Hub Battery Box HBD

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Suzlon Energy Ltd.

Kurt-Dunkelmann-Str. 5 Adapted date – 22.05.2017
D-18057 Rostock / Germany
Revision date -22.05.2017
Phone. +49(0)381-12884-0 Fax: +49(0)381-12884-550
Company / customer: SUZLON Energy Ltd. Created on 15-07-2014 by ksao

Project description: S11X FAMILY DFIG IEC STV 2100kW/50Hz Edited on 22-05-2017 by ksao
Battery box blade 1 Reviewed on 22-05-2017 by SEG/TSG
Drawing number: S11X DFIG IEC STV 690V/50Hz.2.001 Approved on 22-05-2017 by SEG/TSG/TPM
Wiring colour: Terminal strip description Technical informations:

black (BK) 690VAC power supply -X1 = Power 690VAC Degree of protection: IP54
black (BK) 400VAC climate and control supply -X2 = Power 400/230VAC Dimension WxHxD in mm: 1005x625x235 mm
blue (BU) 400VAC climate and control supply neutral -X3 = Power 230VAC
red (RD) 230VAC climate and control supply -X4 = Power 230VAC (UPS)
Power voltage: 400VAC/360VDC
white-red (WHRD) 230VAC climate and control supply neutral -X5 = Pitch supply 3x400/230VAC
grey (GY) AC measurement -X6 = Pitch supply 300VDC Service voltage: 230V AC
orange (OG) 230VAC UPS supply and energized wires before main switch -X7 = Power 120VAC ( UL only ) Control voltage: 24VDC
white-orange (WHOG) 230VAC UPS supply neutral and energized wires before main switch -X10 = Supply 24VDC (Digital input) Cabinet color: RAL 7035
black (BK) 400VAC pitch supply -X12 = Measurement (Analogue input and output)
red (RD) 230VAC service voltage -X13 = CAN-Bus
white-red (WHRD) 230VAC service voltage neutral -X21 = Safety chain / emergency stop
orange (OG) Battery power -XN1 = Transformer neutral
white-orange (WHOG) Battery power ground -XN2 = UPS neutral
dark blue (DBU) 24VDC control circuits, sensor supply -XGND = Distribution ground
SEG document number: TGDE-DR-004751
white-darkblue (WHDBU) 24VDC control circuits, sensor supply neutral -XPE = Earthing Mechanical drawing number: n.a.
green-yellow (GNYE) Earthing / Equipotential bonding
Date 22-05-2017 S11X FAMILY DFIG IEC STV Suzlon Energy Ltd.
Ed. by ksao 2100kW/50Hz Kurt-Dunkelmann-Str. 5
S11X DFIG IEC STV 690V/50Hz.2.001 = S11X + BB1
Appr SEG/TSG D-18057 Rostock / Germany Cover page Page 1
Modification Date Name Original
Battery box blade 1 Phone. +49(0)381-12884-0 Rev. 04.001 next page: 2 Pg 701
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Table of contents Column X: An automatically generated page was edited
Page Page description Supplementary page field Date Edited by X

1 Cover page 27-03-2017 ksao X
2 Table of contents : =S11X+BB1/1 - =S11X+BB1/701 30-03-2017 ksao
3 Revision list 27-03-2017 ksao X
4 Asset structure overview 14-03-2016 j.lemke
5 Label battery box 1 23-02-2016 j.lemke
5.1 Symbol list 23-02-2016 j.lemke
5.2 Remarks 23-02-2016 j.lemke
5.3 Torque list 23-02-2016 j.lemke
5.4 Cross section 23-02-2016 j.lemke
6 Battery box outside view 23-02-2016 j.lemke
7 Battery box 1 inner view 30-03-2017 ksao
25 Climate conditioning battery box 1 230VAC voltage level 30-03-2017 ksao
31 Battery charger FC1 / battery box 1 360VDC voltage level 17-11-2016 ksao
300 Terminal diagram =S11X+BB1-X3 15-07-2014 j.lemke
600 Parts list 01-10-2016 ksao
700 Summarized parts list 30-03-2017 ksao
Ed. by ksao 2100kW/50Hz Kurt-Dunkelmann-Str. 5 Table of contents : =S11X+BB1/1 -
Appr D-18057 Rostock / Germany =S11X+BB1/701 Page 2
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Revision overview
Revision name Revision comment Revision description Page name Creator Date
REV 00.000 First edition First edition (Drawing based on S11X IEC STV 690V/50Hz 1.001 Rev 01.001) --- JLE 23/02/2016
REV 01.001 -- - - no updates / changes - - --- JLE 27/06/2016
REV 02.000 Production feedback implimented -- ksao 16/11/2016
REV 03.000 -- -- ksao 21/12/2016

NO change - ksao 23/03/2017
REV 04.000 -
REV 04.001 - NO change --- Ksao 22/05/2017
Appr D-18057 Rostock / Germany Revision list Page 3
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+HUB Installation site Hub

+CHU Cabinet hub
+BB1 Battery box 1
+BB2 Battery box 2
+BB3 Battery box 3
+NAC Installation site nacelle

+CTO Cabinet top
+GEN Generator
+GBO Gear box
+NAC
+HYD Hydraulics
+HUB +XOP Operation box
+CHU
+TOW Installation site tower
+XOP
+CTO +CBO Cabinet bottom
+CDFIG Cabinet inverter
+TOW
+CRM Remote Control ACB ON/OFF
segment 1
+LAT Installation site latice tower

+XLT Remote box for lattice tower
segment 2
+MVT Installation site medium voltage transformer

Transition
+CDFIG
piece
+CBO
+TRF Medium voltage transformer

+MET Meteorological station
+LAT
Lattice
+MVT
+MET
+TRF
+XLT
Ed. by j.lemke 2100kW/50Hz Kurt-Dunkelmann-Str. 5
Appr D-18057 Rostock / Germany Asset structure overview Page 4
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For labels please refere to drawing no. E470.000004
Appr D-18057 Rostock / Germany Label battery box 1 Page 5
Battery box blade 1 Phone. +49(0)381-12884-0 Rev. 04.001 next page: 5.1 Pg 701
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Power consumers
Clamps Description Protective devices Description (motors, heatings, lights) Description
-X 1 - Clamp 1 1 2
-F - Fuse
-M
M - DC motor
2
-F 1 - Fuse clamp
1
1 2
-F - Disconnecting fuse
-M
M - AC single-phase motor
2 1~
-X 1 - Plug- socket combination PE
1
-F - Safety device disconnecting switch U1 V1 W1
-X - Separator clamp -M
M - AC three-phase motor
3~
2
PE
1
Coils, contacts 1
- Circuit breaker (CB)
Description -F -F x1 x2
and protection circuit 2
2 -E - Heating
1 3 5 x1 x2
-E - Fluorescent light
A1 - Protection circuit breaker (PCB)
-F
-K - Coil for contactor/relay; 2 contacts Motor protection circuit breaker (MPCB)
A2 I> I> I>
2 4 6
A1 B1 1 3
Fans Description
-K M - Coil for multi function relay; 3 contacts -F - Ground fault current interrupter (GFCI)
1 2
A2
IΔ
13 13 -M
M - AC single-phase fan
2 4
-K -K - Auxiliary contact of a contactor/relay; normally open (NO) 1~
14 14 PE
1
13
-F - Overvoltage protection
-K - Auxiliary contact of a switch, pushbutton, sensor or relay; 2
14 normally open (NO)
17 Sensors, switches
-K and pushbuttons Description Valves and brakes Description
- Auxiliary contact of a relay; timer controlled;
13 x1
11 11 11
-K -K - Auxiliary contact of a contactor/relay; normally closed (NC) -S -S - Switch/pushbutton -Y - Valve
12 12 12
14 x2
11 13
11
-K - Auxiliary contact of a switch, pushbutton, sensor or relay; -S -S - Rotary switch/pushbutton Receptacle Description
12 normally closed (NC) 14
12
17 13
11
-K - Auxiliary contact of a relay; timer controlled; -S -S - Emergency stop switch/pushbutton (turn unlock)
18 normally closed (NC) 12 -X - Plug socket with earthing contact
14
12 14 13 11
-K - Auxiliary change over contact of a contactor/relay -S -S - Sensor switch
11
14 12 Voltage source
16 18
and battery Description
-K - Auxiliary change over contact of a switch, pushbutton,
15 sensor or relay Transformer, converter
16 18
and commutator Description -C - Battery/akku
-K - Auxiliary change over contact of a relay; timer controlled
15 1 2 1 2 5
K
-T -T - Transformer Reporting devices,
optical Description
-K - Protection wiring of a coil with a diode 3 4 3 4
A
1 x1 x2
-T - Current transformer -P - Signal light/light emitting diode (LED)
U
-K - Protection wiring of a coil with a varistor
2
R
-T - AC/DC rectifier
-K - Protection wiring of a coil with a RC- item

C
Appr D-18057 Rostock / Germany Symbol list Page 5.1
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NOTE 1:
WHENEVER WIRE SIZE AND COLOUR IS NOT MENTIONED,
USE PREVIOUS LOOP WIRE SIZE AND COLOUR
NOTE 2:
IF HIGHER WIRE SIZE IS USED, IT IS ACCEPTABLE
NOTE 3:
WIRE NUMBERS FOR SHIELDS, COPPER BUSBARS & GNYE
SINGLE CORE WIRE ARE NOT REQUIRED
Appr D-18057 Rostock / Germany Remarks Page 5.2
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TORQUE (BOLTS): (for example Lugs / PE- connection)

Size Grade Torque [Nm]
M6 4.6 12
M8 4.6 20
M10 4.6 35
M12 8.8 58
TORQUE (TERMINALS):
Cross-section [sqmm] Size Grade Torque [Nm]
1.5 - 2.5 M2.5 4.6 0.8
2.5 - 4.0 M3 4.6 1.0
6.0 - 10.0 M4 4.6 2.0
16.0 M5 4.6 4.0
35.0 M6 4.6 5.0
TORQUE (Cu- Busbar):

M4 4.6 2.0
M5 4.6 3.2
M6 8.8 6.0
M8 8.8 15
M10 8.8 30
M12 8.8 60
M16 8.8 120
* Torque recommended by component manufacturer will supersede this details!

Appr D-18057 Rostock / Germany Torque list Page 5.3
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Cross-section sqmm (mm²) - AWG/MCM :
SQMM AWG
250 500 MCM
185 350 MCM
150 300 MCM
95 4/0
85 3/0
70 2/0
50 1/0
35 2
25 4
16 6
10 8
6 10
4 12
2.5 14
1.5 16
1.0 18
0.5 20
0.34 22
0.2 24
Appr D-18057 Rostock / Germany Cross section Page 5.4
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FOR MECHANICAL DRAWINGS
! PLEASE REFER TO
DRAWING NO. M431.000122-02 A B C A
+HUB-31W1
M32 EMC
+HUB-47W1 +HUB-25W2
M16 EMC M20 EMC
B C
Left view Right view
Top view
B-B C-C
-25E1
-25E2
A-A
Front view inside door ( opened )
Appr D-18057 Rostock / Germany Battery box outside view Page 6
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Zerust Vapour Capsule
-31G1
-31G2
-31G3
-31G4
-31G5
Track 1
Track 2
-31G1-X6
-31G3-X6
-31G5-X6
-31G2-X6
-31G4-X6
1 2 PE 1 2
-X12
-X3
1 2 1 2
-25B1
1 2 1 2 1 2
Track 3
-X6
-X6
-X6
-X6
-X6
Track 4
Track 5
-X6
1 2 PE
Track 6
Appr D-18057 Rostock / Germany Battery box 1 inner view Page 7
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003 003
BK BK
1 mm² 1 mm²
Supplied Supplied
with heater with heater
-25E1 -25E2
200W 110W
heater mat 1 heater mat 2
mounted mounted
in cover in floor
Wire colour
Θ SIKA Make TEMP/PR Make
-25B1
BN RD
BU WH
004 004 -25B1 BN BU
BK BK 2x0,5 mm²
1 mm² 1 mm² Delivered
Supplied Supplied with sensor
EMC
-X3 1 2 PE -X12 1 2 SH cable gland
EMC
SH cable gland
1 2 PE
+HUB-25W2 +HUB-47W1
PC CY IEC 300/500V CC CY TP IEC
3x1,5 mm² 1x2x1,0 mm²
1 2
+CHU/25.7 / +BB1-BB1_CLI +CHU/47.2 / BB1_TEMP_MON
Battery box 1 Temperature

heater supply Sensor
Ed. by ksao 2100kW/50Hz Kurt-Dunkelmann-Str. 5 Climate conditioning
Appr D-18057 Rostock / Germany battery box 1 Page 25
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-31G1 -31G2 -31G3 -31G4 -31G5

VST3 - VST3 - VST3 - VST3 - VST3 -
6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
+ + + + +
- - - - -
+ + + + +
- - - - -
+ + + + +
-X6 2 -X6 2 -X6 2 -X6 2 -X6 2
-X6 1 -X6 1 -X6 1 -X6 1 -X6 1 OG

OG OG OG OG 6 mm²
- - - - - Thermal
6 mm² 6 mm² 6 mm² 6 mm²
Thermal Thermal Thermal Thermal resistant
+ resistant + resistant + resistant + resistant + type
- type - type - type - type -
+ + + + +
- - - - -
+ + + + +
PE PE PE PE PE
GNYE GNYE GNYE GNYE GNYE

6,0 mm² 6,0 mm² 6,0 mm² 6,0 mm² 6,0 mm²
001 002 PE PE PE PE PE PE PE
Housing
OG OG GNYE Housing Housing Housing Housing Housing Housing
cover
6 mm² 6 mm² 6 mm²
Thermal Thermal
resistant resistant
type type
-X6 1 2 PE
EMC
cable gland
1 2 GNYE
+HUB-31W1
MEGAFLEX 500-C
3x10 mm²
+CHU/31.5 / -BB1_BAT_VOLTAGE
Battery charge
Ed. by ksao 2100kW/50Hz Kurt-Dunkelmann-Str. 5 Battery charger FC1 /
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Terminal diagram
+HUB-25W2
Strip
Cable name
Cable name
=S11X+BB1-X3
PC CY IEC 300/500V
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Function text Target designation Target designation Page / column
Battery box 1 heater supply BN +CHU-X3.1 3 1 -25E1;-25E2 /25.1

" BU +CHU-X3.1 4 2 -25E1;-25E2 /25.2
" GNYE +CHU-X3.1 PE PE /25.2
Appr D-18057 Rostock / Germany Terminal diagram =S11X+BB1-X3 Page 300
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Terminal diagram
+HUB-31W1
Strip
Cable name
Cable name
=S11X+BB1-X6
MEGAFLEX 500-C
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Battery charge 1 +CHU-31X1 1A 1 -31G1 + /31.1

" 2 +CHU-31X1 2B 2 -31G1 - /31.2
" GNYE +CHU-31X1 2D PE -PE PE /31.2
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Terminal diagram
+HUB-47W1
-25B1
Strip
Cable name
Cable name
=S11X+BB1-X12
CC CY TP IEC
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point
Temperature Sensor WH +CHU-11T1-X15 + 1 -25B1 BN /25.7

" BN +CHU-11T1-X15 - 2 -25B1 BU /25.7
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Parts list
Device Designation Model Number
Quantity Designation Supplier Part number SAP-number
Schematic / position Order number
=S11X+HUB-25W2 1 EMC-safe cable gland metric 20 x 1,5 BMEN-02 Bimed Teknik BIM.BMEN-02 51051974
=S11X+CHU/25.6 thread standard length: 12 mm BMEN-02
=S11X+HUB-25W2 1 Hexagonal locknut Brass CuZn39Pb3, M 20 x 1,5 EMC BMEL-03 Bimed Teknik BIM.BMEL-03 51051981
=S11X+CHU/25.6 BMEL-03
=S11X+HUB-31W1 1 Metric reducer M40/M32 MMR-09 Bimed Teknik BIM.MMR-09 51067994
=S11X+CHU/31.3 EMC Brass nickel plated MMR-09
=S11X+HUB-47W1 1 Hexagonal locknut Brass CuZn39Pb3, M 16 x 1,5 EMV BMEL-02 Bimed Teknik BIM.BMEL-02 51051980
Appr D-18057 Rostock / Germany Parts list Page 600
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Parts list
=S11X+BB1-PAN 2 Pressure compensation gland with nut DA 084 Stego STE.08400.0-03 51060576
=S11X+BB1/6.0 PG 29 thread; IP55 08400.0-03
=S11X+BB1-PAN 1 Battery box special type 931 x 522 x 222,5 mm RAL 7035 M431.000122 Suzlon Energy LTD. SUZ.BBS11xIEC STV690/50.1.0
=S11X+BB1/6.0 ENCL BB S11x IEC STV 690/50.1.000 00
=S11X+BB1-X3 2 Snap-on end bracket, for NS 35/7.5 or NS 35/15 DIN rail CLIPFIX 35-5 Phoenix Contact GmbH PHO.3022276 51023475
gray 3022276
=S11X+BB1-X3 1 Terminal strip marker carrier for end brackets CLIPFIX 35 KLM 3 Phoenix Contact GmbH PHO.0811969 5213589
gray 0811969
=S11X+BB1-X3 2 End cover for modular terminal blocks D-UT 2,5/10 Phoenix Contact GmbH PHO.3047028 51046664
End cover for modular terminal blocks, Length: 47.7 mm, Color: gray 3047028
=S11X+BB1-X3 2 Universal terminal block UT 2,5 Phoenix Contact GmbH PHO.3044076 51040925
Screw connection, 0,14-4 mm², AWG 26-12, grey 3044076
=S11X+BB1-X3 1 Feed-through modular terminal block UT 2,5-PE Phoenix Contact GmbH PHO.3044092 51040926
Screw connection, 0,14-4 mm², AWG 26-12,green-yellow 3044092
gray 0811969
=S11X+BB1-X6 2 Feed-through modular terminal block UT 10 Phoenix Contact GmbH PHO.3044160 51048443
Screw connection, 0.5 mm² - 16 mm², AWG 20 - 6, Color: gray 3044160
gray 3022276
=S11X+BB1-X6 1 Feed-through modular terminal block UT 10-PE Phoenix Contact GmbH PHO.3044173
Screw connection, 1.5 mm² - 16 mm², AWG 20 - 6, green-yellow 3044173
gray 3022276
gray 0811969
=S11X+BB1-25B1 0 Temperature core sensor PT100 SIKA SIKA.W043P21040003005 51025030
=S11X+BB1/25.7 diameter 4mm, with 3m connection cable W043P21040003005
=S11X+BB1-25B1 0 Temperature core sensor PT100 Paul Rüster & Co. GmbH RUS.21Aro.6x40.3.1Pt-2.0.3TS. 51071048
=S11X+BB1/25.7 diameter 6mm, with 3m connection cable 21Aro.6x40.3.1Pt-2.0.3TS.UL+CSA UL+CSA
=S11X+BB1-25B1 1 Temperature core sensor PT100 Tempsens Instru. (I) Pvt. Ltd. TIPL.R2001W26316NA40OTHE 51071212
=S11X+BB1/25.7 diameter 6mm, with 3m connection cable R2001W26316NA40OTHER3000 R3000
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Parts list
=S11X+BB1-25E1 1 heater mat 200 W for 230 V 7000173 Thermo Heating Elements THE.2145396 51069463
=S11X+BB1/25.2 Dimensions: 300mm x 890mm 2145396
=S11X+BB1-31G1 6 Sealed lead-acid battery 12V/7,2Ah LC-P127R2 Panasonic PAN.LC-P127R2 51015528
=S11X+BB1/31.3 Expected trickle life: 10 years at 20°C LC-P127R2
=S11X+BB1-31G1-X6 2 Snap-on end bracket, for NS 35/7.5 or NS 35/15 DIN rail CLIPFIX 35-5 Phoenix Contact GmbH PHO.3022276 51023475
gray 3022276
=S11X+BB1-31G1-X6 1 Terminal strip marker carrier for end brackets CLIPFIX 35 KLM 3 Phoenix Contact GmbH PHO.0811969 5213589
gray 0811969
=S11X+BB1-31G1-X6 2 End cover for modular terminal blocks D-UT 2,5/10 Phoenix Contact GmbH PHO.3047028 51046664
=S11X+BB1-31G1-X6 2 Feed-through modular terminal block UT 6 Phoenix Contact GmbH PHO.3044131 51046672
Screw connection, Cross section: 0.2 mm² - 10 mm², AWG 24 - 8, gray 3044131
gray 3022276
gray 0811969
gray 3022276
gray 0811969
gray 3022276
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Parts list
gray 0811969
gray 3022276
gray 0811969
0 1 2 3 4 5 6 7 8 9
Summarized parts list

Quantity Designation Type Order number Supplier SAP-number
1 EMC-safe cable gland metric 20 x 1,5 BMEN-02 BMEN-02 Bimed Teknik 51051974
1 Hexagonal locknut Brass CuZn39Pb3, M 20 x 1,5 EMC BMEL-03 BMEL-03 Bimed Teknik 51051981
1 Metric reducer M40/M32 MMR-09 MMR-09 Bimed Teknik 51067994
1 Hexagonal locknut Brass CuZn39Pb3, M 16 x 1,5 EMV BMEL-02 BMEL-02 Bimed Teknik 51051980
30 Sealed lead-acid battery 12V/7,2Ah LC-P127R2 LC-P127R2 Panasonic 51015528
15 Snap-on end bracket, for NS 35/7.5 or NS 35/15 DIN rail CLIPFIX 35-5 3022276 Phoenix Contact GmbH 51023475
8 Terminal strip marker carrier for end brackets CLIPFIX 35 KLM 3 0811969 Phoenix Contact GmbH 5213589
15 End cover for modular terminal blocks D-UT 2,5/10 3047028 Phoenix Contact GmbH 51046664
10 Feed-through modular terminal block UT 6 3044131 Phoenix Contact GmbH 51046672
4 Universal terminal block UT 2,5 3044076 Phoenix Contact GmbH 51040925
1 Feed-through modular terminal block UT 2,5-PE 3044092 Phoenix Contact GmbH 51040926
1 Feed-through modular terminal block UT 10-PE 3044173 Phoenix Contact GmbH
0 Temperature core sensor PT100 21Aro.6x40.3.1Pt-2.0.3TS.UL+CSA Paul Rüster & Co. GmbH 51071048
0 Temperature core sensor PT100 W043P21040003005 SIKA 51025030
2 Pressure compensation gland with nut DA 084 08400.0-03 Stego 51060576
Appr D-18057 Rostock / Germany Summarized parts list Page 700
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1 Battery box special type 931 x 522 x 222,5 mm RAL 7035 M431.000122 Suzlon Energy LTD.
1 heater mat 200 W for 230 V 7000173 2145396 Thermo Heating Elements 51069463
1 Temperature core sensor PT100 R2001W26316NA40OTHER3000 Tempsens Instru. (I) Pvt. Ltd. 51071212
Battery box blade 1 Phone. +49(0)381-12884-0 Rev. 04.001 next page: +BB2/1 Pg 701
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Suzlon Energy Ltd.

Kurt-Dunkelmann-Str. 5
Phone. +49(0)381-12884-0 Fax: +49(0)381-12884-550


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6 Battery box 2 outside view 23-02-2016 j.lemke
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Revision overview

REV 03.000 -- -- ksao 21/12/2016
REV 04.000 -
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+CHU Cabinet hub
+BB1 Battery box 1
+BB2 Battery box 2
+BB3 Battery box 3

+CTO Cabinet top
+GEN Generator
+GBO Gear box
+NAC
+HYD Hydraulics
+CHU
+XOP
+TOW
segment 1

segment 2

Transition
+CDFIG
piece
+CBO

+LAT
Lattice
+MVT
+MET
+TRF
+XLT
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0 1 2 3 4 5 6 7 8 9
Power consumers
-X 1 - Clamp 1 1 2
-F - Fuse
-M
M - DC motor
2
-F 1 - Fuse clamp
1
1 2
-M
2 1~
1
3~
2
PE
1
Coils, contacts 1
2 -E - Heating
1 3 5 x1 x2
-F
A2 I> I> I>
2 4 6
A1 B1 1 3
Fans Description
1 2
A2
IΔ
13 13 -M
2 4
14 14 PE
1
13
13 x1
11 11 11
12 12 12
14 x2
11 13
11
12
17 13
11
14
12 14 13 11
11
16 18
16 18
15 1 2 1 2 5
K
optical Description
A
1 x1 x2
U
2
R

C
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NOTE 1:
NOTE 2:
NOTE 3:
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M6 4.6 12
M8 4.6 20
M10 4.6 35
M12 8.8 58
TORQUE (TERMINALS):
1.5 - 2.5 M2.5 4.6 0.8
2.5 - 4.0 M3 4.6 1.0
6.0 - 10.0 M4 4.6 2.0
16.0 M5 4.6 4.0
35.0 M6 4.6 5.0

M4 4.6 2.0
M5 4.6 3.2
M6 8.8 6.0
M8 8.8 15
M10 8.8 30
M12 8.8 60
M16 8.8 120

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SQMM AWG
250 500 MCM
185 350 MCM
150 300 MCM
95 4/0
85 3/0
70 2/0
50 1/0
35 2
25 4
16 6
10 8
6 10
4 12
2.5 14
1.5 16
1.0 18
0.5 20
0.34 22
0.2 24
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! PLEASE REFER TO
+HUB-32W1
M32 EMC
+HUB-48W1 +HUB-26W2
M16 EMC M20 EMC
B C
Top view
B-B C-C
-25E1
-25E2
A-A
Appr D-18057 Rostock / Germany Battery box 2 outside view Page 6
0 1 2 3 4 5 6 7 8 9
-31G1
-31G2
-31G3
-31G4
-31G5
Track 1
Track 2
-31G1-X6
-31G4-X6
-31G2-X6
-31G3-X6
-31G5-X6
1 2 PE 1 2
-X12
Track 3
-X3
1 2 1 2 1 2 1 2 1 2
-25B1
-X6
-X6
-X6
-X6
-X6
Track 4
Track 5
-X6
1 2 PE
Track 6
0 1 2 3 4 5 6 7 8 9
003 003
BK BK
1 mm² 1 mm²
Supplied Supplied
-25E1 -25E2
200W 110W
mounted mounted
in cover in floor
Wire colour
-25B1 BN RD
BU WH
004 004 -25B1 BN BU
BK BK 2x0,5 mm²
EMC
EMC
SH cable gland
1 2 PE
+HUB-26W2 +HUB-48W1
3x1,5 mm² 1x2x1,0 mm²
1 2

0 1 2 3 4 5 6 7 8 9
-31G1 -31G2 -31G3 -31G4 -31G5

6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
+ + + + +
- - - - -
+ + + + +
- - - - -
+ + + + +
-X6 2 -X6 2 -X6 2 -X6 2 -X6 2
-X6 1 -X6 1 -X6 1 -X6 1 -X6 1 OG

OG OG OG OG 6 mm²
- - - - - Thermal
6 mm² 6 mm² 6 mm² 6 mm²
+ + + + +
- - - - -
+ + + + +
PE PE PE PE PE

6,0 mm² 6,0 mm² 6,0 mm² 6,0 mm² 6,0 mm²
Housing
cover
6 mm² 6 mm² 6 mm²
Thermal Thermal
resistant resistant
type type
-X6 1 2 PE
EMC
cable gland
1 2 GNYE
+HUB-32W1
MEGAFLEX 500-C
3x10 mm²
Battery charge
0 1 2 3 4 5 6 7 8 9
Terminal diagram
+HUB-26W2
Strip
Cable name
Cable name
=S11X+BB2-X3
PC CY IEC 300/500V
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point

" BU +CHU-X3.2 4 2 -25E1;-25E2 /25.2
0 1 2 3 4 5 6 7 8 9
Terminal diagram
+HUB-32W1
Strip
Cable name
Cable name
=S11X+BB2-X6
MEGAFLEX 500-C
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point

" 2 +CHU-32X1 2B 2 -31G1 - /31.2
0 1 2 3 4 5 6 7 8 9
Terminal diagram
+HUB-48W1
-25B1
Strip
Cable name
Cable name
=S11X+BB2-X12
CC CY TP IEC
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point

" BN +CHU-12T1-X15 - 2 -25B1 BU /25.7
0 1 2 3 4 5 6 7 8 9
Parts list
0 1 2 3 4 5 6 7 8 9
Parts list
=S11X+BB2/6.0 PG 29 thread; IP55 08400.0-03
gray 3022276
gray 0811969
gray 0811969
gray 3022276
gray 3022276
gray 0811969
0 1 2 3 4 5 6 7 8 9
Parts list
gray 3022276
gray 0811969
gray 3022276
gray 0811969
gray 3022276
gray 0811969
gray 3022276
0 1 2 3 4 5 6 7 8 9
Parts list
gray 0811969
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0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

Battery box blade 2 Phone. +49(0)381-12884-0 Rev. 04.001 next page: +BB3/1 Pg 701
0 1 2 3 4 5 6 7 8 9
Suzlon Energy Ltd.

Kurt-Dunkelmann-Str. 5
Phone. +49(0)381-12884-0 Fax: +49(0)381-12884-550


0 1 2 3 4 5 6 7 8 9

6 Battery box outside view 23-02-2016 j.lemke
0 1 2 3 4 5 6 7 8 9
Revision overview
REV 03.000 -- -- ksao 21/12/2016

REV 04.000 -
0 1 2 3 4 5 6 7 8 9

+CHU Cabinet hub
+BB1 Battery box 1
+BB2 Battery box 2
+BB3 Battery box 3

+CTO Cabinet top
+GEN Generator
+GBO Gear box
+NAC
+HYD Hydraulics
+CHU
+XOP
+TOW
segment 1

segment 2

Transition
+CDFIG
piece
+CBO

+LAT
Lattice
+MVT
+MET
+TRF
+XLT
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Power consumers
-X 1 - Clamp 1 1 2
-F - Fuse
-M
M - DC motor
2
-F 1 - Fuse clamp
1
1 2
-M
2 1~
1
3~
2
PE
1
Coils, contacts 1
2 -E - Heating
1 3 5 x1 x2
-F
A2 I> I> I>
2 4 6
A1 B1 1 3
Fans Description
1 2
A2
IΔ
13 13 -M
2 4
14 14 PE
1
13
13 x1
11 11 11
12 12 12
14 x2
11 13
11
12
17 13
11
14
12 14 13 11
11
16 18
16 18
15 1 2 1 2 5
K
optical Description
A
1 x1 x2
U
2
R

C
0 1 2 3 4 5 6 7 8 9
NOTE 1:
NOTE 2:
NOTE 3:
0 1 2 3 4 5 6 7 8 9

M6 4.6 12
M8 4.6 20
M10 4.6 35
M12 8.8 58
TORQUE (TERMINALS):
1.5 - 2.5 M2.5 4.6 0.8
2.5 - 4.0 M3 4.6 1.0
6.0 - 10.0 M4 4.6 2.0
16.0 M5 4.6 4.0
35.0 M6 4.6 5.0

M4 4.6 2.0
M5 4.6 3.2
M6 8.8 6.0
M8 8.8 15
M10 8.8 30
M12 8.8 60
M16 8.8 120

0 1 2 3 4 5 6 7 8 9
SQMM AWG
250 500 MCM
185 350 MCM
150 300 MCM
95 4/0
85 3/0
70 2/0
50 1/0
35 2
25 4
16 6
10 8
6 10
4 12
2.5 14
1.5 16
1.0 18
0.5 20
0.34 22
0.2 24
0 1 2 3 4 5 6 7 8 9
! PLEASE REFER TO
+HUB-33W1
M32 EMC
+HUB-49W1 +HUB-27W2
M16 EMC M20 EMC
B C
Top view
B-B C-C
-25E1
-25E2
A-A
Appr D-18057 Rostock / Germany Battery box outside view Page 6
0 1 2 3 4 5 6 7 8 9
-31G1
-31G2
-31G3
-31G4
-31G5
Track 1
Track 2
-31G5-X6
-31G1-X6
-31G2-X6
-31G3-X6
-31G4-X6
1 2 PE 1 2
-X12
-X3
1 2 1 2
-25B1
1 2 1 2 1 2
Track 3
-X6
-X6
-X6
-X6
-X6
Track 4
Track 5
-X6
1 2 PE
Track 6
0 1 2 3 4 5 6 7 8 9
003 003
BK BK
1 mm² 1 mm²
Supplied Supplied
-25E1 -25E2
200W 110W
mounted mounted
in cover in floor
Wire colour
-25B1 BN RD
BU WH
004 004 -25B1 BN BU
BK BK 2x0,5 mm²
EMC
EMC
SH cable gland
1 2 PE
+HUB-27W2 +HUB-49W1
3x1,5 mm² 1x2x1,0 mm²
1 2

0 1 2 3 4 5 6 7 8 9
-31G1 -31G2 -31G3 -31G4 -31G5

6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
6 X LC-P127R2
+ + + + +
- - - - -
+ + + + +
- - - - -
+ + + + +
-X6 2 -X6 2 -X6 2 -X6 2 -X6 2
-X6 1 -X6 1 -X6 1 -X6 1 -X6 1 OG

OG OG OG OG 6 mm²
- - - - - Thermal
6 mm² 6 mm² 6 mm² 6 mm²
+ + + + +
- - - - -
+ + + + +
PE PE PE PE PE

6,0 mm² 6,0 mm² 6,0 mm² 6,0 mm² 6,0 mm²
Housing
cover
6 mm² 6 mm² 6 mm²
Thermal Thermal
resistant resistant
type type
-X6 1 2 PE
EMC
cable gland
1 2 GNYE
+HUB-33W1
MEGAFLEX 500-C
3x10 mm²
Battery charge
0 1 2 3 4 5 6 7 8 9
Terminal diagram
+HUB-27W2
Strip
Cable name
Cable name
=S11X+BB3-X3
PC CY IEC 300/500V
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point

" BU +CHU-X3.3 4 2 -25E1;-25E2 /25.2
0 1 2 3 4 5 6 7 8 9
Terminal diagram
+HUB-33W1
Strip
Cable name
Cable name
=S11X+BB3-X6
MEGAFLEX 500-C
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point

" 2 +CHU-33X1 2B 2 -31G1 - /31.2
0 1 2 3 4 5 6 7 8 9
Terminal diagram
+HUB-49W1
-25B1
Strip
Cable name
Cable name
=S11X+BB3-X12
CC CY TP IEC
Connection
Connection
Cable type
Cable type
Terminal
Jumper
point
point

" BN +CHU-13T1-X15 - 2 -25B1 BU /25.7
0 1 2 3 4 5 6 7 8 9
Parts list
0 1 2 3 4 5 6 7 8 9
Parts list
=S11X+BB3/6.0 PG 29 thread; IP55 08400.0-03
gray 3022276
gray 0811969
gray 0811969
gray 3022276
gray 3022276
gray 0811969
0 1 2 3 4 5 6 7 8 9
Parts list
gray 3022276
gray 0811969
gray 3022276
gray 0811969
gray 3022276
gray 0811969
gray 3022276
0 1 2 3 4 5 6 7 8 9
Parts list
gray 0811969
gray 3022276
gray 0811969
0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

Battery box blade 3 Phone. +49(0)381-12884-0 Rev. 04.001 next page: Pg 701

Hub Battery Box HBD

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0 1 2 3 4 5 6 7 8 9

Suzlon Energy Ltd.

Phone. +49(0)381-12884-0 Fax: +49(0)381-12884-550

Company / customer: SUZLON Energy Ltd. Created on 15-07-2014 by ksao

Wiring colour: Terminal strip description Technical informations:

red (RD) 230VAC service voltage -X13 = CAN-Bus

orange (OG) Battery power -XN1 = Transformer neutral

white-orange (WHOG) Battery power ground -XN2 = UPS neutral

green-yellow (GNYE) Earthing / Equipotential bonding

Table of contents Column X: An automatically generated page was edited

Page Page description Supplementary page field Date Edited by X

REV 01.001 -- - - no updates / changes - - --- JLE 27/06/2016

REV 02.000 Production feedback implimented -- ksao 16/11/2016

REV 03.000 -- -- ksao 21/12/2016

REV 04.001 - NO change --- Ksao 22/05/2017

+HUB Installation site Hub

+NAC Installation site nacelle

+LAT Installation site latice tower

+MVT Installation site medium voltage transformer

+TRF Medium voltage transformer

For labels please refere to drawing no. E470.000004

-F - Safety device disconnecting switch U1 V1 W1

-K - Protection wiring of a coil with a RC- item

TORQUE (BOLTS): (for example Lugs / PE- connection)

TORQUE (Cu- Busbar):

Size Grade Torque [Nm]

* Torque recommended by component manufacturer will supersede this details!

Cross-section sqmm (mm²) - AWG/MCM :

FOR MECHANICAL DRAWINGS

Front view inside door ( opened )

Zerust Vapour Capsule

Battery box 1 Temperature

-31G1 -31G2 -31G3 -31G4 -31G5

-X6 1 -X6 1 -X6 1 -X6 1 -X6 1 OG

GNYE GNYE GNYE GNYE GNYE

Battery box 1 heater supply BN +CHU-X3.1 3 1 -25E1;-25E2 /25.1

Battery charge 1 +CHU-31X1 1A 1 -31G1 + /31.1

Temperature Sensor WH +CHU-11T1-X15 + 1 -25B1 BN /25.7

Summarized parts list

1 Metric reducer M40/M32 MMR-09 MMR-09 Bimed Teknik 51067994

30 Sealed lead-acid battery 12V/7,2Ah LC-P127R2 LC-P127R2 Panasonic 51015528

10 Feed-through modular terminal block UT 6 3044131 Phoenix Contact GmbH 51046672

4 Universal terminal block UT 2,5 3044076 Phoenix Contact GmbH 51040925

2 Feed-through modular terminal block UT 10 3044160 Phoenix Contact GmbH 51048443

1 Feed-through modular terminal block UT 10-PE 3044173 Phoenix Contact GmbH

0 Temperature core sensor PT100 W043P21040003005 SIKA 51025030

2 Pressure compensation gland with nut DA 084 08400.0-03 Stego 51060576

Summarized parts list

Suzlon Energy Ltd.

Phone. +49(0)381-12884-0 Fax: +49(0)381-12884-550

Company / customer: SUZLON Energy Ltd. Created on 15-07-2014 by ksao

Wiring colour: Terminal strip description Technical informations:

red (RD) 230VAC service voltage -X13 = CAN-Bus

orange (OG) Battery power -XN1 = Transformer neutral

white-orange (WHOG) Battery power ground -XN2 = UPS neutral

green-yellow (GNYE) Earthing / Equipotential bonding

Table of contents Column X: An automatically generated page was edited

Page Page description Supplementary page field Date Edited by X

REV 01.001 -- - - no updates / changes - - --- JLE 27/06/2016

REV 02.000 Production feedback implimented -- ksao 16/11/2016

REV 04.001 - NO change --- Ksao 22/05/2017

+HUB Installation site Hub

+NAC Installation site nacelle

+LAT Installation site latice tower