Huntleigh FM800E ROW Service Manual

FM800Encore Series
FM800ENCORE® SERVICE MANUAL

Table of Contents
1 Table of Contents
1 Table of Contents.........................................................................................................................................1
2 General ........................................................................................................................................................3
3 Introduction ..................................................................................................................................................7
4 Product Description......................................................................................................................................8
5 Product Specification ................................................................................................................................ 14
6 Safety Testing ........................................................................................................................................... 17
7 Performance Verification .......................................................................................................................... 23
8 Diagrams................................................................................................................................................... 29
9 Main Unit Assembly Breakdown ............................................................................................................... 32
10 Transducer Repair .................................................................................................................................... 59
11 TOCO Transducer Alignment Procedure ................................................................................................. 71
12 Service Menus .......................................................................................................................................... 72
13 Maintenance Schedules ........................................................................................................................... 80
14 External Connections ................................................................................................................................ 88
15 AU1100 Processor Software Up-Grade.................................................................................................... 90
16 SH2-1(D) and SH2-2(P) Processor Software Up-Grade .......................................................................... 93
17 Flash Option Configuration ..................................................................................................................... 111
18 Spare parts ............................................................................................................................................. 112
19 Trouble Shooting..................................................................................................................................... 114
REV 5 FM800 Encore Series Service Manual 751339-5 1

Table of Contents
Periodic inspection and preventative maintenance are essential to ensure continued effective operation.
Contact the Company or its approved agents or distributors for further information on service
contracts.
Although every care has been taken to ensure that the information in this manual is accurate,
continuous development may result in equipment changes. The Company reserves the right to make
such changes without prior notification, and resulting manual inaccuracies may occur. This manual and
any changes are protected by copyright.
FM800Encore®, Huntleigh and 'H' logo are registered trademarks of Huntleigh Technology Ltd. 2008,
2014.
© Huntleigh Healthcare Ltd. 2008-2014.
2 FM800 Encore Series Service Manual 751339-5 REV 5

General
2 General
2.1 Standards compliance

Sonicaid™ FM800 Encore complies with:
EN60601-1, 2006 Medical Electrical Equipment Part 1 General Requirements for Safety
EN60601-1-1, 2001
Safety requirements for Medical Electrical Systems
[collateral standard]
EN60601-1-2, 2007
General requirements for safety: Electromagnetic compatibility
IEC60601-1-4, 2000
General requirements for safety: Programmable electrical medical systems
IEC60601-2-30, 1999 Particular requirements for safety, including essential performance, of automatic
[collateral standard] cycling non-invasive blood pressure monitoring equipment
IEC60601-2-37, 2007 Particular requirements for the safety of ultrasonic medical diagnostic and
[collateral standard] monitoring equipment
IEC 60601-2-49: 2001

Particular requirements for the safety of multifunction patient monitoring equipment
Particular requirements for the basic safety and essential performance of pulse
ISO9919, 2005
oximeter equipment for medical use
BSEN980:2008 Symbols for use in the labeling of medical devices
2.2 CE Mark
Denotes conformity with the European Council

Directive 93/42/EEC concerning medical devices.
2.3 Classification
Shock Protection - Class Class 1 mains powered equipment
Shock Protection – Degree Type CF Applied Parts

Water Ingress Protection Ordinary equipment
Flammable Gases Not suitable for use in presence of flammable gases
Operation Mode Continuous

General
2.4 Warnings
Warnings are identified by the WARNING symbol shown. Warnings alert users and
technical personnel to potential serious outcomes (death, injury, or adverse events) to
the patient, user or technician
Do not touch live parts of any equipment (e.g. com port connector pins on a pc) and the
patient at the same time.
Explosion hazard. Do not use FM800Encore in the presence of flammable anesthetics

or gases.
Do not spray, pour, or spill any liquid on FM800Encore, its connectors, switches, or
openings in the chassis.
Electrical shock hazard. Disconnect the power cord from FM800Encore before
attempting to open or disassemble FM800Encore.
The use of accessories, transducers and cables other than those specified may result in
increased emission and/or decreased immunity of FM800Encore monitor.
Do not silence FM800Encore audible alarm or decrease its volume if patient safety could
be compromised.
During safety tests, AC mains voltage will be present on the applied part terminals.
Exercise caution to avoid electrical shock hazard.
Do not place FM800Encore into operation after repair or maintenance until Performance
and Safety Tests listed in this service manual have been performed.
This product contains sensitive electronics; strong radio frequency fields could
interfere with the operation of the system. In the event where this occurs, we suggest
that the source of interference is identified and the equipment is used 'out of range'.
2.5 Cautions
Cautions are identified by the Caution symbol shown. Cautions alert users and technical
personnel to exercise care necessary for the safe and effective use of FM800Encore
monitor.
Do not operate the equipment using damaged cables and wires, or loose snap fittings,
which may cause interference or loss of signal. A frequent electrical and visual
inspection on cables and wires is advisable.
Observe ESD (electrostatic discharge) precautions when working within the unit and/or
when disassembling and reassembling FM800Encore monitor and when handling any of
the components of FM800Encore monitor.
Ferrite Cores are used for electromagnetic compatibility. Do not remove Ferrite Cores
while disassembling or reassembling.
For continued protection against risk of fire, replace only with same type and rating of
fuse.
The accuracy of the readings obtained from this equipment may be affected by the
presence of a pacemaker or by cardiac arrhythmia.

General
2.6 System Installation

These requirements must be met when an FM800E fetal monitor is connected to any of the following pieces of
equipment:
 a central review and archiving system

 a PC
Non-medical equipment must comply with the relevant IEC or ISO safety standard. For
Information Technology equipment, this standard is IEC950/ EN60950
Medical equipment must comply with IEC601-1/EN60601-1, or equivalent.
The configured system must comply with the system standard IEC601-1-1/ EN60601-1-1
If non-medical equipment (e.g. the PC or printer) with enclosure leakage currents

greater than those allowed by IEC601-1/EN60601-1 is to be used in the patient
environment (within 1.5m of the patient), the enclosure leakage currents must be
brought within the limits laid down by IEC601-1/EN60601-1. This may be done by using
an isolating transformer. Suitable types are available via Huntleigh Healthcare sales
agents
Anybody who connects additional equipment to signal input or signal output parts of
the system is configuring a medical system, and is therefore responsible for ensuring
that the system complies with IEC601-1-1/ EN60601-1-1. If there is any doubt as to
whether your system does comply, consult the technical service department of your
local Huntleigh Healthcare Ltd representative.
The connection of extra equipment to the patient or FM800E could lead to the summation of leakage currents.
In such circumstances the user must ensure that safe leakage currents are not exceeded.
2.7 Multiple Portable Socket Outlets (Including isolation transformers)

Note: an isolation transformer is a particular kind of multiple socket outlet.It is not recommended to power a
medical system from a multiple portable socket outlet which is not supplied from an isolation transformer
(IEC601-1-1/EN60601-1-1 Amendment 1).If such an outlet is in use, it should comply with the requirements of
Annex EEE.2 of IEC601-1-1/EN60601-1-1 Amendment 1.
Do not exceed the power rating for the multiple portable socket outlet.
Do not place multiple portable socket-outlets on the floor. This is to protect against
mechanical damage and the ingress of liquids.
Multiple portable socket-outlets supplied with the system must not be used for powering
equipment which does not form part of the system. This is to prevent increased leakage
currents, and overload of the multiple portable socket outlet.
If the system has been specified for use with an isolation transformer, do not connect
any non-medical electrical equipment which forms part of the system directly to the wall
outlet. This is to prevent excessive leakage currents
Anybody who connects additional equipment to signal input or signal output parts of
the system is configuring a medical system, and is therefore responsible for ensuring
that the system complies with IEC601-1-1/ EN60601-1-1. If there is any doubt as to
whether your system does comply, consult the technical service department of your
local Healthcare Ltd representative.

General
2.8 Electromagnetic compatibility

Make sure the environment in which FM800E is installed is not subject to strong
sources of electromagnetic interference (e.g. radio transmitters, mobile phones).
This equipment generates and uses radio frequency energy. If not installed and used properly, in strict
accordance with the manufacturer's instructions, it may cause or be subject to interference. Type-tested in a fully
configured system, it has been found to comply with IEC601-1-2/EN60601-1-2, the standard intended to provide
reasonable protection against such interference. Whether the equipment causes interference may be determined
by turning the equipment off and on. If it does cause or is affected by interference, one or more of the following
measures may correct the interference:
 Reorientation the equipment
 Relocating the equipment with respect to the source of interference
 Moving the equipment away from the device with which it is interfering
 Plugging the equipment into a different outlet so that the devices are on different branch circuits
Adding accessories or components to a system, or modifying a medical device or system, may degrade the
immunity performance. Consult qualified personnel before making changes to the system configuration.
2.9 Service & Warranty

Huntleigh Healthcare's standard terms and conditions apply to all sales. These contain full details of warranty
terms and do not limit the statutory rights of the consumer. A copy is available on request.
If there is any reason to return the FM800E unit, please:
1. Clean the product, as described in the cleaning section.
2. Pack it in suitable packing.
3. Attach the decontamination certificate (or other written statement declaring that the product has been
cleaned) to the outside of the package.
4. Mark the package "Service Department – FM800E” and return to the address below.
2.10 Addresses
2.11 UK
Huntleigh Healthcare Ltd
35 Portmanmoor Road, Cardiff.
CF24 5HN. UK.
Tel: +44 (0) 2920 485885
Fax: +44 (0) 2920 492520
E-mail: sales@huntleigh-diagnostics.co.uk
Web page: www.huntleigh-diagnostics.com

Introduction
3 Introduction
This manual contains information for servicing the FM800Encore monitor. Only qualified service personnel
should service this product. Before servicing FM800Encore, read the products Instructions for Use Manual
carefully for a thorough understanding of safe operation.
Read and understand all safety warnings and service notes printed in this service manual and the user’s
manual.
The fault finding described is only intended to identify boards, modules or major components that need to be
replaced. This document is not intended as a full diagnostic tool because many of the boards and modules
cannot be satisfactorily repaired in the field and must be returned to Huntleigh Healthcare if faulty.
If any warranty claim is intended then it is important to ensure that any security seals are intact on the items to
be returned if the warranty is not to be invalidated.
To reduce the risk of electric shock, do not remove the cover or back. Refer servicing to
qualified service personnel.
Only trained service technicians should perform all unit repairs.
To isolate the FM800E from the mains or line supply, disconnect the power cable from
the mains inlet at the rear of the unit
Voltages dangerous to life exist in this unit. Take care when servicing the power supply
and front panel assembly.

Product Description
4 Product Description
The Sonicaid FM800Encore range of monitors is designed to provide flexible solutions for intrapartum
monitoring needs, both for today and in the future. A choice of two models allows for the selection of the
facilities required, from standard intrapartum fetal monitoring capabilities to high-risk fetal or maternal care.
4.1 FM820E: standard features

The following features are available on all monitors in the FM800E range:
 Alarms
 Annotation
 Audio
 Display auto dim
 Direct FECG via scalp electrode
 Fetal event marker
 Ethernet connection to Central Review System
 Interface to Rimkus telemetry
 Interface to Sonicaid Fetalcare
 Interface to Sonicaid Centrale and other CMS Packages
 IUP: internal uterine activity
 Maternal Heart Rate via ECG (MECG lead supplied as option)
 Toco: external uterine activity
 Ultrasound 1: 1.0MHz
 Ultrasound 2: 1.0MHz
 Thermal printer
4.2 FM830E: standard features

In addition to the above, the following features are available on FM830E monitors:
 Maternal pulse oximetry (MSpO2)
 Maternal non-invasive blood pressure (NIBP)

Product Description
4.3 Front panel connections and controls
1 2 1
3 4 5 6
1 Softkey control buttons

2 Display see section 4.10
3 Connector module for oximetry and blood pressure (FM830E only)
4 Connection sockets for transducers
5 Printer drawer
6 Controls and on/off indicators

Product Description
4.4 Connection sockets for transducers
ULT1 1.0 MHz Ultrasound transducer, green
ULT2 1.0 MHz Ultrasound transducer, green
FECG/MECG Fetal ECG transducer, white (connected via leg reference

electrode)
OR Maternal ECG (3 lead chest electrodes), white
TOCO/IUP Toco contractions transducer, pink

OR
IUP catheter-transducer, pink
4.5 Classification symbol
This symbol indicates Type CF applied part.
WARNING: Safety and performance are only assured when used in conjunction with the
correct types of transducer. Do not attempt to connect any devices via these sockets other
than those supplied or recommended by your Sonicaid dealer.

Product Description
4.6 Controls
Printer ON/OFF Audio volume up
Audio volume down
Paper fast feed Audio channel select
Easy notes Power ON/OFF
TOCO Zero
To isolate the FM800E from the mains or line supply, disconnect the power cable from the
mains inlet at the rear of the unit
4.7 Connector module (POD) FM830E

The FM830E incorporates additional connectors for maternal blood pressure and maternal oximetry on a
connector module.
NIBP Maternal blood pressure
Type CF patient
applied part
MSpO2 Maternal pulse oximetry

Product Description
4.8 Rear connectors
1 2 3 4 5
1 Input socket for the AC mains supply

2 RS232 connector for connection to Sonicaid Centrale,
Obstetric Archive & FetalCare CTG viewing and
archiving software systems. Note that other software
systems are also supported.
9-way D-type socket*
3 This symbol denotes Date of Manufacture
4 LAN connector for connection to CRS via 10/100Mbps

local area network.
RJ45 socket
5 Connector for Wireless Telemetry

15-way D-type socket
* For pin connections, see section 14

Product Description
4.9 Main unit: Event marker socket
Event
marker
connector
4.10 Display
The FM800E’s high-performance colour display combines superior visual performance with environmental
ruggedness, making it suitable for a wide range of environments.
The principal benefits of the FM800E display are:

• High brightness and contrast
• Range of colours helps distinguish between displayed items
• Wide viewing angle
• Display auto-dims when FM800E is used in subdued lighting
• Extremely rugged and durable
• Reliable, long operating life
Note: as with other light-emitting displays, displaying fixed patterns on the screen can cause a limited
degree of burn-in. Some slight variation in luminance, as a result of this, is perfectly normal.

Product Specification
5 Product Specification
5.1 Physical Specification

Height (all models) 186mm (7.3in)
Length (all models) 358mm (14.1in)
Width (FM820E) 363mm (14.3in)
Width (FM830E) 392mm (15.5in)
Weight (FM820E) Gross weight 18kg (includes transducers etc) Net weight 15kg
Weight (FM830E) Gross weight 19kg (includes transducers etc) Net weight 16kg
5.2 Environmental
Operating temperature +10°C to +35°C
Storage/transport temperature -20°C to +50°C
Operating pressure 68 to 106 kPa (680 to 1060 mB)
Storage/transport pressure 68 to 106 kPa (680 to 1060 mB)
Operating humidity 10% to 75% RH, non-condensing
Storage/transport humidity 10% to 90% RH, non-condensing
5.3 AC supply voltage and fuse values

Rated AC supply voltage 100-120V, 220-240V, 50-60Hz
Fuse values T2.5A HBC for all input voltages
Power rating 100VA
5.4 Ultrasound Transducer

Range 30 to 240 bpm
Accuracy ± 1 bpm over the range 100-180 bpm
High and Low FHR: 30 to 240 bpm Signal
Alarms
Loss: % loss in last 5 minutes
Mode Directional pulsed Doppler Repetition rate 3.0KHz
Frequency 1.0MHz (green)
P- <30kPa
Iob <1mW/cm2
Ispta <3mW/cm2
Resolution 12 bits
Safety Type CF protection
Ingress Protection IPX7

5.5 Foetal ECG (FECG)

Range 30 to 240 bpm
Accuracy ± 1 bpm over the range 100-180 bpm
Alarms As Ultrasound
Input impedance 10M Ohm
Input range >30μV to 500μV peak to peak
DC offset ±2V common mode ±300mV differential
Common mode range ±20V @ mains frequency
Noise <10μV peak-to-peak referred to input
5.6 Uterine activity (external Toco)

Range 0-100 relative units
Sensitivity 80% (±5%) scale reading equivalent to 100g
Offset range ±100g
Auto zero Manual and auto zero facility
Ingress Protection IPX7
5.7 Uterine activity (internal IUP)

Intran Plus (Use only approved types)
Koala® IPC5000C
Transducers
Or as detailed in the current FM800E Accessories &
Consumables Brochure
Pressure range 0-100 mmHg/0-15 kPa (user selectable)
Sensitivity 5μV/V/mmHg
Accuracy ±5%
5.8 Maternal heart rate and ECG

Range 30-240 bpm
Accuracy ±1 bpm
High and Low (30-240 bpm)
Alarms
Signal Loss

5.9 Maternal blood pressure

Method Oscillometric
Systolic 40-260 mmHg Diastolic 20–200 mmHg Pulse 30–220
Measurement ranges
bpm
Accuracy ±2% or 3mmHg, whichever is greater
Manual or automatic User-selectable interval in Auto Mode: 3, 5,
Modes
10, 15, 20, 30, 45, 60, 90 or 120 minutes
On-screen display and printed record of:
 Systolic blood pressure.
 Diastolic blood pressure.
Record/display  Pulse rate.
Printed record of:
 Mean arterial pressure.
[Note: Mean arterial pressure not shown in the USA or Canada]
Systolic High: 55–255 mmHg Systolic Low: 50–250 mmHg
Alarms Diastolic High: 35–220 mmHg Diastolic Low: 30–215 mmHg
System: air leaks. movement, overpressure etc
Type CF protection Hardware and software controls to limit:
Safety  Inflation (max. 300 mmHg)
 Measurement time (max. 75 secs)
Standards ANSI/AAMI SP10-1992
5.10 Maternal oximetry

BCI (Smiths Industries) 3444 Finger Sensor
NELLCOR DS100A
Sensor types Or as detailed in the current FM800E Accessories & Consumables
Brochure
Saturation range 0-99% SpO2
±1SD of normal distribution, within ranges:

Saturation accuracy 70–99% ±2 digits
0–69% unspecified
Pulse rate range 30-240 bpm

Pulse rate accuracy ±2 bpm or ±2%, whichever is greater
On-screen display and printed record of:
Record/display Maternal % SpO2
Heart rate
High and low saturation: 85-99% SpO2
Alarms
Signal loss: Pulse or ECG

Safety Testing
6 Safety Testing
FM800Encore safety tests meet the standards of, and are performed in accordance with IEC60601-1 and the
guidance of IEC62353:2014 for instruments classed as Class 1, Type CF.
Electrical Safety testing should be performed after the product and its accessories have been inspected for
signs of damage which may compromise the safety of the operator or patient during use. These tests should be
applied as part of a routine service or repair.
Tests marked as MANDATORY must be carried out in accordance with these instructions after repair or as part
of a routine service schedule. Tests marked as OPTIONAL are not deemed as essential but if required must be
carried out as per the following instruction.
Please note that Dielectric strength testing as per clause 20 of EN60601-1 is carried out before the
units leave the factory. These Dielectric strength tests must not be repeated in the field. This is
because repeated Dielectric strength tests may degrade the insulation.
Please note due to the design of the electronics within the product deviation from the testing
described below can possibly produce erroneous results.
6.1 Electrical Safety Test: Protective Earth

2
1
3
4
6.2 Electrical Safety Test: Enclosure Connections
Analyser Enclosure Input
Analyser Enclosure Input
All RJ45 pins connected

together

Safety Testing
6.3 Electrical Safety Test: Patient Connections (MANDATORY).

The illustration below shows the recommended connections for the FM8X0E to an electrical safety analyser
patient lead input.
MECG/FECG
Analyser Input 1
Analyser Input 2
Analyser Input 3
Analyser Input 4
6.4 Protective Earth Continuity (MANDATORY)

This test checks the integrity of the power cord ground wire from the AC plug to the instrument chassis ground.
A current of 1A from a current source with a frequency of 50Hz or 60Hz and with a no-load voltage not
exceeding 6V, passed for 5s to 10s through the protective earth pin in the mains plug and each protectively
earthed part.
6.4.1 Configure the electrical safety analyser as recommended by the analyser operating instructions.
6.4.2 Connect the monitor’s AC mains plug to the analyser as recommended by the analyser operating
instructions.
6.4.3 Verify that the analyser indicates 300mΩ (as per or IEC62353:2014) or less for the 4 test points
shown in section 6.1
6.5 Earth Leakage Current (MANDATORY)

This test is in compliance with IEC60601-1 earth leakage current. The applied voltage for IEC60601-1 is 264
Volts AC (110% of the highest rated mains voltage) 50 to 60Hz. On some analysers this test can be performed
as part of an automatic test sequence in conjunction with the patient connections.
6.5.2 Connect the monitor’s AC plug to the electrical safety analyser as recommended by the analyser
operating instructions.
6.5.3 Connect the Earth Leakage test cable from the safety analyser to the metalwork of the printer shown
in section 6.2
6.5.4 Switch on the unit under test.
6.5.5 Perform test as recommended by analyser operating instructions.
6.5.6 For each condition, the measured leakage current must not exceed that indicated in Table 1
Allowable Leakage
Test Condition
Current (μA)
Normal Condition (NC) 500
Open Supply (OS) 1000
Normal Condition Reverse Mains (NC-RM) 500
Open Supply Reverse Mains (OS-RM) 1000
Table 1
.

Safety Testing
6.6 Enclosure Leakage Current (MANDATORY)

Enclosure leakage current is measured between an exposed part of the equipment which is not intended to be
protectively earthed and true earth. On some analysers parts ‘6.6.1 to 6.6.6’ of the test can be performed as
part of an automatic test sequence in conjunction with the patient connections. Part ‘6.6.7’ of the test should be
completed with no patient connections.
in section 6.2
6.6.4 Switch on the unit under test.
6.6.5 Perform test as recommended by analyser operating instructions.
6.6.6 For each condition, the measured leakage current must not exceed that indicated in the Table 2.
6.6.7 Remove the earth leakage test cable from the metal work of the printer and attach a suitable cable
which connects the RS232 and RJ45 socket shown in section 6.2 to the safety analyser.
6.6.8 Repeat tests 6.6.4 to 6.6.6
Allowable Leakage
Test Condition
Current (μA)
Open Supply (OS) 500
Open Earth (OE) 500
Normal Condition Reverse Mains (NC-RM 100
Open Earth Reverse Mains (OE-RM) 500
Table 2
6.7 Patient Leakage Current MECG/FECG (MANDATORY)

This test measures patient leakage in accordance with IEC60601-1, clause 19, for Class1, Type CF
equipment. Patient leakage current in this test is measured from any individual patient connection to earth
(power ground). On some analysers more than one patient socket can be connected to the analyser to
perform this test.
in section 6.2
6.7.4 Connect the MECG/FECG socket to the safety analyser as shown in section 6.3
6.7.5 Turn on FM800Encore.
6.7.6 Perform the patient leakage current test as recommended by the analyser operating instructions.
6.7.7 For each condition, the measured leakage current must not exceed that indicated in Table 3.

Safety Testing
Allowable Leakage
Test Condition
Current (μA)
Open Supply (OS) 50
Open Earth (OE) 50
Open Earth Reverse Mains (OE-RM) 50
Table 3
6.8 Patient Leakage Current (Mains on applied parts) MECG/FECG (MANDATORY)
AC mains voltage will be present on the applied part terminals during this test.
Exercise caution to avoid electrical shock hazard.
Do not touch the patient lead clips or the simulator parts connected to patient leads
during this test, as an electrical shock will occur.
This test measures patient leakage in accordance with IEC60601-1, Class1, Type CF equipment. In this
test, 110% of products rated mains voltage is applied between each patient connection and earth (power
ground). Patient leakage current in this test is measured from any individual patient connection to earth.
Note: Keep the patient test cable length as short as possible during the leakage test.
This test requires the same test cables for MECG/FECG patient connector as illustrated in section 6.3
6.8.4 Turn on FM800Encore.
6.8.5 Perform the mains on applied parts test as recommended by the analyser operating instructions.
Allowable Leakage Current

Test Condition
(μA)
Single Fault Condition, MAP Normal Polarity 50
Single Fault Condition Reverse Mains, MAP
50
Normal Polarity
Single Fault Condition, MAP Reverse Polarity 50
Single Fault Condition Reverse Mains, MAP
50
Reverse Polarity
Table 4

Safety Testing
6.9 Patient Auxiliary Current MECG/FECG (MANDATORY)

This test measures auxiliary current in accordance with IEC60601-1, Class1, Type CF equipment. Patient
auxiliary current is measured between each cable for all possible connections.
6.9.4 Turn on FM8x0Encore.
6.9.5 Perform the patient auxiliary current test per table below, as recommended by the analyser operating
instructions.
Allowable Leakage
Test Condition
Current (μA)
Open Supply (OS) 50
Open Earth (OE) 50
Open Earth RM (OE-RM) 50
Table 5
6.10 Electrical Safety Test: Patient Connections (OPTIONAL)

The illustration below shows the recommended connections for the FM8X0E to an electrical safety analyser
patient lead input.
UL1 & UL2 TOCO
Analyser Input 1
Analyser Input 2
Analyser Input 3
Analyser Input 4
100Ω
100Ω Analyser Input 1
SPO2
Analyser Input 4
Analyser Input 5
Analyser Input 6
Analyser Input 7
Analyser Input 1
Analyser Input 2
Analyser Input 3

Safety Testing
6.11 Patient Leakage Current UL1, UL2, TOCO and SPO2 Sockets (OPTIONAL)
The FM800E front panel pulse oximetry, UL1, UL2 and TOCO input connectors are marked as type CF by
adjacent labelling. This labelling applies to these input connections. As the circuitry to these connectors internal
to the FM800E is isolated, leakage currents comply with CF requirements. With the SPO2 Sensor, UL1, UL2
and TOCO transducers connected, none of the cable conductors are accessible. Insulation is provided by
the interface cable and sensor mouldings, limiting patient leakage current to comply with type CF requirements.
Any defects or damage to the insulation of these transducers should be identified during the visual inspection
stage of testing prior to these safety tests.
6.11.1 Isolation Barrier within the FM800Encore (OPTIONAL)
6.11.1.1 Configure the electrical safety analyser as recommended by the analyser operating instructions.
6.11.1.2 Connect the monitor’s AC plug to the electrical safety analyser as recommended by the analyser
6.11.1.3 Connect the Earth Leakage test cable from the safety analyser to the metalwork of the printer shown
in section 6.2
6.11.1.4 Connect the UL1 socket (and any other of the patient connections if the facility exists) to the safety
analyser as shown in section 6.10
6.11.1.5 Turn on FM800Encore.
6.11.1.6 Perform the patient leakage current test as recommended by the analyser operating instructions.
6.11.1.7 For each condition, the measured leakage current must not exceed that indicated in Table 3
6.11.1.8 Repeat the tests for UL2, TOCO and SPO2 connections.
6.11.2 Patient Leakage From SPO2, UL1, UL2 and TOCO transducers (OPTIONAL)
6.11.2.1 Configure the electrical safety analyser as recommended by the analyser operating instructions.
6.11.2.2 Connect the monitor’s AC plug to the electrical safety analyser as recommended by the analyser
6.11.2.3 Connect the Earth Leakage test cable from the safety analyser to the metalwork of the printer shown
in section 6.2
6.11.2.4 Wrap the accessible part of pulse oximeter sensor (SPO2) in metal foil.
6.11.2.5 Make a connection from between the metal foil to the safety analyzer
6.11.2.6 Turn on FM800Encore.
6.11.2.7 Perform the patient leakage current test as recommended by the analyser operating instructions.
6.11.2.8 For each condition, the measured leakage current must not exceed that indicated in Table 3
6.11.2.9 Repeat the tests for UL1, UL2 and TOCO transducers.

Performance Verification
7 Performance Verification
7.1 Introduction
This section discusses the tests used to verify performance following repairs or during routine maintenance. All
tests can be performed without removing FM800Encore cover. All tests must be performed as the last operation
before the monitor is returned to the user. If FM800Encore fails to perform as specified in any test, repairs must
be made to correct the problem before the monitor is returned to the user.
7.2 Equipment Needed

Equipment Description
Fluke PS-320 and mechanical heart or
ECG Simulator
equivalent
Pressure Indicator1 Calibrated digital pressure indicator
Hand Bulb1 Suitable hand bulb
Rigid 500ml Volume
2 X T pieces T pieces to fit NIBP hose
NIBP Hose Similar to products NIBP extension hose.
SPO2 Simulator Fluke Prosim 8 or equivalent
Safety Analyser Metron QA-90 or equivalent
1
Items can be substituted with a calibrated pressure source with integral indicator
7.3 Performance Verification: Power

7.3.1 Connect the monitor to AC power source using proper power cord.
7.3.2 Press the ON switch.
7.3.3 Verify Green power LED is lit.
7.3.4 Verify Amber printing LED is flashing (for approx 2 seconds).
7.4 Performance Verification: Display

7.4.1 Check the display for any visible damage or scratches.
7.4.2 Connect the monitor to AC power source using proper power cord.
7.4.3 Press the ON switch.
7.4.4 Navigate to the AUDIO/GRAPHIC MENU
>SETUP
>NEXT PAGE
>SYSTEM SETTINGS>Enter Code 2755
>SCREEN BRILLIANCE
7.4.5 Cycle through the available options and verify that the screen backlight is changing from “LOW”,
“MEDIUM”, “HIGH” and “AUTO-DIM”.

7.5 Performance Verification: Time and Date

7.5.1 Verify that the time and date displayed is correct. If not:
7.5.2 Navigate to TIME AND DATE
>SETUP
>TIME AND DATE
7.5.3 Correct the time and date settings.
7.5.4 Switch the monitor off and leave for 15 seconds.
7.5.5 Power up monitor and check the time and date are correct.
7.6 Performance Verification: Encore Printer Settings
7.6.1 Record the printer settings: Paper Speed, FHR Graticule and FHR Scale.
7.6.2 Set the printer as follows
7.6.3 Paper Speed = 2cm Min
7.6.4 FHR Graticule= 10bpm
7.6.5 FHR Scale = 30bpm
IMPORTANT: As paper tracks through a printer mechanism it will move from side to side due to variations in
paper and printer mechanism alignment. This is an unavoidable feature of all printers of this type, as used in all
makes of fetal monitors. With plain paper, where the grid is printed at the same time as the trace data, any
alignment error is eliminated, ensuring 100% print accuracy. With pre-printed paper, this error cannot be
eliminated and will result in alignment errors between the trace and the grid of ±1.5mm
7.7 Performance Verification: FECG

7.7.1 Connect the center of the legplate to the FET/MATERNAL terminal on the simulator.
7.7.2 Connect the scalp clip or spiral to the FETAL terminal of the simulator.
7.7.3 Connect the reference of the scalp electrode to REF terminal on the simulator.
7.7.4 Plug the test cable into the unit under test.
7.7.5 Check that FECG is displayed on the monitor.
7.7.6 Set the simulator to 150bpm (50µV sensitivity).
7.7.7 Start the printer
7.7.8 Verify the monitor displays a bpm of 150 ± 1BPM
7.7.9 After 1 minute, stop the printer.
7.7.10 Any breaks in the trace should be ≤ 2mm
7.7.11 Verify a rate of 150bpm ± 1bpm has been printed
7.7.12 Disconnect the scalp clip or spiral from the FETAL terminal of the simulator.
7.7.13 Verify the monitor displays “CHECK FECG CONNECTION” and alarms.
7.7.14 Reconnect the scalp clip or spiral to the FETAL terminal of the simulator.
7.7.15 Verify the “CHECK FECG CONNECTION” disappears.

7.8 Performance Verification: Maternal ECG

7.8.1 Connect the RED lead to FETAL terminal of the simulator
7.8.2 Connect the BLACK lead to the REFERENCE terminal of the simulator
7.8.3 Connect the WHITE lead to FET/MAT terminal of the simulator.
7.8.4 Connect the maternal ECG Cable to the unit under test.
7.8.5 Set the simulator to 60bpm, 1mV sensitivity.
7.8.6 Check rate displayed is 60bpm ± 1bpm
7.8.7 Switch on the printer.
7.8.8 After 1 minute switch off the printer.
7.8.9 Any breaks in the trace should be ≤ 2mm.
7.8.10 Verify a rate of 60bpm ± 1bpm has been printed.
7.9 Performance Verification: Ultrasound

7.9.1 Connect the mechanical heart to the PS-320 simulator.
7.9.2 Place the ultrasound transducer under test onto the mechanical heart
7.9.3 Connect the ultrasound transducer to the unit under test, ULT1.
7.9.4 Confirm ULT1 is displayed.
7.9.5 Set the simulator for 90 BPM and press print on the unit under test.
7.9.6 Check that after a few seconds the unit displays 90 BPM ±1 BPM.
7.9.7 Check after 30 seconds that 90 BPM ± 1BPM or 90 BPM ± 1.5mm depending on the paper used has
been printed.
7.9.8 Set the simulator for 120 BPM.
7.9.9 Check after 30 seconds that 120 BPM ± 1BPM or 120 BPM ± 1.5mm depending on the paper used
has been printed.
has been printed.
has been printed.
7.9.14 Disconnect the ultrasound transducer from ULT1 and connect to ULT2.
7.9.15 Confirm UL2 is displayed.
7.9.16 Set the simulator for 90 BPM and press print on the unit under test.
7.9.17 Check that after a few seconds the unit displays 90 BPM ±1 BPM.
7.9.18 Repeat tests 7.9.6 to 7.9.13 for UL 2

7.10 Performance Verification: TOCO

7.10.1 Place the TOCO transducer on a solid surface with the rubber surface uppermost and level.
7.10.2 Press the zero button on the front panel.
7.10.3 With the rubber surface still uppermost and level, reset the zero then place a 100g weight in the centre
of the boot.
7.10.4 The shape of this weight is important and the contact area on the rubber boot should be 12mm
diameter maximum. The TOCO display should indicate 80% ±10%.
7.11 Performance Verification: MSpO2 (for FM830E only)

Note: Excessive ambient light may affect the speed and accuracy of the measurement.
7.11.1 Connect the SpO2 extension cable and finger clip to the unit under test.
7.11.2 Confirm that the no finger flashing heart symbol is displayed on the unit under test.
7.11.3 Attach the finger probe to your finger as shown on the probe; allow the cable to lay on top on the
fingers parallel to the arm.
7.11.4 When a normal pulse is obtained then an appropriate digital readout will be indicated on the screen.
7.11.5 Remove the finger probe from your finger. Wait 10 seconds.
7.11.6 Configure the SP02 simulator to test either Nellcor or BCI probes. This needs to match the probe used
in the test.
7.11.7 Attach the finger probe to the SpO2 simulator.
7.11.8 Set the simulator to 98% and 80bpm
7.11.9 Whilst observing the SpO2 signal strength indicator displayed on the unit under test adjust the
position of the finger probe on the simulator until a good signal is acquired by the unit.
7.11.10 When the displayed values for SpO2 and bpm have settled on the unit under test, confirm the unit
under test displays the values:
SpO2 98% ± 2%
MHR 80 bpm ±2 bpm or ±2%, whichever is greater

SpO2 96% ± 2%

SpO2 92% ± 2%

7.12 Performance Verification: NIBP Equipment set up (for FM830E only)

7.12.1 Connect the equipment listed in the table to the unit under test as illustrated.
CALIBRATED
MANOMETER Or CALIBRATED
PRESSURE SOURCE
WITH INTEGRAL
MANOMETER
500ml
NIBP CONNECTOR
RIGID
UNIT UNDER TEST
VOLUME
NIBP Test Equipment 1
7.13 Performance Verification: NIBP Overpressure Release

7.13.1 Navigate to the NIBP TEST MENU
>SETUP
>NEXT PAGE
>SERVICE CENTRE
>DIAGNOSTICS
>NIBP TEST
All pressure readings for the following set of tests should be read from the display of the unit under test.
7.13.2 Increase the pressure to approximately 280 mmHg using the hand bulb.
7.13.3 Slowly increase the pressure from 280 mmHg whilst observing the pressure reading displayed on the
unit under test.
7.13.4 Verify that once the pressure reaches 300mmHg ± 10 mmHg the valve opens and the pressure is
released from the unit under test.
7.13.5 Switch off the unit under test and wait 5 seconds then switch on.

7.14 Performance Verification: NIBP Leak Test

7.14.1 Navigate to the NIBP TEST MENU refer section 7.13.1
7.14.3 Start the stopwatch or timer and wait 60 seconds.
7.14.4 Record the pressure reading displayed on the unit under test. (Reading 1)
7.14.5 Allow a further 60 seconds to elapse and record the pressure displayed on the monitor. (Reading 2)
7.14.6 Subtract reading 2 from reading 1 and verify the result is no greater than 6 mmHg.
7.15 Performance Verification: NIBP Transducer Accuracy

7.15.1 Navigate to the NIBP TEST MENU refer section 7.13.1
7.15.3 Confirm the reading displayed on the unit under test is within ± 3mmHg of the readings displayed on
the calibrated manometer.
7.15.4 Repeat this test for pressure values of 200, 150, 100 and 50 mmHg ensuring the readings are within
±3 mmHg.
7.15.5 If the readings differ by more than the ± 3mmHg limits, perform the NIBP calibration procedure
described in section 12.5 and repeat tests 7.15.1 to 7.15.5
Note: The module will not read back values equal to or less than 20mmHg.
7.15.7 Disconnect the test equipment from the unit under test.
7.16 Performance Verification: Cuff Inflation
7.16.1 Connect an NIBP hose and adult cuff wrapped around a plastic tube or mandrel suitable for an adult
cuff test.
7.16.2 Start an NIBP measurement.
7.16.3 Verify the cuff inflates.

Diagrams
8 Diagrams
Drawing No. Description
Figure 1 FM800E Block Diagram

Diagrams
The monitor is divided into four functional blocks:

 Digital board assembly.
 Signal processing board assembly.
 Front panel board assembly.
 Module board assembly (FM830E only).
The following is a brief description for the various functional blocks:
SIGNAL PROCESSING BOARD

The signal processing board (SPB) provides the following functions: (a) Two ultrasound channels, (b)
TOCO/IUP and (c) FECG/MECG.
Ultrasound Front End: The Ultrasound front end functional block contains circuitry which produces the
drive signals for the ultrasound transducers. Also contained within this block is
the transducer signal receive, signal modulation, demodulation and signal
conditioning circuits. The channel 1 ultrasound front end contains the extra
circuitry required to process signals received from telemetry equipment.
Analogue Audio Chain: The Analogue audio chain generates audio from the signal it receives from
the ultrasound front end. In the current unit configuration this is not used
as the Audio codec provides the audio for the ultrasound channels.
16 Bit A/D converter: The ultrasound signals received by both ultrasound front ends are multiplexed
into the 16 Bit A/D converter which converts the signals into a digital stream in
preparation for ultrasound signal processing carried out by the AU1100
processor.
FPGA: The FPGA provides digital filtering and buffering for the data stream produced
by the 16 Bit A/D converter prior to signal processing by the AU1100. this
device also provides the interface for the control of the 16 Bit A/D converter by
the AU100 processor.
AU1100 and SDRAM: The AU1100 and SDRAM form a self contained microprocessor system
using Linux as its operating platform. The AU1100 and SDRAM apply the
ultrasound and heart rate algorithms to the data received from the FPGA.
The algorithms are implemented using a Linux embedded application
which generates the data required by the display CPU for processing.
Audio Codec: The Audio Codec implements an algorithm which digitally enhances the
ultrasound signal audio.
ECG Front End: This functional block contains the high common mode rejection amplification
and impedance measuring circuits along with a synchronous signal detection
circuit to reduce common mode noise components contained within the
received ECG signal.
MSP430: The MSP430 provides the synchronous detection of the ECG signal
combined with the mains supply noise filtering. The raw data is then sent
serially to the display CPU situated on the NDB PCB via opto couplers for
final heart rate extraction.
DC-DC Converters: The DC-DC Converters are used to isolate the ECG and TOCO/IUP front ends
from the mains earth.
TOCO/IUP Front End: This analogue front end provides signal amplification and conditioning which
are capable of driving both half and full bridge strain gauge circuits contained
within TOCO and IUP transducers.

Diagrams
MSP430: This MSP430 carries out the same processing functions as the MSP430
connected to the ECG front end.
MODULE BOARD
The module board provides the necessary supply rails and isolation for the OEM modules.
Suntech NIBP: Provides a non-invasive blood pressure measurement.
BCI MSpO2: Provides non-invasive maternal pulse oximetry. This module is isolated by means of a
DC-DC Converter and Opto-Couplers.
DIGITAL BOARD
The digital board manages the overall operation of the system, controlling the printer, display also
communication with the signal processing and module boards.
UART 1: This device routes the data generated by the AU1100 processor to the display CPU.
The device also routes the ECG and user interface key press audio processed by the
display CPU.
EPLD: The EPLD is configured to behave as a multiplexer for the TOCO/IUP and ECG data
received from the SPB PCB and the SPO2 data received from the module pcb for
transfer to the Display and Printer processors. The device also implements address
decoding, generation of an interrupt request for the keyboard, decoding of the address
for the RTC and clock generation.
Shared RAM: The shared RAM is utilized by both the Display and Printer CPU’s for data
exchange.
Clock: This is a high precision RTC module to provide a calendar and clock functions.
Motor Drive: The Motor Drive circuitry provides buffering for the signals generated by the
Printer CPU to drive the printer stepper motor.
UART 2: Provides the means of data interchange between the NIBP module and the display
CPU.
UART 3: Provides the means of data interchange between the SPO2 module and the
SRAM : The Display and Pinter CPU’s are connected to separate block of SRAM which
provides extra data storage space. The display CPU’s SRAM is connected to the
battery supply (VBAT) such that its contents are retained when the power is off.
Printer CPU (SH-P): This processor processes the SPO2,TOCO/IUP data, also controls the printer
stepper motor and provides the data for the thermal printhead.
Display CPU (SH-D): This processor processes the ECG, Ultrasound and NIBP data. It derives the ECG
beep audio from the ECG data and provides the data for the graphics controller.
EEPROM: Used to retain various factory settings (Serial No., date of manufacture … etc).
UART 4: Provides the means of data interchange via opt-couplers for the RS232 and
Ethernet connectors to the Printer CPU
Graphics Controller: The Graphics Controller is a parallel graphics driver containing onboard graphics
memory.
LED backlight control: This is to vary the LCD output intensity by adjusting the current in the backlight LEDs.
The light can be adjusted by software or can be set to automatic.
Audio Mixer Control: This is an analogue switch used to select one of the generated audio signals for
speaker output.
User Interface Keys: A total of 17 keys are provided for user interface control.

Main Unit Assembly Breakdown
9 Main Unit Assembly Breakdown
Observe ESD (electrostatic discharge) precautions when working within the unit and/or
when disassembling and reassembling FM800Encore monitor and when handling any of
the components of FM800Encore monitor
To isolate the FM800E from the mains or line supply, disconnect the power cable from the
mains inlet at the rear of the unit
In general, the re-assembly procedure is the reverse of dismantling.
As several of the boards are stacked one on top of the other you may have to remove other boards to get to the
suspect board. The main difference found in units are the number of modules fitted also the presence or
absence of the Module board will depend on the type of FM8XX unit.
When refitting an assembly, ensure that all screws are replaced, fitted where necessary with the appropriate
washers.
Before removing the cover from the unit, make sure it is switched off and is disconnected from the source of AC
mains.
Ideally, before working on a unit, it should be disconnected and moved well away from the patient environment
and taken to a suitable maintenance area.
9.1 Tools Required
The following simple hand tools are required to dismantle and re-assemble the unit. Note that all screws used
are of the Pozidriv™ type and the correct type and size of screwdriver should be used. Failure to use the correct
screwdriver can result in damage to the tip of the screwdriver and to the head of the screw.
Table 6: Tools
Tool Used On
Screwdriver, Pozidriv, Size 0 M2 screws
Screwdriver, Pozidriv, Size 1 M3 screws and No. 2 self-tap screws
Screwdriver, Pozidriv, Size 2 M4 screws
Hex socket or nut spinner, M3 (5.5 mm AF) Earth terminal nuts
17mm Open ended spanner MSPO2 Connector

9.2 Paper Tray Assembly (SP-751160)
9.2.1 Loosen the M4x pozidriv screw located on the

bottom of the chassis to enable the Paper Tray
(SP-751060) to be removed from the unit.
9.2.2 Remove the 2 off M2.5x8

Pozidriv self tap screws and
M2.5 plain washers which
secures the Paper Tray OR
to the printer tray.
On reassembly torque to 50cN/M
9.2.3 Remove the 2 off M2.5x12 pozidriv self tapping screws securing the Paper Tray Front Assembly
(SP-715300) to the top of the printer tray. (Fitted to later versions of the paper tray.)

9.2.4 Remove the 2 off M2.5x12

pozidriv self tapping screws
securing the bottom of the
Paper Tray Front Assembly
(SP-715300) to the printer
tray.
9.2.5 Remove the 2 off M3x12

Pozidriv screws and M3
shake proof washer from the
left and right of the
Paper Tray Front Assembly
(SP-715300).
9.2.6 On Reassembly ensure the spacing between Printer Tray and the Paper Tray Front Assembly
(SP-715300) is equidistant along its length.
On Reassembly torque to 70cN/M

9.2.7 Upon reassembly of the

paper tray ensure the
spacing between the edge
of the paper tray and the
roller is equidistant.
9.2.8 Phillips/HP Paper tray reassembly
On reassembly if using 30 bpm/cm paper,

slide the paper tray to the far right of the
printer tray.
20 bpm/cm 30 bpm/cm
On reassembly if using 20 bpm/cm paper,
slide the paper tray to the far left of the
printer tray.
On reassembly torque to 50cNm
9.2.9 Remove the M4x6 Pozidriv screw from the back of the Idler Gear (SP-31172) and remove the Idler
Gear (SP-31172) from the Paper Tray Front Assembly (SP-715300). The Idler gear bush is supplied
with the Idler Gear, however, the original bush should not require replacing.
OR
Do Not Unscrew
On reassembly hand tighten the M4x6 Pozidriv screw.

9.3 FM820E and FM830E Chassis Cover (SP-751313)

Note: The speaker assembly (SP-751301) is fitted to the side of the cover. Care is required when lifting the
cover off the unit.
9.3.1 Remove the 7 off M3X8 Pozidriv screws and M3

shake proof washers.
9.3.2 Remove the 4 off M3X6-CSK screws.
9.3.3 Gently slide the Chassis Cover (SP-751313) towards CON 12

side of the unit (viewed from the front) from the NDB
PCB (SP-751144)
9.3.4 EMC gaskets are fitted to the bottom of the chassis on

each side of the unit. Ensure these are in place before
replacing the cover.
On reassembly all screws to be tightened to

EMC GASKET
torque to 60 cN/M

9.4 FM830E (Only) NIBP Module (SP-751170)
9.4.1 Complete instructions 9.3.1 to 9.3.3
9.4.2 Remove the 4 off M3X8-Pozidriv screws and M3

shake proof washers securing the NIBP Module
(SP-751170).
Upon reassembly all screws to be tightened to

torque setting 50cN/M
NIBP HOSE
9.4.3 Lift the NIBP Module (SP-751170) off the spacers
(SP-75156) and disconnect the NIBP hose,
(SP-751184). TUBE SILICON 3MM OD X 1.5 WALL
9.4.4 Lift the NIBP module (SP-751170) as indicated to

gain access to the Cable to BP Adapter Assy
(SP-751065).
9.4.5 Push down on the connector locking clip and unplug

PRESS HERE
the Cable to BP Adapter Assy (SP-751065) from the
NIBP module (SP-751170).

9.5 FM830E (only) DIG SPO2 (B2) Module (SP-751518)

9.5.1 Complete instructions 9.3.1 to 9.3.3
9.5.2 Lift the locking tabs on the filter PCB connector and
disconnect the 02 LOOM MOLEX TO ODU/SL
Loom Assy (SP-751186)
9.5.3 Remove the cable tie securing the DIG SPO2 (B2)
Module (SP-751518) to the Module PCBA
(SP-751083). Lift the DIG SPO2 (B2) Module
(SP-751518) upwards and away from the Module
PCB (SP-751186).
On re-assembly or replacement the yellow dot

indicates the correct orientation of the DIG SPO2
(B2) Module (SP-WW3711).

9.6 FM830E (only) Module PCBA (SP-751186)
9.6.1 Complete cover removal instructions 9.3.1 to 9.3.3

9.6.2 Complete NIBP Module removal instructions 9.4.2 to 9.4.5
9.6.3 Complete MSPO2 Cable disconnection instruction 9.5.2
9.6.4 Remove the 2 cable ties securing the 02 LOOM

MOLEX TO ODU/SL Loom Assy (SP-751186) to the
Module PCBA (SP-751188).
9.6.5 Disconnect the MOD to DIG Loom (SP-320311) from

the Module PCBA (SP-751188).
9.6.6 Remove the 8 M3X8-Pozidriv screws and M3 shake

proof washers.
On reassembly torque screws circled in red to

60cN/M. Screws circled in white to be hand tight.
9.6.7 Lift the Module PCBA (SP-751188) off the Nylon

Spacers fitted to the Signal Process PCBA
(SP-751053).

9.7 Front Assembly

9.7.2 FM830 Only Remove the 2 off M3X30-Pozidriv screws and M3 shake proof washers which affix
the POD to the front rear moulding. Turn the pod towards the front of the unit to release it from its
clips. Torque screws to 60 cN/M on reassembly
9.7.3 FM830. Remove the 4 off M3X20-Pozidriv and M3 shake proof washers. Torque screws to
60cN/M on reassembly
9.7.4 FM820. Remove the 6 off M3X20-Pozidriv screws and M3 shake proof washers. On reassembly
torque screws to 60 cN/M.
9.7.5 Remove the cable tie securing the front panel display
earth cable to the mains I/P to PSU loom (SP-751311).
Cable Tie

9.7.6 Undo the M3-Nut-Nyloc and remove the M3

shake proof washer from the earth stud.
Disconnect the front display panel earth.
On reassembly torque to 60cN/M.
9.7.7 The front assembly must be lifted off a dowel

DOWEL
situated in the chassis before it can be tilted
forward to gain access to the Ribbon DIGI to
FPB Assy (SP-751405)
9.7.8 Lift front assembly 20mm upwards.
LIFT
HERE
9.7.9 To enable the Front Molding to lay flat, disconnect

the Ribbon DIGI to FPB Assy (SP-751405) by
latching the connector locks outwards to eject the
cable.
9.7.10 Disconnect the Molex connectors from the Nicolay Socket Loom Assy (SP-751308) for ULT1, ULT2
MECG/FECG and TOCO inputs from the Signal Process PCBA (SP-751053).
ULT 1 ULT 2 MECG TOCO

FECG

9.7.11 Remove the M4-Nut and remove the M4

shake proof washer from the earth stud
situated to the left of the printer.
Disconnect the black earth lead from the
Nicolay Socket Loom Assy (SP-751308)
On reassemblyTorque nut to 100cN/M
FM820E FM830E
9.7.12 Disconnect the Molex connector for the keyboard to

Front Panel loom (SP-751309) from the Sub
Function Keypad PCB (SP-751063).
Remove the 4 off 2.2X8 Pozidriv Self Tap

Screws and M2.5 shake proof washers
Remove the two screws circled in black first.
On reassembly tighten these screws last.
On reassembly Torque to 30cN/M.
DISCONNECT
9.7.13 The front assembly is now disconnected from the unit.

9.8 Signal Process PCBA (SP-751053)

9.8.1 For FM830E Only Complete Module PCB Removal 9.6.1 to 9.6.7 before proceeding.
9.8.2 For FM820E Only complete Cover Removal 9.3.1 to 9.3.3 before proceeding.
9.8.3 Complete Front Assembly removal 9.7.2 to 9.7.13
9.8.4 Disconnect the earth lead (SP-320322) from the SPB PCB (SP-751053) and the ANLG-DIG Loom
(SP-320309).
EARTH
9.8.5 Unscrew the 8 spacers (SP-751155) securing the Signal Process PCBA (SP-751053) to the NDB
PCB (SP-751144)
On reassembly ensure the spacer labeled as 1 is replaced in the

position indicated. Failure to do this will result in damage to the
Signal Process PCBA (SP-751053). All spacers to be hand tightened.

9.9 NDB PCB (SP-751144)

9.9.1 For FM830E Only Complete Module PCB Removal 9.6.1 to 9.6.7 before proceeding.
9.9.2 For FM820E Only complete Cover Removal 9.3.1 to 9.3.3 before proceeding.
9.9.3 Complete front assembly removal 9.7.2 to 9.7.13
9.9.4 Complete SPB PCB removal 9.8.1 to 9.8.5
9.9.5 Disconnect the Event-DIG Loom (SP-320308)
MOTOR PSU to DIG

GEARBOX
9.9.6 Disconnect the Motor Gearbox Assy

(SP-751059) and the PSU to DIG Loom
(SP-320310).
9.9.7 Disconnect the Ribbon DIGI to FPB Assy

(SP-751405) by latching the connector locks
outwards to eject the cable from the connector
fitted to the NDB PCB (SP-751144)
9.9.8 Remove the 4 off M3x10 Pozidriv

screws and nyloc nuts from the
rear panel.

9.9.9 Unscrew the 8 spacers (SP-751155) securing the

NDB PCB (SP-751144) to the base of the chassis.
On reassembly spacers (SP-751155) to be hand

tightened.
Unscrew the M3 Pozidriv screw and lift the PCB
from the chassis base.
Refer to section to 12.1 if fitting a replacement NDB PCB (SP-751144)

9.10 Print Head (SP-751061)

9.10.2 Complete front assembly removal instructions 9.7.2 to 9.7.13.
9.10.3 Remove the M3x10Pozi-Pan Screw and the M3

proof washers which retain the Printer to
DIGI Loom (SP-320315).
On reassembly torque to 30CNm.
9.10.4 Disconnect the Print Head to DIG Loom

(SP-320306).
9.10.5 Hold the Print Head Assy (SP-751061) and remove the M3 Nyoloc Nuts and M3X14 Pozidriv
screws from each end taking care not to lose the brass spacers.
On reassembly hand tighten

the M3 Nyloc Nuts then release
both by 2 turns.
9.10.6 Move the Print Head Assembly (SP-751061) off the chassis pin.
PIN

9.10.7 Feed the Print Head to DIGI Loom (SP-320306)

through the chassis slot to complete Print Head
Assy (SP-751061) removal.
9.10.8 Remove the FB Spring (SP-321197) off the

chassis pin.
9.11 Mains Input To PSU Loom Assy (SP-751311)
9.11.2 Complete front assembly removal instructions 9.7.2 to 9.7.13
9.11.3 Pull off the black button (SP-751182) from

the mains switch. Remove 2 off M3X6-
Pozidriv screws and the M3 shake proof
washers (circled in red) which attach the
switch of the Mains Input to PSU Loom
(SP-751311) to the Sub Function Keypad
(SP-751063).

9.11.4 Remove the 2 cable ties securing the rubber boot over the Mains Inlet Filter (SP-751407)
marked 1. Remove the cable tie securing the earth leads from the 5 way psu connector of the
Mains I/P to PSU loom (SP-751311) to the earth lead of the Mains Inlet Filter (SP-751407) marked
2. Remove the cable tie which secures both the PSU-DIG Loom (SP-320310), Mains Input to PSU
loom (SP-751311) and the earth lead from the Signal Process PCBA (SP-751053) marked 3.
Ensure PSU-DIG Loom (SP-320310) is

routed over PSU on reassembly
3 2
SPB EARTH
9.11.5 Remove the M4-Nut and M4 shake proof washer MAINS INPUT EARTH
securing the Signal Process PCBA earth lead and the
Mains Input to PSU loom (SP-751311) earth lead to the PSU EARTH
chassis earth stud.
On reassembly torque to 100 cNm
9.11.6 Remove the M4-Nut and M4 shake proof washer

securing the Earth Lead from the Mains Inlet Filter
(SP- 751407) to the chassis.
9.11.7 Disconnect the 5 way connector on the Mains I/P to

PSU loom (SP-751311) from the Power Supply
(SP-751162).

9.11.8 Slide back the rubber boot covering the Mains Inlet Filter (SP-751407) and disconnect the Brown
and Blue wires of the Mains I/P to PSU Loom (SP-751311) and Green/Yellow earth lead
(SP-320322). Pull the earth lead through the boot first and then pull the remaining wires through
the boot to remove it from the Mains I/P to PSU Loom (SP-751311)
9.11.9 Push the Mains I/P to PSU Loom (SP-751311)

through the cut out in Rear Moulding (SP-321206)
9.12 Mains Inlet Filter (SP-751407)
9.12.2 Remove the 2 off cable ties securing the rubber boot
over the Mains Inlet Filter (SP-751407).Remove 1
the cable ties securing the Earth Lead (SP-320322)
to the Mains I/P to PSU Loom (SP-751311) 2

9.12.3 Slide back the rubber boot covering the Mains Inlet Filter (SP-751407).Disconnect the blue and
brown wires from the Mains I/P to PSU Loom (SP-751311) and the green/yellow wire of the earth
lead.
9.12.4 Remove the 2 off M3X6-CSK screws securing the Mains Inlet Filter (SP-751407) to the rear
chassis of the unit. On re-assembly torque screws to 60cN/M
9.13 Power Supply Removal (SP-751162)

SPB EARTH
MAINS INPUT EARTH
9.13.2 Remove the M4-Nut and M4 shake proof washer PSU EARTH
securing the Signal Process PCBA earth lead
(SP-320322) and the Mains Input to PSU loom
(SP-751311) earth lead to the chassis earth stud.
On reassembly torque to 100 cNm
9.13.3 Remove the M4-Nut and M4 shake proof washer

securing the earth lead from the Mains Inlet Filter
(SP-751407) to the chassis.

Ensure PSU-DIG Loom (SP-320310) is

routed over PSU on reassembly
9.13.4 Disconnect the 5 way connector on the Mains I/P to
PSU loom (SP-751311) from the Power Supply
(SP-751162).
9.13.5 Disconnect the PSU –DIG Loom (SP-320310) from

the NDB PCB (SP-751144)
9.13.6 Carefully slide the PSU-DIG Loom (SP-320310)

over the top of the Power Supply (SP-751162).
9.13.7 Hold the top of the Power supply whilst removing

the 4 off M3x6 Pozidriv screws and M3 shake proof
washers.

9.13.8 Slide the Power Supply (SP-751162) out of the

chassis.
PSU-DIG Loom
9.13.9 Disconnect the PSU-DIG Loom (SP-320310). (SP-320310).

9.14 Motor Gearbox Assy (SP-751069)

MOTOR PSU to DIG

9.14.3 Disconnect the Motor Gearbox Assy (SP-751059) GEARBOX
from the NDB PCB (SP-751144)
9.14.4 Remove the 2 off M4X8-Pozidriv screws and 1 off M4 nut

securing the Front Rear Moulding (PS-321206) to the chassis on
the right-hand side of the unit.
On reassembly torque M4X8 screws 60cN/M

On reassembly torque M4 nut 100cN/M
9.14.5 Remove the 2 off M2.5 Nyloc nuts and M2.5

shake proof washers. Access to the nut on the
bottom of the Motor Gearbox Assembly
(SP-751059) is gained via the slot in the bottom
of the chassis.
9.14.6 Lift the Rear Moulding (SP-321206) and move
forward to enable sufficient clearance to remove
the Motor Gearbox Assembly (SP-751059).
On reassembly torque the M2.5 nuts 40cN/M
Access to the nut

9.15 LCD/Keypad Assembly (SP-751173)

9.15.3 Disconnect the keyboard to front panel loom. Remove the 6 off 2.2x8 Pozidriv Self Tap
Screws and M2 Nylon Washers. On reassembly Torque to 30cNm.
DISCONNECT
9.15.4 Lift the LCD/Keypad Assy (SP-751162) off the front molding (SP-751164).
9.16 Keytop Gator (SP-321208) and Keytop (part of SP-751050)
9.16.3 Push the Keytop Gator (part of SP-321208), as

indicated, to enable it to protrude through the Front
Molding (SP-751164).
PUSH
9.16.4 Using either a thin blunt instrument or fingers gently prize out the
Keytop (part of SP-751050) from the Keytop Gator
(part of SP-321208).
9.16.5 Push the Keytop Gator (part of SP-321208) from the front of the Front
Molding (SP-751164) through to the rear of the Front Molding (SP-751164).

9.17 Nicolay Socket Loom Assembly (SP-751308) Removal

9.17.3 Remove the 16 off 2.2X8 Pozidriv Self Tap Screw’s and M2.5 shake proof washers to release the
Nicolay Loom Assembly (SP-751308) from the Front Moulding (SP-751164).
UL1
MECG/FECG
UL2
TOCO/IUP
9.17.4 If assembling sockets to new front mouldings SP-751445 or SP-751614 go to section 9.18
9.17.5 On re-assembly ensure solder tags are screwed in the positions as indicated and that all connector
notches are in an upward direction to the top of the Front Molding (SP-751164) and the tags are
positioned as indicated. On reassembly all screws to be torque to 30cNm
NOTCH
NOTCH
NOTCH NOTCH

9.18 Fitting Nicolay Socket Loom Assembly to Replacement Front Mouldings

This instruction illustrates how to mount the Nicolay Loom assembly to replacement front mouldings part
numbers SP-751445 or SP-751614 (depending on model).
9.19 Additional Parts Supplied with SP-751445/SP-751614

The parts below are supplied with SP-751445 and SP-751614
 1 Mounting Plate (1)

 8 M3X10-POZI-PAN (Screws) (2)
 12 M3-WASHER-S (3)
 8 M3-NUT (4)
 4 WN1412-KB30-102 (Screws) (5)
Additional Part supplied with SP-751614
 1 321134 Pod Securing Bracket (6)
Ensure notch on all sockets is upward facing.
9.19.1 Secure the Nicolay Loom Assembly to the Mounting Plate (1) using the 8 M3X10 screws (2),M3
washers (3)and M3 nuts (4) in the positions circled in red below.
9.19.2 Ensure the TAGS are position as shown below
9.19.3 Attach the Mounting Plate (1) to the front moulding using the 4 WN1412-KB30-102 (5) screws circled
in blue below. Torque to 80cNm.
1 TAG TAG
9.19.4 Replace the Pod Securing Bracket on the unit

with the one supplied with part SP-751614

9.20 Pod Assembly

9.20.3 Remove the 4 off M3X8-Pozidriv screws and M3

shake proof washers securing the NIBP Module
(SP-751170).
9.20.4 Lift the NIBP Module (SP-751170) and disconnect

the NIBP hose, (SP-751184). TUBE SILICON 3MM NIBP HOSE
OD X 1.5 WALL (SP-751184).
9.20.5 Lift the locking tabs on the filter PCB connector and disconnect the
02 LOOM MOLEX TO ODU/SL Loom Assy (SP-751186).
9.20.6 Remove the 5 off cable ties securing the 02 LOOM MOLEX TO ODU/SL Loom Assy
(SP-751186) and TUBE SILICON 3MM OD X 1.5 WALL (SP-751184).
9.20.7 Insert the ferrite opening tool and push down to open the ferrite.

9.20.8 Remove the Ferrite from the 02 LOOM MOLEX TO ODU/SL

Loom Assy (SP-751186).
On Reassembly ensure the Ferrite is replaced in the original

position on the 02 LOOM MOLEX TO ODU/SL Loom Assy
(SP-751186).
9.20.9 Feed the 02 LOOM MOLEX TO ODU/SL Loom Assy (SP-751186)

and the Tube Silicon 3mm OD X 1.5 Wall (SP-751184) through the
cut out in the Rear Moulding (SP-321206).
9.20.10 Remove the 2 off M3x20 Pozidriv screws securing the

Pod Rear Molding (SP-321210) to the Pod Front
Molding (SP-321209)
9.20.11 Use a 17mm spanner on the front and rear nuts of

the ODU connector on the 02 LOOM MOLEX TO
ODU/SL Loom Assy (SP-751186) and remove the
front nut and orange washer.
9.20.12 Remove the 02 LOOM MOLEX TO ODU/SL Loom

Assy (SP-751186) from the front POD molding
(SP-321209).
9.20.13 On reassembly
ensure the two flats
on the nut are
aligned vertically in
the moulding.
9.20.14 Tighten the rear nut

to 1Nm.

Transducer Repair
10 Transducer Repair
This section details how to replace the cable assemblies fitted to the Ultrasound and TOCO transducers.
During the cable replacement process it is also possible to replace the Ultrasound transducers head assembly
and the Toco transducers rubber faceplate assembly.
10.1 Cable Assembly Kits

The cable assemblies contained within each type of cable assembly kit are available in the standard 2 meter
and 3 meter versions. The parts below are included in each cable kit.
 1 x Loctite super glue and activator pen
 1 x Cable tie
 1 x Solder tag
 1 x Cable clamp plate
 1 x Earth tag fixing screw
 2 x Torx self-tapper screw
 1 x Rubber grommet
 1 x inner rubber grommet
 1 x Silicone rubber sleeving
Please refer to the spare parts list for the cable assembly kit part numbers.
Please note that the individual parts contained within each kit cannot be ordered or supplied separately.
10.2 Transducer Disassembly
10.2.1 Unscrew the transducer

button.
On reassembly torque
to 80 cNm.
10.2.2 Lift off the transducer Cover

Transducer Repair
10.2.3 Remove the 4 screws that hold the metal plate in place.
On reassembly torque to 60cNm
10.2.4 De-solder the cable from the faceplate or TOCO

strain gauge
10.2.5 If replacing the TOCO face plate remove the 3

screws which retain the strain gauge to the
faceplate.

Transducer Repair
10.2.6 Remove the ground tag and grommet screws.
10.2.7 Cut the cable and discard. Remove
10.3 Cable Preparation
10.3.1 Insert the cable through the new grommet with

the help of appropriate silicon compound.
Clean the cable once the grommet has been

slid down to a suitable position.

Transducer Repair
10.3.2 Cut the outer insulation 50 mm from end of cable.
10.3.3 Remove the outer insulation to expose the ground

shield.
10.3.4 Twist the outer shielding to create a copper cable.
10.3.5 Make two more marks on the outer

insulation. One mark 5mm from the end of
the insulation and one at 20mm from the
end of the insulation. Put the marks on
both sides of the cable.
10.3.6 Feed the cable through faceplate hole.

Transducer Repair
Rotate Inner Rubber Grommet,

one complete turn
10.3.7 Apply the activator pen inside both ends of the

Inner Rubber Grommet. Rotate the grommet
around the activator pen each time.
Again rotate Inner Rubber

Grommet in one complete turn
10.3.8 Push on the Inner Rubber Grommet
Narrow end first

Clean cable here

Transducer Repair
10.3.9 Use the “Loctite All Plastics Activator pen” to coat

the entire area, all around the cable, between the
two markers
10.3.10 Leave the activator to set for at least 1minute (but

no more than 2 minutes).
Gloves must be worn whilst carrying out this operation. Failing to do so could result in
skin being bonded to the product.
10.3.11 Wearing Nitrile gloves, and in a well-

ventilated area. Apply a single line of glue
around the circumference of the cable only
in the location shown.
10.3.12 In one continuous movement push the inner

rubber grommet as far as the second
marker and then rotate the inner rubber
grommet one full turn. Allow the glue to set
for 2 minutes in a well-ventilated area.
There is no requirement to hold the inner
rubber grommet in place whilst the glue is
setting.
Push the Inner rubber grommet
to this marker

Transducer Repair
10.3.13 At the other end of the inner rubber grommet, bend the cable away from the inner rubber grommet
so that a small gap appears. Apply one spot of glue into the gap created when the cable is bent
away from the inner rubber grommet. Do this twice more around the inner rubber grommet.
10.3.14 Allow the glue to set for 2 minutes in a well-ventilated

area. There is no requirement to hold the inner
rubber grommet in place whilst the glue is setting.
10.3.15 Thread through Cable Clamp

Plate with flat surface facing the
lose conductors and the “V”
matching the Inner rubber
grommet.
10.3.16 Form a bend in the yellow, violet & white wires.

Transducer Repair
10.3.17 Place tie wrap around the loop to secure wires using cable tie
puller.
10.3.18 TOCO TRANSDUCER ONLY: Cut excess tie wrap, cut air tube.
10.3.19 ULTRASOUND TRANSDUCER ONLY: Cut excess tie wrap, cut air
tube. Cut and remove orange wire
10.3.20 Cut a 10mm piece of the green silicone rubber

sleeving.

Transducer Repair
10.3.21 Cut screen wire to 10mm ± 1mm.

Fit silicone rubber sleeving over
the screen and solder on the
solder tag.
10.3.22 ULTRASOUND TRANSDUCER

ONLY: Strip insulation off the red
/black leads by 4mm and tin.
4mm
10.3.23 TOCO TRANSDUCER ONLY: 4mm

Strip insulation off the red, black
and orange leads by 4mm and
tin.
4mm 4mm
10.4 Assembly of the Ultrasound Transducer
10.4.1 Secure grommet in place with dots facing upwards. The both “V” of the clamps aligned towards the
top.
10.4.2 Secure grommet in place using M2 Crinkle Washers and M2 x 12 Pozi Pan Screws.
Torque to 20cNm
Dots must face Both “V” Aligned &

upwards bump towards the Top

Solder Tag
Transducer Repair
Solder Tag
Black Red
10.4.3 Solder wires as shown
NOTE: SET IRON TEMPERATURE TO 375°-

400° FOR SOLDERING WIRE TO PCB.
10.4.4 Secure the solder tag using the

M2.5-Washer-S and the 2.5 x 6
screw. Torque to 50cNm.
10.4.5 Place on Metal plate with the triangle facing

the grommet. Fit screws and torque to
60cNm.
10.4.6 Place on top cover with US label facing the

grommet.
10.4.7 Secure the button on top of transducer using a

5mm spanner and Torque to 80cNm

Transducer Repair
10.5 Assembly of the TOCO Transducer
10.5.1 Secure grommet in place with dots facing upwards. The both “V” of the clamps aligned towards the
top.
10.5.2 Secure grommet in place using M2 Crinkle Washers and M2 x 12 Pozi Pan Screws.
Torque to 20cNm
Dots must face

10.5.3 Secure the solder tag using the
upwards
M2.5 Washer-s and the 2.5 x 6
screw. Torque to 50cNm
Both “V” Aligned & bump

towards the Top
10.5.4 Replace the strain gauge and

tighten the 3 off 2.5 x 6mm screws
to 25cNm.
10.5.5 Solder the wires to the PCB.

Ensure the wires form a loop as
shown. TP2
10.5.6 Solder the Orange wire to TP1

TP4
10.5.7 Solder the Black wire to TP2
10.5.8 Solder the Red wire to TP4 TP1
10.5.9 Follow alignment

procedure in section 11
before fully assembling the
transducer.

Transducer Repair
10.5.10 Place on Metal plate with the triangle

facing the grommet. Fit screws and
torque to 60cNm.
10.5.11 Place on top cover with US label facing

the grommet.
10.5.12 Secure the button on top of transducer

using a 5mm spanner and Torque to
80cNm.

TOCO Transducer Alignment Procedure
Addendum 08/03/2016 GRN
11 TOCO Transducer Alignment Procedure
Before final assembly after repair carry out the following procedure to ensure the TOCO transducer operates
with the specified limits when a 100g weight, part number, SP-742436 100g Test Weight.
2
PR2 PR1
3
11.1.1 Place the transducer face down whilst ensuring there is no pressure applied to the TOCO button.
11.1.2 Connect pin 4 of the TOCO transducer to the Ω input of the DVM.
11.1.3 Connect pin 2 of the TOCO transducer to the common input of the DVM.
11.1.4 Adjust PR1 Anti-clockwise 10 turns; Adjust PR2 clockwise 10 turns.
11.1.5 Observe the reading on the DVM; Adjust/Set the DVM to display 3 decimal places.
Record this result.
11.1.6 Disconnect pin 4 of the TOCO transducer from the DVM.
11.1.7 Connect pin 3 to the Ω input of the DVM.
11.1.8 Adjust PR1 to match the reading recorded in 11.1.5 to within ±1Ω
11.1.9 Adjust PR2 anti-clockwise to achieve a reading 4kΩ ±200Ω.
11.1.10 Disconnect the transducer from the DVM.
11.1.11 Plug the transducer into the Fetal Monitor.
11.1.12 Press the Zero Toco button on the monitor.
11.1.13 Place the 100g test weight in the centre of the transducer faceplate.
11.1.14 Check that the reading on the monitor is 80%±10%.
11.1.15 If the reading is below 70% adjust PR2 clockwise.
11.1.16 If the reading is above 90% adjust PR2 anticlockwise.

Service Menus
12 Service Menus
12.1 Product Information Screen

The product information screen displays information relating to the unit. This information includes model name,
serial number, date of manufacture and the software versions programmed into the different microprocessors
within the unit.
To gain access to the service related menus on the unit:

>SETUP
>NEXT PAGE
>SERVICE CENTRE
>PRODUCT INFORMATION
12.1.1 If the NDB PCB (SP-751144) is replaced the parameters for model, serial number and date of
manufacture displayed in the menu will be different from that of the originally supplied PCB.
To change the parameters
>SETUP
>NEXT PAGE
>SERVICE CENTRE
>DIAGNOSTICS>Enter Code 15351472
>Select the parameter to change MODEL,
SERIAL NUMBER
DATE OF MANUFACTURE
>Use the alphanumeric keypad to enter the changes.
12.2 Service Information Screen

The service information screen displays the contact information of the nearest service centre.
>SETUP SERVICE INFORMATION EXIT
>NEXT PAGE
FOR SERVICE PLEASE CONTACT:
>SYSTEM SETTINGS>Enter Code 2755 A COMPANY NAME
TELEPHONE NUMBER
>SERVICE CENTRE
>SERVICE INFORMATION
IF YOU HAVE DIFFICULTIES,
PLEASE CONTACT
A COMPANY NAME
TELEPHONE NUMBER

Service Menus
Addendum 08/03/2016 GRN
12.2.1 If the NDB PCB (SP-751144) is replaced the details for the service contact will require changing.
To change the service contact details.

DEALER INFORMATION EXIT
>SETUP
DEALER NAME
>NEXT PAGE
>SYSTEM SETTINGS>Enter Code 2755 DEALER PHONE
>SERVICE CENTRE
>DEALERS ONLY>Enter Code 8255
>Select the parameter to change DEALER NAME
DEALER PHONE
>Use the alphanumeric keypad to enter the changes.
To change the details displayed under ‘IF YOU HAVE ANY DIFFICULTIES’
>SETUP
CONTACT DETAILS EXIT
>NEXT PAGE CONTACT NAME

CONTACT NUMBER
>SERVICE CENTRE
>DIAGNOSTICS>DIAGNOSTICS>Enter Code 15351472
>CONTACT DETAILS
>Select the parameter to change CONTACT NAME
CONTACT NUMBER
> Use the alphanumeric keypad to enter the changes.
12.3 Diagnostics Menu

The diagnostics screen displays a list of menu’s which a service engineer can access to perform NIBP
calibration, reset the units alarm limits to factory default settings, display module errors, display the flash options
programmed into the NDB PCB (SP-751144) and check the functionality of the paper out sensor. From this
menu a service engineer can also gain access for changing the service and product information described in the
previous sections.
>SETUP DIAGNOSTICS EXIT
>NEXT PAGE
>SYSTEM SETTINGS>Enter Code 2755 RESET TO FACTORY DEFAULTS
>SERVICE CENTRE
NIBP CALIBRATION NIBP TEST
>DIAGNOSTICS
MODULE ERRORS SHOW FLASH OPTIONS
PAPER OUT STATUS

Service Menus
12.4 Reset Factory Defaults

If the reset factory defaults is selected from the Diagnostics menu all alarm limits will be reset to how they were
set during manufacture. All user custom alarm settings will be lost.
When a reset factory defaults is selected the menu screen will return to the service centre menu.
>SETUP SERVICE CENTRE EXIT

>NEXT PAGE
>SYSTEM SETTINGS>Enter Code 2755 PRODUCT INFORMATION
>SERVICE CENTRE
SERVICE INFORMATION
>DIAGNOSTICS
>RESET FACTORY DEFAULTS
DIAGNOSTICS
DEALERS ONLY
12.5 NIBP Calibration
The NIBP Calibration menu is used to assist in the calibration of the NIBP Module (SP-751170). This calibration
should be carried out if the module fails performance tests in Error! Reference source not found. to Error!
Reference source not found..
>SETUP NIBP CALIBRATION EXIT
>NEXT PAGE
PRODUCT INFORMATION
>SERVICE CENTRE
CONNECT SPHYGMOMANOMETER
>DIAGNOSTICS SEE SERVICE MANUAL
FOR DETAILS
>NIBP CALIBRATION
PROCEED
12.5.1 Connect the test equipment illustrated in 7.12 to the unit under test and expel any pressures in the
pneumatic hoses to obtain a zero reading on the calibrated pressure indicator.
>PROCEED NIBP CALIBRATION EXIT
PRODUCT INFORMATION
CALIBRATING ZERO LEVEL
PROCEED

Service Menus
12.5.2 Once the zero calibration has been completed a request to apply a pressure of 250mmHg is
displayed.
12.5.3 Using the hand bulb increase the pressure to 250mmHg. When the pressure reading on the calibrated
pressure indicator reaches 250mmHg press proceed.
NIBP CALIBRATION EXIT

>PROCEED
PRODUCT INFORMATION
APPLY 250 mmHg
PRESS PROCEED WHEN READY
PROCEED
12.5.4 Do not de-pressurize the system until the calibration completed message has been displayed.
>EXIT NIBP CALIBRATION EXIT
PRODUCT INFORMATION
CALIBRATION COMPLETED
12.6 NIBP Test

The selection of this menu option enables testing of the NIBP modules transducer accuracy. The display will
read back pressures applied to the unit under test using the suggested equipment setup shown in 7.12
>SETUP
NIBP TEST EXIT
>NEXT PAGE
PRODUCT INFORMATION
>SERVICE CENTRE NIBP TEST PRESSURE
0 mmHg
>DIAGNOSTICS
>NIBP TEST

Service Menus
12.6.1 Connect the suggested test equipment the NIBP pneumatic coupling and set to 250mmHg. The
displayed value should be 250mmHg ± 3mmHg.
NIBP TEST EXIT
PRODUCT INFORMATION
NIBP TEST PRESSURE
250 mmHg
12.6.2 Repeat the tests for 200mmHg, 150mmHg, 100mmHg and 50mmHg. Ensure all reading are within
± 3mmHg. If not recalibrate the module as per section 12.5
Note: The module will not read back values equal to or less than 20mmHg.
12.7 Module Errors

The module errors menu enables the service technician to view any reported error codes and the date and time
the error is recorded for the NIBP module, MSPO2 module and internal system Watchdog errors. Please note
that the Watchdog error codes have not been fully implanted at this time and are purely reported for information
only purposes for development.
MODULE ERRORS EXIT

>SETUP
>NEXT PAGE NIBP ERRORS CLEAR NIBP LOG

>SERVICE CENTRE
>DIAGNOSTIC
MSPO2 ERRORS CLEAR MSPO2 LOG
>MODULE ERRORS
WD ERRORS CLEAR WD LOG
The error reporting display for each module displays two columns of eight rows with 000 00_00_00 00:00:00
The first three digits of the displayed values 000 00_00_00 00:00:00 are the error codes assigned to the
module. The second group of six digits 000 00_00_00 00:00:00 displays the date the error was generated. The
last group of six digits 000 00_00_00 00:00:00 displays the time the error was generated.

Service Menus
To view NIBP Errors
NIBP ERRORS EXIT

>SETUP
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>NEXT PAGE 000 00_00_00 00:00:00 000 00_00_00 00:00:00
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>SYSTEM SETTINGS
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>Enter Code 2755 000 00_00_00 00:00:00 000 00_00_00 00:00:00
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>SERVICE CENTRE
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>DIAGNOSTIC 000 00_00_00 00:00:00 000 00_00_00 00:00:00
>MODULE ERRORS
>NIBP ERRORS
Table 7 NIBP Error Codes explains which each code represents.
Error Code Definition

500 Poor signal
501 Air leak
502 Over pressure
503 Safety timeout
504 Patient artefact
602 Hardware failure
604 Out of range
605 Out of calibration
606 Module ADC failure
700 Undefined error
Table 7 NIBP Error Codes
To view MSPO2 Errors
>SETUP MSPO2 ERRORS EXIT
>NEXT PAGE 000 00_00_00 00:00:00 000 00_00_00 00:00:00

000 00_00_00 00:00:00 000 00_00_00 00:00:00
>SYSTEM SETTINGS
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>Enter Code 2755 000 00_00_00 00:00:00 000 00_00_00 00:00:00
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>SERVICE CENTRE
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>DIAGNOSTIC 000 00_00_00 00:00:00 000 00_00_00 00:00:00
000 00_00_00 00:00:00 000 00_00_00 00:00:00
>MODULE ERRORS
>MSPO2 ERRORS
Table 8 MSPO2 Error Codes explains which each code represents.
Error Code Definition

32 Faulty or incorrect sensor
64 Faulty MSPO2 module
Table 8 MSPO2 Error Codes

Service Menus
To clear the error logs, select the log you wish to clear.
>SETUP
>NEXT PAGE
>SYSTEM SETTINGS MODULE ERRORS EXIT
>Enter Code 2755

CLEAR NIBP LOG
>SERVICE CENTRE NIBP ERRORS
>DIAGNOSTIC
>MODULE ERRORS
Select one of the following CLEAR MSPO2 LOG
MSPO2 ERRORS
>CLEAR NIBP LOG

>CLEAR MSPO2 LOG WD ERRORS CLEAR WD LOG
>CLEAR WD LOG
12.8 Show Flash Options

During manufacturing the NDB PCB is programmed with flash options which configure the unit for use in a
particular region or country. Some of the options configure the internal hardware e.g. type of NIBP module fitted
nd
whilst others provide extra functionality which is country specific. Flash option 1 is positioned in the 2 bit
th
shown below. Flash option 10 is displayed in the 11 bit of the display.
Clearing the flash options will disable some of the units’ functionality.
SHOW FLASH OPTIONS EXIT
>SETUP
0001000010100000 0000000000000000
>NEXT PAGE 0000000000000000 0000000000000000
0000000000000000 0000000000000000
>SYSTEM SETTINGS 0000000000000000 0000000000000000
0000000000000000 0000000000000000
>Enter Code 2755 0000000000000000 0000000000000000
>SERVICE CENTRE 0000000000000000 0000000000000000
0000000000000000 0000000000000000
>DIAGNOSTIC
>SHOW FLASH OPTIONS
The options displayed above are typical for those set for the USA and Canada. Options 3,8 and 10. Option 10 is
used to support original NIBP module fitted to the FM830 Encore. This will not be enabled on units
manufactured from 2012.

Service Menus
The options displayed below are typical for those set for units supplied in Europe and the rest of the world.
Options 1, 2, 3,4,5,8 and 10. Option 10 is used to support original NIBP module fitted to the FM830 Encore. This
will not be enabled on units manufactured from 2012.
SHOW FLASH OPTIONS EXIT
0111110010100000 0000000000000000
0000000000000000 0000000000000000
0000000000000000 0000000000000000
0000000000000000 0000000000000000
0000000000000000 0000000000000000
0000000000000000 0000000000000000
0000000000000000 0000000000000000
0000000000000000 0000000000000000
12.9 Paper Out Status

This menu feature should be useful in setting-up the sensor if it is ever necessary to replace or adjust the optical
paper sensor. This simply shows the status of the paper-out detection, with a short a delay. “1” = paper not
detected, “0” = paper detected.
>SETUP PAPER OUT STATUS EXIT
>NEXT PAGE PAPER OUT STATUS
0 PRODUCT INFORMATION
>SYSTEM SETTINGS
>Enter Code 2755
>SERVICE CENTRE
>DIAGNOSTIC
>PAPER OUT STATUS

Maintenance Schedules
13 Maintenance Schedules
Always switch off the FM800E and disconnect the AC supply cable and transducers
before attempting to carry out any cleaning or maintenance.
The FM800 is designed to require the minimum amount of maintenance. To maintain optimum performance
however, a limited amount of technical maintenance is called for.
13.1 Annual Technical Checks-All Models

13.1.1 Visually inspect mains power supply cables for signs of damage.
13.1.2 Visually inspect AC mains inlet socket for cracks which could enable the ingress of fluid or gels.
13.1.3 Visually inspect the products casings for signs of damage which could enable the ingress of
fluid or gels.
13.1.4 Visually inspect all transducer and patient cables for signs of wear and damage.
13.1.5 Visually inspect all transducer casings for sign of damage which could enable the ingress of
fluid or gels.
13.1.6 For FM830 Models visually inspect the SPO2 sensor and cable for signs of damage.
13.1.7 For FM830 Models visually inspect NIBP hose, straighten out any kinks or distortions.
13.1.8 For FM830 Models visually inspect NIBP Cuff for signs of wear or damage.
13.1.9 Use a lint-free cloth and pure alcohol, wipe along the full width of the print head, which is
beneath the plastic edge of the paper compartment.
13.1.10 Check the gear alignment of the paper tray, refer to section 9.2.6
13.1.11 Check gears for signs of wear or damage, replace as necessary.
13.1.12 Perform electrical safety test as per section 6.
13.1.13 Functionally check the product, transducers, patient’s cables and sensors as per section 7

13.2 Battery Replacement

Follow instructions in section 9.9 to disassemble the unit. Remove LK1 as shown below. Desolder the battery
terminals and remove the old battery. Place the replacement battery in the designated position and solder both
terminals (make sure the battery is fitted with the right polarity). Reconnect LK1 and assemble the unit. Set the
correct time and date values.
FM800E Digital PCB (NDB)
Remove link before

removing the battery

13.3 Test Checklist

Test Date: Test Reference Number:
Engineers Name:
Equipment Information:
Fetal Monitor Model:
Serial Number:
Equipment ID Number:
UL1 Serial Number:
UL1 ID Number:
UL2 Serial Number:
UL2 ID Number:
TOCO Serial Number:
TOCO ID Number:
SPO2 Sensor ID:
SPO2 Cable ID:
MECG Cable ID:
FECG Cable ID:
Visual Inspection: Part 1

Visual Inspection Result √/X/NA
FM820E/830E Mouldings
FM820E/830E Mains Cable
Ultrasound 1 Mouldings
Ultrasound 1 Cable/Plug
Ultrasound 2 Mouldings
Ultrasound 2 Cable/Plug
Toco Mouldings
Toco Cable/Plug
SPO2 Sensor
SPO2 Sensor Extension Cable/Plug
MECG Cable/Plug
FECG Cable/Plug
Comments, Recommendations for Visual Inspection:
Maintenance Checklist Page 1

Electrical Safety MANDATORY Tests: Part 2 Page 1 Test Ref No:
Service
Manual TEST RESULT
Section
6.3 Protective Earth Continuity Test Limit Measured Pass/Fail
Test Point 1 300mΩ
6.5 Earth Leakage Current-Printer Metalwork Limit Measured Pass/Fail
Normal Condition (NC) 500µA
Open Supply (OS) 1000µA
Normal Condition Reverse Mains (NC-RM) 500µA
Open Supply Revers Mains (OS-RM) 1000µA
6.6 Enclosure Leakage Current-Printer Metalwork Limit Measured Pass/Fail
Open Earth (OE) 500µA
Normal Condition Reverse Mains (NC-RM 100µA
Open Supply Reverse Mains (OS-RM) 500µA
Open Earth Reverse Mains (OE-RM) 500µA
6.6 Enclosure Leakage Current-RS232 and RJ45 Socket Limit Measured Pass/Fail
Normal Condition Reverse Mains (NC-RM 100µA
6.7 Patient Leakage Current MECG/FECG Socket Lead 1 Limit Measured Pass/Fail


Service
Manual TEST RESULT
Section
Patient Leakage Current: (Mains on applied parts)
6.8 Limit Measured Pass/Fail
MECG/FECG-Lead 1
Single Fault Condition, MAP Normal Polarity 50µA
Single Fault Condition Reverse Mains, MAP Normal
50µA
Polarity
Single Fault Condition, MAP Reverse Polarity 50µA
Single Fault Condition Reverse Mains, MAP Reverse
50µA
Polarity
MECG/FECG-Lead 2
Single Fault Condition Reverse Mains, MAP Normal
50µA
Polarity
50µA
Polarity

Service
Manual TEST RESULT
Section
MECG/FECG-Lead 3
Single Fault Condition Reverse Mains, MAP Normal Polarity 50µA
50µA
Polarity
MECG/FECG-Lead 4
Single Fault Condition Reverse Mains, MAP Normal Polarity 50µA
50µA
Polarity
6.9 Patient Auxiliary Current MECG/FECG-Lead 1 Limit Measured Pass/Fail
Open Earth RM (OE-RM) 50µA



Performance Verification Tests: Part 3 Page 1 Test Ref No:
Service
Manual TEST RESULT
Section
Performance Verification Pass/Fail
7.3 Power
7.4 Display
7.5 Time and Date
7.6 Encore Printer Settings
7.7 FECG-Section
7.8 Maternal ECG
7.9 Ultrasound
7.1 Toco
FM830 Encore Only
7.11 MSPO2-Section
7.12 NIBP
7.14 NIBP Leak Test
7.15 NIBP Transducer Accuracy
7.16 Cuff Inflation
Test Conclusion:
PASS/FAIL
Test Result
Engineers Signature:
Additional Comments:

External Connections
14 External Connections
14.1 RS-232 Connectors
The left-hand group of 2 9-way D-type connectors are all RS-232 interface connectors, for the connection of
external equipment, System 8002, Dopplex Centrale and other central review systems. The Pin connections are
given in Table 9: RS-232 Connections.
Table 9: RS-232 Connections
Pin No. Connection Details

1 NC
2 RXD - Input
3 TXD - Output
4 NC
5 Ground – Isolated 0V reference
6 NC
7 NC
8 NC
9 NC
14.2 RIMKUS Telemetry Interface Connector

This is a 15-way D-type socket for connection to the RIMKUS Telemetry system. Pin connection details are
given in Table 10: Rimkus Connections.
Table 10: Rimkus Connections
Pin No. Connection Details

1 ETEL_ULT Signal
2 ETEL_TOCO Signal
3 ETEL_TOCO_Available (low)
4 ETEL_ULT_Available (low)
5 ETEL_Event Market Input (low)
6 ETEL_Conn
7 ETEL_ECG Input
8 ETEL_Available (low)
9 ETEL_Audio Out
10 ETEL_RX-On
11 NC
12 Analogue Ground
13 Analogue Ground
14 ETEL_MECG_Available (low)
15 ETEL_FECG_Available (low)
14.3 LAN Connector

This is an 8 pin RJ45 Socket for connection to Dopplex Centrale central review system via LAN Connection.

External Connections
14.4 Serial interface

When connecting to a central review system, the appropriate serial interface protocol must be set to match the
software system. The ‘RS232 HP 50’ protocol is the most widely used and is recommended for use with
Sonicaid Centrale, Obstetric Archive and a range of other CRS systems.
For Sonicaid Fetalcare, select the ‘RS232 Sonicaid’ protocol. Consult the documentation supplied with the
Obstetric Archive or CRS system to identify a suitable communications protocol.
To select the appropriate serial interface:
>SETUP HOST CRS INTERFACE EXIT

>NEXT PAGE
>SYSTEM SETTINGS
>Enter Code 2755
>HOST CRS INTERFACE
Select one of the following: RS232 HP 50
>NETWORK HP50
>RS232 HP 50
>EXIT TO MAIN DISPLAY
Switch off the unit. Wait 10 seconds.
Switch on the unit.

AU1100 Processor Software Up-Grade
15 AU1100 Processor Software Up-Grade
15.1 Equipment Required

 USB Memory Stick
 2 x Jumper Connectors
15.2 USB Stick Preparation
The AU1100 processor requires two files to complete the up-grade. One file will use the extension .tar and the
second file will use a file extension which denotes the version of software. The two software files must be copied
onto a USB memory stick.
An example of the two files is shown below.
Note: Do not try and open or extract any of the files before placing onto the USB Memory stick. The
files must be moved onto the stick as supplied.
15.3 Unit Preparation FM820 Encore

15.3.1 Remove the chassis cover as per section 9.3
15.3.2 Fit the two jumper connectors onto the SPB PCB connectors as shown below.

15.4 Unit Preparation FM830 Encore

15.4.1 Remove the chassis cover as per section 9.3
15.4.2 Fit the two jumper connectors onto the SPB PCB connectors as shown below.

15.5 AU1100 Up Grade Procedure

WARNING: Do not remove the USB memory stick during the up-grade process or whilst
the unit is powered by the mains. This could result in a software corruption on the Signal
Processor PCB which will result in the PCB having to be returned to Huntleigh for Re-
programming.
15.5.1 Insert the USB memory stick containing the two AU1100
program files (described in section 15.2) into the USB
socket on the Signal Processor PCB.
15.5.2 Connect the FM8X0 Encore to the mains supply and switch on.
15.5.3 After the unit has booted up it may possibly display an “Internal Error Message”, this is normal during
programming.
15.5.4 Leave the unit powered up for 2 minutes.
15.5.5 When 2 minutes have elapsed, switch off the unit.
15.5.6 Remove the USB memory stick from the USB connector on the SPB PCB.
15.5.7 Remove both jumper connectors from the Signal Processing PCB.
15.5.8 Switch on the mains supply.
15.5.9 After the unit has gone into its normal operating screen select
>SETUP
>NEXT PAGE
>SERVICE CENTRE
>PRODUCT INFORMATION
15.5.10 Check that the AU1100 software version displayed corresponds to the software version provided for
the up-grade.

SH2-1(D) and SH2-2(P) Processor Software Up-Grade
16 SH2-1(D) and SH2-2(P) Processor Software Up-Grade
16.1 Equipment Required

 SH2 Processor RS232 Download Cable (For use with computers fitted with RS232 ports)
 USB to RS232 Converter (For use with computers not fitted with RS232 ports)
 Computer with or without RS232 Port.
16.2 Software required
 Flash Development Toolkit V3.07

 USB to Serial Converter Driver (for computers without RS232 ports)
16.3 USB to RS232 Driver Installation (Windows 7 PC’s)

It is recommended to use the USB to RS232 converter supplied by Huntleigh. The driver file will be supplied with the
converter or can be downloaded upon request to your local agent.
16.3.1 On the computer locate the driver file described above.
16.3.2 Use the left mouse “double click”

on PL2303_Prolififc_DriverInstaller
_v130
16.3.3 Left mouse “click” on Next> to begin installation

16.3.4 Left mouse “click” on Finish when the installation has

finished.
16.3.5 Insert the USB to RS232 Converter into a free USB socket.
16.3.6 Left mouse “click” on Skip obtaining

driver software from Windows
Update
16.3.7 Left mouse “click” on Yes.
16.3.8 Wait until the device driver is

found.

16.3.9 Make a note of the Com Port

assignment as this will be required in
part 19.8 on page 16
16.4 Flash Development Toolkit Installation

16.4.1 Locate the Flash Development setup file on the computer.
16.4.2 Use the left mouse button and double “click” on the Flash Development Toolkit installation file.(Ringed in red
below).
16.4.3 When the Install shield dialogue box is displayed left

mouse “click” the NEXT button.
16.4.4 Ensure English language option is selected then left

mouse “click” on NEXT

16.4.5 Left mouse “click” I accept license then left mouse “click”
on NEXT
16.4.6 Select the Clean-up old settings then left mouse “click”
NEXT
16.4.7 Left mouse “click” on NEXT >
16.4.8 Left mouse “click” on Install

16.4.9 The setup status dialogue box will now be displayed

showing how the installation process is proceeding.
16.4.10 Deselect the Launch auto update then left mouse “click”
FINISH.
16.5 Flash Development Toolkit Compatibility Mode

Once the Flash Development Toolkit has been installed the compatibility mode must be set to XP mode on non-XP
computers.
16.5.1 Left mouse “click” on the program start button bottom left of
the desktop.
16.5.2 If the Flash Development Tool has installed

a shortcut in the quick start menu, right
mouse “click” on the shortcut then left
mouse “click” on the PROPERTIES option.

16.5.3 If the Flash Development Toolkit hasn’t installed a shortcut select this file with a right mouse “click” then left
mouse “click” on the PROPERTIES option.
Select This File
16.5.4 Right mouse “click” on the COMPATIBILITY tab and right mouse “click” to select the compatibility mode for
XP.

16.6 Configuring Flash Development Toolkit

16.6.1 Connect the software download cable to the RS232 port of the PC Or to the USB to RS232 converter
plugged into a suitable USB port.
16.6.2 Connect the other end of the download cable to the software download socket situated on the NDB PCB
(bottommost PCB) with the key way pointing left (unit viewed from the front).
Software Download
Socket
Key Way
Key Way

16.6.3 Left mouse “click” on the program start button bottom left of the desktop.
16.6.4 Double left mouse “click” on either the Flash Development Toolkit short cut or programme file.
16.6.5 Left mouse “click” on Create a new project workspace then left mouse “click” OK
16.6.6 Type in a meaningful name for the Workspace and left mouse “click” OK
Add Workspace Name

16.6.7 When the “Choose device” dialogue box is displayed left mouse “click” to display the device drop down list
and left mouse “click” on Generic Boot Device listed at bottom drop down list. Left mouse “click” NEXT
16.6.8 Select the COM Port assigned to the PC’s

RS232 port, or the USB port if the driver is
installed, left mouse “click” NEXT.
16.6.9 Switch on the FM8X0 Encore connected to the PC.

16.6.10 Confirm that the yellow print LED flashes continually. If not check download cable connection.
16.6.11 Left mouse “click” on OK.

16.6.12 The Flash Development Tool Kit will now

connect to the display processor to
determine what type of device it is. When all
the items listed below are ticked GREEN left
mouse “click” OK.
16.6.13 When the device

options dialogue box is
displayed enter the
parameters illustrated
below and left mouse
“Click” NEXT.
16.6.14 When the Connection Type dialogue box is

displayed left mouse “Click” NEXT.

16.6.15 When the Programming Options dialogue box is

displayed left mouse “Click” FINISH
16.6.16 Before switching off the FM8X0 Encore left mouse “click”
on the Device menu and left mouse “click” on
DISCONNECT.
16.6.17 Switch off the FM8X0 Encore Unit.
16.7 SH2-1(D) and SH2-2(P) Processor Software
An example of the files used to program the SH2-1 and SH2-2 processors are shown below. These file are
referred to as S-Files.
16.8 Importing S-Files into the Workspace
16.8.1 Right mouse “Click” to highlight the workspace sub folder.

16.8.2 Go to the Project menu and left mouse “click” on Add Files.
16.8.3 Select the location of the supplied S-Files (Described

in section 16.7)
16.8.4 Select the required file and left mouse “click” Add.
16.8.5 Repeat steps 16.8.1 to 16.8.4 to add the remaining S-File.
16.9 Downloading the Display Processor S-File
16.9.1 Ensure the software download cable is connected

with the key way of the plug facing the LEFT Left Right
direction when inserted into the PCB socket.

16.9.2 Switch on the FM8X0 Encore Unit.

16.9.3 The Printer LED on the FM8X0 Encore unit will flash quickly throughout the upgrade process.
16.9.4 Go to the Device menu and left mouse “click” on device. If Connect to Device is not greyed out, left mouse
“click” on it to establish connection.
If whilst using the USB to RS232 Converter the device fails to connect, switch off the FM800Encore unit and
remove the USB cable from the PC. Wait 10 seconds and reconnect the cable. Switch on the FM800 unit and
Connect to Device in Device menu.
16.9.5 Right mouse “click” the display S-File
16.9.6 Select Download File to User Area and right mouse “click”

16.9.7 The download process will begin. The

download progress is shown in the scrolling
bar.
Download Progress Indicator
16.9.8 When the download is complete the

message Image successfully written
to device will be displayed.
16.9.9 When the software download has been

completed go to the Device menu and left
mouse “click” Disconnect.
16.9.10 Switch off the FM8X0 Encore

16.10 Downloading the Printer Processor S-File
Left Right
Turn Cable 180o in the Socket
16.10.1 Ensure the software download cable is

connected with the key way of the plug
facing the RIGHT direction when inserted
into the PCB socket.
16.10.2 Switch on the FM8X0 Encore Unit.
16.10.3 The FM8X0 Encore display will display a message similar

to this.
16.10.4 Go to the Device menu and left mouse “click” on device. If Connect to Device is not greyed out, left mouse
“click” on it to establish connection.
If whilst using the USB to RS232 Converter the device fails to connect, switch off the FM800Encore unit
and remove the USB cable from the PC. Wait 10 seconds and reconnect the cable. Switch on the FM800
unit and Connect to Device in Device menu.

16.10.5 Right mouse “click” the printer S-File
16.10.6 Select Download File to User Area and right mouse “click”.
16.10.7 The download process will begin.
Download Progress Indicator

16.10.8 When the download is complete the message Image

successfully written to device will be displayed.
16.10.9 When the software download has been completed go to the

Device menu and right mouse “click” Disconnect.
16.10.10 Switch off the FM8X0 Encore and disconnect the software download cable.
16.11 Saving and Opening a Workspace

16.11.1 The Flash Development Toolkit Workspace created in the previous sections can be saved for repeated use.
Any future up grade S-Files can be added to the Workspace as per section 16. This eliminates the
requirement for device configuration described in section 15 for future up-grades.
16.11.2 To save a workspace.
16.12 Go to the File menu and left mouse “click” on Save Workspace.

16.12.1 To open a saved workspace.
16.12.2 Go to the File menu and left mouse “click” on OPEN

Workspace.
16.12.3 Select the folder named after the workspace and left
mouse “click” OPEN.
16.12.4 Select the workspace file and left mouse “click” OPEN
16.13 Post Software Up-Grade

16.13.1 Replace the FM8X0 Units chassis cover.
16.13.2 Enter the product information screen Section 12.1 and confirm the software versions displayed for the
product match those downloaded.
16.13.3 Carry out Electrical Safety Test as per Section 6
16.13.4 Carry out Performance Verification as per Section 7.
16.14 Post Up-Grade NIBP Failure- Flash Option Code 10

If the NIBP function fails to operate directly after the up-grade.
16.14.1 Enter the product information screen refer to section 12.1

16.14.2 Copy down the serial number of the unit as it is displayed.
16.14.3 Contact your local Dealer/Agent
16.14.4 Supply the serial number and request flash option 10
16.14.5 Upon receipt of the flash code follow the instructions in section 17 part 17.1.6 onwards.

Flash Option Configuration
17 Flash Option Configuration

If after performing a software up-grade, NDB PCB replacement or if inadvertently the flash options have been deleted
it will be necessary to restore them to return the product to full functionality. The table in section shows the typical
flash options installed on most products. The procedure below illustrates the process of obtaining and adding a flash
option. Each flash option will require the unique code. To enable the correct code to be generated it is important that
the serial number is obtained from the product information screen section 12.1 and not from the rear of the unit. This
serial number must be copied exactly.
17.1.1 Enter the product information screen refer to section 12.1

17.1.2 Copy down the serial number of the unit as it is displayed.
17.1.3 Contact your local Dealer/Agent
17.1.4 Request the Flash option code
17.1.5 The Dealer/Agent will provide the unique 16 digit code which will enable the Flash Option.
17.1.6 Enter the Add Flash Option menu screen,
>SETUP
>NEXT PAGE
>SYSTEM SETTINGS
>Enter Code 2755
>ADD OPTIONS
17.1.7 Enter the 16 digit code.
17.1.8 Once the code is entered the unit will display “VALID CODE IS ENTERED”.
17.1.9 Exit out of the menu’s to the Baby Graphic Screen.
17.1.10 Switch off the unit.
17.1.11 Switch on the unit, the option is now installed.
17.1.12 Checking the Flash Options
17.1.13 Open the Show Flash Options Menu
>SETUP
>NEXT PAGE
>SYSTEM SETTINGS
>Enter Code 2755
>SERVICE CENTRE
>DIAGNOSTIC
>SHOW FLASH OPTIONS
17.1.14 Check that the flash option has been enabled. Refer to section 12.8 for more details.

Spare parts
18 Spare parts
18.1 Ordering Spare Parts
Due to developments improving the product, over the years certain spare parts may not be readily
interchangeable between early and late production units. Always quote the serial number of the unit and
date of purchase, if known.
Items returned for replacement under guarantee should be labelled with the unit type, serial number, date
of purchase, if known, and written details of the symptoms or fault found. Orders for spare parts may be
sent by post, telex, fax or telephoned to Huntleigh Healthcare or approved agents or distributors.
18.2 Spare Parts
PART NUMBER DESCRIPTION
PRINTER & MOTOR RELATED PARTS
SP-751061 PRINTHEAD ASSEMBLY
SP-320306 FM800E PRINTHEAD-DIG LOOM
SP-320315 FM800E PRINTER TO DIG LOOM
SP-321197 FM800E FB SPRING
SP-751059 FM800E MOTOR GEARBOX ASSY
SP-751160 FM800E PAPER TRAY ASSEMBLY (Spacelabs/Philips/HP)
SP-751060 FM800E PAPER TRAY ASSEMBLY (Standard Assembly)
SP-751300 FM800E PAPER TRAY FRONT ASSY
SP-321172 FM800E IDLE GEAR
NIBP RELATED PARTS
SP-751170 FM830E NIBP MODULE
SP-MV2204 PNEUMATIC PANEL MOUNT COUPLING
SP-751184 TUBE SILICON 3mm OD X 1.5 WALL
SP-751065 FM800E CABLE TO BP ADAPTOR ASSY
SPO2 RELATED PARTS
SP–751186 FM800 02 LOOM MOLEX TO ODU/SL
SP-751518 DIG SPO2 (B2) PCB
DISPLAY RELATED PARTS
SP-321159 FM800E DISPLAY WINDOW
SP-751405 FM800E RIBBON DIGI TO FPB ASSY
SP-751173 FM800E LCD/KEYPAD ASSY
USER INTERFACE PARTS
SP-751309 FM800E KEYBOARD TO FRONT PANEL LOOM
SP-751063 FM800E SUB FUNCTION KEYPAD PCB ASSY
SP-751181 SWITCH, FLAT TOP 12 X 12 TACT
SP-751182 BUTTON MAINS SWITCH
SP-751183 INSULATOR SF KEYBOARD
SP-321208 FM800E KEYTOP GAITOR KIT
SP-751050 FM800E KEYTOP KIT

Spare parts
PART NUMBER DESCRIPTION

POWER SUPPLY & RELATED PARTS
SP-751311 FM800E MAINS I/P TO PSU LOOM ASSY
SP-751162 FM800E POWER SUPPLY MODULE
SP-320310 FM800E PSU-DIG LOOM
SP-751407 FM800E MAINS INLET FILTER
SP-320322 FM800E EARTH LEAD
SP-751163 FM800E 2.5A AS FUSES PACK OF (10)
SIGNAL PROCESSING RELATED PARTS
SP-751308 FM800E NICOLAY SOCKET LOOM ASSY
SP-751053 FM800E SIGNAL PROCESS PCBA ISS4
SP-751144 FM800E NDB PCB
SP-751188 FM800E MODULE PCBA
SP-320311 FM800E MODULE TO DIG LOOM
SP-320309 FM800E ANALOGUE-DIG LOOM
SP-320308 FM800E EVENT-DIG LOOM
AUDIO RELATED PARTS
SP-751301 FM800E SPEAKER & LOOM ASSY
ENCLOSURE & CASINGS
SP-751445 FM820E FRONT MOULDING (ROW)
SP-321206 FM820/FM820E REAR MOULDING
SP-751614 FM830E FRONT MOULDING (ROW)
SP-751613 FM830/FM830E REAR MOULDING
SP-321209 POD FRONT MOULDING
SP-321210 POD REAR MOULDING
SPACERS
SP-751155 SPACER,M3 FORM B,19MM
SP-751156 PILLAR NYLON TYPE B M3 8MM DIA
TRANSDUCER PARTS
SP-742455 ATHENA TOCO FACEPLATE
SP-742445 ATHENA TDR TOP MOULDING
SP-742448 ATHENA US FACEPLATE
SP-742454 ATHENA TOCO GROMMET KIT
SP-742441 ATHENA 2M TOCO CABLE KIT
SP-742443 ATHENA 3M TOCO CABLE KIT
SP-742447 ATHENA US GROMMET KIT
SP-742450 ATHENA 2M US CABLE KIT
SP-742452 ATHENA 3M US CABLE KIT

Trouble Shooting
19 Trouble Shooting
SYMPTOM POSSIBLE CAUSE

Is FM800E switched on?
No FHR signal displayed
Is the FHR transducer connected?
Check transducer placement.
High % signal loss Is the transducer broken?
Consider switching from Ultrasound to FECG.
Has the Print button been pressed?
No FHR trace printed Is there paper in the paper tray?
Is the paper tray fully pushed in?
Only one trace (twins) OR
Correct "FHR scale for twins‟ in Printer setup.
Traces superimposed (twins)
No beep when button pressed. Beep may be turned off.
Alarm not working Alarm may be turned off.
Not detecting transducers when
Check pins on Nicolay socket & transducer plug.
connected.
Ensure that the paper has been inserted correctly.
Check roller for signs of damage.
Poor print quality.
Check alignment of paper drawer assembly.
Inspect print head assembly for damage.
Blank screen/Buttons not working on
Check display to digital pcb ribbon cable is secure.
case front.
Check for wear on idle gear assembly.
Printer not feed paper.
Ensure that the idle/roller gears are secure.

Huntleigh FM800E ROW Service Manual

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Huntleigh FM800E ROW Service Manual

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FM800Encore Series

FM800ENCORE® SERVICE MANUAL

REV 5 FM800 Encore Series Service Manual 751339-5 1

2 FM800 Encore Series Service Manual 751339-5 REV 5

2.1 Standards compliance

IEC 60601-2-49: 2001

BSEN980:2008 Symbols for use in the labeling of medical devices

Denotes conformity with the European Council

Shock Protection - Class Class 1 mains powered equipment

Shock Protection – Degree Type CF Applied Parts

REV 5 FM800 Encore Series Service Manual 751339-5 3

Explosion hazard. Do not use FM800Encore in the presence of flammable anesthetics

4 FM800 Encore Series Service Manual 751339-5 REV 5

2.6 System Installation

 a central review and archiving system

Medical equipment must comply with IEC601-1/EN60601-1, or equivalent.

If non-medical equipment (e.g. the PC or printer) with enclosure leakage currents

2.7 Multiple Portable Socket Outlets (Including isolation transformers)

REV 5 FM800 Encore Series Service Manual 751339-5 5

2.8 Electromagnetic compatibility

 Reorientation the equipment

 Relocating the equipment with respect to the source of interference

2.9 Service & Warranty

If there is any reason to return the FM800E unit, please:

1. Clean the product, as described in the cleaning section.

2. Pack it in suitable packing.

6 FM800 Encore Series Service Manual 751339-5 REV 5

Only trained service technicians should perform all unit repairs.

REV 5 FM800 Encore Series Service Manual 751339-5 7

4.1 FM820E: standard features

4.2 FM830E: standard features

8 FM800 Encore Series Service Manual 751339-5 REV 5

4.3 Front panel connections and controls

1 Softkey control buttons

REV 5 FM800 Encore Series Service Manual 751339-5 9

4.4 Connection sockets for transducers

ULT1 1.0 MHz Ultrasound transducer, green

ULT2 1.0 MHz Ultrasound transducer, green

FECG/MECG Fetal ECG transducer, white (connected via leg reference

TOCO/IUP Toco contractions transducer, pink

4.5 Classification symbol

This symbol indicates Type CF applied part.

10 FM800 Encore Series Service Manual 751339-5 REV 5

Printer ON/OFF Audio volume up

Audio volume down

Paper fast feed Audio channel select

Easy notes Power ON/OFF

4.7 Connector module (POD) FM830E

NIBP Maternal blood pressure

MSpO2 Maternal pulse oximetry

REV 5 FM800 Encore Series Service Manual 751339-5 11

4.8 Rear connectors

1 Input socket for the AC mains supply

3 This symbol denotes Date of Manufacture

4 LAN connector for connection to CRS via 10/100Mbps

5 Connector for Wireless Telemetry

* For pin connections, see section 14

12 FM800 Encore Series Service Manual 751339-5 REV 5

4.9 Main unit: Event marker socket

The principal benefits of the FM800E display are:

REV 5 FM800 Encore Series Service Manual 751339-5 13

5.1 Physical Specification

5.3 AC supply voltage and fuse values

5.4 Ultrasound Transducer