Professional Documents
Culture Documents
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
These tips in details are available in Handbook this is just to brush up .. While working in industry for last 20 years, I found youngster has forgotten many basic things. We all are required to read books on fundamental principals..We dont know when we are going to require the knowledge we learned in past .. Lets be prepared in the edge of RoboticsWorking Experience can not be excuse for brushing your knowledge.
Page 1 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
Machinery Foundation
Definition of foundation:
A foundation generally may be defined as the base or support upon which anything may rest. A building for example is supported by a base (concrete or other strong material) at its lowest point; it is this base which is termed as foundation. There are certain fundamental requirements which are common to all machinery foundations, and these are follows:
They must carry the applied load without any settlement or crushing. They must maintain true alignment with any power communication mechanism. They must absorb all the vibrations and noise which may be caused by inertia or unbalanced force.
Excavation necessary should be in every case be continued until a fine and fine and
solid sub soil has been found or this be impossible other methods such as piling or other strengthening may have to be restored to. If you are confused contact qualified Civil Engineer and avoids guess work.
Page 2 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
Foundations for heavy machinery are generally constructed of Solid Concrete, Reinforced Concrete, and Structural Steel.
Rock
How to calculate Load on foundation? Load on foundation = Dead Load + Vacuum Load (for condensing units) + Wt. of foundation members + impact load Foundation Bolt or anchor bolts are squiring the machine rigidity to its foundation. Normally the foundation sizes are given in installation manual of machine to be installed.
Page 3 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
D F Work = F x D
F/2 D F Work = (F/2) x D Small Gear Large Gear Pulley F = HP x 5252 / (NxR) Where HP = horse power of motor N = rpm of motor R = radius of gear [PCD] in feet
Motor W Page 4 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
Page 5 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
Strength of Belts
T2
T1 HP = (T2-T1) x V / 33000 Where V = x D x N D = pulley diameter N = revolution per min = 3.141572 Belt Width Bw = HP x 800 / V
Thickness (inch)
1/8 to 5/32 5/32 to 3/16 3/16 to 7/32 to 9/32 5/16 3/8 9/16
Millwrights Rule: 1. A single belt 1 inch wide running @ 800 ft/min will deliver approximately 1 HP 2. A double belt 1 inch wide running @ 500 ft/min will deliver approximately 1 HP
Page 6 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
Belt Joints
Method of making joints: 1. Cementing 2. Lacing which may sub divided into various classes such as lap, butt, apron joints 3. Patented hook and plates
Belt Maintenance: Keep the belts tight, taking up of slack belts, running in new belts, cleaning of dirty belts, dressing of belts, maintenance of belt guards
Page 7 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
Type of Shaft
Head Shaft Pulley carrying line shaft. Short outer shafts
Shaft subjected to bending only. Y = P x L / (3 x E x I) Y = P x L / (48 x E x I) Y = 5 W x L / (384 x E x I) Where Y = maximum deflection of beam in inches P = load in pounds W = total uniform load in pounds L = length of beam E = modulus of elasticity pounds/inch For cantilever beam For concentrated load at middle For uniformly distributed load
Shaft Coupling
Shaft coupling are used to fasten together the ends of two shafts so that the motion from one shaft may be transmitted to other. Coupling may be classified according to their function as permanent coupling, release coupling. Flange coupling: n = 3+ (D/2) Where n = no of bolts D = diameter of shaft in inch. Page 8 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
Universal coupling: Used when power transmitted is inclined or declined to the plane of one shaft. Main application is in automobile.
Bearing:
Bearing may be divided into two general classes as Journal Bearing. Thrust Bearing. Refer Manufacturers Catalog for installation and maintenance of the Bearing.
Page 9 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
DC Single Phase
(HP x 746) / (E x EFF) KW x 1000 / E (HP x 746) / (E x EFF x PF) KW x 1000 / (E x PF) KVA x 1000 / E I x E x PF / 1000 I x E / 1000 I x E x EFF x PF / 746
AC Two-phase [4 wire]
(HP x 746) / (2 x E x EFF x PF) KW x 1000/ (E x PF x 2) KVA x 1000 / (2 x E) I x E x PF x 2 / 1000 I x E x 2 / 1000 I x E x EFF x PF x 2 / 746
Three phase
(HP x 746) / (1.73 x E x EFF x PF) KW x 1000 / (E x PF x 1.73) KVA x 1000 / (1.73 x E) I x E x PF x 1.73 / 1000 I x E x 1.73/ 1000 I x E x EFF x PF x 1.73 / 746
Where I = Amp, E = Volt, EFF = Efficiency expressed as decimal, HP = Horsepower, PF = Power factor, KW = Kilowatt, KVA = Kilovolt amp
Brake HP
Brake HP = PV / 33000 Where P = Weight in pounds L = length of lever arm in feet from the center of shaft N = rpm V = 2 x x L x N = velocity at point in feet/min @ distance L
Water HP
Water HP = Q x W x H / 550 Where Q = water flow [ft/ sec] W = wt of cubic unit of water [lbs / ft]
Page 10 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.
Graphic Communications,
Vasant, Bramhagiri Society, Jail Road, Nashik Road 422101 [India], Tel: +91-253-2410381 Email: graphcom_nsk@yahoo.com / graphcomnsk@gmail.com Web Site: http://www.box.net/mechdesign
Engine HP
Engine HP = PLAN x K / 33000 Where P = effective pressure acting on piston L = length of stroke A = Area of piston in inch N = No of working stroke / min K = coefficient equal to times number of cylinders in gas engines and in double acting steam engines 2 times the number of revolution.
Boiler HP
The equivalent evaporation of 34.5 lbs of water /hr from feed water temperature of 212F into dry stem at the same temp is defined as boiler HP. However, since the actual operating conditions of boiler are seldom from and at 212F a factor is needed to convert the rating from the actual conditions to what be from and at 212F. This is called factor of evaporation and equals to the ratio of heat required to generate one pound of steam under actual conditions to that required to make one pound of steam from and at 212F C = (5/9) (F -32)
Page 11 of 11
Document Created by: Mahesh P Deshmukh. Mobile: 91-9922626781 This document is sole property of Graphic Communications and can not be created or published without written permission, under the copyright act.