PROFORNASSFNI301 METALLURGICAL SERVICES MECHANICAL & CHEMICAL TESTING OF METALS & WELDS MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF. L8.S. MARG, GHATKOPAR (W), MUMBA - 400 086 PHONE : 2500 0240, 2500 0241, 2500 1107, 25000763 Fax 022-2500 1740 E-mall : metallur@bom?.vsnl.netin © metallugicalservices@grallcom vwirwcmetallurgicakab,com Poge loft TEST CERTIFICATE To T.C.NO : AB/29027-1 PUN, LLOYDS LTD. Date : 22/02/2012 01 & 602 Ref No : PLUMUPLIMS/LI2011/59 [ASHISH THEATRE CHAMBERS RefDate : 28/12/2012 IRCF MARG.MAHUL ROAD Date ofReceipt: 30/12/2012 |CHEMBUR (E):400 074 Description : CTOD TESTING FOR MUPL Project:Laying of 10" dia LPG Pipeline from BPCR/HPCR, Mumbai to BPCL,Uran [Specification : BS 7448-1991/EIL Specification 6-71-0007, Rev.3 ISample ID: PLL-MUPL-PQT-01B [Stamped By : Ell. Pips Grade & Keo PSL2, 1Diak 127mm WE Pipe No 3139 Heat No “TP2A03838 seometty BEND [Crack Plane Orientation FUSION LINE {Sample No i 2 3 [Thickness (B) [mn] 10.07 70.02 70.04 {With (W) [mm] 20.02 20.02 20.03 Notch Length (a) [mm 6.00 6.00 6.00 Distance between Load line & Clip gauge (@) [mm] 0.00 0.00 0.00 Span (S) [mm] _ 80.00 20.00 0.00 Yield Stress (ays) [Mpa] 512.007 512.00 512.00 lUitimate Tensile Stess (UTS) [MPa] "780.00 760.00 760.00 [Terminal Precracking Force (P) [kN] 3.17 B16 Bit [Load Ratio @ 0.40 0.10 0.10 |Precracking Temperature [C] RT, RT RT INo of Cycies: {7798800 39053.00, (65748.00 [Final Crack Length (@)_(mm]* 389 ‘9.68 ‘9.89 Test Temp TO] 0.00. 0.00 0.00 Plastic part of COD opening (Ve) [mm] 257 2.57 257 [Load corresponding to Vp. [kN] 3.98 10.94 10.07, |CTOD Value (6) _ {mm 0.86 0.88 0.86 [Average CTOD [mm] (Reqd 0.20mm min) 0.87 “Yor detail refer annexure-t Witnessed For META ee SERVICES Sample(s}\ool dawns AY TALLURGIOAL SERVICES, The rediitsrejatenly to the sample(s) tested ‘This Certificaté-stiall hot be reproduced expect in full, without the written approval of the Laboratory. 45 YEARS SERVICE TO INDUSTRY * NO OTHER BRANCH APPROVED BY GOVT, GF INDIA.NABLAS PER ISOVIEC 170252005 IN THE FIELDS OF H#ECHANIGAL AND CHEMICAL TESTING RECOGNISED BY ALL OTHER INSPECTION AGENCIES Carica No Trust tealPROFORMAMMSIGFN08 MIETALLUIRGICAL SIERVICIES MECHANICAL & CHEMICAL TESTING OF METALS & WELDS MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF. B.S. MARG, GHATKOPAR (W), MUMBAI - 400 088, PHONE : 2500 0240, 2500 0241, 2500 1107, 25000763. @ Fax: 022-2500 1740 E-mail : metalur@bom7.vsri.netin © metalurgicalservices@gmailcom ‘wwwmetalurgicalab.com Annexure-1 to Certificate No AE/29027-1(FL) Page | of 1 Details of Crack Length Measurement ‘Surface 1 ‘Surface 2 [Avg (mmy 25% 50%. 75% 25% 50% 75% Sample Noi | 9.55 1075 3.95 558 0.19. o94 9.89 a7 3.68 70.07 ‘Angle between the crack and plane of notch : <5 deg Witnessed By EIUBPCL & PLL on Dt.17 TO 21/02/2012 a Z For METALLURGICAL SERVICES Samplat not drawn by METALLURGICAL SERVICES The results r This Certificate shall not be reproduced except in full, without the written approval of the. Laboratory 45 YEARS SERVICE TO INDUSTRY * NO OTHER BRANCH only to the sample(s) tested APPROVED BY GOVT. OF INDIA.NABLAS PER ISOMIEG 17025-2006 IN THE FIELDS OF MECHANICAL AND CHEMICAL TESTING (ERE PERN RECOGNISED BY ALL OTHER INSPECTION AGENCIESLoad (N) CTOD TEST 12000 [7 TTT ] TTTT ] TTTT | TTTT | TITTt | TTTT | TTT "7 10000 | 4 8000 [|— _ 6000 — 4000 |— 2000 |- — ofthe 0 1.42857 2.85714 4.28571 5 | COD (mm) Batch: AE29027-PUNJ Spec: PQT-01B-FL-1 pe © Re Sree [zer ae ( Femrewrdaterann, ) BeeLoad (N) CTOD TEST 12000 Feber ere eee eee peere Toy 10000 — | sooo | — 6000 |— a 4000 }— 4 2000 | 4 gb 0 / 1.42857 2.85714 4.28571 5 COD (mm) Batch: AE29027-PUNJ Spec: PQT-01B-FL-2 e Oe per ae Oyo Loe avr Coenen Geatation FPNwk HeLoad (N) CTOD TEST 12000 CTTtTT TTTT TTTT TTTT TTT T TTit TTT E | | | | | ] 4 10000 |— a 8000 [— aa 6000 -— om 4000 |- 2000 | 4 g Cette a 0 1.42857 2.85714 4.28571 COD (mm) Batch: AE29027-PUNJ Spec: PQT-01B-FL-3 we tee 4. ee Le ae oN ‘Biter pLole ( Grswom Geeta, ) © ale Frek aw I aPROFORMASMSICFIIYD: = METALLUIRGICAIL SIERVICIES MECHANICAL & CHEMICAL TESTING OF METALS & WELDS MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF. LBS. MARG, GHATKOPAR (W), MUMBA - 400 086 PHONE : 2500 0240, 2500 0241, 2500 1107, 25000763 Fay 022-2500 1740 E-mail : metallu@bom7.vsninetin « metallugicalservices@gmaicom wun metallergicallad.com Poge tof} To T.C.NO : Agi29027-1 PUNJ LLOYDS LTD, Date > 2210212012 leo1 a 602 Ref No : PLUIMUPL/MS/L/2011/59 JASHISH THEATRE CHAMBERS, RefDate =: 28/12/2012 IRCF MARG,MAHUL ROAD Date of Receipt: 30/12/2012 JCHEMBUR (E):400 074 Description : CTOD TESTING FOR MUPL Project:Laying of 10" dia LPG Pipeline from BPCRIHPCR, ‘Mumbai to BPCL,Uran /Specification : BS 7448-1991/EIL Specification 6-71-0007, Rev.3 : PLL-MUPL-PQT-018, 0.02 i x {Width (W) [mr] 20.05 20.02, 20.02 Notch Length (ax) [mm 6.00 6.00 6.00 [Distance between Load line & Clip gauge (@) (mm 0.00 0.00 0.00 [Span (S) {mm} 80.00 80.00 80.00, Yield Stress (cys) [Mpa] 512,00 512.00 512.00 [Ultimate Tensile Stess (UTS) [MPa] 760.00 760.00 { 760.00 ferminal Precracking Force (P) [KN] 302 Baz E 323 Load Ratio @ 0.10 0.10 0.10 Precracking Temperature [C] RT, RT RT. 5183.00 4367 4.00 67699.00 Final Crack Length (@) [mm O72 9.67 2.93 [Test Temp TC] 0.00. 0.00 0.00 Plastic part of COD opening (Ve) mn] _ 3.42 2.99 257 [Load corresponaing to Vp, [kN] 70.11 9.70 3.18 ICTOD Value. 4.16 ae ‘on Dt.17 TO 21/02/2012 Ok rol Wawn by METALLURGICAL SERVICES. The easel ony to the sample) tested ‘This Certhicate shall Rot be reproduced expect in (ul, without the witlen approval ofthe. Laboratory. 45 YEARS SERVICE TO INDUSTRY * NO OTHER BRANCH ‘APPROVED BY GOVT. OF INDIA-NABL AS PER ISOIIEC 17025:2005 IN THE FIELDS OF MEGHANICAL AND CHEMICAL TESTING eee ae OE RECOGNISED BY ALL OTHER INSPECTION AGENCIES Witnessed;MIETAILLUIRGICAIL SIEIRVICIES MECHANICAL & CHEMICAL TESTING OF METALS & WELDS: [MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF. B.S. MARG, GHATKOPAR (W), MUMBAI - 400 086. PHONE : 2500 0240, 2500 0241, 2500 1107, 25000763. « Fax: 022-2500 1740, E-mail : metalur@bom7.vsnknetin « melalugicalservices@gmail.com werwmetaluigicalab.com Annexure-4 to Certificate No AE/29027-1(WELD) Page | of | Details of Crack Length Measurement. ‘Surface 1 ‘Surface 2 [Avg (mmy 25% 50% 75% 25% 50% TE, [Sample No4| 0.68 Tas] a 3.60 5.90 o72 380 9.65 583 363 3.67 10.05, 9:90 10.08 393 Angle between the crack and plane of notch : < 5 deg Witnessed By EIL/BPCL & PLL on Dt.17 TO 21/02/2012, : AR X For METALLURGICAL: SERVICES WAT gro Samples) not drawn by METALLURGICAL SERVICES The results relate only to the sample(s) tested ‘This Certificate shall not be reproduced except in full, without the written approval of the Laboratory 45. YEARS SERVICE TO INDUSTRY * NO OTHER BRANCH Wg Fe SO/EG 1792 205 TE FELOS OF MEGHANAL AND CHEMEAL TESTING eG OS INDIE NAS AS FER ISOPEG 17025-2005 IN THE FIELOS OF MECHANICAL AND CHEMICAL TESTINGLoad (N) CTOD TEST 10000 Se ey 8333.33 6666.67 5000 3333.33 1666.67 PETE PERT TET TTT TTT Trt TTT pened bi tipi ta tay 0 1.42857 Batch: AE29027-PUNJ 2.85714 4.28571 COD (mm) Spec: PQT-01B-WELD-2 @ C Garon Gucretan J pro STAN 0 ee ee aLoad (N) 12000 10000 8000 6000 4000 2000 o Batch: AE: we Red CTOD TEST TTT Se ee pn CUTE TT ETT TPIT IT TTT TTT ry poo bisiediies riothrri tira 1.71429 3.42857 5.14286 COD (mm) :29027-PUNJ Spec: PQT-01B-WELD-1 @ Vt /] 2012 (Grn Grstebier ) Prok& BAVA 6Load (N) CTOD TEST 10000 ct TTT | TTTT | TTTT ] TTTT | TTT | Trrt | TTT T] 8333.33 [- | 6686.67 |~ a 5000 |— om 3333.33 [|— S 1666.67 |— oa 0 Ly Lt | Litt | Lid) | Judy | tii t | ttt | ttt | 0 1.42857 2.85714 4.28571 5 COD (mm) Batch: AE29027-PUNJ Spec: PQT-01B-WELD-3 pe fortes — _ ® ime fabs 7 area om (Frese Gately pike a1<> feelin METALLURGICAL SEIRVICIES MECHANICAL & GHEMICAL TESTING OF METALS & WELDS MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF, B.S. MARG, GHATKOPAR (W), MUMBAI - £00 086 PHONE : 2500 0240, 2500 O24, 2500 1107, 2500 0763» Far : 022-2500 1740 E-mail : metalu(@bom?7.vsnl.net.in « motalurgicalservices@gmai.com wwumetallugicallab.com Poge lot TEST CERTIFICATE To T.C.NO > ABI29027-4 PUNJ LLOYDS LTD. Date 22/02/2012 Je01 & 602 Ref No : PLLIMUPLIMS/L/201 1/59 JASHISH THEATRE CHAMBERS RefDate =: 28/12/2012 IRCF MARG,MAHUL ROAD Date of Receipt: 30/12/2012 JCHEMBUR (E):400 074 Description : CTOD TESTING FOR MUPL Project:Laying of 10" dia LPG Pipeline from BPCR/HPCR, Mumbai to BPCL,Uran [Specification : BS 7448-1991/EIL Specification 6-71-0007, Rev.3 : PLL-MUPL-POT-018 70.02 idth (W) [rom 20.04 20.01 20.04 [Notch Length (aq) fmm] 6.00 6.00 6.00 Distance between Load line & Clip gauge (@) [mm] ‘0.00. ‘0.00 0.00 in (8) [mm] 80.00 0.00 80.00 Yield Stress (ays) [Mpa] 512.00 512.00 512.00 lUitimate Tensile Stess (UTS) [MPa] 760.00 760.00 760.00 [Terminal Precracking Force (P) [KN] SAT 3.19. 334 [Load Ratio © 0.40 0.40 0.10 Precracking Temperature [G] RT RT RT INo of Cycles, 7603.00 7559200, 61276.00 Final Crack Length (@) [mj 2.89 70.10, O72 est Temp [TC] 0.06 0.00 0.007 [Plastic part of COD opening (Va) fmm] 228 2.74 2.67 [Coad corresponding to Vp, [kN] 9.84 10.37 0.88. 0.88. This Certlicate shaial-be-réproduced expect in full, without espe esa Laboratory. 45 YEARS SERVICE TO INDUSTRY * NO OTHER BRANCH APPROVED BY GOVT. OF INDIA.NABL AS PER ISOVIEC 17025:2006 IN THE FIELDS OF MEGHANICAL AND CHEMIGAL TESTING ‘EN OK COGNISE=D BY ALL OTHER INSPECTION AGENCIES.METALLUIRGICAIL SERVICES MECHANICAL & CHEMICAL TESTING OF METALS & WELDS. MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF. B.S. MARG, GHATKOPAR (W), MUMBA -400 O86, PHONE : 2500 0240, 2500 0241, 2500 1107, 25000763 Fax: 022-2500 1740 E-mail : metalur@bom7.vsninetin « melalurgicelservices@gmailcom ‘werwmetallurgicalia.com ‘Annexure-1 to Certificate No AE/29027-1(FL + 50% HAZ) Page i of! Details of Crack Length Measurement. Surface 1 ‘Surface 2 [Avg (mm) 0% Te 25% 50% 10.05. 275 3.87 10.02 989 10.25. 10.05 740.00. 10.23 10.40 2.80 ia 3.84 372 ‘Angle between the crack and plane of notch : <5 deg Witnessed By EILIBPCL & PLL on Dt.17 TO 21/02/2012 4 Nok For METALLURGICAL'SERVICES Sample(s) not drawn by METALLURGICAL SERVICES The results relete only to the sample(s) tested ‘This Certificate shall not be reproduced except in full, without the written approval of the Laboratory 45 YEARS SERVICE TO INDUSTRY %* NO OTHER BRANCH APPROVED BY GOVT. OF INDIA.NABL AS FER ISOVIEC 17025:2005 IN THE FIELDS OF MECHANICAL AND CHEMICAL TESTING ee EERIE oC OGNISED BY ALL OTHER INSPECTION AGENCIES:Load (N) 10000 8333.33 6666.67 5000 3333.33 1666.67 go Lut CTOD TEST TTT ETE PTT ETI TTT ) Batch: AE29027-PUNJ ee eae tt tT rote diny rootbrristiii hy brett teh higay 1.42857 2.85714 4.28571 COD (mm) Spec: PQT-01B-HAZ-1 @ ; Gene 21 )or)2oj 2 ( Frrov Gestation ) aLoad (N) CTOD TEST 11000 (t TTT | TTTtT | TITT | TTTT | TTT ] TTTT | TTT " 9166.67 |— j 7333.33 |— a 5500 -— | 3668.67 [— S| 1833.33 |— on 0 Cy tut | ee | LLit | iit t | {Lit | Pei | tit ud 0 1.14286 2.28571 3.42857 4 COD (mm) Batch: AE29027-PUNJ Spec: PQT-01B-HAZ-2 e ® 4, pete 2]Jor fz0i 2 ew (Fortran Fenteden )Load (N) CTOD TEST Se Seat TTT 12000 eee 10000 8000 6000 4000 2000 petted tt TTT gp Geb 0 1.42857 2.85714 4.28571 COD (mm) Batch: AE29027-PUNJ Spec: PQT-01B-HAZ-3 pal © wre nije [2012 ee wer (Geenon Gestatasn ) oa wt acnePROFORUAMSIOF30: METALLURGICAL SERVICES MECHANICAL & CHEMICAL TESTING OF METALS & WELDS. MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF. L.B.S. MARG, GHATKOPAR (WW), MUMBA! - 400 086 PHONE ; 25000240, 2500 0241, 2500 107, 2500 0763. «Far 022-2500 1740 Email : metelur@bor7.vse.netin «metalugicelserices@gmal.com Peo TEST CERTIFICATE T.C.NO : AgI29027-4 Date : zavozre012 Ref No : PLUMUPLIMS/L/2011/58 RefDate > 28/12/2012 Date of Receipt: 30/12/2012 ICHEMBUR (E):400 074 Description : CTOD TESTING FOR MUPL Project:Laying of 10° dia LPG Pipeline from BPCR/HPCR, Mumbai to BPCL,Uran jpecification : BS 7446-1991/EIL Specification 6-71-0007, Rev.3 “JP2A03838 BEND. Distance between Load line & Clip gauge @) Imm) Span (S) [rm]_ ‘Sample(s) not drawn by METALLURGICAL SERVICES, The results relate only to the sample(s) tested ‘This Certificate shall_not be reproduced expect in ful, without the written approval of the Laboratory. 45 YEARS SERVICE TO INDUSTRY * NO OTHER BRANCH ‘APPROVED BY GOVT. OF INDIANABLAS PER ISO/IEC 17025 2005 IN THE FIELDS OF MEGHANIGAL AND CHEMICAL TESTING RECOGNISED BY ALL OTHER INSPECTION AGENCIES. Enea beMETALLUIRGICAIL SERVICES MECHANICAL & CHEMICAL TESTING OF METALS & WELDS. MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF. LB.S. MARG, GHATKOPAR (WW), MUMBA - 400 085 PHONE : 25000240, 2500 024%, 2500 1107, 25000763 « Fax: 022-2500 1740, E-mail : metallur@bom7.vsni.netin « melalurgicalservices@gmail.cam ‘wenwmetallugicalla.com Annexure-1 to Certificate No AE/29027-1(FL + 2mm) Page | of | Details of Crack Length Measurement Surface 1 Surface 2 [Avg (mmy 25% 50% 75% 25% 50% 75% [Sample Noi | 965 S76. 360 367 278 B62 f 5.68 [Sample No2|~_9.60 9.80 a75 363 ‘S78 O77 S72 Sample No S| 9.80 70.15, 370 384 ott o72 2.89 ‘Angle between the crack and plane of notch : <5 deg Witnessed By EIL/BPCL & PLL on Dt 17 TO 21/02/2012 3 pN ‘ind For METALLURGICAL:SERVICES ‘Sample(s) not drawn by METALLURGICAL SERVICES. The results relate only fo the sample(s) tested This Certificate shall not be reproduced expect in full, without the written approval of the. Laboratory. 45 YEARS SERVICE TO INDUSTRY %* NO OTHER BRANCH APPROVED BY GOVT. OF INDIA NABL AS PER ISOVIEC 17052006 IN THE FIELDS OF MECHANICAL AND CHEMICAL TESTING TFetriceieer! Bir 4) Ciriaes Ranerirecel nomen Cenkcate No.Load (N) CTOD TEST 12000 i_ TTT | TTT tT | TITTtT ] TT TT | TT TT ] TTTT ] TTT rT 10000 — | 8000 |— a 6000 {— on 4000 |— 2000 |— on og tbe 0 1.14286 2.28571 3.42857 4 COD (mm) Batch: AE29027-PUNJ Spec: PQT-01B-(FL+2)-2 2 . ‘Byler ror (Green Frater )Load (N) CTOD TEST T 12000 Frere 10000 rptiryer 8000 6000 4000 2000 rrr TT FPR SS tii reortisiitii ii | mbt dd 0 molt o Batch: AE29027-PUNJ we ene 1.14286 2.28571 3.42857 4 COD (mm) Spec: PQT-01B-(FL+2)-3 Ales Vee (Gunn Groton)Load (N) CTOD TEST 12000 im TTT | TTTT | TTT | TTTT J TITTT ] TTTrte | TTT "7 10000 |— 4 8000 [-— on 6000 |— —| 4000 [— - 2000 |— + 0 La dit | Litt | Litt | i | Jtty | Litt | Jit Ll 0 1.14286 2.28571 3.42857 4 COD (mm) Batch: AE29027-PUNJ Spec: PQT-01B-(FL#2)-1 we <>) tee aio wert Crt vam Gadilean ) TPAek_ Al“