Professional Documents
Culture Documents
81-EG1 (502)
Model YR
Twin-Screw Compressor Liquid Chillers
Design Level A
00562VIP
Table of Contents
PAGE
NOMENCLATURE
YR TD TD T0 – 46 A S
2 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Introduction
The YORK MAXE YR Chiller offers a complete combina- HIGH-EFFICIENCY HEAT EXCHANGERS
tion of features for total owner satisfaction.
MAXE chiller heat exchangers offer the latest technology
MATCHED COMPONENTS MAXIMIZE EFFICIENCY in heat transfer surface design to give you maximum
efficiency and compact design. Waterside and
Actual chiller efficiency cannot be determined by ana- refrigerant-side design enhancements minimize both en-
lyzing the theoretical efficiency of any one chiller com- ergy consumption and tube fouling. The “skip-fin” design
ponent. It requires a specific combination of heat ex- at all intermediate tube supports provides maximum tube
changer, compressor, and motor performance to achieve wall thickness at the support area to extend tube life.
the lowest system IPLV/NPLV. YORK MAXE chiller tech-
nology matches chiller system components to provide FACTORY PACKAGING
maximum chiller efficiency under actual – not just theo- REDUCES FIELD LABOR COSTS
retical – operating conditions.
YORK MAXE screw chillers are designed to keep instal-
REAL-WORLD ENERGY PERFORMANCE lation costs low. Where installation access is not a
problem, the unit can be shipped completely packaged,
YORK pioneered the term “Real-World Energy” to il- requiring minimal piping and wiring to complete the
lustrate the energy-saving potential of focusing on chiller installation.
performance during off-design conditions. Off-design
is not only part-load, but full-load operation as well, with For those units utilizing a factory installed Solid-State
reduced entering condenser water temperatures Starter, the three power leads provide all power to the
(ECWTs). This is where chillers operate 99% of the time, chiller and its auxiliaries.
and where operating costs add up.
TAKE ADVANTAGE OF COLDER COOLING TOWER
The YR MAXE chillers are the only chillers designed to WATER TEMPERATURES
operate on a continuous basis with cold ECWT and full
condenser flow at all load points, taking full advantage YORK MAXE screw chillers are designed to take full ad-
of Real-World conditions. This type of operation benefits vantage of colder cooling tower water temperatures,
the cooling tower as well; reducing cycling of the fan which are naturally available during most operating
motor and ensuring good coverage of the cooling fill. hours. Considerable energy savings are available by
letting tower water temperature drop, rather than artifi-
YORK MAXE chillers offer the most efficient Real-World cially holding it above 75°F (23.9°C), especially at low
operation of any chiller, meaning lower operating costs load, as some chillers require.
and an excellent return on your chiller investment.
U.L. ACCEPTANCE – YOUR ASSURANCE
HIGH-EFFICIENCY OIL SEPARATOR OF RELIABILITY
MAXE YR Screw Chillers utilize high-efficiency oil sepa- YORK MAXE screw chillers are approved for listing by
ration, limiting oil carry-over to less than 500 ppm. Oil Underwriter’s Laboratories for the United States and
is vital in screw compressors for lubrication, rotor seal- Canada. Recognition of safety and reliability is your as-
ing and cooling. However, oil in the evaporator can lead surance of trouble-free performance in day-to-day build-
to reduced heat transfer and reduced system perfor- ing operation.
mance. The high-efficiency oil separator keeps the oil
in the lube circuit and maximizes heat transfer efficiency.
YORK INTERNATIONAL 3
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Ratings
Rated in accordance with the latest full- and part-load vary significantly with each heat ex-
issue of ARI Standard 550/590. changer and pass arrangement. Computerized ratings
are available through each YORK sales office. These
ratings can be tailored to specific job requirements,
and are part of the ARI Certification Program.
ARI CERTIFICATION PROGRAM
OFF-DESIGN PERFORMANCE
The performance of YORK MAXE chillers is certified
to the Air Conditioning and Refrigeration Institute (ARI) Since the vast majority of its operating hours are spent
complying with the certification sections of the latest at off-design conditions, a chiller should be chosen not
issue of ARI Standard 550/590. Under this Certification only to meet the full-load design, but also for its ability
Program, chillers are regularly tested in strict compli- to perform efficiently at lower loads and lower tower
ance with this Standard. This provides an independent, water temperatures. It is not uncommon for chillers with
third-party verification of chiller performance. the same full-load kW/TON to have an operating cost
difference of over 10% due to part-load operation.
YORK YR screw chillers are designed to comply with
ASHRAE Standard 90.1-1999 and 90.1-2001. The su- Part-load information can be easily and accurately gen-
perior part-load performance of the YORK YR chillers erated by computer. And because it is so important to
far exceeds the IPLV/NPLV requirements of ASHRAE an owner’s operating budget, this information is now
90.1, providing superior Real World Energy savings standard within the ARI Certification Program in the
for efficiency conscious owners. form of an Integrated Part-Load Value (IPLV), and Non-
Standard Part-Load Value (NPLV).
COMPUTERIZED PERFORMANCE RATINGS
The IPLV / NPLV formulas from ARI Standard 550/590
Each chiller is custom-matched to meet the individual
closely track chiller operations, and provide a more ac-
building load and energy requirements. A large num-
curate indication of chiller performance than the previ-
ber of standard heat exchangers and pass arrange-
ous IPLV / APLV formula. A more detailed analysis must
ments are available to provide the best possible match.
take into account actual building load profiles, and lo-
It is not practical to provide tabulated performance for cal weather data. Part-load performance data should
each combination, as the energy requirements at both be obtained for each job using its own design criteria.
4 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
00550VIP
OPTIVIEW CONTROL CENTER During the Start Sequence and System Lockout Delay,
the system status will include a countdown timer indi-
The YORK OptiView Control Center, furnished as stan- cating the time remaining. The control panel is com-
dard on each chiller, provides the ultimate in efficiency, patible with the YORK Solid State Starter (optional),
monitoring, data recording, chiller protection and oper- Electro-mechanical (E-M) starter, or any customer sup-
ating ease. The control center is a factory-mounted, plied E-M starter that complies with the YORK R-1131
wired and tested state-of-the-art microprocessor based standard. The locations of various chiller parameters
control system for R-134a screw chillers. The panel is are clearly marked and instructions for specific opera-
configured with a 10.4 inch diagonal color Liquid Crys- tions are provided. The panel verbiage is available in
tal Display (LCD) surrounded by “soft” keys, which are other languages as an option, with English always avail-
redefined with one keystroke based on the screen dis- able. Data can be displayed in either English or Metric
play at that time. This revolutionary development makes units, plus keypad entry setpoints of 0.1 increments.
chiller operation quicker and easier than ever before.
Instead of requiring keystroke after keystroke to hunt Security access is provided to prevent unauthorized
for information on a small monochrome LCD screen, a change of setpoints. This is accomplished with three dif-
single button reveals a wide array of information on a ferent levels of access and passwords for each level.
large, full-color illustration of the appropriate compo- There are screens, displayed values, programmable
nent, which makes information easier to interpret. This setpoints and manual controls only available with ser-
is all mounted in the middle of a keypad interface and vice level access to the chiller. They are only displayed
installed in a locked enclosure. when logged in at the service access level. The Advanced
Diagnostics and troubleshooting information for the chiller
The LCD display allows graphic animated display of and the panel is also included at this access level.
the chiller, chiller sub-systems and system parameters;
this allows the presentation of several operating param- The panel is fused through a 1-1/2 KVA transformer in
eters at once. In addition, the operator may view a the compressor motor starter to provide individual over-
graphical representation of the historical operation of current protected power for all controls. Numbered ter-
the chiller as well as the present operation. A Status minal strips for wiring such as Remote Start/Stop, Flow
Bar is displayed at all times on all screens. It contains Switch, Chilled Water Pump and Local or Remote Cy-
the System - Status Line and Details Line, the Control cling Device are provided. The Panel also provides field
Source, Access Level, Date and Time. interlocks that indicate the chiller status. These con-
YORK INTERNATIONAL 5
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
6 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
The EVAPORATOR screen displays a cutaway view of The CONDENSER screen displays a cutaway view of
the chiller evaporator. All setpoints relating to the evapo- the chiller condenser. The liquid flow is animated to in-
rator side of the chiller are maintained on this screen. dicate flow through the condenser. All setpoints relat-
Animation of the evaporation process indicates whether ing to the condenser side of the chiller are maintained
the chiller is presently in RUN condition (bubbling) and on this screen. With the proper access level this screen
liquid flow in the pipes is indicated by alternating shades also serves as a gateway to controlling the Refrigerant
of color moving in and out of the pipes. Adjustable lim- Level. The following can also be viewed through this
its on the low water temperature setpoints allow the screen:
chiller to cycle on and off for greater efficiency and less
chiller cycling. The chiller cycles off when the leaving Display Only:
chilled water temperature is below setpoint and is ad- • Leaving Condenser Liquid Temperature
justable from 1°F (0.55°C) below to a minimum of 36°F
• Return Condenser Liquid Temperature
(2.22°C). Restart is adjustable from setpoint up to a
max. of 80°F (26.6°C). The Panel will check for flow to • Condenser Pressure
avoid freeze-up of the tubes. If flow is interrupted, shut- • Condenser Saturation Temperature
down will occur after a minimum of two seconds. The • Small Temperature Difference
following can also be performed through this screen:
• High Pressure Switch (Open/Closed)
Display Only: • Condenser Liquid Flow Switch
• Chilled Liquid Flow Switch (Open/Closed) • Condenser Liquid Pump (Run/Stop)
• Chilled Liquid Pump (Run/Stop)
• Evaporator Pressure Programmable:
• Evaporator Saturation Temperature • High Pressure Warning Threshold
• Return Chilled Liquid Temperature • Freeze Warning (Enabled/Disabled)
• Leaving Chilled Liquid Temperature • Freeze Time
• Evaporator Refrigerant Temperature
The COMPRESSOR screen displays a cutaway view
• Small Temperature Difference
of the chiller compressor, revealing the rotary screw,
• Leaving Chilled Liquid Temperature Setpoints – and shows all conditions associated with the compres-
Setpoint sor. The slide valve positioning is animated and with
• Leaving Chilled Liquid Temperature Setpoints – the proper Access level, it can be manually controlled.
Remote Range Animation of the compressor rotors indicates whether
• Leaving Chilled Liquid Temperature Setpoints – the chiller is presently in a RUN condition. This screen
Shutdown also serves as a gateway to sub-screens for calibrating
the slide valve or configuring the optional Hot Gas By-
• Leaving Chilled Liquid Temperature Setpoints –
pass. From this screen you can view the following:
Shutdown Offset
• Leaving Chilled Liquid Temperature Setpoints – Display Only:
Restart
• Differential Oil Pressure
• Leaving Chilled Liquid Temperature Setpoints –
• Oil Temperature
Restart Offset
• Discharge Temperature
• Ice Storage Active (LED)
• Discharge Superheat
• Slide Valve Position
Programmable:
• Oil Return Solenoid (LED)
• Local Leaving Chilled Liquid Temperature – Range
• Full-load Amps (E.M. Starter Only)
• Local Leaving Chilled Liquid Temperature – Setpoint
• Phase A, B, C Current (SSS Only)
• Leaving Chilled Liquid Temperature Cycling Offset –
Shutdown
• Leaving Chilled Liquid Temperature Cycling Offset – Programmable:
Restart • Slide Valve Load (Manual)
• Slide Valve Hold (Manual)
YORK INTERNATIONAL 7
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
YORK INTERNATIONAL 9
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Programmable:
The PRINTER screen permits the user to define com-
munications Parameters for the Printer. • Print History
Display Only • Print All Histories
• Time Remaining Until Next Print
By pressing the VIEW DETAILS key you will move to
the HISTORY DETAILS screen. From these screens
Programmable
you are able to see an on-screen printout of all the sys-
• Log Start Time tem parameters at the time of the selected shutdown.
• Output Interval
• Automatic Printer Logging (Enabled/Disabled) Display Only:
• Print Type • History Printout
• Print Report
• Print All Histories Programmable:
• Page Up
The SALES ORDER screen allows definition of the or- • Page Down
der parameters. Note: This information is loaded at the • Print History
factory or by the installation service technician.
Also under the HISTORY screen is the TRENDING
Display Only
screen, accessible by the key marked the same. On
• Model Number this screen, up to six operator-selected parameters, se-
• Panel Serial Number lected from a list of over 140, can be plotted in an X/Y
• Chiller Serial Number graph format. The graph can be customized to record
points once every second up to once every hour. There
• YORK Order Number
are two types of charts that can be created: single
• System Information screen, or continuous screen. The single screen col-
• Condenser and Evaporator Design Load Information lects data for one screen width (450 data points across
• Nameplate Information the X-axis), then stops. The continuous screen keeps
10 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
collecting the data, but the oldest data drops off the DISPLAY MESSAGES
graph from left to right at the next data collection inter-
val. For ease of identification, each plotted parameter, The Control Center continuously monitors the operat-
title and associated Y-axis labeling is color coordinated. ing system, displaying and recording the cause of any
shutdowns (Safety, Cycling or Normal). The condition
Display Only: of the chiller is displayed at the System Status line that
• This screen allows the user to view the graphical contains a message describing the operating state of
trending of the selected parameters and is a gate- the chiller; whether it is stopped, running, starting or
way to the graph setup screens. shutting down. A System Details Line displays Warn-
ing, Cycling, Safety, Start Inhibit and other messages
that provide further details of the Status Bar messages.
Programmable: Messages are color-coded: Green – Normal Operations;
• Start Yellow – Warnings; Orange – Cycling Shutdowns; and
• Stop Red – Safety Shutdowns to aid in identifying problems
quickly.
• y-axis
• x-axis Status messages include:
• System Ready To Start
The TREND SETUP screen is used to configure the
• Cycling Shutdown – Auto Restart
trending screen. The parameters to be trended are se-
lected from the Trend Common Slots screen, accessed • Safety Shutdown – Manual Restart
from the Slot Numbers button or the Master Slot Num- • Start Sequence Initiated
bers List found in the Operating Manual. The interval at • System Run (with countdown timers)
which all the parameters are sampled is selected under • Start Inhibit
the Collection Interval button. The data point minimum
• Slide Valve Closing Before Shutdown
and maximum values may be adjusted closer to in-
crease viewing resolution. • System Lockout Delay
Display Only:
Warning Messages include:
• Slot Numbers
• Real Time Clock Failure
• Setpoint Override
Programmable:
• Condenser – High Pressure Limit
• Page Up
• Evaporator – Low Pressure Limit
• Page Down
• Freeze Threat From Operating Chiller
• Print
• Freeze Threat, Condenser Flow Switch Open
• Low Discharge Superheat Limit
YORK INTERNATIONAL 11
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
12 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Mechanical Specifications
GENERAL tion stop valves for ease of servicing. An oil eductor will
be provided to automatically remove oil which may have
Each YORK MAXE YR Screw Chiller will be completely migrated to the evaporator, and return it to the compres-
factory-packaged including evaporator, condenser, com- sor. The oil separator will be of a vertical design with no
pressor, motor, OptiView control center and all inter- moving parts, and will provide high-efficiency oil separa-
connecting unit piping and wiring. The chiller will be tion before the refrigerant enters the heat exchangers.
painted prior to shipment and will be packaged to pro- The oil separator will be designed, tested, and stamped
tect the unit during shipment. in accordance with the ASME Boiler and Pressure Ves-
sel Code, Section VIII Division 1. Liquid refrigerant in-
Performance will be certified in accordance with ARI
jection will be provided to maintain satisfactory oil tem-
Standard 550/590.
peratures and allow operation of the chiller over the full
The initial charge of refrigerant and oil will be supplied range of conditions.
for each unit.
EVAPORATOR
DRIVELINE
Evaporator will be of the shell-and-tube, flooded type
The compressor will be twin-screw, rotary-screw type. designed for 235 PSIG (1620 kPa) working pressure on
The compressor housing will be of cast iron, precision the refrigerant side, and will be tested in accordance with
machined to provide minimal clearance for the rotors. ASME code. The shell will be fabricated from rolled car-
The rotors will be manufactured from forged steel and bon steel plate with fusion welded seams or carbon steel
use asymmetric profiles operating at a maximum speed pipe; have carbon steel tube sheets, drilled and reamed
of 3570 RPM (60 Hz) or 2975 RPM (50 Hz). The com- to accommodate the tubes; and intermediate tube sup-
pressor will incorporate a complete anti-friction bearing ports spaced no more than four feet apart. The refriger-
design to reduce power and increase reliability; cylin- ant side will be designed, tested and stamped in accor-
drical roller bearings to handle radial loads; and 4 point dance with the ASME Boiler and Pressure Vessel Code,
angular contact ball bearings to handle axial loads. The Section VIII Division 1. Tubes shall be high-efficiency,
compressor will have an internal oil reservoir to assure internally and externally enhanced type having plain cop-
a constant supply of oil to the bearings at all times. A per lands at all intermediate tube supports to provide
check valve will be incorporated in the compressor hous- maximum tube wall thickness at the support area. Each
ing to prevent rotor backspin during shutdown. tube will be roller expanded into the tube sheets provid-
ing a leak-proof seal, and be individually replaceable.
Capacity control will be achieved by use of a slide valve Water velocity through the tubes will not exceed 12 fps.
to provide fully modulating control from 100% to 20% A liquid level sight glass will be located on the side of the
of full-load. The slide valve will be actuated by system shell to aid in determining proper refrigerant charge. The
differential pressure, controlled by external solenoid evaporator will have a refrigerant relief device to meet
valves through the OptiView control center. The unit the requirements of the ASHRAE 15 Safety Code for
will be capable of operating with off-design cooling tower Mechanical Refrigeration.
water during part-load operation in accordance with ARI
Standard 550/590. Water boxes will be removable to permit tube cleaning
and replacement. Stubout water connections having
The motor will be 2-pole, continuous-duty, cage-induc- victaulic grooves will be provided. Vent and drain con-
tion type, and will utilize suction gas cooling (semi-her- nections with plugs will be provided on each water box.
metic design). Motor full-load amperes at design condi-
tions will not exceed chiller nameplate (FLA). Motor will CONDENSER
be designed for use with the type starter specified.
Condenser will be of the shell-and-tube type, designed
LUBRICATION SYSTEM for 235 psig (1620 kPa) working pressure on the refrig-
erant side, and be tested in accordance with ASME code.
An adequate supply of oil will be available to the com- The shell will be fabricated from rolled carbon steel plate
pressor at all times. During operation, oil will be deliv- with fusion welded seams or carbon steel pipe; have
ered by positive system pressure differential. carbon steel tube sheets, drilled and reamed to accom-
modate the tubes; and intermediate tube supports
An immersion oil heater will be provided, (temperature spaced no more than four feet apart. A refrigerant
actuated), to effectively remove refrigerant from the oil subcooler will be provided for improved cycle efficiency.
during the chiller off-cycle. An external, replaceable car- The refrigerant side will be designed, tested and
tridge, oil filter will be provided, along with manual isola- stamped in accordance with the ASME Boiler and Pres-
YORK INTERNATIONAL 13
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Water boxes will be removable to permit tube cleaning The control panel is provided with a thermal ice stor-
and replacement. Stubout water connections having age control mode to enhance system performance dur-
victaulic grooves will be provided. Vent and drain con- ing ice building operation. In the thermal storage con-
nections with plugs will be provided on each water box. trol mode, the chiller will stay at 100% load until the
setpoint shutdown temperature is reached. To add
REFRIGERANT SYSTEM greater operating flexibility and eliminate unnecessary
chiller cycling, two different Low Water (Liquid) Tem-
A modulating variable orifice controlled by the OptiView perature Restart Thresholds are programmable, one for
Control Center to accommodate varying head condi- the ice mode and one for the standard cooling mode.
tions will meter refrigerant flow to the evaporator. The chiller has the capability to remain in the standard
control mode for temperatures between 20 to 70°F (-
The condenser shell will be capable of storing the en- 6.6 to 21.1°C) for applications involving a process or
tire system refrigerant charge during servicing. Service comfort cooling duty that requires leaving chilled liquid
valves will be provided to facilitate removal of refriger- temperature setpoint control.
ant charge from the system.
The chiller control panel also provides:
The unit will be equipped with a suction strainer to pre- 1. System operating information including:
vent any foreign debris introduced to the system during
a. return and leaving chilled liquid temperature
maintenance or service to be allowed into the motor
housing. Motors cooled by refrigerant must be protected b. return and leaving condenser liquid
by means of filter or strainer to protect the motor and temperature
prolong motor life. c. evaporator and condenser saturation
temperature
OPTIVIEW CONTROL CENTER d. oil pressure at compressor and oil filter
differential
General
e. percent motor current
The chiller will be controlled by a stand-alone micro- f. evaporator and condenser saturation
processor based control center. The chiller control panel temperature
will provide control of chiller operation and monitoring
g. compressor discharge temperature
of chiller sensors, actuators, relays and switches.
h. oil temperature
Control Panel i. percent slide valve position
The control panel will include a 10.4 inch diagonal color j. operating hours
liquid crystal display (LCD) surrounded by “soft “ keys k. number of unit starts
which are redefined based on the screen displayed at 2. Digital programming of setpoints through the uni-
that time. It will be mounted in the middle of a keypad versal keypad including:
interface and installed in a locked enclosure. The screen
a. leaving chilled liquid temperature
will detail all operations and parameters, using a graphi-
cal representation of the chiller and its major compo- b. percent current limit
nents. Panel verbiage is available in other languages c. pull-down demand limiting
as an option with English always available. Data can be d. six-week schedule for starting and stopping the
displayed in either English or Metric units. Smart Freeze chiller, pumps and tower
Point Protection will run the chiller at 36 °F (2.2°C) leav-
e. remote reset temperature range
14 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
YORK INTERNATIONAL 15
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
16 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
The Solid State Starter is a reduced voltage starter that Factory-applied thermal insulation of the flexible, closed-
controls and maintains a constant current flow to the cell plastic type, 3/4" (19mm) thick is attached with va-
motor during startup. It is compact and mounted on the por-proof cement to the evaporator shell, flow cham-
chiller at the motor terminals. Power and control wiring ber, evaporator tube sheets, suction connection, and
is factory supplied. Available for 200-600 volts, the (as necessary) to the auxiliary tubing. Not included is
starter enclosure is NEMA-1 with a hinged access door the insulation of water boxes and nozzles. This insula-
with lock and key. Electrical lugs for incoming power tion will normally prevent condensation in environments
wiring are provided. with relative humidities up to 75% and dry bulb tem-
peratures ranging from 50° to 90°F (10° to 32°C). 1-1/
Standard features include: digital readout at the OptiV- 2" (38mm) thick insulation is also available for relative
iew Control Center of the following: humidities up to 90% and dry bulb temperatures rang-
Display Only: ing from 50° to 90°F (10° to 32°C).
• 3-phase voltage A, B, C
WATER FLANGES
• 3-phase current A, B, C
• Input power (kW) Four 150 Ib. ANSI raised-face flanges, for condenser
• kW Hours and evaporator water connections, are factory welded
• Starter Model to water nozzles. Companion flanges, bolts, nuts and
• Motor Run (LED) gaskets are not included.
• Motor Current % Full-load Amps
SPRING ISOLATION MOUNTING
• Current Limit Setpoints
• Pulldown Demand Time Left Spring Isolation mounting is available instead of stan-
dard isolation mounting pads when desired. Four level-
Programmable: adjusting/spring-type vibration isolator assemblies with
• Local Motor Current Limit non-skid pads are provided with mounting brackets for
• Pulldown Demand Limit field installation. Isolators are designed for one-inch
(25.4 mm) deflection.
• Pulldown Demand Time
Other features include: low line voltage; 115-volt con- WATER FLOW SWITCHES
trol transformer; three-leg sensing overloads; phase ro-
tation and single-phase failure protection; high tempera- Paddle-type, vapor-proof water flow switches suitable
ture safety protection; motor current imbalance and for 150 psig (1034 kPa) DWP for chilled and condenser
undervoltage safeties; open and close SCR protection; water circuits. Switch for 115V-1-50/60 Hz service. A
momentary power interruption protection. The LCSSS chilled water flow switch is required. Condenser water
is cooled by a closed-loop, fresh water circuit consist- flow switch is optional.
ing of a water-to-water heat exchanger and 1/25 HP
circulating pump. All interconnecting water piping is SEQUENCE CONTROL KIT
factory installed and rated for 150 PSIG working pres-
sure. Optional unit-mounted circuit breaker includes For two, three or four units with chilled water circuits
ground fault protection and provides 65,000 amp short- connected in series or parallel, the kit consists of return
circuit withstand rating in accordance with UL Standard water thermostat, lead-lag selector switch for sequence
508. A non-fused disconnect switch is also available. starting, and time delay relay, with NEMA-1 enclosures,
Both options are padlockable. designed for 115V-1-50/60 Hz.
A communication interface permitting complete ex- A field installed, electro-mechanical compressor motor
change of chiller data with any BAS system is available starter is available, selected for proper size and type
with optional ISN translator. ISN translator also allows for job requirements and in accordance with YORK En-
BAS system to issue commands to the chiller to control gineering Standard R-1131 for Starters.
its operation. ISN translators come in two models, con-
trolling up to four chillers and eight chillers respectively.
YORK INTERNATIONAL 17
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
SI Metric Conversion
The following factors can be used to convert from English to the most common Sl Metric values.
18 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Application Data
The following is a user’s guide in the application and mum velocity noted above. Variable flow in the condenser
installation of MAXE Chillers, and will ensure the reli- is not recommended, as it generally raises the energy con-
ability and trouble-free life for which this equipment was sumption of the system by keeping the condenser pres-
designed. While this guide is directed towards normal, sure high in the chiller. Additionally, the rate of fouling in
water-chilling applications, the YORK sales represen- the condenser will increase at lower water velocities asso-
tatives can provide complete recommendations on other ciated with variable flow, raising system maintenance costs.
types of applications. Cooling towers typically have narrow ranges of operation
with respect to flow rates, and will be more effective with
Location full design flow. Ref. Table 1 for flow limits.
MAXE Chillers are virtually vibration-free and generally Temperature Ranges – For normal water chilling duty,
can be located at any level in a building where the con- leaving chilled water temperatures may be selected be-
struction will support the total system operating weight. tween 38°F (3.3°C) [36°F (2.2°C) with Smart Freeze en-
abled) and 70°F (21.1°C) for water temperature ranges
The unit site must be a floor, mounting pad or founda- between 3°F and 30°F (1.7°C and 16.7°C).
tion which is level within 1/4" (6.4 mm) and capable of
supporting the operating weight of the chiller. Water Quality – The practical and economical application
of liquid chillers requires that the quality of the water supply
Sufficient clearance to permit normal service and main- for the condenser and evaporator be analyzed by a water
tenance work should be provided all around and above treatment specialist. Water quality may affect the perfor-
the unit. Additional space should be provided at one mance of any chiller through corrosion, deposition of heat-
end of the unit to permit cleaning of evaporator and resistant scale, or sedimentation or organic growth. These
condenser tubes as required. A doorway or other prop- will degrade chiller performance and increase operating and
erly located opening may be used. maintenance costs. Normally, performance may be main-
tained by corrective water treatment and periodic cleaning
The chiller should be installed in an indoor location where
of tubes. If water conditions exist which cannot be corrected
temperatures range from 40°F to 110°F (4.4°C to 43.3°C).
by proper water treatment, it may be necessary to provide a
larger allowance for fouling, and/or to specify special mate-
Water Circuits
rials of construction.
Flow Rate – For normal water chilling duty, evaporator
flow rates are permitted at water velocity levels in the heat General Piping – All chilled water and condenser water
exchangers tubes of between 3 ft./second and 12 ft./sec- piping should be designed and installed in accordance
ond (0.91 m/s and 3.66 m/s). Condenser flow rates are with accepted piping practice. Chilled water and condenser
permitted between 3.33 ft./sec. and 12 ft./sec. (1.01 m/s water pumps should be located to discharge through the
and 3.66 m/s). Variable flow applications are possible, and chiller to assure positive pressure and flow through the
initial chiller selections should be made accordingly to unit. Piping should include offsets to provide flexibility and
permit proper range of flow while maintaining the mini- should be arranged to prevent drainage of water from the
YORK INTERNATIONAL 19
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
20 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
nected in series and condenser water circuits connected overflow valves or type tested Safety Pressure switches
in parallel. All of the chilled water flows through both cool- or a combination of these devices.
ers with each unit handling approximately one-half of the
total load. When the load decreases to a customer se- Sized to the requirements of applicable codes, a vent
lected load value, one of the units will be shut down by a line must run from the relief device to the outside of the
sequence control. Since all water is flowing through the building. This refrigerant relief piping must include a
operating unit, that unit will cool the water to the de- cleanable, vertical-leg dirt trap to catch vent-stack con-
sired temperature. densation. Vent piping must be arranged to avoid im-
posing a strain on the relief connections and should
include one flexible connection.
YORK INTERNATIONAL 21
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Motor Voltage – Low voltage motors (200 - 600 volts) Ampacity on Load Side of Starter – Electrical power
are furnished with six leads. Motor circuit conductor size wire size to the chiller is based on the minimum unit
must be in accordance with the National Electrical Code ampacity. For YORK SSS, this wiring is done at the
(NEC), or other applicable codes, for the motor full- factory. For remote starters, the National Electrical Code
load amperes (FLA). Flexible conduit should be used defines the calculation of ampacity, as summarized be-
for the last several feet to the chiller in order to provide low. More specific information on actual amperage rat-
vibration isolation. Table 2 lists the allowable variation ings will be supplied with the submittal drawings.
in voltage supplied to the chiller motor. The unit name-
plate is stamped with the specific motor voltage and fre- • Six-lead type of starting (Star-Delta)
quency for the appropriate motor. Minimum circuit ampacity per conductor (1 of 6):
Ampacity = .721 x compressor motor amps.
TABLE 2 – MOTOR VOLTAGE VARIATIONS
• Three-lead type of starting
RATED NAMEPLATE OPERATING VOLTAGE (Across-the-Line, Autotransformer and
FREQ.
VOLTAGE VOLTAGE MIN. MAX. Primary Reactor)
200 200/208 180 220 Minimum circuit ampacity per conductor (1 of 3):
230 220/240 208 254 Ampacity = 1.25 x compressor motor amps.
60 HZ 380 380 342 415
460 440/460/480 414 508 Ampacity on Line Side of Starter –
575 575/600 520 635
The only additional load on the circuit for the chiller
380 380/400 342 423
50 HZ would be the control transformer, unless it is supplied
415 415 374 440
by a separate source.
125% of compr. FLA of all other
Min. Circuit Ampacity = +
motor amps loads on the circuit
Starters – The chiller is available with a factory-mounted
and wired YORK Solid State Starter for 200 - 600 volt
Branch Circuit Overcurrent Protection – The branch
applications. Other types of remote mounted starters
circuit overcurrent protection device(s) should be a time-
are available. These electro-mechanical starters must
delay type, with a minimum rating equal to the next stan-
be furnished in accordance with YORK Standard R-
dard fuse/breaker rating above the calculated value. It is
1131. Specification. This will ensure that starter com-
calculated taking into account the compressor motor
ponents, controls, circuits, and terminal markings will
amps and may also include control transformer. Refer
be suitable for required overall system performance.
to submittal drawings for the specific calculations for each
Controls – A 115 volt, single phase, 60 or 50 Hertz application.
(4.5 kVa) power supply must be furnished to the chiller
from a separate, fused disconnect or from a control MOTOR ELECTRICAL DATA
transformer included as an option with electro-mechani-
cal starters. No field control wiring is required, when The full-load amperes (FLA) listed in Tables 3 and 4
the YORK SSS is supplied. are maximum values and correspond to the maximum
Copper Conductors – Only copper conductors should motor kW listed. When the Input power (kW) is less
be connected to compressor motors and starters. Alu- than maximum motor kW, the FLA should be reduced
minum conductors have proven to be unsatisfactory using the following equation:
when connected to copper lugs. Aluminum oxide and
the difference in thermal conductivity between copper
and aluminum cannot guarantee the required tight con-
nection over a long period of time.
22 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Motor kW The locked rotor amperes (LRA) are read directly from
FLA = x Max. Motor FLA
Max. Motor kW Tables 3 and 4 for specific Motor Code and voltage. This
is because the LRA is dependent only on motor size and
The benefit from the FLA correction is the possible use voltage and is independent of input power (kW).
of smaller power wiring and/or starter size.
Inrush amperes (IRA) depend on LRA and the type of
starter applied. The inrush can be calculated using a
percentage of LRA shown in Table 5.
NOTE: FLA = Full-load Amps; LRA = Locked Rotor Amps; PF = Power Factor; EFF = Motor Efficiency
100% Loading is Percentage of Maximum Motor Load; not of Specific Application
YORK INTERNATIONAL 23
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
24 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
2-STAGE HIGH
EFFICIENCY
OPTIONAL OIL SEPARATOR
UNIT MOUNTED
SOLID
STATE
STARTER
OPTIVIEW GRAPHIC
CONTROL CENTER
00562VIP
YORK INTERNATIONAL 25
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Dimensions
MOTOR COMPRESSOR
MOTOR M COMPRESSOR
END END
RELIEF VALVE
(SEE TABLE)
ISOLATION VALVE
NOTE: OPTIONAL
8-1/2"
TOP VIEW
(216 mm)
RELIEF VALVES RELIEF VALVES*
(SEE TABLE)
WITH ISOLATION WITHOUT ISOLATION
LOCATION
VALVES VALVES
EVAPORATOR 1" SINGLE 1" DUAL
CONDENSER 1" DUAL 1" SINGLE
DISCHARGE
1-1/4" SINGLE NONE
LINE
*All are NPT female
OPTIVIEW
MOTOR CONTROL PANEL COMPRESSOR RELIEF VALVE
END NOTE: ONLY SUPPLIED
END ON UNITS WITH
L 2' - 3-1/2" OPTIONAL ISOLATION
(698 mm) VALVES
2' - 6-1/4"
(768 mm)
B
B P
C
3'-8-3/4 "
(1136.7 mm) CONDENSER EVAPORATOR
F G
D E
K A J C
LD07981
H FRONT OF UNIT SECTION A - A
26 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
YORK INTERNATIONAL 27
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
A H NOZZLE
ARRANGEMENTS
NO. OF EVAP.
CC CC
PASSES IN OUT
A H
EVAPORATOR EVAPORATOR 1
H A
GG GG
1" 1"
FLOOR LINE
MOTOR END COMPRESSOR END
REAR REAR
OF UNIT OF UNIT 2-PASS
NOZZLE
B J
ARRANGEMENTS
C K NO. OF EVAP.
PASSES IN OUT
DD DD
C B
BB BB 2
K J
EVAPORATOR EVAPORATOR
NOTE: Water must enter
through bottom connection to
GG GG
1"
FLOOR LINE
1" achieve rated performance.
MOTOR END COMPRESSOR END
REAR REAR
OF UNIT OF UNIT 3-PASS
NOZZLE
F N
ARRANGEMENTS
G P NO. OF EVAP.
DD DD
PASSES IN OUT
BB BB G N
3
P F
EVAPORATOR EVAPORATOR
NOTE: Water must enter
through bottom connection to
GG GG
1" 1" achieve rated performance.
FLOOR LINE
MOTOR END COMPRESSOR END LD07615
EVAPORATOR
EVAPORATOR NOZZLE PIPE SIZE
NOZZLE DIMENSIONS
SHELL
NO. OF PASSES 1-PASS 2-PASS 3-PASS
CODE
1 2 3 CC2 GG BB 2
DD2 GG BB 2
DD GG
T, V 8" 6" 4" 1'–10-3/4" 1'–3-1/2" 1'–3" 2'–6-1/2" 1'–3-1/2" 1'–3" 2'–6-1/2" 1'–3-1/2"
W, X 10" 8" 6" 2'–0-3/4" 1'–5-1/2" 1'–4-3/4" 2'–8-3/4" 1'–5-1/2" 1'–4-3/4" 2'–8-3/4" 1'–5-1/2"
NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use of
Victaulic couplings. Factory installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water flanged
nozzles are optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
2. Add 1" for isolators as shown.
3. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.
5. Rear of unit is defined as side of chiller opposite control center.
28 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
NOZZLE
A H
ARRANGEMENTS
NO. OF EVAP.
CC CC PASSES IN OUT
A H
1
EVAPORATOR EVAPORATOR H A
GG GG
1" 1"
FLOOR LINE
MOTOR END COMPRESSOR END
REAR REAR
OF UNIT OF UNIT 2-PASS
NOZZLE
B J ARRANGEMENTS
NO. OF EVAP.
C K
PASSES IN OUT
DD DD
C B
BB BB 2
K J
EVAPORATOR EVAPORATOR NOTE: Water must enter
through bottom connection to
GG GG achieve rated performance.
1" 1"
FLOOR LINE
MOTOR END COMPRESSOR END
REAR REAR
OF UNIT OF UNIT 3-PASS
NOZZLE
F N
ARRANGEMENTS
G P NO. OF EVAP.
DD DD
PASSES IN OUT
BB BB G N
3
P F
EVAPORATOR EVAPORATOR
NOTE: Water must enter
through bottom connection to
GG GG
1"
FLOOR LINE
1" achieve rated performance.
LD07615
MOTOR END COMPRESSOR END
EVAPORATOR
EVAPORATOR NOZZLE PIPE SIZE
NOZZLE DIMENSIONS
SHELL
NO. OF PASSES 1-PASS 2-PASS 3-PASS
CODE
1 2 3 CC2 GG BB 2
DD2 GG BB 2
DD GG
T, V 8" 6" 4" 578 343 330 775 343 330 775 394
W, X 10" 8" 6" 629 445 425 832 445 425 832 445
NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use of
Victaulic couplings. Factory installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water flanged
nozzles are optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
2. Add 1" for isolators as shown.
3. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles
may be used in combination with any pair of condenser nozzles.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.
5. Rear of unit is defined as side of chiller opposite control center.
YORK INTERNATIONAL 29
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
NOZZLE
Q P
ARRANGEMENTS
NO. OF COND.
CC CC PASSES IN OUT
P Q
1
CONDENSER CONDENSER Q P
GG GG
1" 1"
FLOOR LINE
COMPRESSOR END MOTOR END
FRONT FRONT
OF UNIT OF UNIT 2-PASS
NOZZLE
U S ARRANGEMENTS
NO. OF COND.
T R
PASSES IN OUT
DD DD
R S
BB BB 2
T U
CONDENSER CONDENSER NOTE: Water must enter
through bottom connection to
GG
1" 1"
GG achieve rated performance
FLOOR LINE
COMPRESSOR END MOTOR END
FRONT FRONT
OF UNIT OF UNIT 3-PASS
NOZZLE
Y W
ARRANGEMENTS
X
NO. OF COND.
V
PASSES IN OUT
DD DD
V Y
BB BB 3
X W
CONDENSER CONDENSER
NOTE: Water must enter
through bottom connection to
GG GG achieve rated performance
1" 1"
FLOOR LINE
COMPRESSOR END LD07982
MOTOR END
CONDENSER
CONDENSER NOZZLE PIPE SIZE
NOZZLE DIMENSIONS
SHELL
NO. OF PASSES 1-PASS 2-PASS 3-PASS
CODE
1 2 3 CC2 GG BB 2
DD2 GG BB 2
D D2 GG
T, V 10" 6" 6" 2'–4-3/4" 1'–3" 1'–9-3/4" 2'–11-3/4" 1'–3" 1'–9-3/4" 2'–11-3/4" 1'–3"
W, X 12" 8" 6" 2'–6-3/4" 1'–3-1/2" 1'–11" 3'–2-1/2" 1'–3-1/2" 1'–11" 3'–2-1/2" 1'–3-1/2"
NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use of
Victaulic couplings. Factory installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water flanged
nozzles are optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
2. Add 1" for isolators as shown.
3. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of condenser nozzles
may be used in combination with any pair of evaporator nozzles.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.
5. Front of unit is defined as side of chiller where control center is mounted.
30 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
NOZZLE
Q P
ARRANGEMENTS
NO. OF COND.
CC CC PASSES IN OUT
P Q
1
CONDENSER CONDENSER Q P
GG GG
1" 1"
FLOOR LINE
COMPRESSOR END MOTOR END
FRONT FRONT
OF UNIT OF UNIT 2-PASS
NOZZLE
U S ARRANGEMENTS
NO. OF COND.
T R
PASSES IN OUT
DD DD
R S
BB BB 2
T U
CONDENSER CONDENSER NOTE: Water must enter
through bottom connection to
GG GG achieve rated performance
1" 1"
FLOOR LINE
COMPRESSOR END MOTOR END
FRONT FRONT
OF UNIT OF UNIT 3-PASS
NOZZLE
Y W
ARRANGEMENTS
X V
NO. OF COND.
PASSES IN OUT
DD DD
V Y
BB BB
3
X W
CONDENSER CONDENSER
NOTE: Water must enter
through bottom connection to
GG GG achieve rated performance
1" 1"
FLOOR LINE LD07983
COMPRESSOR END MOTOR END
CONDENSER
CONDENSER NOZZLE PIPE SIZE
NOZZLE DIMENSIONS
SHELL
NO. OF PASSES 1-PASS 2-PASS 3-PASS
CODE
1 2 3 CC2 GG BB 2
DD2 GG BB 2
D D2 GG
T, V 10" 6" 6" 730 381 553 908 381 553 908 381
W, X 12" 8" 6" 781 394 584 978 394 584 978 394
NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use of
Victaulic couplings. Factory installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.59 mm raised face), water
flanged nozzles are optional (add 12.7 mm to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
2. Add 25.4 mm for isolators as shown.
3. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of condenser nozzles
may be used in combination with any pair of evaporator nozzles.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.
5. Front of unit is defined as side of chiller where control center is mounted.
YORK INTERNATIONAL 31
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
FLOOR LAYOUT
CL EVAPORATOR
CL SHELLS
END SHEET END SHEET
DIMENSION "C"
From Fig. 3
(pgs. 26 & 27)
CL CONDENSER
7/8" DIA.
HOLE 3" SUPPORT FOOT
6"
3"
DIMENSION "A"
1" From Fig. 3 (pgs. 26 & 27)
DIMENSIONS ARE
8" TYPICAL ALL 4 CORNERS
4-1/2" 4-1/2"
5-1/2" 5-1/2"
1/2"
3/8" STEEL PLATE 3/8" STEEL PLATE
LD07610
32 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
FLOOR LAYOUT
CL EVAPORATOR
CL SHELLS
END SHEET END SHEET
DIMENSION "C"
From Fig. 3
(pgs. 26 & 27)
CL CONDENSER
22 mm DIA.
HOLE 76.2 SUPPORT FOOT
152.4
76.2
DIMENSION "A"
From Fig. 3 (pgs. 26 & 27)
25
DIMENSIONS ARE
TYPICAL ALL 4 CORNERS
203.2
140
114 13 178
152 13
ISOLATOR TO BE CENTERED
UNDER SUPPORT FOOT
114 114
140 140
13
13 mm STEEL PLATE
13 mm STEEL PLATE
25 mm DEFLECTED
HEIGHT 25 mm DEFLECTED
HEIGHT
LD07611
YORK INTERNATIONAL 33
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
34 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Weights
UNIT WEIGHTS
SHIPPING OPERATING REFRIGERANT LOADING PER
COMP. SHELLS WEIGHT WEIGHT CHARGE ISOLATOR
(LBS) (KG) (LBS) (KG) (LBS) (KG) (LBS) (KG)
TBTB 11,860 5,380 13,110 5,948 650 295 3,278 1,485
TBTC 11,910 5,400 13,200 5,988 650 295 3,303 1,495
TBTD 12,010 5,450 13,350 6,053 650 295 3,338 1,515
TCTB 11,960 5,425 13,250 6,013 650 295 3,313 1,500
TCTC 12,010 5,450 13,340 6,053 650 295 3,338 1,515
TCTD 12,110 5,495 13,490 6,123 650 295 3,373 1,530
TDTB 12,070 5,475 13,410 6,083 650 295 3,353 1,520
TDTC 12,120 5,500 13,500 6,123 650 295 3,378 1,530
TDTD 12,220 5,540 13,650 6,193 650 295 3,413 1,545
T0/T1
VBVB 12,680 5,750 14,320 6,495 900 408 3,580 1,625
VBVC 12,750 5,785 14,450 6,555 900 408 3,615 1,640
VBVD 12,890 5,845 14,660 6,649 900 408 3,665 1,665
VCVB 12,820 5,815 14,520 6,586 900 408 3,630 1,645
VCVC 12,900 5,850 14,650 6,645 900 408 3,665 1,665
VCVD 13,030 5,910 14,850 6,735 900 408 3,715 1,685
VDVB 12,990 5,890 14,750 6,690 900 408 3,690 1,675
VDVC 13,070 5,930 14,890 6,755 900 408 3,725 1,690
VDVD 13,200 5,990 15,090 6,845 900 408 3,775 1,710
WBWB 14,660 6,650 17,160 7,784 1,250 567 4,290 1,946
WBWC 14,930 6,772 17,550 7,961 1,250 567 4,388 1,990
WBWD 15,520 7,040 18,020 8,174 1,250 567 4,505 2,043
WCWB 14,840 6,731 17,410 7,897 1,250 567 4,353 1,975
T1 WCWC 15,110 6,854 17,800 8,074 1,250 567 4,450 2,019
WCWD 15,440 7,004 18,280 8,292 1,250 567 4,570 2,073
WDWB 15,070 6,836 17,730 8,042 1,250 567 4,433 2,011
WDWC 15,340 6,958 18,120 8,219 1,250 567 4,530 2,055
WDWD 15,670 7,108 18,600 8,437 1,250 567 4,650 2,109
WBWB 17,810 8,079 20,310 9,213 1,250 567 5,078 2,303
WBWC 18,070 8,197 20,690 9,384 1,250 567 5,172 2,346
WBWD 18,400 8,346 21,170 9,603 1,250 567 5,293 2,400
WCWB 17,990 8,160 20,560 9,326 1,250 567 5,140 2,331
WCWC 18,260 8,283 20,950 9,503 1,250 567 5,238 2,375
WCWD 18,580 8,428 21,420 9,716 1,250 567 5,355 2,429
WDWB 18,220 8,265 20,880 9,471 1,250 567 5,220 2,367
WDWC 18,490 8,387 21,270 9,648 1,250 567 5,318 2,412
T2/T3 WDWD 18,810 8,532 21,740 9,861 1,250 567 5,435 2,465
XBXB 19,110 8,669 22,200 10,070 1,550 703 5,550 2,518
XBXC 19,370 8,786 22,620 10,260 1,550 703 5,655 2,565
XBXD 19,700 8,935 23,150 10,500 1,550 703 5,788 2,625
XCXB 19,360 8,782 22,540 10,224 1,550 703 5,635 2,556
XCXC 19,620 8,900 22,960 10,415 1,550 703 5,740 2,603
XCXD 19,950 9,049 23,490 10,655 1,550 703 5,873 2,664
XDXB 19,670 8,922 22,970 10,419 1,550 703 5,743 2,605
XDXC 19,940 9,045 23,400 10,614 1,550 703 5,850 2,654
XDXD 20,260 9,190 23,920 18,850 1,550 703 5,980 2,713
YORK INTERNATIONAL 35
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Guide Specifications
GENERAL design, with no pipe thread connections that can loosen
and leak over time. All units shall ship with a full charge
Furnish and install where indicated on the drawings of refrigerant HFC-134a and oil. Alternatively, the chiller
YORK MAXE Rotary Screw Liquid Chilling Unit(s). Each shall be shipped with the compressor, control panel and
unit shall produce a capacity of tons, cooling oil separator removed (Form 3) or also with the shells
GPM of from °F to °F when supplied separated (Form 7) to allow rigging into the equipment
with _____ GPM of condenser water at room. All units that ship disassembled shall be assembled
°F. Power input shall not exceed kW with an IPLV and factory run tested prior to disassembly and shipment).
(NPLV) of _____. The evaporator shall be
selected for ft2 °F hr/BTU fouling factor and a Compressor
maximum liquid pressure drop of ft. Water side
The compressor shall be a rotary-screw type. The com-
shall be designed for 150 or 300 psig working pressure.
pressor housing shall be of cast iron, precision machined
The condenser shall be selected for fouling
to provide minimal clearance for the rotors. The rotors
factor and maximum liquid pressure drop of ____ ft.
shall be manufactured from forged steel and use asym-
Water side shall be designed for 150 or 300 psig work-
metric profiles operating at a maximum speed of (3570
ing pressure. Power shall be supplied to the compres-
RPM/60 Hz) (2975 RPM/50 Hz). The compressor shall
sor motor at volts – 3-phase – (60)(50) Hertz and
incorporate a complete anti-friction bearing design to re-
controls at 115 volts –1-phase – (60)(50) Hertz.
duce power and increase reliability; four separate cylin-
– (or) – drical roller bearings to handle radial loads; and two 4-
point angular contact ball bearings to handle axial loads.
Furnish and install where indicated on the drawings A check valve shall be incorporated in the compressor
YORK MAXE Rotary Screw Liquid Chilling Unit(s). Each housing to prevent rotor backspin during shutdown.
unit shall produce a capacity of kW, cooling L/S
of from °C to °C when supplied with Capacity control shall be achieved by use of a slide
____ L/S of condenser water at °C. Power input valve to provide fully modulating control from 100% to
shall not exceed kW with an IPLV (NPLV) of 20% of full-load. The slide valve shall be actuated by
____. The evaporator shall be selected for M2 °C/W system differential pressure, controlled by external so-
fouling factor and a maximum liquid pressure drop of lenoid valves through the OptiView Control Center. The
___ kPa. Water side shall be designed for 1034 or 2068 unit shall be capable of operating with lower tempera-
kPa working pressure. The condenser shall be selected ture cooling tower water during part-load operation in
for M2 °C/W fouling factor and maximum liquid accordance with ARI Standard 550/590.
pressure drop of kPa. Water side shall be designed
for 1034 or 2068 kPa working pressure. Power shall be Lubrication System
supplied to the compressor motor at volts – 3-phase
An adequate supply of oil shall be available to the com-
– 50 Hz and controls at 115 volts – 1-phase – 50 Hz.
pressor at all times. During start-up and coastdown, this
shall be achieved by oil reservoirs in the compressor.
Performance shall be certified or rated in accordance
During operation, oil shall be delivered by positive sys-
with the latest edition of ARI Standard 550/590-98 as
applicable. Only chillers that are listed in the ARI Certi- tem pressure differential.
fication Program for Water Chilling Packages using the
All chillers shall be provided with a single oil filter hous-
vapor compression cycle are acceptable.
ing with isolation valves. An optional dual filter is avail-
able which allows immediate switching from one filter
Each unit shall be completely factory packaged includ-
to the other, eliminating downtime during filter changes.
ing evaporator, condenser, subcooler, oil separator, com-
pressor/motor, lubrication system, OptiView Control The off-line oil filter must be capable of being changed
during chiller operation. The chiller shall ship with a 3
Center, Solid State Starter (optional), refrigerant isola-
micron absolute oil filter, (two filters for dual filter op-
tion valves (optional) and all interconnecting piping and
wiring. The factory package shall consist of a “Leaktight” tion) maintaining a clean oil system and ensuring supe-
rior compressor life.
36 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
A 500W immersion oil heater shall be provided and Water boxes shall be removable to permit tube clean-
temperature actuated to effectively remove refrigerant ing and replacement. Stubout water connections hav-
from the oil. Power wiring to the Control Center shall be ing Victaulic grooves shall be provided. Water boxes
factory installed. An oil eductor shall be provided to au- shall be designed for 150 psig (1034 kPa) design work-
tomatically remove oil which may have migrated to the ing pressure. Vent and drain connections with plugs shall
evaporator and return it to the compressor. The oil sepa- be provided on each water box.
rator shall be of a vertical design with no moving parts,
and shall provide high-efficiency oil separation before Condenser
the refrigerant enters the heat exchangers. The oil sepa- Condenser shall be of the shell-and-tube type, designed
rator shall be designed, tested and stamped in accor-
for 235 psig (1620 kPa) working pressure on the refrig-
dance with ASME Boiler and Pressure Vessel Code,
erant side. Shell shall be fabricated from rolled carbon
Section VIII – Division 1. steel plate with fusion welded seams or carbon steel
pipe; have carbon steel tube sheets, drilled and reamed
Motor
to accommodate the tubes; and intermediate tube sup-
The motor shall be 2-pole, continuous duty, cage induc- ports spaced no more than four feet apart. A refrigerant
tion type, and shall utilize suction gas cooling (semi-her- subcooler shall be provided for improved cycle effi-
metic design). Motor full-load amperes at design condi- ciency. The refrigerant side shall be designed, tested
tions shall not exceed motor nameplate (FLA). Motor shall and stamped in accordance with ASME Boiler and Pres-
be designed for use with the type starter specified. sure Vessel Code, Section VIII – Division 1. Tubes shall
be high-efficiency, internally enhanced type. Each tube
For units utilizing remote electromechanical starters, a shall be roller expanded into the tube sheets providing
large steel terminal box with gasketed front access cover a leak-proof seal, and be individually replaceable. Wa-
shall be provided for field connected conduit. Overload/ ter velocity through the tubes shall not exceed 12 FPS.
overcurrent transformers shall be furnished with all units. The condenser shall have refrigerant relief device to
(For units furnished with factory packaged Solid State meet the requirements of ASHRAE 15 Safety Code for
Starters, refer to the “Options” section.) Mechanical Refrigeration.
YORK INTERNATIONAL 37
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
Guide Specifications
operated isolation valves located at the inlet to the oil d. Oil pressure at compressor and oil filter
separator and outlet of the condenser (isolation valves differential
optional). Additional valves shall be provided to facili- e. Percent motor current
tate removal of refrigerant charge from the system. f. Evaporator and condenser saturation temp.
g. Compressor discharge temperature
OPTIVIEW CONTROL CENTER
h. Percent slide valve position
General – The chiller shall be controlled by a stand-alone i. Operating hours
microprocessor based control center. The chiller control j. Number of unit starts
panel shall provide control of chiller operation and moni- 2. Digital programming of setpoints through the uni-
toring of chiller sensors, actuators, relays and switches. versal keypad including:
Control Panel – The control panel shall include a 10.4- a. Leaving chilled water temperature
in. diagonal color liquid crystal display (LCD) surrounded b. Percent current limit
by "soft " keys which are redefined based on the screen c. Pull-down demand limiting
displayed at that time. This shall be mounted in the middle d. Six-week schedule for starting and stopping the
of a keypad interface and installed in a locked enclosure. chiller, pumps and tower
The screen shall detail all operations and parameters,
using a graphical representation of the chiller and its ma- e. Remote reset temperature range
jor components. Panel verbiage shall be available in other 3. Status messages indicating:
languages as an option with English always available. a. System ready to start
Data shall be displayed in either English or Metric units. b. System running
Smart Freeze Point Protection shall run the chiller at 36°F
(2.22°C) leaving chilled water temperature, and not have c. System lockout
nuisance trips on low water temperature. The sophisti- d. System safety shutdown-manual restart
cated program and sensor shall monitor the chiller water e. System cycling shutdown-auto restart
temperature to prevent freeze-up. When needed, Hot Gas f. System startup
Bypass is available as an option. The panel shall display
countdown timer messages so the operator knows when g. Start inhibit
functions are starting and stopping. Every programmable 4. The text displayed within the system status and
point shall have a pop-up screen with the allowable system details field shall be displayed as a color
ranges, so that the chiller can not be programmed to coded message to indicate severity: red for safety
operate outside of its design limits. fault, orange for cycling faults, yellow for warnings,
and green for normal messages.
The control panel shall be provided with a thermal ice 5. Safety shutdowns enunciated through the display
storage control mode to enhance system performance and the status bar, and consist of system status,
during ice building operation. In the thermal storage con- system details, day, time, cause of shutdown,
trol mode, the chiller shall stay at 100% load until the and type of restart required. Safety shutdowns shall
setpoint shutdown temperature is reached. To add include:
greater operating flexibility and eliminate unnecessary a. Evaporator - low pressure
chiller cycling, two different Low Water (Liquid) Tem-
perature Restart Thresholds shall be programmable, one b. Evaporator - low pressure - smart freeze
for the ice mode and one for the standard cooling mode. c. Evaporator - transducer or leaving liquid probe
The chiller shall have the capability to remain in the d. Evaporator - transducer or temperature sensor
standard control mode for temperatures between 20 to e. Condenser - high pressure contacts open
70°F (-6.7 to 21.1°C) for applications involving a pro-
cess cooling duty that requires leaving chilled liquid tem- f. Condenser - high pressure
perature setpoint control. g. Condenser - pressure transducer out of range
h. Auxiliary safety - contacts closed
The chiller control panel shall also provide: i. Discharge - high temperature
1. System operating information including: j. Discharge - low temperature
a. Return and leaving chilled water temperature k. Oil - low differential pressure
b. Return and leaving condenser water temp. l. Oil or condenser transducer error
c. Evaporator and condenser saturation temp. m.Oil - clogged filter
38 YORK INTERNATIONAL
Downloaded from www.Manualslib.com manuals search engine
FORM 160.81-EG1
YORK INTERNATIONAL 39
Downloaded from www.Manualslib.com manuals search engine
Guide Specifications
Standard features include: digital readout at the OptiV- ground fault protection and provides 65,000 amp. Short
iew Control Center of the following: circuit withstand rating in accordance with UL Standard
Display Only: 508. A non-fused disconnect switch is also available.
Both options are padlockable.
• 3-phase voltage A, B, C
• 3-phase current A, B, C REMOTE ELECTRO-MECHANICAL COMPRES-
• Input power (kW) SOR MOTOR STARTER (OPTIONAL)
• kW Hours
A remote electro-mechanical starter of the R-1131 type
• Starter Model shall be furnished for each compressor motor. The
• Motor Run (LED) starter shall be furnished in accordance with the chiller
• Motor Current % Full-load Amps manufacturer’s starter specifications and as specified
• Current Limit Setpoints elsewhere in these specifications.
• Pulldown Demand Time Left PORTABLE REFRIGERANT STORAGE/RECY-
Programmable: CLING SYSTEM
• Local Motor Current Limit
• Pulldown Demand Limit A portable, self-contained refrigerant storage/recycling
system shall be provided consisting of a refrigerant com-
• Pulldown Demand Time pressor with oil separator, storage receiver, water cooled
condenser, filter drier and necessary valves and hoses
Other features include: low-line voltage, 115-volt con- to remove, replace and distill refrigerant. All necessary
trol transformer; three-leg sensing overloads; phase ro- controls and safety devices shall be a permanent part
tation and single-phase failure protection; high tempera- of the system.
ture safety protection, motor current imbalance and
undervoltage safeties; open and close SCR protection; START-UP AND OPERATOR TRAINING
momentary power interruption protection. The LCSSS
is cooled by a closed loop, fresh water circuit consist-
The chiller manufacturer shall include the services of a
ing of a water-to-water heat exchanger and 1/25 HP
factory-trained, field service representative to super-
circulating pump. All interconnecting water piping is
factory installed and rated for 150 PSIG working pres- vise the final leak testing, charging and the initial start-
sure. Optional unit-mounted circuit breaker includes up and concurrent operator instruction.
P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-861-1001 Subject to change without notice. Printed in USA
Copyright © by York International Corporation 2002 www.york.com ALL RIGHTS RESERVED
Form 160.81-EG1 (502)
Supersedes 160.81-EG1 (302)