Bc 830 SMARTS 1 SORTER TEAUT A ? What do you do first of all before balancing? 1.1 RA... Installation and debugging 1.2 SOSA ATTN E creer enn a sil The preliminary work of dynamic balancing... 1.3 {ER Warning......... 2 STRESS ? How do | determine the imbalance type?.. 2.1 RTS RAR ‘Affirm the cause vibration througth measurement 3 Ae How to do one side dynamic balancing 6 3.1 ePTFE LEE. The Oprating flow of Single Side Balancing... 4 STORE. How do operate the dynamic balance on Single side? 41 BS : DR Step 1. Initial vibrat 42 8S : PARERADME..... Step 2: Input trial weight and test vibration .. 4385 : ER | RRA wLe Step 3. Balancing weight resolving steps;Residual vibration measurement......13 4.4 BOS : FRR. Step4. View the Balancing Results. “i 44 4.5 ROT SDF ms. How to use the single balance sequel module... 4.6 BEE... Data management... n measurement. ae] Escaneado con CamScannerBc 830 SMARTS 1 PRBS ? What do you do first of all before balancing? 11 Seat Installation and debugging 1.1.1 SRS DEERE SHS 3002 SERRE. HTS , RiP R SASS. The vibration signal is connected with the charge end of the 3002 digital collector through 2 sensor and a conducting wire. In vibration measurement, the sensor should be installed correctly. 112 9S, SRRSH SSBB. Connect sensor magnet seat, sensor wire and sensor. 113 FRURSOM SARIS , SCR MRNAS rik. The surface of the measuring point of the tested device is cleaned up, and then the Sensor is absorbed to the measuring point of the device through a magnetic base. 1.1.4 2UR Al , IPSS ROE. Sensor sensitivity is set correctly before measurement, 1.2 create The preliminary work of dynamic balancing SGA LIPLEUTAS : 1218 RMSE , TETRA. SAT Escaneado con CamScannerBc 830 SMARTS AAD, SMR SATE. ATS. AIS ‘SUM ( RUPEE ) ATR AE , IR) , MARA RAH SES , SAME TEES. The preliminary work of dynamic balancing consists of the following: First, make sure that the machine is unbalanced and that it can be completed by dynamic balancing, Once a large vibration occurs in the machine, the vibration signal should be analyzed by frequency spectrum. Generally speaking, unbalanced fault rates are higher. When the signal is dominated by the fundamental component of the fundamental frequency (i., the rotation frequency), the harmonic is small, and there is no significant feature of other faults, the rotor imbalance is the first to be suspected. Vibration sensor 12250R , PRES. ASR HR ERS TMAH (SEEIS ), CREEL RIREL. HTP PRREA , EE SHEASES ACEO MEM AAMAS | HEE , S FTES F ATE] TBBHE ME HARI ( RATERS ) SRE BRSMG ( RTE ) BR B, FSR HE HRMS EVES. RAARALGUS FUE, AGA SSSHMSS EH UVR SAHA. FE STE? , BUPA R SRR MSS. Secondly, the sensors are arranged. Generally, the vibration sensor is arranged in the horizontal direction (or vertical direction) of the balanced rotor bearing, and is also 2 Escaneado con CamScannerBc 830 SMARTS optional on the base used for the machine installation. Because the balance is the balance in the vector operation, process, position and direction of the vibration sensor should remain unchanged; the installation of photoelectric sensor, first in the visible part of the rotor of a paste reflective (original surface refiective) or reflective (original surface reflective tape). Each rotation of the rotor makes the photoelectric sensor produce a photoelectric pulse signal. Not only can the rotor speed be measured, but also the vibration signal can be compared with the pulse signal to measure the phase of the fundamental frequency vibration signal. The position of the adhesive tape and the position and orientation of the photoelectric sensor shall be maintained throughout the balance process, BES , HROVIG RUSE, FEB(GRESES 03002 ZIRE. Finally, connect the vibration sensor, the photoelectric sensor and the LC3002. 1.3 3 Warning 1.3.1 PF RERRA , Se ( BENT ) (RSET See eRaRS SRY Bl (BUA) BOREAL ( BUE ), SDAP aT RFS REESE, Since the magnetic base suction is large, when installing (or removing) the sensor, please hold the sensor gently on (or from) the measuring point of the device to be measured (remove), and the connecting wires of the hand pull sensor can not be cut. Escaneado con CamScannerBc 830 SMARTS 2 RENEE ? How do | determine the imbalance type? 2.1 TRIES iA Affirm the cause vibration througth measurement SARI RERARAAT EAE FSR EEAE 5 ORE & ARRAS. SRL PETE GRD , SRA SPHSSAMIT TS , ALES LT BES Rea Herme. First of all, the vibration is determined by measuring the unbalance quantity, and then the rotor unbalance type is determined, namely static unbalance, even unbalance and dynamic unbalance. In practice, there are few pairs of pure pairs, most of them are even unbalance and static unbalance. That is, the field balance is almost two kinds of static unbalance and dynamic balance. 2.1.1 (a) MERLEAE , SRT RinibAE LP See a eA Han We S aH) | SPANISH RRR aR mh. Judging from the phase, when the horizontal direction of both ends of the rotor bearing seat and the vertical phase is basically the same, while the rotor is static unbalance vibration; phase when the two directions for inverse dynamic unbalance vibration vibration. 2.1.2 (b ) BFA BREA TCT SAAD D2SL , ACLS , BB BEER ( MEP); SRF RGN STET REM Dsl, RELIES iBAF 10001/mim HR 7AAS (VERS). HSER! | SERIES BR , EAE GRRERE MRA SE. BERLE 4 Escaneado con CamScannerBc 830 SMARTS FS DAMES. ERT RIMCE TLE TE MRR FL, When the rotor diameter is far greater than the width of the rotor is D larger than SL, regardless of work speed, are static unbalance (single); when the rotor diameter is less than or equal to the width of the rotor when D is less than or equal to L, as long as the working speed of more than 1000r/mim are dynamic balance (double balance), ‘The balance surface number can be determined, so the correct choice of the balance surface is the key step to decide the balance effect. Static balance is one side balance, and dynamic unbalance is double face balance. Depending on the size and speed of the rotor, the number of equilibrium surfaces can be determined according to the following conditions. , = # oy . = Conditions” Number of Surfaces” L Be Kite e le hl pete operating speede se > 1000r/mime 2 = > ee % +1] J NERS. + 1 plane machine connected with « 2 plane machines > 2B © | oF 2 connecting units 2 plane machines” Escaneado con CamScannerBc 830 SMARTS 3 SOAP ER Des How to do one side dynamic balancing L002 FHF RET RES. MAB. , SNEST RRA TRENT MS. The single balance of LC3002 adopts the weight test method. As the name suggests, it is necessary to measure the phase of the fundamental vibration when measuring the amplitude of the fundamental vibration of the rotor. 3.1 Seas Rh ee LPS The Oprating flow of Single Side Balancing FHT Aa LF EMR The working flow of the rotor in one side balancing is as follows: Escaneado con CamScannerBc 830 SMARTS nese PAMESTET (SET ORE IEEE AO., Mesurenat of| Fisthy mesure the vecbr AO of inital viratin of Til Vibration fundamental faquency of ie motor at wodking spead. itm SESENSEM EENTL DENSE SRTE Viteat afer BERR FORGREAL. adding tril (Chosst te jeocac al weg GA ee ee weight. Mazcare the vibrating vector Al ofthe rotor atthe me speadafer adding he weisht eens. |: KSGRHRARTOANERRE. BRK Asguie the + GD REAR. beiemawelt ‘The software will automatically cakulte the ‘vector, weight (gran) and angle (epee) of he Dalarcing weight forthe rote. mane. |: SHMANCERE. AERTMARATRRTT Restioal ene heres. . vibration Remove the trial weight and add the balmcing weight, Then measure the residual vibation of the rotor to form the balance report, and check the balancing effers.. SAHERRR Ue SMITH Res If the oparatng caquisements are met, then the balancing wodk is fished; otherwise, a secondary ‘balancing wodk can cariad out. iS End iE : DBRIRIB SHB Mett 20x eI. PS : Try to reload the amplitude and phase change by 20%. Escaneado con CamScannerBc 830 SMARTS RTRFTESSVASRERK APHLE? , HARARE (See Bi Since the rotor is unbalanced and the centrifugal force is related to the speed of rotation, all vibration measurements should be carried out at the same speed during the dynamic balancing process. Escaneado con CamScannerBc 830 SMARTS 4 STR RAE How do operate the dynamic balance on Single side? 41S : Thai Step 1. Initial vibration measurement RL SRE 12 “Fa RA , Sete ls (WATERERS , SBE 10), HR ES" HBS, ASRS | Wamii “cR" BRUISE ( SRS PATER 17), RADAR RTE , ack "OK" SeiAreRUE RT. Ensure proper fitting of the prominent machine host, sensors, press "start" button to start measurement, after being measured value is stable (phase at this time, the more stable change not more than plus or minus 10 degrees), press "pause" button to suspend first measurement, and keep the measurement values;Then click "save" button to save the measurement data (in the suspended state to save data), pop up the initial data to save prompt dialog box, click the "OK" button to complete the data stored in the interface. Escaneado con CamScannerBc 830 SMARTS ‘Speed KMS 1K ValuPrasiass ‘nil vibr2902.0 1.582 4499 148.21 “Thal mda viratn data set Fig: Initial vibration data collection and preservation SUERASIEE PS TS" ASAE When the data is saved to the database, press “next’ to enter the trial weight interface 420: SAE REA Step 2: Input trial weight and test vibration URES ET LAMRE. MREA SPREE MESSE , TATE REAE? , SS Swe PUTRI AES BASSRESTS KAMTARHESRERR , LARRAR RAS FAVRE AAVAMAT ERE LAE. AADC , HEESLIT HEREEAA REARS HRS. ATSGRINE , SOIR SATE MRAM SRER , WAS AE . HRSA a At this point you need to stop and add the trial weight on the rotor. If the first step in 10 Escaneado con CamScannerBc 830 DARD HAAS the operation of the rotor can completely fill in the basic information, according to the input interface trial weight, weight add in the rotor on the reference rotor; if the basic information is not filled completely, the software is unable to give reference quality, the detection personnel only according to the size and speed of the rotor, select the corresponding trial weight can be added on the rotor. After the completion of the trial weight, according to the actual weight of the test, the quality of the test column in the interface to fill in. For the convenience of adding trial weight, the default position for trial weight zero angle, if the measured machinery have special requirements, is added in the corresponding position of trial weight, and fill in the corresponding angle Fig: Input trial weight HEREREAS BSschs. sil, SEF . mad “T—" BATA. Test the quality and the Angle of the test. After the machine has been stable, click "next" to enter the test retry interface. u scaneado con CamScannerBc 830 SMARTS Sees RIS Dalia dt verona ae a9 esa | wead0i9 G58? Sent asioieee Fig: Try to revive data preservation JBI WAPES , SRITMAL REISE Ra 20% , HAR SLAEINETL, RAE. SURGES , PSSMMALENRS , a “ba” REA READ , BASSAS , SERNAME. A RS . Rh “TS” PAREN EA. From the data ist, if the basic vibration value and phase changes over 20%, the weight test is reasonable. Otherwise, the Trial weight is not good enough. It needs to stop and increase the quality of the Trial weight. Click on the “last step” button to return to the input test interface, then fill in the weight of the trial weight, and then re measure the initial vibration value and save it. When the data is saved, click "next" to enter the counterweight calculation interface. 2 Escaneado con CamScannerBc 830 SMARTS 43855 RERE : BARAe Step 3. Balancing weight resolving ste| ‘esidual vibration measurement. Residual Vib Speed RMS 1X ValuinPesass Phase rival wooe20 $542 4439 540.21 ‘Tial wei29e4S 0567 052i 16101800, Rotational Velocity RMS Value The position of the trail weight is zero,along the *° Girection of rotation is the postion aroleand the Basic Frequency Vibration Phase reverse direction is the negative angle. Teal al p Lester Laser Metall | oax ( tee oe) Fig: The resolver is calculated nced Results Residual Vib nt Rotor Ness one ANS XVelaboranes Pree (ROOM cc tetweseco ate teas ss fetor Nae fade Frets per eat sUatnoe I a ran oat tea - Se Rotational Velocity RMS Velue , a TT es en Back | |Next | | ext_| Fig: Residual vibration measurement 3B Escaneado con CamScannerBc 830 SMARTS 4.4 BOS | HR ‘Step4. View the Balancing Results. EAARDMEAD PSG “P—2E" 38h AREA. MLAS ASUREDSER , MU ntcs “ABU” REREAD TA | RASA SURAUREDEEK REFURB IHS HAY , ORB ERT aA ORRS ( RAR MERRIMAED ADDRES" ), RSIS RAGHU. In the residual vibration measurement interface click "next" button, enter the interface balance. As to reach the requirements of mechanical vibration, then click the " button to complete the mechanical dynamic balance; failure to meet the mechanical vibration requirements, you need to stop according to the software are given, two times two times the weight balance weight added to the rotor (the specific vector decomposition step and method of operation refer to "section fourth vector"). Then the machine to be stable after the mechanical speed were measured two times balance. ose sio1 eee 19 eat Fig: Balanced results 4 Escaneado con CamScannerBc 830 SMARTS 4.5 ROPES AED EOS How to use the single balance sequel module SORA AHS TRIG PIR ELL , RAR EDDRE , MER DOR TORAH E. RSS a eRR EAE If for some reason the balancing process was forced to stop, the software also provides a sequel, can continue to balance the last unfinished. Click into the sequel to dynamic balance dynamic balance data playback interface is as follows: \Single20170602195609 ‘Single20170602195608 \Single20170602195547 Fig : Dynamic balance data playback EXHOIR PEMA PES ( ROPE AGED “ab SPSS” ), SRE, RRR PRES. In the file list, select the appropriate data and dlick next to the dynamic balance Wizard (see the help action dynamic balancing wizard). Double slider sequel sequel, 15 Escaneado con CamScannerBc 830 SMARTS operating the same. 46 ESE Data management LAP AGE TAR EAP SMR , FD BOVRTRELSH WHE RRMRUERT “HGR BRBROETAMR. 07 REARIRSEAE in" Rae The data is not required to delete this interface, delete the data in the file list, the following window can display the main parameters, such as determining the need to delete the data and click "delete" button to delete. If you do not need to delete or delete, click ‘exit' to return to the data management interface FURR , RCH ETR OSS EMIBRENIAIA , DLS, (+ AEROOREIE 7RRAIRE , TEAS TRUER) Delete the selected data file, please make sure the selected is to delete the data, in order to avoid accidentally deleted. (* deleted data cannot be recovered. Please be careful when doing this.). Dynamic Balancing Date Management Fil bet ECE Iniei worse ise Las TealweRISOAS_O5H7 05H esto! 50R5 0404 0A26 1660682 1987 — 2 hor: Ace Fig ; Dynamic Balancing data management 16 Escaneado con CamScanner