Automatic Screw Feeder

Automatic Screw Feeder

自動ネジ供給機

ＱＵＩＣＨＥＲ
NSBI Series
ＮＳＲＩ Type
Operation Manual (Maintenance)
Operation Manual
Read these instructions for the proper use of this machine.
Read these instructions for the proper use of this machine.
After having
After having readread these instructions,
these instructions, keep them in a convenient place so you

keep them in
or the operator arefer
can convenient placenecessary.
to them whenever so you
or the operator can refer to them whenever necessary.

ATTENTION : www.ohtake-root.co.jp is the only web site associated with our company.
 We do not have any branches in China.

ྛ఩栦ᐈ実ὀព㸸ࠕwww.ohtake-root.co.jp ᫝ᩎྖ၏୍ⓗᐁ᪉⨒❰㸪
         ┠๓㸪ᩎྖᅾ୰ᅜἐ᭷≆஦⢬୚ᡤ宻ⓗ୰ᅜᐁ⨒ࠋ
ࠖ
ὀព㸟㸸www.ohtake-root.co.jp ࡀᙜ♫၏୍ࡢ HP ࢔ࢻࣞࢫ࡛ࡍࠋ
    ᘢ♫ࡢྡࢆ㦄ࡿഇࢧ࢖ࢺ࡟ࡈὀពୗࡉ࠸ࠋ⌧ᅾࠊᙜ♫ࡣ୰ᅜᅜෆ࡟ᨭᗑࡣࡈࡊ࠸ࡲࡏࢇࠋ
NSIR MAE01
NSBI1MAE02bM
NSBI1MA2
Contents
１．OVERVIEW OF NSBI Type ---------------------------------1
２．BEFORE USE -------------------------------------------------1
３．OPERATING PRECAUTIONS -----------------------------2
４．NAMES OF MACHINE PARTS --------------------------- 5
５．ADJUSTMENTS AND CHECKS BEFORE USE -------6
６．PARTS ADJUSTMENTS AND REPLACEMENTS ---14
7. EXTERNAL OUTPUT SIGNALS------------26
8 ．MISCELLANEOUS ---------------------------- 27
9 ．TROUBLESHOOTING ------------------------ 28
１０ ．SPECIFICATIONS ---------------------------- 34
１１ ．EXTERNAL DIMENSIONS ----------------- 36
１２ ．WARRANTY ------------------------------------37

１．OVERVIEW OF THIS MACHINE

Thank you very much for selecting our Automatic Screw Feeder “NSBI Series”.
This machine can line up screws (Type M1 - M3) and supplies them one by one to increase
the efficiency of screw fastening work.
Different sizes of screws can be used by changing the rail, escaper, stopper assembly,
escaper guide-right and the passing plate.
It can be used wherever there is a power source for an AC adapter.

２．BEFORE USE
Please check for the following accessories before operating the machine.
＊ Operation Manual 1 copy ＊ Hexagonal wrench 1 piece
＊ AC adapter 1 unit ＊ Ground wire 1 piece
＊ Screwdriver 1 piece

※ The design, performance and specifications are subject to change without prior notice for the
sake of improvement.

-1-
３．OPERATING PRECAUTIONS
This manual contains safety alert symbols and signal words to help prevent injuries to the user or
damage to property.
◎ Indications
This indicates there is a chance of death, serious injury or fire
WARNING
if the instructions are not followed.

This indicates there is a chance of personal injury or damage to property

CAUTION if the instructions are not followed.
◎ Symbols indicating type of danger and preventative measures

Prohibited operation. Never do this!

Do not disassemble, modify or repair.

Do not touch with wet hands.

This indicates to stop operations.

Unplug power supply from wall outlet.

General caution.

Attach the ground wire by loosening the screw near the mark of the equipment.

the bottom of the main body

-2-
 WARNING

Do not disassemble the AC adapter as there is a risk of electric shock, fire or malfunction.

Do not damage, alter or change the power cord. Do not place heavy objects on the cord.
Do not pull hard on the cord or twist the cord as it could be damaged, thereby causing a risk
of fire or electric shock.
Do not handle the AC adapter with wet hands as it could cause an electric shock.

When using an outlet with AC100 ～ 240V, don't overload the electrical circuit.
Do not modify or remodel this machine as this may cause a fire or electric shock.

Do not operate this machine near flammable liquids, gasses or materials as there could be a risk of fire or
explosion.
Stop operating the machine and unplug the AC adapter from the wall outlet when you detect
overheating, smoke, a pungent odor or any other unusual condition, as there may be a risk of
fire or electric shock. Contact the dealer, from which you purchased the machine and have it
examined and repaired.
In the case of a thunderstorm, stop operating the machine, turn off the power and
unplug the AC adapter from the wall outlet. If there is lightning and thunder nearby,
move away from the machine and do not touch it or the AC adapter.
After the thunder stops, and when it is safe to do do so, check the machine.
If there is any abnormality, contact your dealer.
When performing maintenance, changing parts or when you sense an abnormality in the machine, turn the
power off and pull the AC adapter from the wall outlet.
In addition, there are parts that become hot in the circuit board. When performing maintenance around the
circuit board, turn off the power for at least 5 minutes before performing work. There is a risk of burns.
-3-
 CAUTION
Use only the AC adpater supplied with this machine otherwise it may result in a fire
or electric shock.
Do not install this machine in an unstable location otherwise it may fall causing damage or injury.

Always operate the machine with the upper cover in place, otherwise it may result in injury.

Do not allow any foreign material to enter the machine while in operation.
Do not put your fingers into the machine while in operation, otherwise an injury will result.
Do not operate this machine in overly humid or dusty conditions.
Keep the plug socket clean at all times otherwise it may cause a fire or electric shock.
When moving the machine, always disconnect the AC adapter from the wall outlet or it may result in damage to
the cord, or cause a fire or electric shock.
Turn off the machine and unplug the AC adapter from the wall outlet during closing hours or if the machine will
be unused for any extended period of time.
When moving the machine, be sure to hold it with both hands and be careful not to drop it.
Dropping the machine at your feet may cause injury.
Do not operate the machine with tension on the AC adapter cord.
Keep the cord loose and untangled.
Do not bend, alter or damage the rail. Do not apply any oil. It is recommended that the user
clean the rail periodically.
Do not use any screw that is out of the specified range nor any screw that is oily or dirty.

When pick uping screws, do not exert excessive force or shock to the screws.

-4-
 ４．NAMES OF MACHINE PARTS
Escaper Escaper
gude-right
Rail fixing bolt Stopper assembly
Upper cover
Front cover Rear cover

Bit guide Light-emitting

sensor

䠮䡋䠤䠯㻌ᣦ௧䠒≀㉁㻌ཬ䜃㻌ୗグ䛾≀㉁䛿ΰධ䛧䛺䛔䛣䛸
Light-receiving
䚷䚷䚷㻝㻚䡲䢀䢚䢌䡯䢍䚷㻞㻚㖄䚷㻟㻚Ỉ㖟䚷㻠㻚භ౯䡴䢗䢍䚷㻡㻚㻼㻮㻮䚷㻢㻚㻼㻮㻰㻮

LED Screw indicator sensor

䚷䚷䚷䞉䢊䢕䢍䡭䢕䡿䢚䢇䢀䢚䚷䞉䢊䢛䢔ሷ໬䢇䢚䢂䢕

ᶵ⬟ヨస⏝ᅗ㠃
ఱ࠿࠶ࢀࡤタィ࡟㐃⤡ࢆ࠾㢪࠸ࡋࡲࡍ
Brush
Passing plate Scooping block
left and right
(moving up
and down)

Timer knob

Rail

Sensor bracket
attaching bolt
Scooping chamber

Escaper bracket Power switch Vibration adjusting

installing screw DC jack plate fixing bolt

Vibration adjusting bolt

Signal line out (under the machine)

-5-
５．ADJUSTMENTS AND CHECKS BEFORE USE
Passing plate identification seal
５- １．Checking the model number of the main body
Check if the machine has the parts which match the nominal diameter of the Rail identification seal
screws to be loaded. Check the model number of the rail, escaper, stopper
assembly, escaper guide-right and passing plate by referring to the following table. Each
escaper, stopper assembly and escaper guide-right is stamped with a model number which
corresponds with the type of screws that can be used. 㻾㼑㼒㼑㼞㼑㼚㼏㼑㻌㼠㼍㼎㼘㼑㻌㼛㼒㻌㼠㼔㼑㻌㼟㼜㼑㼏㼕㼒㼕㼑㼐㻌㼟㼏㼞㼑㼣㼟 㻿㼔㼍㼜㼑㻌㼛㼒㻌㼟㼏㼞㼑㼣㻌㼔㼑㼍㼐
㻼㼍㼚㻌㼔㼑㼍㼐
㻿㼏㼞㼑㼣 㻿㼏㼞㼑㼣 㻿㼏㼞㼑㼣 Escaper guide-right iden-
㻿㼏㼞㼑㼣 㻿㼏㼞㼑㼣 㻿㼠㼛㼜㼜㼑㼞 㻱㼟㼏㼍㼜㼑㼞 㻼㼍㼟㼟㼕㼚㼓
㼒㼑㼑㼐㼑㼞 㼒㼑㼑㼐㼑㼞
㻿㼏㼞㼑㼣 㻱㼤㼏㼔㼍㼚㼓㼑 㻾㼍㼕㼘㻌㼙㼛㼐㼑㼘 㻱㼟㼏㼍㼜㼑㼞
㼍㼟㼟㼑㼙㼎㼘㼥 㻌㼓㼡㼕㼐㼑㻙㼞㼕㼓㼔㼠 㼜㼘㼍㼠㼑
㻿㼏㼞㼑㼣 㻿㼏㼞㼑㼣㻌㼟㼔㼍㼒㼠 㼔㼑㼍㼐 㼔㼑㼍㼐 㼟㼔㼍㼒㼠
㻿㼑㼙㼟 tification
㻰㼛㼡㼎㼘㼑 stamp 㼎㼕㼚㼐
㼃㼍㼟㼔㼑㼞 㻲㼘㼍㼠㻌㼔㼑
㼟㼕㼦㼑 㼗㼕㼠㻌㻺㼛㻚 㻺㼛㻚 㼙㼛㼐㼑㼘㻌㻺㼛㻚 㼟㼕㼦㼑 diameter（φ ） 㼐㼕㼍㼙㼑㼠㼑㼞 㼠㼔㼕㼏㼗㼚㼑㼟㼟 㼘㼑㼚㼓㼠㼔 㼟㼑㼙㼟 㼔㼑㼍㼐
㼟㼑㼞㼕㼑㼟 㼙㼛㼐㼑㼘 㼙㼛㼐㼑㼘㻌㻺㼛㻚 㼙㼛㼐㼑㼘㻌㻺㼛㻚 㼙㼛㼐㼑㼘㻌㻺㼛㻚
（φ ） （mm） （mm）
㻺㻿㻮㻵㻝㻜 φ 㻝㻚㻜 㻮㻵㻝㻜㻿㻱㼀 㻮㻵㻝㻜 㻿㻵㻱㻝㻜 㻿㻵㻱㻿㻝㻜 㻿㻵㻱㻹㻝㻜 φ 㻝㻚㻜 0.9～0.95 1.2～4.5 0.35～1.0 1.6～10 ○
Escaper identification
㻺㻿㻮㻵㻝㻞 φ 㻝㻚㻞 㻮㻵㻝㻞㻿㻱㼀 㻮㻵㻝㻞 㻿㻵㻱㻝㻞 㻿㻵㻱㻿㻝㻞 㻿㻵㻱㻹㻝㻞 φ 㻝㻚㻞 1.1～1.15 1.4～4.5 0.35～1.0 1.8～10 ○
㻿㼃㻝㻜㻝㻣 stamp
㻺㻿㻮㻵㻝㻠 φ 㻝㻚㻠 㻮㻵㻝㻠㻿㻱㼀 㻮㻵㻝㻠 㻿㻵㻱㻝㻠 㻿㻵㻱㻿㻝㻠 㻿㻵㻱㻹㻝㻠 φ 㻝㻚㻠 1.3～1.4 1.7～4.5 0.35～1.0 2.0～10 ○
㻺㻿㻮㻵㻝㻣 φ 㻝㻚㻣 㻮㻵㻝㻣㻿㻱㼀 㻮㻵㻝㻣 㻿㻵㻱㻝㻣 㻿㻵㻱㻿㻝㻣 㻿㻵㻱㻹㻝㻣 φ 㻝㻚㻣 1.6～1.7 2.0～4.5 0.35～1.0 2.3～10 ○
㻺㻿㻮㻵
㻺㻿㻮㻵㻞㻜 φ 㻞㻚㻜 㻮㻵㻞㻜㻿㻱㼀 㻮㻵㻞㻜 㻿㻵㻱㻞㻜 㻿㻵㻱㻿㻞㻜 㻿㻵㻱㻹㻞㻜 φ 㻞㻚㻜 1.9～2.1 2.4～6 0.35～4.5 2.6～20 ○ ○ ○ ○ ○
㻺㻿㻮㻵㻞㻟 φ 㻞㻚㻟 㻮㻵㻞㻟㻿㻱㼀 㻮㻵㻞㻟 㻿㻵㻱㻞㻟 㻿㻵㻱㻿㻞㻟 㻿㻵㻱㻹㻞㻟 φ 㻞㻚㻟 2.2～2.4 2.7～6 0.35～4.5 2.9～20 ○ ○ ○ ○ ○
㻿㼃㻞㻜㻟㻜
㻺㻿㻮㻵㻞㻢 φ 㻞㻚㻢 㻮㻵㻞㻢㻿㻱㼀 㻮㻵㻞㻢 㻿㻵㻱㻞㻢 㻿㻵㻱㻿㻞㻢 㻿㻵㻱㻹㻞㻢 φ 㻞㻚㻢 2.5～2.7 3.0～6 0.35～4.5 3.2～20 ○ ○ ○ ○ ○
㻺㻿㻮㻵㻟㻜 φ 㻟㻚㻜 㻮㻵㻟㻜㻿㻱㼀 㻮㻵㻟㻜 㻿㻵㻱㻟㻜 㻿㻵㻱㻿㻟㻜 㻿㻵㻱㻹㻟㻜 φ 㻟㻚㻜 2.9～3.2 3.5～6 0.35～4.5 3.6～20 ○ ○ ○ ○ ○

Note: Screws, with a different nominal diameter, can be used by

replacing the rail, escaper, stopper assembly, escaper guide-right
and passing plate. The parts, for replacement, are available Stopper identification
separately. stamp

Before delivery, each section of the machine is checked and adjusted with panhead screws matching
the nominal diameters of the ordered model. Most screws may be usable in the initial status of adjustment however, if the height or
shape of the screw head is different or if the operation is regarded as abnormal, each section must be readjusted. If this is the case,
make the following checks and adjustments:
○ Check the screw load amount ○ Check and adjust the brush ○ Check and adjust the passing plate
○ Check and adjust the rail vibration ○ Check and adjust the holding plate
○ Check and adjust the front & rear sides of the rail ○ Check and adjust the timer
If the rail, escaper, stopper assembly, escaper guide-right and passing plate, of the machine, are replaced, screws with a different
nominal diameter can be accepted. After these parts are replaced, fine adjusting is required. The respective adjusting procedures will
be described elsewhere. Please read these procedures.

-6-
５- ２．Amount of screws to be loaded Screws, loaded into the chamber, must not be above the
rail-groove surface.(The maximum screw load must be
2 ～ 3mm below the rail-groove surface.)
An excessive amount of screws, loaded into the chamber, will have an Power switch
adverse effect on the screw alignment and transport. The figure,
shown at right, indicates the maximum amount of screws to be loaded.
Use this as a guide when loading the screws.
・Turn the power switch ON and OFF so that the scooping block is at the
lower limit position.
・Load screws up to approximately 2 ～ 3mm below the rail surface.
・At this time, check that screws are not loaded so as to cover the upper
portion of the inclined plate.
・Be sure to determine the screw load by observing the machine while it is in
operation. This inclined surface, on both the right and left inclined plates,
should be visible.

５- ３．Checking and adjusting the brush Turn On and Off the power
switch to put the brush bristles
in a horizontal position.
Turn OFF the power supply before checking and
adjusting. Power switch

Load the screws into the scooping chamber, turn ON and OFF the Move the brush by hand
power switch so that screws are aligned into the rail groove. to check that the screws,
in the rail groove, are in
slight contact with the brush
・Turn ON and OFF the power switch so that the brush bristles are in bristles and make adjustments
a horizontal position as shown in the figure at right. if necessary.
・Check that the heads of the screws, in the rail groove, are in slight contact Passing plate
with the brush bristles.
・When the brush height is too high or low, this will have an adverse effect Brush assembly attaching
screw
on the screw allignment and transport.
The brush must not be
・If any adjustment is necessary, loosen the brush height adjusting bolt in contact with the pass-
to adjust the brush height. ing plate when it moves.
・If the plastic portion, at the front of the brush, comes into contact with
the passing plate, loosen the brush assembly mounting screw and make
Brush height
an adjustment either backward or forward. adjusting bolt
・Operate the machine to check that the brush operation is normal. Loaded screws
Brush
-7-
５- ４．Checking and adjusting the passing plate
Passing plate
Turn OFF the power switch before making any checks attaching bolt
or adjustments.
・Check that the passing plate is adjusted to a height that permits Passing plate
loaded screws to pass just within the clearance limit.
・If the passing plate is too low, screws cannot pass.
If the passing plate is too high, it will hamper a smooth transport Half-press
of the screws. (provided on both sides of
・If adjustment is required, loosen the passing plate attaching bolt and the passing plate)
adjust the height.
・After making an adjustment, do an operational check.
Loaded screw
Note: Using the half-presses on both sides of the passing plate as
The clearance should be just enough to permit the loaded screws to pass
guides, slide the passing plate up or down. through the passing plate.

５- ５． Checking and adjusting the rail vibration Vi b r a t i o n a d j u s t i n g

plate fixing bolt
This machine’s rail vibration can be adjusted.
The screw transport speed differs depending on the screw type.
Check the screw transport speed. If the rail vibration hinders a smooth
transport of the screws, it can be adjusted. Vibration
adjusting
・Loosen the anti-vibration bolt at the rear of the machine. Next, turn the bolt
vibration adjusting bolt, located on the bottom of the machine, to adjust the Weaker Stronger vi-
vibration. When the bolt is turned clockwise, as viewed from the bottom of vibration bration

the machine, the vibration will increase. When the bolt is turned
counterclockwise, the vibration decreases.
・If the vibration is adjusted to a too large a value to increase the transport
speed, the rail will hit against the escaper and screws may fall into the
machine from the clearance, failing to unload screws normally. Adjust the
vibration to a proper value that matches the loaded screws.
(Related item: Check and adjust the front and rear positions of the rail.)
The rail must not come in contact with
・After making an adjustment, be sure to tighten the vibration plate fixing bolt. the escaper. The clearance must not be
・After making an adjustment, do an operational check. too large.

-8-
５- ６．Checking and adjusting the height of Bit guide bracket
the bit guide bracket
Check the height of the bit guide bracket.
・Check that the clearance between the head of the loaded screw,
Loaded screw
in the rail groove, and the bit guide bracket is 0 ～ 1mm.
・If there is no clearance, a screw will be caught. Escaper
If the clearance is too large, a screw pile or screw jump will occur.
・If adjustment is required, loosen the bit guide bracket attaching bolt The clearance between the bit guide bracket and the head
of the loaded screw should be 0 ～ 1mm. The bottom of the
and make an adjustment either up or down. bit guide bracket should be parallel to the railgroove surface.
・If the bit guide bracket hits against the escaper, it will hinder Up/down ad-
the escaper motion. justment
・After making an adjustment, check the machine operation.

５- ７．Checking and adjusting the front/rear Bit guide bracket

positon of the rail attaching bolt

The bit guide bracket must not come

If the rail comes into contact with the escaper, or
into contact with the
the clearance between the rail and escaper is too large, escaper.
when the machine is operated, loosen the rail fixing bolt
and adjust the rail either backward or forward.
After making an adjustment, be sure to tighten Rail fixing bolt
the rail fixing bolt.

・If the rail hits against the escaper, the escaper will not function
properly.
・If the clearance between the rail and the escaper is too large,
screws may fall into the machine.
Adjust the rail
After making an adjustment, try making a vibration readjustment by either backward or
referring to “Checking and Adjusting the Rail Vibration. forward.

-9-
５- 8．Checking and adjusting the bit guide Check if it's easy to pick up
screws.
Check the bit guide position.
・Adjust the bit guide to a position where the user can easily pick up
screws.
Bit guide
・Try pick uping screws a few times in order to adjust the position of Right guide plate
the bit guide.
・Adjust the bit guide by loosening the attaching bolts.

Guide attaching
◎ Adjusting the guide plate screw

・When it is difficult to pick up screws with the bit, adjust the

guide plate.
・Loosen the guide attaching screw and adjust the guide
plate by inserting the bit being use.
・After adjustment, check if pick up, with the bit being used,
Screw
is smooth. Left guide plate

The bit guide attaching

Bit guide bolts

◎ Adjusting the groove between the bit guide and the

guide plate.
Adjustment
・The groove position between the bit guide and the guide plate
should be such that it is easy for the user to pick up screws. Adjustment
・Adjust the groove position by loosening the bit guide attaching bolt.
・After adjustment, check that the pick up of screws is smooth.

Screw

- 10 -
５- 9． Checking and adjusting the timer
The screw transport feed differs depending on screw type.
With a screw present in
This machine can make screw unloading smooth through timer
the escaper, switch on the
adjustment. For screws with a low transport speed, set the timer long. For main power.
screws with a high transport speed, set the timer short.
・This machine continues its operation when no screw is found at the
screw pick up site. The machine continues operating with a screw at
the pick up site but will stop, after a certain lapse of time, if the screw is
not picked up.
This time lapse can be varied by adjusting the timer. Adjust the timer with
After the screw is picked up, the machine starts operating again. the timer knob.
・Check the operation by intercepting the optical axis of the sensor.
・When there is a screw present in the escaper with the main power ON,
use a finger or an object to block out the ultrared sensor, and switch on
the power again.
・Make an adjustment with the timer knob at the rear of the machine body
(as shown in the figure on the right). Longer
Shorter
・When the timer knob is turned clockwise, as viewed from the rear side, the
time becomes shorter.
When the knob is turned counterclockwise, the lapse time becomes longer. Timer knob
・Make this adjustment, by using the accompanying screwdriver,
within the allowable turning range, without using excessive force.
・Do an operational check with screws loaded in the scooping chamber and
set the timer properly.

５- 10．Operation
○ Loading the screws (cf. p7)
・Open the upper cover.
When the chamber plates are at their lowest position, load screws up to 2 ～ 3mm below the rail groove surface.
・Check that the screws are not loaded so as to cover the upper portion of the inclined plates.
[CAUTION] Do not overload the chamber with screws otherwise it may cause a malfunction or damage the machine.

- 11 -
○ Turning ON the power
・Plug the attached AC adapter into the main body and power outlet.
[CAUTION] Do not use any AC adapter other than the one included with this unit, as it may cause damage.
・When the power switch is turned ON, the power switch lamp lights up. The scooping block starts to move up
and down. The rail starts to vibrate and the escaper starts rotating.
・Screws move along the rail towards the rotating escaper which selects one screw at a time.
・The escaper rotates and deposits the selected screw at the pick up site.
・At this moment, the sensor detects a screw and the screw sensor LED lights up and then the operation stops.
・Until a screw is picked up, the machine stops operating.
・When a screw is picked up, the sensor detects this and the sensor LED light goes off and the machine resumes
operation.

○ Pick uping Screws

・Screws can be picked up with an electric screwdriver using a magnetized bit.
・Use the bit guide to put the screwdriver down vertically into the screwhead's slots, then pull the screwdriver,
horizontally, towards you as pick uping the screw.
To insert the screwdriver bit into the screwhead slots properly, it may be necessary to twist the driver slightly.
・When inserting the screwdriver into the screwhead slots, do not use excessive force as it may alter the position of
the escaper or cause damage to the machine.
Put the screwdriver down
vertically and insert the bit
[Reference] Refer to the following table for the recommended
into the screwhead slots
bit sizes. properly.
㻿㼏㼞㼑㼣㼐㼞㼕㼢㼑㼞㻌㻮㼕㼠㻌㻿㼕㼦㼑
㻹㼛㼐㼑㼘 㻿㼏㼞㼑㼣㻌㼟㼕㼦㼑 㻮㼕㼠㻌㼀㼕㼜 㻯㼞㼛㼟㼟
㻰㼕㼍㼙㼑㼠㼑㼞 㻿㼘㼛㼠㻌㻺㼛㻚
㻺㻿㻮㻵㻝㻜 φ 㻝㻚㻜
㻺㻿㻮㻵㻝㻞 φ 㻝㻚㻞 φ 㻝㻚㻡 㻺㼛㻚㻜
㻺㻿㻮㻵㻝㻠 φ 㻝㻚㻠
㻺㻿㻮㻵㻝㻣 φ 㻝㻚㻣
㻺㻿㻮㻵㻞㻜 φ 㻞㻚㻜
φ 㻞㻚㻜 㻺㼛㻚㻜㻌㼛㼞㻌㻺㼛㻚㻝
㻺㻿㻮㻵㻞㻟 φ 㻞㻚㻟
㻺㻿㻮㻵㻞㻢 φ 㻞㻚㻢 φ 㻟㻚㻜 㻺㼛㻚㻝 Pull the screwdriver towards you,
㻺㻿㻮㻵㻟㻜 φ 㻟㻚㻜 φ 㻟㻚㻞 㻺㼛㻚㻝㻌㼛㼞㻌㻺㼛㻚㻞 horizontally and pick up the screw.

- 12 -
５-11．Maintenance Loosen the rail fixing bolts and pull out the rail assembly from the rear side
of the machine.
A dirty rail groove may interfere with the screw transport speed.
Clean the rail
Clean the dirty rail with a soft, clean cloth dipped in alcohol.
groove.
If cleaning is difficult, remove the rail from the machine and clean the
rail groove. Before removing the rail from the machine, be sure to
turn off the power supply and take the screws out of the chamber.
If there is any dirt or a flaw in the rail groove that may cause an
impediment in use, we recommend the user to replace the rail.
Rail fixing bolt

５-12．Installing the additinoal

“Nejikura” Screw hopper
We have, as an attached unit, "Nejikura" which supplies a measured amount of
screw loading, automatically. To use "Nejikura", take off
the upper cover of the screw feeder NSBI type and put on "Nejikura".

"Nejikura"
・Detects, by sensor, the amount of screws in the scooping chamber
of the screw feeder.
・Continues to supply screws automatically as the sensor detects the
amount of screws, in the scooping chamber, to be decreasing. The example for setting the
・two other "Nejikura", that fit the NSBI type, are the SR-80 Floor "Nejikura" SR-80 Floor type
type(Table-Top) and the T-510S Tower type.
・If space above the screw feeder is limited, choose the SR-80 Floor
type(Table-Top), if there's enough space above, choose the T-510S
Tower type. The example for setting the
"Nejikura" T-510S Tower type
To order, please contact your dealer.

- 13 -
6．PARTS ADJUSTMENTS AND REPLACEMENTS
The brush and main motor are consumable parts. When using a different diameter of screw,
the following items must be replaced: rail, stopper assembly, escaper and escaper guide-right.
These parts may be ordered separately. The replacing and adjusting procedures are described below.
When replacing any parts, a fine adjustment is required. Make these fine adjustments by reading the corresponding
contents carefully. Before replacing any parts, be sure to remove all the screws from the chamber.

Brush assembly at-

6- １．Replacing and Adjusting the Brush taching screw
Passing
plate Brush
Turn OFF the power switch before starting Passing
plate
replacement and adjustment.
If the brush is too worn to sweep screws off of the rail, replace it.
A brush with harder bristles, than the standard brush, is available as
an option.

・Turn ON and OFF the power switch in order to set the brush at the
position shown in the figure on the right and detach the brush
assembly.
When the brush is operating, it
・The brush assembly can be disassembled as shown in the figure on Brush should not come in contact with
the right. assembly the passing plate.
・For assembly, reverse the disassembling procedure.
・After completing the assembly, check that the front part of the Hex socket head small bolt
brush doesn’t come in contact with the passing plate. The ideal M2.6×10
clearance is 0mm. (exploded view) Spring washer
・For adjustment, refer to “Checking and Adjusting Before Operating M2.6
the Machine”. Plain washer
M2.6
Part number of brush assembly:
・NSB 02053 #01 (standard brush) Brush bracket#2 Brush bracket#1
・NSB 02053 #02 (optional, harder bristle brush) Brush

- 14 -
6- ２．Replacing the Main Motor Remove the cover.

Turn OFF the power switch before

starting to replace and adjust the main motor. Disconnect the motor
connector.
When the motor is damaged, replace it with a new one.

・First, remove the cover from the main body.

Then, disconnect the connectors for the power switch
and LED screw indicator. This makes it easier to work
within the body.

・Disconnect the motor junction connector.

・Remove the motor attaching screws on the bottom of Remove the motor
attaching screws.
the main body. M2.6 X 8 2 pieces

・Pull out the motor from the rear side of the main body.
(If the motor is hard to pull out, insert an Allen wrench into Remove the motor
the oblong hole in the base of the body and push bracket towards the
rear.
the motor bracket backward.)

・The motor can be disassembled as shown in the figure on

the right.

・For reassembly, reverse the disassembling procedure.

Pull the motor out towards the rear.
The combination of the operation timing for the left and
right scooping blocks is shown on the next page.

Note: Do not use excessive force with the motor wiring in order
to avoid wire breakage.

Part number of main motor unit : NSIB 7115

main motor unit

- 15 -
○ Operation Timing After Replacing the Main Motor
The left and right scooping blocks should be at the lowest
position.
Turn OFF the power switch before
starting to replace and adjust the main motor. When the right
pin is vertical, the
left pin should be
inclined about 46°.
・To adjust the timing of the scooping block in respect to the brush
movement, it is necessary to adjust the gear engagement.

・When the motor has been removed from the main body, adjust the
gear engagement of the motor, as shown in the figure on the right,
then the operation timing can be adjusted.
・When it is hard to engage the driving gear, of the motor, with the
driven gear, loosen the drive shaft bracket (right) then this will
facillitate the assembly. (Refer to the figure on the right.)
After assembling the motor, be sure to tighten the screws again.
・Assemble the motor section when the scooping blocks left and
right are in the lowest position.
・To get the left and right scooping blocks at almost the same height,
clinch the drive gear of the motor shaft and the gears on the left
and right, and tighten the motor bracket. (M2.6 x 8 - 2 pieces)

・After installing the motor, switch the power ON to check the When it is hard to get a proper gear engagement,
operation timing. (Check that both right and left scooping blocks loosen the right driving shaft bracket
operate almost simultaneously.) then adjust the gears and tighten the screws.

・After doing an operation check, return the wiring arrangement to its Right driving shaft bracket
original status. When installing the cover, be careful not to pinch any
wires. Be careful that the wiring does not hinder the operation of
moving parts. The wiring, on the inside, should not hinder adjustment
made from the outside of the machine.

NOTE:
To avoid breakage, do not use excessive force with the motor wiring.
Attaching screws at
4 positions

- 16 -
6- ３．Replacing the rail
Turn OFF the power switch before starting to replace and ad-
just the rail. Loosen the rail fixing bolts and remove the rail assembly
Before replacing, remove all the screws from the hopper, from the rear of the machine.
the rail, and the escaper.
The rail of this machine can be easily replaced.
If there is any dirt or flaw on the rail groove that prevents a smooth
operation, we recommend the user clean or replace the rail.
Use the passing plate, rail and escaper that correspond to the diameter
of the screws loaded.

Loosen the rail fixing bolts and pull out the rail assembly from the rear of the
Rail fixing bolt
machine. After replacing the rail, each part must be adjusted.

6- ４．Replacing the Passing Plate

Turn OFF the power switch before starting to replace and ad-
just the rail.
Passing plate Attaching bolt
Use the passing plate, rail and escaper that correspond with Half-press
the diameter of the screws loaded. (Provided on each side
of the passing plate.)
The following are passing plate numbers which correspond with
the model numbers:
1.0 ～ 1.7 corresponds with Model No. SW1017
2.0 ～ 3.0 corresponds with Model No. SW2030
Please check that the model numbers correspond with the screws
that can be used.
Remove the passing plate. Do not lose the attached bolts. Using bolts
other than those supplied with this machine may result in a malfunction.
When installing, use the half-press on both sides of the passing plate
as guides. After replacement, make the adjustments that correspond
with the screws loaded.

- 17 -
6- ５．Replacing and adjusting the escaper, the stopper assembly
and the escaper guide-right Rail Bit guide attaching
Escaper plate Attaching bolt
for bit guide
LED screw attaching plate
indicator
Turn OFF the power switch before replacing.
Turn ON the power switch when adjustments are
necessary.
Before replacing, remove all the screws from the hopper,
the rail, and the escaper.
When using screws with a different diameter, replace the Power
escaper, the stopper assembly, the escaper guide-right, switch
Stopper
the rail and the passing plate. assembly Escaper
guide-right
Light-emitting sensor Light-receiving sensor
First, remove the bit guide attaching plate and then
replace and adjust the parts. The surface of the escaper should be
After replacement, be sure to adjust and check the parts lower than the surface of the rail.
in the area of the escaper. Escaper surface
Rail surface
When you remove the escaper attaching screw, Line up the rail groove
please use the driver for M2 (bit No.0). with an escaper notch.

(Summary of the adjustment)

Adjust moving parts to correspond with the rail.
In terms of height, the level of the escaper surface should be
lower than the level of the rail surface.
Line up the rail groove with an escaper notch at the end of the
reference point run. A reference point run is the detecting of the
starting point of the escaper motor rotation. Also, make sure there is
no contact with the side of the rail and the robot escaper guide. No contact with the side of the rail, the stopper assembly and the
escaper guide-right.

- 18 -
 Spring holder Bit guide attaching
①．Replace the escaper, stopper assembly plate
Stopper Attaching bolt
and escaper guide-right. assembly for bit guide
attaching plate

Before replacement, remove any screws that were loaded

in the chamber.
Escaper
First, remove the bit guide attaching plate, then replace and adjust
the parts. Stopper
Escaper guide-right

As looking at the front of the machine, start by removing

the parts from the right side. Lastly,
remove the
Start by removing, in this order: stopper
assembly.
the escaper guide-right → escaper
→Spring holder (fixing the stopper assembly with
screws)→ stopper assembly.
Stopper
When you remove the Spring holder,
you can remove the flathead screw under the stopper. Spring holder
Do not lose the attaching screws.
Escaper Escaper guide-right
For assembly of the repacement parts, reverse
the disassembly procedure. Spring holder Longer spring arm The spring arm
is on the upper should be under the
After installing the Spring holder, assemble the spring washer
as shown in the figure at right.

The escaper notch needs to be adjusted to the rail groove

position later. Assemble the escaper loosely as it will need
adjusting later.

Shorter arm of the spring should be placed to the left

side of the bent edge of the stopper.

- 19 -
 Escaper

Check the movement of the stopper before adjusting the Stopper

parts in the area of the escaper.
The stopper should not be on
・The stopper should not be on the escaper. the escaper.
・Rotate the stopper by hand, when released, it should
return by means of spring action. Rotate the stopper by hand,
・The stopper should be attached to the metal plate of the when released, it should return
by means of spring action.
stopper assembly. The stopper should be attached
to the metal plate of the stopper
assembly.

②．Check and adjust the position of the escaper

in relation to height and clearance.

Check that the clearances on the outside of the rail,

between the stopper assembly and the escaper guide-right The delete clearances, which
are almost even. are created on the outside of
the rail between the stopper
assembly, and escaper
If they are in contact, the screws cannot be delivered. guide-right, should be even.
If there is too much clearance on either side, screws may
fall into the machine.
Escaper bracket
When the clearances are not even, loosen the escaper attaching bolt
bracket attaching bolt and adjust so that the clearances
on the left and right of the rail are even.

At this time, make the top surface of the escaper even to

or slightly lower than the rail surface. If it's too high, a screw The escaper top surface
won't enter an escaper notch. If it's too low, a screw should be the same height
will not enter a notch properly. as the rail top surface or
slightly lower.

- 20 -
③．Adjust the escaper notch position.
Escaper
Turn the power switch ON while covering the sensor light axis. Oval hole
When the power is ON, the screw sensor LED lights up and the escaper
motor moves around to the back, to the starting point. (Reference point
run.) When the escaper motor is at the reference point, the escaper Adjust an escaper notch position by loos-
ening the screws and roatating the es-
doesn't move. When it is not at the starting point, the escaper motor caper.
moves oppositely around to return to the starting point and then stops.
(Reference point run.)
※ Before adjustment, the starting point for the escaper motor and the position of
the escaper notch are not the same.
※ A reference point run is the detecting of the starting point of the escaper motor
rotation.
※ Cover the sensor's optical axis with a piece of paper.
When the power is on, the escaper motor has the ability to remain
stationary. Make a reference point run-and-stop and when the escaper
motor is stationary, then you can align the position of an escaper notch
with the rail groove.
Cover the sensor’s optical axis with paper.
Fine adjustments can be made for the clearance between the end of
the rail and the escaper by loosening the screws, on either side of You can make fine adjustments for width clearance between the
the center of the escaper, and moving the escaper to an ideal position. end of the rail and the escaper.
Remember to tighten the screws again. Also, you can make fine adjustments for height clearance
between the rail surface and
After adjustment, turn the power witch OFF/ON in order to make the escaper surface.
a reference point run and check that an escaper notch and
the rail groove align. After, remove the paper blocking the sensor's
optical axis and the escaper will start rotating.
Check that all 4 notches of the escaper, each in rotation, stop at the rail
groove.
[Reference] It is possible to adjust, finely, the groove section as you adjust the position
of the escaper bracket. However, to do so, you must do as follows: ＊ See
② "Check and Adjust "on page 20.
・There must not be any contact between the rail, the stopper and the escaper
Escaper bracket
guide-right. Being in contact stops feeding the screws. Fine adjustment
attaching bolt
・The escaper top surface should be the same height as the rail top surface (Note: ② )

or slightly lower.
- 21 -
④．Explanation of the escaper movement before LED screw indicator Escaper Rail Power switch
adjusting the sensor

When the power switch is turned ON, if there is no screw at the site
where the screw is to be picked up, the escaper rotates with the screw
sensor LED off.

The escaper rotates and accepts a screw from the rail.

As the escaper rotates, it brings the screw to the screw pick up site.
Light-emitting Screw pick L i g h t -
At this time, the sensor detects the screw, the LED lights up and the sensor Stopper up site receiving
sensor
escaper stops.
The screw is carried to Pick uping the screw
Accepting a screw the pick up site. LED at the pick up site.LED
When the screw is removed from the pick up site, the LED light goes LED screw indicator screw indicator ON screw indicator OFF
OFF
off and the escaper rotates.

This is the correct sequence of operation. Usually, there is no need to

adjust the sensor as it was done when assembled in the factory.
When the screw is When the screw is at the
The following are irregular situations that require adjustment: not at the pick up site, pick up site,
LED screw indicator LED screw indicator
-There is no screw at the pick up site but, the LED is on and the OFF. ON.
escaper doesn't rotate.
-There's a screw at the pick up site, but the LED is not lit and the
The rotation of the escaper, in the opposite
escaper rotates. [Reference]
direction, is a reference point run of the escaper
motor.
The rotation of the escaper, in the opposite
direction, occurs when the power is turned
on and the starting point of the escaper is not
alligned with the reference point of the escaper
motor.
During regular operation, as in the figure above,
the escaper rotates clockwise. (cf.)

- 22 -
⑤．Checking and adjusting the sensor Remove the rear cover of the machine.
While adjusting the sensor check the voltage of
Check when required. No. 7 pin of IC4050.
When checking is required, take the rear cover off and check the
voltage level of No. 7 pin of IC4050 on the base and adjust the sensor
bracket. When measuring the voltage level, the metal part of the main body is the
ground.
When a screw is not at the pick up site, turn the power ON.
Next loosen the 2 sensor bracket attaching bolts and do the following:
No. 7 pin of IC4050
①．Pull the sensor bracket down and check if the voltage is over 4V and if
the sensor light is ON. At this time, the escaper is stopped.
②．Next, while checking the voltage level, slowly push the sensor bracket up
which causes the voltage to decrease. When the voltage is around 0.25V ～
1.5V tighten the sensor bracket. During this procedure when the voltage is
around 2.5V, the LED screw indicator turns OFF and the escaper rotates.
When there is no screw at the pick up site, the voltage is 0.25V ～ ①．Push the sensor bracket down and check if the
1.5V and the LED screw indicator is OFF. voltage is more than 4V.
When there is a screw at the pick up site and the voltage is over 3.5V, ②．Lift the sensor bracket up slowly to reach a voltage
the LED screw indicator is ON. This is a general standard. of between 0.25V ~ 1.5V.
The borderline, if there is a screw in position or not, is 2.5V. Sensor bracket
attaching bolt
Sensor bracket
5V The
This is no malfunction when the
recommended
voltage is slightly off of 2.5V.
voltage is over
4V 3.5V The adjustment, for ordinary screws,
High
when the screw would be as described above.
Voltage For screws which have a flatter head,
when there is is in position.
3V refer to the figure on the left
a screw.
for adjustments. 2
2.5V Depending on the screw-head height,
2V １
Under 1.5V it may be necessary to set the
Low low-range voltage at more than
The
Voltage 1V recommended 1.5V and the high-range volatge
when there is voltage for at under 3.5V.
no screw. when there are
0V no screws.
- 23 -
 ⑥．Operational check
After checking and adjusting each component, do an operational check with screws loaded.
If any abnormality is found, make the said adjustments once again in addition to the rail vibration and front/rear position adjust-
ments.
After completing the operational check, return the wiring arrangement to its original status.
When installing the cover, take care not to catch or pinch the wires.
Watch that the wiring does not hinder the operation of this machine.

6- ６．Replacing the stopper

Turn OFF the power switch before replacing. Spring end nut
Spring holder
The stopper is a consumable part. When the stopper is worn-off or Stopper spring
damaged in shape, replacement is necessary to ensure proper machine
operations.
（When stopper is being replaced, the escaper guide does not need to be
removed from the machine.）
Part number: E-Stopper TPO-00512 Plain washer
・Release longer end of the stopper spring from the spring
holder, and unfasten the spring end nut. When unfastening Escaper guide-left Stopper
the end nut, please be cautious that the washer underneath
may spring out. Longer arm of the
・Disassemble the plain washer, stopper spring, and stopper in spring should be fixed
order. underneath the plain
・Install the new stopper, stopper spring, and washer in order. washer.
Fasten the end nut while holding down the plain washer in
place. During this process, please be careful not to allow the
spring to become trapped by spring end nut and plain
washer.
・When the stopper spring assembly is completely fastened, fix
the longer end of the spring onto the spring holder
(as shown on right).
Please check if the stopper can move freely, and that the Shorter arm of the spring should be placed to the left
bottom edge of the stopper is completely aligned and parallel side of the bent edge of the stopper.
with escaper guide.

- 24 -
Please make sure the tip of the stopper does not touch the
escaper, as it may interfere with the escaper's
rotation. ○ ×
If the end of the stopper is too close or too far from the escaper,
please adjust the bent joint of the stopper where it makes contact Spring holder Stopper touching the escaper
with the spring holder, with a pair of long-nose pliers, so that the
front of the stopper rests at the proper position.
×

Stopper being too far from the escaper

Joint in contact with the spring holder,
where adjustments can be made. (to
adjust position of the stopper)

- 25 -
7．EXTERNAL OUTPUT SIGNALS
This machine can take out the screw extraction signal. Please use it for con-
nection with general purpose counter etc. Since the signal line is stored inside,
when using it please remove the back cover and pull out the signal line from the
grommet.
[Function]: Screw present: signal high (ON)
Incoming current: shall be limited to less than 100mA
**CAUTION: Additional resistor is required on external circuit for
regulating current **
[Capacity]: Max DC current: 100mA
External supply voltage: 5 ~24VDC (Max: 27VDC)
[caution]: Please keep the length of output signal wire less than 3m;
* The purple wire functions as signal output high (Collector end),
with the gray wire as common (Emitter end)

Purple line--->Signal line (OFF when no screw is present)

(On when a screw is present)
Gray line --->Common line

Circuit diagram of the signal lines

接続例 Outside of the feeder

Inside of the feeder Signal line
(CN10)

Purple line

Gray line

Grommet

- 26 -
8．MISCELLANEOUS
8- １．Overload protective circuit
This machine is equipped with an overload protective circuit.
Normally, the driving motor rotates forward to feed screws to the escaper continuously.
However, if there is an overload at the driving section, the driving motor rotates backward for a certain
amount of time and then returns to normal rotation.
When the cause for the overload is removed, during the reverse rotation, the driving motor returns to the
normal rotation. If the cause of the overload is not removed, during the reverse rotation, the driving motor repeats the se-
quence of reverse rotation/normal rotation, reverse rotaion/normal rotation to shut off the power to the driving motor. During
this time, the escaper action is not stopped.
When the power to the driving motor is shut off, turn OFF the power switch and remove the cause of the overload.
For example, when too many screws are loaded into the scooping chamber, reduce the quantity of loaded screws to a
proper level. If any screw is caught in the transport section, remove it.
After removing the cause of the overload, turn ON the power switch to operate the machine.
(Power reset)

- 27 -
9．TROUBLESHOOTING
For safety, always unplug the AC adapter from the wall outlet before making any adjustments.

Trouble Cause Corrective measures

9-1 ・Power is not supplied. ・Check the connection of the power
The machine does not supply of the AC power adapter.
operate though the power switch・The machine has not unloaded screws ・Take out the screw from the
pick up site.
is turned ON. from the pick up site for a certain ・Adjust the timer setting knob.
amount of time.

・Too many screws were loaded into ・Reduce the quantity of screws in the
the scooping chamber. scooping chamber to a proper load
level.

・A foreign object (for example: a screw) ・Remove the foreign object.

intruded into the main body.
・Consult our service section.
[Model number UI315-15]
・The AC adapter is faulty.

9-2
Screws do not flow. ・Screws with a larger diameter than the
specified rail size were loaded or screws
with a different diameter were mixed in
together.
・Use screws with the specified nominal
diameter.
・Remove the screws with the odd
nominal diameter.

・An insufficient quantity of screws are in ・Add a proper quantity of screws into
the scooping chamber. the scooping chamber.

- 28 -
Trouble Cause
9-2
Screws do not flow. ・Screws in an abnormal position in the
passing plate cannot be swept away with
the brush.
・The axis of the screw thread entered the
passing plate.
・A screw has stopped in an abnormal
position while moving on the rail.
・The rail does not vibrate.
(For example, a screw is obstructing the
clearance in scooping chamber.)
- 29 -
Corrective measures
・Adjust the brush.
Adjust the passing plate.
If a proper amount of screws are
loaded into the scooping chamber,
the status may be improved.
Use the optional brush. (stiffer bristles)
[Parts No: NSB02110a#02]
・Remove the abnormal screw and
check and adjust the passing plate.
・Remove the screw in the abnormal
position. Take care not to damage the
rail groove.
Move the bit guide bracket upward to
remove the screw. After, adjust the
position of the bit guide bracket in
relation to height and direction.
・Remove the screw that is obstructing
the clearance.
・Check the vibration adjustment.
If no screw is obstructing the
clearance, consult our service section.
 Trouble Cause
9-3
A screw has fallen into the rail ・Screws with a smaller diameter than the
specified rail size were loaded.
groove.
・Screws with a total length shorter than
the rail groove width cannnot be loaded.
9-4
The flow on the screw rail is im- ・The clearance between the bit guide
bracket and the head of the loaded screw
proper. is narrow.
・Screws with a spring washer having one
increment smaller than the specified
nominal rail size were loaded.
・The rail is oily or dirty.
・The rail does not vibrate.
(A screw is caught in the clearance.)
・The motor is worn.
- 30 -
Corrective measures
・Use screws with the specified nominal
diameter and length.
・No corrective measure is available. Consult
our service section.
・Adjust the height of the bit guide
bracket.
Adjust the vibration.
If, after following the instructions
written above, the machine still
does not function properly, consult
our service section.
・Clean the rail.
・Remove the screws caught in the
clearance.
If there is no screw that is caught,
consult our service section.
・Adjust the vibration.
・Replace the motor.
[Part No: NSB 09182#05]
 Trouble Cause Corrective measures
9-5
Screws tend to pass through the passing・The passing plate is not adjusted ・Adjust the passing plate.
plate in an abnormal properly.
position.
The axis of the screw thread tends ・Too many screws are in the scooping ・Reduce the quantity of screws to
to enter the passing plate. chamber. a proper level.

9-6 ・Adjust the height of the bit guide

No screw comes to the ・Screws are stopped while still on the bracket.
pick up site. rail.

・Screws cannot be transferred smoothly ・Adjust the distance between the end
from the rail to the escaper. of the rail and the escaper as well as
the height of the escaper in relation to
the rail.

9-7 ・Turn the machine OFF and then ON

The machine stops its
operation suddenly.
・The overload protective circuit was
activated.
・Too many screws are in the scooping
chamber.
again.
・Remove the cause of overload.
・Remove screws to a proper level.
・When the machine stops, even if the
screws are at a proper level, consult
our service section.

・A screw is caught in the clearance. ・Remove the screw that is caught.

・A screw, at the pick up site, could ・Remove the screw.

not be picked up for an amount of time.

- 31 -
 Trouble Cause Corrective measures
9-8
The scooping operation does ・The timer knob is not properly adjusted. ・Readjust the timer knob.
not stop though screws are at the
pick up site.

9-9
The escaper operation does ・The sensor does not detect a screw. ・Readjust the voltage of the sensor.
not stop though screws are at
the pick up site.

9-10
・Shake the screw down through the
A screw has fallen into the
hole at the bottom of the
machine.
machine.

9-11
The noise of the machine has ・There is insufficient grease. ・Apply grease to the transport section.
increased.
○ Recommended grease:
BR2 Plus ,
Dow Corning Asia Co. Ltd.

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 Trouble Cause Corrective measures
9-12
The escaper does not rotate when ・Undesired objects blocking front screw ・Make sure there are no debris or other
no screws are present, although the sensor. objects present in the sensor brackets.
indicator light is on. ・If the escaper or stopper is damaged
or worn-off, parts replacement is
recommended.

・Adjustment of the front screw sensors ・Adjustment on front screw sensors as

is unsuitable. shown on P.23.

9-13
・When the escaper is operating, some ・Please check if the bit-guide and its
The escaper rotates in the wrong
alien object is preventing the escaper mounting bracket are both positioned
direction.
from rotating smoothly. correctly so that sensors are not
interfered or blocked, and that the
screw can move freely.

・Escaper and the escaper guide do not ・If the escaper or escaper guide is
fit together. damaged or worn off, replacement is
recommended.

9-14
・The origin sensor may be improperly ・Please contact your dealer or our
The escaper continues to
adjusted. service section.
rotate in the wrong direction.

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10．SPECIFICATIONS Notes :
Power Input：AC１００～２４０V ５０/６０Hz - Please consult your distributor for thin head.
AC adapter - Check if the axis diameter of the loaded screw corresponds with the
Output：DC１５V １A
（switching type） below rail groove width.
Dimensions １２３（W） × １８１（D） × １４５（H） （ｍｍ） - With therange of screw size and lengths below, there may be instanc-
Weight Approx. ３Kg （including rail） es lf unique screw shape or stracture not com;atible with the screw
feeder unit.
Screw capacity Approx. ８０cc
- In the main body type, the main body model can be changed.
Operation Manual 1 copy
- To change the nominal diameter of loaded screw, replace it with a part
AC Adapter 1 unit
Following
Hexagonal Wrench 1 piece
that is mentioned in the next page table.
accessories
Screwdriver 1 piece - The rail, escaper, stopper assembly, escaper guide-right and passing
Ground Wire 1 piece plate are separately available for replacement.
Installation location Level stable place - The design, performance and specifications are subject to change
without prior notice for the sake of improvement.
Installation and Temperature 0 ~ 40 ℃
storage condition Humidity 10 to 85% (without condensation) -The noise of this unit is less than LAeq 70 dB at a distance of 1 m.
EMC: 2014/30/EU -This product complies with EU directive. Please check the EU
Compliance standards MD: 2006/42/EC Declaration of Conformity for compliance standards.
RoHS: 2011/65/EU

Reference table of the specified screws Shape of screw head

Pan head
Screw Screw Screw
No. 0 pan Counter
Screw Screw shaft head head shaft Pan head Double Washer bind
head Sems sunk head
size diameter（φ） diameter thickness length sems head
（φ） （mm） （mm）
φ1.0 0.9～0.95 1.8～4.5 0.35～1.0 1.6～10 ○
φ1.2 1.1～1.15 1.8～4.5 0.35～1.0 1.9～10 ○
φ1.4 1.3～1.4 2.0～4.5 0.35～1.0 2.2～10 ○
φ1.7 1.6～1.7 2.5～4.5 0.35～1.0 2.7～10 ○
φ2.0 1.9～2.1 3.0～6.0 0.35～4.5 3.2～20 ○ ○ ○ ○ ○ ○
φ2.3 2.2～2.4 3.3～6.0 0.35～4.5 3.7～20 ○ ○ ○ ○ ○ ○
φ2.6 2.5～2.7 3.6～6.0 0.35～4.5 4.2～20 ○ ○ ○ ○ ○ ○
φ3.0 2.9～3.2 4.0～6.0 0.35～4.5 4.8～20 ○ ○ ○ ○ ○ ○
※ Compatible with washer diameter up to 9 mm, thickness 0.35 to 1.0mm.
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 㻾㼑㼒㼑㼞㼑㼚㼏㼑㻌㼠㼍㼎㼘㼑㻌㼛㼒㻌㼠㼔㼑㻌㼟㼜㼑㼏㼕㼒㼕㼑㼐㻌㼟㼏㼞㼑㼣㼟

※ - I n t h e E x c h a n g e k i㻿㼏㼞㼑㼣
t o r d e r e㻿㼏㼞㼑㼣
d, Rail 㻿㼏
㻿㼏㼞㼑㼣 㻿㼏㼞㼑㼣 㻿㼠㼛㼜㼜㼑㼞 㻱㼟㼏㼍㼜㼑㼞 㻼㼍㼟㼟㼕㼚㼓
㻿㼏㼞㼑㼣 㻱㼤㼏㼔㼍㼚㼓㼑 㻾㼍㼕㼘㻌㼙㼛㼐㼑㼘 㻱㼟㼏㼍㼜㼑㼞 㻿㼏㼞㼑㼣 Escaper,
assembly, 㻿㼏㼞㼑㼣㻌㼟㼔㼍㼒㼠
Stopper 㼔㼑㼍㼐
assembly, 㼔㼑㼍㼐
Escaper 㼟㼔
㼒㼑㼑㼐㼑㼞 㼒㼑㼑㼐㼑㼞 㼍㼟㼟㼑㼙㼎㼘㼥 㻌㼓㼡㼕㼐㼑㻙㼞㼕㼓㼔㼠 㼜㼘㼍㼠㼑
㼟㼕㼦㼑 㼗㼕㼠㻌㻺㼛㻚 㻺㼛㻚 㼙㼛㼐㼑㼘㻌㻺㼛㻚 㼟㼕㼦㼑 diameter（φ ） 㼐㼕㼍㼙㼑㼠㼑㼞 㼠㼔㼕㼏㼗㼚㼑㼟㼟 㼘㼑㼚
㼟㼑㼞㼕㼑㼟 㼙㼛㼐㼑㼘 㼙㼛㼐㼑㼘㻌㻺㼛㻚 㼙㼛㼐㼑㼘㻌㻺㼛㻚 㼙㼛㼐㼑㼘㻌㻺㼛㻚 guide-right and Passing plate are included.
（φ ） （mm） （m
㻺㻿㻮㻵㻝㻜 φ 㻝㻚㻜 㻮㻵㻝㻜㻿㻱㼀 㻮㻵㻝㻜 㻿㻵㻱㻝㻜 㻿㻵㻱㻿㻝㻜 㻿㻵㻱㻹㻝㻜 φ 㻝㻚㻜contact
-Please us by " ～
0.9～0.95 SET" type
1.2～4.5 when
0.35～1.0 1.6
㻺㻿㻮㻵㻝㻞 φ 㻝㻚㻞 㻮㻵㻝㻞㻿㻱㼀 㻮㻵㻝㻞 㻿㻵㻱㻝㻞 㻿㻵㻱㻿㻝㻞 㻿㻵㻱㻹㻝㻞 you φneed
㻝㻚㻞 rail. 1.1～1.15 1.4～4.5 0.35～1.0 1.8
㻿㼃㻝㻜㻝㻣
㻺㻿㻮㻵㻝㻠 φ 㻝㻚㻠 㻮㻵㻝㻠㻿㻱㼀 㻮㻵㻝㻠 㻿㻵㻱㻝㻠 㻿㻵㻱㻿㻝㻠 㻿㻵㻱㻹㻝㻠 φ 㻝㻚㻠 1.3～1.4 1.7～4.5 0.35～1.0 2.0
㻺㻿㻮㻵㻝㻣 φ 㻝㻚㻣 㻮㻵㻝㻣㻿㻱㼀 㻮㻵㻝㻣 㻿㻵㻱㻝㻣 㻿㻵㻱㻿㻝㻣 㻿㻵㻱㻹㻝㻣 φ 㻝㻚㻣 1.6～1.7 2.0～4.5 0.35～1.0 2.3
㻺㻿㻮㻵
㻺㻿㻮㻵㻞㻜 φ 㻞㻚㻜 㻮㻵㻞㻜㻿㻱㼀 㻮㻵㻞㻜 㻿㻵㻱㻞㻜 㻿㻵㻱㻿㻞㻜 㻿㻵㻱㻹㻞㻜 φ 㻞㻚㻜 1.9～2.1 2.4～6 0.35～4.5 2.6
㻺㻿㻮㻵㻞㻟 φ 㻞㻚㻟 㻮㻵㻞㻟㻿㻱㼀 㻮㻵㻞㻟 㻿㻵㻱㻞㻟 㻿㻵㻱㻿㻞㻟 㻿㻵㻱㻹㻞㻟 φ 㻞㻚㻟 2.2～2.4 2.7～6 0.35～4.5 2.9
㻿㼃㻞㻜㻟㻜
㻺㻿㻮㻵㻞㻢 φ 㻞㻚㻢 㻮㻵㻞㻢㻿㻱㼀 㻮㻵㻞㻢 㻿㻵㻱㻞㻢 㻿㻵㻱㻿㻞㻢 㻿㻵㻱㻹㻞㻢 φ 㻞㻚㻢 2.5～2.7 3.0～6 0.35～4.5 3.2
㻺㻿㻮㻵㻟㻜 φ 㻟㻚㻜 㻮㻵㻟㻜㻿㻱㼀 㻮㻵㻟㻜 㻿㻵㻱㻟㻜 㻿㻵㻱㻿㻟㻜 㻿㻵㻱㻹㻟㻜 φ 㻟㻚㻜 2.9～3.2 3.5～6 0.35～4.5 3.6

○ Replacement parts
・ Rail ・ Escaper ・ Stopper assembly ・ Escaper guide-right ・ Passing plate ・ Stopper
TPO00512

・ Main motor unit ・ Brush assembly ・ Bit guide assembly

NSIB7115 NSB02053 #01 NSIB6103

- 35 -
 φ 㻟㻚㻜 㻤㻚㻞 ຍᕤ
ᯈ㔠
⁐᥋

１１． EXTERNAL DIMENSIONS

㻭㼜㼜㼞㼛㼤㼕㼙㼍㼠㼑
ሬ⿦
㻿㼏㼞㼑㼣㻌㼟㼕㼦㼑 㼙㼑㼍㼟㼡㼞㼑㼙㼑㼚㼠 ᮌᕤ
㼛㼒㻌㻭 ⤌❧
 φ 㻝㻚㻜 㻣㻚㻞
φ 㻝㻚㻞 㻣㻚㻟 ㉎ධ
φ 㻝㻚㻠 㻣㻚㻠 እὀ


φ 㻝㻚㻣 㻣㻚㻢 ᡂᆺ
φ 㻞㻚㻜 㻣㻚㻣 㟁Ẽ
φ 㻞㻚㻟 㻣㻚㻥 ࣓ࢵ࢟
φ 㻞㻚㻢 㻤㻚㻜
φ 㻟㻚㻜 㻤㻚㻞






 㸿
(Distance
(Distancetill center
ࢿࢪࡢ୰ᚰࡲ࡛ࡢ㊥㞳 of screw)
till center

of M2 screw)  Signal line out


ͤ




   ※ Height till top of escaper

ͤ㺒㺛㺗㺎㺨㺽ୖ㠃ࡲ࡛ࡢ㧗ࡉ
Unit
༢఩㸸PP: mm

- 36 -
１２． WARRANTY
For users within Japan, the effective term of warranty is 6 months after delivery.
Such warranty will not be applicable to purchases or users outside of Japan.
If any troubles should occur, please contact your dealer.
After the warranty period, repair services will be completed.
In the following cases, the purchaser shall pay for parts and labor regardless of the terms of
warranty:
① Failure due to improper handling.
② Failure due to product modification or improper processing.
③ Failure due to causes beyond control (for example earthquake or fire).
④ Failure attributable to any cause other than this product.
⑤ Consumables (brushes, main motor, bit guide, escaper, escaper guide,stopper)
and replaceable parts and replacement work expenses.

The repair parts shall be available within 5 years after purchase.

- 37 -
- 38 -
http://www.ohtake-root.co.jp
岩手県一関市萩荘字金ヶ崎
岩手県一関市萩荘字金ヶ崎 2727 〒 021-0902
〒021-0902 27 Kangasaki
KanegasakiHagisyou
HagishoIchinoseki
Ichinoseki
Tel
Tel +81-191-24-3144
0191-24-3144 Iwate, 021-0902 JAPAN
021-0902 JAPAN
Fax +81-191-24-3145
Fax 0191-24-3145 Tel
Tel +81-191-24-3144
+81-191-24-3144
Fax
Fax +81-191-24-3145
+81-191-24-3145

「Quicher」 「OHTAKE」 「OHTAKE ・ ROOT KOGYO」 are trademarks or/and registered trademarks of OHTAKE ・ ROOT KOGYO CO.LTD.
「Quicher( クイッチャー）」 「OHTAKE」 「OHTAKE ・ ROOT KOGYO」 は、 株式会社 大武 ・ ルート工業の商標又は登録商標です。

The specifications and/or design may be altered, without notice, whenever there are changes or improvements.
改良のため、 予告なくデザイン、 性能、 仕様等を変更することがあります。

Photocopying, reproduction or publication, in whole or in part, of this manual, without permission, is strictly prohibited by copyright law.
この取扱説明書の一部または全部の無断転載、 複製を禁じます。 (as
(as of
of Apr.
June,2021)
2015)
© Copyright OHTAKE ・ ROOT KOGYO CO.,LTD. (2021 年 4月現在
(2015 年6 月現在))

- 39 -