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NAVAL. POSTIRACUATE 504004. MONTEREY ~*LIF F/S 21/5
EFFECT OF COWZI(*ATION VARZ ~~ 1S ON PERFORMANCE OF SOLID FUEL. —E TC I UI
.A1d 77 C J M A O Y
UNCLASS IFIED It.
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t1 DA TE
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~~~~~~~~~~~
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NAVAL POSTGRADUAT E SCHOOL
Montere y, California
THESIS.
t EFFECT OF ~ CONF IGUR ATION VAR IABLES
‘ “
~~
ON PERFOR MANCE OF SOLID FUEL RANJE TS
by
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Ju ne 977
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• Thesis Advisor:
distributic n unlimited.
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READ U4STRUC11ONS
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6. PERFORM ING O RGA N I Z A T I O N NAM E AND aoo ~~EsS 10. PROG RAM ELEMENT . PROJECT . T A S K
A A EA A WO RK U N I T NUMBERS
Naval Pos tgraduate School
Monterey, Cal iforn ia 93940
14~~ MO NITORING AGENCY NAME A A OORES$4 SI di U.,u., e 1rua ~ Co.is,oIl Sng Oh io.) IS. SECURITY CLASS. (oh lid. r
~~~ fl)
Naval Postgraduate School Unclassified
Monterey , California 93940 ____________________________
3.. OECLA S.SIFICA TI ON/OOWNGIAOING
S CH ED U LE
17. D ISTRIS L ,TION S T A T E M E N T (oh Cli. ab.tr. cI iet ~ r.d g~ Block 30, II dhth.,.,i i hr. R.pofl)
~~~~
DO ~ 1473 EDIT ION OF I NOV IS IS 05101. ITS
S/N 0 10 2 - 0 1 4- 640 1
W ~bon D
SECURITY CI. A 1$I F IC AT I O N OP THIS PAGE ( .C. ts(.’.d)
_ _ _ _ _
_ _ _ _ _ _ _ _ _ _ _ _ _
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20. the heat transfer mechanism. Some air duc t configurations were
found to crea te a favorable env ironment for combus tion p ress ure
oscillations .
B~iI~s IeCI1M
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_________________________
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CLA SIIP IC A t I O N ØP ~~M I $ P A G E ~~~~.n SM. I
SE~~uWI?Y ~~
’S..4t
-
E f f e c t of C o n f i g u r a ti o n V a r i a b l e s on P e r f o r m a n c e of Solid
F u e l R a r nj e t s -
by
from the
NAVAL POSTGRADUATE SCHOOL
June 1977
Author:
_ _ _ _ _ _ _ _ _ _ _ _ _ A
~
~ - - . - - .- - — ~~~~~~~~~ •~~~~~ - -~~~~~~
—
ABSTRACT
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~~ ~~~~~~~~~~~~~~~~~~~ - - - 4
.
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-—---
--
~~~~ --- ,—~~~~~~~ ,.
.
~~~~ ~~~~~~~~~~~ w-— ~~~~~ ---
TAB LE OF CONTENTS
I. INTRODUCTION 8
LI. METHOD OP INVESTIGATION 12
III. DESCRI PTION OF APPAR ATUS 13
A. RAMJ ET MO TOR 13
B. IGNITION SYST3M 16
C. NITROGEN PU RGE AND COOLING AIR SYSTE M 16
t. AIR FLOW CONTROL 16
E. DATA ACQUISI TION SYSTEM 17
F. A IR PEED SYST EM 17
IV. EXPERIMENTAL PROCEDURE 19
V. RESULT S AND DISCUSSION 22
A. DATA REDUCTION METHODS 22
• B. REGRESSION RATE 24
C. COMBUSTION EFFICIENCY 27
D. COMBUSTION PRESSURE OSCILLArIONS 31
V I. CO NC LU SI0N s 33
VII. SUGGESTIONS FOR FUTURE WORK 35
Appendix A: RAM JET DATA ~47
A p p e n d i x B: THEORETICAL PERF ORMANCE FOR PMM-AIR 52
LIST OF REFEREN CES 54
INITIAL DISTR IBUTIO N LIST 56
~~~~~~~~~-
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. ~~
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~~~~~~~~~~~
-V.
-Th
LIST OF FIGURES
4. Test Stand . 39
5. Test Stand. ., 40
±~~i
•
~~~~~~~~~~~~~~~
_ _ _ _ _ _ __
__ _,
~~~~~~~~~~~~ - - •
I. INTRODUCTION
8
V
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~
The soli d fuel ran jet , wh ich uses air as the oxidizing
agen t, is similiar to the hybrid roc ket and has two distinct
combustion zones ( Ref. 3 ). Behind the step is the
recirculation zone where an in tense mixing of reactants and
products takes place. The hot products ignite the reactants
and combust ion may in the l i m i t i n g case a p p r o a c h t h a t of a
w ell—stirred reactor. This combustion region acts as the
flame initiator for the combustion which takes place further
down the fuel grain.
_ - • •j
-.———• — ——— -- _ .
.
—
—
w - - - - — -• - ---
~~ ~~~~~
--
~~~~ _
r
In the b y p a s s s y s t e m s , the f l o w r a t e s i n t o t h e f u e l
g r a i n i n l e t and a f t m i x i n g s e c t i o n are c r i t i c a l f a c t or s in
d e t e r m i n i n g c o m b u s t i o n e f f i c i e n c y . B y p a s s air f l o w of too
low a p e r c e n t a g e of t h e t o t a l a i r mass f l o w or of too low
momentum may have negligible effect on the combustion
efficiency. B y p a s s a i r of too high a flow rate or momentum
may have a negative effec t on the combustion process . The
10
_••__
~~~I1• ~ ~~~~~~~~~~~~~~~~~~~~ _ _ _ _
...~~~ —
11
~~~~~~~ - ~~~~~ -~~~~~ _ - ._
12
_ _ _ _ _
~~~~~~~~~~ 4
II I . DE SCRI PTION OP APPARATUS
13
~ ~~~~ -
.-
_
— - ~~~~~~~~~~~~~~~~~~~~~
-_ ,- _ __ —__-
~~~~~~~
F3
_____
I
____
I
I
4 H COOCH
3
C H80
2
+ 60 2 + 22 .. 5N 2 -, 4H 0 + 5C0
2 2
+ 22.56N
2
5
The PMM was cut into fuel grains 12 inches long and 3.75
inches square . The front and rear of the grains were
machined to an outside diameter of 3.50 inches to fit into
the s tep insert and aft mixing sections where “0” rings were
used for the seal . With the exception of one run , all grains
were bored to an inside diameter of 1.50 inches. This
provided an air injector step height to grain port diameter
r a t i o n , h/D , of 0.333 (or equivalently a port to injector
area ratio of 9.0 ) .
The aft mixing section fit to the rear of the grain and
was tied to the step insert section with four 3/8-inch steel
14
-
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~
rods. The mixer was 6.22 inches long an d had an (LI D)
m~.xer
of 2.93.It was compr ised of five sections to facilitat e the
changing of design variables . The first section , 1.688
inches in leng th , was used to mount the mixer to the grain
an d to hold the mixing orifice plate. The plate had an
outside diameter of 3.0 incnes and an inside diam eter of
1.50 inches , and when ins talled provide d a cons tan t
The second sec tion was 2.0 inches long and contained the
four inlets for the secondary or bypass air flow. The inlet
diame ters were 1.063 inches with plugs available to reduce
the diameters to 0.813 , 0.751 , 0.574 or 0.25 inches , or to
seal the inlets off entirely.
15
individual sections and was supported by a mounting flange
on the test stand .
B. IGNITION SYSTEM
Aif flow rates through the primary and bypass lines were
measured by two standard ASME orifices. The primary had
flange taps and the bypass had taps at 1 D and 1/2 D.
Primary and bypass flows were con trolled by manually
operated valves . Primary air was either vented to the
atmosphere or routed through the motor by two pneumatically
operated Jamesbury ball valves working together . Bypass air
was continually passed throug h the aft mixing section .
16
~~~~~~~~~~~~~~~~~~~~
~~~~~~~~~~~~
~ _ _ -- -—
E. DATA A CQUISITICN
All
transducer out ~~u s , a long with a 5 cycle per second
timing signal and an ignition pulse , were connected to a
Honeywell ~1ode1 2 l O ó Visicorder.
17
~~~~~~~~~~~~~~~~~~~ ~~~~~~~~~~~~~~~~~~~ _ _ _ _ _ _
—-~~~~ — - — - -
~ ~ ~~ ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~~~~~~~~~~~~~~~~~~~~~
.
,ppr.
before leaving the pump room. In the test cell the flow of
air was con trolled by an electrically operated gate valve
before being split into primary and secondary air flows
upstream cf the orifice flow meters. Figure 2 presents a
schematic of the test apparatus . Figures 3 through 6 present
photographs of the ram jet motor and test stand .
18
- -.z . _
- i : T~~~~_~~~ ~ _
_ _ __
_ _
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
I
IV. EXPE RINE~ TA L PROCEDURE
All test fir ings were performed in the jet engine test
cell at the Naval Postgraduate School. Data for calculating
temperature ris e efficiencies based on com b ustion pre ssur e
were o b t a i n e d w h i l e v a r y i n g primary and bypass air flow
ra tes and bypass dump geometry. Nominal air flow rates were
0 . 1 and 0.2 lbm /sec for non—bypass runs and 0.2 Ibm/sec for
runs using bypass. In the bypass runs , primary— to—bypass
air flow ratios employed wer e 65/35 , 50/ 50 and 35/65.
20
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~
— — . . —-
~~~~~~ ~
grain was removed an d the final weight and aft end inside
diame ter were measured.
21
_ _ _ _ _ J
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-
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~~~~~~~~ _ _ _ _ _ _ _ _ _ _
22
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~ -.—- -- - -— -.,-—- —-- --,. .
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23
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~~~~~~~~~
~~~~~~~~~~~~~~~~~~~~~~~
.-
F W - — . -- —- ..-— .—
~ ~~~~
B. REGRESSION RATE
.29 .38
= .00432 G (1)
24
~
TABLE I
ERROR ANALYSIS
* 2.3
c E f f ic i e n c y
Ac tual Combustion Temperature 5.6
Ideal C om b ustion Tempera ture 1.7
25
~~~~~~~~~~~~
—.- ..
fl
~ . , . _ _ _ _
_ _ _ ____ _ _ _
.42 .003
= .00116P G (3)
26
—. . .
. .
~~~~~~~~
—
~~~~~~~~~~~ ~~~ ~~~~~~~~~~ -~~~~ - ~~~~~~~~~~ _ _ _ _ _
p - . .
C. CONBUSTION EFFICIENC Y
27
... -. ..
,
-~~~~~~ ... ‘ .
~~ -. .
______________________
H
.
~~
F i g u r e 11 shows a correla ti
on b et ween regression ra te
and the bypass r a t i o . The increase in r e g r e s s i o n r a t e was
e x p e c t e d , as an i n c r e a s e in b y p a s s r a t i o r e s u l t s in both an
increase in air mass flux through the fuel grain and an
increase in combustion pressure.
28
‘I
—~~~~~
•
— _
•S•••
-
effected run
( 29 ), the combustion performance showed a
noticeable decrease (72.8%).
Only limi ted data were taken (runs 18 ,19 ,20) for other
than two dumps at 180 degrees. However , the data showed
that with low
momentum ,two or four dumps spaced 90
degrees circumferentially reduced the combustion efficiency.
Four ninety degree dumps with high momentum did not change
the combustion efficiency significantly.
29
I it
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30
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It is known that the use of bypass improves performance
in solid fuel rawjets using all—hydrocarbon fuels. In the
case of oxygen—con taining fuels and for fuels which
decompos e into monozers or small hydrocarbon molecules (such
as P~fM ) , resul ts indi ca t e t ha t the fuel b urns mos t
efficien tly without bypass.
31
I
_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
-
A
r ‘
- . --
~~~~
--
32
VI. CONCLUSIONS
The use of bypass air flow in the solid fuel raatjet has
a significan t effect on combustion performance. Air flow
injec ted into the af t mixing chamb er has a more pronounced
effect on the combustion process when a high enough m om entum
is provide d for the bypass air to reach the fuel rich shear
layer trailing from the port of the fuel grain. Bypass air
which remains in the recirculation zone also effects
combus tion , but not to as great an extent .
A s i g n i f i c a n t amount of c o m b u s t i o n occurs d o w n s t r e a m of
the reattachinent point. This is evidenced by the effect of
bypass air injected into this region , and is supported by
data from previous work done on flows in aft mixing
cham bers.
.42 .003
= .0 0 1 16 P G
.33
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~~~~ _ _ _ _ A
- -
APPENDIX B
Pc=50 Ti 500
= 85.9609 + af * (—8.7617 + af * (O.7589 —0.0215 * af))
g = 1.449914 + af *(—05 059068 + af *(O .0055187 — 0.0001566 *
af))
T = 503 . 749 3 + af *(180.1897 ÷ af *(141.7147 + af *(—20. 1361
+ 0.7044 * af)))
Pc=5 0 Ti 750
B = 85.7005 af * (—8.6698 + af * (3.7506 — 0.0213 * af))
+
0.56511 * af)))
Pc 100 Ti = 750
B = 85.8749 + af *(—8.7 313 + af *(0 7561 — 0.0215 * af))
g = 1.4 (4198 + af * (—0 .0570714 + af * (0.005337 — 3 .000152 *
52
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T = 3 9 7 . 8427 + af *(308.8051 + af *(117 .7353 + af *(—1a .2495
+ 0.6523 * af f l )
Pc = 50 Ti = 1000
B = 85.4012 + af * (— 85565 + af * (0.7416 — 0.0211 * af ) )
g = 1.430833 + af * (—Q .353935 + af *(O.005058 — 0 .0 0 0 1 4 4 9 *
af) )
T = 5 0 1 . 17 5 + af *(36457408 + af * (99.204 + af *(—1 6 .232 + -3
0.582 * af)))
Pc = 100 Ti = 1000
B = 8 6 . 0 3 0 4 + af *(—8.8284 + af *(0.7739 - 0.0224 * af))
g = 1.42658 + af * (—0.05177 + af * (O.00147196 — 0.0001292 *
af))
T = 4721.969 + af *( 2203 .3985 + af *(651.3712 + af
*(- .66.0 83 + 2.1875 * af)))
53
- • - ~~.
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L I ST OF REFERENCE S
54
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