TCD 2015 Special tools

8 Special tools

© 06/2006 1/16 8249-001

 Special tools TCD 2015

Orders
The tools can be ordered directly, stating the order
number, from:
WILBAER
Wilhelm Bäcker GmbH & Co.KG
Postfach 14 05 80
42826 Remscheid
Germany
Tel.: +49 (0) 2191 9339-0
Fax: +49 (0) 2191 9339-200
E-mail: info@wilbaer.de
Web: http://www.deutz-tools.com

© 06/2006 2/16 8249-001

 TCD 2015 Special tools

6066
Assembly block
Engine clamping, double-sidedmaximum load capacity
at middle centre of gravity approx. 1200 kg

© 35451-2

6066/151
Clamping bracket 8
(in conjunction with assembly block 6066)
Engine clamping, double-sided

© 37601-1

100130
Connector
(in conjunction with compression pressure tester 8005)

© 37602-1

© 06/2006 3/16 8249-001

 Special tools TCD 2015

100300
Turning gear
with mechanical TDC transmitter and degree scale for
start of pumping check
Turn crankshaft,
block engine

© 37603-1

100350
8 Turning gear
Turn crankshaft on the V-belt pulley.

© 37604-1

100400
Dial gauge with fixing wheel
Measuring range 0 - 10 mm / 0.01 mm

© 37605-1

© 06/2006 4/16 8249-001

 TCD 2015 Special tools

100410
Digital gauge
Measuring range 0 - 30 mm / 0.01 mm

© 43205-0

100850
Measuring instrument with measuring plate 8
Checking piston overhang

© 37606-1

101830
Dial gauge adapter
Measuring installation depth for impulse transmitter

© 45906-0

© 06/2006 5/16 8249-001

 Special tools TCD 2015

102560
Tester
Basic device with two dipsticks
Check radiation position of the piston cooling nozzle
(old version)

© 37608-1

102565
8 Dipstick
(in connection with tester 102560)
Check radiation position of the piston cooling nozzle
(new version)

© 37628-1

103240
Dial gauge holder
with stylus extension (diameter 5/95 mm)
Checking plunger lift of injection pumps

© 43927-3

© 06/2006 6/16 8249-001

 TCD 2015 Special tools

110030
Puller
(in connection with sliding hammer 150800)
Removing fuel injector

© 35433-2

110110
Holder 8
SW11,
Clamp fuel injector in the vice

© 35434-2

110130
Slotted nut wrench
Unscrew and tighten union screw on the fuel injector.

© 37610-1

© 06/2006 7/16 8249-001

 Special tools TCD 2015

110500
Special wrench
Size 17
Removing and installing injection pipes

© 35436-1

110510
8 Special wrench
Removing and installing charge air pipe

© 43928-3

110700
Socket wrench insert
Size 27
long
Removing and installing oil pressure transmitter

© 42341-2

© 06/2006 8/16 8249-001

 TCD 2015 Special tools

110901
Disassembly tool
Removing O-ring

© 45950-1

120660
Puller 8
(in connection with sliding hammer 150800)
Removing jammed fuel injector sealing ring

© 45421-0

120900
Support bracket
pivoting
Clamping cylinder head

© 35438-2

© 06/2006 9/16 8249-001

 Special tools TCD 2015

120910
Base plate
(in conjunction with support bracket 120900 if support
bracket is not screwed tightly)

© 35439-2

121410
8 Assembly tool
Assembling valve stem gasket

© 37614-1

121420
Assembly sleeves
Set of assembly sleeves for valve stem gasket

© 43210-0

© 06/2006 10/16 8249-001

 TCD 2015 Special tools

130300
Universal piston ring pliers
Removing and installing the piston rings

© 35441-2

130400
Trapezoidal groove wear gauge 8
Testing piston ring groove

© 36461-1

130650
Piston ring compressor
Removing and installing the piston rings

© 35443-2

© 06/2006 11/16 8249-001

 Special tools TCD 2015

131200
Base plate
(in connection with assembly tool kit 131210)
Pressing small end bush out and in

© 37616-1

131210
8 Assembly tool kit
(in connection with base plate 131200)
Pressing small end bush out and in

© 37617-1

142640
Assembly tool
Installing crankshaft sealing ring
(opposite side to flywheel)

© 37618-1

© 06/2006 12/16 8249-001

 TCD 2015 Special tools

142650
Assembly tool
Installing crankshaft sealing ring
(flywheel side)

© 37619-1

143830
Assembly tool 8
Removing and installing camshaft bearing

© 37621-1

144150
Counter support
Blocking camshaft gear wheel

© 37622-1

© 06/2006 13/16 8249-001

 Special tools TCD 2015

150030
Tool kit
Repairing the collar rest of the cylinder liner

© 40221-0

150120
8 Assembly device
Installing cylinder liner

© 37624-1

150130
Puller
Removing cylinder liner

© 37625-1

© 06/2006 14/16 8249-001

 TCD 2015 Special tools

150800
Slide hammer
Removing fuel injector

© 35449-2

170050
Special wrench 8
Unscrewing the filter cartridges

© 37629-1

170100
Special wrench
Removing and installing lubricating oil pipe turbocharg-
er

© 37626-1

© 06/2006 15/16 8249-001

 Special tools TCD 2015

170120
Disassembly and assembly tool
Pressing the ball stud of the rocker arm shaft out and in

© 37627-1

170160
8 Stoppers/caps
1 set of differently-sized stoppers and caps
Sealing openings on the fuel system

© 43663-0

© 06/2006 16/16 8249-001