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1 Sources of Lignin

Shayesteh Haghdan, Scott Renneckar and Gregory D. Smith


Department of Wood Science, Forest Sciences Centre, The University of British Columbia, Vancouver, BC, Canada

O U T L I N E

1. Introduction to Lignin 1 3.3 Sugarcane Bagasse 6


3.4 Agricultural Residues 7
2. Lignin Functions 4
4. Lignin Potential 8
3. Sources of Lignin 5
3.1 Wood 5 References 8
3.2 Pulp and Paper Industry 6

1. Introduction to Lignin et al., 2014). Hence, lignin has the potential to be an


important source of aromatic chemicals for the
The term lignin is derived from the latin name chemical industry, arising from the conversion of
lignum meaning wood (Mccarthy and Islam, 1999). modern era CO2, and its efficient utilization solves
It was first isolated from wood in a scientific report a potential puzzle in creating valuable by-products in
by the French scientist Payen (1838) and later given a biorefinery scheme. This reasoning is because if
its current name in 1857 by Schulze. Lignin was wood is converted to the billion ton scale for biofuels
initially described as an incrustant of cellulose, and and biochemicals, then there will be greater than
this point is insightful as lignification occurs after the 300 million tons of lignin potentially available. To
deposition of the polysaccharide framework. In an put this in perspective it is roughly the size of the
extremely simplified view it is analogous to the global polymer market.
matrix material for a fiber-reinforced composite. As mentioned above, lignin is an aromatic poly-
Lignin has several functions with the cell wall such as mer. The monomeric precursors have a phenolic ring
changing the permeability and thermal stability, but it with a three carbon side chain providing a basic nine
has the primary function to serve as a structural carbon structure commonly referred to as a C9-unit
material that adds strength and rigidity to plant and/or phenylpropane unit as shown in Figure 1.
tissue. In the sense lignin distinguishes lignocellu- The side chain is terminated with a primary
losic biomass from other polysaccharide-rich mate- hydroxyl group on the Cg, while the Ca and Cb are
rials, by reinforcing the polysaccharide scaffolding of connected together with an unsaturated bond. The
the cell wall. Its performance is so effective that it phenolic ring is methoxylated (eOCH3) to various
allows trees to outcompete other plants for sunlight degrees, dependent upon the species; p-coumaryl
forming the largest organisms on the planet. alcohol, coniferyl alcohol, and sinapyl alcohol have
As lignin constitutes 15e40% of dry weight of none, one, or two methoxyl groups at the 3- and
woody plants, it is the most abundant aromatic 5-positions, respectively. Based on the lignin mono-
polymer on the earth and the second most abundant meric composition involved in polymerization, the
organic polymer after cellulose. Based on yearly resulting lignin is classified into three types: (1) lignin
biomass growth rates, the overall production of that contains mainly coniferyl alcohol is called
lignin is on the order of 5e36  108 tons (dos Santos guaiacyl (G) lignin and is found predominantely in

Lignin in Polymer Composites. http://dx.doi.org/10.1016/B978-0-323-35565-0.00001-1


Copyright © 2016 Elsevier Inc. All rights reserved. 1
2 L IGNIN IN P OLYMER C OMPOSITES

Figure 1 Examples of C9 monomers: p-coumaryl alcohol, coniferyl alcohol, and syringyl alcohol.

gymnosperms; (2) lignin formed from sinapyl alcohol Lignification is initiated when a phenolic hydroxyl
is called syringyl lignin (S) and mixtures of G and S hydrogen atom is abstracted by the enzyme peroxi-
are found in angiosperm lignin; and (3) lignin which dase to form a phenoxy free radical, typically
incorporates p-coumaryl alcohol is p-hydroxyphenyl referred to as dehydrogenative polymerization, as
(H) lignin, and the three types of monomers are described by Freudenberg and Neish (1968). This
commonly found in grasses. Overall hardwoods have phenoxy-free radical will then delocalize to both
a G:S ratio that approaches 1:2 and softwoods have aromatic and side chain carbon atoms by the process
approximately 95% G lignin (Lin and Dence, 1992). of resonance stabilization (Figure 2).
One simple way of determining this ratio is based on Coupling of these radicals may form ether link-
the methoxy content of the lignin, while other tech- ages, carbonecarbon bonds, and bonds occasionally
niques can be used to identify the specific C9 struc- to more than one other phenylpropane unit. Based on
tures either directly using nuclear magnetic the stability of the radical at each location, there is
spectroscopy or determined from the derivatized a higher probability that certain carbons will host the
thioacidolysis products using gas chromatography. free radical. This, in turn, will provide preferred
The monomeric units are built into the macro- linkages between lignin units. It has been determined
molecule lignin from the oxidative radical coupling that approximately 50% of these bonds are b-O-4
of these substructures (Adam et al., 2011; Dinis et al., ether type (De la Cruz, 2014; Bowyer et al., 2007)
2009; De la Cruz, 2014; Bowyer et al., 2007). with other bonds associated such as b-5, b-1, b-b,

Figure 2 Resonance stabilization of radicals that lead to interunit linkages in lignin.


1: S OURCES OF L IGNIN 3

Figure 3 Examples of interunit connections in lignin. Note, the diagram is to simply illustrate possible linkages
and this structure is not a representative “segment” of lignin.

and 5-5 (Figure 3). It is evident that the Cg retains its When analyzed using quantitative nuclear magnetic
hydroxyl group through this process, providing the resonance (NMR) spectroscopy, it reveals that the
native lignin opportunity to also retain a certain level quantity of functional groups is based on the quantity
of hydrophilicity. Furthermore, as indicated in of lignin (Granata and Argyropoulos, 1995). It is also
Figure 3, the benzylic carbon (at the Ca) is typically revealed that most lignins have w4 mmol aliphatic
highly unstable and undergoes reactions with nucle- hydroxyl groups attached to the side chain per gram
ophilic compounds. These reactions can lead to the of lignin and 0.2e1 mmol free phenolic groups per
formation of a secondary hydroxyl group at the Ca by gram of lignin (Pu et al., 2011). Furthermore, it is
reaction with water which is a reactive site for link- possible to analyze lignin within the whole cell wall
ages to carbohydrates creating ligninecarbohydrate without the need for isolation. This approach requires
complexes. These linkages formed to the poly- the milling of wood into a fine powder and then using
saccharides are both ether and ester linkages special solvents for cell wall dissolution. Dissolved
dependent upon the functional groups of the mono- wood material is analyzed using two-dimensional
saccharide (Fengel and Wegener, 1983). (2D) 13Ce1H heteronuclear single quantum coher-
Analysis of lignin impacts several changes to its ence NMR spectroscopy (Mansfield et al., 2012). The
native state making it difficult to have an exact technique can determine the relative concentrations
structure of lignin within the cell wall. However, of interunit lignin structures providing an insight into
there are isolation methods that can be used to get the structure of lignin.
a better idea of the characteristics of a less severely As may be inferred from the above description of
modified lignin. One such method involves the isolating EMAL, there are two processes that occur
resizing of wood into a fine flour through ball milling, during delignification. The first involves breakage of
using cellulose-degrading enzymes to remove the key ligninecarbohydrate linkages. This bond
bulk of the polysaccharides and then an acidolysis breakage will allow extractability of the lignin as
reaction to break several of the lignin carbohydrate seen during mild acidolysis of lignin where dilute
linkages (Wu and Argyropoulos, 2003). The isolation hydrochloric acid is used to break these linkages.
of this enzymatic mild acidolysis lignin (EMAL) The second process involves cleavage of some of
preserves several aspects about lignin and is used as the interunit bonds of lignin that may reduce
a standard to compare other lignin isolation methods. the molecular weight. Hence, delignification
4 L IGNIN IN P OLYMER C OMPOSITES

technologies dramatically impact lignin function- polymers to analyze. Early experiments looking into
ality and molecular weight. As a result, the proper- the molecular weight of lignosulfonates suggested
ties of lignin related to its solubility are modified. that delignification occurred like breaking a network
Several studies have shown that lignin can be frac- polymer (Gorning, 1971). However, several different
tionated by using several solvents with largely isolated lignins have been analyzed with modern
different solvent parameters (Moerck et al., 1986). A analytical equipment, and lignin usually has
small fraction of lignin may be soluble in a nonpolar a bimodal distribution with number-average molec-
solvent like toluene, nonhydrogen bonding solvents ular weight between 3000 and 10,000 and weight-
like dichloromethane, while other fractions are average molecular weight from 8000 to 80,000
soluble in more polar solvents like aliphatic alco- dependent upon solution conditions, and lignin type
hols. The different solubility of the fractions shed (Guerra et al., 2007). Many technical lignins
light on the heterogeneous nature of lignin even if it described in the literature either have lower molec-
is isolated from a softwood lignin that contains 95% ular weights because of fragmentation of lignin into
guaiacyl lignin. Delignification can modify the oligomers or much greater molecular weights. When
lignin to appreciative degrees by the addition of the delignification occurs, a number of reactions can
reactants such as sulfur or alcohol to the lignin or occur but many involve radical formation and
increase the molecular weight (or change the inter- subsequent radical coupling where lignin fragments
unit linkages) by reactions of lignin with itself can become bonded, increasing the molecular weight.
during delignification. These isolation processes Additional heterogeneity of lignin involves how
result in lignin that contains acidic groups, lose the structure of this polymer differs within a given
aliphatic hydroxyl groups, increase the free phenolic cell wall dependent on its location in the wall, plant
groups by breakage of the b-O-4 linkage, and species (hardwood vs softwood), and growth
contain more carbonecarbon bonds between units conditions, especially related to reaction wood
(which are referred to as condensed structures). formation (Campbell and Sederoff, 1996; de Wild
Because of the variety of intermolecular linkages et al., 2010). These differences arise from the
between the precursors, lignin is also a highly monomeric composition available during the ligni-
heterogeneous polymer (Fengel and Wegener, 1983; fication reactions. Overall, one can see the
Baucher et al., 1996). The variety of bonds results in complexity of trying to analyze a lignin that may be
a branched lignin polymer with a potentially cross- different in various locations of the cell wall. Ter-
linked three-dimensional structure (Schmidl, 1992). ashima has shown that lignin microstructure is
The recent literature has suggested that lignin may be dependent upon its location in the cell wall. In the
more uniform than previous thought, with either cell wall corners, lignin forms spherical clusters,
linear chain topologies (Crestini et al., 2011) or even while lignin in the secondary cell wall is greatly
being capped by specific lignin monomers (Sangha reduced in dimensions surrounding the microfibril
et al., 2014). However, it is clear that lignin poly- lamellar structure of the cell wall layers as shown in
merization is left up to the fates of thermodynamics Figure 4 (Terashima et al., 2004). Work with the
as the polymerization process occurs outside the Raman spectroscopy has indicated that lignin in
control of the cell cytoplasm (Ralph et al., 2004). the secondary wall has a preferred orientation along
Hence, the cellular control is limited to the produc- the microfibril structure (Atalla and Agarwal, 1985).
tion and release of the monomers involved in ligni-
fication and the enzyme-activated dehydrogenated
monomers will polymerize with the growing lignin 2. Lignin Functions
chain.
Another important aspect of polymeric materials is Lignin is part of the structural framework in
their molecular weight. Absolute knowledge about plants, forming part of the primary load-bearing
lignin’s molecular weight has been difficult to ach- element of the cell wall. From an evolutionary
ieve as removing lignin to analyze it automatically point of view, lignin has been credited as the terres-
impacts the lignin structure. Additionally, lignin trial adaption that permits significant vertical growth.
molecular weight measurements suffer from issues As an essential part of the cell, lignin supports the
surrounding solubility, aggregation, adsorption, and plant by imparting rigidity to the cell wall. The plant
fluorescence making it one of the most difficult withstands natural environmental stresses because of
1: S OURCES OF L IGNIN 5

Figure 4 Cell corner region. Large globular modulus form aggregates at random, left and lignin modules (arrows)
are growing along cellulose microfibrils (CMFs) at an almost regular distance, right.

this cell wall building block (Lopes et al., 2011; that lignin structure can change during processing at
Sarkanen and Ludwig, 1971). Lignin not only temperatures used in the production or some ther-
provides stiffness to the plant but in conjunction with moplastic materials. Such modification includes
the heteropolysaccharides, it provides flexibility depolymerization, loss of the Cg hydroxyl, and
which is fundamental for an appropriate response to formation of new acidic groups.
dynamic loads from wind and snow. In addition to
mechanical support, lignin modifies the poly-
saccharide network to make it resistant to outside 3. Sources of Lignin
organisms. Lignin helps to protect woody tissue from
the microbial and fungal attack encasing the carbo- The source from which lignin is obtained, the
hydrate structure, providing reduced accessibility of extraction methods and the secondary treatments
enzymes for hydrolysis. Limited solubility and applied, have strong impacts on its physical and
complexity of the lignin make it resistant to degra- mechanical properties (Garcia et al., 2011; Khanam
dation by most microorganisms (Prasongsuk et al., et al., 2006). Lignin can be derived from various
2009; Bholay et al., 2012; Berg and Meentemeyer, sources such as wood, pulp and paper, sugarcane
2002; Crow et al., 2009; Verma and Dwivedi, 2014). bagasse, and cereal straws using a variety of pulping
One can imagine if lignin only contains a single methods. In terms of weight, the lignin content in
linkage that would become the cell wall’s Achilles’ woody plants from gymnosperms and angiosperms is
Heal. However, with the variety of linkages wood- the highest with the order of 30e40% while other
destroying organisms require the breakage of both sources only contain around 3e25% (Smolarski,
aryl carbon bonds and aryl ether bonds needing to 2012). The pulp and paper sector produces a large
expand the cost of production of specific enzymes or amount of lignin (Jungmeier, 2010; Doherty et al.,
develop nonspecific pathways for delignification. In 2011) with even greater potential from future ligno-
addition, lignin is less hydrophilic than the poly- cellulosic biorefineries. Minimal lignin is recovered
saccharides helping to change the permeability of the from grass, branches, leaves, and solid waste in urban
cell wall by sealing it and enabling water transport and rural areas where their lignin content is estimated
through the vascular tissue (Ten and Vermerris, to be less than 15% (Wang et al., 2011; Philippidis
2013). Finally, the aromaticity of lignin lends itself to and Hatzis, 1997).
enhance the thermal stability of wood providing char
layer. This has been exploited with isolated technical 3.1 Wood
lignin, turning it into carbon fiber material by Lignin has nonuniform thickness in the middle
controlled high-temperature heating. While lignin is lamella, and in the primary and secondary cell walls
seen as more thermally stable because of it, the native depending on the plant species and cell type
structure of lignin is greatly impacted by the thermal (Figure 5). Approximately 70% of the total lignin
modification and researchers should be cautioned content of the cell wall is concentrated in the
6 L IGNIN IN P OLYMER C OMPOSITES

thickest layer of the secondary cell wall. Lignin delignification process. The presence of syringyl units
quantity and quality vary naturally among wood makes hardwood lignin more readily removed during
species with 19e28% in hardwoods (angiosperms) the pulping process by limiting lignin forming
and 24e33% in softwoods (gymnosperms) (Fengel condensed structures at the open methoxy position. In
and Wegener, 1983). In fact, hardwoods, in general, the case of compression-wood lignin, it is more
contain more hemicellulose and less lignin than difficult to hydrolyze because it contains a higher
softwoods (Bjornsson, 2014). Not only the amount proportion of condensed p-hydroxyphenyl units
of lignin varies between hardwoods and softwoods, (Campbell and Sederoff, 1996; Novaes et al., 2010).
the relative concentration also differs in the location
within a tree. The juvenile wood has a higher lignin 3.2 Pulp and Paper Industry
content than latewood (De la Cruz, 2014; Bowyer
Softwood and hardwood species, and certain types
et al., 2007). Lignin content is also variable within
of annual plants, have commercial interest as a source
populations of plants of the same genus. For
of cellulose fibers for the production of paper and
example, the average content of lignin ranges from
board products. Lignin is not easy to isolate in the
25% in Pinus monticola to 30% in Pinus palustris
native form from plant material (Leisola et al., 2012).
within the genus Pinus. Reaction wood forms
The pulp and paper industry is the primarily
mechanical stress and has different lignin content in
commercial source of lignin, however, the delignifi-
comparison with the normal wood depending on the
cation process modifies lignin to various degrees. In
conditions and species (Tiimonen, 2007).
technical fiber liberation processes, such as alkaline
Lignin in hardwoods is syringyleguaiacyl type
or sulfite pulping, huge quantities of lignin are dis-
and in softwoods is typically guaiacyl with limited
solved as alkali lignin and lignosulfonates, respec-
p-hydroxyphenyl lignin in both types. Both of these
tively. Large amounts of lignin are made available
structures have differences arising from the interunit
annually from the pulp and paper industry as by-
linkages. Guaiacyl lignin can undergo coupling
products of the delignification process. These sulfite
reactions at the 5-position of the phenylpropane unit,
or sulfate lignins have varying levels of covalently
and this provides a significant place for branching and
bonded sulfur resulting in the polymer with different
cross-linking reactions, especially occurring during
characteristics than the original lignin (Sainsbury,
2013; Khanam et al., 2006; Lora and Glasser, 2002).
Typically, lignin impurities include low-molecular-
weight sugars and resin acids that are removed during
the purification process. For example, kraft lignin is
usually purified from kraft black liquors which are
complex mixtures of fibrous materials and dissolved
organics such as lignins, hemicelluloses, sugars, acids,
and resins and also inorganic salts such as ash (Wall-
berg et al., 2003). The recent technology in enhancing
lignin recovery from black liquor by CO2 acidification
has been transferred to the industry and has created
a readily available dry lignin powder stream (Ohman
et al., 2013; Kouisni et al., 2012). As shown in Table 1,
in all commercial pulping processes the lignin
extraction methods will affect the value of the products
that can be derived from it and will alter the structure of
the lignin in comparison with the native one (Smo-
larski, 2012).

3.3 Sugarcane Bagasse


Figure 5 Wood cell wall including middle lamella (ML), Sugarcane bagasse is the fiber that remains after the
primary cell wall (P), layers of the secondary cell wall sugars have been extracted. As an agro-industrial
(S1, S2, S3), and warty layer (W) (Sjostrom, 1993). residue, sugarcane bagasse (Saccharum officinarum)
1: S OURCES OF L IGNIN 7

Table 1 Lignin Purity with Its Associated Sources (Holladay et al., 2007)

Lignin Type Lignin Puritya Potential Products


Lignosulfonates Medium (some reducing sugar Dispersants, agricultural chemicals, emulsion
(up to 20 wt%) and sulfur) stabilizer, industrial binders, carbon black, ink
and pigments, and concrete additives
Kraft Medium (some ash and sulfur) Dispersants, carbon fibers, emulsifiers,
activated charcoal, and binders
Organosolv High (sulfur free) Aromatic polyols, new diacids, activated carbon,
phenolic resins, carbon fibers, vanillin, phenol
derivatives, and antioxidants
a
Presence of residual carbohydrates, ash, and proteins depends on feedstock and process.

is another source of lignin raw material. It is a by- agricultural residues are rice and wheat straws which
product of the sugarcane industry with approxi- are discussed in this section. Rice straw also called as
mately 32e34% cellulose, 19e24% hemicellulose, cereal straw is another source for lignin production.
25e32% lignin, 6e12% extractives, and 2e6% ash Total world production of rice straw, Oryza sativa, is
(Sakdaronnarong and Jonglertjunya, 2012; Rezende 525 million tons per year.
et al., 2011; Pandey et al., 2000). Chemical compo- About 90% of the rice straw is produced in Asia.
sition of sugarcane bagasse is similar to the other plant China has the greatest capacity for pulping rice straw.
cell walls. Each class of plants, grasses, softwoods, It has approximately 30e35% cellulose, 25e30%
and hardwoods produces a lignin rich in one type of hemicellulose, 15e28% lignin, and 4e7% ash
the phenylpropane repeat unit. Sugarcane bagasse (Marques et al., 2010). The high ash content arises
lignin has a higher proportion of H-type lignin, p- from the silica in the cell wall limiting the ability to
hydroxyphenyl, and hence a lower methoxy content burn this material without causing a significant envi-
than softwood and hardwood lignins (Doherty et al., ronmental nuisance. High silica content in rice straw,
2007). Approximately 250e280 kg of bagasse is as high as 18% in clean rice straw, makes the pulping
generated from processing each ton of sugarcane process more costly due to increased chemical
which roughly yielded 54 million tons of bagasse recovery difficulties and costs. In addition to rice
annually (Canilha et al., 2012). Currently, a large straw, wheat straw, Triticum aestivum, is annually
amount of bagasse is burnt as a low-grade fuel for generated in abundance of 529 million tons per year.
energy recovery, and only a limited quantity has been When farmed intensively, wheat straw can be
used to make pulps, board materials, and composites. produced in a larger scale. The amount of lignin of
It is estimated that 200 million tons of lignin is wheat straw varies between 5% and 17% depending
produced annually from bagasse (Singh et al., 2005). on the geographical location of the plants which is
comparable to hardwoods (Buranov and Mazza,
2008). Wheat straw has one of the highest cellulose
3.4 Agricultural Residues contents of all of the agricultural fibers. Straw papers
The advantages of using agricultural residues are are known to possess good printing qualities and are
threefolds: economic, environmental, and techno- made from pulp requiring low energy relative to that
logical. Unlike wood pulps, agricultural pulps can be required to process wood pulp. Researchers found that
produced using more environmentally benign pro- wheat straw must be pulped under conditions of less
cessing and bleaching methods (Clancy-Hepturn, energy and fewer chemicals in comparison with the
1998). In the wood pulping process, most of the pulp wood pulps to maximize pulp yields (Clancy-Hepturn,
is bleached using chlorine or chlorine-based chem- 1998). To make the strongest product, papermakers
icals while straw can be treated with minimal addi- will likely combine some stronger hardwood, kenaf,
tions of chlorine-free chemicals which results in no or hemp pulp with straw pulp. Despite the advantages
production of toxic chemicals. Moreover, agricul- of using agricultural residues, the high collection,
tural residues have generally a more porous structure transportation, and handling costs associated with
and a lower lignin content than woody plants which these resources, as well as their seasonal availability,
facilitate their pulping process. Examples of the limit their applications in paper production.
8 L IGNIN IN P OLYMER C OMPOSITES

4. Lignin Potential Baucher, M., Chabbert, B., Pilate, G., Van


Doorsselaere, J., Tollier, M.T., Petit-Conil, M.,
Currently around 50 million tons of lignin is 1996. Red xylem and higher lignin extractability
produced per year by the pulp and paper sector but only by down-regulating a cinnamyl alcohol dehydro-
2% of that is used for applications other than combus- genase in poplar. Plant Physiology 112,
tion and energy production (de Wild et al., 2014; Fengel 1479e1490.
and Wegener, 1983; Schmidl, 1992; Thielemans et al., Berg, B., Meentemeyer, V., 2002. Litter quality in
2002). There are limitations in utilization due to the a north European transect versus carbon storage
lignin structure, heterogeneity, and the industrial pro- potential. Plant and Soil 242 (1980), 83e92.
cessing costs for delignification (Holladay et al., 2007; Bholay, A., Bhavna, B., Jadhav, P., Palekar, K.,
Vanholme et al., 2010; Neutelings, 2011; El Hage et al., Dhalkari, M., Nalawade, P., 2012. Bacterial lignin
2009; Chiang, 2005). To improve upon these limita- peroxidase: a tool for biobleaching and biodegra-
tions, different types of modifications are done to dation of industrial effluents. Universal Journal of
increase its chemical reactivity and uniformity, reduce Environmental Research and Technology 2 (1),
the brittleness of lignin-derived polymers, increase its 58e64.
solubility in organic solvents, and improve the ease of Bjornsson, S., 2014. Advanced Control Methodology
processing the lignin (Argyropoulos, 2012). Lignin for Biomass Combustion. University of Washington.
potentials can also be considered in the production of Bowyer, J., Shmulsky, R., Haygreen, J., 2007. Forest
additives, resins, and coating materials (Jungmeier, Products and Wood Science: An Introduction,
2010; Vishtal and Kraslawski, 2011). This renewable fifth ed. Blackwell Publishing, Ames, IA.
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