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We have provided a comparative analysis of the current international computing standards (European
Standard EN 13445-3; ASME-Code, Section VIII, Division 2; British Standard (PD 5500: 2009)) that take into
consideration only the static loading of flanges and bolts, if the temperatures of the flanges, bolts and sealing
gasket are equal to each other and lower than creep temperature. The paper has put forth relations for
completion the calculation method for flange joints in situations not taken into consideration by standards,
namely: -static loading if flange temperature and bolt temperature are different; -thermal transient loading;
-creep stress; -fatigue loading in the general case of a sequence of blocks of normal stresses. Furthermore,
relationships have been proposed for the calculation of the maximum allowable difference between a
flange and a bolt so as to ensure both the tightness and the mechanical strength of the flange joint.
Keywords: flanges, joints, bolts, thermal transient, fatigue, tightness
Flange joints for pressure vessels must withstand -calculation of flanged joints with ribs.
mechanical and thermal stresses, must be rigid enough The works cited as dealing with the calculation of flange
lest their deformation should affect tightness and ensure joints strength do not deal with the:
sealing without loss of fluid throughout their service life. -non-linear behavior of the design materials used in the
The present paper deals with the calculation of flange make of the joint components, both under static and fatigue
joints whose sealing gasket is located inside the bolts holes loading;
circle (fig. 1). -influence of damage on the strength of the flange joint
components;
Fig. 1 Flange with gasket -influence of residual stresses on the strength and rigidity
inside bolts holes circle: 1, of flange joint components.
2 -flanges; 3 – bolt; 4 - Problems not considered so far in the calculation of
washer; 5 -nut; 6 -sealing flange joints are dealt with in the papers [20 - 28] and may
gasket be adapted to their calculation.
Some recent research refers to the:
-influence of flange geometry (connection radius, flange
Currently accepted computing methods for the neck length) on flange strength [29];
calculation of flange joints in pressure vessels [1 - 3] involve -influence of the variation of elastic washer deformation
the calculation of strength, which includes the choice of on the clamping force of bolts under creep conditions [30];
the sealing gasket; the calculations envisage neither the -tightness of flange joints under internal pressure and
required rigidity of the flange joint nor its sealing. heat load [31-34], or in transient thermal mode [35].
Calculations are made: In addition to these researches, for example, some
- for monotonic/steady state loading under operating works feature experiments with flanges without sealing
conditions featuring calculation parameters and under gaskets [36].
pressure test conditions. In all calculations it is considered A literature survey points to the fact that, in addition to
that the flange and bolt temperatures are equal, but below official normative provisions, there are now:
creep temperature; - results that could complement norms and allow for a
- for fatigue loading, considering the linear - elastic closer to reality calculation of flange joints; the effect will
behavior of the material used in the making of flanges and be to reduce flange weight;
bolts. - general results adaptable to the calculation of flange
Works [4 - 19] go beyond official standards by taking joints (non-linear behavior, damage, residual stress, etc.).
into consideration the: The paper compares the methods of calculating the
-temperature difference between a flange and a bolt flange joints used in official calculation methods and makes
under operating parameters, as well as in the transient recommendations on complementing them with the
conditions and the influence of this difference upon results published in literature.
tightness;
-influence of flange rigidity on tightness; Comparative analysis of official methods of calculating ring
-correlation between flange joint strength, rigidity and flange joints under static loading
tightness; For low and medium pressure, insufficient flange rigidity
-calculation of flange joints under load at temperatures has the following effects:
higher than creep temperature; - insufficient circumferential stiffness may cause
-calculation of the components of shock loaded flange deformation between two bolts with deflection w (fig. 2,
joints; a). In this case, the solution to the problem may come
from thickening the flanges;
* email: vvjinescu@yahoo.com, Phone: (+40)722436555; ursegianina@yahoo.com., Phone: (+40)749092895
1954 http://www.revistadechimie.ro REV.CHIM.(Bucharest)♦69♦ No. 8 ♦ 2018
- insufficient axial or longitudinal rigidity (especially due Calculations based on official regulations [1 - 3] start
to the shell it is assembled onto) determines the rotation from the assumption that the flanges bend under the
of the flanges with angle 2 . θ (fig. 2, b). In this case, influence of bending moments due to the bolt force. The
increasing the rigidity of the flange joint can be done by calculation refers only to two cases of loading, namely;
using hub flanges (fig. 2, d), and in the case of flat ring - when pre-clamping or initially clamping (on mounting)
flanges, the shell end is thickened at s2>s1 (fig. 2, c) or with temperature at T=T0 and internal pressure p=p0;
longitudinal ribs, 2, are provided between two successive - in operating conditions at T=Tb=Tf and p=pc, (pc -
bolts (fig. 2, d). calculation pressure; Tb - bolt temperature and Tf - flange
temperature, but only under the creep temperature (T<Tc).
Calculation of flange joints at operating mode parameters
Computation with ASME Code [1], European [2] and BS
[3] standards breakdown flanges into integral type (fig. 3,
a,b), loose type flanges (fig. 3, c,d) and loose type lap joint
flanges (fig. 3, e).
The ASME Code [1] breaks down flanges as either
integral (fig. 3, a and b) or loose type flanges (fig. 3, c and
d).
For calculation purposes, one determines the effective
width of gasket b, depending on the reference width bo. For
example, for flat gaskets bo=Bo / 2 where Bo is the gasket
contact width. In the case of a ring seal (where bo=Bo / 8),
Table 2
FLANGE STRESSES [2]
(28)
where:
Fig. 4. Forces loading a yb - bolt elasticity; yg- sealing gasket elasticity;
flange joint with yf - flange elasticity;
sealing gasket. ϕ - flange rotation caused by a bending moment equal
to unit;
lb - bolt length;
αb - coefficient of liniar thermal expansion of bolt
material;
for the cases when the temperature difference between αf - coefficient of liniar thermal expansion of flange
flange, Tf, and bolt, Tb, is different from zero [8]. material;
Due to the heating from T0 to Tf, the flanges tend to Tb - bolt temperature; Tf - flange termperature.
expand with (fig. 5) After several transformations [8], one obtained the
expression for the clamping force of bolt in service ,
when ∆T f , b = T f − Tb ≠ 0 and p ≠ p 0 , in the form,
and the bolts tend to dilate with,
(29)
Under these conditions, the length of the bolt in service where the sealing force required by the gasket when
at environment temperature , is, [8],
(22)
(30)
where h is the thickness of the flange plate, hg,e -gasket
thickness and ∆ f - flange deformation. It means that the effect of the differing tendencies in
If the temperatures of the flange and bolts are different thermal expansion has a bearing upon the sealing force.
This must be checked in accordance with the operating
from , instead of relation (22), we may write, conditions (T≠To and p≠po ). In order to reduce the value of
(23) FG(∆T)in a given case, it is possible to enhance the bolt
elasticity yb , by increasing length lb with the aid of some
where the elastic elongations in the presence of thermal distance sleeves, or / and by reducing the diameter of the
deformations (marked as *) are separated from the un-threaded rod.
thermal extensions. The thermal expansion of the gasket The temperature difference between the flange and the
has been neglected since it has a small thickness bolt in service, in stationary mode, depends on the
compared to ls ( hg , e << lb ). environmental working temperature and the type of flange
The variation in the tendency of bolt expansion, between joint. The thermal insulation of the flanges decreases the
the running state at T ≠T0 and the assembly state at T0, is value of the temperature difference ∆T f,b =T f, -T b
obtained by subtracting, each term at a time, from ∆T f , b = T f − Tb and also the additional stress F (∆T).
G
relationship of bolt length at environment temperature, Force Pb,e determines the amount of flange loading under
lb,0 = 2h + hg ,0 − 2∆ f ,0 (bolt length in initial clamping
the meridian bending moment
state at T=To) from relation (23). There was obtained,
(31)
or
(24)
The variation in elastic deformation of the flange-shell
system is negligible compared to its variation caused The bending moment supplementing M s,e
by flange rotation, so that corresponding to ∆T f , b = 0 , is
(25) (32)
where ∆f - ∆f,o - is the variation between the operation state
∆f , and the initial clamping ∆f,o , of the elastic deformation Calculation of flange joints in a thermally transient mode
of the flange - shell system and ∆f - ∆f,o - is the variation In case T ≠ T0 , the temperature difference between the
between the operation state ∆’f , and the initial clamping flange and the bolts in a transient mode ∆Ttr is higher than
∆’f,o, determined by the flange plate rotation. in the stationary mode, ∆Ttr ≥ (∆Tf,b)st.
The flange and bolt temperatures evolve differently
Under operating conditions at pressure p ≠ p 0 (p 0- during the transient (heating or cooling) mode.
environmental pressure) and flange and bolt temperatures Consequently, the temperature difference ∆Tf,b increases,
, the total bolt force is, reaches a maximum level (∆Tf,b)max, then decreases until
(26)
it reaches the minimum value (∆Tf,b)st corresponding to the
stationary mode (fig. 5). The length of the steady state for
a bolt, ts, is generally, higher than for the flange. The
where and .
REV.CHIM.(Bucharest)♦69 ♦ No. 8 ♦ 2018 http://www.revistadechimie.ro 1957
On this basis one obtained the relation for the calculation
of the bolt stress at t = 0, depending on the stress required
at a given moment t [9],
(39)
(40)
(34) (42)
where Tf and Tb are taken from diagrams of the kind shown Expression does not take into account the
deformation of the tightened parts, i.e. bolts and flanges.
in figure 5. One usually calculates Pst,r for . From Because the elements that must maintain total
relations (26), (33) and (34) there results: deformation constant are also deformed, one writes [9],
(43)
(35)
where [44],
where,
where ni is the actual number of loading cycles whose of this ratio in the last (final) block of cyclic stresses.
stress amplitude is σa,i, and Ni is the number of stress Fatigue strength depends on the number of loading duty
cycles whose stress amplitude is σa,i until failure. Ni is cycles. Three successive cyclical loads are considered,
obtained for the given value of σa,i on the fatigue diagram corresponding to the three domains of the Woler curve
(Wohler), while (fig. 7), namely:
-a block of stresses with a small number of cycles (nL)
and maximum stress σmax,L, between yield point σy, and
tensile strength σu;
-a block of stresses with a finite number of cycles (nF)
and maximum stress, σmax, f between yield point σy, and
fatigue strength σR, where ;
(46)
(47)
(53)
REV.CHIM.(Bucharest)♦69 ♦ No. 8 ♦ 2018 http://www.revistadechimie.ro 1959
where is strain, actually its critical value in range
(60)
I; is the mean stress, i.e. its critical value in the II
(F) or III (H) range; D(a;c) is the damage caused by a Based on this relationship, one obtained the condition
crack featuring depth a and length 2c. to be met during the transitory regime lest the flange joint
should lose its tightness [8]:
and
(61)
δσm, H are equal to 1.0, if the corresponding average
stresses are positive (elongation) and equal to -1.0, if the where one wrote
medium stresses are compression stresses.
If,
(54)
the loading is dangerous.
In fracture mechanics, one currently uses the concept (62)
of stress intensity factor Ki, where i=I; II or III for the three
modes of failure. the maximum allowable temperature difference resulting
In the case of simultaneous loads corresponding to the from the strength condition
three modes of failure, based on the results provided in -Tightness condition. This results from the fact that in
[40; 41] and the Law of the Equivalence of Processes and any situation the pressure on gasket, q, is greater than the
Phenomena [42; 43], one obtained the expression of the crushing pressure and less than the pressure that is
equivalent stress intensity factor, destroying it, namely:
With relationships (48) and (52) - (54) and (58), one By doing so, both the strength condition and the tightness
can verify the strength of the flange joints of a cyclically condition will be met. Each temperature interval should
stressed pressure vessel undergoing different stress groups comply with the condition that heating / cooling be
in the Wöhler diagram zones I, II and III. conducted in such a way that the relationship (66) is
observed.
The conditions for maintaining the strength and tightness
of a flange joint Conclusions
For the good operation of flange joints, it is necessary to From the analysis of the current method of calculating
ensure their strength and tightness. Further down we are flange joints, common to official standards [1 - 3], it results
presenting the strength and tightness condition, that they only refer to the static loading of flanges and
respectively, of a flange joint, in the general case bolts, in the case when the temperatures of the flanges,
bolts and the sealing gasket are equal to one another and
lower than creep temperature.
- Strength condition. In any of the stress conditions Starting from the reported results in the literature, it is
(except for the pressure test), the maximum bolt force proposed to complete the existing calculation method by
must be less than the maximum allolwable bolt force, Ps,M. adding the effects caused by: -the temperature difference
If Ps peaks in the transient mode, then: between flanges and bolts in operation and in the thermal
1960 http://www.revistadechimie.ro REV.CHIM.(Bucharest)♦69♦ No. 8 ♦ 2018
transient mode; - static stress under creep conditions; - 23.JINESCU V.V., IORDACHESCU V.I., Calculation of deterioration due
fatigue loading, taking into account the nonlinear behavior to cracks in tubular specimens, U.P.B. Sci.Bull., Series D, vol. 76,
of flange and bolt materials, and accumulation or 2014, p. 149 -160.
superposition of loading with a reduced number of load 24.JINESCU V.V., NICOLOF V.I., JINESCU C., CHELU A., Superposition
cycles, under a finite number of cycles and/or a very high of Effects in Calculating the Deterioration of Tubular Structures and in
number of load cycles. Non-newtonian Fluid Flow, Rev. Chim. (Bucharest), 66, no. 5, 2015,
Based on the analysis of the influence of temperature p. 698 – 702.
difference between flanges and bolts, a relationship has 25.JINESCU V.V., CHELU A., TEODORESCU N., NICOLOF V.I., Strength
been proposed that limits this temperature difference in of Tubular Samples and Tubular Cracked Junction Under Combined
order to prevent losing tightness and/or exceeding the Loads, Rev. Chim. (Bucharest), 66, no. 11, 2015, p. 1832 – 1836.
mechanical strength of the flange joint. 26.JINESCU V.V., NICOLOF V.I., CHELU A., MANEA S.E., Critical stresses,
critical group of stresses and strength of tubular structures without
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Manuscript received: 24.05.2018
REV.CHIM.(Bucharest)♦69 ♦ No. 8 ♦ 2018 http://www.revistadechimie.ro 1961