
Make and Break of Tool Joints
availability of Tong Space.
Break the joints in by making up three times to their
Rethreading of Casing and Tubing recommended make-up torque. This option ensures proper initial
Rethreading of Casing and Tubing involves inspection of the pin make-up of tool joints which affects the life of the tool joint
threads and the couplings for thread damages. The defective pins are connections. Saves rig time.
cut off and new pin connections are machined and the damaged
Internal Plastic Coating
couplings are replaced with new couplings. The pipe is hydrostatically
Internal Plastic Coating of Drill Pipe improves the performance and
tested as per the API Specifications.
life of the drill pipe.
Field Inspection
The Drill Pipe is thermal cleaned and the internal surface is blasted
Field Inspection of Oil Country Tubular Goods as per the API
with grit for a good anchor pattern preparatory to Coating. A two
Specifications and Customer requirements is part of OCTL activities.
stage application of phenolic / epoxy liquid coatings is sprayed on to
the internal surface of the drill pipe in a controlled manner and
thermal cured at each stage. This ensures uniform coating thickness
and Quality throughout the length of the Drill Pipe.
ISO 9001 :2015 Company

Committed to Total Quality and Customer Satisfaction

Oil Country Tubular Ltd.


Corpo1 ate Office
'KAMINENI', 3 rd
Floor, King Kati, Hyderabad, Andhra Pradesh - 500 001, INDIA
Tel: +91 40 2478 5555 Fax: + 91 40 2475 9299
Works 8
0
Sreepuram, Narketpally, Nalgonda District, Andhra Pradesh-508254, INDIA 8
Tel: +91 8682 272531 Fax: +91 8682 272595 �
>
octl@octlindia.com, feedback@octlindia.com Cl)

www.octlindia.com

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