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    DESIGN_SLUDGE SUMP

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    6 views42 pages

    Design - Sludge Sump

    Uploaded by

    Pramod

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    eLTENT : (A GOVT. OF MADHYA PRADESH UNDERTAKING) $ MADHYA PRADESH JAL NIGAM MARYADIT CONTRACTOR = w Sudhakara Infratech ‘ivate Limited & Zetwerk Manufacturing Businesses Private Limited - JV @® PROTECT = PADWAR-PADARIYA MULTI-VILLAGE SCHEME, DISTRICT MANDLA & JABALPUR TITLE = TREATMENT PLANT DESIGN CALCULATION OF SLUDGE SUMP FOR 12.00 MLD WATER REVISIONS = DESCRIPTION Designed] Checked DATE 47472024 R TECANICAL APPROVAL YK AIM JAPPROVALS = [3OB_NO. DOCUMENT NO: | -[2]4]°]e c R[¢ D DESIGN CONSULTANT: & BRICK N BEAM PROJECTS PVT LTD FORMERLY KNOW AS “BRICK N BEAM REGISTERED ADDRESS : 1004 SACHIDANAND NAGAR NEAR RTO ROAD, INDORE - PHONE NO: 6917554228447 IE- MAIL: NFOQBRLCKNEEAMLN | WEBSITE: WWW.BRICKNBEAMLIN aszn0e RELEASED FOR = [PRELIMINARY 7 JArPRovaL lconstaucrroN rs DS:GUDRAWNG SHH BE USE FOR On ONL AT THE MENTIONED SITE AND MUST NOTE PASS TO AY PERGON OR ANYECDY VIO IS NOT AUTHORIZED BY US. MUST @ sOBRICK N BEAM TABLE OF CONTENTS Introduction Note on Design Approach Geometry of Container ‘Material Properties Soil Profile Load Calculation Seismic Analysis Design of Circular Wall Design of Raft Design of Beams Design of Columns @ sOBRICK N BEAM {Introduction This document covers the design of Recycle Sump. Reference IIS-456: 2000 - Plain and Reinforced Concrete Code of Practice. IS- 875(Part II): 1987 Code of Practice for Design Load. IS- 875(Part III): 2015 Wind Loads on Buildings and Structures IS- 1893:2014 (Part 2) - Criteria for Earthquake Resistant Design of Structures for Liquid Retaining Tanks} IIS- 3370:2021 (Part 1) - Code of Practice Concrete structures for the storage of liquids IIS- 3370:2021 (Part 2) - Code of Practice Concrete structures for the storage of liquids ITS- 3370:2021 (Part 4) - Code of practice for concrete structures for the storage of liquids |IS- 4995:1974 (Part 2) - Criteria for design of reinforced concrete bins for storage of granular land powdery materials ITS- 13920:2016- Ductile Design and Detailing of Reinfoced Concrete Structures Subjected to [Seismic Forces |SP 16: Design Aids for Reinforced Concrete to 1S 456:1978 |SP-34: Handbook on Concrete Reinforcement and Detailing |SP-24 Explanatory Handbook on Indian Standard Code of Practice for Plain and Reinforced (Concrete (IS 456:1978) Software |Staad Pro Connect Edi n (LICENSED TO BRICK N BEAM) [Tnhouse Spreadsheets Books Design of Reinforcement Concrete Structure P. Dayeratnam RCC Design By Dr BC Punmia Advance Reinforcement Conrete Design By N. Krishna Raju Reinforced Concrete Design by SU Fillai and D. Menon @ sOBRICK N BEAM B]Note on Design j h [Structural design of the building has been carried out strictly according to the Indian standard code of practice as mentioned in References. Full Sump is Purely Deisgned in the Limit State Method. @ _ BRICK N BEAM |Geometry of Container Internal diameter of Container (Cylinder) Dn 28 |m Height of tank H 69 |m Free Board fe 38 |m Net depth of water h 310 |m Top Thickness of Wall th 020 |m Bottom Thickness of Wall te 020 |m JAverage Thickness of Wall te 020 |m Toe width b 03 im Heel width by 0 |m Thickness of footing t 03 |m Material Prope: Grade of Concrete fa 30 |N/mm? Grade of Steel fy 500 |N/mm* [Modulus of elasticity of concrete Ec= | 27386 |N/mm? |Modulus of elasticity of steel Es= | 200000 |N/mm? Density of concrete Ye 25 |kN/m? Density of sludge % 12 |kN/m? Density of Soil Ys 18 |kN/m?* |Soil Profile [Depth of foundation from NGL 66 im |SBC of Soil from NGL 150 |kN/m* Difference of NGL and FGL 0 |m i BRICK N BEAM” 4|Load Calculation 4.1|Dead Load Calculation ()|Self weight of structure is applied using ‘Self Weight’ command (b)|Water Load Net depth of water 3.10 |m Density considered 12 kN/m? lUnder Hydrotest condition : Pressure at Bottom of Wall 37.20 |kN/m? lUnder Working condition Pressure at Bottom of Wall = Hydrostatic pressure + Hydrodynamic pressure A152 |kN/m* [Triangular Load is applied on inner face of the wall Load at top 0 |kN/m? Load at Bottom of wall 4152 |kN/m? (c)|Soil Load Depth of foundation From FGL 66 |m Density of Soil 18 |kN/m* \Coefficient of earth pressure 0.50 Pressure at bottom of wall 59.40 |kN/m? Hence triangular Load is applied on outer face of the wall Load at top ° KN/m? Load at Bottom of wall 59.40 |kN/m? Load on Toe side. 118.80 |kN/m? @ BRICK N BEAM SEISMIC DESIGN Thner dia of Tank Dn 28 |m Height of tank H 69 |m Free Boord fo 38 |m Depth of water h 31 |m Thickness of wall te 020 |m Thickness of base slab (Middle) tb 030 |m Thickness of footing a 030 |m Width of toe by 030 |m Width of heel by 0.00 |m Grade of concrete fas 30 [N/mm? Modulus of elasticity of concrete E. | 27386. |Nvmm? Unit weight of Concrete Ye 25 |kN/m? Unit weight of sludge 9 12 KN/m? Weight of top dome 00 [kN ‘Mass of top dome my 00 |kg hi 00 |m Weight of Ring Beam 00 [kN Mass of Ring Beam me 0.0 |kg hee 00 |m Mass of Roof Top m 00 |ka Weight of tank wall 3252 |kN [Mass of tank woll m, | 270962 |kg bw 35 |m Weight of water a1 (kN [Mass of Water m | 15907 [ka Weight of internal Base 46.18 |kN [Mass of internal Base m | 3848 |kg hy | 0150 |m Weight of external Base 39 [kN Mass of external Base me | 3240 [kg hye | 0.15 |m [Parameters of Spring Mass Model h/D 1 m/m 084 ms 13299.21 |Kg c/n 0.208 me 3302.63 |kg h/n 0.415323 h, 129° |m h/h 0.763 he 236 |m hs/h 0.473, hm 147 |m ha /h o77 he 239 |m Ke 51.42 |kN/m [Time Period Time period of impulsive mode, T; Coefficient for time period of impulsive mode, ¢; 4526 T 0.010 |sec Time period of impulsive mode, T. (Coefficient for time period of impulsive mode, C. 328 iT. 158 |sec Design Horizontal Seismic Coefficient [Zone Coeff.,Z 016 Imp. Factor, I 150 Resp Red Fact, R 2.50 Seismic Zone. mr Soil Type ‘Medium horizontal seismic coefficient for Impulsive mode Damping 500 % (S./9): 250 (An) 0.12 horizontal seismic coefficient for convective mode Damping 050% (S./9)- 0.86 (Ane 0.07 Base Shear Base shear at the bottom of wall in impulsive mode Vi = (An): (im + my # my) g 58.17 kN [Base shear at the bottom of wall in impulsive mode V.= (Ande Meg 2.861 kN ‘Total base shear at the bottom of wall, Vv 58.24 kN [Total lateral base shear is about 11% of seismic weight of tank [Moment at Bottom of Wall [Bending moment at the bottom of wall in impulsive mode, JM. = (An): Can, hit me hy * ms hy 9) 159.27 kN-m, Similarly, bending moment in convective mode, Me = (Ane Me Re 9 676 kN-m, Total bending moment at bottom of wall, a 159.41 kN-m, |Overturning Moment JOverturning moment at the bottom of base plate in impulsive mode, JA* = (An) Lm (hi** te) + My (hat to) + ms (he + £2) +m, th / 219 Similarly, overturning moment in convective mode, 181.68 kN-m, Mc = (Ande me (he** th) g 770 kN-m, Total overturning moment at the bottom of base plate, Mae 181.84 kN Hydrodynamic Pressure [Impulsive Hydrodynamic Pressure ‘Impulsive hydrodynamic pressure on wall Ply) = Quy) (An)ip g h cos @ uly) = 0.866 [1 -Cy / h}? ] tanh(0.866 0 / h) Maximum pressure will occur at o> = 0. At base of wall, y Qin(y=0) 057 [Impulsive pressure at the base of wall, Pia(y=O) 253 kNVim? [Tmpulsive hydrodynamic pressure on the base slab(y=0) Pib = 0.866*(Ah)i*pgh*sinh(1.732*x/L)/cosh(0,866"I'/h) 253 km? |Convective Hydrodynamic Pressure Convective hydrodynamic pressure on wall, Pox = Qealy) (An)e 9 g D [1-1/3 cos” @p] cosep Qoxly) = 0.5625 cosh(3.674y/D)/ cosh(3.674h /D) [Maximum pressure will occur at gp = 0. |At base of wall, y = 0; Qealy=0) 02 (Convective pressure at the base of wall, Peuly=0) 0.031 |kN/m? JAty=h; Qealy=h) 056 Convective pressure at y =h, Peuly=h) 0.91 |kN/m® |Convective hydrodynamic pressure on the base slab (y=0) Peo = Geol) (An)e pg D JQes(x) = 1.125[x/D - 4/3 (x/D)*] sech (3.674 h/D) 0.013 [Convective pressure on top of base slab (y = 0) Pes 0.03 |kN/m? Equivalent Linear Pressure [Base shear due to impulsive liquid mass per unit circumferential length, lai= (An)*m*g/(piQ*d/2) 435 [kvm Equivalent linear impulsive pressure at bottom and top la; = (quh")*(4h-6h) 242 |kN/m® b= (quh?)*(6h-2h) 0.69 | kN/m? Base shear due to convective liquid mass per unit Ide = (An)e*m.*9/(pi()"D/2) 0.65 |kN/m [Equivalent linear convective pressure at bottom and top. lac = (qesh*)*(4h-6h.) 0.12 |kN/m? Ib. = (qc)h®)*(6h.-2h) 0.54 = |kN/m? |Pressure Due to Wall Inertia Pressure on wall due to its inertia, Pow = (An) t Pm 9 060 |kN/m? This pressure is uniformly dis ibuted along the wall height. Pressure Due to Vertical Excitation Hydrodynamic pressure on tank wall due to vertical ground acceleration, pe = (A) ogh(l-y/h)} (A) = 2/3*(Z/24T/R*S,/9) Zone Coeff, Z 016 Imp. Factor, I 150 Resp Red Fact, R 2.50 iT 030 = |sec (S/9) 25 (A) 0.08 |At the base of wall, i.e., y = 0, Pe 2.98 kN/m? [Maximum Hydrodynamic Pressure P= Vu + Peal + Pa +P 432 [kN/m? [Maximum Hydrostatic Pressure under working condition 37.20 |kN/m* Percentage Ratio 11.61% Maximum Hydrostatic Pressure under hydrotest condition 37.20 |kN/m* Sloshing Wave Height Idnax = (An) AR*D/2 025 |m Anchorage Requirement h/D 111 1/(An) 8.33 No anchorage is required i BRICK N BEAM 6 DESIGN OF CIRICULAR WALL DIA. OF CIRCULAR WALL HEIGHT OF CIRCULAR WALL PLATE ROWS ROW-1 ROw-2 ROW-3 ROW-4 ROW-5 ROW-6 ROW-7 ROW-8. ROW-9 ROW-10 ROW-11 i BRICK N BEAM 6.0 1. Design of Circular Wall (W1) ROW-1 From 0 to 0.63 m Grade of concrete 30 N/mm? Grade of Reinf. 500 Circular Wall (W1) ROW-1 Thickness 200 ‘Member outer Face Clear Cover 30 ‘Member inner Face Clear Cover 45 1.01 Design for Reinforcement : ‘ALONG X inner [outer | imer Mx x my My Total depth, D (provided) 200 200 200 200 FTotal depth, d (required) 40 40 0 70 OK OK OK OK Bending Moment A “55 72 04 18.3 [Conresponding Tension, T KN 0 00 00 366 [Additional Moment due to Tension 00 00 Load case. ot 15 BL -|201 15 bu 4101 15 DL -[201 15 OL Fos 10 10 10 10 FFactored Bending Moment, MKN-m 552 | 715 | 010 | 1830 EFF. Depth, d (provided), mm 100 | 150 | 1600 | 1650 [murbae za | 0263 | 0004 | 0672 [Moment steel, mm’ /m a5 101 2 262 Steel Required for Tension 0 0 0 42 [e=m/T, am a0 00 Line of action of tensile force E, Lever Arm 00 00 rt, Tension 00 00 fra, Tension 00 00 Equivalent Steel 00 00 FTotal Tension + Flexure 85 For Maximum Tension 10 10 Maximum Ast Required 5 Pr read 0.06% Mini. Pr, regd on two faces 018% Min Ast Required 360 Bar dia in mm ¥ 10 ee Spacing in rm 150 c/e Bar dia im mm e7e Spacing in mm Net Spacing 150 c/e [Ast prov 523.33, Pr prov 035% ok [crack width “007 [crack width limit 15000 | Ok Safe Minimum Pressure 1001 63.00 < (000 | OkSafe TS BRICK N BEAM Bottom [Top [Bottom |Top Permissible crack Width oz oz oz oz mmm FOS (Average) 18 15 15 18 [Maximum Service Moment, Ms w7s_| 1354 | 106 | 1881 | Kim Width of cross section, b 1000 | 1000 | 1000 | 1000 mmm [Overall Thickness OF Slab, h 300 300 300 300 mm [clear Cover in Tension Face 50 50 50 50 mmm [clear Cover in Compression Face. de 50 50 50 50 mmm [Grade of Concrete, fek 30 30 30 30__| N/mm? [Grade of Steel, fy 500 500 500 500 [_N/mm? Dia, of Tension Reinforcementl vio_| vio | vio | vio mmm Dia. of Tension Reinforcement2 yo yo yo yo mm Net spacing of Reinf 150 150 150 150 mn Diameter of Compr. Reinforcement vio | vio | vio | vio mmm Diameter of Compr. Reinforcement? yo Yo yo yo mm Effective Depth 245 245; 245 245 mmm [Area of Tension Reinforcement , Ast 523 523 523 523 mn [Area of Compression Reinforcement, Asc 523 523 523 523 a Modulus of Elasticity of Steel, Es 200000 | 200000 | 200000 | 200000 | N/mm® Modulus of Elasticity of Concrete 27a8e_| 27306 | 27386 | 27386 | N/mm Modular Ratio, m = Es/(Ec/(Iva)) 7303_|_7303 | 7303 | 7.303 Neutral Axis depth, x ar2e | atze | atze | atze | om eee Se zaiz_| 2313 | 23 | 233 | mm Frensile Stress in Stee, a Sry fs = Ms x 10°/(Ast*(d-x/3)) «oss FY | «0557 FY | «Ons "FY |

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