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    DIEGO MENDOZA
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    Anexo 02 – Datos Técnicos de Reboiler

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    4 views16 pages

    Anexo 02 - Datos Técnicos de Reboiler

    Uploaded by

    DIEGO MENDOZA

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    cert! ED FOR (Oz wy_S_pare_tofdlae STEELTEK | B.0no: TS70TH-I5001 Job nO; 965-721 Date: 8/14/96 | By: Stan Kitchens Item no: 15-0712 ‘Customer: ABB RANDALL/AGUAYTIA ENERGY DEL PERU | HORTZONTAL Service : LPG COLUMN REBOTLER ["U-TUBE No. Shells: 1 Par. i Ser. 1 | Surface Sq. F 43. Ba. 449. Toeal Size: 15 / 28 X 204 Type: BK U 66 Tubes X 3/4" 0.0. X 060" (a.w.) K 17-0" Str. Lgth.1.0000 SQUARE Pitch Tubes: SA-214 Shell cylinder: SA-5i6-70 | ‘Channel cylinder: SA-106-B Tubesheets Cross Baffles: SA=516-70 SA-36 Wo. 3 Pitché0. 000 Full Supports: Code requirements: SHELL SECT VIII STAMP YES CHANNEL SECT VIrI STAND _vES_| atl Board # YES Canadian Req. NO Tema_C Weight Ea Dry: 5400 Wet 12000 Bundle 1350 3 Tubes Design Press/@xt psi o 2s / 0 Test Pressure psi 138 | Design “Temp/MDMT_degF =20 500 7-30 Corrosion Allowance I 0525 No. of Passes | 4 Radiograph SPOT ‘Stress Relieve deqr | 0 U-Bends 0 Paint: See drawings Remar) 2. SHELL SIDE IMPACTS ARE EXEMPT PER UG-20 2. TUBE SIDE IMPACTS ARE EXEMPT PER UG-20 3. ALL CALCULATIONS ARE IN ACCORDANCE WITH A.S.M.5. CODE, SECTION VIit, DIV. I, 1995 EDITION, 1595 ADDENDA. LOADS AS REQUIRED BY UG-22 (a THROUGH h) HAVE BEEN CONSIDERED AND. WHERE APPLICABLE ARE NOTED INTHE CALCULATIONS. 5. NOZZLE WALL THICKNESS CALCULATIONS PER UG-45 HAVE BEEN CONSIDERED NOZZLES Label Size & Type Bore x Sch] Proj Weld Pad | Comment. Shi INLET |6.00"- 300#RF WN | 5 S0ixi20 [33.000 | .000x .000 LIQ OU] 3.00"- 300#RF wN | 2.624x160 [23.000 ‘000x000 VAP OUj10.00"- 300#RF WN [~9.312x100 [23.000 000x000 Lc 3-00"-300#RF WN | 2.624160 23.000 ‘G00x 000 LG 3.00" 300#RF WN | 2.624x160 [23.000 000x000 INDET | 4.00"- 150¢RF WN [| 3.826xXH [16.625 | .000x 000 |22-Foh OUTLET] 4.00"-i50#RF WN | 3.826xKH [16.625 000x000 33 Feh VENT 75"-60008 CBLG.|~.000x | 000 (000x000 ia -Fch DRAIN 75*-60008 CPLG.| .000x 1.000 (000x000 A'Myay Rev. Jose Page __1 ABBRA + 15.0711-2.C SUPH + 965-721 (19p¢s) REY: 2 POH — : 16701 - 15001 PKG: 79 REF# — : LPG Cohimn Reboiler SHELL SIDE NOM. SIZE PRESS. TEMP. C.A. RT HLT. TEMA 28.000 250.0 550 :0625 SPOT ° c CY. CALC. ON I.D. FORMULA/ ASME CODE SEC.VIII DIV.I UG-27 SHELL CYL MATERIAL: SA-516-70 PRESS= 250 TEMP= 550 ID NOM. THK. RW=0/PIPE=1 CORR.ALLOW EFFICIENCY 28.0000 -3750 -0 0625 -85 ATM.STRS DES.STRS STRS/STRS MAWP N-C_— MAWP CORR. 17500.0 17500.0 1.000 00 00 Ps (R+CA) -- ~ = .23875 +CORR. ALLOW. = .30125 + MTOL. = .30125 S*E-(.6*P) [BCC] CONE CALC. ON I.D. FORMULA/ ASME CODE SEC.VIII DIV.I UG-32 LEFT CONE 9A MATERIAL: SA-516-70 PRESS= 250 TEMP= 550 LARGE ID SMALL ID NOM. THK. CORR.ALLOW EFFICIENCY 28.0000 15.2500 -3750 0625 -85 AIM.STRS DES.STRS STRS/STRS MAWP N-C — MAWP CORR. 17500.0 17500.0 1.000 -00 00 1/2 APEX LENGTH ~.95 22.1250 P* (R+CA) - 27556 +CORR. ALLOW. = .33806 COS (A) * (S*E-(.6*P)) ELL?. HD. CALC. ON I.D. FORMULA/ ASME CODE SEC.VIII DIV.I uG-32 SHELL HEAD MATERIAL: SA-516-70 PRESS= 250 TEMP= 550 ae (nom) THK. CORR.ALLOW EFFICIENCY 28.0000 -3750 0625 +85 ATM.STRS DES.STRS | STRS/STRS MAWP N-C — MAWP CORR. 17590.0 17500.0~ ~ 1.000 00 00 P* (R+CA) +0625 23674 +CORR. ALLOW. = .29924 + MTOL. = .36174 S*B-(.1*P) Item No: 15-0711 ‘ P.O. No: 1¥701H-15001 Job No: 968-721 By & 8/14/96 Page NOM. SIZE PRESS. ‘TEMP CoA. RT HLT. TEMA 16.000 125.0 600 -0625 SPOT ° ic CYS. CALC, ON 0.D. FORMULA/ ASME CODE SEC.VIII DIV.I UG-27 CHAN. CYL MATERIAL: SA-106-B PRESS= 125 TEMP= 600 O.D. NOM. THK. RW=0/PIPE=1 CORR.ALLOW EFFICIENCY 16.0000 =3750 1.0 0625 85 ATM.STRS DES.STRS © STRS/STRS MAWP N-C — MAWP CORR. 15000.0 15000.0 1.000 531.67 429.04 Px (RO) ---------- = .07813 +CORR. ALLOW. = .14063 + MTOL. = .16071 S*B+(.4*P) ELLP. HD. CALC. ON O.D. FORMULA/ ASME CODE SEC.VIII DIV.I UG-32 CHAN HEAD MATERIAL: SA-234-WPB PRESS= 125 TEMP= 600 oD. (nom) THK. CORR.ALLOW EFFICIENCY 16.0000 -3750 -0625 -85 ATM.STRS DES.STRS — STRS/STRS = MAWP N-C MAWP CORR. 15¢00.0 15000.0 1.000 542.95 436.34 7*'RO) -0469 5 ~ = .07775 +CORR. ALLOW. = .14025 + MTOL = .18715 E+ (.9*P) Item No: 15-0711 P.O. No: 10701 H-15001 Job No: 968-721 By: se 8/15/96 Page ///// CONE REINFORCEMENT CALCULATIONS ///// 968-721 DESIGN PRESSURE..........--= 250.00000 SSIGN TEMP........ 550.00000 DRR. ALLOW....... 06250 CONE. 5 28.00000 CYL. LARGE END. 1111 28.00000 : CYL. SMALL END... 15.25000 OF CONE. : -37500 2 OF CYL, LARGE END... :37500 OF CYL. SMALL END... -37500 1/2 APEX ANGLE a........- 29.95000 MATL NO. CONE.........+.. 6 SA-516-70 17500.0 26. 70x10+6 TL NO. LARGE CYL. 6 SA-516-70 17500.0 26. 70x10+6 MATL NO. SMALL CYL 6 SA-516-70 17500.0 26. 70x10+6 MATL NO. REIN. 6 SA-516-70 17500.0 26. 70x10+6 ‘MIN. THK, CONE........... 23386 MIN. THK. CYL. LARGE END. 20263 MIN. THK. CYL. SMALL END...= 211077 TAN (a)... = :57619 cos (a)... +86646 J/= a ---NO REIN. REQUIRED--- Jt11 BE SMALL END ///// x = smaller of: 17500.0 17500.0 P/x.. 01429 Delta 10.50000 y = greater of.. 467250000000.0 467250000000.0 Kee. 1.00000 te = smaller of: =20173 18466 Ars.. : 215795 m= smaller 0; 2.66014 2.30491 Re... 1.38036 SQRT(Rs x ts)... 1.54995 5 x SQRT(Rs x ts). 77497 AREA REQD. BY RING.= -1.22241 NOZZLE REINFORCEMENT CALCULATIONS/ ASME SEC.VIII DIV.I UG-37 & UG-16 NOZ No= 1 6.00" 300 LB RF WN SBSSURE = 250.0 TEMP = 550.0 INLET ~CYLINDER--~ -+-NOZZLE------~ SA-516-70 SA-106-B OPER STRS=17500.0000 OPER STRS=15000.0000 ATM STRS =17500.0000 ATM STRS =15000.0000 c.aA. = 196250 C.A. 06250 33! = 28100000 r.D. 5164150 05. = 2875000 o.D. 6162500 ese 237500) THK. sc12 149175 r ee o1280) 1 142925 TR 120263 TRN = losaea ET > 1103987 EIN [37442 MIN STD. WT. PIPE+C.A.= .30750 TR+C.A.= .26513 (NOZ. STRESS) / (CYL.STRESS)= .85714 LIMITS= 11.53300 AREA REQD. A 1.19332 EXCESS IN CYL. Al= | 162003 EXCESS IN NOZ. (OUTSIDE) A2= .50144 He . 78125 AREA OF FILLETS Ad= 112054 AREA AVAILABLE A 1.24207 NOZ. NECK WELD= .37500 AREA= .12054 < AREA REQD-AREA AVAILABLE > = -.04875 MAWP N-C= 313.0 LIMITED BY AR MAWP COR- 255.0 LIMITED BY AR Item No: 15-0711 P.O. No: 1u70I'H-15001 Ee . No: 968-721 By: Se 8/14/96 Page 6 NOZZLE REINFORCEMENT CALCULATIONS/ ASME SEC.VIII DIV.I UG-37 & UG-16 NOZ NO= 2 3.00" 300 LB RF WN °ESSURE = 250.0 TEMP = 550.0 LIQ OUT a -CYLINDER- NOZZLE- - SA-516-70 SA-106-B OPER STRS=17500.0000 OPER STRS=15000.0000 ATM STRS =17500.0000 ATM STRS =15000.0000 ee 0c250 CAL 06250 = 28.00000 TDS = 2.73350 28.75000 o.D. = 3.50000 -37500 THK.scl60= — .38325 :31250 TN a) 22075) - 20263 TRN = 02897 = 110987 ETN -29178 MIN STD. WT. PIPE+C.A.= .25150 TR+C.A.= .26513 (NOZ.STRESS) / (CYL.STRESS)= .85714 LIMITS 5.71700 AREA REQD. aA 59779 EXCESS IN CYL. Al= 30400 EXCESS IN NOZ.(OUTSIDE) A2= .39077 H= .78125 AREA OF FILLETS 212054 AREA AVAILABLE 81530 NOZ. NECK WELD= .37500 AREA= 12054 < AREA REQD-AREA AVAILABLE > = -.21752 MAWP N-C= 372.0 LIMITED BY AR MAWP COR= 294.0 LIMITED BY AR Item No: 15-0711 P.O. No: 1v10\H-15001 > No: 968-721 By: Se 8/14/96 Page & NOZZLE REINFORCEMENT CALCULATIONS/ ASME SEC.VIII DIV.I UG-37 & UG-16 NOZ NO= 3 10.00" 300 LB RF WN RESSURE = 250.0 TEMP = 550.0 VAP OUT -NOZZLE- SA-106-B OPER STR: 3 OPER STRS=15000.0000 ATM STRS : AIM STRS =15000.0000 Ca. CA. = 06250 iD. 9.49175 oD. 10.75000 TEK. 62912 e 56662 TE 08899 147763 ET MIN STD. WT. PIPE+C.A.= .38188 TR+C.A.= .26513 (NOZ.STRESS) / (CYL. STRESS) = .85714 LIMITS= 19.23350 AREA REQD. A= 1.98144 EXCESS IN CYL. Al= 1.03881 EXCESS IN NOZ. (OUTSIDE) A2= 63969 H= 78125 AREA OF FILLETS Ad= 33482 AREA AVAILABLE AS= 2.01332 NOZ. NECK WELD= .62500 AREA= .33482 < AREA REQD-AREA AVAILABLE > = -.03188 MAWP N-C= 303.0 LIMITED BY AR MAWP COR= 251.0 LIMITED BY AR Item No: 15-0711 P.O. No: 10701H-15001 > No: 968-721 sé 8/14/96 Page 4 NOZZLE REINFORCEMENT CALCULATIONS/ ASME SEC.VIII DIV.I UG-37 & UG-16 NOZ NO=11 4.00" 150 LB RF WN ORESSURE = 125.0 TEMP = 600.0 INLET ++ ++++-C¥LINDER- - -NOZZLE - SA-106-B SA-106-B 000.0000 OPER STRS=15000.0000 5000.0000 15000 .0000 06250 -06250 15.34375 3.91025 16100000 4150000 132813 29488 . 26563 + 23238 lo6645 lo1e69 figsie 121369 MIN STD. WE. PIPE+C.A.= .26987 TR+C.A.= .12895 (NOZ. STRESS) / (CYL.STRESS) =1.00000 LIMITS= 8.07050 AREA REQD. A= 26812 EXCESS IN CYL. a 180374 EXCESS IN NOZ. (OUTSIDE) A2: 24828 H= 58094 AREA OF FILLETS hv 14063 AREA AVAILABLE A 1.19264 NOZ. NECK WELD= .37500 AREA= .14063 < AREA REQD-AREA AVAILABLE > = ~. 92452 MANP N-C= 427.0 LIMITED BY AR MAWP COR= 333.0 LIMITED BY AR Item No: 15-0711 S P.O. No: 1lwtolH-15001 & No: 968-721 By: € 8/14/96 Page b NOZZLE REINFORCEMENT CALCULATIONS/ ASME SEC.VIII DIV.I UG-37 & UG-16 NOZ NO=12 4,00" 150 LB RP WN RESSURE = 125.0 TEMP = 600.0 OUTLET - CYLINDER. -NOZZLE- SA-106-B SA-106-B OPER STRS=15000.0000 OPER STRS=15000.0000 ATM STRS =15000.0000 ATM STRS =15000.0000 Ca. -06250 CA. = 06250 I.D. 15.34375 I.D. = 3.92025 0.D. = 16.00000 0.D. 4.50000 : = 32813 THK. 129488 T = 26563 ™ 23238 TE = 06645 ‘TRN = .01869 ET = .19918 ETN al 21369) MIN STD. WT. PIPE+C.A.= .26987 TR+C.A.= .12895 (NOZ. STRESS) / (CYL.STRESS) =1.00000 LIMITS= 8.07050 AREA REQD. A -26812 EXCESS IN CYL. Al= .80374 EXCESS IN NOZ. (OUTSIDE) A2= . 24828 58094 AREA OF FILLETS Ad= 14063 AREA AVAILABLE AS= 1.19264 NCZ. NECK WELD= .37500 AREA= .14063 < AREA REQD-AREA AVAILABLE > = -.92452 MAWP N-C= 427.0 LIMITED BY AR MAWP COR= 333.0 LIMITED BY AR Item No: 15-0711 P.O. No: 1070'H-15001 > No: 968-721 By: ste 8/14/96 Page 4 ASME SEC.VIII DIV.I APPENDIX 2 [Front chan to stationary tubesheet flange] DESIGN CONDITIONS==========GASKET and BOLTING CALCULATIONS=====TABLE=== Design Press 125. LBS 2 and 3 Neg. Press None LBS. Eff.Gsk OD= 17.0625 ID= 16.3125 N= .375 esign Temp 600 __DEG. THK= .1250 col.=2 b= 1188 Flg Material SA-105 Material= AIDINAF y= 7600. Bolt Material SA-193-B7 Facing: FLAT FACE w= .0000 m=3.750 Corr Allow 0625 IN. wen: 114223. Am = 4.5689 Flange Design Sfo 17500. Ep 14090. Ab = 6.0400 Atm, Sfa 17500. a 27339. Ww 132612. Bolting Design Sb 25000. wmi= 73109. Wma 73108. Atm. Sa 25000. Gasket Width Check Nmin = .1895 CONDITION LOAD x LEVER ARM = MOMENT HD = 23208. hD= 1.35938 MD= 31548. Operating HG 45770. hGe | 193750 MG= 42909. HT = 4131. n= 1.26563 MT= $229 Mo= 79686 Gasket, Seating HG = 132612. hG= 93750 mo= 124323 Allowable Stress STRESS CALCULATIONS-Operating SHAPE CONSTANTS 1.5 Sfo _Long Hub, SH 16060. K © = 1.3130 h/h +5703 Sfo Radial Flg,SR 2769. T = 1.7918 F -8388 Sfo Tang Flg,ST 6350. Z = 3.7625 V = 12995 Sfo _—.5 (SH+SR) or .5 (SH+ST) 11208. Y = 7.2792 £ 1.0000 Allowable Uo = 7.9991 e 23827 Stress STRESS CALCULATIONS-Gasket Seating gl/go= 1.5000 d = 5.718 5 Sfa Long Hub, SH 25057. ho 2.1920 Sfa_- Radial Flg, SR 4320. Sfa Tang Flg,8T 9907. OTHER STRESS FORMULA FACTORS Sfa 5 (SH+SR) or.5 (SH+ST) 17482. t 1.5000 [ 1.6875] Alpha 1.5740 Beta 1.7654 Gamma +8784 Delta +5903 Lambda 1.4687 M 5183. m 8086. NC. PASSES= 4 FLG RWT= 114. 9 FLG FWT= 69. T-Adder= .0000 0.D.= 20.1875 - 15.2500 -C.= 18.5625 C.A.= .0625 = .3750 Gl= 16.3125 HUB LEN= 1.2500 HUB ANG= 7.1250 GIMEAN) = 16.6875 16.6875 G(MIN)= 15.7500 _G(MAX) 16.8125 FLG TURN= .1875 (REC.=0, RF=1, FLT=2)= 0 BPRIME= .0000 BG1= —.0000 1.0000 102 NC BOLTS=/20, BLT DIA= “.7500! R= 1.1250 -8125 _-B.S.C.F BCLT SPAC ACT= 2.9038 MIN SPAC= 1.7500 TEMA MAX SPAC= 3.6176 TORQEtII '=1.2500 TEMA Bend= 1.1121 TEMA Shear= .2635 7500. #1 CA=.0625 #2 CA=.0625 MATL.=SA-516-70 0000 #2 H=.2500 #2 L=.0000 RWT= 147 T.S. Te 1.6250 n= .5584 Tr= .9354 $0=17500.s EXT.TYP=1 T.S. TURNS #1 H=.2500 #1 Ttem No: 15-0711 P.O. No: 10701H-15001 > No: 968-721 By se 8/14/96 Page \o ABBRY : 15.0711-13-B j SUPH — : 965-721-N PO# — 16701 - 15001 REFW : ! | We | ny re on I ~ CeRIFI Br Steaitak : os TSA OFLA 4 = MAWP PSI AT OF a Tae] [-— ve Bu NAME PLATE BRACKET DETAIL ‘SERIAL ND. NAME PLATE BRACKET DETAIL pa. 0 trot na ‘2 ROUND HOLE. ae ave g 2 |_ 4 lo | Naim. voano scien 1 necureco ; NATIOL BOA MIGER WIL BE ASSIGOED AT THE OF SHIPMENT 1 [io [ronan Gist na Pe GST aot De NAHE PLATE, BRACKET AND LIFT LUG DETAILS ¥ LIFTING LUG DETAIL ‘00 eaNmaLt com. eit Steaitek as PCUAYTIA ENERGY De. eR TULSA OK <8 NO. one? Ps cou rear ra aoe revit se5-72i-n ABBRM + 15.0711-1-C SUPH =: 96S-721-A REV: 2 CERTIFIED FOR CONSTRUCTION POW 16701 - 15001 PKG: 79 REF¥ — : LPG Column Reboiler 1_3F one tolalae } 1-2 7/8" DAL, + |DESIGN DaTA| Peston [vas persar | fist cae Pa a fRGsIOL De. Dear. fret pat. —| a FF y | Seas wives | q Sera eae he ‘ q [EAT TREAT REGED, fF e 5a oe a evar Bd Aon Te & a Ass dq Al fatioud oe secisearionseceen : H [_ 3 aa 4 7 fama ae a focus 346-70 famserr> Sh-6-70 ve pence” Ss feo Seats , be ee - Se amr a Lae mum te aT erry it o BENS 483 A, y Sa z . POC Tao TRE Oe eR @é A ® or anor Drew am web y 1 ars re ase ~— aE r iz PERL OMLAST a ENR TE ACTA OR SSeC-SPW We FARO CO her stake A Stan eas BS bl 1 le oo 7 a 7 cy — er Le fauartin hs proccr ;— ier whe arity tek vcmy AN a om —> a et at =) ca ra ML L ae + LPG COLUMH REBOILER, f 3 1 [sie Jae, rem COST nates ‘ASSEMBLY AND SPECIFICATIONS FOR i 2 [ioe [ov mm ast wor rs ie eae Pe 7 ive | x « 2 Steeltek te TULSA, OK =F ee co aR [sex 965-721-A J ABBR# : 15.07113-B SUPH : 968.721-B Row 1 PO# — : 16701 - 15001 PKG: 79 RERR: FOR FLANGE DETARS SEE IVG bt ae ersae fy ver aaa ¥ 8 a 3 a [ie or a 73 e+ ‘Ft 6 NZ VELD cS | 10" 902 VELD | S78" MOTO CHL L SHELL END VIEW ve" nar 10 cr, y , NOTES: £ 4 DeEWG x Foe on vores 1s berm v FoR VeLD & EVEL revans. DeeIE FOR VER NILE HOLD DoW BETAS. SHELL SIEVE, 7 [i [aed Gost wen rem GT . SHELL DETAILS Pin 98 RALL CORP. it Steeitek AGUAYIIA EXERGY BEL. PERU ry TULSA OK ‘tena one? late Ps cue evan he Pe maven Pe sex sein ABBR# ; 15-0711-6-B SUPH + 968-721-D 1 POH —: 16701 - 15001 PKG: 79 REFK ap {HOCHIE. GASKET FACING AFTER ALL Le ws WveLDinc. * FOR FLieee DeTARS SEE DVG LPT 106 eR BvG x 4s som hive Corer. wee 7 i Yet rise wz vel ae" na TO cre (SOREN ih oe ® "= NOTES: CHANEL SIDE VIEW ——SHANNEL.END VIEW bse ms x Fon Jo nares. ast V FOR VELD & BEVEL ociAnS. 1 [lo [none COST eo FoR ORT ’ CI = FRONT CHANNEL DETAILS ¥ AB RwwOALL cone. fin Steeltek PGUATTIN ENERGY DEL PERU TULSA OK. “OB no eae? 7 jaar U6 Con were ie itis s-721-0 ABBR# = 15-0711-10-B SUPH — : 968-7215 POW = 16701 - 15001 RERW A 6-7/8" FACE TURESHEET 10 BEND THREAT re tse sane 29MrS AI 6» we wine r z ET 00 i ALA @ ra. on ras oa ru. mw L sutvarion viey ver + 6 = 1/6 TELE arin BEY Te end se emnction es ie couse reso.ce ia aie OT oa PR RT " BUNDLE DETAILS vores, 7 ‘ein DSEEBvE Mx Fo son pores. 1c Steeltek BSE MH FOR SECTION AND VIEW DETALLS. 910-56 TULSA OK. 968 Peto ABBR# : 15-0711-12.B SUPH : 96S-721M REV, 1 POH —: 16701 - 15001 PKG: 79 RERF Revoroen. uve on ve on evra) [ co-seoue. CMIREL GASKET, ve AAS RIB VION TO BE 7a ame. Ab RANDALL COR KET TOLERANCES ‘on. +0 Long 7-9 we se [ co-nepuD, SELL GAS. ve aor 16 nares. 1D QUANTITIES SHOWN FOR OE SET CD-SET REQUIRED TOTAL. 2) ALL RADI TO BEA" 2) ALL JMCXETED GASKETS 10 HAVE (A TF GASKET NEAR SIDE. Tw ‘AED GUST IND PER GIST GASKET DETAILS a Steeitek ATI ENG TEL PERU a TULSA 0%

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