WFARR Lift ‘Lift Cylinder + Specifications * Operation + Maintenance + Spare Parts TECHNICAL MANUAL mccoyglobal.com MCCOY1 Copyright © 2012 MeCoy Corporation, including Is wholly owned subsidiaries, ‘McCoy’, al rights reserved. This document isthe broperty of MeCoy ands supplied as reference information for users of our products. This document and the contents within ae con sidered confidential information, not o be disclosed, copied, transmitted, transcribed i any form, or stored on any type of data storage ‘mecta without the express writen consent of McCoy MeCoy nas made every effort to ensure the information contained inthis document ie accurate and current. This manual is intended fo provide equipment operation and safely instructions for your equipment. However, McCoy does net warrant or guarantee thatthe information i either compete or accurate in every respect ard the user of the manual should coneul with ts McCoy sales representa tive for any clanfestions and updates, The user ofthe manual shal protect, indemmiy, and hold harmless McCoy and its rectors, officers, employees, and agents rom and ‘against all ability fr personal injury death, or property damage resulting directly or incre fom the use ofthe information contained inthis menus (Observance of a descriptions information and instructions set out inthis manuel s the ful responsibilty ofthe user This manual ks Intended for uidance and informational purposes and must be used in association wih adequate training and on-the-job supervision fo provide safe and eflectve equipment use. Itis the responsititty of the user to conform o all regulations and requirements issued by an author or agency which may affect the ‘operation, safety or equipment integrity, that may overrule the content of this documentation. The user wll acknowledge and cbey any general legal or other mandatory regulation in force relating to eccident prevention, safety and equipment integrity. ‘Summary Of Revisions Date | Section | Page Description Of Revision Approved may 2072 |_NA WA | Inti Retease 3H ORIGINAL INSTRUCTIONS ¢ SEMAN Teeveat Manoa it‘SECTION ONE 42 (OPERATION & MAINTENANCE : venue SECTION TWO ‘A. Initial Recejpt and Inspection of Equiement. a1 BL Pre-Operational Tests a4 Lit Cynder instataton. 23 DL oyinser Operation 24 EL oyinder Stet. 25 FHyraue System Depressurzing 26 GL oyinder Maintensnce. 26 1. Tests and inspections. 26 2. HyaraulcFiting Replacement. 27 3. Seal Kit Replacement 27 4. Glevis Removal and italian, 27 Hi. Hanating, Storage, and Shipping. 28 PARTS AND ASSEMBLIES... SECTION THREE 80-0008-1 Lit Cylinder 32 80.0013 Lin Gyinder. 24 LIST.OF ILLUSTRATIONS Imustration 1.1 Lit Cylinders a Iustration 1.2 85-0008-1 Lit Gyinder Dimensions 12 Iustetion 1.A 3 85-0013 Lit Cylinder Dimension. 12 ustetion 2.8.1 Lit Cylinder Hycrauble Supply Connection. 24 Iustration 2.8.2: Lit Cylinder Control Handle Operation, 22 ‘Mustration 2.6.1: Lik Cynder / Spring Hanger instalation : 23 mustration 2.0.1: Lt Cylinder Canto! Vale, 24 ustation 20.2: Lit Cytinder Needle Valve 25 SE TecHoas Manvac IVER ‘COMPLETIONS‘The information presented in this document will provide setup and operating instructions for your Lift Cylinder. Due to the wie variety of operating conditions, these instructions must be considered guidelines rather than absolute operating proce- dures. itis the responsibilty ofthe user to use these guidelines together with an experienced manager fo develop operating procedures that conform to all polices set forth by the operating authonty (i), IDENTIFICATION OF WARNINGS AND OTHER NOMENCLATURE OF IMPORTANCE USED IN THIS INSTALLATION GUIDE ‘McCoy Driling & Completions | Farr uses three indicators to describe items of three degrees of importance A HAZARD to operstors or equipment is represented by an exclamation point within a red triangle and identifies tems Of the highest importance. Feilure to heed information identified by @ HAZARD symbol may result in bodily injury, death, catastrophic equipment damage, or any combination of these. A HAZARD may also indicate the potential for {dangerous environmental contamination, THIS IDENTIFIES A HAZARD TO OPERATORS OR EQUIPMENT A WARNING is represented by an exclamation point within an orange tangle, and contains information that wil alert personnel to a potential safety hazard thet is not life-threatening. A WARING may also serve to alert the user (0 Information critical tothe correct assembly or operation of the equipment in use, THIS IDENTIFIES A WARNING TO USERS | A CAUTION is represented by an exclamation point within a yellow triangle and highlights information that may aid the user during assembly or operation of your equipment. CAUTIONS are also used fo ensure common errors are not ‘made during assembly or operation of your equipment. THIS IDENTIFIES A CAUTION TO USERS ‘Some sections ofthis technical manual apply only lo “CE Marked" equipment. These sections wil be clearly identified by the use of the phrase “applies to CE-marked tongs only’, or by use of the CE logo within an enclosed border. CE me identifies a section that only applies to CE-Marked equipment | Observance of the following is the full responsibility of the us all descriptions, information and instructions set out in this manual any regulation or requirement issued by an authority or agency which may influence operation, safety or integrity of the equipment that overrules the content of this document. any legal or other mandatory regulation in force governing accident prevention or environmen tal protection. COMPISTIONS Teowrest Manus vSL THIS PAGE INTENTIONALLY LEFT BLANK / \Congratulations on the purchase of your FARR® Lif Cylinder. Simple maintenance and care wil extend the life of your ift cylinder and ensure years of excellent performance and rellabilty. The setup and operating instructions in this manual will assist you in giving your equipment the care it requires. Please carefully read the manual before installing and using your ‘equipment, and read and obey all safety wamings. Replacement parts are ready availabe from McCoy Driling & Completions | FARR in Edmonton Alberta. Should you need replacement parts, or should you experience any difficulty Not covered in this manual, please contact: ‘McCoy Drilling & Completions | FARR 14755 1214 Avenue Edmonton, Alberta Canada TSL 272 Phone: 780.483.3277 Fax: 780.455.2432 Sales Fax: 780.481.9246 Email Engineering: engFarr@mccoyglobal com Email Sales: salesFerr@moceyglobal com Website: http:/wnvw.mccoyglobal com/index php/tiling-completions 85-0008-1 eo uusrmamow 1.4.1; bet Cumoens MCCOY | heise COMPLETIONS Teowca Mavs, EMCEE 1.1Err IntrooucTion & SPECIFICATIONS a ee : DH € en > Ahausreanion 1.8.2: 85-0008-1 Lier Crupge Diwewsious Specifications: 85-0008-01 Maximum Working Load (WLL): 8000 bs (26964 ka) Prootest Pressure: 4500 PSI (21.026 Mpe) (Maximum Rated Pressure: 3000 PSI (20.684 Mpa) Stroke Length: 48"(121,9 0m) Weight (Emory): 128 bs 62.7 kg) Weight (Fun: 1625s (69.3 hg) Length (Retracted): 64° (162.6 cm) + Center of Cevis Mount to Center of Tang Moun» Length (Extended): 112° (284 Sem) + Centr of Clevis Mount to Genter of Tang Mount = Hydraulic Connection: 344 Spring losded postivey-sealed quck-connect See eee aa oe D283" €4638"> now 1A, Specifications: 85-0013 Maximum Working Loed (WiLL): 2700 is (1227.9 kg) Proot/est Pressure: 4500 PS! (31.026 Mpa) [Maximum Rated Pressure: 3000 PSI (20.684 Mpa) Stroke Length: 18°(45.7 em) Weight (Empty): 22 be (154g) Weight (Ful): 24-214 hs (15.8 kg) Length (Retracted): 28-98 (72 em) + Center of Clevis Mount to Genter ef Tang Mount» Length (Extended) 46-318 (117.8 em) + Center of Clevis Mount to Center of Tang Mou = Hycreulic Connection: 3/4" Sprinlosded postively-sealed quck-connect A 1.2 [RETENSM Technican Manvat MCC COMPLETIONSYOUR EQUIPMENT HAS BEEN LOAD TESTED, PRESSURE TESTED, AND INSPECTED AT THE FACTORY. HOWEVER, MCCOY ADVISES INSPECTING YOUR EQUIPMENT FOR SHIPPING DAM- AGE UPON RECEIPT AND TESTING BEFORE RELEASING TO AN OPERATIONAL ENVIRONMENT, Perform a complete extemal inspection of the ft cylinder and hydraulic nes and components. Do not use it eyinder Wf obvious ‘extemal damage is vile fo any ofthe components, Your it cylinder is delivered with a pressure test certicate and a pul tes certificate. MeCoy recommends that copes of the cet cstes accompany the cylinder tis to be used ina lcaton stant rom the receiving ofce, and tha tne orginal cetfcates be led ‘atthe receiving locaton or the main office so that they may be easy produced f necessary. Inspect the quick-connect fiting on the end of he hycrauc ne and ensure itis re of dt and debris. Check the spring action ofthe {quick-connest ting to ensure emoath operation .PRE-OPERATIONAL TESTS [MeCoy Driling & Completions strongly recommends testing your lit cyinder in a controled environment before releasing for oper: tions in the fel. Ths is most easily accomplished using the hycraulc power tong with which this Wf eynder i fo be used, because the power tong is equipped win the proper connections and controls ands pressure-imited using a rel valve, ensuring the hyarau- le pressure tothe It cyinder wil net exceed maximum ratings. ‘Operators using purpose-but est systems (independent of the power tong) must ensue the supe pressure to te it cylinder under {est wi ot exceed maximum werking pressure. MeCoy snot responsible for damage tothe lit cinder caused by improper testing procedures or excess pressure when testing. MCCOY DRILLING & COMPLETIONS ACCEPTS NO RESPONSIBILITY FOR DAMAGE TO LIFT CYL- INDER CAUSED BY FAULTY TESTING PROCEDURES, INCLUDING DAMAGE CAUSED BY EXCESS PRESSURE. MeCoy recommends using the following procedure to test your If cylinder. Testing procedures must be dane by 2 qualified indksue! ‘only Use all PE (personal protective equipment) mandated by your company, including (but net ted to) safety glasses, gloves, hard hat, and approved steeioed work shoes or Boots ALWAYS WEAR APPROVED PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN PERFORMING PRESSURE AND FUNCTION TESTS ON LIFT CYLINDERS. 1 Use.acrane to holt helt einer by the shackle, ensuring the hysraulic hose connection is at the bottom of he eylinder when itis hosted. Do not connec he hycraule supply line fo the tong at this time 2. Inspect the hyareuli: hose before connection, ensuring the fine is fee of ruptures, cracks (including weather cracking), cuts, orotner damage. Inspect the female quickconnect fing fo ensure Its ree from damage. Clean the male and female quick: connec fitings.Snep the female quick-cannecton te It cylinder hydraule hose fo the male quck-connect ting attached to the neece vaive onthe tong valve bank. Once the fting has snapped info place lve the hydreulc line a ght tu upwerds to ensure the iting i securely seated Operarion & MAINTENANCE eee ‘A. INITIAL RECEIPT AND INSPECTION OF EQUIPMENT MCCOY | eins COMPLETIONS Techwicat Manvat atPRE-OPERATIONAL TESTS (Continued): 3. ff eresdy done, cannect the main hydraulic supply fo the power tong (see Power Tong Tectnicel Manual, Section 2 for proper hycraule connection procedure). Energize the hyaraule supply tothe power tong. 4. Ensure the it eylinder under test has been raised to @ height such that ful extension ofthe cylinder wil not contact the fcor. ‘The contrl vale forthe lit ylnder is a proportional, dectactng vale. Ineressing or decreasing the defection of the hare wil Increase or decrease the hycraui fore, thus increasing or decressng the amount othe applled hyeraule acton. On FARR hyaraule power tongs, the contre valve bank is mounted paral othe top plat ofthe ong pling out an the handle wll cause te it ylinger ‘o retracing the tong. and pushing in wil extend the cylinder, lowering the tong. the cntrol valve bank is mounted perpendclar ‘othe top plate ofthe tong pushing the handle toward the centre ofthe fong wil ceuse the Mt cyindero retract, iting the tong, and ‘ulin out n wil extend the eying lowering the tong (ese llustration 2 2). Valve actuation for CE-marked tongs overrides the instructions in Step 1 above. On al CE-marked tongs, pushing on the it cyinder contol valve hence wil cause the equipment oi, while pulng onthe lit cylinder contre valve handle il cause the equipment te lower This vaive handle action is iregardlacs of conto valve bark orentaton, J} 5. Gant fit eyinder extension by extencing the it cynder tots maximum stroke. This action wil also serve to dspace eny fin the cylinder. Inspect cyinder red for damage or corosion (damaged cylinder rods wil damage rd seals. and may cause. | hydraulic Mus eokage). | Reverse the action on the valve and retract the cyinderfuly. Once the cylinder hits Rs retraction int (dead-headed) continue "o apply ful hycrauie pressure tothe cylinder fora minimum of 30 seconds 7. Release the conto! valve handle, and de-energie main hydraule power tothe power tong. McCoy recommends that the lft | 7] 08-0650 w Part__| Lit Cynder Gian ‘Not availabe as «spare part ¥ Pert | Cews [02-1008 Zz Part__| 1a" UNF Hex Bot, Grade & | 02-1009 ‘Seal Kit ‘Seal Kit For 86-0008-01 Lift Cynder (nudes al the ftowing ems) 02:9024-8K 2 ‘Seai__| Piston Sear Poypack 2 F ‘Seal | Piston Seal 2-125 0-Ring (Bune) 1 a ‘Seal _ | Gland Set: 2.236 O-Ring (Guna) 7 K ‘Seal | Gland Seat: 2159 O-Ring Guna) 1 “ ‘Seal | Gland Seat Wear Ring 1 ™ ‘Seal__| Gland Seal Rod Wiper 7 v. ‘Seal__ | Gland Seat 6-236 Backup Ring (Nie) 1 x ‘Seal__| Gland Seal Polack 7 uy K XV IL | | ) Gland End Piston End MCCOY | 288: | BME Teoma. Manat 3385-0013 Lier Cyunoer (For “Sum Tona) 24 Teo Mano NACCOY | BiG85-0013 Lier Cyuinoer (For “Sum” Tons) Lt Cer = ee orale | maior Sas ay Ra ona ara —| “fae ae Tanai alert eae Tara reat ee iacoaaeessertoe tele jamal i} arora oT cele a tares [str aes ca rae | acts eters fl ta mccometr iol is re | oe oy me S| en fe fata a a imal eco ee rma Sat [swe ease nana ae sta ac 5 alow Peso ; a : essen eater ; ea te tore ; in| iaroer aed aero eg ; paler ona ; teres : ] tan Ena Piston End | MCCOY | citi’ SBR Ebas Teowca Mana. 35