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Common Abbreviation Used in Audio Video

DVBS-2 Digital Video Broadcasting Satellite Version-2 (2nd Generation) TTX Tele Text

DCDi Directional Co-relation De-interlacing LNA Low Noise Amplifier

PDP Plasma Display Panel AKB Auto Kinetic Bias

LCD Liquid Crystal Display DNR Digital/Dynamic Noise Reduction

TFT Thin Film Transistor DNIe Digital Natural Image Engine

PAL Phase Alteration by Line SVM Scan Velocity Modulation

PIP Picture in Picture


SCL Serial Clock
OSD On Screen Display
SDA Serial Data
OSG On Screen Graphics
NTSC National Television System Committee
AVL Auto Volume Leveler
SECAM Sequential Color And Memory
STB Set Top Box
CCTV Closed Circuit Television
PWM Pulse Width Modulation
PJTV Projection Television
VHS Video Home System
CRT Cathode Ray Tube
S-VHS Super Video Home System
FFST Full Flat Square Tube
S-VCD Super Video Compact Disc
HDT Horizontal Driver Transformer LD Laser Disc
EP Ear Phone DVD Digital Versatile Disc

RCA Radio Corporation of America VCD Video Compact Disc

1
Common Abbreviation Used in Audio Video

CD-R CD- Recordable DIS Digital Image Stabilizer


CD- RW CD - Re- Writable BLC Back Light Compensation

MPEG Motion Picture Expert Group CCD Charged Coupled Device

MP3 MPEG Version - 1 , Layer 3 SMD Surface Mounted Device

WMA Windows Media Audio SAW Surface Acoustic Wave (Filter)

JPEG Joint Photo Expert Group VGA Video Graphics Array

ABL Automatic Beam Leveler


SVGA Super Video Graphics Array
X-VGA Extended Video Graphics Array
CPU Central Processing Unit
W-XGA Wide Extended Graphics Array
DAC Digital to Analog Converter
RMS Root Mean Square
ADC Analog to Digital Converter
PMPO Peak Music Power Output
EEPROM Electronic Erasable Programmable Read Only Memory
AM Amplitude Modulation
USB Universal Serial Bus
FM Frequency Modulation
WWW World Wide Web
Hi-Fi High Fidelity
DLP Digital Light Processing
NICAM Near Instantaneous Companded Audio Multiplex
HDTV High Definition Television
DIVX Digital Internet Video Express
DVI Digital Visual Interface
DAT Digital Audio Tape
HDMI High Definition Multimedia Interface DTS Digital Theatre System
HD High Definition HTS Home Theatre System
ED Extended Definition SDSM Super Digital Sound Master
SD Standard Definition CCIR Consultative Committee for International Radio

2
21” CRT & Ultra Slim
Troubleshooting Training
Module

3
Satellite TV Models

VIDEOCON d2h Products - Model Numbers

PRODUCT
MODEL No. IMAGE
CATEGORY

Satellite TV 2101

Satellite TV Slim 2106

Satellite TV Slim 2107

4
Index
 Points to be taken Care while PCB Repairing 20-20
 Block Diagram of Color TV 21-21
 TV Dead (Fuse Blows Immediately) 24-26
 TV Dead (No Output from Power Supply) 27-28
 SMPS switches ON & goes OFF immediately 29-29
 High Output at SMPS 30-31
 SMPS in Standby Mode 32-33
 108V Loading in Horizontal Section 34-37
 Problem in Vertical Section 38-41
 RF Tuner 42-42
 Problem in IF Section 43-44
 Problem in Video Output 45-46
 Problem in Audio Video Input Switching Section 47-48
 Problem in Audio Section 49-50
 Memory IC ( 24C32 " IC 200) Failure 51-51
 IC 201 PIN Details 52-54
 Service Mode 55-63

5
Points to be Taken Care while PCB Repairing

1) When Measuring Voltages towards IC1 & Capacitor C 805 always measure with respect to
C 805 negative Point

2) Symbol represents Primary (Hot) Ground

3) When measuring Voltages towards Secondary Section Multi meter‟s Negative Probe should
always be connected with CRT ground

4) Symbol represents Secondary (Cold) Ground

5) Don‟t touch live & Cold Section of Power Supply at the same time.

6) Before doing any cold check discharge any high value Electrolytic Capacitor with connecting Bulb
across its terminals.

6
Block Diagram of Satellite TV
108V
12V

5V TO VIDEO AMPLIFIER
FILAMENT SUPPLY

-14V3
14V5
TO CRT

H out 15625Hz

2
F
B E

4
P S S S H
I
I I C D T 1
S 0V6
F F L A O 7
O
17 18 0V6
19,20 23,24 68 69 45
3V3 44 43
3,60,61,63,70,74
1.8 59 2 R
64,77 IC 201 CRT
58 3 G
8V TDA 12120H1/H 1
57
5V
29
5 B
56
2,10,30,47,54, 2
38 39 40
FILAMENT SUPPLY
6 5 FROM EHT ( 3 ~ 4V
2.5V 160V TO 200V AC)
9,10,11

FROM EHT
2V5 S S
C D
AV Switching 8, 1, 14
5V L A
IC 701 6
9,12
M74HC4053B1 14, 17
3.3v,5v,12v and 24v 24V
3,16
5V DTH SMPS AV2 Input
DTH Input

7
Understanding SMPS

+ 311V
+ 311 V

Start up
Supply

Oscillator

F/B
Take Up
VCC

Opto coupler

8
Pulse Width Modulation

Wave Form 1. Shows I/P Pulse to Switching circuit Normal O/P.


Wave Form 2. Shows I/P Pulse to Switching circuit Low O/P.
Wave Form 3. Shows I/P Pulse to Switching circuit High O/P.

1 Cycle
Wave Form 1

Vp-p

Wave Form 2
Vp-p
Wave Form 3
Vp-p

If you compare Wave Form 1, Wave Form 2 & Wave Form 3 you can notice that the amplitude or the
frequency is not increased or decreased to correct the O/P, only the switching time is altered.
In case of High O/P from the SMPS the ON time is reduced to compensate and in case of Low O/P, ON
time is increased.
This technique is called as PWM ( Pulse Width Modulation).
9
Symptom 1 : - TV Dead (Fuse Blows Immediately)
Step 1 : - Isolate Input to DTH Power Supply.
Isolate any one of
two Jumpers

Step 2 : - Cold Check (without AC Input & using multimeter in Ohms or Diode Mode) all the below mentioned
Sequence to Components to be checked for Repeated Fuse Failure components
check
Components Component Location Component Description Value Defect
Voltage Dependent
A V 801 NA Short/ Leaky
Resistor
B C 801 Ceramic capacitor 475K/270V Short/ leaky
C C 811 Ceramic capacitor 475K/270V Short/ leaky
D C 805 Mains Filter 100uf/ 450V Short/ leaky
E P 801 PTC 9 ohm Short
F IC 1 STR IC Defective
G D 881 Diode IN4007 Short/ leaky
H D 882 Diode IN4007 Short/ leaky
I D 883 Diode IN4007 Short/ leaky
J D 884 Diode IN4007 Short/ leaky
K C 823 Ceramic capacitor 1K/250V Short/ leaky
L C 824 Ceramic capacitor 1K/250V Short/ leaky
M C 825 Ceramic capacitor 1K/250V Short/ leaky
N C 826 Ceramic capacitor 1K/250V Short/ leaky
O C 850 Ceramic capacitor 2.2K/400V Short/ leaky
P C 850A Ceramic capacitor 2.2K/400V Short/ leaky
Q C 804 Ceramic capacitor 1k/1Kv Short/ leaky

10
Symptom 1 : - TV Dead (Fuse Blows Immediately) Continued….

Step 3 : - Replace defective part and cross check Print (PCB Track) for Shorting

Step 4 : - While switching “ON” 100 W 220V bulb can be used instead of Fuse

Connect Bulb
instead of Fuse

Step 5 : - If Bulb glows brighter than there is excessive current consumption due to fault in the Power Supply
Circuit

11
Symptom 1: - TV Dead (Fuse Blows Immediately) Contd..
Component Checking Process Flow : -

6 Step 6 Remove Degaussing Coil Connector CN 802.


10
Step 7 Check AC 220 V path for Short ( Permanent
8
Continuity), you can check with the Multi meter

across C801.
Pin No 1
9
7 of STR Step 8 Check DC 300 V path for Short, you can check

with the Multi meter across C805.

Step 9 Isolate (De solder) Pin no 1 of IC1 & check

M Short across ground & pin No 1 of IC1, if found

Short Replace IC1.

M Multi Meter Step 10 Ensure 300 V across the C 805, before

connecting IC1.

Note : - Always perform a cold check (Without Connecting 220 V AC Supply) before switching on so that
the component damages can be minimized.

12
Symptom 2 : - TV Dead (No Output from Power Supply)
Step 1 : - Connect Bulb Load across C889

100Watt , 220 Volt Bulb

Step 2 : - Check Voltage Between PIN 3 with respect to


primary ground

M Multi Meter

13
Symptom 2 : - TV Dead (No Output from Power Supply) Continue...
Voltage
Pin No. On Standby
1 Signal 311 Step 3 : - If the Voltage Between PIN 3 with respect to
2 GND GND
primary ground is absent than please check the
3 18 11
A 4 1 0 component as per below mentioned sequence
C 5 5 0
B H

300 V @ Pin No 1 of " IC 1" ok but No Output from


Power Supply, Fuse OK
Sequence to
Component Component
Check Value Defect
Location Description
Components

G A R 801 Resistor 120 K Ohm Open/ High Value


F
B R 802 Resistor 121 K Ohm Open/ High Value

C D 802 Diode IN5797GP Open/ Short/ Leaky

D D C 808 Capcitor 10uf/50v Open/ Short

E E VD 802 Zener Diode 18 V Short/ Leaky

F L 805 Inductor Coil 10uH Open/ High Value

G C815 Capcitor 10K Short/ Leaky

H IC1 STR CQ1265RT Defective

Note : - If 11V DC is missing at PIN Number 3 of IC 1 ,


you can notice C 805 will not get discharged after removing main power Supply

14
Symptom 3: SMPS switches ON & goes OFF immediately
Step 1 : - Connect Bulb Load across C889

Step 2 : - If the Bulb in Secondary will glow and immediately goes OFF than check the components
in the below sequence. SMPS Switches "ON" and goes "OFF" Immediately
Sequence to
Component Component
Check Value Defect
Location Description
Components
A D1 Diode 1N4937G Short/ Leakey
J B D2 Diode 1N4148 Short/ Leakey
K I M
C D 806 Diode 1N4148 Short/ Leakey
A B
D VD 803 Zener Diode 18V Short/ Leakey
L N
Ceramic
E C 807 222pf Short/ Leakey
Capacitor
F R 803 Resistor 470 Ohm Open/ High Value
G
H G VD 802 Zener Diode 18 V Short/ Leakey

C H C 808 Capacitor 10uf/50V Replace


F
I R 821 Resistor 22KOhm Open/ High Value
E
D J R 822 Resistor 10Ohm Open/ High Value
K VD 801 Zener Diode 4.7 V Short/ Leakey
L C 821 Capacitor 100KPf Short/ Leakey
M C 809 Capacitor 22KPf Short/ Leakey
N C 815 Capacitor 10KPf Short/ Leakey

15
Symptom 4 : High Output at SMPS
Step 1 : - Connect Bulb Load across C889
Step 2 : - If the Bulb in Secondary glows very bright than check the components in the sequence mentioned
in excel file on next page

Step 3 : - Isolate (De Solder) R431

PIN No. 2
FBT ( Fly Back
Transformer)

Step 4 : - Connect 100W 220V Bulb instead of Fuse

Fuse

100 Watt , 220 Volt Bulb

16
Symptom 4 : High Output at SMPS (Continued…….)
High Voltage at L872
Sequence
Component Component
To check Value Defect Precautions
Location Description
Components
A R 811 Resistor 100Kohm Open/ High Value
B R 812 Resistor 2.49Kohm Open/ High Value
> Do cold check of all
C R 813 Resistor 56Kohm Open/ High Value Resistors.
D R 814 Resistor 1.5Kohm Open/ High Value > If Resistors are ok IC 801 Voltage
E R 815 Resistor 1Kohm Open/ High Value then Replace PC 801 Pin No. On Standby
F R 816 Resistor 5Kohm Open/ High Value & IC 802. 1 11.5 12.7
G PC 801 Opto Coupler PC 817 Replace > If problem still persist 2 10.4 11.6
Replace IC 1. 3 GND GND
H IC 802 Regulator IC KA 431LZ Replace
I IC 1 STR IC Replace 4 1 0.3
HOT COLD
I

STR Voltage
F Pin No. On Standby
1 Signal 311
2 GND GND
3 18 11
A
4 1 0
5 5 0
C
IC 802 Voltage
D Pin No. On Standby
G B
E H 1 9.2 5
2 GND GND
3 2.4 2.5
OPTO COUPLER

17
Symptom 5 : SMPS in Standby Mode

Standby Mode Conditions : -


1) TV will only be in Standby Mode
Led on Front Panel will show
standby Condition
2) Remote is not Working
3) Voltage across Capacitor C889
is approx 50 ~ 60 Volts DC
M
Steps to Diagnose Components : -
N A) Short Collector & Emitter of
V841.

B) If SMPS starts working


F normally then the problem
is related to Micro processor
D Side.
G
L C) If SMPS does not work
60 Watt , 220 Volt Bulb normally then the problem
H I is towards Power supply.
0.04V (ON) 11.4V (ST)
D) Connect 60W 220V AC bulb
J K
across 108V and Ground
A
0.7V(ON) 0.07 (ST ) as a dummy Load.

18
Symptom 5 : SMPS in Standby Mode (Continued……… )
E) Check the Components in below mentioned Sequence
Set in Stand By mode
Sequence
Component Component Component Component
to check Value Defect Value Defect
Location Description Location Description
Component
F R 847 Resistor 10 Kohm Short/ Leaky VD 854 Zener Diode 5.1 V Short/ leaky
G R 833 Resistor 20 Kohm Short/ leaky C 854 Capacitor 100uf/ 16V Replace
H D 831 Diode 1N4148 Short/ leaky IC 402 5V regulator 78L05 Replace
I D 834 Diode 1N4148 Short/ leaky IC852 3.3 V Regulator Ic LM1117 Replace
J V 841 Transistor NPN C1815 Short/ leaky G201 Crystal 24M576 Replace
K R 841 Resistor 1 Kohm Short/ leaky L 204 Coil 10uH Open
L D 832 Diode 1N4148 Short/ leaky R367 Resistor 33Ohm Open
M V 843 Transistor PNP B 764 Short/ leaky L 206 Coil 10uH Open
N D 816 Diode RGP 10D Short/ leaky IC 601 Memory IC 24C32 Replace
O IC 201 Micom TDA12120H1/H Replace
Note: - Important Points to be Checked before replacing Micom IC 3.3V supply/ Crystal Oscillator / Memory IC

3.3V
TDA12120H1/H
3.3V
O 3.3V
3.3V

CRYSTAL OSCILATOR

19
Symptom 6 : 108V Loading in Horizontal Section

Conditions : - 1) TV will not be switched ON / Standby , “Krr” Sound will come for around 5 Sec and SMPS Shuts down

Pin No43 of IC
201

Pin No44 of IC
201

1
Pin No 45
of IC 201
3
2

A B

ABL
Low Brightness if this resistor gets open
Pin No 55 of IC 201

20
Symptom 6 : 108V Loading in Horizontal Section (Continued..……)

Below mentioned is the sequence to check components in case of problem in Horizontal section : -

Horizontal Section Faults

Sequence to
Component Component
check Value Defect Precautions
Location Description
Component

1 V 403 Transistor T 2140 Short/ Leakey


> V 403 Defective :- Power Supply
2 V 401 Transistor C 2383 Short/ Leakey Loading.
> Repeated V 403 Failure, than Check
3 C 419 Capacitor 9.1K/1.6 KV Short/ Open
Components in below sequence
C419 Open / dry solder,
FBT Short,
4 D 412 Diode RGP10J Short Deflection Yoke Short or
D412 Short.

Note : - A) In Case TV is in Standby Mode & “krr” sound is not audible than R 417 (120 Ohm/2W) may be Open / high Value
B) In Case Width of the Screen is less than try replacing C 419 (9.1K/1.6KV). The same may happen if C 419 is leaky /
value changed

21
Horizontal Deflection in 21” Ultra Slim
1
2
3
1
2
3

Note: -
630V

1. If D 412, 413, 414 & L 403 found defective replace the


part with the same Part number.

2. Some times if deflection circuit is fine the pincushion


defect can be due to memory IC failure.

22
Horizontal Deflection Section Faults Ultra Slim

Component Component
Value Defect Precautions
Location Description

Excess Width (E/W defect)


V 402 Mos FET PHX9NQ20 Open/Leaky
Excess Width (E/W defect)
R 221 Resistor 100 Ohm Open
Excess Width (E/W defect)
C 213 Capacitor 2.2uF/50V Defective
Excess Width (E/W defect)
R 434 Resistor 68KOhm Open
Excess Width (E/W defect)
R 421 Resistor 5R6/ 1 watt Open
Excess Width (E/W defect)
L 403 Coil 600uH Open, Short or Highvalue
Excess Width (E/W defect)
R 403 Resistor 0.22 Ohm Open
Excess Width (E/W defect)
D 01 Diode RGP 10J Short/ open
Excess Width (E/W defect)
C 04 Cpacitor 4.7uF/ 250V Open
Power Supply Loading
D 413 Diode BYW95C Short
Power Supply Loading
D 414 Diode BY 228 Short

23
Symptom 7 : Problem in Vertical Section

 In Case Top Retrace Lines or Vertical Linearity problem then check / replace Capacitor C 314 (100uf/ 35V) .
 In Case Compressed Picture ( Non Linear ) is viewed then check / replace Capacitor C408 / C 402

5 Volt From LA-7805

10 IC 201
17
F
TDA 12120H1/H 18

8
G
Vertical Deflection Yoke
H
VERTICAL IC STV9302
Pin No. VOLT
1 0.6
2 15.6
3 -12.9 D
A
4 -14.3
E
5 0.3
6 15.4
7 0.6 B
C

24
Symptom 7 : Problem in Vertical Section ( Continued……)

Below mentioned is the sequence to check components in case of problem in Vertical Section : -

Vertical O/P
Sequence to
Component
check Component Description Value Defect
Location
Component
A R 427 Resistor 0.22 Ohm/ 1Watt Open
B R 403 Resistor 0.22 Ohm/ 1Watt Open
C D 402 Diode RGP 10D Short/ Leaky
D D 404 Diode RGP 10D Short/ Leaky
E VD 318 Zener Diode 18V Short/ Leaky
F C 314 Capacitor 100uf/ 35V Replace
G L 302 Coil 22uH Open
H R 315 Resistor 1 Ohm Open
I IC 3 Vertical O/P STV9302 Replace

25
Symptom 7 : Problem in Vertical Section 21” Ultra Slim
 In Case Top Retrace Lines or Vertical Linearity problem then check / replace Capacitor C 314 (100uf/ 35V) ,
In Case Compressed Picture ( Non Linear ) is viewed then check / replace Capacitor C408 / C 402

5 Volt From LA-7805 I


LA78141

10 IC 201
0.6 V
17 F
0.6 V
TDA 12120H1/H 18

Vertical Deflection Yoke


VERTICAL IC STV9302 H
Pin No. VOLT
1 0.6 15.5 V
2 15.6
3 -12.9
D A
4 -14.3
5 0.3 E -14.5 V
6 15.4
C
7 0.6
B

26
Symptom 7 : Problem in Vertical Section 21” Ultra Slim(Continued..)

Below mentioned is the sequence to check components in case of problem in Vertical Section : -

Vertical O/P
Sequence to
Component
check Component Description Value Defect
Location
Component
A R 427 Resistor 0.22 Ohm/ 1Watt Open
B R 403 Resistor 0.22 Ohm/ 1Watt Open
C D 402 Diode RGP 10D Short/ Leaky
D D 404 Diode RGP 10D Short/ Leaky
E VD 318 Zener Diode 18V Short/ Leaky
F C 314 Capacitor 100uf/ 35V Replace
G L 302 Coil 22uH Open
H R 315 Resistor 1Ohm Open
I IC 3 Vertical O/P LA78141 Replace

27
RF TUNER

TDQ(EWTT-5T30-E01W-1

OR

TDQ(EWT-5F3T43-E27W-1

A dual-conversion tuner up converts the


entire RF input to a fixed first intermediate
frequency

(IF) that is above the highest input frequency


of interest. This allows the use of a fixed
frequency

IF filter to reject the image frequencies that


are created by the mixer. By first
TUNER
up converting to a fixed frequency and
Pin No. DESC VOLT filtering, the signals become narrowband,
1 AGC 4.1 allowing the use of an image-reject type
2 NC 0 mixer, having very high rejection, for the
3 SCL 2.7 down conversion. The image of the up
4 SDA 3.2 conversion is very high in frequency and is
5 NC 0 easily ‘rolled off’ with a simple low-pass filter
6 VCC 5 on the input, using surface mount capacitors
7 NC 0 and low-value printed inductors.
8 VT 33
9 IF SIGNAL

28
Symptom 8 : Problem in IF Section

K F
G

B C
J H

A D

IC 201
E

29
Symptom 8: Problem in IF Section (Continued…….)

Below mentioned is the symptom & components checking details for Problem in IF Section : -

Sequence to
Component Component
check Symptom Value Defect
Location Description
Component
A Plain Raster ( White Screen in RF Mode ) L 131 Coil 10uH Open

B Only Raster, No channels in RF Mode N 101 Zener Diode 33 V IC Short/ Leakey

C Only Raster, No channels in RF Mode R 880 Resistor 10 Kohm Open

D No Video C 38 Capacitor 103 PF Open

E No Audio C104 Capacitor 103 PF Open

F Plain Raster ( White Screen in RF Mode ) L 120 Coil 22 uH Open

G Plain Raster ( White Screen in RF Mode ) L 124 Coil 1 uH Open

H Plain Raster ( White Screen in RF Mode ) Z 102 Saw Filter K 3953M Defective

I No Sound in RF Mode Z 101 Saw Filter K 9650M Defective

IF Pre Amplifier
J Plain Raster ( White Screen in RF Mode ) V 101 C 388A Defective
Transistor (NPN)

K Plain Raster, only raster, Grainey Picture U 101 Tuner Defective

30
Symptom 9 : Problem in Video Output
No Signal voltage with Blue Back off
VIDEO IC TDA6108AJF
Pin No. VOLT
1 1.73
2 1.78 13
3 1.78
4 GND
5 5.2
6 180
1 3 7 8 9
7 102 1
8 96 2 3
11
9 99 2
12

4 5 6
14

15
1 10
16
2
3
14

31
Symptom 9 : Problem in Video Output (Continued……. )
Below mentioned is the symptom & components checking details for Problem in Video Output : -

Component Component
S. No. Symptom Value Defect
Location Description
1 Blue Colour Missing R 287, 503 & 507 Resistor 100 Ohm Open
2 Green Colour Missing R 286, 502 & 506 Resistor 100 Ohm Open
3 Red Colour Missing R 285, 501 & 505 Resistor 100 Ohm Open
4 Blue Colour Retrace D 204 Diode IN4148 Short
5 Green Colour Retrace D4 Diode IN4148 Short
6 Red Colour Retrace D 202 Diode IN4148 Short
7 Green Colour Retrace D 504 Diode BAV21 Short
8 Red Colour Retrace D 505 Diode BAV21 Short
9 Blue Colour Retrace D 506 Diode BAV21 Short
10 White Retrace R 511 Resistor 5.6 Ohm 1/2 W Open
11 Red Colour Missing R 508 Resistor 1 Kohm 1/2 W Open
12 Green Colour Missing R 509 Resistor 1 Kohm 1/2 W Open
13 Blue Colour Missing R 510 Resistor 1 Kohm 1/2 W Open
14 Picture with Retrace R 284 & 504 Resistor 100 Ohm Open
15 No Picture Sound OK R 512 Resistor 0 Ohm Open
16 Picture with Retrace C 502 Capacitor 10 uF/250V Open

32
Symptom 10 : Problem in Audio Video Input Switching Section

From
DTH
PCB
B
C

J I
I

0.3 v A

H 0.7 v
0.7 v

G D

5V
E F M74HC4053B1

33
Symptom 10 : Problem in Audio Video Input Switching Section (Cont….)

Below mentioned is the symptom & components checking details for Problem in AV Switching Section : -

Sequence
Component Component
to check Symptom Value Defect
Location Description
Component
A No Picture in AV & DTH Mode R 701 Resistor 10 Ohm Open / High Value
B No Sound in DTH L 701 & 702 Coil 10 uH Open
C No Sound in DTH R 734 & 733 Resistor 1 Kohm Open / High Value
D No Picture in DTH Mode R 947 Resistor 1 Kohm Open / High Value
E No Sound in AV 2 L 704 & 703 Coil 10 uH Open
F No Sound/ Low Sound in AV 2 R 905 & 907 Resistor 1 Kohm Open / High Value
G No Sound/ Low Sound in AV 2 C 909 & 910 Capacitor 2.2 uF/16V Open
H No Picture in AV 2 C 908 Capacitor 10 uF/16V Open
I No Sound/ Low Sound in DTH C 938 & 907 Capacitor 2.2 uF/16V Open
J No Picture in DTH Mode C 701 Capacitor 10 uF/16V Open

34
Symptom 11: Problem in Audio Section
STANDBY MUTING B
1 2
TRANSISTOR C

11.1 V
11.1 V
11.1 V
11.1 V

MUTING
TRANSISTOR
Normal 21.1 V
A Mute 11.2 V

F
D

E POWER ON DELAY

Check V 601 in case of sound from POWER OFF DELAY


speaker in Standby Mode. 2
If R 628 is open Check IC 601, 3rdor 16th
Pin short with GND. If IC 601 Pin 3 or 16 is
short with GND, Replace IC before
replacing R 628

35
Symptom 11: Problem in Audio Section (Continued ………)
Below mentioned is the process for checking Problem in Audio Section : -

No Sound

1 Check 20V at pin 3 & 16 No


Of IC 601
2
Check R 628 & D 815
Yes

If Defective Replace
Check Components in Below mentioned Sequence

Sequence to
Component Component Voltage
check Value Defect ( Cold Check)
Location Description Check
Component
A V 603 Transistor C1815 VBE & VCE Leaky / Short
B V 602 Transistor C 1815 VBE & VCE Leaky / Short
C V 601 Transistor C 1815 VBE & VCE Leaky / Short
D V 604 Transistor A 1015 VBE & VCE Leaky / Short
E V 605 Transistor A 1015 VBE & VCE Leaky / Short
F R 618 Resistor 10 Kohm Open / High Value

36
Symptom 12: Memory IC ( 24C32 " IC 200) Failure
Memory IC ( 24C32 " IC 200) Related Complaints before replacing IC 201 for the defects mentioned below
Horizontal Line Replace IC 24C32
Colours Missing Replace IC 24C32
Wrong Colours Replace IC 24C32
No Sound Replace IC 24C32
No Picture Replace IC 24C32
No Display Replace IC 24C32
Vertical Linearity Problem Replace IC 24C32
Malfunctioning Replace IC 24C32
Stand By Replace IC 24C32

Stand By Symptom: - Check L 298, R 294,


293,298,299, 243 & 242

MEMORY IC 24C32
Pin No. DESC VOLT
1 WP GND
2 NC GND
3 A2 GND
4 VSS GND
5 SDA 3.2
6 SCL 2.7
7 PTC GND
8 VDD 5

37
IC 12120H1/H

38
Pin Details of IC 201
IC Pins Voltage Signal Symptom Solution IC Pins Voltage Signal Symptom
1 0 NOT USED 21 2.25 VSC
Use DTH Key Check
voltage at this pin by
NO Picture In 22 1.96 IREF
2 4.8 AV2 / DVB changing to DTH & AV. It
DTH
should be 0 Volt in AV Mode
& 5V in DTH.
3 3.1 + 3.3 VOLT Set in Standby Check Circuit 23 1.91 SIFIN1 RF Video I/F Input
4 0 SNDNEG / IC 24 1.91 SIFIN2
The voltage should be
5 0 XTL IN almost equal at both the 25 4.07 AGCOUT
pins
6 0 XTL OUT 26 1.55 SIF AGC
7 0 DECDIGNEG 27 0 GND2
8 NC VGUARD Vertical protection 28 2.11 PLLIF
9 2.3 DECDIG
29 1.83 AGC2SIF/+8V Supply Sound
5 VOLT
10 4.9 Supply Voltage Vertical supply
SUPPLY 30 4.87 +5V
11 1.86 PH2LF 31 0.54 V-OUT Video O/P
12 1.81 PH1LF 32 2.16 AV2/DVB-LIN
13 0 GND1 33 2.16 AV2/DVB-RIN
14 2.3 SECPLL 34 1.42 AV2/DVB-VIN
15 2.3 DECPG 35 2.16 AV1-LIN
16 3.2 AVL 36 1.42 AV1-V/YIN
17 0.6 VDRB Vertical O/P 37 2.16 AV1-RIN
18 0.6 VDRA Vertical O/P 38 0 DVB-CIN
19 1.8 VIFIF1 RF Video I/F Input 39 2.41 ML-OUT
20 1.8 VIFIF2 40 0 MR-OUT

39
Pin Details of IC 201
IC Pins Voltage Signal Symptom Solution IC Pins Voltage Signal Symptom
41 2.41 L-OUT 61 3.28 +3.3V/VPE

42 2.41 R-OUT 62 0 GND5

No Horizontal
43 2.24 EHTO
Drive 63 1.63 VREFAD/+3.3V
Stand by or Odd
Horizontal fly
44 0.37 FBISO sound from Horizontal 64 1.69 +1.8V/INTO
Back pulse
Section
Stand by or Odd
45 0.62 HOUT sound from Horizontal 65 0 NOT USED
Section
46 NL GND3 66 5.15 INT0/-
47 4.9 5 67 0 NOT USED
48 1.86 YSYNC Negative Picture 68 1.79 SCL
49 1.51 YOUT Negative Picture 69 1.83 SDA
50 0.11 BLNK-IN 70 3.28 +3.3V
R/CR/C- 71 0.67 MUTE
51 1.53
IN
72 0 RELAY
52 1.42 G/Y-IN
73 0 NOT USED
53 0 B/CB-IN
74 1.02 STANDBY
54 4.87 5V
55 2.16 BCLIN ABL 75 0 SW-IN
56 5.06 BLKIN BLANKIG 76 0 NOT USED
57 1.86 ROUT 77 1.82 +1.8V
58 1.82 GOUT 78 0 LDR
59 1.82 BOUT 79 3.23 KEY
60 3.26 +3.3V 80 0 SAW SW Plain Raster

40
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH
5202 STB MPEG PCB IN SLIM 2106MODEL
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL

Bracket 1

Front View after fixing the metal plates Bracket 2 Rear View after fixing the metal plates
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
PROCUDURE FOR REPLACEMENT OF 5211 PCB WITH 5202
STB MPEG PCB IN SLIM 2106MODEL
REPLACEMENT Steps OF 5211 PCB WITH 5202 STB
PCB IN SLIM 2107MODEL

REMOVE EXISTING PCB AND CUT REWORK FRAME AS SHOWN ABOVE


REPLACEMENT Steps OF 5211 PCB WITH 5202 STB
PCB IN SLIM 2107MODEL
REPLACEMENT Steps OF 5211 PCB WITH 5202 STB
PCB IN SLIM 2107MODEL
REPLACEMENT Steps OF 5211 PCB WITH 5202 STB
PCB IN SLIM 2107MODEL
REPLACEMENT Steps OF 5211 PCB WITH 5202 STB
PCB IN SLIM 2107MODEL
HOW TO OPEN SERVICE MENU

Press “Menu” Key and 1147 To enter in Service Mode

Note - Page - 0 to 9 appearing by pressing 0 to 9 Direct keys of Remote

Page -10 appearing by pressing selectable picture key

Page -11 appearing by pressing back key

Page -12 appearing by pressing selectable sound key

52
Service Data of Satellite TV
NO.PARAMETER DESCRIPTION Range Value 2101 Value 2106 Value 2107
PAGE 0
1SPG Shipping mode for default settings 0-1 0 0 0
2MFG Manufacturing mode 0-1 0 0 0
3Init Initialise TV / EEPROM 0-1 0 0 0
4AGCT AGC Takeover 0-63 25 25 25
5DSG Gain from audio inputs to audio outputs 0-1 1 1 1
6PWRTIM Starpup time delay 0- 3 0 0 0
7PWR PER Power preferance 1- 255 127 127 127
8AKB Black current stabilization 0-1 0 0 0
9NBL Black current loop 0-1 0 0 0
10SSVM Selection for SVM & AKB( 0- SVM out AKB in, 0
1- SVM out only) 0-1 0 0
11DCXO Crystal alignment 0-127 60 60 60
12DCXO A Crystal alignment Auto alignment 0-1 0 0 0

PAGE 1
1RD White Point Red Value 0-63 37(ADJUST) 37(ADJUST) 37(ADJUST)
2BD White Point Blue Value 0-63 37(ADJUST) 37(ADJUST) 37(ADJUST)
3GD White Point Green Value 0-63 32(ADJUST) 32(ADJUST) 32(ADJUST)
4RC Black level offset Red 0-63 32(ADJUST) 32(ADJUST) 32(ADJUST)
5GC Black level offset Green 0-63 32(ADJUST) 32(ADJUST) 32(ADJUST)
6BC Black level offset Blue 0-63 32(ADJUST) 32(ADJUST) 32(ADJUST)
7SBR Sub brightness 0-127 55 63 63
8SCN Sub Contrast 0-63 63 63 63
AKB: Black current to Off, EGL(Gain 32
9VSD loop in CCC to 0ff) 0-63 32 32

53
Service Data Satellite TV Contd…..
PAGE 2 Range Value 2101 Value 2106 Value 2107
1 VA Vertical Amplitude for PAL signal 0-63 19 (ADJUST) 19 (ADJUST) 19 (ADJUST)

2 VS Vertical Slope for PAL Signal 0-63 38 (ADJUST) 38 (ADJUST) 38 (ADJUST)

3 SC S- Correction for PAL Signal 0-63 28 (ADJUST) 28 (ADJUST) 28 (ADJUST)

4 VSH Vertical Shift for PAL signal 0-63 32 (ADJUST) 32 (ADJUST) 32 (ADJUST)

5 HSH Horizontal Shift for PAL signal 0-63 24 (ADJUST) 24 (ADJUST) 24 (ADJUST)

6 VA60 Vertical Amplitude for NTSC signal 0-63 19 (ADJUST) 19 (ADJUST) 19 (ADJUST)

7 VS60 Vertical Slope for NTSC Signal 0-63 38 (ADJUST) 38 (ADJUST) 38 (ADJUST)

8 SC60 S- Correction for NTSC Signal 0-63 28 (ADJUST) 28 (ADJUST) 28 (ADJUST)

9 VSH60 Vertical Shift for NTSC signal 0-63 32 (ADJUST) 32 (ADJUST) 32 (ADJUST)

10 HSH60 Horizontal Shift for NTSC signal 0-63 29 (ADJUST) 29 (ADJUST) 29 (ADJUST)

11 KVA60 0-31 15 15 15

12 KVSH60 0-31 15 15 15

PAGE 3
1 VX Nor Vertical Zoom for Normal mode 0-63 25 25 25

2 VX Exp Vertical Zoom for Expand/zoom mode 0-63 37( ADJUST) 37( ADJUST) 37( ADJUST)

3 VX Com vertical Zoom for Compress/wide mode 0-63 5 5 5

4 RGB OSD RGB Contrast 0-15 15 15 15

6 COOL Cool offset for Cool adjustment 0-32 20 20 20

7 WARM Warm offset for warm adjustment 0-32 20 20 20

9 SCL Sub color 0-63 50 63 63

10 SSHAR Sub sharpness 0-63 50 55 55

11 TFR DC Transfer ratio of Luminance signal 0-1 0 0 0

12 TILT Rotation/Tilt feature in PICTURE MENU 0-1 0 0 0

13 NF Noise Filter in sound menu 0-1 1 1 1

14 OP DNR Enable / Disable DNR option 0-1 1 1 1

15 I2C Enable / Disable I2C option 0-1 0 0 0

54
Service Data of Satellite TV Contd….
PAGE 4 Range Value 2101 Value 2106 Value 2107
1 MUSIC MUSIC MODE ON-OFF 0-1 1 1 1
2 FMODE Factory mode 0-1 0 0 0
3 BSD Black Stretch Depth 0-1 1 1 1
4 BKS Enable/Disable Black Stretch effect 0-1 1 1 1
5 DSK Enable/Disable Dynamic Skin Tone effect 0-1 1 1 1
6 BLS Enable/Disable Blue Stretch effect 0-1 1 1 1
7
PWL Activate /D'activatePeak White limiting circuit 0-1 1 1
1
8 PWLDAC Control Peak White limiting circuit 0-15 4 4 4
9 GD Group Delay on CVBS1 signal 0-1 1 1 1
10 DTR Chroma trap mode 0-1 0 0 0
11 FCO Forced Colour On 0-1 0 0 0
12 CHSE PAL / NTSC ident sensitivity 0-3 2 2 2
13 RCOPT Remote Control Option 0-255 64 64 64
PAGE 5
1 OIF Offset IF demodulator 0-63 32 32 32
2 IF PLL Demodulator Frequency 0-5 2 2 2
3 CBS Control sequence of beam current limiting 0-1 0 0 0
4 OUV Off-set control on UV input signals 0-1 0 0 0
5 FRT-AV Option for FRONT AV source 0-1 1 1 1
6 DVB-IN DVB SOURCE option 0-1 1 1 1
7 DVD-IN DVD SOURCE option 0-1 1 1 1
8
PLUG PLUG & PLAY ON-OFF 0-1 1 1 1

9 TRACK
EHT-tracking(0-EHT tracking only on vertical, 1-
1 0 0
EHT tracking on vertical and EW) 0-1
10
VSD.B Control for VSD Brightness 0-63 32 32 32
11
BLOC Common course black level offset 0-15 8 8 8
12
CL Cathode Drive level 0-15 12 10 10
13
ST-BRI Standard mode Brightness 0-63 32 32 32

55
Service Data of Satellite TV Contd….
PAGE 6 Range Value 2101 Value 2106 Value 2107
1SBAS SUB Bass Adjustment 0-63 25 35 26
2STRE SUB Treble Adjustment 0-63 43 40 43
3 100 This sets the Max EQ1 limit value 0-63 35 43 5
4 300 This sets the Max EQ2 limit value 0-63 43 43 43
51KHZ This sets the Max EQ3 limit value 0-63 40 40 28
63KZ This sets the Max EQ4 limit value 0-63 43 45 45
710KHZ This sets the Max EQ5 limit value 0-63 40 45 40
8 V1 for vlume Curve 0-63 0 0 0
9 V2 for vlume Curve 0-63 42 20 20
10 V3 for vlume Curve 0-63 59 55 55
11 V4 for vlume Curve 0-63 62 60 60
12 V5 for vlume Curve 0-63 63 63 63
Sets XBAS" value in the ASP (Audio Signal
13XBASS 0-4 1 1 1
Processor) For BassBoost in Enhacemenu
PAGE 7
1MONO-L SCART audio output level( RF out) 0-31 18 18 18
2AV-LEV External AV level adjust 0-31 17 16 15
3TV-LEV External RF level adjust 0-31 20 20 20
4AMLOW 0-For Normal O/P signal Amplitude, 1-O/p signal 0-1 0 0
0
Amplitude Reduced by 6 dB.
5 SVOL Sub volume 0-63 37 44 42
6AVLLEV AVL reference level 0-11 3 3 5
7AVLWGT AVL weighting filter 0-1 0 0 0
8AVLMOD AVL decay time. [1-5] 3 3 3
9LOUDNA MAIN loudness none attack volume level 0-7 5 2 5
10LOUDCH MAIN loudness filter characteristic 0-1 1 1 1
11 OVMAPT Over Modulation adation 0-1 1 1 1
12 OVMTHR Over Modulation Threshold 0-3 3 3 3
13 XBASdB 0-13 4 4 4

56
Service Data of Satellite TV Contd….
PAGE 8 Range Value 2101 Value 2106 Value 2107
1 EWW EW width for PAL signal 0-63 35 (Ad) 62 63
2 PW parallelagrram for PAL signal 0-63 35 (Ad) 32 34
3 TC Trpezium for PAL signal 0-63 35 (Ad) 23 23
4 UCP Upper cornel Parallegram for PAL 0-63 35 (Ad) 40 40
5 LCP Lower Corner Parallegram for PAL 0-63 35 (Ad) 43 43
6 HB Horizontal BOW for PAL 0-63 35 (Ad) 32 32
7 HP Horizontal Parellelgram for PAL 0-63 35 (Ad) 36 36
8 VL Vertical Linearity for PAL 0-63 30(ADJUST) 34 34
9 VMA SVM gain 0-3 2 2 2
10 SVMA SVM output amplitude 0-1 1 1 1
11 SVMD SVM delay 0-7 2 2 2
12 OP-SVM SVM option in feature menu 0-1 0 0 0
13 CAL Calendar Option 0-1 1 1 1
PAGE 9
1 EWW60 EW width for NTSC signal 0-63 35 (Ad) 62 63
2 PW60 parallelagrram for NTSC signal 0-63 35 (Ad) 32 34
3 TC60 Trpezium for NTSC signal 0-63 35 (Ad) 23 23
4 UCP60 Upper cornel Parallegram for NTSC 0-63 35 (Ad) 40 40
5 LCP60 Lower Corner Parallegram for NTSC 0-63 35 (Ad) 43 43
6 HB60 Horizontal BOW for NTSC 0-63 35 (Ad) 32 32
7 HP60 Horizontal Parellelgram for NTSC 0-63 35 (Ad) 36 36
8 VL60 Vertical Linearity for NTSC 0-63 30(ADJUST) 34 34
9 NRR No Red Reduction during BlueStretch 0-1 1 2 2
PWR-ON Power On status(0-forced stand by,1-forced on, 2-Last
10 status) 0-2 0 1 1
OPCVBS (0- RF OUT, 1-Monitor OUT,2-PIP available at output, 3- 0-3
video mute at output ) Options 1
11 2 2
12 OPWIDE Wide/compress option 0-1 0 0 0
13 GAME OPTION FOR GAME 0-1 1 1 1

57
Service Data of Satellite TV Contd….
PAGE 10 Range Value 2101 Value 2106 Value 2107
1 DPEDEM 0- Picture Improve, 1- DDPI ON/OFF/DEMO, 2- Both Disable 0-2 0 0 0
2 FFI Fast filtrer IF PLL (Picture overmodulation) 0-1 0 0 0
3 EYE-OP Eye care Enable / Disable 0-1 0 0 0
4 TH1 Threshold for Level 1 of Eyecare 0-255 140 140 0
5 BR1 Brightness adjustment for Level 1 of Eyecare 0-63 25 25 140
6 CL1 Color adjustment for Level 1 of Eyecare 0-63 27 27 25
7 CT1 Contrast adjustment for Level 1 of Eyecare 0-63 44 44 27
8 SH1 Sharpness adjustment for Level 1 of Eyecare 0-63 38 38 44
9 TH2 Threshold for Level 2 of Eyecare 0-255 160 160 38
10 BR2 Brightness adjustment for Level 2 of Eyecare 0-63 28 28 160
11 CL2 Color adjustment for Level 2 of Eyecare 0-63 27 27 28
12 CT2 Contrast adjustment for Level 2 of Eyecare 0-63 44 44 27
13 SH2 Sharpness adjustment for Level 2 of Eyecare 0-63 38 38 44
38
PAGE 11
1 FRAME ATV MENU OUTER GRAPHICS 0-7 4 4 4
2 FOCUS HIGHLIGHTED OPT IN ATV MENU 0-7 2 2 2
3 NON FOCUS NON HIGHLIGHTED OPT IN ATV MENU 0-7 6 6 6
1 TH3 Threshold for Level 3 of Eyecare 0-255 180 180 180
2 BR3 Brightness adjustment for Level 3 of Eyecare 0-63 28 28 28
3 CL3 Color adjustment for Level 3 of Eyecare 0-63 27 27 27
4 CT3 Contrast adjustment for Level 3 of Eyecare 0-63 47 47 47
5 SH3 Sharpness adjustment for Level 3 of Eyecare 0-63 38 38 38
6 TH4 Threshold for Level 4 of Eyecare 0-255 200 200 200
7 BR4 Brightness adjustment for Level 4 of Eyecare 0-63 32 32 32
8 CL4 Color adjustment for Level 4 of Eyecare 0-63 27 27 27
9 CT4 Contrast adjustment for Level 4 of Eyecare 0-63 57 57 57
10 SH4 Sharpness adjustment for Level 4 of Eyecare 0-63 38 38 38

58
Service Data of Satellite TV Contd….
PAGE 12
1 TH5 Threshold for Level 5 of Eyecare 0-255 207 207 207
2
BR5 Brightness adjustment for Level 5 of Eyecare 0-63 32 32 32
3 CL5 Color adjustment for Level 5 of Eyecare 0-63 27 27 27
4
CT5 Contrast adjustment for Level 5 of Eyecare 0-63 63 63 63
5
SH5 Sharpness adjustment for Level 5 of Eyecare 0-63 38 38 38
6 TH6 Threshold for Level 6 of Eyecare 0-255 0 0 0
7
BR6 Brightness adjustment for Level 6 of Eyecare 0-63 60 60 60
8 CL6 Color adjustment for Level 6 of Eyecare 0-63 60 60 60
9
CT6 Contrast adjustment for Level 6 of Eyecare 0-63 60 60 60
10
SH6 Sharpness adjustment for Level 6 of Eyecare 0-63 60 60 60
11
21 (D2H SW
DVB LEV DVB level adjustment 0-31 + Hardwre) 17 17
modified board

12
44 (D2H SW
DVB VOL DVB volume adjustment 0-63 + Hardwre) 41 41
modified board

59
Troubleshooting Training
Module
Satellite LCD

60
Videocon d2h Satellite LCD
PRODUCT CATEGORY MODEL No. IMAGE

Satellite LCD 1901

Satellite LCD 1902

Satellite LCD 2201

Satellite LCD 2202

Satellite LCD 2602

Satellite LCD 3201

Satellite LCD 3204

Satellite LCD Full HD 3205

61
Index

 Block Diagram of LCD 67-67


 CTV vs LCD 68-68
TFT- LCD Operating mechanism 69-69
 Structure of TFT-LCD 70-70
 Key Part Color Filter 71-71

62
Block Diagram of Satellite LCD

AV1,AV2,AV3
RF I/P
HDMI
S-Video LVDS Connector

Component IN
VGA IN

USB IN

63
CTV V/s LCD

CRT LCD

64
TFT- LCD Operating mechanism

65
Structure of LCD Module

66
Key Parts : Color Filter

67
Satellite LCD 19”/ 22”
Troubleshooting Training Module
With HudsonII Main Board

68
Index
 View of 19” Satellite LCD 73-73
 SMPS 19” LCD and possible faults 74-75
 Inverter Back Light PCB 76-76
 Back Light Switch 77-77
 Standby Switching 78-78
 3.3 V and 1.8 V Regulator Circuits 79-80
 Tuner Section 81-82
 IF Section 83-84
 Audio Section 85-88
 Signal flow check points 89-90
 Panel Wise Design Data Satellite LCD 22” 91-95
 View of 22” Satellite LCD PCB 96-96
 Panel Wise Design Data Satellite LCD 22” 97-100
 Panel Replacement Procedure 101-103
 Software Up-loading 19”/22” LCD 104-124
 Part Code (SAP) 125-128

69
View of 19” Satellite LCD PCB

LCD SMPS & DTH PCB Power LCD Main PCB DTH Main PCB
Inverter PCB Supply

70
SMPS 19” LCD
CONNECTOR 2

Pin No. VOLT ON VOLT STB

1 5 5
5 2 5 5
3 5 5
4 5 0.1
7 5 0 0
6 0 0
7 0 0
8 12 0
9 12 0
10 0 0
11 4.6 0

71
Possible Faults in SMPS

Instant Fuse Failure 300V ok SMPS not switching on

Component Component Component Component


Sl No Defect Sl No Defect
Location Description Location Description

1 D1 Bridge Rectifier Short 8 R 27, 28 & 22 Fuse Open

2 C4 Filter Capacitor Short 9 D3 Resistor Open


3 Q1 Mosfet Short 4 U3 IC LD 7575 Defective
4 U3 IC LD7575 Defective 10 D6 & D4 Diode Short

300V at C4 Absent Low Output from SMPS


Component Component
Component Component Sl No Defect
Sl No Defect Location Description
Location Description
19 U2 IC Defective
5 F1 Fuse Open
14 U1 Optocoupler Defective
6 RN 1 Resistor Open ZD 6 or ZD
16 Zener Short
5
7 L1 Line Filter Open
11 Q6 Transistor Short

72
Inverter Back Light PCB

No Picture Sound OK
Sl
Location Comp onent
No
1 F2 & F3 Fuse
2 Q3 Transistor
3 ZD 4 Zener Diode
4 U4 IC
Q 4A, Q 4B,
5 Mosfet
Q 2A & Q2B
6 D 8 , D 10 Diode
7 D9 Diode
8 D 13 Diode

73
Back Light Switch

Back Light not switching on,


Please check

4.6 V

Brightness Control

Low / High Brightness Please


check

74
Standby Switching

Set Not coming out of stand


by Mode Check Q9 & Q10

Set Not coming out of stand by


Mode Check U 13 & Q11

75
3.3 V and 1.8 V Regulator Circuits

1.8 V Missing
3.3 V Missing
Component Description
Locati
Description
on U 33 IC
R 247 & 235 0 Ohm
U 15 LM 1117 IC
R 210 47 K Ohm
L 12 22 uH 80ma D 35 SK 34 Zener
L 13 22 uH 80ma D 43 2 V Zener

L 14 22 uH 80ma L 16 22 uH 2A

76
3.3 V and 1.8 V Regulator Circuits

1.8V Missing for Audio check


U14 & L 11

3.3 V Missing check U 17

77
Tuner Section

TUNER
Pin No. VOLT
1 13.4
2 13.4
3 5
4 5
5 1.2
6 1.2
7 1.2
8 1.2
9 3.26
10 3.46
11 3.4
12 1.18

78
Tuner Section Trouble shooting process Flow

Check 5V at Pin no 7 of TU 1

Compone
Component
Sl.No. nt Defect
Description
5 Volt available at Pin Location
no 7 No 1 D 55 Diode DL 4001 Open
2 D 56 Diode DL 4002 Open
Defectiv
3 U 21 IC 7805
e
Yes

No
Check 33 @ Pin no 9 of
TU Yes
1
Trace Path Check
Related Component

No
Check SCL & SDA

Yes
Check R358 & R359 22
Ohm Resistors

Replace Tuner

79
IF Section

80
Faults in IF Section

Component Component
Value Defect Symptom
Location Description

L 22 Coil 22 uH Open + 5V Missing at Pin no 20 TDA 9886T

R 326 & 327 Resistor 22 Ohm Open SDA / SCL Missing

VD 1 Diode Short/ Leaky Grainey Picture in RF Mode

Q 30 Transistor D 601 Defective Grainey Picture in RF Mode

SAW 1 Sawfilter D 7262 Defective Grainey Picture in RF Mode

R 331 Resistor 100 Ohm Open No Picture in RF mode

Q 31 Transistor D 601 Defective No Picture in RF mode

R 337 Resistor 75 Ohm Open No Picture in RF mode

R 338 Resistor 20 Ohm Open No Picture in RF mode

C 320 Ceramic cap 100nF Open No Picture in RF mode

Q 29 Transistor D 601 Defective No Sound in RF Mode

VD 2 Diode Short/ Leaky No Sound in RF Mode

VD 3 Diode Short/ Leaky No Sound in RF Mode

SAW 2 Sawfilter K9455 Defective No Sound in RF Mode

R 341 Resistor 100 Ohm Open No Sound in RF Mode

C 321 Ceramic cap 15 Pf Open No Sound in RF Mode

81
Audio Pre-Amp Section

Right Audio Channel


not working.

Left Audio Channel


not working.

82
Pre-Amp In & Out to Head Phone Jack

Check in case of no
sound

83
Pre-Amp Audio

84
Muting Circuit

PIN NO 45
TPA3101D2

5 Volt / 0 Volt

Mute On Mute Off

85
Signal flow check points

CONNECTOR 17
Pin No. DESC VOLT
1 d2h Y 0.91
2 GND 0
3 d2h C 0.91
4 NC 0
5 GND 0
6 AUDIO L 6.19
7 AUDIO R 6.19

86
Signal flow check points Contd....

Check for short or Leakey


in case of no picture or
low contrast picture

87
How to Access Service Menu

Satellite LCD 1901, 1902, 1903, 2201 and 2202

B) Now press “Key 6”, “Key 4”, “Key 8”, “Key 3” for Service
Menu

C) TV Menu will appear


A) Press “ATVM” Key

88
Panel wise Design Data for 1901,1902,1903
PAGE 1
Samsung 19SAM- 19 HANN -
Panel 19 IVO - M190MWW3_R0 19-BOE-HT190WG1_100 19-CMO-V190C1_L01 19 - SVA190WX1_05TB
LTM190M2-L31 HSD190MGW1

HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV


Chassis HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA)
(INDIA) (INDIA) (INDIA) (INDIA)

MICON FLI30602H FLI30602H FLI30602H FLI30602H FLI30602H FLI30602H

H2 D2H XG TUNER H2 D2H XG TUNER H2 D2H XG TUNER BOE H2 D2H XG TUNER H2 D2H XG TUNER
VERSION H2 D2H XG TUNER 19
SAMSUN 090917 SAMSUN 090917 090917 HAN 090917 CMO 090917
SVA 090917

Samsung 19SAM- 19 HANN -


PAGE- 1 19 IVO - M190MWW3_R0 19-BOE-HT190WG1_100 19-CMO-V190C1_L01
LTM190M2-L31 HSD190MGW1
19 - SVA190WX1_05TB

TV (All TV (All port TV (All TV (All TV (All TV (All


Source
port ) ) port ) port ) port ) port )

ADC
>>> >>> >>> >>> >>> >>>
Calibration

Colour
Standard Warm cool Standard Warm cool Standard Warm cool Standard Warm cool Standard Warm cool
Temp.
Standard Warm cool

Colour
235 255 220 250 255 220 218 250 235 210
Temp.R
255 220 255 220 255 220 255 220

Colour
230 220 220 238 220 220 205 238 230 205
Temp.G
220 220 220 220 220 220 220 220

Colour
242 220 255 250 220 255 233 250 242 242
Temp.C
220 255 220 255 220 255 220 255

89
Panel wise Design Data for 1901,1902,1903 Contd…
PAGE 2

Samsung 19SAM- 19 IVO - 19-BOE- 19 HANN -


Panel 19-CMO-V190C1_L01 19 - SVA190WX1_05TB
LTM190M2-L31 M190MWW3_R0 HT190WG1_100 HSD190MGW1
HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV
Chassis
(INDIA) (INDIA) (INDIA) (INDIA) (INDIA) (INDIA)
MICON FLI30602H FLI30602H FLI30602H FLI30602H FLI30602H FLI30602H
H2 D2H XG TUNER H2 D2H XG TUNER H2 D2H XG TUNER BOE H2 D2H XG TUNER HAN H2 D2H XG TUNER H2 D2H XG TUNER 19
VERSION
SAMSUN 090917 SAMSUN 090917 090917 090917 CMO 090917 SVA 090917
PAGE- 2
Source TV AV D2H TV AV D2H TV AV D2H TV AV D2H TV AV D2H TV AV D2H
Min
1 2 4 1 2 4 1 2 4 1 2 4 1 2 4 1 2 4
Brightness
Mid
125 115 116 112 110 116 125 120 116 112 110 116 125 115 116 120 120 116
Brightness
Max
150 126 128 126 126 128 150 150 128 126 126 128 150 126 128 150 150 128
Brightness
Min Contrast 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Mid Contrast 100 127 132 110 110 132 125 127 132 110 110 132 100 127 132 130 127 132
Max Contrast 135 160 160 160 160 160 140 160 160 160 160 160 135 160 160 150 160 160
Min Color 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Mid Color 150 180 158 180 180 158 175 180 158 180 180 158 150 180 158 175 180 158
Max Color 255 255 255 255 255 255 255 255 255 255 255 255 255 255 255 255 255 255
Standar Standar Standar Standar Standar Standar
Color Temp. Warm Warm Warm Warm Warm Warm
d d d d d d
Color Temp.R 235 255 250 255 218 255 250 255 235 255 210 255
Color Temp.G 230 220 238 220 205 220 238 220 230 220 205 220
Color Temp.B 242 220 250 220 233 220 250 220 242 220 242 220
Standar Standar Standar Standar Standar Standar
Picture Mode bright bright bright bright bright bright
d d d d d d
PM
50 65 50 65 50 65 50 65 50 65 50 65
Brightness
PM contrast 80 100 80 100 80 100 80 100 80 100 80 100
PM Color 60 50 60 50 60 50 60 50 60 50 60 50

90
Panel wise Design Data for 1901,1902,1903 Contd…
PAGE 3

Samsung 19SAM- 19 IVO - 19-BOE- 19 HANN - 19 -


Panel 19-CMO-V190C1_L01
LTM190M2-L31 M190MWW3_R0 HT190WG1_100 HSD190MGW1 SVA190WX1_05TB

HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV HUDSON II +IDTV
Chassis HUDSON II +IDTV (INDIA)
(INDIA) (INDIA) (INDIA) (INDIA) (INDIA)

MICON FLI30602H FLI30602H FLI30602H FLI30602H FLI30602H FLI30602H

H2 D2H XG
H2 D2H XG TUNER H2 D2H XG TUNER H2 D2H XG TUNER H2 D2H XG TUNER
VERSION TUNER HAN H2 D2H XG TUNER 19
SAMSUN 090917 SAMSUN 090917 BOE 090917 CMO 090917
090917 SVA 090917

PAGE - 3
Standard

Standard

Standard

Standard

Standard

Standard
Cinema

Cinema

Cinema

Cinema

Cinema

Cinema
Music

Music

Music

Music

Music

Music
Sound mode

Sound
Boost off off off off off off off off off off off off off off off off off off
Sound Gain 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11

D2H Sound
Gain 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11

Speaker Sel Normal Normal Normal Normal Normal Normal

Small Small Small Small Small Small

91
Panel wise Design Data for 1901,1902,1903 Contd……
PAGE 4
Panel and Tuner Selection

PAGE - 4 18.5 AUO - M185XW01


19-CMO-V190C1_L01
Logo Off
19SAM-LTM190M2-L31 By default
power ON Off 20AUO-A201SN01
AGC GAIN 10 21.6CMO-V216b1
LG 18.5 - LC190WHI
NCOwindow 64
21.6AUO-T216XW01
Hsnycselect NCO
15.6-SVA156WX1_01TB
Reset EPRom >>> Panel
21.6LG-LC220WXE
HDMI ON selection
SAMSUNG_LTA216AT01
DNR Level High SAMSUNG_LTM185AT02
ATS Off 19 HANN -HSD190MGW1 Need to set online

Scart OUT Monitor 21.6 CPT-CLAA216WA01


19-BOE-HT190WG1_100
Teletext off
19 - SVA190WX1_05TB
19 IVO - M190MWW3_R0
All the settings for page 4 are same for all panels BOE - HT185WX1_100
mentioned below
Tuner
1) 19SAM-LTM190M2-L31 Selection Xuguang T126CWADC By default
2) 19 IVO - M190MWW3_R0
3) 19-BOE-HT190WG1_100 GDC EWT-5F6B43-EWR
4) 19 HANN -HSD190MGW1
Need to set online for GDC as well as Longsign
5) 9-CMO-V190C1_L01
tuner (DWE-7053BWD-PPL1)
6) 19 - SVA190WX1_05TB

92
View of 22” Satellite LCD PCB

93
Panel wise Design Data for 22” LCD 2202 / 2201
PAGE 1

Panel 21.6 inch LG-LC220WXE 21.6 inch CPT-CLAA216WA01 21.6 inch AUO-T216XW01

Chasis HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA)

Version H2 D2H XG TUNER 21.6 LG 090911 H2 D2H XG TUNER 21.6 LG 090911 H2 D2H XG TUNER 21.6 LG 090911

MICON FLI30602H FLI30602H FLI30602H

PAGE- 1

TV (All port
Source TV (All port ) TV (All port ) )

ADC Calibration >>> >>> >>>

Colour Temp. Standard Warm cool Standard Warm cool Standard Warm cool

Colour Temp.R 248 255 220 218 255 220 235 255 220

Colour Temp.G 225 220 220 215 220 220 230 220 220

Colour Temp.C 218 220 255 210 220 255 242 220 255

Reset E2ROM >>> >>> >>>

94
Panel wise Design Data for 22” LCD 2202 / 2201 Contd….
PAGE 2

Panel 21.6 inch LG-LC220WXE 21.6 inch CPT-CLAA216WA01 21.6 inch AUO-T216XW01
Chasis HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA) HUDSON II +IDTV (INDIA)

Version H2 D2H XG TUNER 21.6 LG 090911 H2 D2H XG TUNER 21.6 LG 090911 H2 D2H XG TUNER 21.6 LG 090911
MICON FLI30602H FLI30602H FLI30602H
PAGE- 2
Source TV AV D2H TV AV D2H TV AV D2H
Min Brightness 1 2 4 1 2 4 1 2 4
Mid Brightness 105 110 116 125 120 125 125 115 116
Max Brightness 126 126 128 145 141 139 150 126 128
Min Contrast 0 0 0 0 0 0 0 0 0
Mid Contrast 127 127 132 120 140 135 100 127 132
Max Contrast 145 160 160 150 170 160 135 160 160
Min Color 0 0 0 0 0 0 0 0 0
Mid Color 170 180 158 150 180 158 150 180 158
Max Color 255 255 255 255 255 255 255 255 255
Color Temp. Standard Warm Standard Warm Standard Warm
Color Temp.R 248 255 218 255 235 255
Color Temp.G 225 220 215 220 230 220
Color Temp.B 218 220 210 220 242 220
Picture Mode Standard bright Standard bright Standard bright
PM Brightness 50 65 50 65 50 65
PM contrast 80 100 80 100 80 100
PM Color 60 50 60 50 60 50

95
Panel wise Design Data for 22” LCD 2202 / 2201 Contd….
PAGE 3

PAGE - 3
Sound mode Stanadard Music cinima
Sound Boost off off off

Sound Gain 11 11 11 By default


D2H Sound Gain 11 11 11

Speaker Sel Normal By default


Small

Above Settings are same for following available Panels

1) 21.6 inch LG-LC220WXE


2) 21.6 inch CPT-CLAA216WA01
3) 21.6 inch AUO-T216XW01

96
Panel wise Design Data for 22” LCD 2202 / 2201 Contd….

PAGE 4 Panel and Tuner Selection

18.5 AUO - M185XW01


PAGE – 4
19-CMO-V190C1_L01
Logo Off 19SAM-LTM190M2-L31
power ON Off 20AUO-A201SN01
21.6CMO-V216b1
AGC GAIN 10
LG 18.5 - LC190WHI
NCOwindow 64 21.6AUO-T216XW01
Hsnycselect NCO 15.6-SVA156WX1_01TB
Panel By
Reset EPRom >>> 21.6LG-LC220WXE
selection default
HDMI ON SAMSUNG_LTA216AT01
DNR Level High SAMSUNG_LTM185AT02
19 HANN -HSD190MGW1
ATS Off
21.6 CPT-CLAA216WA01
Scart OUT Monitor 19-BOE-HT190WG1_100
Teletext off 19 - SVA190WX1_05TB
19 IVO - M190MWW3_R0
BOE - HT185WX1_100
Tuner By
Xuguang T126CWADC
Selection default
Above Settings are same for following available Panels
GDC EWT-5F6B43-EWR
1) 21.6 inch LG-LC220WXE
2) 21.6 inch CPT-CLAA216WA01 Need to set online for GDC as well as
3) 21.6 inch AUO-T216XW01 Longsign tuner (DWE-7053BWD-PPL1)

97
Panel Replacement
Procedure

98
Panel Replacement Procedure for Satellite LCD 19”/22”

1.Remove all Cable & Connectors

2. Remove PCB plate 3. Remove Panel

99
Panel Selection in Service Mode

After replacing the panel change the factory settings according to the Model of LCD Panel

TV Menu will appear

Now press “Key 6”, “Key 4”, “Key 8”, “Key 3” for Service Menu
Press “ATVM” Key

Imp Note : After replacing the panel switch on the Set and select the Panel from Design data first
Time only else upon selection of wrong panel there will be problem of No video

100
Panel Matrix for 19” and 22” Satellite LCD

PANEL SIZE LCD PANEL 19' LCD PANEL 22'


MAKE SAMSUNG BOE CMO SVA LG CHUNGWA

19BOE- 19SVA- LG-


PANEL TYPE LTM190M2-L31 M190A1-L02 CLAA216WA01
HT190WG1_100 190WX1_05TB LC220WXE-TBA1

LVDS
1100039652 1100039652 1100039652 1100039652 1100042470 1100042470
CONNECTOR
INVETOR
N/A N/A N/A N/A N/A N/A
CONNECTOR

PANEL SUPPLY N/A N/A N/A N/A N/A N/A

L42 N/A N/A N/A N/A N/A N/A

L43 N/A N/A N/A N/A N/A N/A

POWER SUPPLY 1100027999 1100027999 1100027999 1100027999 1200030276 1200030276

& 1100031586 & 1100031586 & 1100031586 & 1100031586 & 1200031581 & 1200031581

Panel Part No 1100042899 1100041104 1100042038 1100042562


Updating Software in 19” / 22” Satellite LCD

 Open Service Menu

TV Menu will appear

Now press “Key 6”, “Key 4”, “Key 8”, “Key 3” for Service Menu
Press “ATVM” Key

102
Updating Software in 19” / 22” Satellite LCD

Go to page 4 by pressing ATV-M key

Press “ATVM” Key

103
Updating Software in 19” / 22” Satellite LCD

 Press “Down navigation” Key to select Panel Option


 Press “Right Navigation” Key to select the Panel Installed

Select Panel by
using“Navigation” Key

104
Updating Software in 19” / 22” Satellite LCD

 Press “Down navigation” Key to select Tuner Option


 Press “Right Navigation” Key to select the Tuner

Press “Exit” Key

Select Tuner by
using“Navigation” Key

105
Use of plastic Bracket For model LCDTV2201

Use This Bracket By


Cutting thru Cutter
Use of plastic Bracket For model LCDTV1901

Bracket 1

Bracket 2

Remove This Stud


Bracket By Cutting thru
Cutter.

This Bracket is for


Support . Do not use
screw from top side of
PCB
Use of plastic Bracket For model LCDTV1903

Use This Bracket By


Cutting thru Cutter
Part Code (SAP)
Part Description Photo Part Code Satellite LCD

CHASSIS,ASSY,
1200026869 1901-1902
HUDSON II-IDTV,19LCD

ASSY,CONT/IR+LED,
1200030273 1901
IDLCD 1902,H2+IDTV

ASSY,CONT/IR+LED,
1200030273 1902
IDLCD 1902,H2+IDTV

ASSY,PCB,SMPS,2202 1200027999 1901,1902 and 1903

CONN,PANEL,LVDS,
1100039652 1901,1902 and 1903
19",HUDSON II

109
Part Code (SAP) Continued…
Part Description Photo Part Code Satellite LCD

1200028971 1901
BACK COVER,VGL19IBH, BLACK

BACK,COVER, 1200030252 1902


LCDTVIDLCD1902, BLACK

FRONT COVER, 1200032168 1901


LCDTV,1901,J LOOK,PNTD

FRONT COVER, 1200030181 1902


LCDTVIDLCD1902,PU,BLACK

SPEAKER,41X71MM,
1100037240 1901
8E,8W,W/O SHIELD

SPEAKER,50X90MM,
1100020453 1902
8E,10W,W/O SHLD,LCD19/20

110
Part Code (SAP) Continued…
Part Description Photo Part Code Satellite LCD

ASSY,PCB,SMPS,2202 1200031582 2201-2202

CONN,PANEL,LVDS,LG,22",
HUDSON II 1100042470 2201-2202

CHASSIS,ASSY,HUDSON II-
IDTV,22 LCD 1200030058 2201-2202

ASSY,PCB,CONT,N222LD,
1200027685 2202
H2+NEC,EU

ASSY,PCB,IR+LED,LCD2202,S-2 1200033075 2202

111
Part Code (SAP) Continued…

Part Description Photo Part Code Satellite LCD

SPEAKER,41X71MM,
1100037240 2201
8E,8W,W/O SHIELD

SPEAKER,38X70MM,
1100051356 2201
8E,5W,WITH CON 600/500MM

BACK COVER,LCD
1200030442 2201
22"BS,S6,YLOOK,BLACK

112
Satellite LCD 26” /32”
Troubleshooting Training
Module

113
Index

 View of Satellite LCD PCB 2602 131-131


 View of Satellite LCD PCB 3204 132-132
 View of Satellite LCD PCB 3201 133-133
 Dead 134-140
 Set in Standby mode 141-143
 No Picture / No Sound 144-145
 Panel Replacement procedure 146-154
 Design Data for 26” Satellite LCD 155-157
 Design Data for 32” Satellite LCD 158-162
 Software Upgrade Process 26” / 32” Satellite LCD 163-201
 How to Change I2C Cable 202-223
 Satellite LCD Software Details 224-224
 Part Code (SAP) 225-227

114
View of 26” Satellite LCD PCB

115
View of 32” with Ax68 board Satellite LCD PCB

116
View of 3201” Satellite LCD PCB

117
Symptom -1 : Dead (Fuse Blows Immediately)

D E
C
B

A
F G

118
Symptom -1 : Dead (Fuse Blows Immediately)
Cold Check (without AC Input & using Multimeter in Ohms / Diode Mode) below mentioned components

Components to be checked
Sequence to Check Points
Component Location Component Description Defect

A CX1 CERAMIC CAPACITOR SHORT/LEAKY

B ZR2 VOLTAGE DEPENDENT RESISTOR SHORT/LEAKY

B
CY2 CERAMIC CAPACITOR SHORT/LEAKY

B
CX2 CERAMIC CAPACITOR SHORT/LEAKY

C BD1 BRIDGE DIODE SHORT/LEAKY

D C101 CERAMIC CAPACITOR SHORT/LEAKY

E C122 CERAMIC CAPACITOR SHORT/LEAKY

F Q101 MOSFET SHORT/LEAKY

G C102 ELECTROLYTIC CAPACITOR SHORT/LEAKY

Replace the defective component, and then check for short circuit at AC Input section of Power Supply

119
Symptom - 2 : Dead (MOSFET Blows OFF Immediately)

Components to be checked
A Sequence to Comonent Component
Check Points Location Description Defect

A RF10,RF3 RESISTOR OPEN

RS1,RS101,RS
B RESISTOR OPEN
B 102,RS103
C
C UF1 IC SHORT/LEAKY

Symptom - 3 : VOLTAGE across C102 is High

A) Check (RF7,RF9,RM6,RM5,RM4 and


RM9) resistor for open

B) Check UF1 for Open condition


C-102

A Note : In Standby across C102 approximate


B voltage would be 325 DC and In On
condition in the same place Vg would
be 375 DC

120
Symptom - 2 : Dead (MOSFET Blows OFF Immediately)

E G H
G

D
C
F

C
ON 375 DC
V IN
STANDBY
325 DC V
B

121
Symptom - 2 : Dead (MOSFET Blows OFF immediately)

Components to be checked
Sequence to
Check Points Component Location Component Description Defect

A CN1 AC CONNECTOR OPEN


B F1 FUSE OPEN
C L101 INDUCTOR OPEN
D L102 INDUCTOR OPEN
G BD1 DIODE OPEN/LEAKY
E L108 INDUCTOR OPEN
F L103 INDUCTOR OPEN
G D101 DIODE OPEN
G LB1 INDUCTOR OPEN
H RT1 RESISTOR OPEN

122
Symptom - 3 : SET Dead
VOLTAGE ACROSS C102 325 V

L
K
A
G
I M
H
B

J E
F

123
Symptom - 3 : SET Dead Continued…
Components to be checked
Sequence to Check
Points Component Location Component Description Defect

A LB4 INDUCTOR OPEN IC UA1


B Q104 MOSFET SHORT/OPEN/LEAKY Pin No. On Standby
C QA3 TRANSISTOR SHORT/OPEN/LEAKY 1 Gnd Gnd
C RA10,RA11,RA12 RESISTOR OPEN 2 2.3 1.6
D RS2,RS3,RS4 RESISTOR OPEN 3 1.9 1.4
E RA1 RESISTOR OPEN 5 14.4 14.5
F P101 OPTOCOUPLER OPEN/SHORT
6 1 0.3
F U102 VARIABLE ZENER SHORT/OPEN/LEAKY
G RA8,RA9 RESISTOR OPEN
G D103 DIODE OPEN

G C106 ELECTROLYTIC CAPACITOR OPEN/SHORT

H RA2 RESISTOR OPEN If SET is not turning to Standby


H DA1 DIODE OPEN
I QV2,QV3 TRANSISTOR SHORT
I CV1 CERAMIC CAPACITOR SHORT
J ZA2 ZENER SHORT

J C107 ELECTROLYTIC CAPACITOR SHORT

K D104 DIODE OPEN

L C110,C111,C112,C113 ELECTROLYTIC CAPACITOR SHORT

L Z101 ZENER SHORT Check component QN2 and P102


M L105 INDUCTOR OPEN
M QL3 MOSFET OPEN/SHORT/LEAKY

124
Symptom – 4 : SET is in Standby Mode

G
F I
A

J
E
F
H
F

K
B

125
Symptom – 4 : SET is in Standby Mode (Continued…)
E C
F B
A

Sequence Components to be checked


to Check Component
Component Description Defect
Points Location
A RN21 RESISTOR OPEN
B CD3 CERAMIC CAPACITOR SHORT/LEAKY NOTE:
G C QN2 TRANSISTOR OPEN Check the following voltages
C RN8 RESISTOR OPEN QN2:
Base :0.73voltage, Collector: 5v
C RN10 RESISTOR OPEN
QA1:
C P102 OPTO COUPLER OPEN/SHORT
Base :14v, Emitter:15.1 & Collector: 15V
D RA4 RESISTOR OPEN
QA2:
D RA5 RESISTOR OPEN Base : 14v2, Emitter:13.6 &Collector:15.1V
D QA1 TRANSISTOR SHORT/LEAKY/OPEN QA4
D ZA1 ZENER SHORT/LEAKY Base : 14v2, Emitter:13.6 &Collector : GND
I E QA2,QA4 TRANSISTOR SHORT/LEAKY/OPEN QA5:
F RA3 RESISTOR OPEN
H Base: 12.8v , Emitter:13.9 & Collector; 13.4V
G QA4 TRANSISTOR SHORT/LEAKY/OPEN
G RA13 RESISTOR OPEN
H QA6 TRANSISTOR SHORT/LEAKY/OPEN
H ZA3 ZENER SHORT
ELECTROLYTIC
I C109 CERAMIC CAPACITOR
CAPACITOR

126
Symptom - 4 : SET is in Standby Mode (Continued…)

Components to be checked
Sequence to
Check Points Component Location Component Description Defect
A RB13 RESISTOR OPEN NOTE:
B U101 IC SHORT/LEAKY/OPEN
1) Check +VD = 13.5V
C P103 OPTO COUPLER SHORT/LEAKY/OPEN
2) Check +PFC-V = 375V
C U103 VARIABLE ZENER SHORT/LEAKY/OPEN
D RB12 RESISTOR OPEN
E Q102,Q103 MOSFET SHORT/LEAKY/OPEN

E QB3,QB4 TRANSISTOR SHORT/LEAKY/OPEN

E DB7,DB8 DIODE SHORT/LEAKY/OPEN


E RB18,RB19,RB20,RB21 RESISTOR OPEN U101 KA 3525A
E RB22,RB23,RB24,RB25 RESISTOR OPEN
Voltage Voltage
F D105,D106 FULL WAVE RECTIFIER SHORT/LEAKY/OPEN Pin No
(On) (Standby)
F C114 ELECTROLYTIC CAPACITOR SHORT/LEAKY/OPEN 2 5 0
G LB3 INDUCTOR OPEN
13 13.5 0
G F3 FUSE OPEN
H L106 INDUCTOR OPEN 15 13.5 0
I C120 ELECTROLYTIC CAPACITOR SHORT/LEAKY/OPEN
16 5 0
J C117,C115,C119 ELECTROLYTIC CAPACITOR SHORT/LEAKY/OPEN

K C118 ELECTROLYTIC CAPACITOR SHORT/LEAKY/OPEN

127
Symptom - 5 : No Picture/ No Sound

F I G H
ONLY 325V
AVAILABLE

J
C
E
B

128
Symptom - 5 : Continued….
Ccheck 13.5v
ChCheck RF11
available at Pin
and C108
8 of IC UF1 No Components to be checked
Sequence to
Yes Check Points Component Location Component Description Defect

A RF11 RESISTOR OPEN


Check 2.9v Check
available at pin CF3,RM1,RM2 ELECTROLYTIC
B C108 SHORT
3 IC UF1 No and RM3 CAPACITOR

Yes C CF3 CERAMIC CAPACITOR SHORT


D RM1,RM2,RM3 RESISTOR OPEN
E QF1 TRANSISTOR SHORT
F CF5 CERAMIC CAPACITOR SHORT

Check 2.4v at Check QF1 G Q101 MOSFET OPEN/LEAKY


pin 5 of IC UF1 and CF5
No
ELECTROLYTIC
Yes H C102
CAPACITOR
OPEN/LEAKY

I RF3,RF10 RESISTOR OPEN

J UF1 IC SHORT/OPEN
Check
Q101,C102,RF
10 and RF3

Replace IC UF1

129
Step – 1 : Remove Back Cabinet
 Remove all the screws of back cabinet

130
Step – 2 : Remove Cables
 Remove the cables which are connected to LCD Panel

DTH MPEG Power AV I/P & O/P board connector Remove both power Main PCB – Speaker‟s
supply connector From Main PCB supply Of Main PCB connector

Remove both connectors of Panel matrix Remove DTH MPEG board & Remove Mains cord
Key pad power supply & connector disconnect connector of – Power supply
Invertors PCB power supply Through Main PCB Power supply – Inventor PCB board connector

131
Step – 3 : Remove I2C Cable
 Remove the cables which are connected to LCD Panel

Remove connector of Remove connector of


DTH MPEG & Power supply DTH MPEG & Main PCB

Step – 4 : Remove LVDS (Low Voltage Differential Signaling)

Cut cable ties for Remove connector of Connector for Standby LED & Press side locks carefully &
all cables Key pad power supply Remote sensor through Main PCB remove LVDS connector.

132
Step – 5 : Unscrew Metal Plate

 Unscrew to remove Metal


plate & Remove PCB

Step – 6 : Remove plate module on which Table mount stand gets fixed

133
Step – 7 : Remove Panel Screws
 Remove all screws of the panel from Top side / near matrix panel

 Remove all screws of the panel from Bottom side / near Speakers

134
Identification of Panel Make, Type & serial no.

Sr. No. 1

Panel : Sharp
Type : LK315T3LA31

Sr. No. 2 Sr. No. 3

These Sr. Nos. (3) requires in case, LCD panel need to replace

Panel : Samsung
Type : LTA320AB01

135
Replacing LCD Panel

After fixing LCD Panel, Tighten all the screws Connect all Cables connected with all PCBs

Fix back cover Tighten all screws

136
LVDS Voltage Selection for 5 and 12 Volts Panel

LVDS Power
12 5
Supply
L42 Select NC
L43 NC Select

 For 12 volts Panel, Shift the coil at location L - 42

 For 5 Volts Panel, Shift the coil at location L - 43

137
Type of Panel, LVDS Connector & Part Code

Part Code
Operating
Size Model Panel Make Panel Type Part Code (LVDS
Voltage
CONNECTOR)

LCD3204 SAMSUNG 1100042601 12 V 1100042681


LTA320AB01

LCD3204 SAMSUNG 1100045632 12 V 1100042681


LTA320AP02

LCD3204 SHARP 1100042588 5V 1100042682


LK315T3LA24
32"
LCD3204 SHARP 1100047172 12 V 1100042682
LK315T3LA31

LCD3204 SHARP 1100048467 12 V 1100050895


LK315T3LA57

LCD3204 LG 1100045309 12 V 1100042682


LC320WXN-SBA1

LCD 2602 LG LC260WXN-SBA1 1100046238 12V 1100042682

26" LCD 2602 LG LC260WX2-SLE2 1100041432 12V 1100042682

LCD 2602 AUO T260XW02 VP 1100048468 12V 1100042682

138
Panel Matrix for 26” & 32 HD Satellite LCD

PANEL SIZE LCD PANEL 26' LCD Panel 32" HD

MAKE LG AUO LG FULL HD AUO FULL HD

PANEL TYPE LC260WX2-SLE2 T260XW02 VM LC320WUN-SAB1 T315HW04 V4

LVDS CONNECTOR 1100042682 1100042682 1100048395 1100042445

INVERTOR CONNECTOR 1100040228 1100040228 1100045636 1100040228

PANEL SUPPLY 12 V 12 V 12 V 12 V

L42 RES,CHIP,0 E RES,CHIP,0 E RES,CHIP,0 E RES,CHIP,0 E

L43 NC NC NC NC

POWER SUPPLY 1200025139 1200025139 1200025139 1200025139

Main LCD PCB

Panel Part No 1100041432 1100048468 1100042448

C241 NC 10 nF,25V,M NC 10 nF,25V,M

C242 NC 10 nF,25V,M NC 10 nF,25V,M

R265 NC 0603,0E NC 0603,0E

Q9 NC SOT23,BC857 NC SOT23,BC857

R289 RES,CHIP,0603,0E NC RES,CHIP,0603,0E NC

139
Panel Matrix for 32” Satellite LCD

PANEL SIZE LCD PANEL 32'


MAKE SAMSUNG AB01 SAMSUNG AP02 LG SHARP31 SHARP24 SHARP57
PANEL TYPE LTA320AB01 LTA320AP02 LC320WXN-SBA1 LK315T3LA31 LK315T3LA24 LK315T3LA57
LVDS CONNECTOR 1100042681 1100042681 1100042682 1100042682 1100042682 1100050895
INVERTOR
1100040228 1100040228 1100040228 1100040228 1100040228 1100040228
CONNECTOR
PANEL SUPPLY 12 V 12 V 12 V 12 V 5V 12 V
L42 RES,CHIP,0 E RES,CHIP,0 E RES,CHIP,0 E RES,CHIP,0 E NC RES,CHIP,0 E
L43 NC NC NC NC ,0 E NC
POWER SUPPLY 1200025139 1200025139 1200025139 1200025139 1200025139 1200025139
Main LCD PCB 1200034001 1200034001
Panel Part No 1100042601 1100045632 1100045309 EN 1100047172 EN 1100042588 1100048467
C241 10 nF,25V,M 10 nF,25V,M NC 10 nF,25V,M 10 nF,25V,M 10 nF,25V,M
C242 10 nF,25V,M 10 nF,25V,M NC ,10 nF,25V,M 10 nF,25V,M 10 nF,25V,M
R265 0E ,0603,0E NC ,0603,0E 0603,0E 0603,0E
Q9 SOT23,BC857 SOT23,BC857 NC SOT23,BC857 BC857 BC857
R289 NC NC ,0603,0E NC NC NC

140
Panel Matrix for 32” Satellite LCD HD

MAKE LG FULL HD AUO FULL HD


PANEL TYPE LC320WUN-SAB1 T315HW04 V4

LVDS CONNECTOR 1100048395 1.1E+09

INVERTOR CONNECTOR 1100045636 1.1E+09


PANEL SUPPLY 12 V 12 V
L42 RES,CHIP,0 E RES,CHIP,0 E
L43 NC NC
POWER SUPPLY 1200025139 1.2E+09
Main LCD PCB
Panel Part No 1.1E+09
C241 NC C,CHIP,0603,10 nF,25V,M

C242 NC C,CHIP,0603,10 nF,25V,M

R265 NC RES,CHIP,0603,0E

Q9 NC TRANSISTOR,SOT23,BC857
R289 RES,CHIP,0603,0E NC

141
DESIGN DATA for 26“ LCD with main CHASSIS AX68

ICC off Gives SW version information

Enter ISP for software loading LG LC260WX2-SLE2 LG LC260WXN-SBA1 AUO T260XW02 VM

Shipping Initialization
Panel Type WXGA WXGA WXGA
LVDS Mapping 1 1 1
Panel Control Back Light 10 10 10
LVDS Time 12 12 5
Panel MFR LG LG AU
Blk Way DC PWM42 DC
Tuner Type XUGUANG XUGUANG XUGUANG
24In48POut 0 0 0
DDR 7 7 7
AGC Value 14 14 14
AGC_L 14 14 14
Remote V_DTVR V_DTVR V_DTVR
Burning OFF OFF OFF
Open PIP OFF OFF OFF
Teletext OFF OFF OFF
Area INDIA INDIA INDIA
Hotel ON ON ON
System Advance ON ON ON
Backlight On ON ON ON
Top Mode OFF OFF OFF
Clear EEPRO OFF OFF OFF
M_Mode OFF OFF OFF
Back Color 0 0 0
Normal Item Color 0 0 0
High Item Color 0 0 0
Icon Menu Color 0 0 0
POWER ON StandBy Standby StandBy
Fac Pro Table INDIA2 INDIA2 INDIA2

Continued….

142
DESIGN DATA for 26“ LCD with main CHASSIS AX68 (Continued…)
LG LC260WX2- LG LC260WXN-
AUO T260XW02 VM
SLE2 SBA1
ConMin 1 1 1
ConMid 55 55 55
ConMax 93 93 93
BriMin D D D
BriMid 7A 7A 7A
BriMax A2 A2 A2
Video MinMax Control ColMin 0 0 0
ColMid 60 5C 60
ColMax 7A 7A 7A
TntMin 0 0 0
TntMid 7F 7F 7F
TntMax FF FF FF
ShpMin 0 0 0
ShpMid 50 50 50
ShpMax 7F 7F 7F
VolMin 0H 0H 0H
VolMidL CH CH CH
VolMidH 28H 28H 28H
VolMax 2FH 2FH 2FH
TreMin 0 0 0
TreMid 30 30 30
TriMax 64 64 64
BasMIn 0 0 0
BasMid 30 30 30
Audio MinMax Control BasMax 35 35 35
EarMin 0 0 0
EarMid 30 30 30
EarMax 64 64 64
AV3 Pre 66 66 66 AV3 Audio Gain
SIFMONOPre 5 5 5 Rf Audio Gain
CODEINPre 63 63 63 AV1/Av2 Audio Gain
I2SPre 40 40 40 HDMi Audio Gain
DTVPre 7C 7C 7C D2h Audio Gain
Continued….

143
DESIGN DATA for 26“ LCD with main CHASSIS AX68 (Continued…)

LG LC260WX2- LG LC260WXN-
AUO T260XW02 VM
SLE2 SBA1
Red Gain 80 8C 80
Green Gain 80 80 80

White Balance Blue Gain 7D 92 7C For Picture Improvement

Red Offset 80 80 80
Green Offset 80 80 80
Blue Offset 80 80 80
Reset
TV ON ON ON S_VIDEO2 OFF
AV OFF OFF OFF USB OFF
AV1 ON ON ON HDTV ON
AV2 ON ON ON HDTV1 OFF
AV3 ON ON ON HDTV2 OFF
SCART OFF OFF OFF HDTV3 OFF
Source Select SCART1AV OFF OFF OFF VGA ON
SCART2AV OFF OFF OFF HDMI OFF
SCART2YC OFF OFF OFF HDMI1 ON
SCART3AV OFF OFF OFF HDMI2 ON
S_VIDEO ON ON ON HDMI3 OFF
S_VIDEO1 OFF OFF OFF DTV ON
GREEK ON ON ON
PROTUGES ON ON ON
SWEDISH OFF OFF OFF
NORVEGIA OFF OFF OFF
Language Control DANISH OFF OFF OFF
POLISH ON ON ON
TCHINESE OFF OFF OFF
ROMANIAN ON ON ON
Hotel Option INACTIVE
Register Edit INACTIVE
Logo Control INACTIVE

Continued….

144
DESIGN DATA for 32" Satellite LCD (CHASSIS AX68)

Gives SW version
ICC off
information
LG
SHARP Sharp Sharp Sam Samsung
LC320WXN-
Enter ISP for software loading LK315T3LA31 LK315T3LA24 LK315T3LA57 LTA320AB01 SBA1
LTA320AP02

Shipping Initialization

Panel Type WXGA WXGA WXGA WXGA WXGA WXGA

LVDS Mapping 0 0 0 0 1 0

Back Light 10 10 10 10 10 10
Panel
Control LVDS Time 12 5 12 12 12 12

Panel MFR SHARP Sharp Sharp SAM LG SAM

BLK WAY DC DC DC DC PWM42 DC

Continued….

145
DESIGN DATA FOR 32" Satellite LCD Contd…..

Sharp LG
LK315T3LA31 Sharp Sam Samsung
LK315T3LA LC320WXN-
SHARP LK315T3LA24 LTA320AB01 LTA320AP02
57 SBA1
Tuner Type XUGUANG XUGUANG XUGUANG XUGUANG XUGUANG XUGUANG
24ln48POut 0 0 0 0 0 0
DDR 7 7 7 7 7 7
AGC Value 14 14 14 14 14 14
AGC_L 14 14 14 14 14 14
Remote V_DTVR V_DTVR V_DTVR V_DTVR V_DTVR V_DTVR
Burning OFF OFF OFF OFF OFF OFF
Open PIP OFF OFF OFF OFF OFF OFF
Teletext OFF OFF OFF OFF OFF OFF
Area INDIA INDIA INDIA INDIA INDIA INDIA
System
Hotel ON ON ON ON ON ON
Advance ON ON ON ON ON ON
Backlight On ON ON ON ON ON ON
Topmode OFF OFF OFF OFF OFF OFF
Clear EEPRO OFF OFF OFF OFF OFF OFF
M_Mode OFF OFF OFF OFF OFF OFF
Back Color 00H 00H 00H 00H 00H 00H
Normal Item Color 00H 00H 00H 00H 00H 00H
High Item Color 00H 00H 00H 00H 00H 00H
Menu Color 00H 00H 00H 00H 00H 00H
POWER ON StandBy StandBy StandBy StandBy StandBy StandBy
Fac Pro Table India 1 India 1 India 1 India 1 India 1 India 1

Continued….

146
DESIGN DATA FOR 32" Satellite LCD Contd…..
LG
SHARP Sharp Sharp Sam Samsung
LC320WXN-
LK315T3LA31 LK315T3LA24 LK315T3LA57 LTA320AB01 LTA320AP02
SBA1
ConMin 1H 1H 1H 1H 1H 1H
ConMid 55H 55H 55H 55H 55H 55H
ConMax 93H 93 93 A0 93 90
BriMin DH DH DH DH DH DH
BriMid 7AH 7A 80 7D 7A 7A
BriMax A2H A2H A2H A2H A2H A2H
Video MinMax Control 00H 00H 00H 00H 00H 00H
ColMin
ColMid 5CH 5C 5C 5C 5C 60
ColMax 7AH 7AH 7AH 7AH 7AH 7AH
TntMin 00H 00H 00H 00H 00H 00H
TntMid 7FH 7FH 7FH 84 7FH 7FH
TntMax FFH FFH FFH FFH FFH FFH
ShpMin 00H 00H 00H 00H 00H 00H
ShpMid 50H 50H 50H 50H 50H 50H
ShpMax 7FH 7FH 7FH 7FH 7FH 7FH
Vol Min 0H 0H 0H 0H 0H 0H
VOL MIDL CH CH CH CH CH CH
VOL MID H 28H 28H 28H 28H 28H 28H
VOL MAX 2FH 2FH 2FH 2FH 2FH 2FH
TRE MIN OH OH OH OH OH OH
TREMID 30H 30H 30H 30H 30H 30H
TRE MAX 64H 64H 64H 64H 64H 64H
BASS MIN 0H 0H 0H 0H 0H 0H
BASS MID 30H 30H 30H 30H 30H 30H
Audio MinMax Control BASS MAX 35H 35H 35H 35H 35H 35H
EAR MIN 0H 0H 0H 0H 0H 0H
EAR MID 30H 30H 30H 30H 30H 30H
EAR MAX 64H 64H 64H 64H 64H 64H
AV3Pre B5H B5H B5H B5H B5H B5H
SIFmono pre 5H 5H 5H 5H 5H 5H
CODE IN PRE 64H 64H 64H 64H 64H 64H
I2SPRE 55H 55H 55H 55H 55H 55H
DTV PRE AEH AEH AEH AEH AEH AEH
Continued….
147
DESIGN DATA FOR 32" Satellite LCD Contd…..

LG
SHARP Sharp Sharp Sam Samsung
LC320WXN-
LK315T3LA31 LK315T3LA24 LK315T3LA57 LTA320AB01 LTA320AP02
SBA1
Red Gain 85H 80 75 70 82 80
Green Gain 90H 80 80 7F 65 7A
White Balance
Blue Gain 70H 7D 80 80 80 7A
Red Offset 80H 80H 80H 80H 80H 80H
Green Offset 80H 80H 80H 80H 80H 80H
Blue Offset 80H 80H 80H 80H 80H 80H
To Set
TV ON S_VIDEO2 OFF
AV OFF USB OFF
AV1 ON HDTV ON
AV2 ON HDTV1 OFF
AV3 ON HDTV2 OFF
SCART OFF HDTV3 OFF
Source Select SCART1AV OFF VGA ON
SCART2AV OFF HDMI OFF
SCART2YC OFF HDMI1 ON
SCART3AV OFF HDMI2 ON
S_VIDEO ON HDMI3 OFF
S_VIDEO1 OFF DTV ON

Continued….

148
DESIGN DATA FOR 32" Satellite LCD Continued…..

ENGLISH ON HUNGARIAN ON
FRENCH ON BULGARIAN ON
GERMAN ON CZECH ON
SPANISH ON SURBIAN ON
SCHENISE OFF SLOVAKIA ON
ITALIAN ON TURKISH ON
RUSSIAN ON CROATIA ON
Language Control DUTCH OFF PURSIAN OFF
GREEK ON
PROTUGES ON
SWEDISH OFF
NORVEGIA OFF
DANISH OFF
POLISH ON
TCHINESE OFF
ROMANIAN ON
Hotel Option INACTIVE
Register Edit INACTIVE
Logo Control INACTIVE

149
Software Upgrade Process - 32” Satellite LCD

Points to be taken care before upgrading software

In 32” Satellite LCD with Ax68 Ver 1.5 load

“TK311_IDTV_091029.BIN” (29th Oct 09)

In 32” Satellite LCD With Ax68 Old version Load

“TK311_IDTV_090720_Old_board.bin” (20th July 09)

150
Software Upgrade Process - 32” Satellite LCD

Step 01: Connect Jig to VGA IN port of LCD TV as shown below.

151
Software Upgrade Process - 32” Satellite LCD

Step 02: Press TV/AV Key & Select TV Mode .


Note : - Satellite LCD Software should be installed in TV Mode only
Press “TV Menu” Key (ATV M) on remote.

Press “ATV M” Key TV Menu will Appear

152
Software Upgrade Process - 32” Satellite LCD

Step 03: Press “Right Navigation Key” once and select “AUDIO” menu

Press “Right Navigation” Key Select “AUDIO” Menu

153
Software Upgrade Process - 32” Satellite LCD

Step 04: Press “Down Navigation Key” once

Press “Down Navigation” Key “Audio Mode” will be Highlighted

154
Software Upgrade Process - 32” Satellite LCD
Step 05: Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, following menu will be displayed
then select “EnterISP” mode by pressing “Down Navigation Key”
Old Software

 Press “8” “5” “3” “2” Key  Above Service Mode Screen will Appear on
top Left Corner of the Satellite LCD Screen

 Press “Down Navigation” Key  Select “EnterISP”

155
Software Upgrade Process - 32” Satellite LCD

Step 06: Press “Right Navigation Key” to Enter Uart ISP mode

 Above Service Mode Screen will Appear on top Left Corner


of the Satellite LCD Screen

 Press “ Right Navigation” Key  Power LED on Bottom Right Corner of the Satellite LCD will
start blinking Blue – Red – Blue – Red – Blue - Red

156
Software Upgrade Process - 32” Satellite LCD

Step 18 :- After Completion of 100% Software Up gradation


a) Switch “OFF” the Satellite b) Remove the USB Cord c) Again Switch ON the
LCD from Mains Satellite LCD from mains

Step 19 :- Satellite LCD will Switch ON & will show M_Mode on LCD Screen

157
Software Upgrade Process - 32” Satellite LCD

Step 20: Press “TV Menu” Key (ATV M) on remote.

Press “ATV M” Key TV Menu will Appear

158
Software Upgrade Process - 32” Satellite LCD
Step 21: Press “Right Navigation Key” once and select “AUDIO” menu

Press “Right Navigation” Key


Select “AUDIO” Menu

159
Software Upgrade Process - 32” Satellite LCD
Step 22: Press “Down Navigation Key” once

Press “Down Navigation” Key “Audio Mode” will be Highlighted

160
Software Upgrade Process - 32” Satellite LCD
Step 23: Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, below menu will be displayed
Software Version Contains date as Jun 26 which is latest Software
Latest Software

 Press “8” “5” “3” “2” Key  Above Service Mode Screen will Appear on
top Left Corner of the Satellite LCD Screen

161
Software Upgrade Process - 32” Satellite LCD

Step 24: Press “Down Navigation” Key & Select “System”

 Press “Down Navigation” Key  Select “System”

162
Software Upgrade Process - 32” Satellite LCD

Step 25: Press “Right Navigation” Key to enter into “System”

 Press “Right Navigation”  Enter into “System”


Key

163
Software Upgrade Process - 32” Satellite LCD

Step 26: Press “Down Navigation” Key & Select Clear EEPRO

 Press “Down Navigation”  Select “Clear EEPRO”


Key

164
Software Upgrade Process - 32” Satellite LCD

Step 27: Press “Right Navigation” Key & Select On to Clear EEPRO

 Press “Right Navigation”  On the “Clear EEPRO”


Key

165
Software Upgrade Process - 32” Satellite LCD

Step 28: Satellite LCD will go in Standby Mode

Standby by LED will Glow Red

Step 29 :- Switch “OFF” the Satellite LCD from Mains

a) Switch “OFF” the Satellite LCD from Mains b) After few Seconds Switch “ON” the Satellite LCD

166
Software Upgrade Process - 32” Satellite LCD

Step 29 :- Satellite LCD will Switch ON & will show M_Mode on LCD Screen

167
Software Upgrade Process - 32” Satellite LCD
Step 30: Press “TV Menu” Key (ATV M) on remote.

Press “ATV M” Key TV Menu will Appear

168
Software Upgrade Process - 32” Satellite LCD

Step 31: Press “Right Navigation Key” once and select “AUDIO” menu

Press “Right Navigation” Key Select “AUDIO” Menu

169
Software Upgrade Process - 32” Satellite LCD

Step 32: Press “Down Navigation Key” once

Press “Down Navigation” Key “Audio Mode” will be Highlighted

170
Software Upgrade Process - 32” Satellite LCD
Step 33: Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, below menu will be displayed
Software Version Contains date as Jun 26 which is latest Software
Latest Software

 Press “8” “5” “3” “2” Key  Above Service Mode Screen will Appear on
top Left Corner of the Satellite LCD Screen

171
Software Upgrade Process - 32” Satellite LCD

Step 44: Press “Down Navigation” Key & Select “System”

 Press “Down Navigation” Key  Select “System”

172
Software Upgrade Process - 32” Satellite LCD

Step 45: Press “Right Navigation” Key to enter into “System”

 Press “Right Navigation”  Enter into “System”


Key

173
Software Upgrade Process - 32” Satellite LCD

Step 46: Press “Down Navigation” Key & Select “M-Mode”

 Press “Down Navigation”  Select “M_Mode”


Key

174
Software Upgrade Process - 32” Satellite LCD
Step 47: Press “Right Navigation” Key & Select “Off” option in the M_Mode

 Press “Right Navigation”  Select “Off” Option in “M_Mode”


Key

175
Software Upgrade Process - 32” Satellite LCD
Step 48: Press “ATV M” Key to go back to “System”

 Press “ATV M” Key  It will be display “Service Mode”

176
Software Upgrade Process - 32” Satellite LCD
Step 49: Continuously Press ATV M key to exit from Service Mode
Switch “Off” Satellite LCD from Mains
Switch “ON” Satellite LCD from Mains & start viewing Satellite LCD

a) Continuously Press “ b) Switch “OFF” the Satellite LCD c) After few Seconds Switch “ON” the
ATV M” Key to from Mains Satellite LCD from mains & start viewing
exit from Service Mode Satellite LCD
177
Introduction to I2C cable
Replace I2C Cable in case of distorted sound in 32” Satellite LCD

I2C Cable

178
How to replace I2C cable
Step 1 : Remove all connectors of I2C cable from PCBs.

1.1 Remove connector near to Satellite card slot.

179
How to replace I2C cable

Step 1 : Remove all connectors of I2C cable from PCBs.

1.2 Remove connector near to AV connectors.

180
How to replace I2C cable
Step 1 : Remove all connectors of I2C cable from PCBs.

1.3 Remove connector near to Power supply PCB.

181
How to replace I2C cable
Step 2 : Cut the Cable tie with care & remove the I2C cable without disturbing other cables

182
How to replace I2C cable
Step 3 : Check on PCB for I2C cable value

 Use 1K valued I2C cable if chip is not connected on PCB


 Use 10K valued I2C cable if chip is connected on PCB

Use 1K valued I2C Cable Use 10K valued I2C Cable

Chip is not connected on 2nd & 4th Chip is connected on 2nd & 4th
connector, use 1K I2C Cable connector, use 10K I2C Cable

183
How to replace I2C cable
Step 4 : Identify new I2C Cable
New Cable Old Cable

Two cables with black sleeve One cable with black sleeve

I2C Cable
Two cables with black sleeve One cable with black sleeve

184
How to replace I2C cable
Step 5 : Check new I2C cable value by using Multi-meter & use appropriate valued cable.
Connect Multi-meter , as shown below :

0.99

Multi-meter

185
How to replace I2C cable
Step 6 : Connect the connector near to Satellite card slot &Lay the new cable neatly from
below PCB with care as shown in picture.

186
How to replace I2C cable
Step 7 : Connect other two connectors

Connect connector near to Power Supply PCB Connect connector near to AV Connector

187
How to replace I2C cable
Step 8 : Tie the cable neatly & with care as shown in picture

 Arrange I2C cable neatly for tying  Tie the cable by using cable tie
 Arrange other cables also by spearing  Neither keep Cable tie loose nor over tight it.
required length

188
How to replace I2C cable
Step 8 : Tie the cable neatly & with care continued…

 Never lay cable from the Power supply  Lay the cable neatly by using cable tie
PCB as it may result in interference lines
on Picture.

189
How to replace I2C cable
Step 9 : Cut the remaining Tail of cable tie & close the back cover of satellite LCD

 Cut the remaining Tail of cable tie with care  Tie the cable neatly by using cable tie

190
How to replace I2C cable
Step 10 : Press “TV Menu” Key (ATV M) on remote.

Press “ATV M” Key TV Menu will Appear

191
How to replace I2C cable
Step 11 : Press “Right Navigation Key” once and select “AUDIO” menu

Press “Right Navigation” Key Select “AUDIO” Menu

192
How to replace I2C cable
Step 12 : Press “Down Navigation Key” once

Press “Down Navigation” Key “Audio Mode” will be Highlighted

193
How to replace I2C cable
Step 13 : Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, below menu will be
displayed. Software Version Contains date as Jun 26 which is latest Software

Latest Software

 Press “8” “5” “3” “2” Key  Above Service Mode Screen will Appear on
top Left Corner of the Satellite LCD Screen

194
How to replace I2C cable
Step 14 : Press “Down Navigation” Key & Select “Audio MinMax Control”

 Press “Down Navigation” Key  Select “Audio MinMax Control”

195
How to replace I2C cable
Step 15 : Press “Right Navigation” Key to enter “Audio MinMax Control” Mode

 Press “Right
Navigation” Key

 Enter “Audio MinMax


Control”
196
How to replace I2C cable
Step 16: Using Down Navigation Key Select the DTVPre & Change the required
settings by using Right Navigation Key

 Press “Down Navigation”


Key to Select
 Press “Right Navigation”
 Select “DTVPre” Key to Change the  Change the value
respective parameter to
required value

197
How to replace I2C cable
Step 17: Change DTVPre value to 90H for 1K & AEH to 10K valued cable.

 Select “DTVPre” at 90H  Select “DTVPre” at AEH


for 1K I2C cable for 10K I2C cable
198
How to replace I2C cable
Step 18: Continuously Press ATV M key to exit from Service Mode
Switch “Off” Satellite LCD from Mains
Switch “ON” Satellite LCD from Mains & start viewing Satellite LCD

b) Switch “OFF” the Satellite LCD c) After few Seconds Switch “ON”
from Mains the Satellite LCD from mains &
a) Continuously Press “ start viewing Satellite LCD
ATV M” Key to exit
from Service Mode

199
Satellite LCD S/W DETAILS AS ON 18th DEC 09

200
Part Code (SAP) …

Part Description Photo Part Number Satellite LCD

ASSY,PCB,POWER,MAGMEET,
1200025139 2602-3204-3201
MLT688,EUROPE

CHASSIS
ASSY,AX68+IDTV,VDL32IBT- 1200028763 2602-3204-3201
FLA,SH08

CONN,LVDS,450MM,SAMSUNG,
1100042470 2602-3201-3204
L05,AX68

SPEAKER,45X154MM,8E,10W
1100052730 3201
,32S6

201
Part Code (SAP) Continued…

Part Description Photo Part Number Satellite LCD

BACK COVER,LCD
1200030440
32"BS,S6,YLOOK,BLACK 3201

BACK COVER,LCD26S-
1200027877 2602
LOOK,DVD,HIPS,BLACK

ASSY,BACK,COVER,LCDTV
1200028947 3204
VDL32IBT

FRONT
COVER,LCDTVIDLCD2602, 1200027899 2602
BLK UV,PRNT

202
Part Code (SAP) Continued…

Part Description Photo Part Number Satellite LCD

ASSY,FRONT
1200032190 3204
,COVER,LCDTV,3204,SH08

FRONT
1100047503 3201
GLASS,LCD,IDLCD3201,SERIES 6

FRONT
1100047503 3201
GLASS,LCD,IDLCD3201,SERIES 6

Speaker 3205 110003445 3205

203
Feature Definition for Satellite LCD
Feature Whats This????
In addition to HDMI Current capabilities it supports
-Deep Colour
HDMI V.1.3
-xvYCC (Supports 1.8 times more color than current HDTV)
-High Bandwidth uncompressed digital audio

10 bit Video processor -True 10 Bit video processing to give real life colors

- 4 Different Eco Vision Mode (Gives 10 % / 20% / 80%* Power saving options)
- Similar to Speedo meter in bikes you can verify energy saving indicators
Eco Vision / Energy Meter with Energy meter feature
-Direct HOT key on remote * in Audio only.

-Supports Pictures,Audio & High Defination Video


2 USB's -17 transition effect for Pictures
Movie Play back - Can photos as slide slow while playing MP3 in background

Can View Movie /Favorite program / Sports channle while working on computor
Multi Function Monitor
or chatting with friends on large screen display

With direct "Scene Select" key on remote live picture will be divided in two parts,
Scene select Right half will become reference picture based on which you can adjust
picture settings of your taste in left half of screen
Four user-defined Favorite Groups
Family favorite Each Member in family can define 10 channel in his list
Dedicated key on Remote control for each Favorite Group .
User can select any photo from USB as screen saver while switch on TV from
Boot/Capture Logo
Standby mode
Definition for Nomenclature of Satellite LCD

Brand Distinguish
Name Panel Size Series No. Feature Chassis No.

Model
1 2 3 4 5 6 7
Number

V - Videocon 15 – 15” Panel 01 – Series1000


S – Stereo A -8222LS + 5202MPEG
19 – 19” Panel 02 – Series2000
H- HD Ready
22 – 22” Panel 03 – Series3000
F - Full HD B -AX68 + 5211 MPEG
24 – 24” Panel 04 – Series4000
26 – 26” Panel :
C - H-II + 5211 MPEG
:
32 – 32” Panel
50 – Series50000
42 – 42” Panel D- 8222LS + 5211MPEG
51 – Series51000
: E - 8222SS + 5211MPEG
:
F - 8223L + 5211MPEG

G- MTK8222 (LED)
Note- Up To 49 LCD Series From 50 onwards LED Series
Videocon D2H LCD & LED New Series & Series Names
SERIES 19” 22” 24” 26” 32” 42”

2 V1903SC V2202SC V2602HD

3 V3203HD

4 VLL19SBS V2204SC V3204HB


V3204FB

5 V2205SC V2405HE
V3205HD
V3205FD

V3206HB
6 V2406HE
V3206FB

V3207HD
7 V2207SC
V2407HE
V3207FD V4207FD

8
Frameless
V4208FD

5 LED
LED VPL32H
BZ-FLZ
LED VPL42H
BZ-FLZ
ZFG ZFG
51 LED ZFG LED
Pending LED
Pending
LED Pendin
g
Old Old
Series New Series New Model Series New Series New Model
Model Model
Name Name Name Name Name Name
Name Name

Series-2 Series2000 1902 V1902SC SH08 Series3000 3204 V3203HB

Series-6 Series5000 3201 V3205HB


Series-6 Series5000 2201 V2205SC

Series-2 Series2000 3201HD V3205FB


Series-2 Series2000 2202 V2202SC
Series-9 Series4000 3205 V3204HB
Series-12 Series7000 22”-S12 V2207SC
Series-9 Series4000 3205HD V3204FB

Series-9 Series4000 22”-S9 V2204SC


Series-13 Series6000 3206 V3206HB

Series-6 Series5000 2401 V2405HE


Series-13 Series6000 3206HD V3206FB

Series-12 Series7000 24”-S12 V2407HE Series-12 Series7000 32”-S12 V3207HA

32”-S12
Series-13 Series6000 24”S13 V2406HE Series-12 Series7000 V3207FA
FHD

Series-2 Series2000 2602 V2602HB Series-15 Series8000 ------ V4208FD


Model Wise Chasis Used

Sr. No. New Model Name Chasis Used DTH PCB Power Supply
1 V1902SC Hudson -II 5211 Magmeet / CGE
2 V2205SC Hudson -II 5211 Magmeet / CGE
3 V2202SC Hudson -II 5211 Magmeet / CGE
4 V2207SC Hudson -II 5211 Magmeet / CGE
5 V2204SC Hudson -II 5211 Magmeet / CGE
6 V2405HE MTK 8222 SS 5211 Magmeet
7 V2407HE MTK 8222 SS 5211 Magmeet
8 V2406HE MTK 8222 SS 5211 Magmeet
9 V2602HB AX -68 Board 5211 Magmeet
10 V3203HB AX -68 Board 5211 Magmeet
11 V3205HB AX -68 Board 5211 Magmeet
12 V3205FB AX -68 Board 5211 Magmeet
13 V3204HB AX -68 Board 5211 Magmeet
14 V3204FB AX -68 Board 5211 Magmeet
15 V3206HB AX -68 Board 5211 Magmeet
16 V3206FB AX -68 Board 5211 Magmeet
17 V3207HA MTK 8222 LS 5211 Magmeet
18 V3207FA MTK 8222 LS 5211 Magmeet
19 V4208FD MTK 8222 LS 5211 Magmeet

208
Satellite LCD [SERIES-5000 (S6)]

•10 Bit Processor


• FHD :Full HD Panel
• HDMI Ver 1.3
• Deep Colour
• 2 USB
• Energy Meter
• MFM (Multi Functional Monitor)
• Family Favorite
• Scene Select
• 5 Band Graphic Equalizer's

Screen
Model Name
Size
Glass front cover, Swivel base stand
22” V2205SC
32” V3205HD
32”FHD V3205FD
Satellite LCD [SERIES-5000 (S6)-MIRROR]

•10 Bit Processor


• FHD :Full HD Panel
• HDMI Ver 1.3
• Deep Colour
• 2 USB
• Energy Meter
• MFM (Multi Functional Monitor)
• Family Favorite
• Scene Select
• 5 Band Graphic Equalizer's

Screen
Model Name
Size
Mirror TV
22” V2205MC
24” V2405ME
32” V3205MD
Satellite LCD [SERIES-6000 (S13)]
•10 Bit Processor
• HDMI Ver. 1.3
• Deep Colour
• 2 USB
• Energy Meter
• Interactive Applications : Game,
• Sports, Movies, Astrology
• MFM (Multi Functional Monitor)
• Family Favorite
• Scene Select
• 5 Band Graphic Equalizer's
• MPEG-4/ DVB-S2
• Mosaic with 12 PIP Screen
Screen Size Model Name
Glass on front cover Center knob with
32" V3206HD
deco ring, Swivel base stand
24” V2406HE
32”FHD V3206FD
Satellite LCD [SERIES-7000 (S12)]

•10 Bit Processor


• HDMI Ver. 1.3
• Deep Colour
• 2 USB
• Energy Meter
• MFM (Multi Functional Monitor)
• Family Favorite
• Scene Select
• 5 Band Graphic Equalizer's
• MPEG-4/ DVB-S2
• Mosaic with 12 PIP Screen

Transparent red wine material with dual


color effect
Satellite LCD [SERIES-7000 (S12)]

•10 Bit Processor


• HDMI Ver. 1.3
• Deep Colour
• 2 USB
• Energy Meter
• MFM (Multi Functional Monitor)
• Family Favorite
• Scene Select
• 5 Band Graphic Equalizer's
• MPEG-4/ DVB-S2
• Mosaic with 12 PIP Screen

Screen Size Model Names


22" V2207SE
Transparent red wine material with dual 24" V2407HE
color effect
32" V3207HD
32” FHD V3207FD
Satellite LCD [SERIES-8000 (S15)]

•10 Bit Processor


• HDMI Ver 1.3
• Deep Colour
• xvYCC
• 2 USB
• Energy Meter
• Capture Logo
• MFM (Multi Functional Monitor)
• Family Favorite
• Scene Select
• 5 Band Graphic Equalizer's
• Melody Sound
Touch Controls , Swivel Base

Screen Size Model Name


42" V4208FD
MTK-8222 LS

215
Block Diagram MTK-8222 LS

216
Block Diagram for Power distribution of MTK-8222 LS

217
Power I/P for MTK-8222 LS

218
Key Pad and IR Control for MTK-8222 LS

219
Back light Switching for MTK-8222 LS

220
IDTV Interface MTK-8222 LS

221
IDTV Interface MTK-8222 LS

222
AV1 / S-Video Interface MTK-8222 LS

223
AV Output MTK-8222 LS

224
LVDS Conn. Pin details MTK-8222 LS

225
LVDS Power MTK-8222 LS

226
MTK-8222 SS

227
LVDS Conn. For MTK-8222 SS

228
LVDS Conn. For MTK-8222 SS

Connector for changing Panel voltage from 12v to 5 v

229
SMPS power supply with Working Voltage

CN03 ON Standby
1 0 0
2 5.2 0
3 5.2 0
4 5.2 0
5 0 0
6 0 0
7 5.2 5.2
8 0 0
9 4.6 0

CN05 ON Standby
1 24.6 0
2 24.6 0
3 0 0
4 0 0
5 24.6 0
6 24.6 0
7 0 0
8 0 0
9 12.28 0
10 12.28 0
11 0 0
12 0 0

230
Rear View for Satellite LCD 24” (V2405HE, V2406HE,V2407HE)

231
Rear View for Satellite LCD 32”

232
Panel Matrix for Satellite LCD 32” with MTK-8222 Chasis

Panel LVDS
S. Screen
Supplier Type No SAP Code Sap Desc SAP Code SAP Desc.
No Size
PANEL,LCD,SAMSUNG,32",
1100045632
1 32" SAMSUNG LTA320AP02 LTA320AP02 CONN,LVD
PANEL,LCD,SAMSUNG,32", S,450MM,S
1100048882 1100053903
2 32" SAMSUNG LTA320HA02 LTA320HA02 AM,HD,MT5
PANEL,LCD,SAMSUNG,32", 303C
LTA320HA04 1100054680
3 32" SAMSUNG LTA320HA04-T
PANEL,LCD,32",AUO,T315X
T315XW02 VW
4 32" AUO 1100054248 W02-VW
PANEL,LCD,AUO,32",T315X
T315XW03 V3 1100056212
5 32" AUO W03 V3,HD CONN,LVD
PANEL,LCD,AUO,32",T315X S,450MM,S
T315XW04 V1 1100057295 1100053904
6 32" AUO W04 V1,HD,ECO HARP,HD,M
PANEL,LCD,LG,32",LC320 T5303C
10 32" LG LC320WXN-SBA1 1100045309 WXN-SBA1
PANEL,LCD,LG,32",LC320
1100056206
12 32" LG LC320WXN_SCA1 WXN SCA1,HD
PANEL,LCD,AUO,32,T315H
T315HW02 V0
7 32" AUO 1100049662 W02_V0
PANEL,LCD,AUO,32",T315 CONN,LVD
T315HW04 V4 1100056213
8 32" AUO HW04 V4,FHD S,450MM,A
1100053907
PANEL,LCD,AUO,32",T315 UO,32FHD,
T315HW04 V7 1100056214
9 32" AUO HW04 V7,FHD MT5303C
PANEL,LCD,LG,32",LC320
1100046239
11 32" LG LC320WUN-SAB1 WUN-SAB1

233
Panel Wise Design Data for Satellite LCD [SERIES-8000 (S15)]

234
Panel Matrix for Satellite LCD 42”

S. No Make Type No Panel LVDS

PANEL,LCD,LG,42",LC420
1 LG LC420WUN-SBA1 1100045310 WUN-SBA1 CONN,LVDS,450MM,LG,3
1100053908
2FHD,MT5303C
LC420WUN_SCA1
PANEL,LCD,LG,42",LC420
2 LG 1100056208 WUN SCA1,FHD

PANEL,LCD,AUO,42",T420 CONN,LVDS,450MM,AUO
3 AUO T420HW06 V2 1100056215 HW06 V2,FHD 1100053907 ,32FHD,MT5303C

235
Service Menu for MTK 8222 SS

Press TV/AV Key & Select TV Mode .


Note : - Satellite LCD Software should be installed in TV Mode only
Press “TV Menu” Key (ATV M) on remote.

Press “ATV M” Key TV Menu will Appear

236
Software Upgrade Process - 32” Satellite LCD

Step 03: Press “Right Navigation Key” once and select “AUDIO” menu

Press “Right Navigation” Key Select “AUDIO” Menu

237
Software Upgrade Process - 32” Satellite LCD

Step 04: Press “Down Navigation Key” once

Press “OK” Key “Audio Mode” will be Highlighted

238
Software Upgrade Process - 32” Satellite LCD
Step 05: Press “Key 8”, “Key 5”, “Key 3” & “Key 2” Sequentially, following menu will be displayed

 Above Service Mode Screen will Appear on


top Left Corner of the Satellite LCD Screen
 Press “8” “5” “3” “2” Key

239
Design Data for MTK – 8222 SS Contd...
MTK 8222 +
Select Audio Data MTK 8222 + IDTV IDTV
Volume 0 0
Volume 25 28
Volume 50 52
Audio Curve
Volume 75 57
Volume 100 67
ST 335 Ch 1&2 VE 182
Audeo Mode User Music Mode Standard Speech
100 Hz +10 -5 0 -10
300 Hz +10 -5 0 -8
Sound Mode
1 KHz +10 0 0 -10
3KHz +10 +7 0 +2
10 KHz +10 +10 0 +10
100 Hz 30
Audio 300 Hz 33
Band Max 1 KHz 40
3KHz 38
10 KHz 40
SRS True Bass Switch On
TSXT Mode On
TS-Enable On
TS-Headphone off
TS - Input Mode k2_0
SRS True Bass Setting Focus - Enable on
Focus - Elevation DB
TB - Enable on
TB - Level 0DB
TB- Speaker Size 40 Hz
Audio Output Select 2.0CH
On Music Vol 20

240
Design Data for MTK – 8222 SS Contd...
M_Mode off
Select IR Videocon d2h
Select Keyboard Keyboard 2
Power On Standby last Status
Boot Logo Capture Logo
Burning off
Panel Type SS_LTA 320AP02
LVDS Mapping 0
Design set SS_LTA 320AP02
Panel Control Backlight 0 0
Backlight Curve Backlight 5 100
Backlight 10 180
Backlight way DC
TV On
AV 1 On
Setup AV2 On
S-Video On
d2h On
YPbPr1 On
Source Switch
YPbPr2 On
HDMI1 On
HDMI2 On
HDMI3 On
VGA On
Multimedia On
PI/POP switch On
Language Switch off
Favourite Switch On
Scence Select Switch On
Eco vision Switch On
Engergy meter Switch On
Shipping
Clear Eprom
Firmware Version MTK_0.210_20100615
Panel Width 1366
Firmware Version
Panel Height 768
Eeprom Usage 1944

241
Satellite Box
Troubleshooting Training
Module

242
Index
 Videocon d2h Satellite Box 230-231
 Satellite Box Connectivity 232-232
 Block Diagram of STB 233-233
 Power supply related failure 234-235
 LNBF Supply Stage 236-237
 Tuner section d2h board 238-238
 DC voltage regulator 239-239
 DDR +1.3 supply for DDR 240-240
 Signals to Main board Satellite TV 241-242
 Audio Output Section 243-244
 How to analyze Flash Corruption 245-245
 How to Check Software Version 246-248
 DTH PCB Version 249-250
 Nomenclature for Identification of Serial No. 251-252
 Packing of DTH MPEG Board 253-253
 Part Code (SAP) 254-255

243
Videocon d2h Satellite Box

Satellite Box Front Panel

Satellite Box Back Panel

244
Videocon d2h Satellite Box Front Panel

Standby mode Channel UP Key Channel DOWN Key


On/Off Key

245
Satellite Box Connectivity

TV

Reflector

AV Cord

IF Cable

Satellite Box

Power Cable

246
Block Diagram STB

247
STB Power Supply
C

A
E

H
D

G
CN 803 Pin
Voltage
Pin No. Volt
1 3.3
2 3.3
3 3.3
4 GND
5 GND
6 GND
7 5
8 12
9 GND
10 24

248
Symptom : Power Supply Related Failure ( Continued...)

Component Component
S. No. Value Defect
Location Description
A D 830, 831 SHAF504, SR306 Short/ Leaky No O/P from Power Supply

B D809, D810 HER154, IN4937 Short/ Leaky No O/P from Power Supply

C L812 22uH Open Power supply High Voltage

D D 841 IN4937G Short/ Leaky No O/P from Power Supply

E D 818 UF4007 Short/ Leaky No O/P from Power Supply

G R 846 0.47 Ohm/ 2 Watt

Cold Check all the Resistors mentioned before replacing IC 803

1. Check Short between Drain Ground.


( if Short IC defective)
2. Check Short between VCC Ground.
H IC 803 STR STR W6253 ( if Short IC defective)
3. No switching IC defective.
4. High Output IC defective.
5. Low Output IC Defective

249
LNB Supply Stage

0.7V DC if LNB
Switched OFF

0.7V DC if Vertical Transponder I


selected

250
Defects Related to No Signal
No Signal Check
Antenna

Check 13V & 18V at YES


IF INPUT Terminal by
Changing channels
Refer next Slide
NO

Follow Below Sequence

Component Component
Value Defect Possible defect
Location Description
R 106 Resistor 0.33 / 1 Watt Open Replace
Q 106 Transistor BC 846 Defective Replace
Q 103 Transistor 2N2907 Defective Replace
Q 108 Transistor BC 846 Defective Replace
Q 104 Transistor 2N2907 Defective Replace
R 107 Resistor 270 Ohm Open Replace
R 112 Resistor 2 Kohm Open Replace
R 113 Resistor 1.8 K Ohm Open Replace
R 116 Resistor 10 K Ohm Open Replace
D 101 Diode IN4004 Open Replace
F 101 Fuse 650 ma Open Replace
Q 107 Transistor BC 846 Defective Replace
Q105 Transistor BC 846 Defective Replace
U 102 IC KA317 Defective Replace

251
Tuner Section DTH PCB

1. Check +5 V DC at Pin no 3 & 4 of Tuner, if absent check B 101, B102 & L101 Respectively.
2. + 5 V DC OK at Pin No 3 & 4 Check R144 – R 147 & R110.
3. If the issue does not get resolved Replace Tuner.

252
DC Voltage Regulators

DTH not switching ON

DTH not switching ON DTH not switching ON

253
DDR +1.3 V Supply For DDR

254
Signals to Main Board Satellite TV

CCVS for RF Modulator

255
C and Y Signals DTH to Main Board TV.

In case of C_IDTV signal absent


only Black and white Signal will
appear on the Screen in DTH
Mode.

In case of Y_IDTV signal absent


only Blue Background Signal will
appear on the Screen in DTH
Mode.

256
Audio Output Section

257
Audio Output to TV PCB

258
How to Analyze & diagnose Flash Corruption
 If DC Voltage at Resistance R 913 is not constant 3.3 Volt
(It changes frequently after every 10 seconds) - That means Flash is Corrupted

The DC Voltage at Resistance Flash is


R 913 is fluctuating Corrupted

259
How to Check Software Version

.20 written on Flash


DTH MPEG
IC means version is V1.20
Board

260
Software Version mentioned on DTH MPEG Board

Software Marking on
Sr. No. Detail of marking
Version Flash

1 1.5 S1

2 1.7 S2

3 1.8 1.8

4 1.13 .13

5 1.20 .20

6 1.21 .21

7 1.23C 23J 1.23C = SOFTWARE J/K/L = OPERATOR MARKING

8 1.23D 23k 1.23D = SOFTWARE J/K/L = OPERATOR MARKING

9 1.23D_2 D2J 1.23D2 = SOFTWARE J/K/L = OPERATOR MARKING

261
Software Version mentioned on DTH MPEG Board

d2J =SW
version
1.23D_2

(J is operator
Marking) It may
J or K or L

262
DTH PCB Version “V1.1”

263
263
DTH PCB with PCB Version V1.0 with Modified Track

Modified Carbon Track

264
Nomenclature for Identification of Satellite Box serial No.

XX XX XX XX XX XX XXXXXX
Plant Category Brand Model Serial
Month Year
Code Code Code No. No.

Month Category Model No.


Code
Brand
Plant Code Year Serial No.
Code

265
Software Version mentioned on Carton Box

266
Packing of DTH MPEG Board
1) DTH MPEG PCB Packing Box 2) DTH MPEG PCB Bubble Packing 3) DTH MPEG PCB master
Packing Carton Box

4) Pack DTH MPEG Boards in 5) Kept individual DTH MPEG boards


the bubble packing and in the in the cartoon box
individual boxes

267
Satellite Box Parts……

Category Part Description Photo Part Number

Panel PCB ASSY,PCB,DISPLAY,CONTROL,MI,STB 1200024383

STB SMPS ASSY,PCB,SMPS,MI,STB 1200024380

DTH Board ASSY,PCB,MPEG4,MI+TL,STB 120002433

Door DOOR,STB,ABS 1200023979

Bracket BRACKET,CARD GUIDE,STB,ABS 1200023984

268
Satellite Box Parts……

Category Part Description Photo Part Number

1100039635
TOP COVER,STB,BLACK

1100037057
BOTTOM COVER,STB

STB Covers
ASSY, FRONT COVER,STB 1200024386

BRACKET,PLASTIC,STB,
1200024540
LEFT,APPLE WHITE

BRACKET,PLASTIC,STB,
1200024541
RIGHT,APPLE WHITE

269
Troubleshooting Module for Satellite
Box 5211

270
BLOCK DIAGRAM 5211

FRONT
IF TUNER KEY /LED

MPEG
MPEGDecoder
LNB DDR2 X16
CONTROL 1GMBIT

LM 317
SMART CARD

5211
COMMON ST6024

Decoder
INTERFACE
A/V SUB BOARD
FLASH IDTV PORT
16 MBYTE

STI DIGITAL
VIDEO PORT
EEP ROM
128Kbit

SYSTEM CLK RESET CHIP


27MHz/30MHz
STB Power Supply 5211

CN 803 Pin
Voltage
Pin No. Volt
1 3.3
2 3.3
3 3.3
4 GND
5 GND
6 GND
7 5
8 9
9 GND
10 22
LNB Supply Stage
274
Tuner Section DTH PCB 5211
Signals Main Board to Satellite TV
C and Y Signals DTH to Main Board TV.
Audio Output Section
Troubleshooting STB 5211 PCB Dead……
A
C

A. Check Power Supply O/P Voltage


B. EP-8 Cap may be short
C. DP-1 Diode defective ( Micon supply for VGA 2.5 volt)
Troubleshooting STB 5211 PCB Dead Contd………
D
F
E

D ) UP-4 DRAM Supply (1.8volt)


E ) CL-24 DRAM Cap may be defective (1.8 volt)
F ) Conformation DRAM ok or faulty Check UP-4 respect to
ground Zero ohm DRAM Faulty if show 140 Ohm DRAM ok

280
Troubleshooting STB 5211 PCB Dead……
A
B

A. UP-3 Regulator Supply (I/P 3.3volt, O/P 1.2 Volt )


B. LP-01 coil (1.2volt go to VGA IC)
C. LP coil to ground (150 to 170 ohm )1.2 volt supply to VGA ok

281
Intermittent Dead

• Check Power Supply voltages


• Check Power Supply Connector fix Properly
• Check power supply PCB print for print breakage
• Cap EL-5 for Short or Leakey (1.8 Volt)

282
No Sound

Check TR-QS1,QS2 (5 to 6 volt at TR base)

 If voltage Drop may be EL,CES2,CES3 short (Sound O/P cap left & Right Channel)
No Sound

Check Sound IC Power Supply (Sound IC UA-1) 9 volt supply from power supply
Not Show Quality & Strength Bar:-

Check 22Volt from Power Supply for UT2 Regulator (Switching 13volt or 18 volt for
Vertical & Horizontal Transponder ) Supply to LNBF
Invalid Smart Card :-

• Check Smart card operation IC (US1 – 3.3 Volt)


• Check for dry at Bit FS-2
• Checking for Smart Card assembly :---
• Remove Smart card from assembly Check resistance if show Zero Ohm & after insert
smart card resistance will be 696 Ohm smart card assembly ok
No Video

• Power Supply voltage for video 5 Volt


• Check UT-3 Regulator for Video 5 volt
Satellite Box Parts……

Category Part Description Photo Part Number

Panel PCB ASSY,PCB,DISPLAY,CONTROL,MI,STB 1200024383

STB SMPS ASSY,PCB,SMPS,MI,STB 1200024380

Door DOOR,STB,ABS 1200023979

Bracket BRACKET,CARD GUIDE,STB,ABS 1200023984

288
Satellite Box Parts……

Category Part Description Photo Part Number

1100039635
TOP COVER,STB,BLACK

1100037057
BOTTOM COVER,STB

STB Covers
ASSY, FRONT COVER,STB 1200024386

BRACKET,PLASTIC,STB,
1200024540
LEFT,APPLE WHITE

BRACKET,PLASTIC,STB,
1200024541
RIGHT,APPLE WHITE

289
Satellite DVD Troubleshooting
Module

290
Index
 Basics of DVD Player 258-266
 Simple Block Diagram of DVD Player 261-261
 Satellite DVD Front View and Operating Keys all models 268-270
 Satellite DVD Back panel 271-271
 Powering “ON” Satellite DVD 272-272
 Universal Remote 273-273
 Process to Configure Universal Remote 274-276
 Function of Remote Keys in DVD Mode 277-278
 Satellite DVD Menu Operation 279-310
 Opening Satellite DVD 311-312
 Inner View of Satellite DVD 313-313
 Satellite DVD MPEG Card 314-314
 CD- Mechanism 315-321
 Simple Working diagram of DVD 322-322
 Functional Circuits and faults 323-338
 How to Replace Flash IC 339-343
 DVD Software Up gradation Process 344-349
 Part code (SAP) 353-357

291
DVD Player
1) DVD, also known as Digital Versatile Disc or Digital Video Disc, is an optical disc
storage media format, and was founded in 1995. Its main uses are video and data
storage. DVDs are of the same dimensions as compact discs (CDs), but store more
than six times as much data.

2) It has a laser assembly that shines the laser beam onto the surface of the disc to

read the pattern of bumps. It converts Digital signals to Analog signals. Then it

Amplifies the signals & gives the Output.

3) Variations of the term DVD often describe the way data is stored on the discs: DVD-

ROM (read only memory) has data that can only be read and not written; DVD-R and

DVD+R (recordable) can record data only once, and then function as a DVD-ROM;

DVD-RW (re-writable), DV D+RW, and DVD-RAM (random access memory) can both

record and erase data multiple times. The wavelength used by standard DVD lasers is

650 nm; thus, the light has a red color.

4) The player also decodes the audio stream and sends it to a Dolby decoder, where it is

amplified and sent to the speakers.

292
DVD Discs

1. Storage capacity: A DVD stores up to 4.7GB per layer, per side. Using MPEG-2 compression, a
single-sided, single-layer DVD can easily accommodate an entire feature-length film with Multi
Channel Digital Audio.

2. Quality: DVD provides almost twice the video resolution of standard VCD.

3. Convenience and compatibility: Unlike the larger laser disc, a DVD is the same size and
thickness as a CD. Computer DVD drives support both CDs and DVDs. DVDs offer interactive
menus that let users randomly navigate content. The interactive capabilities of DVDs provides
unlimited possibilities for creating user experiences.

4. Durability: DVDs do not suffer loss of fidelity over time, because they don‟t come into direct
contact with the player‟s mechanics.

5. Computer industry: Recordable and rewritable DVDs provide the next generation of
convenience and higher capacity for data storage and archiving.

6. Motion picture industry: The movie industry has embraced DVDs because they can hold a full-
length feature film, while delivering excellent quality video with surround-sound audio.

7. Music industry: The high storage capacity enables the music industry to offer products on
DVD-Audio discs, which deliver higher quality sound than can be achieved on CDs.

293
Specifications of DVD Disc
While DVD optical discs are quite similar to CD-ROM discs, there are several physical differences.
The CD-ROM was originally designed to accommodate high quality audio, text based data, as well as
video data. CD's however are not well suited for the storing of broadcast quality video and due to their
650 MB limitation.
The DVD however, excels in the inherent weaknesses of the CD technology.

CD to DVD Comparison & Specifications


Category CD-ROM DVD
Disc Diameter 120 mm 120 mm
Disc Thickness 1.2 mm 1.2 mm
Disc Structure Single Substrate Two Bonded 0.6 mm Substrates

Laser Wavelengths 780 nm (infrared) 650 and 635 nm (red)


Track Pitch 1.6 microns 0.74 microns
Shortest Pit Length 0.83 microns 0.4 microns
Pit Groove Depth .16 microns
Data Layers 1 2
Data Sides 1 2
Data Capacity 650 Mbytes 4.7 – 17.0 GB
User Data Rate 1.4 M bits/sec 10.0 M bits/sec

294
Position of Home Theater Speaker

A home theater system is a combination of electronic


components designed to recreate the experience of
watching a movie in a theater.

When you go to see a movie in a quality


movie theater, you'll hear the music, sound
effects and dialogue not just from the
screen, but all around you.

Now turn your Drawing room into a Theater


by using a Home Theater.
Keep five speakers & Woofer in desired
position as shown in figure.
Front Left, Front Right, Front Center, Rear
Left & Rear Right speaker and a Woofer.

Speaker Position for Home Theater

295
Simple Block diagram of a DVD Player

296
Satellite DVD 5001 Front view & Operating Keys

9. DVD Case to put


Disc for Play 4. Play/Pause key

3. Channel 1. Power key


Up key
6. Next key
2. Channel for forward skip
Down key

5. Previous Key for 7. Stop Key 8. Open/ close Key


reverse skip to stop operation to open or close Disc tray

297 297
Satellite DVD 5002 Front Panel

9. DVD Case to put 2.Channel 3.Channel


4.Play/Pause key
Disc for Play Down key Up key 1. Power key

6. Next key for


forward
skip

5.Previous key 7. Stop Key 8. Open/ close


11.Memory Card 10.USB Port for reverse Key to open or close
to stop operation
Slot skip Disc tray

298
298
Satellite DVD 5003 Front Panel

1. DVD Case to put 2. Channel 3. Previous


Disc for Play Down key Key for reverse 4.Play/Pause key
skip

5. Next key
for
forward
skip

7. Stop Key 6. Open/ close


10.USB port to 8.Channel Key to open or close
9. Power key to stop operation
access USB Up key Disc tray

299 299
Satellite DVD Back Panel

1.IF Input, IF Cable 4. Stereo


from Reflector Right out of Audio
will connect here

2. Satellite Card Slot 3. Stereo Left out of Audio 5. S -Video Out


to Insert Satellite Card

300 300
Powering “ON” Satellite DVD

 Connect Satellite DVD power cord to the power socket.

 Switch “ON” Main Power Supply

 Switch “ON” Satellite DVD by pressing “Power” Key on Remote

 Front panel display will show d2h in default & Videocon d2h Services will start

 Press “DVD” Key to operate DVD player


 Press “DTH” key to view Videocon d2h Services

301
Universal Remote

TV power

Normal Satellite DVD Remote Satellite DVD Universal Remote

302
Process to Configure Universal Remote with Normal TV Remote

TV Operations like TV (Standby), TV /AV , Mute , Volume + , Volume - can be performed through
Universal Remote after Programming of the Universal Remote from TV Remote
Step 1 : - Keep the two Remotes (Universal & TV) with their front (IRs) facing each other at a distance
of 2 to 3 cm.

2 - 3 cm

Step 2 : - Press & hold “OK” & “Digit 2” Key on Universal Remote for a moment till “OK” Key starts linking.

Step 3 : - “OK” Key starts Blinking.

303
Process to Configure Universal Remote with Normal TV Remote

Step 4 : - Now press respective key on your TV remote. (e.g. If you want to programme TV(Standby) key
then first press TV(Standby) key on universal remote & then press TV(Standby) key on the
TV Remote)

2 - 3 cm

First Press TV(Standby) Key on Universal Remote Then Press TV(Standby) Key on TV Remote

Step 5 : - Confirm that after you press respective key on your TV Remote, the 'OK' Key on Universal
Remote again starts blinking. It means the Universal remote has learnt.

304
Process to Configure Universal Remote with Normal TV Remote

“OK” Key again starts blinking

Step 6 : - Press “OK” key on Universal Remote to end the programming .


Step 7 : - Repeat the above steps 2 to 6 for all remaining 4 keys.

Note : -
(A) To unlearn the programmed Universal Remote , together press “OK” & “digit 1” Key .
After this the Universal Remote will work normally i.e. all the keys including above 5 keys
will function only for DTH . After Unlearning the 5 keys for TV functions will not work.
(B) Only 5 Keys (TV (Standby), TV /AV , Mute , Volume + , Volume - ) are Programmable.
(C) “HELP” key once programmed as TV/AV key can not be used to POP up HELP menu in
DTH Mode. Help menu can be accessed through DTH Menu
(D) “HOME” key once programmed as TV standby can not be used to POP up HOME screen.
Home menu can be accessed through DTH Menu

305
Function of Remote Keys in DVD Mode

Eject Key : - To Open / Power Key : - To switch ON /


Close DVD tray Stand By

Search Key : Press Search


key and enter desired time to PBC Key : - To access GUI
watch DVD from the desired (Graphic User Interface)
position ex: - Play movie Songs etc.

Display Key : To view the


Progress of any Title / Reverse Search Key : - To
Chapter rewind at various speeds

Step Forward Key : - To


Forward Search Key : - To Skip Title / Chapter in
forward at various speeds forward direction

Step Reverse Key : - To


Play Key : - Press to Play Skip Title / Chapter in
Disc backward direction

306
Function of Remote Keys in DVD Mode

Stop Key : - To Stop Play

Repeat Key : - To repeat PSCAN Key : - To Change


Track / Chapter / Disc from Interlaced Scanning to
Progressive Scanning

Pause / Step Key : - To


EQ Key : - To change
pause / Frame by Frame
Sound Mode
Picture in forward direction

A-B Key : - To mark


Zoom Key : - To magnify the
particular duration of the
Screen
picture.

Subtitle Key : - To Change


or select Subtitle

307
Satellite DVD Menu
Operation

308
Satellite DVD “Menu” Operation
 Press “Menu” Key
 Select required option by using 4(Right) / 3(Left) Navigation Key
 Press 6(Down) Navigation Key to select Sub-menu
 Press 3(Left) Navigation Key to return back step by step
 Press Menu key to exit

309
General Menu Operation

310
“Device Menu”
 Press “Menu” Key

 Select “General” from Menu, it will highlight in Green Color when selected

 Press 6(Down) Navigation Key to enter into Sub Menu

 Select Device & Press4(Right) Navigation Key, it displays different device options

 Select desired device & Press “OK” Key

 We can select source device between DISC, USB & CARD.

311
“TV Display Menu”

Wide (16:9) Normal/LB (4:3) Normal/PS (4:3)

Note :- This feature works, if DVD is compatible with this feature.

312
“Angle Mark Menu”
 Select Angle Mark & Press4(Right) Navigation Key

 We can On/Off angel mark displayed on TV Screen

 This function will work for DVD recorded in Multiple angles

 Select option & Press “OK” Key

Note :- This feature works, if DVD is compatible with this feature.

313
“OSD Lang” Menu

 Select OSD (On Screen Display) Lang & Press4(Right) Navigation Key

 Here we can change OSD language

 Select Language option & Press “OK” Key

314
“Last Memory” Menu
 Select “Last Memory” Sub-Menu, it will highlight in Green Color when selected
 Press4(Right) Navigation Key for On / Off selection
 If Last Memory is ON, DVD player remembers the point of Disc Playback where
 Disc was ejected
 DVD Player goes into Standby mode
 DVD Player is switched OFF
It starts Playback automatically from that point when we reload the Disc & switch
ON the DVD player.

This feature will not work in MP3 / Divx / JPEG / WMA format.

315
“Sleep Time” Menu

 Select “Sleep Time” Sub-Menu, it will highlight in Green Color when selected

 Press4(Right) Navigation Key to select Sleep Timings

 After selected Sleep Time DVD will automatically move to Standby mode.

 Select desired Sleep Time & Press OK key

316
“Default” Menu

 Select “Default” Sub-Menu, it will highlight in Green Color when selected

 Press4(Right) Navigation Key to Reset DVD player

 To reset DVD player select Reset & Press OK key

317
Audio Menu Operation

318
“Speaker Setup” Menu
 Press “Menu” Key

 Select “Audio” from Menu by using 4(Right) Navigation Key ,

 it will highlight in Green Color when selected

 Press 6(Down) Navigation Key to select Speaker Setup Menu

 Press4(Right) Navigation Key to enter into option

 Press “OK” Key to active desired option for Confirmation

Note :- This feature works, if DVD is compatible with this feature.

319
“Speaker Setup” Menu
 2.0 CH. / 5.1 CH. :
 When Disc is recorded with more then 2 channels but
 output is desired from 2 channels then “LT/RT” is
 recommended.
 “LT/RT” is also recommended if the Disc supports
 Pro logic or Dolby Sound
 Choose “5.1CH” while Disk is 5.1 recorded & we desire
 5.1 o/p
 Choose “Stereo” if normal sound is required only from
 Front Left & Front Right Speakers.
 Choose “V Surr” to enjoy Virtual Surround Sound effect.

 Front, Center, Rear Speakers & Sub Woofer :


Here we have two options Small & Large
 “Large” is recommended for Speakers with wide frequency
 range (20Hz-20KHz)
 Small is recommended for ordinary speakers (200Hz-
 20KHz)
 You can keep subwoofer speakers “OFF” also

320
“Speaker Setup” Menu

Test Tone:
 Test tone can be used to check 5.1 Ch. Output.
It gives sound from individual speakers to
ensure connections are OK. (Test Tone will be enabled
when 5.1CH is selected)

Post D.R.C.:

 Dynamic Range Compression Maps the natural dynamic

range of a signal to a smaller range by turning the volume

up when signal level is below average and turning volume

down when it is high.

 You can select D.R.C. Option "ON" for late night listening.

321
“SPDIF” Menu
Press 6(Down) Navigation Key to select SPDIF Menu
This allows to select digital audio out mode.
1) SPDIF (Sony Phillips Digital Interface) output:
- SPDIF / OFF for Stereo / 5.1 channel Analog output.
- SPDIF / RAW or SPDIF JPCM for optical or coaxial output.
2) LPCM (Linear Pulse Code Modulation) out: LPCM is a method of encoding audio
information digitally Choose option according to sampling rate with which disc is recorded.

Note :- This feature works, if DVD is compatible with this feature.

322
“Equalizer” Menu
 Select “Equalizer”, it will highlight in Green Color when selected

 Press4(Right) Navigation Key to enter into option

 Enjoy song as per its type by selecting proper equalizer mode ( Rock, Pop, Live,

 Dance, Techno, Classic & Soft)

 Press “OK” Key to active desired option for Confirmation

323
“3D Processing” Menu

 Select “3D Processing” , it will highlight in Green Color when selected

 Press4(Right) Navigation Key to enter into option

 Press “OK” Key to active desired option for Confirmation

1) PROLOGIC II : This converts Two channel recording to 5.1 Channel Output.

2) Reverb mode: You can change 3D surround mode out of seven (Concert, Living Room,

Hall, Bathroom, Cave, Arena & Church)

324
“HDCD” Menu
 Select “HDCD”, it will highlight in Green Color when selected

 Press4(Right) Navigation Key to enter into option

 We can adjust High Definition CD settings.

1X – 44.1 KHz Sampling Frequency

2X – 88.2 KHz Sampling Frequency

 Press “OK” Key to active desired option for Confirmation

Note :- This feature works, if DVD is compatible with this feature.

325
Dolby Menu Options

326
“Dolby” Menu
 Press “ MENU ” Key

 Select “ DOLBY ” from Menu, it will highlight in Green Color when selected

 Press4(Right) Navigation Key to select option

 We can adjust Stereo / Mono setting using 5(Up) / 6(Down) Navigation Key

1) Dual Mono: Select audio output mode among Stereo, L-Mono, R-Mono, Mix Mono

2) Dynamic: You can Control D.R.C. In following steps - OFF, ¼, ½, ¾, FULL

 Press OK Key on desired option for Confirm

327
Video Menu Options

328
“Video” Menu
 Select “ VIDEO ” from Menu, it will highlight in Green Color when selected
 Press4(Right) Navigation Key to select option
 We can adjust Video Source using 5(Up) / 6(Down) Navigation Key
 Press OK Key on desired option for Confirm
 Choose CVBS while using composite video output. Choose YUV while using component
 video out of this player. Choose RGB while using component video out of this player with
 monitor having RGB facility. Use S-Video while using S··video out of this player.

329
“TV Mode” Menu
 Select “ TV Mode ” from Menu, it will highlight in Green Color when selected

 Press OK Key on desired option for Confirm

 This is active in YUV or RGB video modes only..

Choose this on P-SCAN while using component video out of this player with digital T.V.

along i.e. Progressive scanning

Choose this Interlace while using component video out of this player with TV i.e. Interlace Scanning.

330
“Sharpness, Brightness & Contrast” Menu
 We can customize Sharpness, Brightness, Contrast of picture,

 Select Sharpness & select option as per requirement from High, Medium, Low

 After selecting brightness, contrast a adjustment scale is displayed on T.V Screen.

 We can adjust the scale using 34 arrow key as desired. Then press OK / Play.

 DISPLAY DIMMER: This allows you to adjust the intensity level of front panel LED display.

The intensity levels are 100%, 70% and 40%.

331
Preference Menu Options

332
“TV Type” Menu
 Press “ MENU ” Key

 Select “ PREFERENCE ” from Menu, it will highlight in Green Color when selected

 Press 6(Down) Navigation Key to enter into TV Type Menu

 Press 4 (Right) Navigation Key to select option

 We can select the video out system as per your TV. Selling among PAL, MULTI, NTSC. "Multi" mode

supports both PAL / NTSC

Note :- This Menu will Enable in No Disc condition.


333
“PBC Menu”

 Select “PBC Menu”, it will highlight in Green Color when selected

 Press4(Right) Navigation Key to select option from ON, OFF

 PBC is used to access GUI (Graphic User Interface) ex: - Play movie Songs etc.

 We can ON/OFF the PBC Menu

334
“Audio, Subtitle, Disc Menu” Menu

 We can select Audio, Subtitle & Disc Menu language by using 56 Navigation key.

 Press “OK” key to confirm

 This function will work for DVD discs, recorded with such facility

 Audio language is the language you hear. Subtitle is the information for showing the spoken

words. Disc menu language is the language in which the menu on the disc is recorded.

335
“Parental” Menu

 We can use the parental lock function only with DVD Video Disc equipped with the
parental lock feature. Such discs are rated according to their content.
 To select parental level select "Parental" option in this page then press OK/Play.
8 Parental levels are displayed on T.V. Screen
Levels are: KID SAF, G, PG, PG13, PGR, R, NC17, ADULT

336
“Parental” Menu continued…

 The contents are allowed by a parental lock level and the way a DVD Video disc can be
controlled may vary from disc to disc, e.g., If the disc allows you to edit out
violent scenes unsuitable for children and replace them with more suitable scenes or
lockout playback of disc all together.
 Select the desired option then press OK/Play. Password block is displayed. Enter the
password then press Enter/Play.

337
“Password” Menu

 Select “Password”, it will highlight in Green Color when selected


 Press4(Right) Navigation Key to select “Change” & Press OK key to change Password
 We can change password here. Enter old password, then new password, re-enter new
password for confirmation and press Enter/Play key.
 The Preset password is 1204

338
Satellite DVD Menu Options Cont…

 Select “ Screen Saver ”, it will highlight in Green Color when selected

 Screen saver will start automatically if the disc playback is Stop/No Disc condition for

5 minutes.

 Press “OK” Key to turn the screen saver ON/OFF.

339
Opening Satellite DVD

340
Opening Satellite DVD

OPEN ALL SIX SCREWS OF TOP COVER AS SHOWN ABOVE

PULL BOTH LEFT AND RIGHT WINGS OF TOP COVER HORIZONTALLY AS SHOWN ABOVE

341
DVD Inner View

CD Mechanism DVD MPEG Board DVD/DTH SMPS DTH MPEG4 Board

342
Satellite DVD MPEG Board

Switching IC
(16 pin DIM)

Flash IC
(8 pin DIM)

Piezoelectric
Crystal
(27 Mhz) Pick-up unit
FFC Connector

343
CD TRAY ASSEMBLY

TRAY MOTOR

BOTTOM VIEW

TOP VIEW

344
Lens Assembly

Spindle Motor

BOTTOM VIEW

TOP VIEW

Sled
Motor

345
Simple Block Diagram of Pickup Unit
Photo
Diodes
Amplifier

Laser
Diodes 1 LD Driver 1

Pickup Unit
LD Driver 2
Laser Permanent magnets
Diodes 2

Objective Lens

Focusing coil
Tracking coil

346
Laser Path of Pickup Unit (Tx & Rx)

347
Focus and Tracking in Pickup Unit
Permanent
Focus coil Magnet

Permanent Permanent
Magnet Magnet

Tracking Coil Tracking Coil

Focus coil
Permanent
Magnet

348
Focus and Tracking adjustment in Pickup Unit

Improper Focus Tracking Error

Improper Focus Tracking Error

Proper Focus Tracking Corrected

349
Servo simple Block

350
Simple Working Diagram of Satellite DVD

351
DVD Power Supply
C

A
E

H
D

G CN 803 Pin
Voltage
Pin No. Volt
1 3.3
2 3.3
3 3.3
4 GND
5 GND
6 GND
7 5
8 12
9 GND
10 24

352
Symptom : Power Supply Related Failure ( Continued...)

Component Component
S. No. Value Defect
Location Description
A D 830, 831 SHAF504, SR306 Short/ Leaky No O/P from Power Supply

B D809, D810 HER154, IN4937 Short/ Leaky No O/P from Power Supply

C L812 22uH Open Power supply High Voltage

D D 841 IN4937G Short/ Leaky No O/P from Power Supply

E D 818 UF4007 Short/ Leaky No O/P from Power Supply

G R 846 0.47 Ohm/ 2 Watt

Cold Check all the Resistors mentioned before replacing IC 803

1. Check Short between Drain Ground.


( if Short IC defective)
2. Check Short between VCC Ground.
H IC 803 STR STR W6253 ( if Short IC defective)
3. No switching IC defective.
4. High Output IC defective.
5. Low Output IC Defective

353
Pickup unit connector

FFC Connector

DVD ,MP-3 Not


Read Check this
path

DVD LD
Switch

CD not read
check
CD LD
Switch

354
Drive IC
Tracking Coil Focus Coil
Slide Motor Spindle Motor

Motor Motor Supply


Supply 2
Tray open Command
from Servo

Tray Close
command from
Servo
Stand by
Command
Low Voltage
Supply

355
Micon & Servo Controller

356
Micon & Servo Controller Pin Details

RGB O/P

Video
Output O/p
from Photo
Diodes

Supply Audio
O/P

LD Switch
CMD Tray
Open

CMD Tray
Close

To USB
Interface

357
Audio Video Switch

DVD
Video

STB Video Video O/P

STB Left I/P Right O/P

Left O/P STB Right I/P


DVD Right i/P
DVD Left I/P

358
STB Interface

359
USB & Card Reader

360
Satellite DVD Dead
DVD MPEG PCB DEAD

IC U2 AM5888S CHECK 5V&12V AT CON1


IF MISSING CHECK CONECTING WIRES.

CHECK VOLTAGE NO
ACROSS D2&D3.IT MUST BE REPLACE D2&D3
REPLACE IC U2 0.7 VOLT EACH.
Pin No. 1

NO YES

CHECK NO
YES CHECK +5VOLT ON CHECK +5V
PIN NO. 2=4.2 &
PIN NO.8,9,21 OF IC U2. RELATED PATH.
25=2.6 OF IC U2 .

YES
CHECK Q1 & Q2 AND YES CHECK RESET NO CHECK C1, C2, Q17, Q16 &
CONECTING COMPONENT. VOLTAGE +3.3V(URST#)AT CONECTING COMPONENT
(Q1=1.8V &Q2=3.3V) PIN NO. 43 OF U1

YES YES

CHECK +3.3V VOLTAGE ON PIN CHECK CRYSTAL


NO. 8 OF U5 (S-FLASH ) .CHECK C35. 27MHz,C8 &C9.(33Pf)

YES
IF STILL SET IS NOT WORKING .
REPLACE YES PROBLEM MAY BE
FLASH IC. DUE TO MT1389 u1 AND
CONECTING COMPONENT.

361
No Disc Error
NO DISK

CHECK PHYSICAL DAMEGE OF OPTICAL UNIT , MOTERS & FFC FOR LOOSE
CONTACT, RUSTING , BROKEN & BAD CONTACT.(HARNESSING OF FFC)

CLEAN OPTICAL UNIT WITH DRY COTTON BUD

YES
REPLACE OBSERVE VISUALLY, TRAKING , NO ALSO OBSERVE LASER
OPTICAL FOCUSING ,SLEGING & SPINDAL FROM OPTICAL UNIT
UNIT. FUNCTION‟S WORKING

YES

IF STILL IT‟S NOT WORKING .
CHECK CONNECTOR & FFC .

IF ANY OF ABOVE FUNTION‟S NOT WORKING


YES
CHECK DRIVER IC AND COMPONENT
CHECK TRACK & COMPONENT RELATED WITH DRIVER COMPONENT. Pin No. 1
BEETWEEN SENSING SIGNAL A,B,C
,D,E,F.AND U1 (MT 1389) PIN NO.
.CHECK VOLTAGE IF ANY VOLTAGE FOUND
YES VARIATION AT PIN NO. DEFECTIVE CHECK
11&12 FOR SPINDAL RESPECTIVE TRACK
IF NOT WORKING 13&14 FOR FOCUSING , BEETWEEN DRIVER
REPLACE 15&16 FOR TRACKING, IC & U1 (MT 1389L/K)
U1(MT1389L/K) 17&18 FOR SLAGING.

362
Applying Adhesive Tape to FFC connector

EXISTING FFC HARNESSING

WITH NEW FFC HARNESSING


NEW FFC HARNESSING NO FFC COONECTOR WILL LIFT
WITH EXTRA BLUE TAPE

363
Open / Close error

Symptom

1) DVD tray not open or close.


2) DVD Tray not close fully .

Reason

Drive Mechanism To Be Check

1. Belt is used to drive tray.


2. Pulley, which guide the belt on the spindle of the tray motor
3. Motor strip/ Jack

Remedy

1. Replace the belt/pulley

364
Slow working/Slow read/Slow loading

Symptom

1) It takes too much time for loading and read.


2) Some times shows „no-disc‟ or freezing after some time

Reason

Power-supply

To Be Check
1. Try with Other DVD/CD. If problem persist follow below points.
2. Clean Lens with Clean cloth or Bud
3. Check FFC cable
4. Check Loader
5. + 5V DC in the power supply.
6. 5V DC filters (Capacitors) in the power-supply and MB

Remedy

1. Restore the +5V DC supply/Replace the filter capacitors.

365
No Display on front panel

Symptom

1) DVD is working well but no display.

Reason

1. Display board
2. DVD MPEG board
3. Display cable/Connectors

To Be Check

1. Check the supply to Display board/DVD MPEG board track


2. Cold check the components in display board, connections & cable

Remedy

1. Replace the faulty components/cable/display board.

366
No remote sensing
Symptom

1) DVD is working well but not detecting remote.

Reason

1. Remote
2. Remote sensor
3. Sensor power

To Be Check

1. Check Remote batteries


2. Check the remote is functioning well
3. Check remote sensor
4. Check sensor voltage ,+5V.

Remedy

1. Replace batteries in remote/check with another remote.


2. Replace remote sensor/ensure the supply voltage to sensor.

367
How to Replace Flash IC in DVD MPEG Board
Tools Required

Temperature controlled iron

The temperature should be kept at 350 Degree

368
How to Replace Flash IC in DVD MPEG Board

Remove DVD Case Remove the all the screws of DVD Case

Remove all the Connections of DVD MPEG Board

369
How to Replace Flash IC in DVD MPEG Board

Flash IC

Heat the pins of Flash IC on both sides as shown on the figures and remove IC by using twizer

370
How to Replace Flash IC in DVD MPEG Board

Notch

Flash IC

Apply led to all the 8 pins of new Flash IC and then place the Flash IC as shown in the next slide
Means the notch of the IC should be exactly opposite to 1

Notch

Notch should be opposite to 1

371
How to Replace Flash IC in DVD MPEG Board

Heat the pins of Flash IC on both sides as Software Version Identification


shown on the figures 7 == Ver. 3.7
5 == Ver 3.6
4== Ver 3.5
3 == Ver 3.4

372
DVD Software Up gradation Process

Objective / Purpose : To Reduce DVD PCB Flash Corruption we need to upgrade the
DVD Software to Software Version 3.7 or 4.5

DVD Software Version based on OPU :

DVD Model Loader Type DVD Software Version

LOADER WITH OPU-850 3.7


DVD Model 5002
LOADER WITH OPU-870 4.5

 In the Month of Dec 2009 new OPU (870) has been introduced

373
How to Identify Software 4.5 (with OPU 870) to be upgraded

If both the below mentioned are yes (a) manufactured in & after Dec (b) OPU 870 Sticker present)
than Software to be upgraded is Version 4.5

A) Product Manufactured in & after Dec 2009 ,

Month
Year

B) OPU 870 & VER 4.5 Sticker on the Bottom Panel of Satellite DVD

374
Identification of OPU of Satellite DVD (from Loader Assembly).

OPU-870 marking at this place OPU-850 marking at this place

SF-HD850
Written on OPU

375
Flash IC Software Up gradation Process
Step 1* : - The Software CD contains the below mentioned file

Files containing in 3.7 S/W CD File containing in 4.5 S/W CD

Step 2 : - Keep the Software CD in the tray and press Eject Key on remote

•- All steps are common for both Software Up gradation


process. Only file contains are different.

376
Flash IC Software Up gradation Process
File Copying

Step 3 : - After Software CD Loads Step 4 : - Press “Play” Key on the


below picture appears on TV Screen remote to upgrade the Software

Upgrading

Step 5 : - Now Above picture Disc Tray (with Disc)


appears on TV Screen
Step 6 : - Once the Software is updated
successfully the tray will open,
then remove the disc
377
Flash IC Software Up gradation Process
Step 7 * : - Press “Zoom” Key on the Remote to check the Software Version.

Rev 3.7 on the screen Rev 5.1 on the screen is


OPU-850 latest soft ver OPU-850

Rev 4.5 on the screen denotes Rev 4.9 on the screen denotes
latest software version .OPU-870 latest software version .OPU-870

* Steps 7 is common for both S/W Up gradation process. Only Screen displays different S/W version.
378
Factory Default Reset Procedure

 Press “Menu” Key on Remote in DVD Mode >> “General” Option will be highlighted in Green Color

 Press 6(Down) Navigation Key to select “Default” Menu

 Use4(Right) Navigation Key to select “Reset” for factory Default setting (it will be highlighted in
Green Color)
 Press “OK” Key to set all Menu setting to Factory default

 Press “Menu” Key to Exit


 All Menu Setting‟s will be reset to Factory Default
 Now Check for Volume level in DVD Mode after Re-starting Satellite DVD

379
Adjust desired Volume Level as default

 Select your desired Volume level after Reset

 Press “Power” Key to keep Satellite DVD in Stand By Mode


 Again Switch “ON”, Select DVD mode

 Check Volume level (It should be same as set earlier)


 Then Switch “OFF” Satellite DVD from Main Switch
380
Adjust desired Volume Level as default
 Switch it “ON” again, Select DVD mode, Volume level will remain the same in DVD Mode after
restarting the Satellite DVD as shown below :

After Switched “ON” DVD, Volume


level remains same (Volume 9)
 For Example :
If we set volume at VOL 9, after restarting the unit Volume will be on VOL 9 in DVD Mode

Volume level before Volume level after

381
Satellite DVD Parts SAP code……

Category Part Description Photo Part Number

1200029083
SMPS DVD STB ASSY,PCB,SMPS,MI,DVD

ASSY,MPEG,DVD,STB 1200026788
DVD MPEG
MT1389L, AI+MI

382
Satellite DVD Parts SAP Code……

Category Part Description Photo Part Number

ASSY,MPEG,DVD,STB MT1389L,
Main PCB 1200029726
AI+MI USB CR

ASSY,PCB,USB,CR,MT1389L,AI+MI,D
USB PCB 1200023156
MV9201

383
Satellite DVD Parts SAP Code……

Category Part Description Photo Part Number

ASSY,PCB,MPEG4,MI+TL,DTH,I
DTH PCB 1200025270
DTV

ASSYPCB,CONTROL
Panel PCB 1200027168
DISPLAY,AI+MI,STBDVD

384
Satellite DVD Parts……

Category Part Description Photo Part Number

BOTTOM PLATE,STB-
1100043073
DVD-01

FRONT COVER,
1200031302
DVD Covers DVD5002,BLACK

TOP COVER,STB-DVD-
1100048430
01,WHITE

385
Satellite DVD Parts……

Category Part Description Photo Part Number

FRONT COVER, DVD5002,BLACK 1200031302

CD DECK MECHANISM,HD850 1100052744

HEADER,FFC,24PIN,0.5MM,HORIZ
FFC Cable 1100021676
ONTAL

386
5211 PCB Installation Process in the place of 5202 (Satellite DVD)
Before Installation, please Check Accessories to Fix 5211 PCB in the Place of 5202 PCB.

Following accessories dispatching along with 5211 PCB (IDTV) as shown below :

2.Signal Cable (1 no.) :


3 Screws already removed
from Existing PCB 5202 Part Code & Description : 1100056440
Connector 2Ends,13 pin 7 wire ,7 pin 7 wire -500mm
1.Supporting Brackets (3 nos.) : 3. Power Supply Cable (1no.) :
Part Code & Description : 1200038436 Part Code & Description : 1100056439
Bracket MPEG,DVD Bottom 5211 HIPS Black Connector 2Ends,2.5mm10pin10 wire – 200mm
5211 PCB Installation Process in the place of 5202 (Satellite DVD)
5202 Chassis (Old) Full View 5211 Chassis (New) Full View

Above marking shows change of Power & Signal Socket‟s placing


5211 PCB Installation Process in the place of 5202 (Satellite DVD)
Step - 1 : Remove Power Cable & Signal Cable from Main Chassis as Shown Below :

Removing Signal Cable (13 & 7 pin)

Removing Power Cable (10 pin)


5211 PCB Installation Process in the place of 5202 (Satellite DVD)
Step - 2 : Remove 3 No‟s of Machine Threading Screws from Main Chassis as Shown Below :
5211 PCB Installation Process in the place of 5202 (Satellite DVD)
Step - 3 : Fix “Bracket MPEG,DVD Bottom 5211 HIPS Black” with DVD
Bottom Plate as per marking shown (for example RL at rear side of DVD )

Fix Bracket MPEG DVD Fix Bracket as per Marking’s


Bottom Shown

Holes for fixing


5211 PCB

Fix Machine Threading Tighten MT Screws with Star Screw


5211 PCB Installation Process in the place of 5202 (Satellite DVD)

Step - 4 : Place the 5211 PCB (IDTV) on the Bracket & Fix with 3 No‟s of Self threading Screws

Placing the 5211 PCB on Special Brackets Tightening the Screws


5211 PCB Installation Process in the place of 5202 (Satellite DVD)

Step - 5 : Connect Power Cable (10 pin - 10 wire) & (13 pin - 7 wire & 7pin - 7wire) Signal Cables

Tightened 3 No‟s Self threading Screws Fixing of Power & Signal Cables
Thank You

394

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