NU sucess. MUKHTAR Banu Mukhtar Products Pvt) Limited ‘Quality Control / inspection Scheme A1. Equipment inspection Subject = =Paie Method | Frequency” | 1.1 Testing And Measuring Equipment ‘Weigh scales Correct Functioning & | All equipments are duly _] Calibration by third party Calibration Weights Accuracy. calibrated. Once a year Height gauge Compressive strength testing Machine Al.2 Storage & Production Equipment 1| Storage Cement Cylos Ensure Cement Inspect top of Cement - Weekly Quality cylo for rain water protection /shelter Water Reservoir Check for dissolved - Weekly Solids and salts contamination | 2 | batching Equipment ~ {Cleaning Cement Scale ‘Check- Daily Mixer cleaning at the end of sai desl | | Calibration ~ monthly “ He et aesBlock Machine Proper functioning | Filler boxinspection weekly and maintenance | | Lubrication of Vibrator | -100 hourly | bearings and allied equipments. 100 hourly Cleaning of Material | Hopper -At Shiftend Cleaning of Filler box | - At Shift end Cleaning of Aggitator ~Weekly Maintenance /Inspection i of complete block —Weekly, i machine. Mixers Correct functioning | Cleaning “At shift end Cleaning & Check for Wear Check for wear of -Weekly Peddles and liners etc | -At shift end Check Gear box cil level i ‘Moulds Cleanliness and Visual inspection Daily i condition Mould cleaning /Washing inspection n_check for wear and tolerance Each time mould is removed from the machine 25,000 Cycles and subsequent 5,000 cyles till 50,000 Cycles. Then inspection after subsequent 1000 cyclesA2.0 Material Inspection Subject ‘Aim ‘Method Frequency UnScreened Sand _| Practice grading Query Inspection First delivery from ew source and then ‘on month interval. In case of doubt - weekly -Each Dumper truck Particle Grading Sieve Analysis (We have our own Sand Screening Plant and Crusher Plant) Daily one sample | Screened Sand & Screening of impurities or | Sieve Analysis Aggregate Contamination Daily checte - At Crusher | ~At Aggregate bins Visual check for foreign material €g;Clay,coal organic shal e, Daily Check marlJignite and rubish | - Cement Conformity with inspection Each delivery | manufacturer's supplied certification Water Water reservoir check | -pH testing Daily weekly TDS. Not more | - TDS testing weekly Wehave direct city | Water should be free of _| then 250 TDS | water testing by | water Source. contamination/excess | Wateris treated with | Third party -Monthly salts and dissolved solids | necessary chemical dozing.‘A3.0 Production Process inspection Subject Aim Method Frequency T] Mocture Composition Conformity of composition by weight. “Visual Aggregate is weighted through calibrated belt time scale. Cement is weighted through calibrated scale ‘Water dozing done by accurate flow mater This report confirms the mix design. -Wash gradation of green product is done to conform the aggregate mix design “Daily “Daily 3 | Fresh Concrete Concrete Mixing Visual Checks Every batchiis checked by Mixer operator 4 | Production Each steel board with green product thoroughly examined for proper filling , weight and dimension by machine operator. No product is booked unless it meets the defined parameters of weight and height Non conformance products rejected through dumper. Ifthe product do not mect the required Parameter for 5 consecutive production plate, stop the machine and check for - Machine setting Parameters - Mould setting, mix design ion is Daily at production start up.‘A4.0 Product inspection ‘Subject Aim Method Frequency 2 | visual Aspects Alluniis should be | Esch paving Glock gi fpreaigEREST Tine No overall dimensions | free of cracks or —_| checked visually at dry _| inspection (width, height & other defects such | side on the casting bed/ length) shall differ by | as cracking or running conveyor by more then+-2mm | flaking. dedicated ac inspector. Sample of 20 blocks picked by Qc inspector and all 20 samples analized in lab for dimensions and visual defects. 2 | Shape and dimensions To check dimension of concrete block Permissible Deviations Lengtn +-2mm, Width +2 mm Thickness + 2mm Every 21 plate is Hourly sample of two blocks taken from the machine and dimensions checked with the caliper (Sis ae checked for thickness | with in 0.1mm | by height gauge | accuracy. | 3 Water Absorption _| Water absorption Three Blocks per five should not be more than 6% day production 4 | Compressive strength test (in house) For Hollow Blocks For solid Blocks For Kerb Stone Tdayage -— N/mm? 14 days age — N/mm? 28 days age —N/mm? 32 samples per production day drawn 8 samples are tested for each 7,14 and 28 days strength 8 samples retained ( for third party test) if required. 5 | Measurement of Abrasion resistant. Third party certificatian 3 samples /1000 pes 6 | Measurement of Compressive and tensile splitting strength. | Test carried out at t party lab ‘A per Ann-F of 8S 6717 &C 140-118 3 samples / 10000 pesA5.0 Marking, Storage Delivery Sale/Marketing Delivery challan and Gate pass made for each delivery. manufacturing -Delivery Order - Delivery Chalian -Gate Pass 1 | Marking -Manufacturer’s | QC inspector At delivery. Name & Logo | inspect each and “Product Name every product -Pallet No pallet before Date of | dispatch. manufacture Mould ID end no “Mould 1D of cycles done Date of mould and Mould wear commencement | tolerances are Actual tolerances | recorded in quality records [2 | storage Productsis placed | Nonconforming | Each day | date wise in stock | productisset | Production yard aside and samples kept in | Product declared in | marked Lab and tested on | conformance when | accordingly. 7, 14,and 28 days passed the 7 and 14 | age. doys test aid azged Regular feature accordingly 3 | Delivery Product dispatched | Age of the ‘At each dispatch as per delivery product is orders received calculated from from the date of