elie MU eory ELSEWEDY ELECTRIC ——In June 2008, Elsewedy Cables has acquit the Egyptian Company for Manufacturing Elechical Insulators (ECME)), the distinctive company in the Middle East in manufacturing ceramics ins ECMEI was established on 1994 with an annual production opacity of 3000 tons and possibilty to extend to 7000 tons under license of CERAM group who have wide range of products and long standing experience in high tension insulators of different applications. ECMEI uses the state of art technology in the field of porcelain insulators and has high qualified specialized staffs that con conceptualize, design and modity ording fo customer requirements. Our plant and machinery including lab equipment / instrument for material analysis, follow up production and ¢lecttical and mechanical test machines have beer procured ciaized manufacturer in international sp Germany, England, France , Czech Republic and USA. We f Syst System , € ve also ISO 9001: 2008 for Quality Managemen ISO 14001: 2004 for Environmental Management |AS. 18001; 2007 for ond Safely Management System in accordance with ional Health Up Intemational/European National Hl as customer specilications Our manufacture program is prepared to cover the requirements of electricity authority and other ullties in Egypt os well as other neigh boring countries of differen climatic conditions. fo IEC / DIN / ANSI / ses of the following lype according standards, + Cap & Pin insulators fo Including “Anti-Fog" type up to 500 KV HVAC systems vith el medium and high vollage fromechanical strength up to 160 kN, + Long Rod insulators. insulators for indoor Bouldoor use. Line Post insu 5, 25,3 15 KV applications. + Stay Insulator + Low Vollage pin insulat upto L1KV. * Low Vollage Spool & Shackle Insulators. + Transformer Bushing + Low Voltage Distibution Transformer Bushings. + And more EcMElieallrasdapeen Bib Ny panes Ba aged lal 3Sy0 dale ¢ Und& Pin Insulator Cop and pin insulators are generally used on over head transmission and distibution network fo evacuate bulk power overlong distances. The insulators could be in suspension of fension mode in string form to insulate the conductor from tower. Depending on pollution behavior of the terrain, standard and Anii-Fog type (High Creepage distonce) are used. We manufacture from 40 kN fo 140 KN electro-mecharical strength insulators from 190 to 555 mm ‘creepage distance for network up to 500 KV. Every insulator are tested with hydraulic pressure and eleckical sresses followed with routine mechanical and electtical test as parlEC standard after assembling with cement and metal pars err ‘Average flashover Withstand a Voltage: Voltage: 38 5 Dimensions Blectro 2 So 5 Geerar® tecterical BE rower 20% Mem PDE Type 5 Falinglocd 3 © Fequency Impuse pe ry ey a D H d Dry Wet Pos Neg. Dry wet ~~ = mm mm mm mm kN KV KY KV KV KV KV KY KV Kg Oks 000 WS NO Nl © 55 97 7% 8 HD B 7 25 Jou 01402 254 Me 17D NO 78 as DS 70) TOS IN 040) 2 46 16 «NDB 48 I 1S 7% 10 5 1WoKN 049.00 254/170) 20 | 9S tw) 125 eo a7 195/100-7548 TIS 88 ‘Average fiashover Withstand “oioge Nonowe BS 2 Pirerlons — Gosom actors MEME ag Oeming Type : Failing load 2 Frequency Impuse ae, 2 B op oH 4 Dy Wet Pos Neg. Dry wet = mm omm mm omm kN woo kV ORY VY VAY Kg 4OKN 04100 254 110 11 320 4 No 78 45 120 125 70 40 110 37 9OKN 04302 280 14614480 90 V0) 7a) 4S) 120 125/70" | 40 |tI0! | VORN 04500 280 170 2 43010 10 78 45 120 125 70 40 110 9 BOIN 046-00 320 146-18 | 470 Ea 170/95 5S M45 185/89 SO 135, TO TORN 05000 320 170 20 585 140 130 100 60150 160 90 «85 14012 +2 congener ore eee cole caged ie eeLong Rod Insulator ‘These insulators are applied on medium and high voltage overhead distribution ond transmission lines for suspension or tension of conductor fo tower bodies We produce insulators up fo 72.5 KV system vollage level and with ball and socket coupling Long Rod insulators are absolutely puncture -proof and excellent anti-polluion performance. Allthese insulators are made wilh ceramic materials ond it can be manufactured for other voltage levels also and with higher Creepage distances. It can also be supplied with special customers’ request. ee eed 2 =? 3 & E esP 3 5s plese seeul2 ie e Dimensions a2 Ee ae Be 28 Type of insulator 2 = 2 : Z28e 2 ae ace. 5 € he) 3 & Tee as é ule. a F3 Faas & |e? & enlealeslanles |i | |e las le L775 190704 MO 751) S ADS] 170345) 50375) 40" | 245) | G80) |e") Goo" || ON) a70| FON ass L7es10 «1037-08 © 4403101] 1706380" | 1803710 S50) 3600 T8018 | OO |S BH | aE ae Lym —«tsay7-00 3901S] ee care tooe 411 ; 0 41 saxo 61 al) 15018SN0s7]D_SDSSwSCAS ae Ae ee nn L1206580 «1503716 «915550 DsSSsimDSCSiwHCidm. “Densemecactanmeen ne getters €CMEl GPost Insulator The post insulators are used in medium and high voltage from 15, 25, 36 and 72.5 kV wilh creepage distance 440 mm up to 2600 mm with electromecharical up to 6 kN and can be used in both indoor and outdoor applications. Net cos ecg TEINS IEE icy a Creepage Aring feight Biggest jn Number of Wittestand Withstand Type OWING Insulation * Distance Distance Per (Hy Diameter No. Sheds Vottagewet Votage piece w mm mm wv Wo Ko mm | mm P70 090025 6 “wo 193 50 10452506181 P13 aw00 (36 ? 147305 ‘0 600 80180 rs om0 725 P67 205 60m (wD sw ovo 725 Slage*7 45n ee | gw 782 ous a conten pot movement sre pectelorscaud be charged wou! rch. *Stharvsane ne Svan kez a 72.54 P70 P13 725%Line post Insulator These types of insulator are applied on medium voltage overhead distrbution lines (36 KV) for fixing of conductors to tower bodies and usedin the distibution system of the town, We manufacture thisinsulator with creepage cistance trom 560 mm up to 1320 mm with mechanical strength up 12.5 kN icons ‘Average flashover Withstand - Voltage Voltage Dimensions cage Genilever 3 s Coccoos Sanath’ Power 50% poe Pe Type 2 eceenyUpubs Frequency 2 = § pHweRa Dry wet Pos Neg. Dry Wet mm mm mm mm mm woow Ww ow Ww ow ow line Pest poor 152 905 25 75 560 ©1250. 8S 18 05-90 S150 M20 ng pest oyo.os 17a 368 25 75 625 «125125 100-210 240 100 170 M20 Line post 36KV 07005 185 510 25 75 132 125 175 150 290 350 160 135 250 M20 * ue cornu immvemers me wnat code conga re.Pin Insulator These lypes of insulators ore used on medium voltage over head dlstribulion fines (15,25, and 36 kV} for fixing of conductors to tower bodies fo distibute power from substation fo fown and inside the lown networks. The insulators are manufactured with ‘creepage cistance from 320 mm up fo 1400 mm and 10 kN bending strength, ice vt é aan: neon IP ct om || § me Fa sc ep & DBD DI b2 H HI R RI Fiece weap casio 0m aw wm wo mwas ee ee ee ee “Bara coinun re ncremarh se meee con hand wholonStay insulators give protection in the event of accidentally broken live wire that can accidentally energizing a slay wire and remaining in contact with ine which does not tip. In such cases . the bottom portion of the stay would have no voltage due fo insulation, stay insulator will normaly installed in the middle of stay wite Thros typos of stay insulators are generally Used for Ural and raiway these are {)stoyinsulotors type for IL k¥ (ll) stay insulators type for 15 kV (i) stay insulators type for 36 kV Stay insulators be effectively used forlow and medium voltage ines. SEMgiicie ‘Average flashover Average Dimensions § Creepage Tensile Voltage Weight we 2 Dstance Strength Ber | eouace fa (ns) S| se] o Dy Wet ‘Fico 6 mm mm men mm eam mm men N WwW wv kg Stay 08001 108 57 54 22 73 76 8 8 30 1s o7 lak Stay 08002 140 80 60 25 86 108 57 Ey 35 18 15 1skv Stay 08000 172 67 40 2% 9 105 76 89 40 23 19 36k Der conve pdt movement ome woeccofre col be chargnd wiht rakes Biter se avaLow Voltage Pin Insulator These insulators ate fied on low voltage over head distbution lines ( 1.1 RV } for fiting af conductor to poles and in the cisribution system of the town with creepage dislance 150 mm up fo 280 mm with bending load 8 kN to 18 kN. Power $ Dimensions 88 Bending AYEIGE Frequency Lighting 2 gs Failing ee withstand — Impulse we 2 Be coe "Gog stone é D 4 R RI Wet 6 mm 0mm mm mm mm ‘9 wv wv RMI 0700 «70 = 100s«35—sBSC]SCSCCS os 15 55 RMI 0260086 =| 1435 BS 8 1 18 8 N95/2 05500 94 = 1010 10 ale, 10 “ “De beohunupoatnporennt one peaoen coddbe staged to ree Type N 95/2 RMI/ RMN 10) €CMelLow Voliage S pool & Shackle Insulators These insulators are opplied on low vollage overhead distribution lines for fixing of conductors fo poles. This group of cur manufacturingrange includes of ow vollage insulators (Shackle /Spoo!/ Bobbin ) standardized in accordance \with DIN and ANSI Standard specification. eae $ Dimensions. Wee 2 8 H dl d2 a3 d4 fmm mem ramen shackle 039-008 25-8 48 100 shackle | a3-01 | 65175 | m2 | 4d | 76 shockle 05501 8-2-2 «50 ew $900 green as 5s spool O01 «SAS Robbiny em 16 a a8 spool O7602dk—BCS 1B fnconce pdt protean: ene poor cute changed 18 One minute Bending with stand Failing Voltage: load Wet kN Ww 8 9 6 85 10 @ - é 12 6 12 8 12 a Average Weight Fiece kg 055 0s os 05 02 os GTransformer Bushings Trensformer bushing for outdoor and indoor are used as a structure carying on conductor through @ partition from the transformer tank. ity Dimensions ; e 2 a Zz ge f ui #8 55 2 eee ea = I elfen (een fe ere] ner ff ee ie 8 Max. 405 3241 i= 8 mm mm mm mm mm mm mm mm mm mm mm mm mm mm men WV & mom D126’ 92200 211 71 8% 118 143 197 197 151 262 263 263 263 15 22 620 257 55 125 9 575 OTs27 921-00 (183 62 74 100 110 125 130 131 250 220 250 0 - | - | 14s 575 130 250 36 DUN pig40 111 a2 33 42 70 75 OO 74 95 100 - - 15 2 1 3 3 75 27 DTJONE 91800 [111/92 33 42 70 75 80 |74 195 14H — — 15 22 290 8 35 75 a8 BIZONF 91700 M1 32 33 42 70 75 80 74 M45 150 155 ~ 15 22 4M 155 55 125 59 OTgONE 91600 111/32 3342-70 78 AD 74 145 150 155 155 15 22 580 155 75 |170 76 OTJONF 91500 128 39 39 50 85 85 BB AB 14S 150 - ~ 24 305 20 8 35 75 49 OTZONF | 1400 128 |a9 |39 50) a5 |B 68 [as 155 140165 — 24 S05 aso 165) 55 |125 | oe OTZONF 91300 128 39 39 150 85 8 8B AB 165 170 175 160 24 305 60 20 75 170 96 DYZONF 91200 183/51 74 100 125 120 190 131 190 200 210 — 17 62 B80 155 55 125 11.6 Baa ecco serene one eckson cob choad wha oe. 7) €CMelLow Voltage Distribution Transformer Bushings The low voltage cistibution transformer bushings with creepage distance up fo 100 mm are manufactured which support the low voltage side of the transformer to camy the output cables up to 31504 . TROL Cee ed - Net Dimensions Weight Type A fa Drawing No. by plo HI HR r upper port D5 07 DB Ha RT RD ao Max. Min. Max. Man. pec Mn omm mmo omm mm mm mm mm mm mm Kg 51-250 oA 50 aK MSSSCSCH YD A160 O00A | 7 7 8 8 mH 8 16 25 1 OM 11000 oA 9065 SCwH_ CCST A1-2000 008-00 A 4 8 82 66 44 85 55 16 3 1 ov A13150 007008 125 «100s wOiCSCiH_OSCSCC CSS De on D2 BHM eee DrawingNo. °4 2 Min, Min. Min, Min, HS HE HS — lower part Mmmm mm mm mm mm om mm mm 81-250 orion | 6 5 30 8 ww ee | On 81-630 010008 85 70 4% 41 «28 0 ow 8 8 02 Bi-10000op008 10 OF HC Bi-2000 008-008 125 «0s 70s #8 HCsiC‘id‘C BI=3150 007008 150125 wt SH Bue ocontweu pel nave te eect coud carged ml ice . eT en rae Type Al Type 81 1yp2 81Machinery & Tests a) €CMelMachinery & Tests = ea ee Electrical Testing DepartnentECME! www.elsewedy.com www.ecmel.com