Professional Documents
Culture Documents
Carving Booklet
Carving Booklet
ACKNOWLEDGEMENT
Canada Council for the Arts
Ahmad Khatib
Youssef Hbeisch
Mark Wolfe
Hung Nguyen
Sean Ryan
Dr Nickolas Kahwaji
Sabine Kahwaji
Ibrahim Mantoufi
Richard Chapman
James Averi
Rafic Adly
Dr Tarek Abdallah
Georgies Local Kitchen and Bar
Dwayne Morgan
PREFACE
Many years ago, I aspired to master the craft of Ahmad, a renowned oud composer and player of quality
instrument making. Despite numerous attempts to find world music, blends the classical school with the ancient
a luthiery mentor, my search proved futile. Determined roots of the orient.
to pursue my artistic dream, I decided to immigrate to
Canada. Here, luck was on my side as I encountered Once the music was ready, we convened in Paris to
Master Luthier Geza Burghardt on Granville Island, under assemble the musicians, rehearse, and record the album.
whom I studied. Starting as a complete novice, Geza Four musicians were involved: Ahmad from Sweden on
opened my mind and eyes to a luthiery world beyond the oud, Youssef Hbeisch and Basil Khoury from France
my imagination. After four years of study, I established on percussion and violin respectively, and Joan Aznar
my own luthiery shop in 2017—a journey for which I am from Spain on the guitar. Rehearsals and recording
immensely grateful. spanned a week, and after recording, the album was
edited in Sweden and mastered in Canada. The final
In my shop, I meticulously maintain, repair, and restore release of the album, booklet, video, and blueprints
instruments of the violin family to the highest standards. occurred in Vancouver and across Canada. It was a truly
I also handcraft violins, classical guitars, and ouds, using interdisciplinary and cross-cultural project, bridging
traditional methods dating back centuries and materials, wood to music, east to west, and traditional to modernity.
glues, and varnishes that are almost entirely organic.
This sense of accomplishment carries a profound
responsibility, especially when reflecting on my early This booklet aims to cover the full journey from the initial
days of eager learning and scarce resources. stages of research and blueprints to the final musical
experience, encompassing composing, recording, and
My experience inspired an all-inclusive concept covering performing. I find joy in making this material accessible
the journey from wood to music, culminating in a music for people to learn about the complete experience. It is
album, blueprints, a video, and this booklet. The initial my hope that it proves beneficial for the art community—
step involved thorough research, drafting blueprints, both professionals and enthusiasts alike—to observe
and building three stringed instruments—a violin, a the process and enjoy quality music composed for and
classical guitar, and an oud. This process took about played on expertly crafted handmade instruments.
eight months. The next step was collaborating with
Sweden-based composer and oud virtuoso Ahmad al
Khatib. I commissioned him to compose and arrange an Karim Hourani
instrumental album tailored for these three instruments.
CARVING
Table of Contents
Blueprint 2
Oud Making 5
Musicians Assembly 21
Post Production 25
Video Production 28
Release 29
ABOUT THE LUTHIER
Karim Hourani, born in Beirut, Lebanon, in 1987, has a rich and restoration business. He continued learning from
familial background steeped in music and craftsmanship. Geza, delving into classical guitar building techniques,
His maternal grandfather, a singer and oud player, from blueprint reading to French polish application.
contributed to Lebanon’s national radio station during
the 60s and 70s, while his father honed his skills as a Currently based in New Westminster, Karim runs his
leather craftsman, specializing in custom-made and violin repair and restoration business. He revels in the
repaired leather goods. The household ambiance was satisfaction of breathing life back into once-damaged
filled with classical oriental music, world music, and art- instruments and creating new violins, classical guitars,
related shows. and ouds from raw pieces of wood, a testament to his
unwavering passion for craftsmanship and music.
Karim attended the Beirut Baptist School from
kindergarten to grade 12, participating in various
extracurricular activities such as playing on the basketball
team for six years. Additionally, he engaged in folklore
dance groups and annual theater productions under
the guidance of actor Peter Semaan, creating lasting
memories.
CARVING 2
FULL SCALE PLAN FOR 6-COURSE BY KARIM HOURANI (V.S. MODEL )2020)
Materials:
Dimension:
CARVING
3
FULL SCALE PLAN FOR 6-COURSE BY KARIM HOURANI (V.S. MODEL)2020)
CARVING
4
Photo 1
OUD MAKING
TEMPLATES
Having a blueprint for crafting the Oud proves The template-making process begins with producing a
invaluable, primarily for replicating templates crucial to disposable copy of the plan. Each piece is cut, taped onto
the instruments construction. The initial step involves the selected material, and meticulously shaped to exact
creating templates for various parts, including two half size. Careful measurement and cross-referencing with
templates for the forming mold and soundboard, as well the blueprint ensure precision, and prevent discrepancies
as templates for ribs, neck, fingerboard, pegbox pieces, caused by pencil contours.
nut, and bridge.
Once the templates are cleaned, labeled, and ready,
Selecting the right template material is crucial, requiring attention turns to preparing the necessary jigs and
strength, sturdiness, and resistance to shrinkage, forms for constructing different parts of the instrument.
warping, and dimensional changes over time. Materials The meticulous creation of templates ensures accuracy
such as bakelite, plastic, plexiglass, brass, and hardwood and reusability for future builds of the same model.
are suitable, with the choice depending on the specific This thoughtful approach to template preparation
build. Bakelite, brass, and thin plastic are often preferred lays a foundation for consistent and high-quality Oud
for their stability, flexibility, and malleability. construction. (Photo 1)
CARVING 5
MOLDS & JIGS
Following are some molds and jigs that
could be useful in the oud construction process:
Photo 8
Photo 9
Photo 5
Photo 10
Photo 6
Photo 11
Photo 7 Photo 12
CARVING 6
TOP AND END BLOCKS proceed with assembling the intricate bowl structure of
the Oud. This meticulous foundation work sets the stage
Top & End Blocks: Foundation of the Oud Body for the instrument’s overall construction. (Photos 18, 19)
Photo 13
Photo 15
Photo 14
With the blocks prepared, I dry fit them into the bowl-
making jig. Once satisfied with their positioning, I apply a
Photo 16
small drop of hide glue and secure them to the mold using
clamps. The modest amount of glue ensures stability
during rib assembly, and it can be easily loosened with
lukewarm water when needed.
Photo 19
CARVING 8
THE BOWL
The Bowl: Crafting the Oud’s Resonant Core
Photo 22
Photo 20
Photo 21 Photo 23
CARVING 9
A beveled angle on each side of the rib is established
using a sanding block clamped to another block cut at
the desired angle.
Photo 26
Photo 24
Photo 27
The bowl is then taken off the mold, and its underside is
sanded flat to ensure even contact with the soundboard.
Two strips of Spanish cedar or spruce are cut and shaped
to serve as linings, bent using the bending iron, and glued
to the inside of the bowl with hide glue.
For added reinforcement at the seams between the ribs,
linen dipped in hide glue can be applied from the inside.
This meticulous process lays the foundation for the Oud’s
resonant core. (Photo 28)
Photo 25 Photo 28
CARVING 10
PEGBOX, NECK,
AND FINGERBOARD
Crafting the Oud’s Neck Assembly
Photo 29
Photo 31
Photo 30 Photo 32
CARVING 11
For the neck, a resilient hardwood like walnut, Honduran
mahogany, maple, or oak is chosen to resist warping
under string tension. I select quarter-sawn walnut, trace
the neck template, and remove excess wood to establish
the taper. Cutting the dovetail joint on both the neck and
the block follows, ensuring a clean, tight fit.
(Photos 34, 35, 36)
Photo 34
Photo 37 Photo 38
Photo 35 Photo 36
The pegbox is then fixed to the lap joint using hide glue,
and after some initial rounding to the back of the neck,
it is left to cure overnight. The neck is finally glued to
the bowl using hide glue and one long clamp, left to dry
overnight. (Photo 39)
Photo 39
CARVING 12
Fingerboards, preferably made from hardwood like
ebony, rosewood, or walnut, follow a similar process.
Tracing the fingerboard template, cutting it slightly
larger, and tapering the thickness ensures a suitable
projection angle. The fingerboard is temporarily attached
to the neck with a drop of wood glue, leaving a square
nest for the nut. After finalizing the neck’s shape and
the fingerboard’s fit, the fingerboard is removed once
satisfaction is achieved. This intricate process ensures the
solid construction of the Oud’s neck assembly.
(Photos 40, 41)
Photo 40
Photo 41
CARVING 13
SOUNDBOARD Rosettes, available in various patterns, become part
of the Oud’s aesthetic. In this case, it’s highlighted that
Crafting the Heart of the Oud’s Melody gluing the bridge before the rosette is advisable for fixed
bridge styles. After cutting the traced shape from the
The soundboard, or top plate, holds a pivotal role in any larger soundboard, attention turns to crafting the bracing
acoustic stringed instrument as it is where the enchanting pattern. The chosen pattern, a combination of ladder and
sounds are born and radiate. Optimal wood for this fan patterns, requires cutting braces to the desired length,
crucial element is old growth, perfectly quarter-sawn, thickness, and height. These braces are then glued to the
and air-dried for approximately 10 to 15 years. Spruce, soundboard using hide glue and shaped meticulously with
cedar, cypress, pine, and fir are commonly used woods planes, chisels, and sanding blocks. (Photo 44, 45, 46)
for soundboards. While two book-matched pieces are
often glued together to form a centerline, one-piece
soundboards are possible but may be slightly weaker
structurally.
Photo 42 Photo 45
Photo 43 Photo 46
CARVING 14
Aligning centerlines, tracing the bowl on the soundboard,
and marking brace locations on the linings follow.
Trimming the soundboard and braces accordingly,
creating nests in the linings for a snug fit, and ensuring a
tight fit with the bowl complete the preparation. With the
soundboard dry-fitted to the bowl and neck assembly,
any final work inside the instrument, including gluing
labels, is undertaken. The gluing process involves priming
the top and end block end grain, applying a thin layer
of hide glue on the bowl edge and internal linings, and
securing the soundboard to the bowl with low-adhesion
masking tape. (Photo 47)
Photo 47
CARVING 15
BINDING AND INLAY
Photo 52
Photo 48
Photo 53
Photo 54
Photo 59
Photo 55 Photo 56
Photo 57 Photo 60
CARVING 17
Photo 61
Photo 62
Photo 63
CARVING 18
FINISH The varnish application begins with a 60/40 shellac ratio.
After drying for 4 to 6 hours, fine sanding precedes the
Crafting Elegance in Every Detail second coat with a thicker 50/50 ratio. A 2-day interval
follows before the third, even thicker, 40/60 ratio coat is
Surface preparation and applying the finish mark the applied. Mineral oil aids in spreading, and this process is
concluding stages of crafting an instrument, demanding repeated twice before allowing the instrument to cure.
meticulous attention for an even and smooth result. (photos 67, 68)
Photo 67
Photo 65
Photo 66 Photo 68
CARVING 19
Cleaning and polishing commence with 600, 800, and Here are a few pictures of the three finished instruments
1000 grit sandpaper. Pumice stone in water, a soft pad, (Photos 72, 73, 74)
and a final wet sanding achieve an even opaque coat.
Polishing compound application and buffing bring the
instrument to its desired shine. With strings installed, the
final setup ensures cleanliness at the nut and lubricated
tuning pegs, concluding the crafting journey with an in-
strument tuned to perfection and radiating elegance in
every detail. (Photos 69, 70, 71)
Photo 72
Photo 69
Photo 73
Photo 70
Photo 71 Photo 74
CARVING 20
COLLABORATION WITH COMPOSER in the Department of Oriental Music and then became
director of the Department. In 1999, Ahmad formed the
Collaborating with Ahmad al-Khatib, a virtuoso Oud group Karloma, which comprises other teachers from the
player and composer, brought a rich and inspiring Conservatory.
dimension to the project. His music, a blend of traditional
roots and contemporary vibes, resonated deeply with my In April 2002, the Israeli army reoccupied many Palestinian
vision. Over a decade of virtual friendship evolved into a towns and cities, tightening restrictions on movement.
tangible collaboration as we navigated the intricacies of Ahmad composed music during the curfews. In the same
the grant application together. year, the visa enabling him to live in Palestine was not
renewed. Forced to leave, he continued to work for the
Ahmad’s insight and rational perfectionism fueled the Edward Said National Conservatory of Music, forging
creative process. Zoom calls became our meeting links with other conservatories in the Arab world.
grounds, discussing details, timelines, and budget
considerations. Simultaneously, he composed the music He published five innovative instruction books for the
while I crafted the instruments. Our collaboration was Oud and five works of musical transcription for modern
seamless, with frequent updates, discussions, and a Arabic composers (Sharqiat), which have now become
shared dedication to excellence. references for musical instruction. Ahmad has been living
in Sweden since 2004, where he obtained a master’s
His life journey, from a Jordanian Palestinian refugee in Musical Education Methodology. He teaches Modal
camp to becoming a musical force in Sweden, added Music and Composition Theory, and Ensemble Music at
layers of depth to our project. the University of Gothenburg’s Academy of Music and
Drama.
The collaborative journey with Ahmad al-Khatib
transcended the artistic realm, offering mutual inspiration, His dignified modesty is therefore even more impressive,
education, and a shared passion for the profound as are his rectitude and flexibility, and the quality of his
language of music. sound complemented by the depth of his thought. And
these personality traits are found in his music, as his
AHMAD AL KHATIB BIOGRAPHY: musical quest has the grave nobleness of an imperative
COMPOSER/OUD VIRTUOSO quest for meaning. The son of a poet, he has always envied
their ability to play with words, and admired their aptitude
to formulate visions and sentiments for themselves and
others; he has attempted to achieve this in his music. But
although he uses music to express himself, he also uses
it to communicate, and give precedence to the emotion
generated in the listeners.
MUSICIANS ASSEMBLY
Navigating the challenges brought by Covid-19, the initial
plan to assemble four musicians faced setbacks. Howev-
er, with Ahmad and Youssef’s resourcefulness, a violinist
and a guitarist were brought on board, showcasing their
commitment to the project. The group, dispersed across
Europe, converged in Paris for rehearsals and recording.
BASIL KHOURY
BIOGRAPHY: VIOLIN
CARVING 22
JOAN AZNAR REHEARSALS & RECORDING
BIOGRAPHY: GUITAR
Youssef’s generosity extended to offering his house
for rehearsals, creating an ideal environment for the
musicians to collaborate over three intense days. The
gratitude for Youssef’s contributions throughout the
project is immeasurable.
The idea that music is born from the community and must
be at its service is central to Joan’s career. This is how he
created community projects like the “Jota de Potries”, a
project in collaboration with the Llidonera dance group
that brought back the jota dance in the town of Potries.
CARVING 24
THE MUSIC ALBUM
The album was titled Carving and contains eight tracks, The final touch before the music journeyed into its
and Ahmad was generous to give me permission to name printable form was mastering. Marc, a trusted sound
four of the eight pieces and choose the order they are engineer, took charge of this critical step. Mastering
presented in. I can’t be happier and more grateful for that. involves enhancing the overall sound quality, optimizing
levels, and addressing any remaining imperfections.
The music is a fusion between traditional oriental, Marc’s expertise in this realm, coupled with his previous
modal, contemporary, and classical composition styles. collaborations with the project team, added a layer of
Following is a list of the tracks and some insight on each refinement to the recordings.
composition.
As Marc diligently worked on the mastering process
1- If I - Major scale through December 12, his commitment to delivering a
4/4 rhythm polished and sonically rich final product underscored
the collaborative effort invested in bringing this musical
2- Conception - Hijaz mode endeavor to fruition.
10/8 rhythm
Since starting in the mid 1990s, Marc L’Esperance has
3- Carving - Hijaz Kar mode mastered releases for Alpha Yaya Diallo, Linda McRae,
5/4 rhythm Farnaz Ohadi, Orchid Ensemble, Uzume Taiko, Viper
Central, Brandon Isaak, Herald Nix and Robert Sarazin
4- Short Distance - Bayati Husseini mode Blake to name just a few. He operates his recording
7/8 rhythm studio called Heavyosonic World Headquarters in East
Vancouver, BC.
5- Ceremony - improvised session medley of scales and modes
Since st)rting in the mid 1990s, M)rc LʼEsper)nce h)s m)stered rele)ses for
4/4 rhythm Alph) Y)y) Di)llo, Lind) McR)e, F)rn)z Oh)di, Orchid Ensemble, Uzume T)iko,
Viper Centr)l, Br)ndon Is))k, Her)ld Nix )nd Robert S)r)zin Bl)ke to n)me just )
few. He oper)tes his recording studio c)lled He)vyosonic World He)dqu)rters in
E)st V)ncouver, BC.
POST PRODUCTION
CARVING 25
POSTER, ALBUM,
AND BOOKLET DESIGN
Collaborating with Ibrahim Mantoufi, a childhood friend
and talented designer, proved to be a harmonious en-
deavor. The project’s poster, a visual introduction to the
musical journey, swiftly took shape. With a thoughtful
blend of layout, colors, and content, the poster encapsu-
lated the essence of the collaboration, requiring minimal
adjustments to reach a mutually satisfying result.
CARVING 26
IBRAHIM MANTOUFI assistance and support added a layer of professionalism
BIOGRAPHY to the project, ensuring that the visual and auditory
components of the album were presented with the
utmost quality.
CARVING 27
RICHARD CHAPMAN VIDEO PRODUCTION
BIOGRAPHY
Embarking on the visual storytelling aspect of the project,
the video production unfolded in two distinct parts, each
contributing to the narrative and behind-the-scenes
glimpse of the artistic process.
CARVING 28
RELEASE
Video Introductions
The event featured a video introduction, offering insights
into the artisan, the workshop, and the intricate process
of instrument creation. The visual storytelling added
depth to the attendees› understanding of the project.
Dance Performance
A carefully choreographed dance performance during
one intermission added a unique and captivating element
to the celebration, infusing movement and rhythm into
the artistic tapestry.
Slideshow Presentation
The second intermission featured a slideshow video,
presenting a visual journey through the various stages
of the project. This multimedia approach enriched the
overall experience.
Professional Coverage
To capture the essence of the event, a professional camera
person documented the celebration, ensuring that the
memories created would be preserved and shared.
CARVING 29