H-5-Qpgxwe =e Tornado Flusher disinfector Frnatanding 917917 0901 underable 951629.Service. Manual Contents Preface Safety regulations General safety regulations Disconnection device, Warning symbols General Accessories Control panel Technical data Maintenance i! Periodic maintenance Function check Cleaning the steam generator Cleaning the rotating jet (jet nozzle) Cleaning inlet pipe filter ‘The service program Function Table of line numbers and information Service program Machine-independent vasiables, line numbers 00 - 09 Configuration, line numbers 10 - 29 Petivdic disinfection, tine nusnber 31 Service request, line number 32. Dosage amount, line number 33 Container empty alarm, tine number 34 Disinfection, line numbers 35 - 49. ‘Tanks and water, line numbers 50 - 55. Fault statistics, line numbers 60 - 63 Program statistics, line numbers 70 - 74 Function test, Ime numbers 80 - 83 Error indication Error codes (must be cleared): Warning codes (do not require clearing): Warning codes requiring action before the machine is restarted: Clearing an error message Resetting the machine Table of faults and possible cures Repairs and adjustments Replacing temperahwre sensor Checking fuses Overheating cut-out Changing a hose in dosage pump Replacing the E-prom Replacing the BE-prom Replacing the jet nozzle. Setting the amount of detergent and descaling compound Cumponents list Circuit diagram 45 56 4096295 08 Edition 000301Service Manual General ‘These directions include instructions for preventive maintenance, fault- finding, repaits aud adjustinents. The directions require the reader to be familiar with the machine's mode of function and teclusival eapressions relating to machine components. The directions also include a circuit diagram, ‘The machine has been approved by TOV, DVGW, SEMKO, KIWA and ‘WRAS. Accessories Item Part N° Drain filter 4988891-00 Coarse filter___________—-4988890-00 Combination valve (cut-off valve/check valve/filter) 1 pair 4996319-00 Instrument basket 5001788-00 Instrument holder ~ 4991116-00 Water trap P tall model (a 110 mm) 4997267-00 Water trap S tall model (6 110 mm) 4997268-00 Water trap P bench model (6 110 mm) ___ 4997267-00 ‘Water trap S hench model (o 110 mm) ____ 4997269-00. 4996205-08 Edition 000301 5Service Manual Applies only to high-spec machine Pieaien tc bocce soanusices : Af the hot water 1s harder than 5-6 dH, there is a high risk that the steam generator may become blocked by limescale deposits. In such a case the disinfector can be equipped with an automatic dosage pump for a lime- limiting compound. Simple to service and install ‘Valves aud the electrical equipment are readily accessible from in front and above for inspection and service. 2996295-08 Edition 000301 aService Manual Technical data Weight 90-105 kg Width 450 - 600 mm Depth 500-600 mm Height 1400 mm (with base 100 mm) Environmental requitements: Atmospheric humidity maximum 80% at 31°C Room temperature 5 - 40 °C. Water coneumption (without eooling*) Economy progiain 9 Woycle ‘Normal program 18 Veycle Intensive program 24 Moycle *Cooling 3 | approx. Cold water Connection 15122") mm Pressure 70-800 kPa Flow rare 20 vmin Hot water Temperature 45-60 °C Connection 1502") mm Pressure, 70-800 kPa Flow rate 20 Unin Steen Conneetion iqv2") mm Pressure 30-300 kPa Consumption 03 kg/eycle Drain 2110 mm Max. outer temperature ane Sound level 60 UB(A) Power Model Electrical connection Fuses requirement Ti] 230 INFPESOHZ(TN) | IxIGA]3,0 KW. 12 | 230. 3+PE sone 3xI6A | 40 KW 1a | 400, NAPE SO H2CTN) | 2x10 A] 4.0 KW V2 | 230. IN4PES0H2(TN) | Ix10A] 1.0 kW 1s | 240V,24PF 60 He (TN) | aut. A] 3,6 KW U6 | 240V, 3+PE 60 Hz (TN) 3x15 A] 4.6 kW V3 | 240\,2+PE 60 Hz (TN) | 2x10] 1,4 kW 19 | 208V.2+PE 60 Hz (TN) | 215A] 3.0KW LIO | 208, 34PE 60 Hz (TN) | 3x15 A} 3,8 kW. v4 | 208 24PE 60 Hz (TN) | 2x10] 1,4 kW. Lid | 200, 24PE 50 H2(TN) | 2x16. A} 3,0xW. LIS | 200V,3+PES0Hz(TN) | 3x16A | 4,0kW V5 | 200,2+PE50H2(TN) | 2x10} 1,0 kW. LIB | 2004, 2+PE60 Hz (TN) | 2x16 A} 3,4 kW. L19 | 200V,34PE 60 Hz (TN) | 3x16] 4,4 kW. Vo | 200, 24PE So Hz (TN) | 2x10] 1,4 KW. 122 | 230, IN4PE60 Hz (TN) | Ix16A]3,4 kW. 124 | 400y3NePE oOHZ CIN) — | 3x10] 44KW V7_| 230 INHPE6OHe (TN) | 1xt0.A] 1,4 KW 4996295-08 Edition 000301,Service Manual = Applies only to high-spee machine Function check A™ to be carried out by qualified staff. \ The machine is connected ta the mains and certain campononts are live, Instructions, cable, switches + Check that the goods placement notice has heen affixed to the rear wall of the disinfector. + Check that the discunmection device works and that the uaius cable is undanaged and free from defects. Filters and valves A When working on the pipework, all inlet feeds must be closed off. + Check that non-return valves and manual closure valves are working properly. + Check filtors and flow-limiters in inlet feeds (sce section Cleaning filters). Clean if nocessary. + Check all pipe joints. Tighten if necessary. Non-return valve, stewn generator 4996295-08, Edition 000301 nService Manual = Applies only to high-sper: machine -4996295-08 Flushing system * Check that the nozzles are not visibly damaged or blocked. + Check that the rotating jet revolves easily. + Only cettain machines: check that rim flushing works. Press [i] to start rim flushing (with door closed). Temperature check + Check the temperature during the disinfection phasc and also the duration of the phase when disinfection temperature has been reached against the lmperature cu ve supplied. + The measuring equipment used should be able to provide continuous registration of the temperature and the period. Note that the relatively fast changes in temperature place heavy de- mands on the equipment to achieve reliahle results + Fora function check, a ineasuring point is recommended, sited on the surface of the goods, e.g. the bottom of a bedpan (inside) Edition 000301 BService Manual Cleaning inlet pipe filter The filter and flow-limiter in the inlet pipes (hot water, cold water and steam) should be regularly checked and cleaned if necessary. Filter Flow-limiter Cleaning the rotating jet (jet nozzle) ‘The jet must be removed for cleaning. Use a sct spanner (10 mm) to lock the nut between the jet and the rotating jet. Then unscrew the jet by hand. The intesior of the jet should be cleaned mechanically before teassemibling the jet 4996295-08 aition 000301 1sService Manual = Applies only to high-spec machine ‘The information in the machine's memory is structured on a number of lines, where each line has a two-digit line number (00 - 99). Each line contains either information ahont or control over a certain function, e.g. By means uf line 11, dhe function child safety can be switched on or off. Line Parameter Rasiesetting Range Authorisation 11 Child safoty ° O=No 1=Yeo BCD A line can also contain a number of sublines. Each subline has then a specific function, ¢.g.: In tine 30 it is possible with the aid of the sublines to select the program (total 20) to start when any button or combination of buttons is depressed. Line Subline Parameter Basie setting. Range __Authori 30011 Program select, button 1 1 30021 Program select, button 2 2 Program select, buttons 215: A complete table is set out on the pages immediately following of all the machine's lines and sublines. Later in this chapter a description is given of how to work within the service program followed by a detailed description of each line number and the information contained in it. 4996295-08 Eudition 000301 7Service Manual = Applies only to high-epee machine Line N®_Subline N° Parameter Racie ceiling Range ‘Authorisation Line "82: Seivice request 32° OF ‘Handling Service request 1 ‘None, 1=Waming, 2=St co 92702. ‘Clearing Seivive request : 0-Cleared oo 32.03 Type of counting for Sonica request = 4 O=In hours, 1=N° programs: co we OF Limit to Service request: 9999 0-9999 cc 32 05 ‘Counter for Service request : 0.9099 - Line 38: Dosage amount 33 oot Dosage time descaling 6 0.99 seconds BCD B02 Dosage time rinsing aid 4 10.99 seconds BCD 330s Dosage time detergent 0 (0-99 seconds BCD 33 Dosage time spray compound 07 0.0.9.9 seconds BcD Line 34: Container emp alarm 4 OF ‘Alarm descaling compound 0125 00=Alarm off, 01.99=Warning, number co ‘of progians atere uw level, 02-Stoy a ‘Alarm chemical compound 0200 sce 3401 above co 4 0 ‘arm rinsing id 0125 see 34 01 above © Sd 0 Alarm detent 0110 see 3401 above co BA OBE - Alarm spray compound: 0110 see 34.01 above: ae 0D: oe. Lines 35-49: Disinfection 6: ‘Normal disinfection method 4 cD Wr ‘Reserve aisiniecton metnoo 1 oO a Loner disinfection temperature ot ro a Upper dsinfacon temperahice a ro 0: Disinfection temperature Ey oo ae Disinfection time, steam 60 0-1800 seconds cD 42 Mex heat-up time, steam generator 50 0-99 seconds co go: Power division steam generator 1 ‘O=Non-active, 1=Active co “4: Cooling method 1 co ae ‘Dosage amount chemical 70 cD “a. Chemical action time o oo Lines 50-5: Tanks and water so - Container level at rest 2 low evel, -halt-way, 3-high level co aS Woke: type es ling 1 1-uld, 2-H, $- Hol and cud © 5: Mixture rato 50 OH008 cold water © ‘Type of i ishing i fas ae 60» Addit of Sioned water O am generator. CD. Period for softened water 8 ubeees OF Flushing tine cooling 0 oO replaces Line 45 for E-prom.vers. 1.21 8 ot Rinsing time in he intrution 48 0,0-20,Sseeends © S702 Pause time in the instruction 1.0 0,0- 99.Ssecnnds cD 7 08 Pu'satios in he instucfon 5 0,0- $9,9seconds (c Lines 60-63: Eror statistics a. Error time 0.9999 seconds : os - Instuotons for last ertor (=Notin hush program, 1-S989=Pragram ine - 62 Counter total number errors: 0.9900 93 ot ‘Counter for error code F1 0-99 eros © 83 oon ‘Countor fr error code Frn 0-09 orore © 4906295-08 dition 000301 19Service Manual = Applies only to high-spee machine Line N° Subline N° Parameter Basic setting Range Authorisation Line 98: Input connections. 8 oO Connection fevel A 1499 D % 02 Conneation level B 2 199 D 98 03 Connestionfevel C 3 189 ° 98 04 CConnestion descale level low 5 199 o 98 05 ‘Conmeuion descate evel eiply 101-99 D 9306 ‘Connection chemical level low 5 1.99 D 98 7 ‘Connection cherica! level empty 18 1-98 D 98 08 Conneation rinse aid level iow 6 199 D wy ‘Connection nse aid level empty 18 o 98 10. ‘Conriecton detergent level low 8 199 D 98. 1” Gonnettion detergent evel empty 1189 o. 98 42 Connection spray compound lovellow” 71-00. ° 9a 13 ‘Connestion spray compound level erly 16° 4.09 D 98 14 Connection leak sensor 4 199 D 98 18 Connection door closure 139199 ° 9 17 Connection doo lock 4199 D 1699; Input connections % oO Connect pressure pump 5 89 D 09 02 Connection steam generator 7 400 D 9 03 Connection cold water 1 499 D 9% Connection hot water 2 199 Q 99.058 "Connection softened water 1 499 D 2 10 Comnedtion descale pump 1 489 D 9 1 Connection chemical pump 7 499 Q wo Connection rinse ad pump 5188 ° 913: ‘Conneftion detergent pump 10 190 D s 98. 14 ‘Connection spray compound pump Oo) sige 2 16 ‘Connection etaam generator xtra element 12 4.90 o 9 16 ‘Gorman vondersation aoc 3 488 D 9 17 Connection extarnal cooling 4 490 ° 99 - 20 ‘Connection door lock a) D 7 2B ‘Gonnestion relay corresp. Yelow LED sow D a 24 ‘Connection corresp. Red LED 4 199 . 4996208-08 Edition 000201 aaService Manual Applies only to high-spec machine Authorisation codes (Line number 0) Checking or amending a value on a line without The machine has four levels of authorisation: Level A for users, display only (code 0000) Level B for users, changes (code 2000) ‘Level C for servicing staff, changes Level D for servicing staff, critical settings The code protects only against change. The authorisation code is located at line 0 and is fed. in the same way as other values according to the description in the next section. a subline 4996295 08 Press [l(increment line number) or ment line number) until the window displays the right line number. If the button is held in, the value will seroll upwards or downwards as long as the button is kept depressed. Press Ed. The tine number will now be displayed. The number will flash if you are authorised to amend it. To change the value: + Ifyou wish to change the value, press Ea] (increment the value) or press FS (decrement the value) until the value is coneet. Press E54 to store the new value in the micro-provessur's memory. = Ifthe value consists of four digits, the left-hand two digits will lash, Change these and depress Fed. Now the right-hand two digits will flash and can likewise be changed. - When you have finished, press Fe] again to dioplay the line number again. Itis possible also to just check the value without changing it: ~ When you have finished, press Bel and you will return to the line number. (decre- Edition 000301 ‘The line number is (Th always displayed on the always shown top leR Jeftof the window iim the display window “° / EI Pees ae ‘Twondigit window ad the right of the window Pourdigit window The value is displayed on ‘The values shown oi7) fOr wie 7 r Giz. his e First change the two. and then the two righ left-hand digits... hand digits nService. Manual Machine-independent variables, line numbers 00 - 09 Authorisation code Line number 0 ‘The machine has four levels of authorisation: + Level A for users. display only (code 0000) + Level B for users, changes (code 2000) + Level C for servicing statf, changes + Level D for servicing staff, critical settings Note that it is always possible to view all lines of the program at Level A, even without on authorisation code for other levels. The code only pro- tects against changes to the programming. Checking and fetching settings Line numer 1 Authorisation level: CD ‘This is used to fetch complete arrays of settings (the totality of line numbers) and tu check what setting is being used. The following arrays are found: 1= Fetch basic settings 2.2. Fetch factory settings (those programmed on delivery) 3— Work settings are being used If any variable is changed after the machine has been delivered, the value ‘will automatically be changed from 02 to 03. Machine type Line number 2 This shows the type of machine to which the program applies. 1000 = Low spec (SP1000) 2000 = High spec (Tornado) The value cannot be changed. Program version Line number 3, Subline numbers 01-04 ‘These show what program version the program chips on the data card contain. The various subline numbers mean the following: 01 = main version 02 = subversion 03 = test version 04 = recording version ‘The values cannot be changed. 4996295 08 Edition 000301 2sService Manual = Applies only to high-spee machine Address Line number 9, Subline numbers U1-02 Authorisation level: CD Display and change the type of communication interface and network address when the machine communicates with other machines on a network. The two subline numbers show the following: 01 = 00: no communication with other machines 01: interface RS-232 02: interface RS-485 (option) 02= network address (0 - 9999) Configuration, line numbers 10 - 29 Start-up code Line number 10 Authorisation levels CD ‘When this function is enabled, a special start-up code is xeyuited when the machine is started for the first time. The function is used if'certainty is required that the machine has been attended by a service technician before use. 00= Non-active 01 = Active Child safety Line number U1 Authorisation level: BCD When this function is enabled, the following is required to open the door: Keep buttons Fj and Bi] depressed simultaneously for at least 5 seconds. ‘The door lock will then stay open for 20 seconds. After that period the door will lock automatically if the door is shut. 00= Non-active 01= Active “Y= Normal configuration 2=.. Reserve. i 4996295-08 Edition 000301 2Service Manual = Applies only to high-spee machine Pump starting time Line number 20 Authorisation level: CD ‘Value always set to 0.0. ‘Temperature indication (red LED) Line number 21 Authorisation level: CD Choose between two different functions for the red LED on the panel: 01 = The LED is lit ifthe disinfection temperature has not been achieved during the cycle, 02= The LED is lit while heating up continues and the disinfection temperature has not been achieved. Temperature condensation cooling Line umber 22 Authorisation level: CD The temperature above which condensation cooling is to be activated. © - 99°C in increments of 1° C. Basic setting: 60° C. 2. - 210°F in increments of 1° F. Basic setting: 140°F, Run wash programme Line number 28 Authorization level: CD Indicates which wash programme ig called up if the "wash programme” parameter in the "Run wash programme” wash programme instruction has the value 20. Program select and program name Line number 30, Subline numbers 11 - 62 Authorisation level: CD. ‘A function to determine what program is to be connected to the program select buttons. In the standard model the following six programs can be connected to an arbitrary button: 1. The economy program This is used for cleaning lightly soiled vessels or vessels with only liquids. 01 = Cleaning 02= Disinfection 03 = Cooling 2. The normal program This is used for cleaning bedpans. 01 = Flushing 02= Cleaning 03 = Disinfection 04= Cooling 4096295 08 Edition 000301 29Service Mannal = Applies only to high-spec machine 08= Rim flushing 7 Me 10> Extra intensive program. roe 11 — Extra intensive progiai+ detergent 12= Extra intensive program + detergent + spray compound 19= Cooling phase with dispensing ofrinse-aid inthe pump included in the programime) 20- Couling phase with dispeusing of viuse-aid in the tank ued in the programe), These are the standard programs supplied with the machine. A further ‘wide range of special programs for various needs and situations has been developed. ‘The following program names are available for selection for the buttons: The Economy program The Normal program: The Intensive program For further information on these programs, please contact Getinge Disinfec- tion. Each subline number corresponds to a button or a combination of buttons. Choose programs and program names for the buttons in accordance with the machine equipment. The subline numbers are as follows: 11 = Program select button 3) (The Economy program 1 is normally assigned to this). ‘Program select button led (The Normal program 2 is normally assigned to this). 22— Program name button e 4996205.08 Edition 000301 aService Mannal _.= Annies only t highespee machine Service request, line number 32 ‘This function is used to ensure regular maintenance of ‘the machine. ‘When the function is active, a message appears in the display window after a stipulated number of hours or cycles to warn that it is time’ for servicing: Handling the Service request mall : Line number 32, Subline number 01 Authorisation levél: CD. ‘The fmetion canbe disabled or enabled in two diferent wey 00 Function non-active = A warming text appears in the window when itis time: + The machine will still operate. 02= A.warning text appears in the window when itis time fora servi The machine, 1996295.08 Edition 000301 aService Manual = Applies only to high-spec machine Disinfection, line numbers 35 - 49 Normal disinfection method Line number 36 Antharisation level: CD Four different unethods of disinfection vau be applied. 01= D-FD, Decentral-Thermal- Disinfection 02= C-TD, Central-Thermal-Disinfection 03 — D-C-D, Devential-Chemival-Disinfection Reserve disinfection method Linc number 36 Authorisation level: CD Four different methods of disinfection can be applied: 01 = D-ED, Decentral-Thermal- Disinfection 02= C.TD, Central Thermal Disinfection. D-C-D, Decentral-Chemical-Disintec Lower disinfection temperature Line number 38 Authorisation code: CD Heating is switched on at this temperature. Upper disinfection temperature Line number 39 Authorisation code: CD Heating is switched off at this temperature. The upper disinfection tem- ‘perature must be 2” above the lower disinfection temperature and above the disinfection temperature. Disinfection temperature Line number 40 Authorisation level: CD ‘When this temperature has been reached, the disinfection period in Line 41 starts being counted. Disinfection period Line number 41 Authorisation level: CD Period for thermal disinfection. 0 - 1800 seconds in increments of 1 second. Max. pre-heating time Line number 42 Authorisation level: CD ‘Maximum pre-heating time for the steam generator. 0 - 99 seconds in increments of 1 second, 4996295 08 Edition 000301 3sService Manual = Applies only to high-spee mache Water level filling at rest Line number 51 Authorisation level: CD Determine the type of water with which the tank is to be filled when the cycle has finished. The valuc consists of two digits: 01 = Cold water 02 = Hot water 03 = 03 means that both hot and cold water are to be used (for mixing, ratio, sce Line 52). Mixing ratio, water Line number 52 Authorisation level: CD States the proportion of warm water asa percentage, where 100 ~ only wan water, 19 seconds in increments of | second. Flushing time cooling Row number 56 Authorisation level: CD ‘The cooling phase flushes for 4 seconds. If longer cooling is desired, the time may be extended by 0.9 - 99.9 seconds. 4996295.08 [edition 000301 37Service. Mannal = Applies only to high-spec machine Counter for Error codes F1 - F13 Line number 63, Subline numbers 01 - 13 Authorisation level: CD Each error code has its own counter with the same subline number as the error code. Exfor code _Meantag ri “Temperature sensor fault ¥ Level sensor faut, ank B Level sensor fault, compound Fa Logic error, door Ts Logic errr, machine configuration F6 Servis request: : 7 Diaingoction tomporature not reached FS oor openunlocked during eycle 9 Checksum ertor Flo ‘Unable to reach/maintain required container level FIL Leak FI2 Door will not Jock #7 EEprom communication er10r The counter can be zeroed by pressing [J 4996295-08 Edition 000301 30Service Manual = Applies only to high-spee machine Reading inputs 1-14 Line number 81, Subline numbers 00-14 Authorisation level: CD Alll digital inputs can be read off. The subline number corresponds to the input number as follows (Connection: Line 98, Activation: Line 96): Input number ol 02 03 B Function “Tank level low Tank level medium, Tank level high Leak sensor Level descale/chemical iad Spray compotind level Detergent level Door shut Poor looked 00 ~ Iuput not active 01 = Input active Setting of outputs 1 - 12 Line number 82, Subline numbers 1-12 Authorisativn level: CD Note: To enable cartain outputs, the door must be closed and locked. All digital outputs can be controlled. The subline number corresponds to the output number as follows (Connection: Line 99, Activation: Line 97): Output number Funetion 1 2 0B 05 06 o7 08 09 10° u 2 ‘Cold water valve Hot water valve Condensation cooling valve/Yellow LED External cooling/ Red LED Rinse aid pump Main pump Steain geuetator Door solenoid Spray pump: Detergent Pump de-scal Third clement ae lin Output non-active 01 = Output active 4906205 08 Edition 000301 aService Manual 4996298-08 Rnable outputs Line number 97, Subline numbers 01 - 15 Authorisation level: CD This line number is used to provide information to the software as to what logical outputs are installed. Note that certain subline numbers are not included but are reserved for future use. State for each output: QU = output not installed 01 = output installed The subline numbers correspond to the following output: Subline number Function’ on Enable pressure pump 02 Enable steam generator B Enable cold water 04 Enable hot water 08 Frahle sinfenad water 09 Enable extemal rim flushing 10 Enable descaling pump nt Enable chemical pump 2 Enable rinse aid pump 3 Bhable deteigdit ph 6 ol 4 Enable Spray compound pump: 13 Enable extra steam generator element 16 Enable condensation cooler Ww Enable external cooling 20 Enable door lock B Activation relay corresp. Yellow LED m Activation relay corresp. Red LED Inputs connected Line number 98, Subline numbers 01-12 Authorisation level: CD. This line number is used to provide information to the software as to which hardware inputs are connected to which logic inputs. Note that certain subline numbers are not included but are reserved for future use. The subline numbers correspond to the following logio inputs. The col ‘umn Hardware input shows the standard conncetions uscd: o1 Connection tank level low 2 Connection tank level half-full 03 Connection tank level full oa Connection descate cerpouel level law 0s Connection descale compound level empty 06 Connection chemical level empty or Connection chemical level empty 08 Connection rinse eid level low 0 Connection rinse aid level empty Edition 000301 8Service Manual = Applies only to high-spee machine Error indication Error messages For certain faults in the cycle information as to the cause is shown in the display window on the front panel. These error messages must be cleared when the fault has been corrected, see further under heading Clearing an error message. The following error messages may ocenr: Error codes (must be cleared): Error code Meaning Fl ‘Temperature sensor fault FR Level sensor fault, tank BB Level sensor fault detergent Fa Tagie error, dane FS Logic error, machine configuration re Service request Fr Disinfection temperature not reached FB Door openfunlocked during cycle w ‘Checksum error FIO Unable to reach/maintain required tank level Fu Leak FI2 Door will not lock Fu EEprom communication error Warning codes (do not require clearing): Warning code _ Meaning ul Descaling compound level low U2 ‘Chemical level low U3 Rinse aid level low U4 “Detergent level low= Us Spray compound level ow : U6 Service request. ut Warning high gonds temperate ue. Extemal communication ‘Warning codes requiring action before the machine is restarted: ‘Meaning. ‘Desealing compound empty Ha Chomical empty Rinse aid empty Start attempted with open door HT Battery fault 4996295 .08 Edition 000301 4sService Manual Table of faults and possible cures vow 1o.be comried out by qualified taf. /\ The machine is conn are live. wected ta the mains and certain components Fault. Machine will not start Machi is it Error code F7 shows. (Thermal disinfection) stops ain the Teun Possible cause/cure Blown fuse Electroni unit malfunetioning ‘without eneratar FFaule in steam supply. Jemperature sensor malfunctioning, Steam solenoid valve malfunctioning. _ [Temperature : ~J sensor Machine with steam generator resistance: Overheating cut-out has triggered values: due to: 7 |20°C: 10782, ogi temperature sensor set too high. - tamperture censor enalfunetoning > fou stem yeuciato, ~ steam generator tube blocked. “The steam generator element is defective, Faulty steam generator relay (check coil). Machine will not stop, hut repeats the program, electronic unit. ‘Yellow, green or red lamp not lighting up. Machine docs not clean. ‘Relevant lamp open clreult. Button not programmed. Test he fanetion with the aid of the tect program (Line number 80) and replace display window. (Check filter and jets. ‘Water top-up to the tank not working. Pressure pump not wor Rotating jet not tumng. Detergent pump dispenses too Faulty non-return valve Intle detergent. Dosage pump not working. Air leak. ‘Slow heat-up (Check fuses. ‘Machine with steam generator: clement in steam generator coated with limeseaie or malfunctioning. 4996295-08 Edition 000301 aService Mannal = Apnlies only to high-sper machine Checking fuses Only to be carried out by qualified staff. The machine is connected 10 the mains and certain components are live. The disinfector has the following four fuses: + F1-200 mA slow release, which protects the primary winding of the trans- former for the electronics unit + F2-315 mA slow release, which protects the 25 V on the transformer sevundary winding, + F3-10A slow release, protecting parts of the machine's high current components + F410 AT, which protects parts of the machine's high-voltage components (for electrical connection without a neutral wire) ‘+. F5-315 mA Slow release, which protects the spray purtip. Check the fuses as follows: 7 I + Tum off the machine's main switch + Open the font cover. + Tum on the machine's main switch. 1996205.08 Edition 000301 49Service Manual Changing a hose in dosage pump A Only to be carried out by qualified staff \ Make sure the machine is not live before commencing work, + Remove pnmp cover. + Lift up one of the huse allaclunents and pull the hose upwards, at the sare time turning the pump wheel by hand, When the hose has been freed from the pump wheel, fit a new hose. + Fix one hose attachment and press the hose hame while at the same time turning the pump wheel. + When the liose is home in the purnp housing, replace the other hose attachment and refit the cover. ‘NB! Do not remove pump wheel! 4996295-08, Edition 000301 31Service Manual = Applies only to high-spec machine * Fit the new E-prom with a prom tool. Turn the E-prom so that the notch on the short side lines up with the corresponding notch on the holder. * The A-B coding should be as shown in the picture below. + Cheok that battery jumper is positioned at ON. 4996295.08 Edition 000301 3Service Manual Replacing the jet nozzle A Only to be carried out by qualified staff. Washing chamber Water tank yet t nozzle + Dmpty the tank via the service program, Output 6. + Remove the control panel and cover. + Release the hose on the suction side of the main pump. + Release tank mountings. + Raise the tank and suspend it by the upper fixing screws. + Release the jet nozzle internal chamber. + Withdraw the nozzle on the rear side of the washing chamber and release the jot nozzle from its hose. To facilitate matters the main pump can be removed. I.¢. remove the hoses and the two fixing screws beneath the pump ledge. Withdraw the pump forwards and lift it away. + After replacing/repair, reassemble in reverse order. For below-bench models, the jet nozzle is accessible after removing the cover. 4996295-08 Edition 000301 35Service Manual Components list Tes -iss -A1__ Control system, processor board -M5__ Motor pump chemical disinfection (option) -A2_— Communication board, processor board. -M6 Door lock -A3_ Output board serial port in control unit -M7__ Motor pump clearing agent (option) “A4 Monitoring board for temp. sensor (option) -M8__ Motor pump chemical reserve disinfection (option) AI] Control panel -Q1 On/off switch (option) “Ei Element in steam generator -$3°__Limit ewiteh, door closed “FI Fuse for operating transformer “85 Limit switch, door locked -F2 Fuze 24V on proceccor board -T1 Operating current transformer “FX Fhe operating voltage phasn 1 -T2_ Transformer, matching mains voltage single-phase, 200- -F4 Fuse operating voltage phase 2 (alternative L2) 240V 4.4 kVA. -F5 Fuse motor-M2, spray (option) -T3 Transformers (3x single-phase) matching mains voltage, -K2 Contactor, element steam generator “Sephase connected, ZU-240V, 3x2 kVA, *LS1 Level sensor tank ‘met casero i (Gevaraiessoure ii i 3s ctediwsimoaere | ey mL Wi \ | fefa}> -voes i Fa, 2 reancncnaron : NCENCRATOR aa arorencucen i aeennE tee ve] vauveexremun sean i we rat [ ! ‘VANE VAPEUR EXTERNE 1 earl Wi ioe f-fa rtd a CLP sa | an sito, iit [1 itera i) acer ; AAS |] Reeas i tase ) ‘stew eo ecto nmin erence jo eta ij i RECTREAL comecton ‘QecTRCALcomecron casino Eeanaiorene i Eaxreomnsruss Hterrougetoss {Siocon ceeur ‘comes fie maue tnt a eee ees ae = Ry oT custo Sone | ‘RCUIT DIAGRANH Sta00s8a [$9030 mam ae CONNECTION, MOOCL L5,V3 = = oe ee eae SP 1000 W/L ‘o-sooa03e |1 L 2 Ll SUTIHeeL IIE HITT Ls STIPE EEPEP PEP MEET gEPI PSI oo 0 ALTERNATIVE L4- 200 V, 2508, 50 He ALTERNATIVE VS - 200 V, 2.98, 50 Bode ws DotA Se faeces as 7 r UT SUTIN TTT \ 10) (EAA SUA Teele Te || — ne ! a a ats oes, sean | 2 > anes 04996733 4 i i) etre ! ue Leaman sn! | so I I | bday i i Vata rOcG88S602 i Wire ii ' i C8 suse osimn. sin | 8 russ ssn ; Seen ecmmc an || Rea | | OVERKEAT PROTECTOR tt see pemertago 1 1 CacawmrzuncssouurZ tt i ass j mote || Loo a J \ fie 1 r 1 wees i i i it i i ti I |STEANGENERATOR | \ maar it ete (GENERATEUR DE VarEUR ! i | | 'AEEREEE | lormn u J ; ae lune earennn, siean), Vj} venue, | rm \VENTIL EXTERNER DAMP SESE EN i 3 i | ay 1 | (Sesto 1 Baa ; |e vee etsy i ‘remain ecraaue Mizate na cme : i i ! 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