TROUBLE-SHOOTING

to
UPS SYSTEM, Type: PDW 3100-220/400-EN-R

TABLE OF CONTENTS:
1. Elimination of simple Malfunctions
2. Trouble-Shooting at Alarm Indication

11-03-30 JIT
11-03-30 HJP
11-03-30
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Depending upon the system configuration, the switches mentioned in this description can be circuit breakers, switch-disconnectors (fuse switch-
disconnectors) and the designation can be made according to customer's request see «Single line diagram».

1. ELIMINATION OF SIMPLE MALFUNCTIONS

DISTURBANCE REASON

Rectifier doesn't start · Rectifier input switch Q001 open

Inverter doesn't start
· Rectifier mains voltage out of tolerance or wrong phase sequence
· Overtemperature signalization of rectifier power components
· Supply voltage for the electronics fails or is out of tolerance
· Plug connection of the electronics to the rectifier bridge
· DC voltage out of tolerance
· Supply voltage for the electronics fails or is out of tolerance
· Overtemperature signalization of inverter power components
· Plug connection of the electronics to the PM sets

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2. TROUBLE-SHOOTING AT ALARM INDICATION

Alarm Indication Source of errors Test possibilities ref. Sub-assembly / Elements

RECTIFIER MAINS FAULT ¨ Phase order not correct
(30 s) ¨ Mains voltage is out of tolerance
¨ Mains frequency is out of tolerance
¨ Mains, phase missing. At least 1 phase is missing
RECTIFIER FAILURE ¨ Electronics and power supply
(5 s) ¨ Overtemperature on the rectifier power units
¨ Rectifier is not in current limitation
¨ DC dropped below «Low DC warning level»
DC OUT OF TOLERANCE ¨ Rectifier out of operation
(5 s) ¨ Battery discharged / disconnected
¨ Battery switch Q004 (Q005) open
¨ DC has exceeded «High DC warning level»
¨ DC dropped below «Low DC warning level»
¨ «RECT. MAINS FAILURE»
BATTERY OPERATION ¨ Rectifier failure
(30 s) ¨ Inverter supplied from the battery
¨ Measure the rectifier input voltage
¨ Measure the rectifier input frequency
¨ Measure the power supply of the electronics
¨ Check if the rectifier mains is ok
¨ Check if the rectifier is not in current limitation
¨ Measure the DC voltage
¨ Check if the battery switch Q004 (Q005) is
open
¨ Measure the battery voltage
¨ Check the mains input
¨ Rectifier input switch Q001
¨ Interface A071 / X007: F001/F002/F003
¨ Controller A070
¨ Power supply
¨ Fans
¨ Interface A071/ X017: F022/F023
¨ Controller A070
¨ Battery switch Q004 (Q005)
¨ Battery
¨ Interface A071 / X017: F022/F023
¨ Controller A070
¨ Rectifier input switch Q001
¨ Interface A071/ X007: F001/F002/F003

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Alarm Indication Source of errors Test possibilities ref. Sub-assembly / Elements

BATTERY DISCHARGED ¨ One or more cells of the battery defective ¨ Check if the individual cell voltages of the ¨ Battery
(5 s) ¨ Battery is discharged or defective battery present greater deviations ¨ Battery cells
¨ Battery voltage dropped below the level «DC low - alarm» ¨ Measure the battery voltage ¨ Interface A071/ X017: F022/F023
¨ No battery capacity ¨ Measure the rectifier input voltage
¨ Mains fault ¨ Measure the rectifier input frequency
BATT. DISCONNECTED ¨ Battery switch Q004 (Q005) is open ¨ Check if the battery switch Q004 (Q005) is ¨ Battery switch Q004 (Q005)
(5 s) ¨ Battery disconnected from the system open ¨ Battery
¨ Measure the DC voltage ¨ Adapter board A068
INVERTER FAULT ¨ Output voltage out of tolerance with turned on inverter ¨ Measure the output voltage at F021 ¨ Fuse F021 (F022... F023)
(5 s) ¨ Overtemperature on inverter power units (F022... F023) ¨ Interface A071
¨ Controller A070
¨ Fans
OVERLOAD INV/BYPASS ¨ Load current higher than the nominal current of the system ¨ Measure the load current ¨ Current transformer P013
(P014...P015)
(30 s)
¨ Interface A071 / X014
INVERTER FUSE BLOWN ¨ Power fuse F021 (F022... F023) ¨ Check the fuse F021 (F022... F023) ¨ Fuse F021 (F022... F023)
(5 s) ¨ Interface A071 / X003

ASYNCHRONOUS ¨ Bypass frequency out of tolerance ¨ Measure the voltage between bypass and ¨ Controller A070
(30 s) ¨ Inverter asynchronous to the bypass mains system output ¨ Interface A071

BYPASS MAINS FAULT ¨ Bypass mains voltage or frequency out of tolerance ¨ Measure the mains voltage and frequency at ¨ Interface A071/ X010: F006/F007/F008
the input of the static switch EN
(30 s)
MANUAL BYPASS ON ¨ Manual bypass switch Q050 not at position «AUTO» ¨ Check the position of manual bypass switch ¨ Manual bypass switch Q050
(5 s)
Q050 ¨ Adapter board A068

EN INHIBITED ¨ Bypass mains voltage or -frequency out of tolerance ¨ Measure the bypass mains voltage ¨ Static switch EN — A035
(30 s) ¨ Overtemperature on the static switch EN ¨ Measure the bypass voltage after F028 ¨ Controller A070
(F029...F030) ¨ Interface A071/ X010: F006/F007/F008

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Alarm Indication Source of errors Test possibilities ref. Sub-assembly / Elements

OVERTEMPERATURE ¨ Heat-sink of the power components too hot ¨ Measure the temperature ¨ Thermostats on power components and
(5 s) ¨ Winding material too hot ¨ Check the air flow through the system wiring material
¨ Too high ambient temperature ¨ Interface A071
¨ Air inlet obstructed
FAN FAILURE ¨ Fans ¨ Check the air flow ¨ Fan monitoring A055 - A057 : Interface
(30 s) ¨ Fan monitoring board (A055 - A057) ¨ Check the power supply A071 / X004
¨ Fan transformer (T051 - T053) ¨ Fan disconnection ¨ Fan transformers (T051 - T053)
¨ Power supply for the fans ¨ Interface A071 / X025...X030:
F016...F021
POWER SUPPLY FAULT ¨ Power supply units : PSU A201 / A202 ¨ Measure the output voltage of the PSU’s ¨ PSU-Transformer T005 : Interface
(5 s) ¨ AC or DC power supply sources ¨ Measure the DC supply voltage to PSU 2 A202 A071 / X021 : F004/F005
¨ Interface A071 at X003 ¨ PSU-Transformer T004 : Interface
¨ Measure the AC supply voltage to PSU 1 A201 A071 / X022 : F006/F007
at T005 : X001 and T004 : X002 ¨ PSU 2 A202 : Interface A071 / X032 :
F026/F027
PARALLEL CABLE ¨ One or both cable of the parallel communication is broken or not ¨ Test the connection of the two parallel cable at ¨ Master logic A701
INTERRUPTED connected see also Description in chapter 3. X020 and X021. ¨ Adapter board A068
(5 s)

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