Professional Documents
Culture Documents
Rotary Encoders
Rotary Encoders
12/2021
Contents
Introduction
Selection guide 4
Rotary encoders from HEIDENHAIN Measuring principles, accuracy 14
serve as feedback devices for rotary
motion and angular speed. When used in Mechanical design types and mounting Rotary encoders with stator coupling 16
conjunction with mechanical measuring
standards such as lead screws, they can Rotary encoders for separate shaft coupling 19
also measure linear motion. Possible
applications include electric motors,
machine tools, printing machines,
Shaft couplings 24
woodworking machines, textile machines,
robots, and handling devices, as well as a
General mechanical information 27
wide variety of measuring, testing, and
inspection devices. The high quality of their Safety-related position measuring systems 30
sinusoidal incremental signals permits high
interpolation factors for digital speed Rotary encoders for separate shaft coupling Specifications Absolute rotary encoders Incremental rotary encoders
control.
Mounted stator coupling ECN 1000/EQN 1000 series ERN 1000 series 32
ECN 400/EQN 400 series ERN 400 series 36
ECN 400 F/EQN 400 F series – 44
ECN 400 S/EQN 400 S series –
Interface EnDat Fanuc SSI EnDat Fanuc SSI « TTL « HTL » 1 VPP
Siemens Siemens
ECN/EQN/ERN 400 series ECN 425 ECN 425 F ECN 413 EQN 437 EQN 437 F EQN 4253) ERN 420 ERN 430 ERN 480
4)
36
Positions/rev: 25 bits Positions/rev: 25 bits Positions/rev: 13 bits Positions/rev: 25 bits Positions/rev: 25 bits Positions/rev: 13 bits 250 to 5000 lines 250 to 5000 lines 1000 to 5000 lines
EnDat 2.2/22 Fanuc ai EnDat 2.2/22 Fanuc ai
Available with Available with ERN 4602)
functional safety ECN 424 S functional safety EQN 436 S 250 to 5000 lines
Positions/rev: 24 bits Positions/rev: 24 bits
3)
ECN 413 DRIVE-CLiQ EQN 425 DRIVE-CLiQ
Positions/rev: 13 bits Available with Positions/rev: 13 bits Available with
EnDat 2.2/01 functional safety EnDat 2.2/01 functional safety
ECN/EQN/ERN 400 series ECN 425 – ECN 413 EQN 437 – EQN 425 ERN 420 ERN 430 ERN 480 46
with universal stator coupling Positions/rev: 25 bits Positions/rev: 13 bits Positions/rev: 25 bits Positions/rev: 13 bits 250 to 5000 lines 250 to 5000 lines 1000 to 5000 lines
EnDat 2.2/22 EnDat 2.2/22
ERN 4602)
ECN 413 EQN 425 250 to 5000 lines
Positions/rev: 13 bits Positions/rev: 13 bits
EnDat 2.2/01 EnDat 2.2/01
ECN/ERN 100 series ECN 125 – – – – – ERN 120 ERN 130 ERN 180 50
Positions/rev: 25 bits 1000 to 5000 lines 1000 to 5000 lines 1000 to 5000 lines
EnDat 2.2/22
ECN 113
Positions/rev: 13 bits
EnDat 2.2/01
1)
Up to 36 000 signal periods via integrated 5/10-fold interpolation (higher interpolation upon request)
2)
Supply voltage: DC 10 V to 30 V
3)
Also available with TTL or HTL signal transmission
4)
Available with mechanical fault exclusion; for restrictions on specifications and for special mounting information,
see the Fault Exclusion customer information document
4 5
Rotary encoders for standard applications
Interface EnDat Fanuc SSI EnDat Fanuc SSI « TTL « HTL » 1 VPP
Siemens Siemens
1)
Up to 10 000 signal periods via integrated 2-fold interpolation
2)
Up to 36 000 signal periods via integrated 5/10-fold interpolation (higher interpolation upon request)
3)
Supply voltage: DC 10 V to 30 V
4)
Also available with TTL or HTL signal transmission
5)
Available with mechanical fault exclusion; for deviating specifications and special mounting information,
see the Fault Exclusion Customer Information document
6 7
Rotary encoders for motors
ECN/EQN 1100 series ECN 1123 ECN 1113 ECN 1123 S EQN 1135 EQN 1125 EQN 1135 S – –
Positions/rev: 23 bits Positions/rev: 13 bits Positions/rev: 23 bits Positions/rev: 23 bits Positions/rev: 13 bits Positions/rev: 23 bits
EnDat 2.2/22 EnDat 2.2/01 DRIVE-CLiQ 4096 revolutions 4096 revolutions 4096 revolutions
Available with Available with EnDat 2.2/22 EnDat 2.2/01 DRIVE-CLiQ
functional safety functional safety Available with Available with
functional safety functional safety
ECN/EQN/ERN 1300 series IP40 ECN 1325 ECN 1313 ECN 1324 S EQN 1337 EQN 1325 EQN 1336 S ERN 1321 ERN 13812)
ECN/EQN/ERN 400 series IP64 Positions/rev: 25 bits Positions/rev: 13 bits Positions/rev: 24 bits Positions/rev: 25 bits Positions/rev: 13 bits Positions/rev: 24 bits 1024 to 4096 lines 512 to 4096 lines
EnDat 2.2/22 EnDat 2.2/01 DRIVE-CLiQ 4096 revolutions 4096 revolutions 4096 revolutions
EnDat 3/E30-R2 Available with EnDat 2.2/22 EnDat 2.2/01 DRIVE-CLiQ ERN 1326 1)
ERN 13872)
Available with ECN 413 functional safety EnDat 3/E30-R2 Available with 1024 to 4096 lines 2048 lines
functional safety Positions/rev: 13 bits Available with EQN 425 functional safety Three TTL signals for block commutation Z1 track for sine commutation
EnDat 2.2/01 functional safety Positions/rev: 13 bits
ECN 425 4096 revolutions ERN 421 ERN 487
Positions/rev: 25 bits EQN 437 EnDat 2.2/01 1024 to 4096 lines 2048 lines
EnDat 2.2/22 Positions/rev: 25 bits Z1 track for sine commutation
Available with 4096 revolutions
functional safety EnDat 2.2/22
Available with
functional safety
1)
8192 signal periods through integrated 2-fold interpolation
2)
vailable with mechanical fault exclusion; for restrictions on specifications and for special mounting information,
A
see the Fault Exclusion customer information document
8 9
These rotary encoders are described
Rotary encoders Absolute Incremental in the Encoders for Servo Drives
Singleturn Multiturn brochure.
ECI/EQI 1300 series ECI 1319 ECI 1319 ECI 1319 S EQI 1331 EQI 1331 EQI 1331 S – –
Positions/rev: 19 bits Positions/rev: 19 bits Positions/rev: 19 bits Positions/rev: 19 bits Positions/rev: 19 bits Positions/rev: 19 bits
EnDat 2.2/22 EnDat 3/E30-R2 DRIVE-CLiQ 4096 revolutions 4096 revolutions 4096 revolutions
EnDat 3/E30-R2 Available with Available with EnDat 2.2/22 EnDat 3/E30-R2 DRIVE-CLiQ
Available with functional safety functional safety EnDat 3/E30-R2 Available with Available with
functional safety Available with functional safety functional safety
functional safety
D: 30/38/50 mm
D: 90/180 mm
ERO 1470 1)
1000/1500 lines
1)
Up to 37 500 signal periods via integrated 5/10/20/25-fold interpolation
10 11
Rotary encoders for special applications
199
150 18 160
For more information, please refer to the
respective Product Information document
Electronic handwheel
HR 1120 – – – – ERN 421 ERN 431 – 78
1024 lines 1024 lines
EQN/ERN 400 series – – EQN 425 EQN 425 ERN 420 ERN 430 –
Positions/rev: 13 bits Positions/rev: 13 bits 1024 lines 1024 lines
EnDat 2.1/01
12 13
Measuring principles Accuracy
Measuring standards Measuring methods Scanning methods
HEIDENHAIN encoders with optical In the absolute measuring method, the A separate incremental track is interpolated Photoelectric scanning The absolute rotary encoders that use this Rotary encoder accuracy is primarily
scanning use measuring standards position value is available immediately upon for the position value and is simultaneously Most HEIDENHAIN encoders utilize the scanning principle have a single, large, and determined by the following factors:
consisting of periodic structures known as encoder switch-on and can be requested used for generating an optional incremental photoelectric scanning principle. Photoelec- finely structured photosensor as opposed • The directional error of the radial grating
graduations. These precision graduations are by the downstream electronics at any time. signal. tric scanning is performed contact-free and to a group of discrete photocells. The width • The eccentricity of the circular scale
applied to a carrier substrate made of glass There is therefore no need to search for thus does not induce wear. This method of the photosensor’s structures is identical relative to the bearing
or steel and are manufactured by means the reference position by jogging the axes. Singleturn rotary encoders repeat the detects even extremely fine graduation to the width of the measuring standard’s • The radial runout of the bearing
of various photolithographic processes. The resulting absolute position information absolute position information with each lines down to a width of only a few mi- grating structure. A scanning reticle with a • The error arising from connection via a
Graduations are made from the following is read from the circular scale, which revolution. Multiturn encoders can crometers and generates output signals matching structure is therefore not needed. shaft coupling; for rotary encoders with
materials: exhibits a code structure. distinguish between additional revolutions. with very small signal periods. stator coupling, this error lies within the
• Extremely hard chromium lines on glass Other scanning principles system accuracy
• Matte-etched lines on gold-plated steel The ECN, EQN, ERN, ROC, ROQ, and ROD The ECI/EBI/EQI rotary encoders utilize the • The interpolation error that arises during
tape rotary encoders utilize the imaging scanning inductive measuring principle. In this case, signal processing in the integrated or
• Three-dimensional structures on glass or principle. the graduation structures modulate the external digitizing and interpolation
steel substrates amplitude and phase of a high-frequency electronics
Put simply, the imaging scanning principle signal. By means of circumferential
The photolithographic manufacturing uses projected-light signal generation; for scanning, the position value is always
processes developed by HEIDENHAIN example, two gratings (a scale and a generated based on the signals from the
allow for typical grating periods ranging scanning reticle) with the same grating receiver coils that are evenly distributed
from 50 µm down to 4 µm. period are moved relative to each other. along the circumference. The following applies to incremental rotary
The carrier material of the scanning reticle encoders with line counts of up to 5000:
These processes yield fine grating periods is transparent. The graduation on the The maximum direction error at 20 °C
characterized by excellent edge definition measuring standard can be applied to either ambient temperature and slow rotation
and high homogeneity. In combination with a transparent surface or a reflective surface. (sampling frequency between 1 kHz and
the photoelectric scanning method, these 2 kHz) is within
characteristics are crucial for attaining high- When parallel light passes through a grating
quality output signals. structure, light and dark fields are projected ±18° mech. · 3600 [arc seconds]
at a certain interval. At the place where Line count z
The master graduations are manufactured by these fields are projected lies an index which equals
HEIDENHAIN on custom-built, high-precision grating with the same grating period. When
dividing engines. these two graduations move relative to ± 1 grating period.
each other, the incident light is modulated: 20
Encoders that use the inductive scanning Circular scales of absolute rotary encoders If the gaps are aligned, light passes through. In the case of ROD rotary encoders, the
principle employ metal graduations or If the lines of one grating coincide with the 6000 to 10 000 signal periods per revolution
copper/nickel-based graduation structures. gaps of the other, no light passes through. are generated via signal doubling. The line
These graduation structures are applied to Photocells convert these light fluctuations count must be considered in determining
a printed-circuit carrier material. into nearly sinusoidal electrical signals. In the system accuracy.
In the incremental measuring method, The absolute position established by the encoders that use the imaging scanning
the graduation consists of a periodic grating reference mark is assigned to exactly one principle, workable mounting tolerances are
structure. Position information is obtained measuring step. attainable starting at a minimum grating
through the counting of individual period of 10 μm.
increments (measuring steps) starting Thus, before an absolute reference can be
from a freely settable point of origin. established or the most recently selected For absolute rotary encoders, the accuracy
Since position ascertainment requires reference point can be refound, this of the absolute position values is provided
LED light source
an absolute reference, the circular scales reference mark must first be traversed. in the specifications of the respective
have an additional track containing a encoder.
reference mark.
For absolute rotary encoders with
complementary incremental signals,
Condenser the accuracy depends on the line count:
Photocells I90°
and I270° not
shown
Circular scales of incremental rotary encoders Photoelectric scanning according to the imaging scanning principle
14 15
Mechanical design types and mounting
Rotary encoders with stator coupling
Mounting accessories The ROC/ROQ/ROD rotary encoders The ROC/ROQ/ROD 400 and ROD 600
feature an integral bearing and a solid shaft. series rotary encoders permit high bearing
Washer The encoder shaft is connected to the loads (see diagrams). When high loads are
For the ECN/EQN/ERN 1000 measured shaft with a separate shaft involved, such as with friction wheels,
For increasing the natural frequency fN coupling. This coupling compensates for pulleys, or sprockets, HEIDENHAIN
when fastening with only two screws axial movement and misalignment (radial recommends using an ECN/EQN/ERN 400
ID 334653-01 and angular misalignment) between the mounted to a bearing assembly. For very
rotary encoder and the drive shaft. Thus, high bearing loads, the ROD 1930 is a
the encoder bearing is not subjected to suitable choice.
additional external loads, and its service life
remains unaffected. Diaphragm and metal The shafts to be connected must be
bellows couplings are available for rotor- mounted with minimum relative offset to
side connection of the ROC/ROQ/ROD each other. For typical mounting tolerances,
encoders (see page 24). refer to the “Kinematic transfer error” on
page 24.
Torque supports for the
ECN/EQN/ERN 400 Bearing service life of the ROC/ROQ/
In simpler applications with the ECN/EQN/ ROD 400 Service life at shaft load
ERN 400, the stator coupling can be The expected service life of the encoder
F = 30 N F = 50 N
F = 50 N F = 50 N
F = 50 N F = 75 N
General accessories F = 75 N F = 75 N
Width across flats Length ID
Screwdriver bits 1.5 70 mm 350378-01
• For HEIDENHAIN shaft couplings
• For ExN 100/400/1000 shaft clampings 1.5 (spherical head) 350378-02
• For ERO shaft clampings
2 350378-03 Shaft speed in rpm
Screwdriver
Adjustable torque; accuracy: ±6 % 2 (spherical head) 350378-04 Bearing service life of the ROD 1930
0.2 Nm to 1.2 Nm ID 350379-04 The ROD 1930 is designed for a long Service life at shaft load
1 Nm to 5 Nm ID 350379-05 2.5 350378-05 service life under very high bearing loads. 350 000
Adapter flange
Mounting bracket
ID 581296-01
Fixing clamps
For the ROC/ROQ/ROD 400 series
(three per encoder)
ID 200032-01
Fixing clamps
For the ROC/ROQ/ROD 1000 series
(three per encoder)
ID 200032-02
20 21
Rotary encoder ROD 600 rotary encoder
with flange/base mounting with clamping flange
Mounting Mounting
• Via mounting flange, or • To a mounting flange via the fastening
• Via base threads on the front face
Fastening is performed with four M8 screws.
Shaft coupling
For optimum torque transmission, the
encoder shaft is equipped with a key. The
C19 and C 212 couplings, which are
available as accessories, feature a matching
keyway.
Mounting accessories
Mounting bracket
ID 728587-03
22 23
Shaft couplings
Galvanic isolation – – –
Permiss. shaft speed 16 000 rpm 20 000 rpm 6000 rpm 12 000 rpm
Mass 35 g 24 g 23 g 27.5 g 75 g 9g
* With typical mounting tolerances: radial offset l = 0.1 mm; angular error a = 0.09° (0.15 mm over 100 mm)
Diaphragm coupling K 17 K 17 D1 D2 L
With galvanic isolation Variant
Radial offset Angular error Axial offset For the ROC/ROQ/ROD 400 series
with 6 mm or 10 mm shaft diameter 01 ¬ 6 F7 ¬ 6 F7 22 mm
ID 1246841-xx
02 ¬ 6 F7 ¬ 10 F7 22 mm
03 ¬ 10 F7 ¬ 10 F7 30 mm
04 ¬ 10 F7 ¬ 10 F7 22 mm
Mounting accessories
05 ¬ 6 F7 ¬ 9.52 F7 22 mm
Screwdriver bits
06 ¬ 5 F7 ¬ 6 F7 22 mm
Screwdriver
See page 18.
24 25
General mechanical information
C 19 diaphragm coupling Certification by NRTL (Nationally Magnetic fields Starting torque and operating torque
For the ROD 1930 and ROD 600 rotary Recognized Testing Laboratory) Magnetic fields > 30 mT can affect encoder The starting torque is the torque required
encoders with 15 mm shaft diameter and key All of the rotary encoders in this brochure functioning. Please contact HEIDENHAIN in to put the rotor into motion from standstill.
ID 731374-01 comply with the UL safety regulations for Traunreut, Germany, as needed. If the rotor is already rotating, then a certain
the U.S. and with the CSA safety regulations operating torque is acting on the encoder.
for Canada. Natural frequencies The starting torque and operating torque
With the ROC/ROQ/ROD rotary encoders, are influenced by various factors, such as
Accelerations the rotor and the shaft coupling together the temperature, prior standstill time, and
During mounting and operation, encoders form an oscillation-capable spring-mass the amount of wear on the bearings and
are subjected to various types of system. In the case of the ECN/EQN/ERN, seals.
acceleration. this applies to the stator and stator coupling.
• Vibration The typical values stated in the specifications
The encoders are qualified on a test The natural frequency fN should be as are mean values based on encoder-specific
stand under the acceleration values high as possible. In order for the highest test series performed at room temperature
stated in the specifications at frequencies possible natural frequency to be attained and at a stabilized operating temperature.
of 55 Hz to 2000 Hz in accordance with with the ROC/ROQ/ROD rotary encoders, The typical operating torques are also based
EN 60068-2-6. However, if the application a diaphragm coupling with a high torsional on constant shaft speeds. For applications in
C 212 diaphragm coupling or mounting situation causes long-duration rigidity C must be used (see Shaft which the torque has a significant influence,
With galvanic isolation resonant vibration, then proper functioning couplings). HEIDENHAIN recommends consulting with
For the ROD 1930 and ROD 600 rotary of the encoder may be impaired, or the the main facility in Traunreut.
encoders with 15 mm shaft diameter and key
ID 731374-02
encoder itself may incur damage.
Thorough testing of the complete
fN = 1 ·
2xþ ¹CI Protection against contact (EN 60529)
system is therefore required. fN: Natural frequency of the coupling in Hz After completed installation of the encoder,
• Shock C: Torsional rigidity of the coupling in Nm/rad any rotating parts must be sufficiently
The encoders are qualified on a test I: Moment of inertia of the rotor in kgm2 protected from unintentional contact during
stand under the acceleration values operation.
stated in the specifications and under In conjunction with the stator coupling, the
the exposure times in accordance with ECN/EQN/ERN rotary encoders form an Protection (EN 60529)
EN 60068-2-27 for non-repetitive, semi- oscillation-capable spring-mass system The ingress of contamination can impair
sinusoidal shock. Continuous shock whose natural frequency fN of the cou- proper functioning of the encoder. Unless
loads are therefore not covered and pling in the direction of measurement otherwise indicated, all of the rotary encoders
must be tested in the application. should be as high as possible. The natural have an IP64 rating (ExN/ROx 400: IP67)
• The maximum angular acceleration frequency of the coupling is influenced by in accordance with EN 60529. These
is 105 rad/s2. This is the maximum the rigidity of the stator coupling and by specifications apply to the housing, cable
permissible angular acceleration of the the customer-side mounting situation. The outlet, and flange socket versions when
rotor without the encoder incurring stated typical natural frequencies may vary engaged.
damage. The actual attainable angular depending on the encoder variant (e.g., sin-
acceleration is within the same order of gleturn or multiturn), production tolerances, The shaft inlet meets an IP64 rating. Splash
magnitude but can vary depending on the and differing mounting conditions. If radial water must not be allowed to have any
type of shaft connection (for deviating and/or axial acceleration forces also come harmful effect on the encoder’s parts. If the
values for the ECN/ERN 100, see the into play, then the rigidity of the encoder protection rating of the shaft inlet is not
Specifications). An adequate safety bearing and of the encoder stator has an sufficient (e.g., due to vertical mounting of
factor must be determined through effect as well. If such loads occur within the encoder), then the encoders should be
system tests. your application, HEIDENHAIN recom- additionally protected with labyrinth seals.
mends consulting with the main facility in Many encoders are also available with an
Deviating values for rotary encoders with Traunreut. IP66 rating for the shaft inlet. Depending
functional safety are provided in the on the application, the radial shaft seal rings
corresponding Product Information HEIDENHAIN generally recommends used for sealing are subjected to wear due
documents. determining the natural frequency of the to friction.
stator coupling in the complete system.
Humidity Noise emission
The maximum permissible relative humidity Running noise can occur during operation.
is 75 %. A relative humidity of 93 % is This is particularly true of encoders with
temporarily permissible. Condensation is integral bearing and multiturn rotary
not permissible. encoders (with gears). The intensity may
vary depending on the mounting situation
and shaft speed.
26 27
For the fault exclusion design for functional safety, the following material properties and Conditions for longer storage times Temperature ranges Self-heating at
System tests
conditions for the mating surfaces are assumed. For a storage period of twelve months or For encoders still in their packaging, a shaft speed nmax
Encoders from HEIDENHAIN are usually
Aluminum Steel longer, HEIDENHAIN recommends the storage temperature range of –30 °C to
integrated as components into complete
following: 65 °C applies (HR 1120: –30 °C to 70 °C). Solid shaft / ≈ +5 K
systems. Such applications require
Material type Hardenable wrought Unalloyed hardened steel • Leave the encoders in their original The operating temperature range tapered shaft ≈ +10 K
comprehensive testing of the complete
aluminum alloys packaging specifies the temperatures that a rotary ROC/ROQ/ROD/ with IP66 rating
system, irrespective of the encoder’s
• The storage location should be dry, free encoder is permitted to reach during ExN 400/1300
specifications.
Tensile strength Rm 220 N/mm2 600 N/mm2 of dust, and temperature-regulated. It operation in the actual installation
should also be free of vibration, environment. Within this range, proper ROD 600 ≈ +75 K
The specifications provided in this brochure
mechanical shock, and chemical functioning of the rotary encoder is
apply only to the encoder and not to the
Yield strength Rp0.2 Not applicable 400 N/mm2 environmental influences ensured. The operating temperature is ROD 1900 ≈ +10 K
complete system. Any operation of the
or yield point Re • Every twelve months, rotate the shafts measured at the defined measuring point
encoder outside of the specified range
of the encoders with integral bearing at (see dimension drawing) and must not be Blind hollow shaft ≈ +30 K
or outside of its proper and intended use
Shear strength τa 130 N/mm2 390 N/mm2 low speed and without axial or radial confused with the ambient temperature. ECN/EQN/ ≈ +40 K
is solely at the user’s own risk.
shaft loading so that the bearing ERN 400/1300 with IP66 rating
Interface pressure pG 250 N/mm2 660 N/mm2 lubrication becomes evenly redistributed The temperature of the rotary encoder is
(e.g., such as when first breaking in an influenced by the following factors: ECN/EQN/ ≈ +10 K
Mounting 2 encoder) • The mounting conditions
The steps and dimensions that must Elastic modulus E 70 kN/mm to 200 kN/mm2 to ERN 1000
(at 20 °C) 75 kN/mm2 215 kN/mm2 • The ambient temperature
be complied with during mounting are Parts subject to wear • The encoder’s susceptibility to
specified solely in the mounting Hollow through shaft ≈ +40 K
Coefficient of thermal –6 –1
25 · 10 K
–6 –1
10 · 10 K –6 –1
to 17 · 10 K Encoders from HEIDENHAIN are designed self-heating ECN/ERN 100 with IP64 rating
instructions supplied with the device. for a long service life. Preventive mainte-
All mounting-related information in this expansion Þtherm (at 20 °C) ECN/EQN/ERN 400 ≈ +50 K
nance is not required. However, they do An encoder’s susceptibility to self-heating with IP66 rating
brochure is therefore only provisional and contain components that are subject to depends both on its design characteristics
non-binding, and will not become the Surface roughness Rz 16 µm
wear, depending on the application and how (stator coupling / solid shaft, shaft sealing
subject matter of a contract. they are deployed. This especially applies to ring, etc.) and on its operating parameters Typical self-heating values of a rotary encoder at
Friction values Mounting surfaces must be clean and free of grease. maximum permissible shaft speed based on its
Use screws and washers in their condition as delivered. cables that are subjected to frequent flexing. (shaft speed, supply voltage). A temporary
All provided information on screw design characteristics. The relationship between
Other parts subject to wear are the bearings period of heightened self-heating can also
connections assumes a mounting shaft speed and heat generation is nearly linear.
Tightening procedure Use a signal-emitting torque wrench in accordance with in encoders with integral bearing, the radial occur after very long breaks in operation
temperature of 15 °C to 35 °C. shaft seal rings in rotary encoders and angle (of several months). Please allow for a two-
DIN EN ISO 6789, with an accuracy of ±6 %
encoders, and the sealing lips on linear minute break-in period at low shaft speeds.
Mounting temperature 15 °C to 35 °C encoders. The greater susceptibility to self-heating
Screws with material bonding that an encoder exhibits, the lower the
anti-rotation lock In order to avoid damage from current flows, ambient temperature needs to be in order
Mounting screws and central screws some rotary encoders are available with to keep the encoder within its permissible
from HEIDENHAIN (not included in hybrid bearings. In general, these bearings operating temperature range.
delivery) feature a coating that, after exhibit greater wear at high temperatures
hardening, provides a material bonding than standard bearings. This table shows the approximate self-
anti-rotation lock. As a result, these screws Rotary encoders can exert a torque of 1 Nm heating values to be expected for the rotary
cannot be reused. Their minimum shelf on the mating shaft. The mating mechanics Service life encoders. In the worst case, the amount
life is two years (storage at 30 °C and must be desiged for this load. If further Unless otherwise specified, HEIDENHAIN of self-heating may be affected by multiple
65 % relative humidity). Their expiration requirements must be complied with, then encoders are designed for a service life of operating parameters, such as a 30 V
date is printed on the package. these are provided in the respective 20 years, which is equivalent to 40 000 supply voltage and maximum shaft speed.
Product Informarmation document. operating hours under typical operating Thus, if an encoder is being operated close
Screw insertion and the application of conditions. to its maximum permissible specifications,
tightening torque must therefore be then the actual operating temperature
completed within five minutes. The Modifications to the encoder should be measured directly at the encoder.
required strength is reached at room The proper functioning and accuracy Suitable measures must then be taken (fan,
temperature after six hours. The lower of encoders from HEIDENHAIN are heat sinks, etc.) to sufficiently reduce the
the temperature, the longer the curing ensured only if the encoders have not ambient temperature so that the maximum
process will take. Curing temperatures been modified. Any modification, even permissible operating temperature will not Measuring the actual operating temperature at
below 5 °C are not permissible. the defined measuring point of the rotary
a minor one, can impair the proper be exceeded during continuous operation.
encoder (see Specifications)
functioning, reliability, and safety of the
Screws with material bonding anti-rotation encoders, and result in a loss of For high shaft speeds at the maximum
lock must not be used more than once. warranty. This also includes the use of permissible ambient temperature, special
If a replacement becomes necessary, any additional or non-prescribed locking versions with a reduced protection rating
recut the threads and use new screws. varnishes, lubricants (e.g., for screws), are available (without a radial shaft seal ring
On threaded holes, a chamfer is required or adhesives. If you are in doubt, we and its concomitant frictional heat).
in order to keep the adhesive coating recommend that you consult with
from being scraped off. HEIDENHAIN in Traunreut, Germany.
28 29
Safety-related position measuring systems
The term “functional safety” designates Area of application Additional measures in the control enable Principle of operation In order to be able to implement a position The architecture of the safety system and
HEIDENHAIN encoders that are suitable Safety-related position measuring systems the use of certain encoders for applications The safety design of the position measuring measuring system in a safety-related the diagnostic capabilities of the control may
for deployment in safety-related applications. from HEIDENHAIN are designed to be with up to SIL 3, PL e, Category 4. The system is based on two mutually indepen- application, a suitable control is required. define or specify further requirements.
These encoders operate as single-encoder usable as single-encoder systems in suitability of these encoders is indicated in dent position values generated in the encoder, The control performs the essential tasks of Thus, in the operating instructions for
systems with purely serial data transmission applications with control category SIL 2 the documentation (brochures and Product and on additional error bits. With EnDat 2.2, carrying out communication with the encoder the control, it must be explicitly stated
via the EnDat 2.2 or DRIVE-CLiQ interface. (as per EN 61508), PL d, Category 3 Information documents). for example, these data are transmitted to and reliably evaluating the encoder data. whether fault exclusion is required for
The reliable transmission of the position is (as per EN ISO 13849). the EnDat Master via the EnDat 2.2 protocol. the loosening of the mechanical
based on two independently generated The functions of the safety-related position The EnDat Master performs various The requirements for integrating the EnDat connection between the encoder and
absolute position values and on error bits measuring system can be used for the monitoring functions that help detect errors Master with monitoring functions into the the motor. Any resulting requirements
provided to the safe control. following safety tasks of the complete in the encoder and data transmission. For safe control are described in HEIDENHAIN must be relayed by the machine designer
system (see also EN 61800-5-2): example, a comparison of the two position Document 533095. For example, this to the installation technician and the
Basic principle values is performed. The EnDat Master then document contains requirements pertaining servicing staff, for example.
HEIDENHAIN measuring systems for makes the data available to the safe control. to the electrical connection, cyclic tests of
safety-related applications are tested for The control monitors the functionality of the the position measuring system, and the Fault exclusion for the loosening of the
compliance in accordance with the standards safety-related position measuring system evaluation and further processing of position mechanical connection
EN ISO 13849-1 (successor to EN 954-1), through periodically triggered tests. values. Supplementing this, Document Irrespective of the interface, many safety
EN 61508, and EN 61800-5-2. In these 1000344 describes measures that enable designs require a safe mechanical connection
standards, the assessment of safety-related SS1 Safe Stop 1 The architecture of the EnDat 2.2 protocol the use of suitable encoders in applications of the encoder. The standard for electric
systems is based on, among other things, enables the processing of all safety-relevant with up to SIL 3, PL e, Category 4. motors, EN 61800-5-2, defines the loosening
the failure probabilities of integrated SS2 Safe Stop 2 information or control mechanisms during or loss of the mechanical connection
components and subsystems. This modular unimpaired normal operation. This is possible Machine and equipment manufacturers between the encoder and motor as a fault
approach makes it easier for the manufactur SOS Safe Operating Stop because the safety-relevant information is need not attend to these details themselves. that requires consideration. In many cases,
ers of safety-related systems to realize their contained within the so-called additional This functionality must be provided by the fault exclusion is required because the
complete systems, allowing them to build SLA Safely Limited Acceleration data. According to EN 61508, the architecture control. Product information documents, control is not necessarily capable of
upon already qualified subsystems. Safety- of the position measuring system is regarded brochures, and mounting instructions provide detecting such errors.
related position measuring systems with SAR Safe Acceleration Range as a single-channel tested system. information to aid in the selection of a
purely serial data transmission via EnDat 2.2 suitable encoder. The Product Information Standard encoders
or DRIVE-CLiQ take this approach into SLS Safely Limited Speed Integration of the position measuring document and brochure contain general In addition to those encoders explicitly
account. In a safe drive system, the system: documentation information on the functionality and qualified for safety applications, standard
safety-related position measuring system SSR Safe Speed Range In order for a position measuring system to application of the encoders, as well as encoders (e.g., with 1 VPP signals) can be
represents such a subsystem. A safety- be used properly, demands are placed on specifications and permissible ambient used in safe applications as well. In such
related position measuring system (e.g., SLP Safely Limited Position the control, machine designer, installation conditions. The mounting instructions cases, the characteristics of the encoders
with EnDat 2.2) consists of the following: technician, servicing personnel, and others. provide detailed information about installing must be matched to the requirements of
• An encoder with an EnDat 2.2 SLI Safely Limited Increment The required information is provided in the the encoders. the respective control. To this end,
transmission component documentation for the position measuring HEIDENHAIN can provide additional data
• A data transfer line with EnDat 2.2 SDI Safe Direction systems. about the individual encoders (failure rate,
communication and HEIDENHAIN cable fault model as per EN 61800-5-2).
• An EnDat 2.2 receiver component with SSM Safe Speed Monitor
monitoring functionality (EnDat Master)
Safety functions according to EN 61800-5-2
In practice, the complete “safe drive
system” (e.g., for EnDat 2.2) consists of
the following:
• A safety-related position measuring Measured-value Data transmission line Reception of measured values
system acquisition
• A safety-related control (including the Safety-related position measuring system Safe control
EnDat Master with monitoring functions)
• A power stage with motor power cable
and motor Interface 1
• A mechanical connection between the EnDat 2.2
EnDat interface
Position 1 EnDat 2.2
encoder and motor (e.g., rotor/stator EnDat
connection) Master
(protocol and cable)
Position 2 Interface 2
EnDat Master
Further information:
Safe control
Drive motor For more information on the topic of
Encoder functional safety, please refer to the
Catalog of measures
Technical Information documents Safety-
Related Position Measuring Systems
Two independent Serial data Position values and error bits via
and Safety-Related Control Technology,
Power cable position values transmission two processor interfaces as well as the Product Information
Power stage
Internal monitoring
documents for encoders with functional
Monitoring functions
safety, and to the Customer Information
Protocol implementation Efficiency test
documents on fault exclusion.
DRIVE-CLiQ is a registered trademark of
Siemens AG. Complete safe drive system with EnDat 2.2 Safety-related position encoder with EnDat 2.2
30 31
ECN/EQN/ERN 1000 series Incremental
Absolute and incremental rotary encoders ERN 1020 ERN 1030 ERN 1080 ERN 1070
• Stator coupling for plane surface 1)
• Blind hollow shaft Interface « TTL « HTLs » 1 VPP « TTL
Line counts* 100 200 250 360 400 500 720 900 1000 2500 3600
1000 1024 1250 1500 2000 2048 2500 3600
Electrical connection* Cable (1 m/5 m) with or without M23 coupling Cable (5 m), free cable end
Min. operating temp. Fixed cable: –30 °C; moving cable: –10 °C
32 33
Absolute
Singleturn Multiturn
ECN 1023 ECN 1013 ECN 1023 S EQN 1035 EQN 1025 EQN 1035 S
Interface* EnDat 2.2 EnDat 2.2 DRIVE-CLiQ EnDat 2.2 EnDat 2.2 DRIVE-CLiQ
Positions per revolution 8 388 608 (23 bits) 8192 (13 bits) 8 388 608 (23 bits) 8 388 608 (23 bits) 8192 (13 bits) 8 388 608 (23 bits)
Elec. permiss. shaft speed 12 000 rpm 4000 rpm/ 12 000 rpm 12 000 rpm 12 000 rpm 4000 rpm/ 12 000 rpm 12 000 rpm
Deviations2) 5) for continuous position value ±1 LSB/±16 LSB for continuous position value for continuous position value ±1 LSB/±16 LSB for continuous position value
3)
Calculation time tcal 7 µs 9 µs 8 µs 7 µs 9 µs 8 µs3)
Clock frequency 8 MHz 2 MHz 8 MHz 2 MHz
Electrical connection Cable (1 m) with M12 coupling Cable (1 m) with M23 coupling Cable (1 m) with M12 coupling Cable (1 m) with M12 coupling Cable (1 m) with M23 coupling Cable (1 m) with M12 coupling
Min. operating temp. Fixed cable: –30 °C; moving cable: –10 °C
Mass 0.1 kg
34 35
ECN/EQN/ERN 400 series Incremental
Absolute and incremental rotary encoders ERN 420 ERN 460 ERN 430 ERN 480
• Stator coupling for plane surface 1)
• Blind hollow shaft or hollow through shaft Interface « TTL « HTL » 1 VPP
Electrical connection* • M23 flange socket, radial and axial (with blind hollow shaft)
• Cable (1 m), free cable end
Vibration 55 Hz to 2000 Hz 300 m/s2; flange socket version: 150 m/s2 (EN 60068-2-6); higher values upon request
Shock 6 ms 2000 m/s2 (EN 60068-2-27)
Min. operating temp. Flange socket or fixed cable: –40 °C; moving cable: –10 °C
Mass 0.3 kg
5)
Valid for ID 385420-xx 385460-xx 385430-xx 385480-xx
Singleturn Multiturn
ECN 425 ECN 413 EQN 437 EQN 425
Interface* EnDat 2.2 EnDat 2.2 SSI EnDat 2.2 EnDat 2.2 SSI
Positions per revolution 33 554 432 (25 bits) 8192 (13 bits) 33 554 432 (25 bits) 8192 (13 bits)
Revolutions – 4096
Elec. permiss. shaft speed 12 000 rpm 512 lines: 5000/12 000 rpm 12 000 rpm 12 000 rpm 512 lines: 5000/10 000 rpm 12 000 rpm
Deviations1) for continuous position value ±1 LSB/±100 LSB ±12 LSB for continuous position value ±1 LSB/±100 LSB ±12 LSB
2 048 lines: 1500/12 000 rpm 2048 lines: 1500/10 000 rpm
±1 LSB/±50 LSB ±1 LSB/±50 LSB
Cutoff frequency –3 dB – 512 lines: 130 kHz; 2048 lines: 400 kHz – 512 lines: 130 kHz; 2048 lines: 400 kHz
Output frequency – – – –
System accuracy ±20“ 512 lines: ±60“; 2048 lines: ±20“ ±20“ 512 lines: ±60“; 2048 lines: ±20“
Electrical connection* • M12 flange socket, radial • M23 flange socket, radial • M12 flange socket, radial • M23 flange socket, radial
• Cable (1 m) with M12 coupling • Cable (1 m) with M23 coupling or free cable end • Cable (1 m) with M12 coupling • Cable (1 m) with M23 coupling or free cable end
Starting torque (typical) Blind hollow shaft: 0.01 Nm; hollow through shaft: 0.025 Nm (with IP66: 0.075 Nm)
at 20 °C
Vibration 55 Hz to 2000 Hz 300 m/s2; flange socket version: 150 m/s2 (EN 60068-2-6); higher values upon request
Shock 6 ms 2000 m/s2 (EN 60068-2-27)
Min. operating temp. Flange socket or fixed cable: –40 °C; moving cable: –10 °C
Mass 0.3 kg
5) 5) 6)
Valid for ID 683644-xx / 1178024-xx 1065932-xx 1132405-xx / 1353129-xx6) 683646-xx5) / 1178025-xx5) 6) 1109258-xx 1132407-xx / 1353131-xx 6)
3)
Bold: This preferred version is available on short notice. For the relationship of operating temperature to shaft speed and supply voltage, see General mechanical information
4)
* Please select when ordering With two shaft clampings (only with hollow through shaft)
1) 5)
Speed-dependent deviations between absolute value and incremental signal Also available with functional safety; for dimensions and specifications, see Product Information document
2) 6)
Limited tolerances: signal amplitude: 0.8 VPP to 1.2 VPP Successor variants
38 39
EQN 425 Absolute
Rotary encoder for absolute position values with blind hollow shaft EQN 425 – Multiturn
• Stator coupling for plane surface
• EnDat interface Interface EnDat 2.2
• Additional incremental signals with TTL or HTL levels
Ordering designation* EnDatH EnDatT
Output frequency 52 kHz 103 kHz 205 kHz 52 kHz 205 kHz 410 kHz
40 41
EQN 425 Absolute
Rotary encoder for absolute position values with blind hollow shaft EQN 425 – Multiturn
• Stator coupling for plane surface
• SSI interface Interface SSI
• Additional incremental signals with TTL or HTL levels
Ordering designation* SSI41H SSI41T
Code Gray
Output frequency 52 kHz 103 kHz 205 kHz 52 kHz 205 kHz 410 kHz
Electrical connection 12-pin M23 radial flange socket (male) 17-pin M23 radial flange socket (male)
2)
Cable length 100 m (with HEIDENHAIN cable)
42 43
ECN/EQN 400 F/S series Absolute
Positions per revolution i: 33 554 432 16 777 216 33 554 432 16 777 216
(25 bits) (24 bits) (25 bits) (24 bits)
: 8 388 608
(23 bits)
Elec. permiss. shaft speed 15 000 rpm for continuous position value
Required mating dimensions Starting torque (typical) Blind hollow shaft: 0.01 Nm
at 20 °C Hollow through shaft: 0.025 Nm (with IP66: 0.075 Nm)
Protection EN 60529 At housing: IP67 (IP66 with hollow through shaft); at shaft inlet: IP64 (at DQ01 12 mm with blind
hollow shaft, Fanuc06, Mit03-4, IP66 upon request)
44 45
ECN/EQN/ERN 400 series Incremental
Absolute and incremental rotary encoders ERN 420 ERN 460 ERN 430 ERN 480
• Stator coupling for universal mounting 1)
• Blind hollow shaft or hollow through shaft Interface « TTL « HTL » 1 VPP
Blind hollow shaft 1000 1024 1250 2000 2048 2500 3600 4096 5000
Electrical connection* • M23 flange socket, radial and axial (with blind hollow shaft)
• Cable (1 m), free cable end
Vibration 55 Hz to 2000 Hz 300 m/s2; flange socket version: 150 m/s2 (EN 60068-2-6); higher values upon request
Shock 6 ms 2000 m/s2 (EN 60068-2-27)
46 47
Absolute
Singleturn Multiturn
ECN 425 ECN 413 EQN 437 EQN 425
Interface* EnDat 2.2 EnDat 2.2 SSI EnDat 2.2 EnDat 2.2 SSI
Positions per revolution 33 554 432 (25 bits) 8192 (13 bits) 33 554 432 (25 bits) 8192 (13 bits)
Revolutions – 4096
Elec. permiss. shaft speed 12 000 rpm 512 lines: 5000/12 000 rpm 12 000 rpm 12 000 rpm 512 lines: 5000/10 000 rpm 12 000 rpm
Deviations1) for continuous position value ±1 LSB/±100 LSB ±12 LSB for continuous position value ±1 LSB/±100 LSB ±12 LSB
2048 lines: 1500/12 000 rpm 2048 lines: 1500/10 000 rpm
±1 LSB/±50 LSB ±1 LSB/±50 LSB
Cutoff frequency –3 dB – 512 lines: 130 kHz; 2048 lines: 400 kHz – 512 lines: 130 kHz; 2048 lines: 400 kHz
Output frequency – – – –
System accuracy ±20“ 512 lines: ±60“; 2048 lines: ±20“ ±20“ 512 lines: ±60“; 2048 lines: ±20“
Electrical connection* • M12 flange socket, radial • M23 flange socket, radial • M12 flange socket, radial • M23 flange socket, radial
• Cable (1 m) with M12 coupling • Cable (1 m) with M23 coupling or free cable end • Cable (1 m) with M12 coupling • Cable (1 m) with M23 coupling or free cable end
Vibration 55 Hz to 2000 Hz 300 m/s2; flange socket version: 150 m/s2 (EN 60068-2-6); higher values upon request
Shock 6 ms 2000 m/s2 (EN 60068-2-27)
Min. operating temp. Flange socket or fixed cable: –40 °C; moving cable: –10 °C
Mass 0.3 kg
5)
Valid for ID 683644-xx / 1178024-xx 1065932-xx 1132405-xx / 1353129-xx5) 683646-xx / 1178025-xx5) 1109258-xx 1132407-xx / 1353131-xx5)
3)
Bold: This preferred version is available on short notice. * Please select when ordering For the relationship of operating temperature to shaft speed and supply voltage, see General mechanical information
1) 2) 4)
Speed-dependent deviations between absolute value and incremental signal Limited tolerances: signal amplitude: 0.8 VPP to 1.2 VPP With two shaft clampings (only with hollow through shaft) 5) Successor variants
48 49
ECN/ERN 100 series Absolute Incremental
Positions per revolution 33 554 432 (25 bits) 8192 (13 bits) –
Electrical connection* • M12 flange • M23 flange • M23 flange socket, radial
socket, radial socket, radial • Cable (1 m/5 m) with or without M23 coupling
• Cable (1 m/5 m) • Cable (1 m/5 m)
with M12 coupling with or without
M23 coupling
Mech. permiss. shaft speed n3) > 30 mm: 4000 rpm; 30 mm: 6000 rpm
Vibration 55 Hz to 2000 Hz 200 m/s2; flange socket version: 100 m/s2 (EN 60068-2-6)
Shock 6 ms 1000 m/s2 (EN 60068-2-27)
Min. operating temp. Flange socket or fixed cable: –40 °C; moving cable: –10 °C
Electrical connection Cable (1 m/5 m) with or without M23 coupling Cable (5 m), free cable end
Min. operating temp. Fixed cable: –30 °C; moving cable: –10 °C
Mass 0.09 kg
52 53
Absolute
Singleturn Multiturn
ROC 1023 ROC 1013 ROC 1023 S ROQ 1035 ROQ 1025 ROQ 1035 S
Interface* EnDat 2.2 EnDat 2.2 DRIVE-CLiQ EnDat 2.2 EnDat 2.2 DRIVE-CLiQ
Positions per revolution 8 388 608 (23 bits) 8192 (13 bits) 8 388 608 (23 bits) 8 388 608 (23 bits) 8192 (13 bits) 8 388 608 (23 bits)
Elec. permiss. shaft speed 12 000 rpm 4000 rpm/ 12 000 rpm 12 000 rpm 12 000 rpm 4000 rpm/ 12 000 rpm 12 000 rpm
Deviations2) 5) for continuous position value ±1 LSB/±16 LSB for continuous position value for continuous position value ±1 LSB/±16 LSB for continuous position value
3)
Calculation time tcal 7 µs 9 µs 8 µs 7 µs 9 µs 8 µs3)
Clock frequency 8 MHz 2 MHz 8 MHz 2 MHz
Electrical connection Cable (1 m) with M12 coupling Cable (1 m) with M23 coupling Cable (1 m) with M12 coupling Cable (1 m) with M12 coupling Cable (1 m) with M23 coupling Cable (1 m) with M12 coupling
Min. operating temp. Fixed cable: –30 °C; moving cable: –10 °C
Mass 0.09 kg
54 55
ROC/ROQ/ROD 400 series Incremental
Absolute and incremental rotary encoders ROD 426 ROD 466 ROD 436 ROD 486
• Synchro flange 1)
• Solid shaft for separate shaft coupling Interface « TTL « HTL » 1 VPP
Line counts* 50 100 150 200 250 360 500 512 720 –
1000 1024 1250 1500 1800 2000 2048 2500 3600 4096 5000
Min. operating temp. Flange socket or fixed cable: –40 °C; moving cable: –10 °C
Protection EN 60529 IP67 at housing; IP64 at shaft inlet (IP66 upon request)
Mass 0.3 kg
6)
Valid for ID 376846-xx 376866-xx 376836-xx 376886-xx
56 57
Absolute
Singleturn Multiturn
ROC 425 ROC 413 ROQ 437 ROQ 425
Interface* EnDat 2.2 EnDat 2.2 SSI EnDat 2.2 EnDat 2.2 SSI
Positions per revolution 33 554 432 (25 bits) 8192 (13 bits) 33 554 432 (25 bits) 8192 (13 bits) 8192 (13 bits)
Revolutions – 4096
Elec. permiss. shaft speed 15 000 rpm 512 lines: 12 000 rpm 15 000 rpm 512 lines: 12 000 rpm
Deviations1) for continuous position value 5000/12 000 rpm ±12 LSB for continuous position value 5000/10 000 rpm ±12 LSB
±1 LSB/±100 LSB ±1 LSB/±100 LSB
2048 lines: 2048 lines:
1500/12 000 rpm 1500/10 000 rpm
±1 LSB/±50 LSB ±1 LSB/±50 LSB
Cutoff frequency –3 dB – 512 lines: 130 kHz; 2048 Str.: 400 kHz – 512 lines: 130 kHz; 2048 lines: 400 kHz
System accuracy ±20“ 512 lines: ±60“; 2048 lines: ±20“ ±20“ 512 lines: ±60“; 2048 lines: ±20“
Electrical connection* • M12 flange socket, radial • M23 flange socket, axial or radial • M12 flange socket, radial • M23 flange socket, axial or radial
• Cable (1 m) with M12 coupling • Cable (1 m/5 m) with or without M23 coupling • Cable (1 m) with M12 coupling • Cable (1 m/5 m) with or without M23 coupling
Shaft load Axial: 40 N; radial: 60 N at shaft end (see also Mechanical design types and mounting)
Min. operating temp. Flange socket or fixed cable: –40 °C; moving cable: –10 °C
Protection EN 60529 IP67 at housing; IP64 at shaft inlet (IP66 upon request)
Mass 0.35 kg
4) 4) 5)
Valid for ID 683639-xx / 1322268-xx 1109254-xx 1131750-xx / 1353113-xx5) 683641-xx4) / 1322273-xx4)5) 1109256-xx 1131752-xx / 1353117-xx5)
2)
Bold: This preferred version is available on short notice. Limited tolerances: signal amplitude: 0.8 VPP to 1.2 VPP
3)
* Please select when ordering For the relationship of operating temperature to shaft speed and supply voltage, see General mechanical information
1) 4)
Speed-dependent deviations between absolute value and incremental signal Also available with functional safety; for dimensions and specifications, see Product Information document
5)
Successor variants
58 59
ROQ 425 Absolute
Rotary encoder for absolute position values with solid shaft Multiturn
for separate shaft coupling ROQ 425
• EnDat interface
• Additional incremental signals with TTL or HTL levels Interface EnDat 2.2
Output frequency 52 kHz 103 kHz 205 kHz 52 kHz 205 kHz 410 kHz
Mass 0.30 kg
60 61
ROQ 425 Absolute
Rotary encoder for absolute position values with solid shaft Multiturn
for separate shaft coupling ROQ 425
• SSI interface
• Additional incremental signals with TTL or HTL levels Interface SSI
Output frequency 52 kHz 103 kHz 205 kHz 52 kHz 205 kHz 410 kHz
Electrical connection 12-pin M23 radial flange socket (male) 17-pin M23 radial flange socket (male)
2)
Cable length 100 m (with HEIDENHAIN cable)
Mass 0.30 kg
Positions per revolution i: 33 554 432 16 777 216 33 554 432 16 777 216
(25 bits) (24 bits) (25 bits) (24 bits)
: 8 388 608
(23 bits)
ROC/ROQ 400 F/M Revolutions 8192 via revolution i: 4096 4096
① ②
counter
Elec. permiss. shaft speed 15 000 rpm for continuous position value
Shaft load Axial: 40 N; radial: 60 N at shaft end (see also Mechanical design types and mounting)
Mass 0.35 kg
5)
Valid for ID 1081305-xx 1036789-xx 1081303-xx 1036786-xx5)
A = Bearing
b = Fastening thread 1)
m = Measuring point for operating temperature Optimized for Fanuc machine tool controls.
2)
1 = Connector coding Calculation time TIME_MAX_ACTVAL
3)
2 = Direction of shaft rotation for output signals as per the interface description See the Interfaces of HEIDENHAIN Encoders brochure; with nEN = 1 (including adapter cable)
4)
For the relationship of operating temperature to shaft speed and supply voltage, see General mechanical information
DRIVE-CLiQ is a registered trademark of Siemens AG. 5)
Also available with functional safety; for dimensions and specifications, see Product Information document
64 65
ROC 425 series Absolute
Revolutions –
Electrical connection* • M23 flange socket, axial or radial M23 flange socket, radial
• Cable (1 m/5 m) with or without M23 coupling
Current consumption 5 V: 85 mA
(typical, without load)
Shaft load Axial: 40 N; radial: 60 N at shaft end (see also Mechanical design types and mounting)
Min. operating temp. Flange socket or fixed cable: –40 °C; moving cable: –10 °C
66 67
ROC/ROQ/ROD 400 series Incremental
Absolute and incremental rotary encoders ROD 420 ROD 430 ROD 480
• Clamping flange 1)
• Solid shaft for separate shaft coupling Interface « TTL « HTL » 1 VPP
Line counts* 50 100 150 200 250 360 500 512 720 –
1000 1024 1250 1500 1800 2000 2048 2500 3600 4096 5000
Max. operating temp.3) 100 °C (80 °C for ROD 480 with 4096 or 5000 lines)
Protection EN 60529 IP67 at housing; IP64 at shaft inlet (IP66 upon request)
Mass 0.3 kg
4)
Valid for ID 376840-xx 376834-xx 376880-xx
68 69
Absolute
Singleturn Multiturn
ROC 425 ROC 413 ROQ 437 ROQ 425
Interface* EnDat 2.2 EnDat 2.2 SSI EnDat 2.2 EnDat 2.2 SSI
Positions per revolution 33 554 432 (25 bits) 8192 (13 bits) 33 554 432 (25 bits) 8192 (13 bits)
Revolutions – 4096
Elec. permiss. shaft speed 15 000 rpm 512 lines: 12 000 rpm 15 000 rpm 512 lines: 12 000 rpm
Deviations1) for continuous position value 5000/12 000 rpm ±12 LSB for continuous position value 5000/10 000 rpm ±12 LSB
±1 LSB/±100 LSB ±1 LSB/±100 LSB
2048 lines: 2048 lines:
1500/12 000 rpm 1500/10 000 rpm
±1 LSB/±50 LSB ±1 LSB/±50 LSB
Cutoff frequency –3 dB – 512 lines: 130 kHz; 2048 lines: 400 kHz – 512 lines: 130 kHz; 2048 lines: 400 kHz
System accuracy1) ±20“ 512 lines: ±60“; 2048 lines: ±20“ ±20“ 512 lines: ±60“; 2048 lines: ±20“
Electrical connection* • M12 flange socket, radial • M23 flange socket, axial or radial • M12 flange socket, radial • M23 flange socket, axial or radial
• Cable (1 m) with M12 coupling • Cable (1 m/5 m) with or without M23 coupling • Cable (1 m) with M12 coupling • Cable (1 m/5 m) with or without M23 coupling
Shaft load Axial: 40 N; radial: 60 N at shaft end (see also Mechanical design types and mounting)
Vibration 55 Hz to 2000 Hz 300 m/s2; (EN 60068-2-6); higher values upon request
Shock 6 ms ROC/ROQ: 2000 m/s2; RIC/RIQ: 1000 m/s2 (EN 60068-2-27)
Min. operating temp. Flange socket or fixed cable: –40 °C; moving cable: –10 °C
Protection EN 60529 IP67 at housing; IP64 at shaft inlet (IP66 upon request)
Mass 0.35 kg
4) 4) 5)
Valid for ID 683640-xx / 1322269-xx 1109255-xx 1131751-xx / 1353114-xx5) 683642-xx4) / 1322274-xx4) 5) 1109257-xx 1131753-xx / 1353118-xx5)
2)
Bold: This preferred version is available on short notice. Limited tolerances: signal amplitude: 0.8 VPP to 1.2 VPP
3)
* Please select when ordering For the relationship of operating temperature to shaft speed and supply voltage, see General mechanical information
1) 4)
Speed-dependent deviations between absolute value and incremental signal Also available with functional safety; for dimensions and specifications, see Product Information document
5)
Successor variant
70 71
ROC/ROQ 400 F/S series Absolute
Positions per revolution i: 33 554 432 16 777 216 33 554 432 16 777 216
(25 bits) (24 bits) (25 bits)
: 8 388 608
(23 bits)
ROC/ROQ 400 F/M Revolutions 8192 via revolution – i: 4096 4096
counter
Elec. permiss. shaft speed 15 000 rpm for continuous position value
Shaft load Axial: 40 N; radial: 60 N at shaft end (see also Mechanical design types and mounting)
Mass 0.35 kg
A = Bearing
b = Fastening thread 5)
m = Measuring point for operating temperature Valid for ID 1081306-xx 1036790-xx 1081304-xx 1036792-xx5)
1 = Connector coding 1)
2 = Direction of shaft rotation for output signals as per the interface description Optimized for Fanuc machine tools
2)
Calculation time TIME_MAX_ACTVAL
DRIVE-CLiQ is a registered trademark of Siemens AG. 3)
See the Interfaces of HEIDENHAIN Encoders brochure; with nEN = 1 (including adapter cable)
4)
For the relationship of operating temperature to shaft speed and supply voltage, see General mechanical information
5)
Also available with functional safety; for dimensions and specifications, see Product Information document
72 73
ROD 600 series Incremental
• Incremental rotary encoders with sturdy design ROD 620 ROD 630
• Clamping flange
• Solid shaft for separate shaft coupling Incremental signals « TTL « HTL
Mass 0.8 kg
74 75
ROD 1930 Incremental
Current consumption 15 V: 60 mA
(typical, without load)
Mass 4.5 kg
A = Bearing
m = Measuring point for operating temperature
76 77
HR 1120 Incremental
HR 1120
Electronic handwheel
• Version for integration Interface « TTL
• With mechanical detent
Line count 100
Cable length 30 m
Detent Mechanical
100 detent positions per revolution
Detent positions defined within the LOW level of Ua1 and Ua2
Mass 0.15 kg
78 79
Interfaces
» 1 VPP incremental signals « TTL incremental signals
HEIDENHAIN encoders with the » 1 VPP Signal period HEIDENHAIN encoders with the « TTL Fault
Signal period 360° elec.
interface provide voltage signals that can 360° elec. interface incorporate electronics that
be highly interpolated. digitize sinusoidal scanning signals with or
without interpolation.
The sinusoidal incremental signals A and
B are phase-shifted by 90° elec. and have a The incremental signals are output as the
typical amplitude of 1 VPP. The illustrated square-wave pulse trains Ua1 and Ua2,
sequence of output signals—with B phase-shifted by 90° elec. The reference Measuring step after
lagging A—applies to the direction of mark signal consists of one or more 4-fold evaluation
motion shown in the dimension drawing. reference pulses Ua0, which are gated with
the incremental signals. In addition, the
The reference mark signal R has a unique integrated electronics generate the
assignment to the incremental signals. The inverted signals ¢, £, and ¤ for
output signal may be lower next to the noise-immune transmission. The illustrated
reference mark. sequence of output signals—with Ua2
The inverted signals ¢, £, and ¤ are not shown.
lagging Ua1—applies to the direction of
motion shown in the dimension drawing.
The distance between two successive
The fault detection signal ¥ indicates edges of the incremental signals Ua1 and Further information:
Alternative
malfunctions such as supply line breakage, Ua2 through 1-fold, 2-fold, or 4-fold
signal shape For detailed descriptions of all available
Further information: (rated value) failure of the light source, etc. evaluation is one measuring step.
interfaces, as well as general electrical
For detailed descriptions of all available information, please refer to the Interfaces
interfaces, as well as general electrical of HEIDENHAIN Encoders brochure.
A, B, R measured with oscilloscope in differential mode
information, please refer to the Interfaces
of HEIDENHAIN Encoders brochure.
ERN and ROD pin layouts
HEIDENHAIN offers signal converters for 12-pin M23 flange socket or 12-pin M23 connector 17-pin flange socket
adapting encoders to the interface of the coupling 1¼" – 18UNEF M A B
downstream electronics. For information L T P C
D
about this, please refer to the Signal K
S
N
R
J E
Converters Product Overview. H G F
12 2 10 11 5 6 8 1 3 4 7 9
M23
1¼" H F K M A N C R B P S D/E/G/J/L/T
1)
UP Sensor 0V Sensor Ua1 ¢ Ua2 £ Ua0 ¤ ¥ Vacant2)
Pin layout UP 0V
12-pin M23 coupling 12-pin M23 connector Brown/ Blue White/ White Brown Green Gray Pink Red Black Violet Yellow
Green Green
12 2 10 11 5 6 8 1 3 4 9 7 / HR pin layout
Screw-terminal connection A shielded cable with a cross section of
Sensor1) 1)
UP 0V Sensor A+ A– B+ B– R+ R– Vacant Vacant Vacant at least 0.5 mm2 is recommended when
UP 0V connecting the handwheel to the power
supply. The handwheel is connected via
Brown/ Blue White/ White Brown Green Gray Pink Red Black / Violet Yellow screw terminals. The wires must be
Green Green provided with the appropriate ferrules.
Power supply Incremental signals
Cable shield connected to housing; UP = Power supply voltage
Sensor: The sense line is connected in the encoder with the corresponding power line. Connection + – A A B B
Vacant pins or wires must not be used!
1) Signal UP UN Ua1 ¢ Ua2 £
LIDA 2xx: vacant 5V 0V
80 81
« HTL, HTLs incremental signals
Cable length in m
sinusoidal scanning signals with or without For those rotary encoders with additional
interpolation. HTL output signals, the maximum
permissible cable length may vary
The incremental signals are output as depending on several criteria:
the square-wave pulse trains Ua1 and Ua2, • Output frequency
phase-shifted by 90° elec. The reference Measuring step after • Supply voltage
mark signal consists of one or more 4-fold evaluation
• Operating temperature
reference pulses Ua0, which are gated with
the incremental signals. In addition, the The diagrams show these relationships
integrated electronics generate the separately for the HTL and HTLs interfaces.
inverted signals ¢, £, and ¤ for At a supply voltage of DC 10 V, there are no
noise-immune transmission (not with limitations on cable length.
HTLs). The illustrated sequence of output Output frequency in kHz
The inverted signals ¢, £, and ¤ are not shown.
signals—with Ua2 lagging Ua1—applies to
the direction of motion shown in the Maximum permissible cable length for the HTL interface
dimension drawing.
The distance between two successive Further information:
The fault detection signal ¥ indicates a edges of the incremental signals Ua1
Cable length in m
malfunction such as failure of the light and Ua2 through 1-fold, 2-fold, or 4-fold For detailed descriptions of all available
source, etc. evaluation is one measuring step. interfaces, as well as general electrical
information, please refer to the Interfaces
of HEIDENHAIN Encoders brochure.
Power consumption in mW
The maximum permissible output frequency Power consumption (maximum) for the HTL interface and supply voltage UP = 30 V
is shown in the specifications. This frequency
occurs at the maximum permissible shaft
Power consumption in mW
f = (n/60) · z · 10–3
With
f = Output frequency in kHz
n = Shaft speed in rpm
z = Number of signal periods per 360°
Power consumption (maximum) for the HTLs interface and supply voltage UP = 30 V
82 83
position values
Pin layout The EnDat interface is a digital, bidirec- Ordering designation Command set Incremental signals
tional interface for encoders. It is capable
12-pin M23 flange socket 17-pin flange socket of outputting position values, reading in-
or coupling 1¼" – 18UNEF EnDat01 EnDat 2.1 or EnDat 2.2 1 VPP
M A B formation stored in the encoder, updating EnDatH HTL
L T P C
K N D this information, and storing new informa- EnDatT TTL
S R
J
H G F
E tion. Because the interface uses serial
transmission, only four signal lines are EnDat21 –
required. The data (DATA) are transmitted in
Power supply Incremental signals Other signals synchronism with the CLOCK signal from EnDat02 EnDat 2.2 1 VPP
the downstream electronics. The type of
M23 12 2 10 11 5 6 8 1 3 4 7 9 transmission (position values, parameters, EnDat22 EnDat 2.2 –
diagnostics, etc.) is selected via mode
1¼" H F K M A N C R B P S D/E/G/J/L/T commands that the downstream electronics
Versions of the EnDat interface
send to the encoder. Some functions are
HTL UP Sensor 0V Sensor Ua1 ¢ Ua2 £ Ua0 ¤ ¥ Vacant available only with EnDat 2.2 mode com-
UP 0V mands.
HTLs* 0V 0V 0V Absolute encoder Downstream electronics
Brown/ Blue White/ White Brown Green Gray Pink Red Black Violet Yellow Incremental A/Ua1*)
signals*)
Green Green B/Ua2*)
EnDat interface
Shield on housing; UP = Power supply voltage
Sensor: The sense line is connected in the encoder with the corresponding power line.
* Only with 12-pin M23 flange socket or coupling Absolute
position value
Connection 1 2 3 4 5 6 Integrated temperature evaluation This warning threshold for the internal HEIDENHAIN recommends adjusting the
Rotary encoders with EnDat 2.2 feature an temperature sensor is stored in the EnDat warning threshold based on the application
HTL UP UN Ua1 ¢ Ua2 internal temperature sensor integrated into memory area “Operating parameters,” such that this threshold is sufficiently
0V the encoder electronics. The digitized word 6 “Trigger threshold warning bit below the trigger threshold for the
HTLs Ua2 0V Ua0 temperature value is transmitted purely for excessive temperature,” and can be “Temperature exceeded” EnDat error
serially via the EnDat protocol. Please bear individually adjusted. A device-specific default message. Compliance with the operating
in mind that this temperature measurement value is saved here before shipping. The temperature at measuring point M1 is
and transmission is not safe in terms of temperature measured by the internal required for adherence to the encoder’s
functional safety. temperature sensor is higher by a device- proper and intended use.
specific and application-specific amount
With regard to the internal temperature than the temperature at measuring point M1
sensor, these rotary encoders support the in accordance with the dimension drawing.
two-stage cascaded signaling of a
temperature exceedance. This signaling The encoders feature a further, albeit
consists of an EnDat warning and an EnDat non-adjustable, trigger threshold of the
error message. internal temperature sensor, which, when
exceeded, triggers an EnDat error message
In compliance with the EnDat specification, (the EnDat memory area “Operating
when the temperature reaches the warning status,” word 0 “Error messages,” bit 22
threshold for the temperature exceedance “Position,” and in additional data 2
of the internal temperature sensor, an “Operating status error sources,” bit 26
EnDat warning is issued (EnDat memory “Temperature exceeded”). This threshold
area “Operating status,” word 1 “Warnings,” may vary depending on the encoder and is
bit 21 “Temperature exceeded”). stated in the specifications.
84 85
Fanuc pin layouts
Cable shield connected to housing; UP = Power supply voltage Power supply Serial data transmission
Sensor: The sense line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used! 9 18/20 12 14 16 1 2 5 6
8 2 5 1 – 3 4 7 6
7 1 10 4 11 15 16 12 13 14 17 8 9
Brown/ Blue White/ White / Green/ Yellow/ Blue/ Red/ Gray Pink Violet Yellow
Green Green Black Black Black Black
86 87
Siemens pin layout SSI position values
Siemens pin layout The position value is transmitted, starting Data transmission
HEIDENHAIN encoders with the code with the most significant bit (MSB), over
letter S after the model designation are the data lines (DATA) in synchronism with T = 1 to 10 µs
suitable for connection to Siemens controls a clock signal (CLOCK) provided by the tcal See Specifications
with the DRIVE-CLiQ interface control. The SSI standard data word length t1 0.4 µs
• Ordering designation: DQ01 for singleturn encoders is 13 bits, and for (without cable)
multiturn encoders, 25 bits. In addition to t2 = 17 µs to 20 µs
the absolute position values, incremental tR 5 µs
n = Data word length
signals can transmitted as well. For a signal
RJ45 connector 8-pin M12 coupling 13 bits for ECN/
description, see 1 VPP incremental signals. ROC
25 bits for EQN/
The following functions can be activated ROQ
via programming inputs:
• Direction of rotation CLOCK and DATA not
Power supply Serial data transmission • Zero reset (setting to zero) shown
A B 3 6 1 2
1 5 7 6 3 4
Integrated temperature evaluation The temperature measured by the internal depending on the encoder and is stated 7 1 10 4 11 15 16 12 13 14 17 8 9 2 5
Rotary encoders with the DRIVE-CLiQ temperature sensor is higher by a device- in the specifications. During operation,
interface include an internal temperature specific and application-specific amount HEIDENHAIN recommends keeping the UP Sensor 0V Sensor Internal A+ A– B+ B– DATA DATA CLOCK CLOCK Dir. of Set to
sensor integrated into the encoder than the temperature at measuring point temperature adequately below the trigger UP 0V shield rotation zero
electronics. The digitized temperature M1 in accordance with the dimension threshold for the error message.
value is transmitted purely serially via the drawing. Brown/ Blue White/ White / Green/ Yellow/ Blue/ Red/ Gray Pink Violet Yellow Black Green
Green Green Black Black Black Black
DRIVE-CLiQ interface. Please bear in mind Compliance with the operating
that neither the temperature measurement Upon reaching a trigger threshold for the temperature at measuring point M1 is
Shield on housing; UP = Power supply voltage
nor the transmission of the temperature internal temperature sensor, these rotary required for adherence to the encoder’s
Sensor: With a 5 V supply voltage, the sense line is connected in the encoder with the corresponding power line.
value is safe in terms of functional safety. encoders issue an “Alarm 405” error proper and intended use.
Vacant pins or wires must not be used!
message. This threshold may vary
Further information:
For detailed descriptions of all available
interfaces, as well as general electrical
information, please refer to the Interfaces
of HEIDENHAIN Encoders brochure.
88 89
Cables and connecting elements
General information Connecting cables for 1 VPP, TTL, HTL 12-pin M23
Plastic-insulated connector: Plastic-insulated coupling: connecting element with external » 1 VPP, « TTL, « HTL
connecting element with coupling ring, thread, available with male or female contacts (see symbols) 2 2 2
available with male or female contacts PUR connecting cables 12-pin: 4(2 x 0.14 mm ) + (4 x 0.5 mm ); AP = 0.5 mm ¬ 8 mm
M23
(see symbols) Symbols M12
With connector (female) 298401-xx
Symbols and coupling (male)
90 91
EnDat connecting cables 8-pin 17-pin Connecting cables Fanuc
M12 M23 Siemens
With right-angle connector (female) 606317-xx – – With 8-pin M12 connector (female) ¬ 6 mm –
and stripped cable end and 20-pin Mitsubishi connector
20-pin
Cables Siemens
PUR connecting cables for M12 connecting element 2(2 x 0.17 mm2) + (2 x 0.24 mm2); AP = 0.24 mm2
92 93
Signal converters
Signal converters from HEIDENHAIN adapt Input signals of the signal converters Outputs Inputs Design – IP rating Interpolation1) or subdivision Model
the encoder signals to the interface of the HEIDENHAIN signal converters can be
downstream electronics. They are used connected to encoders that output 1 VPP Interface Qty. Interface Qty.
when the downstream electronics cannot sinusoidal signals (voltage signals) or 11 µAPP
directly process the output signals from sinusoidal signals (current signals). Encoders « TTL 1 » 1 VPP 1 Box design – IP65 5/10-fold IBV 101
HEIDENHAIN encoders or when additional with the EnDat or SSI serial interfaces can be
interpolation of the signals is necessary. connected to various signal converters as 20/25/50/100-fold IBV 102
well.
Without interpolation IBV 600
Output signals of the signal converters
The signal converters are available with the Plug design 25/50/100/200/400-fold IBV 660 B
following interfaces to the downstream
electronics: Plug design – IP40 5/10-fold IBV 3171
• TTL square-wave pulse trains
• EnDat 2.2 20/25/50/100-fold IBV 3271
• DRIVE-CLiQ
• Fanuc Serial Interface » 11 µAPP 1 Box design – IP65 5/10-fold EXE 101
• Mitsubishi high speed interface
• Yaskawa Serial Interface 20/25/50/100-fold EXE 102
• PROFIBUS
« TTL/ 2 » 1 VPP 1 Box design – IP65 2-fold IBV 6072
Interpolation of the sinusoidal input » 1 VPP
signals (adjustable) 5/10-fold IBV 6172
The signal converters perform signal
conversion and interpolate the sinusoidal 5/10-fold and 20/25/50/100-fold IBV 6272
encoder signals. This permits finer measuring
steps, resulting in higher control quality and EnDat 2.2 1 » 1 VPP 1 Box design – IP65 16 384-fold subdivision EIB 192
superior positioning behavior. Cable design
Plug design – IP40 16 384-fold subdivision EIB 392
Generation of a position value
Various signal converters feature an 2 Box design – IP65 16 384-fold subdivision EIB 1512
integrated counting function. Starting from
the last set reference point, an absolute DRIVE-CLiQ 1 EnDat 2.2 1 Box design – IP65 – EIB 2391 S
position value is generated and output to
the downstream electronics when the Cable design – IP65 – EIB 3392 S
reference mark is traversed.
Fanuc Serial 1 » 1 VPP 1 Box design – IP65 16 384-fold subdivision EIB 192 F
Interface
Plug design – IP40 16 384-fold subdivision EIB 392 F
94 95
Testing and inspection devices, and diagnostics
Incremental encoders primarily have 1 VPP, EnDat 2.2 Position value Yes Yes Yes
TTL, or HTL interfaces. TTL and HTL Valuation numbers Yes Yes
1)
Yes
encoders monitor their signal amplitudes
internally and generate a purely digital fault DRIVE-CLiQ Position value Yes No No
7)
detection signal. With 1 VPP signals, an Valuation numbers Yes No No7)
analysis of the output signals is possible
only with external testing devices or Fanuc Position value Yes Yes Yes
8)
through the use of computation resources Valuation numbers Yes Yes Yes8)
in the downstream electronics (analog
diagnostics interface). Diagnostics with the PWM 21 and ATS software Mitsubishi Position value Yes Yes Yes8)
5)
Valuation numbers Yes Yes1) 5) Yes8)
Absolute encoders employ serial data
transmission. Depending on the interface, Panasonic Position value Yes Yes Yes8)
additional 1 VPP incremental signals can be Valuation numbers Yes Yes
1)
Yes8)
output. The signals are extensively monitored
within the encoder. The monitoring results Yaskawa Position value Yes No7) Yes8)
(specifically, valuation numbers) can be Valuation numbers Yes
6)
No7) Yes8)
transmitted to the downstream electronics
along with the position values via the serial SSI Position value Yes No No
interface (digital diagnostics interface). Incremental signals Yes Yes No
The following information is available:
• Error message: position value is not 1 VPP Incremental signals Yes Yes Yes
reliable
• Warning: an internal functional limit of 11 µAPP Incremental signals Yes Yes Yes
the encoder has been reached
• Valuation numbers: TTL Incremental signals Yes Yes Yes
– Detailed information about the Scanning signals Yes
4)
No Yes4)
encoder’s functional reserve
– Identical scaling for all HEIDENHAIN HTL Incremental signals Yes
2)
No No7)
encoders
– Cyclic reading is possible Commutation Block commutation Yes
2)
No Yes
3)
This enables the downstream electronics Sinusoidal commutation Yes Yes Yes
to evaluate the current status of the
encoder with little effort, even in closed Commissioning with the PWM 21 and ATS software 1)
Information must be requested and transferred by the control
loop mode 2)
Via the appropriate signal adapter
3)
Only for encoders with block commutation (see encoder documentation)
For the analysis of these encoders, 4)
If supported by the encoder (PWT function)
HEIDENHAIN offers the appropriate PWM 5)
Not available for encoders with the ordering designation Mitsu01
inspection devices and PWT testing devices. 6)
Not available for the EIB 3391Y
Depending on how these devices are 7)
Function not available yet
integrated, a distinction is made between 8)
Two-pair transmission is required (for more information, see the documentation for the PWT 100/PWT 101)
two types of diagnostics:
• Encoder diagnostics: the encoder is
connected directly to the testing or
inspection device, thereby enabling a
detailed analysis of encoder functions.
• Monitoring mode: the PWM inspection
device is linked into the closed control
loop (via suitable testing adapters if
needed). This enables real-time diagnosis
of the machine or equipment during
operation. The available functions depend
on the interface.
96 97
PWT 101 Testing device PWT 101 PWM 21 PWM 21
The PWT 101 is a testing device for the The PWM 21 phase-angle measuring unit,
functional testing and adjustment of Area of application • The functional testing of absolute and incremental in conjunction with the ATS adjusting and Encoder input • EnDat 2.1 or EnDat 2.2 (absolute value with or without
incremental and absolute HEIDENHAIN HEIDENHAIN encoders testing software, serves as an adjusting incremental signals)
encoders. Thanks to its compact dimensions and testing package for the diagnosis and • DRIVE-CLiQ
and rugged design, the PWT 101 is ideal for Encoder input • EnDat adjustment of HEIDENHAIN encoders. • Fanuc Serial Interface
portable use. only for HEIDENHAIN • Fanuc Serial Interface • Mitsubishi high speed interface
encoders • Mitsubishi high speed interface • Yaskawa Serial Interface
• Panasonic Serial Interface • Panasonic serial interface
• Yaskawa Serial Interface • SSI
• 1 VPP with Z1 track • 1 VPP/TTL/11 µAPP
• 1 VPP • HTL (via signal adapter)
• 11 µAPP
• TTL Interface USB 2.0
PWT display
98 99
Mastering nanometer accuracy