Professional Documents
Culture Documents
Visio Alfa
Reparaturhandbuch
Service Manual
This publication may not be reproduced and its contents may not be made use of or communicated without prior permission. Violators thereof will be obliged to provide compensation.
All rights reserved, especially in the case of patents or registered designs. We have checked that the contents of this publication coincide with the unit described. However, as
differences cannot be ruled out we are not able to guarantee that they match fully. The details provided in this publication are monitored regularly and the necessary changes included
in following editions. The date when the last changes were made is printed on every page. We would appreciate any suggestions for improvements.
TM
Visio Alfa
Contents
Contents
1 Safety Instructions .................................................................................................. 1
TM
Visio Alfa I
Table of illustrations
Table of Illustrations
Fig.1 General view VISIO ALFA
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Visio Alfa II
Safety instructions
1 Safety Instructions
The service manual contains basic instructions which must be complied with when
repair work is being carried out. Accordingly, the service engineer must not fail to read
this service manual before carrying out any repair work. It must be accessible at all
times at the place where the unit is being operated. Furthermore, not only the general
safety instructions contained in this section should be observed, but also the special
safety instructions in the other main sections.
safety symbol as per DIN 4844 - W8 for warnings about electrical hazards.
CAUTION
Vers. (09.02)
TM
Visio Alfa 1
Safety instructions
Personnel carrying out repair work on this unit must possess the appropriate
qualifications for the work. The owner must lay down precise rules regarding the area of
responsibility, duties and supervision of personnel. If the personnel do not have the
necessary skills, they should be trained and instructed accordingly. If necessary, this
can be done by the manufacturer or supplier at the owner’s request. In addition, the
owner must ensure that his personnel fully understand the contents of the service
manual.
Failure to observe the safety instructions may endanger personal safety as well as the
environment and the unit. If you do not comply with the safety instructions, you may
forfeit all claims for compensation.
The owner must ensure that all repair work is carried out by authorised and qualified
technicians who have familiarised themselves in depth with the service manual.
The unit must always be disconnected from the power supply before carrying out repair
work of any kind.
Immediately after finishing the repair work, all safety devices and guards must be
refitted or reactivated.
Vers. (09.02)
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Visio Alfa 2
Contact and adress of service department
Conversion or modification of the unit is only permitted with the manufacturer’s approval.
The use of original spare parts and accessories authorised by the manufacturer is in the
interest of safety. Use of other parts may cancel the manufacturer’s liability for any
consequences thereof.
Region:
Europe, Nothern Africa, Near East
Region:
US, Canada, Mexico, Central America, South America, Japan, Asia, Australia
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Visio Alfa 3
Before starting service work
Universal pliers
Screwdriver for recessed-head screws
Soldering iron
Screwdriver for slotted-head screws
Side nippers
Felt pen
Solder
Multimeter
Timer
Vers. (09.02)
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Visio Alfa 4
Gerneral view
4 General Description
Housing left
Housing cover
Orange Filter
Housing right
Power cable
Work tray
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Visio Alfa 5
General view
WARNING
VISIO ALFA requires a 230 V AC/120 V AC power supply.
Parts of the unit therefore carry dangerous voltages! Always
unplug at the mains before carrying out any repair work.
Observe the applicable accident prevention and VDE
regulations, as well as the operating instructions for VISIO
ALFA. To avoid injury and/or damage to the unit, it is es-
sential to follow the correct sequence of individual repair
steps.
Before putting into operation, ensure that the operating
voltage and frequency indicated on the rating plate matches
the available mains voltage and frequency. An incorrect
setting may damage the unit irreparably.
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Visio Alfa 6
General view
4.2 Troubleshooting
WARNING
Before putting VISIO ALFA into operation, ensure that the
operating voltage indicated on the bottom of the unit
matches the available mains voltage.
Screw the delivery rod out of the holder and inspect it for dirt and damage.
Remove the lamp from the holder and check that the glass is not blackened and
that it is fitted securely. If necessary, change the lamp.
Inspect the optical filter for damage and dirt. If necessary, change the filter or clean
it with a lint-free cloth dampened with alcohol.
WARNING
When taking measurements with VISIO ALFA open, there
are dangerous voltages.
Vers. (09.02)
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Visio Alfa 7
Fault location diagram
BEGIN
Connect to
power supply
switch the device on
N
N Exchange
PC-Board
Y
Exchange
fuse
Activate
light barrier
Y Exchange
PC-Board
N
N
Exchange
thermo switch
Y
Exchange
lamp
exchange PC-board
automatically
?
END BEGIN
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Visio Alfa 8
Visio TM Alfa
5 Visio TMAlfa
WARNING
Before changing the lamp, let the unit cool down. Risk of
burns from the lamp when hot
WARNING
Do not touch the inside of the lamp with your fingers. Only
grip the lamp by the outer edge of the special reflector!
Vers. (09.02)
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Visio Alfa 9
Visio TMAlfa
WARNING
Before opening VISIO ALFA, always unplug at the mains!
PLEASE NOTE
Keep the screws in numbered dishes or attach them to the individual parts with
adhesive tape. This will make it easier to reassemble VISIO ALFA later.
Vers. (09.02)
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Visio Alfa 10
Visio TMAlfa
Orange
filter
Housing right
Thermoswitch
Power switch
Power cable
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Visio Alfa 11
Visio TMAlfa
PLEASE NOTE
Glue the knob (black) and the power switch with super glue
Vers. (09.02)
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Visio Alfa 12
Visio TMAlfa
5.4 PC Board
PLEASE NOTE
The design and function of the PC board has been changed as from serial no.
9010691. The PC boards are not compatible!
5.4.2 Changing the PC board as from serial no.: 9010690 incl. PCB for fuse
PLEASE NOTE
Up to serial no. 9010690 there is an additional PC board for the fuse. See
exploded view in appendix 7.2. The PC boards are not compatible.
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Visio Alfa 13
Visio TMAlfa
5.5 Transformer
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Visio Alfa 14
Visio TMAlfa
5.6 Fan
PLEASE NOTE
The function and design of the fan has been changed as from serial no.: 9010691.
The fans are not compatible!
PLEASE NOTE
The connections are designated accordingly. Refer to Section 7.1 Circuit Diagram
PLEASE NOTE
Insert the fan plate into the guide of the right housing
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Visio Alfa 15
Visio TMAlfa
PLEASE NOTE
The connections are designated accordingly. Refer to Section 7.1 Circuit Diagram
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Visio Alfa 16
Visio TMAlfa
PLEASE NOTE
The transmitter-receiver unit (light barrier) is housed in the light protection tube
PLEASE NOTE
The connections are designated accordingly. Refer to Section 7.1 Circuit Diagram
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Visio Alfa 17
Visio TMAlfa
Lamp socket
Lamp cover
Pressure spring
Ellipsoid lamp
Guard ring
Optical filter
Dust protection tube
Delivery rod
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Visio Alfa 18
Visio TMAlfa
5.9 Filter
WARNING
Before reassembling VISIO ALFA, ensure that all the mains
connections are properly soldered or clamped. Check
whether all the connections are securely fitted.
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Visio Alfa 19
Functional test
6 Functional test
Before reassembling the unit, ensure that the fan and the lamp holder are properly
fitted. Also check that the cable is correctly routed.
The final inspection of the unit must be carried out in compliance with the relevant test
specification after each repair.
WARNING
When working on electrical devices, observe the applicable
regulations
Test Specification
m Fan
Check the fan for correct operation and noise
m Check the sensitivity of the lamp activation
a) Move your hand above the work tray. The unit must not activate
b) Activate the lamp by holding a test object approx. 4 cm from the lamp
Vers. (09.02)
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Visio Alfa 20
Circuit Diagrams / Exploded Views / Spare Parts Lists
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Visio Alfa 21
Vers. (09.02)
22
Vers. (09.02)
23
Vers. (09.02)
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Visio Alfa Main PCB since serial number: 9010691
24
Circuit Diagrams / Exploded Views / Spare Parts Lists
1 2 3 4 5 6 7 8 9 10 11 12
13
14
15
16
17
18
19
20
21
22
23
24
25
29 28 27 26
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Visio Alfa 25
Vers. (09.02)
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Visio Alfa Exploded view till SN: 9010690
26
Circuit Diagram / Exploded View / Spare Parts List
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Visio Alfa 27
Circuit Diagram / Exploded View / Spare Parts List
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Visio Alfa 28
beginning with serial number: 9010691
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Visio Alfa 29