Professional Documents
Culture Documents
A
B
E
C
D
H
M1
M2
M3
M4
CC_LS_1_1
CC_LS_1_2
CC_LS_1_3
CC_LS_1_4
L1
L2
L3
L4
µC
12V
AMP
clock
CC_COM_1_1
CC_COM_1_2
CC_COM_1_3
CC_COM_1_4
200mA
80MHz
TC 1767
5V VRef_1
DC/DC
Injector
Environment
information
as separate
not possible.
measurement
Digital Input
SCB, SCG, OL
Voltage, Charge,
plausibility check
3x pockets
diagnostic could be
Lowsider – H-Bridge
8
8
K1
K2
K3
K4
Connector
T-ECU
24V
CC_LS_1_6
CC_LS_1_5
CC_COM_1_6
CC_COM_1_5
RAM
50mA
ECU voltage Supply
ATIC 81
(population version)
VDA 2.0
Monitoring
72KByte
Version1
5V VRef_2
Version 2
ECU Processor
ECU housing
J1
J2
J3
J4
combined
Injector
Voltage and
Electrical Diagnostic
Current Burst
Dimensions
Flash
information
as separate
SCB, SCG,
32Kbit
2MByte
H1
H2
H3
H4
Power Stage
OL, S-HS-LS
on input circuit
HB_1_L
HB_1_H
VR_SHD
Analoge Input
SCB, SCG, OL
400mA
ext E²Prom
12V V_12
S_GND_CAM-CRK
information could be
VBR, VBK, Vref1,2
W205 x L205 x H 46 mm
depends
Vref12V, measurment
DF_3
DF_2
G1
G2
G3
G4
C
VR_1_P
VR_1_N
F1
F2
F3
F4
DF_1
DS_10
12V_VAR
V_SENS2_FUP
Engine
DS_9
E1
E2
E3
E4
AN_16
AN_12
Kl.30
V_SENS1_CAM-CRK
Battery
Terminal
Responsible TATA
be removed.
D1
D2
D3
D4
DS_18
PWRGND_1
emergency switch
S_GND_MAF
S_GND_BPA
S_GND_FUP
prototype vehicles.
Voltage Requirement according B_L1 PWR_GND
KL 31 Bat -
_TATA_Rev1_1.doc B_L2 PWR_GND Responsible TATAVoltage
AN_6
AN_2
C1
C2
C3
C4
EMC Classification: C Requirement according
S_GND_MAP
S_GND_EGR
PWRGND_3 VBD (KL 30) Electrical_System_Specification_TATA
B_L3 PWR_GND
VBD B_M4 _Rev1_1.doc
EMC Classification: C
5A
AN_7
B1
B2
B3
B4
AN_13
AN_15
S_GND_TEMP1
+
V_SENS2_FUP
3
FUP V_SENS2 Responsible TATA
C_F4
Voltage Requirement according ECU
Key
1
Rail Pressure (FUP) VBK B_L4
according Continental Rail Spec. C_E4 AN12 Performance Spec.
AN_1
A1
A2
A3
A4
AN_17
VBK off </= 2V
5A
2
EMC Classification: C S_GND_FUP unkown KL.15 Loads
V_SENS1_MAP
EMC Classification: C
V_SENS1_EGR-BPA
S_GND
-
C_D4
Rail Pressure
SMC_SWI Key Crank Position (SP_AN_1) KL. 50 Responsible TATA
C
AN8 B_D4 Voltage Requirement according ECU
Performance Spec.
EMC Classification: C
+
V_SENS1_MAP
C_A4 V_SEN1 MPR Main Power Relay Responsible TATA
85
86
1
MAP LSS_2_8 (0,7A lo_cr) A_F1 according TATA Relay Spec.V23134-
AN15
AN_4
A4
A3
A2
A1
C_B4 VF4.pdf
7
7
V_SENS1_PVS1
V_SENS2_PVS2
V_SENS1_DIP_PF
S_GND_MAP Voltage drop at VBR lines max.:100mV
30
87
T-MAP
-
C_C4 S_GND MPR status will be checked from Software
Responsible TATA
Pressure Sensor
(e.g.sticked relay could be identified)
25A
B4
B3
B2
B1
AN_10
AN_11
AN_14
B_M3 VBR_3 VBR_C EMC Classification: C
VBR
t°
Turbo_TMAP270.doc
S_GND_TEMP2
3
TBA
Air
EMC Classification: C C_B2 AN7 VBR_2 KL 87 VBR_D
VBR B_M2
Temp.
Manifold Absolute Manifold
AN_5
C4
C3
C2
C1
VBR_B
1
2
3
M LKJHGFEDCBA 4
VBR_1
S_GND_PVS1
S_GND_PVS2
S_GND_DIP_PF
VBR B_M1
BA
AN_8
AN_9
D4
D3
D2
D1
DF_6
according Continental Pump Spec.
f: 350Hz duty cycle 5%-95%
2
1
4
3
2
E4
E3
E2
E1
DF_4
K_LINE
CAN_SHD
S_GND_VS
VCV Responsible Continental
according Continental Pump Spec.
2
1
B
LSF_2_1 (2,7A FWD) A_G1 U: 9.0V–16.0V Imax: 2A (U:9.0V–28V)
F4
F3
F2
F1
The output will include a Reverspolarity Diode
AN_18
DS_14
CAN_2_L
CAN_1_L
EMC Classification: C
2
1
BPA_OUT Turbo
LSF_1_2 A_A2
G4
G3
G2
G1
DS_16
DS_12
CAN_2_H
CAN_1_H
H4
H3
H2
H1
DF_5
DS_4
DS_15
DS_13
B
1A B C D E F G H J K L M
J4
J3
J2
J1
DS_3
DS_2
DS_7
DS_8
Throttle Flap
3
2
1
TCO Coolant Temp TCO according to Continental spec.
1
DS_1
DS_6
DS_5
K4
K3
K2
K1
DS_11
10072522SPE000 for 12V.
t°
according to Continental Spec. For 24V according e-mail form A.Bach to
GND
TCO
4
2
CTS 5WY3106 SPEC.pdf S_GND_TEMP1 THR_PSN TATA from Friday, August 10, 2007 3:34
C_B1 S_GND AN17 C_A2 EMC Classification: C
4
3
2
1
EMC Classification: C
A
1
TFU
2
L4
L3
L2
L1
VBK
according to Continental Spec.
t°
TFU
2
CTS 5WY3106 SPEC.pdf S_GND_TEMP1
PWR_GND_3
PWR_GND_2
PWR_GND_1
C_B1 S_GND
EMC Classification: C
6
6
Chassis (Analog,Digital,Power)
+
1
CAM V_SENS1_CAM
ABCDEFG H
M4
M3
M2
M1
VBD
Responsible TATA
VBR_3
VBR_2
VBR_1
3
CAM
according to Continental Spec.
CAM
C_G2 DF2
S_GND_CAM
2
ACAM S250767001 -Rev 02
-
EMC Classification: C C_H2 S_GND
Diesel Dosing Injector
2
86
A4
A3
A2
A1
SMC_2
FH_RLY
BPA_OUT
MIAH_RLY
CKP(+) according TATA Relay Spec.
according to Continental Spec. C_G4 VR_1_H
1
87
30
MIL
CKP(-)
SMC
B4
B3
B2
B1
GP_IND
EFP_RLY
(population option for Hall Sensor) C_G3 VR_1_L
C (grey 48)
Connector
B (black 48)
2
B (brown 48)
1
CRANKSHAFT
EGR_0_C_H
+
DDP
C4
C3
C2
C1
-
EGR_0_C_L
WIF_IND
EOS_IND
according to Pieburg Spec.
FUEL_CON
EGR
HB_1_L C_H1
TL-8.00775.00.0-English_V0_SAP.pdf
Control
EGR_POS
2
24V
12V
VSS AN13 C_B3 or valeo_egr_valve.pdf for 12V
Voltage
Responsible TATA For 24V according e-mail form A.Bach
4
S_GND_EGR
12V / 24V
A (black 32) 12V / 24V
D4
D3
D2
D1
FH_IND
AC_RLY
according to Continental Spec. VBR_C S_GND C_C3
-
FAN_1_RLY
FAN_2_RLY
to TATA from Friday, August 10, 2007
+
ATSS.pdf for 12V V_SENS1_EGR
6
CEL
Classification: C
E4
E3
E2
E1
A
GP_RLY
ENG_OUT
SP_LSS_2
2
VSS Sensor
S_GND_VS TIA
-
B_E2 S_GND AN6 C_C1 F-MAF
T
MPR
C_D1
F4
F3
F2
F1
S_GND
VS_OUT
643201318
643201311
643201319
643191211
MIAH_IND
Partnumber
according to Continental Spec.
PPOS_OUT
SIMAFz8-0904.pdf
-
+
MAF
V_SENS1_PVS1
2
for 24V application will be sourced
B_A4 V_SENS1 of the ECU
out of the ECU with 12V EMC Classification: C
1
A B
Responsible TATA
PVS_1
G4
G3
G2
G1
4 3
VCV
DDV
S_GND_PVS1 12V supply for MAF for 24V ECU
CLT_OUT
ALT_COM
-
according to B_C4 S_GND 12V (400mA) C_F3
TATA Pedal Spec.
+
D
643203318
643203311
643203319
643193211
Partnumber
Basis FPM1 0 280 A00 302 0 281 V_SENS2_PVS2 ACC_medium Pressure
B_A3 V_SENS2 Medium Pressure switch TATA
PVS_2
EMC Classification: C AN11
Accelerator Pedal
GND
F E
H4
H3
H2
H1
PCV
S_GND_PVS2
EGR_LS
THR_OUT
SP_LSF_2
S_GND
-
B_C3
5
5
EMC Classification: A
Bosch
AC Relay
Williams
AC Relay
85
AC_RLY
86
87
V23134-VF4.pdf
GND
EMC Classification: A
Note
85
S_GND_TEMP2
1
86
t°
30
87
V23134-VF4.pdf
EGT1
Attention:
2
100k pull down) TEGR_0 AN4 AN16 C_E3
EMC Classification: A B_A1 EMC Classification: C
EGT2 Starter Motor Control 1
1
S_GND_TEMP2 B_B1 S_GND
TATA Responsible TATA
85
86
EGT2
according TATA Relay Spec.
2
Startermotor
87
a defined time
Startmotor Help Relay
+
Starter Motor
3
5
86
4,7k pull up to 5V
-
87
switch
A_G4
86
If Ri is bigger than 2kOhm ECU will operate correct but el. FAN_RLY_1 FAN Control_1 FAN Control
LSS_1_4 A_D4
diagnostic will not work correct for all conditions.
Responsible TATA
30
87
4
4
86 87 87a
grey marked area indicates that the I/O from ECU Hardware is
DS15 B_H3
Ri = 38Ohm to 2kOhm to Vbat
If Ri is bigger than 2kOhm ECU will operate correct but el. Fuel Consumtion Fuel_Con FAN Serial-Parallel Relay
A_C1 LSF_3_2
diagnostic will not work correct for all conditions.
85
86
Responsible TATA
EMC Classification: A FAN 2
according TATA Relay Spec.
87
30
86
If Ri is bigger than 2kOhm ECU will operate correct but el. LSS_1_7 A_A1 Manifold Intake Air Heater ON / OFF Responsible TATA
diagnostic will not work correct for all conditions. according TATA Relay Spec.
V23134-VF4.pdf
30
87
86
Mode 5
Mode 4
Mode 3
Mode 2
Mode 1
30
87
GND
If Ri is bigger than 2kOhm ECU will operate correct but el. V23134-VF4.pdf
DS16 B_G2
diagnostic will not work correct for all conditions. EMC Classification: C
EMC Classification: A
Mode
CC_ON / OFF
based on 13,5V;
CRU_1 Cruise control
DS5 B_K1
Cluster LAMPS max 4W Bulb/ LED Check_Engine_Lamp CRU_2 CC DEC
Responsible TATA Fully operateable up to 4W Lamps CEL A_E2 LSS_2_6 B_K2 Cruise Control
DS6
Idle
- Check Engine Lamp Responsible TATA
Start
CRU_3 CC_SET / ACC or PTO Set
- MIL Lamp max 4W Bulb/ LED DS7 B_J2 1x Normaly open switch to KL. 87
MIL_LAMP
part load
- Glow Plug Lamp MIL
Full load2
Full load 1
A_B3 LSS_1_6 (0,7A cr_li) CRU_4 CC_Resume / Cancel PTO Resume 3x normaly open toggle switch to Kl. 87
Mode 7 Ignition Off
Mode 6 Iginition On
1
1
3
2
2
0
Inj.
Water_IN_FUEL_Lamp
PTO_SWI PTO Responsible TATA
max 4W Bulb/ LED WIFL
No. of
EOS_IND
- Fuel Heater Lamp LSS_3_8
rpm
A_F4 LSS_3_6
EMC Classification: A
4000 4
4000 2
200 1
1
VBR_D
EMC Classification: A
2400 70
750 22
3
3
AN18 B_F2
Normaly closed switch to GND
GND
NO
EMC Classification: A
3,4
3,2
4,1
2,7
2,8
2,5
Responsible TATA
Life Average
Responsible TATA
Spare Output SP_LSS2 Water in Fuel
A_E4 LSS_4_4 WIF Water in Fuel
DF5
Peak current is not inrush current, its max current after stable
B_H4
Water in Fuel
closed
6,0
6,1
6,0
5,7
5,8
2,7
Peak
0,001
no Water =
GND
Alt_com Alternator Sp
Spare Input LSF_2_3 A_G3
Responsible TATA e c
B_D3 AN9 m
G
Power
(leakage)
[%] Current[A] Current [A] ECU [W]
Brake Light
21W
Brake Light
21W Exhaust Brake Enable
GND GND
Responsible TATA
ABS
Module
GND GND
CRANK
K-Line
Injector SW
ECU HW Bank
1
2
K-Linie
85
CAN
86
Inj 0
Inj 1
Inj 2
Firing order
DS9 C_E1
NO
Injector ECU HW A B C D
2
2
EMC Classification: C
Clutch
CLU_SWI Clutch Responsible TATA
DS12 B_G1
GND
EMC Classification: A
CAN_L_1
1st
2nd
GL_RLY
85
86
CAN
CAN_H_1 GL_RLY_DIAG
Date
30
Revision No.
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
EMC Classification: C
Date
Name
Datum
+
CC_COM_1_1 C_L1
CAN_L_2
B_F4 CAN_L_2
-
Cyl 1
CC_LS_1_1 C_M1
2
{
1
CC_COM_1_2 C_L2
7
2
30.04.2007
29.06.2007
20.07.2007
09.08.2007
17.08.2007
22.08.2007
19.09.2007
07.10.2007
29.10.2007
14.01.2008
23.01.2008
04.03.2008
19.03.2008
11.04.2008
03.06.2008
11.08.2008
02.10.2008
20.11.2008
19.12.2008
15.06.2009
02.07.2009
25.09.2009
04.12.2009
07.12.2009
17.03.2010
Cyl 1
Cyl 3
Title
CC_LS_1_2 C_M2
Name
2
Responsible Continental
for Continental Low Level Bootstrap_actifity
only
ECU
Bearbeiter
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
A. Bach
17.06.2010 A. Bach
05.07.2010 A. Bach
07.02.2011 A. Bach
1
development
Cyl 4 EMC Classification: C
Application
-
C_M3
2
Cyl 4
Cyl 2 CC_LS_1_3
connector female has to be Continental 12V – 24V Variant Check
Modification List
C_F3 VAR_CHECK
Syntax update
+
development
add aditional Spare
Cyl 6
update Relay pin nameing
Cyl 2
CC_LS_1_4 C_M4
include Exhaustbrake structure
E03589 40 299
correction PINOUT T-MAP sensor
implementation of PINOUT
Est /mJ
implementation of I/O Requirements
Injector
35,0
40,0
45,0
50,0
55,0
60,0
65,0
70,0
75,0
1
1
0
discussed during f2f with TATA and internal crosschecked
200
twisted pair > 1,5mm²
400
update Pinning for Pedal; integration of PCB GND; WIF description
600
800
1000
FUP /bar
1200
TATA SID603C
1400
correction after TATA visit in Regensburg end of August 2007
Projects
ESS
1600
1800
Electronic Sub-System
add info for injection scenario, µC, ECU internal Sensors, el. diag, update of Exhaust Brake
2000
Inputstage change for EGR_POS to 10k pulldown + MAP to 47k pulldown, correction pining CAM,
correction on AN11 + related Vsens and erase of incorrect freewheeling diode close to PIN A_H4
change of chipset population option, implementation of MIAH Relay, change of FAN Realy connection,
tcha /µs
Schematic Wiring Harness ( SWH )
electronic
include EMC classification, correction at emergency switch, possible add on I/O (2nd FAN, Remote Keyless entry)
remove CAN architecture / change Cruise Enable switch / remove PTO Set, Resume switch / change Clutch to NO
holistic approach
development with a
Est [mJ]
Est [mJ]
tcha [µs]
(left axis)
(left axis)
(right axis)
implementation of assuments for Turbo, Exhaust Flap, EGR, Throttle, WIF, Glow Plug, VSS
at TElco > TCold
at TElco <= TCold
remove of Exhaust Brake Relay, remove of Oil Filter Light, Low Oil Indication, rename Engine Preheater Lamp to MIAH Lamp;
update after telefonconferenc with TATA Requirements removal of Alternator, 3x Lamp output
1/1
use of Spare PIN's for FAN Control + Oil Pressue Switch + comment regading LED for Indication
Seite /Page
removal of Oil Level, update of consumer data for; VSout, Engine Speed out, Pedal Pos out, Coolan
F
A
B
E
C
D
H
G
Low side output popoulation option
BS4 BS3 EU5
with CAN no CAN with CAN no CAN with CAN no CAN
A +H A+B+H A A+B A+C+H A+B+C+H