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Mid Semester Review

COSMO PDR Presentation


12/2/19 1
TO DO LIST FOR THE PRESENTATION
BROKEN DOWN BY QUAD CHART -

ADMIN - schedule, link/data budget, requirements, risks, SWAP, refined orbit


model

ADCS - Ian -- How far do you think you will be in two weeks

ELECTRONICS - Full FBD, board redesigned to show that it is feasible

STRUCTURES - first cad model - with everything inside and encased

TESTING - all the test results that we have done up to this point (hopefully new)

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Overview Baseline Changes Subsystems Management
Email from Bob

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Overview Baseline Changes Subsystems Management
Presentation Overview
Project motivation and goals - Gautham
Key functional requirements - Elliott
Detailed requirements?? - Elliott
Changes?? - Elliott
Spacecraft/mission overview - Ryan, Sam
- Orbit, attitude design, basic s/c overview
Subsystem analysis - All
- Key reqs., system overview (including block diagram), verification, next steps
Project management - Gautham, Elliott
- Risks (i'll do better), budget, schedule

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Overview Baseline Changes Subsystems Management
Subsystems layout
● Driving requirements (SAT or specific - aim for 3-5)
● general /conceptual design of subsystem
● S,W,P - ex. Link budget, mass budget
● Analysis if any
● How will design meet requirements
● Template

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Overview Baseline Changes Subsystems Management
Agenda

● Overview and Motivation


● Mission Design Overview
● Payload
● Spacecraft Overview
● Subsystem Discussion
● Risks
● Project Management

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Overview Mission Payload Spacecraft
Our Team
Project Manager:
Advisor:
Gautham
Dr. Robert
Viswaroopan
Marshall

Advisor: Systems Engineer:


Dr. Nick Rainville Elliott Davis

Customer:
Carolina Peña EPS/CDHS Lead:
Connor Myers
COMMs Lead:
Cara Blais

Structures Lead:
Sam Holt
ADCS Lead:
Ryan Stewart
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Overview Mission Payload Spacecraft
Motivation - Earth’s Magnetic Field

● Components of Geomagnetic Field


○ Main magnetic field
○ Crustal fields
○ Disturbance fields
● Geographic and magnetic poles are misaligned
and offset.
● Field intensity varies in time and space
○ Between ~20000 and ~65000 nT in LEO
● An accurate model is crucial to the navigation
and control systems
Simulation of geodynamo within Earth’s liquid core

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Overview Mission Payload Spacecraft
World Magnetic Field Model (WMM)
● Standard model of Earth’s magnetic field

● Requires update every 5 years

● SWARM
○ Vector and Scalar measurements
from space
○ Not main mission
○ 1 nT accuracy
○ Decommission planned for ~2023

SWARM constellation with Magnetometer optical


bench boomed

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Overview Mission Payload Spacecraft
Problem Statement

COSMO will take scalar and vector measurements of the


Earth’s magnetic field in Low Earth Orbit (LEO) in a CubeSat
sized platform to provide a space-based solution for updates
to the World Magnetic Field Model (WMM).

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Overview Mission Payload Spacecraft
Key Driving Requirements
KDR Description Reasoning

COSMO shall measure the vector This accuracy is required by NOAA in order to update
1 components of the Earth's magnetic field the WMM
with an accuracy of less than 20 nT each.

COSMO shall measure the vector This precision is required by NOAA in order to update
2 components of the Earth's magnetic field the WMM
with a precision of less than 1 nT each.

COSMO shall have a minimum pointing Derived from 1 nT requirement based on off-pointing
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knowledge of 7 arcseconds. of mag. field magnitude

The magnetometer shall be within a 45° A given constraint from the manufacturer of the
4 cone of the magnetic field line during data magnetometer
collection

COSMO shall have a mission duration of This is required to prove that this mission can be a
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at least 3 years long term solution to update the WMM
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Overview Mission Payload Spacecraft
Updates from Spring 2019
1. Spacecraft bus changed from 1x3U (boom) to 1x6U
2. Air core torquer to BCT XACT for attitude control

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Overview Baseline Changes Subsystems Management
Mission Design

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Motivation Mission Payload Spacecraft
CONOPS
CONOPS 3
4

Stop
Deploy solar Repeat 4 & 5
Deploy from Detumble to Measure measurements
arrays and for mission
NanoRacks low angular rate Magnetic Field & actuators to
antenna lifetime 14
send data
Overview Baseline Changes Subsystems Management
Planned Orbit
● Sun-synchronous (98.6° inclination)
● Nearly circular orbit (e ≈ 0)
● Period: ~95 min
● Altitude: 600 km (3 year requirement)
● RAAN: arbitrary
● Arg. of Perigee: arbitrary
● Eclipse time
○ Avg: 35.00 min
● Ground time per day
○ Avg: 23.78 min

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Motivation Mission Payload Spacecraft
Spacecraft Modes
Normal Ops:
● Attitude:
○ Day-side: Sun-pointed
○ Night-side: B-field tracking (±45°), no torque rods if needed
● Average data collection time: 55 min
● Scalar (100 Hz), vector (1 Hz) magnetometers, and attitude/time (1Hz)
All modes:
● EPS/CDHS always on
● Heaters for survival or operation
● Telemetry beacon every 16 s

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Motivation Mission Payload Spacecraft
Ground Track and Link Time
Orbit alt: 600 km
● Ground time per day: 23.78 ± 2.68 min
(Orbit alt: 600 km)
● Avg ground passes per day: 3.56 ± 0.5 min
● Avg. Ground time per pass: 6.67 min

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Motivation Mission Payload Spacecraft
Radiation Exposure
● 1 Krad expecting dose for
electronics boards
○ 3 mm thickness
○ 3 year duration
● XACT and radios have 5 year
tolerance (manufacturer)
● Still must determine radiation
tolerance for CDH/EPS boards
○ Waiting on response from
component manufacturers

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Motivation Mission Payload Spacecraft
Current Design Considerations for COSMO
Biggest Design Factors:
● Magnetically clean cubesat
○ Isolate avionics from payload
● Attitude determination
○ Need precise pointing knowledge
● Power budgeting
○ Magnetometer must be pointed in B-field direction
○ Reduces power generation

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Motivation Mission Payload Spacecraft
Payload Design
Elliott Davis

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Motivation Mission Payload Spacecraft
Key Driving Requirements
KDR Description Reasoning

The PL shall measure the vector This accuracy is required by NOAA in order to update
1 components of the Earth's magnetic field the WMM
over the range of -70 uT to +70 uT.

The PL shall measure the vector This accuracy is required by NOAA in order to update
2 components of the Earth's magnetic field the WMM
with an accuracy of less than 20 nT each.

COSMO shall measure the vector This accuracy is required by NOAA in order to update
3 components of the Earth's magnetic field the WMM
with a precision of less than 1 nT each.

The PL magnetometer shall take up less Design space remaining for the PL
4 than 35 x 9 x 9 cm and the electronics
shall take up less than 21 x 6.5 x 8 cm

5 The PL shall take less than 10 W. Available power based on power budgeting
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Motivation Mission Payload Spacecraft
Payload Design
● Components
○ Magnetometer/electronics
○ 2 BCT NST star trackers
○ Optical bench
● Magnetometer/Electronics
○ Built internally (PHD Student) or by French colleague
● Star Trackers
○ Needed for required precision (cross and boresight)
● Optical Bench
○ Silicon Carbide (acquisition)
○ Reduced thermal expansion
● SWAP
○ Size: Mag/ST: 390x80x80 mm; Electronics: 210x65x80
mm
○ Weight: 3064 g (1500 g allotted to electronics)
○ Power: 9.6 W 22
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Motivation Mission Payload Spacecraft
EMI Testing - Setup

Magnetic chamber
Wood platform

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Overview Baseline Changes Subsystems Management
Star Tracker Testing

● Low noise
● Ideal as closest component
to mag.

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Overview Baseline Changes Subsystems Management
Torque Rod Testing

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Overview Baseline Changes Subsystems Management
Solar Panel Testing

● Tested outdoors
● Hand-held
● Risk mitigation: night time
data collection

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Overview Baseline Changes Subsystems Management
Summary of EMI Characterization

● EMI testing thus far


suggests EMI requirement
can be met
● Instrument EMI
characteristics will dictate
data collection opportunities
● Post processing of the
magnetometer data may be
required

Overview Baseline Changes Subsystems Management


Summary of EMI Characterization
● EMI testing thus far suggests EMI requirement can be met
● Instrument EMI characteristics will dictate data collection opportunities
● Post processing of the magnetometer data may be required
● EMI testing will continue at each phase of integration and component
procurement

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Overview Baseline Changes Subsystems Management
Next Steps
● Continue optical bench analysis alongside thermal analysis
● Continue EMI testing throughout project
● Begin testing the star tracker commanding
● Continue discussion on magnetometer acquisition for higher fidelity
specifications

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Motivation Mission Payload Spacecraft
Spacecraft Design
Overview and Subsystem Discussion

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Motivation Mission Payload Spacecraft
Functional Block Diagram

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Motivation Mission Payload Spacecraft
Preliminary Design - Spacecraft Overview

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Motivation Mission Payload Spacecraft
Preliminary Design - CDH and Communications

S-Band Antenna

GPS Patch

Deployable UHF Antenna


S-Band Transmitter

CDH Board
UHF Transceiver

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Overview Baseline Changes Subsystems Management
Preliminary Design - Power and Structure

Deployable Solar Panels

Batteries

Aluminum Panels and Rails

EPS Boards

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Overview Baseline Changes Subsystems Management
Preliminary Design - Payload and ADCS

XACT GPS Slice

Star Trackers
Sun Sensor (mounted to top panel)
Optical Bench

Magnetometer XACT (ADCS)

Magnetometer Electronics

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Overview Baseline Changes Subsystems Management
Mechanical Design
Sam Holt

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Motivation Mission Payload Spacecraft
Key Driving Requirements

KDR Description Reasoning

COSMO shall be deployed via the NRCSD system and We cannot launch if we do not meet the
1 adhere to all requirements laid out in the NRCSD requirements set out in the NRCSD IDD
Interface Definition Document (IDD)

The CubeSat rail length (Z axis) shall be the following We cannot launch if we do not meet the
2 (+/-0.1mm): requirements set out in the NRCSD IDD
6U rail length: 681 to 740.00mm

The STR subsystem shall have a center of mass in the We cannot launch if we do not meet the
3 Z-axis that is +/- 12 cm from the geometric center of the requirements set out in the NRCSD IDD
s/c.

The STR subsystem shall be capable of withstanding We cannot launch if we do not meet the
4
1200N across all rail-ends in the z-axis. requirements set out in the NRCSD IDD

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Motivation Mission Payload Spacecraft
Structure Overview

● 1x6U to minimize magnetometer


interference
○ Maximize distance between payload
and noisy components such as
XACT, Solar panels, etc…
○ No need for deployable boom

● 100x100x740mm

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Motivation Mission Payload Spacecraft
Chassis Design

● Four independent 6061


aluminum panels fastened to
rails

● Allows for straightforward


assembly and manufacturing

● Reduced material costs (85%


less material than monolithic
structure w/ lid)

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Motivation Mission Payload Spacecraft
Chassis Design

● Panels utilize weight relief


cuts and are fastened to
rails

● Full thickness panels


surrounding card cage

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Motivation Mission Payload Spacecraft
Mass Budget Overview

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Motivation Mission Payload Spacecraft
Analysis

● NanoRacks static loading


requirement: Structure must
withstand 1200N force across
Z-axis rail ends

● Sufficiently below yield to move


forward with design

Max Stress: 1e07 N/m^2


Yield Stress: 2.75e08 N/m^2

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Motivation Mission Payload Spacecraft
Frequency Analysis

● 1st Mode:1668 Hz
● 20-35Hz from Launch
Vehicle

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Motivation Mission Payload Spacecraft
Frequency Analysis

● 2nd Mode:1763 Hz

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Motivation Mission Payload Spacecraft
Random Vibration Analysis

● Using acceleration spectral density


values from NanoRacks NRCSD
● Max Stress: 4.78e+5 N/m^2
● Yield Stress: 2.75e+8 N/m^2

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Motivation Mission Payload Spacecraft
Random Vibration Analysis

● Maximum displacement: 2.187e-5 mm

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Motivation Mission Payload Spacecraft
Design Challenges
● Meeting center of mass
requirement of +/- 12cm from
geometric
○ Heavily skewed due to
packaging
○ Currently 8 cm from geometric
center
● 3 year mission duration
● Mass budget
○ <10% margin
○ Large contingency for payload
mass

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Motivation Mission Payload Spacecraft
Next Steps
● Improved mounting and card cage design
● Add plunger switches to rail ends
● Higher fidelity mockup

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Motivation Mission Payload Spacecraft
Thermal Subsystem Design
Sam Holt

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Motivation Mission Payload Spacecraft
Key Driving Requirements
KDR Description Reasoning

The TCS shall measure temperature with a This is to assure that each subsystem remains in
1 minimum of one temperature sensor per its operational temperature limits when it is on and
subsystem and send the data to CDHS. its survival limits when the sensor is off.

The TCS shall provide heating for Due to the temperature fluctuations in space we
components that are below their operational want to assure none of the spacecraft components
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(if they are on) or survival (if they are off) get too cold and leave their temperature limits.
limits.

The thermal control system shall provide Due to the temperature fluctuations in space we
thermal conduction paths for all sub-systems want to assure none of the spacecraft components
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such that they do not exceed temperature get too warm and leave their temperature limits.
limits during operation.

The CDHS will apply control logic and power


The TCS shall be commanded by the
4 toggle the heating elements to assure the
CDHS.
components stay within their temperature limits.
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Motivation Mission Payload Spacecraft
Thermal Design
● Heaters will be used to keep components (batteries, star trackers, etc…)
above minimum temperature
● Thermal coatings and conduction will be used to keep components from
overheating
● Aluminum panels will be used as heat sinks/radiative surfaces
● Minimize conduction from solar panels to chassis

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Motivation Mission Payload Spacecraft
Next Steps
● Thermal analysis using Thermal
Desktop
● Thermal engineer

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Motivation Mission Payload Spacecraft
COMMs Subsystem Design
Cara Blais

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Motivation Mission Payload Spacecraft
Key Driving Requirements

KDR Description Reasoning

COSMO shall use the LASP UHF ground station UHF system design to close the link
1 facilities for telemetry and command between COSMO and LASP GS
communications

COSMO shall use the LASP S-band ground station S-Band system design to close the link
2 between COSMO and LASP GS
facilities for data downlink communications

The subsystem shall downlink payload data in Payload data must be transmitted to the
3 ground
S-band frequency band

The subsystem shall be capable of receiving uplink S/C must accept commands and transmit
4 commands and downlinking telemetry and system beacon
status in the UHF frequency band

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Motivation Mission Payload Spacecraft Management
Comms Subsystem
S-Band
● Payload data downlink
● 40 MB/day
○ Need 0.3 Mbps data rate

UHF
● Telemetry, housekeeping, beacon downlink
● Command uplink
● 1.05 MB/day downlink

Desire to keep components consistent with CANVAS


Full trade study completed

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Motivation Mission Payload Spacecraft Management
UHF Astrodev Li-2

Highlighted Specs:
• Low cost: $4900 /unit
• Low mass: 52g
• Located in US
• Low volume: 33 x 65 x 11 mm
• Flown on MINXSS
• Tx rates: 9.6 or 19.2 kbps
• Mixed on-orbit performance
• GMSK modulation
• Possible ConOps planning
necessary
• LASP has lots of experience
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Motivation Mission Payload Spacecraft Management
S-Band Clyde Space HSTX

• Located in South Africa / Sweden


• Customer service: Wonderful
• Planned use in INSPIRESat - 1&2
• Forward correction encoding helps
Highlighted Specs:
with BER (coding gain)
• Cost: $12,500 /unit
• Heritage: ZaCube-2 (2018)
• Volume: 96 x 90 x 17.41 mm
• STX: over 50 deliveries,
mostly commercial • Mass: <100g
• Consistent with CANVAS • Tx rates: up to 5 Mbps
• QPSK/OQPSK modulation
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Motivation Mission Payload Spacecraft Management
Antennae
• UHF: LASP tape measure antenna
• S-band: Clyde Space patch antenna
• 7-9 dB gain
• Used on CTIM

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Motivation Mission Payload Spacecraft Management
Link Budget

• AMSAT / IARU Standard Link


Budget System
• Data rates used:
• S-Band: 0.5 Mbps
(0.3 needed)
• UHF: 9.6 kbps
• Evaluated at 600 km altitude
• Ground Station S-band values
unconfirmed by LASP
• Somewhere between 0.0
- 14.1 dB G/T
The subsystem shall have a
minimum link margin of +6 dB on
COMM-3
uplink and downlink at 10-20°
degree elevation mask 59
Motivation Mission Payload Spacecraft Management
Meeting Requirements & Going Forward

● Link closes with >6 dB margin


● Ground station calibration and testing must be completed
● Manufacture and testing of UHF antenna and deployer
● EPS & CDH interfacing
● Spring 2020 component testing

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ADCS Design
Ryan Stewart

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ADCS Design
Ryan Stewart

● pre-PDR, address holes that audience addressed


● Present reqs, expected performance
○ Reqs of ADCS (pointing knowledge and performance of system)
○ Ability to slew with proof (ie max slew rate)
● Updated MoI stowed and deployed
● Frequency functions (CG, mass props, modal analyses)
● XACT vs star tracker reqs
○ Don’t base off of instrumentation, stick to 22.5 but message kohnert
● Controlling spacecraft, detumble (duration by), COMMs
● Flight simulation
● COSMO config mgmt
○ Dowel pins?! Did not understand this portion

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Motivation Mission Payload Spacecraft
Key Driving Requirements
KDR Description Reasoning

The ADCS shall be capable of three-axis The spacecraft must be 3-axis stabilized in order to
1
stabilizing the spacecraft retain pointing at the ground-station or the sun

The ADCS shall be able to point the solar The solar arrays must be within this range in order to
2 arrays within ± 15° of the sun vector keep the spacecraft power positive and functioning
during normal operations. for the required mission duration.

The ADCS shall be capable of If the momentum in the RWs cannot be dissipated
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desaturating the RWs. then the spacecraft will not be capable of pointing

The ADCS shall have a pointing accuracy The spacecraft must be able to point within this range
4 during downlink equal to ± 22.5 degrees. to downlink spacecraft data at the necessary rate,
based on values from LASP

The ADCS shall be capable of slewing the This is in order to assure the spacecraft can continue
5 spacecraft at a minimum rate of 0.36 pointing at the ground station throughout the pass
deg/sec
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Motivation Mission Payload Spacecraft
Conceptual Design - ADCS
● ADCS will be handled by COTS XACT
package from Blue Canyon Technology
● This design includes the following:
○ 3 RWP015 reaction wheels
■ 6000 rpm max speed, 0.015 N*s max
momentum, 0.004 N*m max torque
○ 3 orthogonal torque rods
○ Coarse Sun Sensor (pyramid)
○ Star Tracker & IMU
○ GPS slice attached
○ Internal magnetometer
● EDU/RDP provided by BCT for on-orbit
simulation using COSMO S/C data

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Design Verification
● Pointing requirement: ± 22.5° (LASP and mag field tracking)
○ XACT specification: ± 0.003° from BCT and flight heritage
● Slew rate requirement: 0.36 °/s (minimum to track LASP)
○ XACT specification: capable of greater than 10°/s if commanded, can easily meet 0.36°/s
● Pointing knowledge: ± 22.5° (derived from pointing req)
○ XACT specification: heritage and specifications for Nano Star Tracker show <30 arcsecond
accuracy for cross and roll axes
● 3-axis control and wheel desaturation
○ XACT design: 3 microwheels and 3 torque rods compensate for wheel dumping (see following
plots)

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Motivation Mission Payload Spacecraft
Design Verification

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Motivation Mission Payload Spacecraft
Design Verification

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Motivation Mission Payload Spacecraft
Design Verification

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Motivation Mission Payload Spacecraft
Design Verification

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Design Challenges - ADCS
● No formal analysis conducted until receive programmed EDU from BCT
● Mounting CSS to back of XACT
● Unknown flexible modes induced by deployed config (BCT will handle this)
● Tuning capability for on-orbit performance still unknown
● Zero crossings of reaction wheel tend to cause momentary loss of control
along specific axis
○ See ASTERIA mission - temporary periods of 200 arcsecond error in pointing
○ Can be handled with momentum biasing along different axes (XACT programmable)
○ EMI not characterized - consulting with BCT regarding the effects of this
● Achieving 3+ year EOL requirement (lack of heritage for missions this long)

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ADCS Next Steps
● Current simulation up to date with torque rods but unnecessary given
existence of EDU
○ EDU/RDP delivered in January, simulations will be conducted following delivery
● Deliver finalized Config and Addendum forms to BCT for EDU/XACT
programming
○ First kickoff meeting w/ BCT to start XACT development already held
● Begin FSW plan and development for initial testing throughout semester
● Work with PM and other subsystems to plan integration and develop ICDs

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CDH Design
Connor Myers

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Motivation Mission Payload Spacecraft
Data Budget

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Key Driving Requirements

KDR Description Reasoning

The COSMO CDH shall be capable of


The CDH must be able to interface to communicate
1 interfacing with all spacecraft subsystems
commands and data.
and components.

Should communications have a recoverable failure,


The CDH shall include a minimum of two the spacecraft will still be able to record data for a
2
weeks worth of on board data storage. period while the recovery is executed. Two weeks is
based off of advice from LASP.

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Motivation Mission Payload Spacecraft
CDH Block Diagram

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Motivation Mission Payload Spacecraft
CDH Board
CDH Board based upon MAXWELL design
● dsPIC33
● SD card memory
● 40 MHz clock speed
● 280 kB program memory
● $650 per board
○ For order of 3 boards
● 111.76 x 93.98 x 15 mm
● 53.4 g
● 0.11 W
● 3.3V
● Backplane connector 76
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Motivation Mission Payload Spacecraft
CDH Moving Forward
● Re-layout board
○ Will be done using Altium
● Adjust size to within 97 x 97 x 15 mm
● Change connector from backplane to PC-104 stack
● Change memory from SD card to NAND Flash
○ 4 GB, (need roughly 0.6 GB for two weeks)
● Update MAXWELL RS232 interface to RS422
○ Driver for RS422 will need to be written

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Flight Software (FSW)
Elliott Davis

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Motivation Mission Payload Spacecraft
Key Driving Requirements
KDR Description Reasoning

The software shall autonomously manage


In order for the spacecraft to be run autonomously this
1 a set of spacecraft modes and command
is required.
each of the spacecraft subsystems

The software shall authenticate, process,


This assures the other spacecraft subsystems receive
2 and route ground commands to the
commands from the ground.
appropriate subsystem.

This is to assist with recovering from SEEs as well as


3 The software shall support error handling.
general subsystem errors.

The software shall control the deployment The software must send commands in order to deploy
4
of all satellite extensions. arrays for power and antennas for downlink and uplink

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Baseline Design
● Using Maxwell heritage FSW
○ Developed for QB-50
○ Major changes likely necessary
■ Consistent contact

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Moving Forward
● Outstanding Questions
○ FSW engineer?
○ How much tailoring will need to be done
■ How long will this take?
■ How much will it cost
○ How far away is the Maxwell software from being useable
○ How modular is the current design?
● Next Steps
○ Begin further communication with Maxwell team
○ Begin understanding code
○ Determine necessary changes
○ Begin software development

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EPS Design
Connor Myers

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Power Budget

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Power Budget

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Key Driving Requirements

KDR Description Reasoning

COSMO shall be power positive on average over If the spacecraft isn't power positive during these phases it will
the course of an orbit. likely discharge the battery to its lowest capacity and cause
1 the spacecraft to die prior to the end of the planned mission
duration.

The EPS battery shall not fall below a state of The battery shall not fall below 80% SOC during any point
2 charge of 80% during the mission due to the large number of cycles

The EPS shall provide power to every The EPS must provide voltages that are required by each
3 subsystem at the appropriate voltage subsystem and its specified components

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EPS Block Diagram

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Power Management Board
EPS Board based upon MAXWELL design
● dsPIC33
○ Load switching, peak power tracking
● 4 solar panel inputs
● Power rails: 3.3 V, 5 V, 12 V
● 11.1 Battery Voltage
● $650 per board
○ For order of 3 boards
● 111.76 x 93.98 x 15 mm
● 68.2 g
● 0.5 W nominal
● Backplane connector 87
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Battery Capacity Analysis and Design
Assumptions:
• Longest eclipse time (35.4 min) Eclipse
• Longest downlink time (8 min)
• Downlink then eclipse Normal Ops

Downlink
Energy drained from batteries over orbit
● 13.19 Whr
● Factor in SOC
● Capacity: 65.96 Whr EOL
● 20% assumed battery degradation
● Capacity: 82.45 Whr BOL
● Need 4, 22.1 Whr SF batteries

Design: 5 SF batteries, 111.0 Whr BOL, 88.8 Whr EOL


Margin: 35% 88
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Solar Panel Analysis
Solar panel sizing:
• Must maintain normal ops Eclipse
• Recharge batteries
Normal Ops

Using: Downlink
• Batteries discharged 47.49 kJ
• Recharge time (non-eclipse time)
• 15.33 W
• Add normal ops (15.60 W)

Solar panels need to generate 30.93 W EOL

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Solar Panel Design
AZUR Space Solar Cells
• EOL eff of 26.8%
• 0.86 kg/cell
• 30.18 cm2/cell
Assuming:
• PPT 90%
• Max offpoint 15 deg

Minimum # of cells: 33 (30.93 W EOL)

Design # of cells: 40 (38.25 W, EOL)

Margin: 24%

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State of Charge
Battery SOC does not drop below 80%
● Worst case orbit
● Minimum SOC: 85%

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Day in the Life
Battery Design: 5 Sparkfun cells, 88.8 Whr (EOL)
Solar Panel Design: 40 Azur Space cells, 38.25 W (EOL)

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Week in the Life
Battery Design: 5 Sparkfun cells, 88.8 Whr (EOL)
Solar Panel Design: 40 Azur Space cells, 38.25 W (EOL)

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EPS Moving Forward
Outstanding Questions:
● Is 20% battery degradation a fair assumption?

● Can the MAXWELL components handle the current supply from the solar
panels, and handle the current draw for the XACT, S-Band, UHF?

● What is the current state of the MAXWELL peak power tracking?

Next Steps:
● Re-layout board
○ Will be done using Altium
● Adjust size to within 97 x 97 x 15 mm (started by last year’s team)
● Change connector from backplane to PC-104 stack

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Risk Analysis
Elliott Davis

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Motivation Mission Payload Spacecraft t
Risks Mitigations
1) Spacecraft magnetic noise exceeds Early characterization of subsystem noise; option to duty-cycle
requirements instrument with ADCS off; option to take data at night only

2) The thermal expansion of the optical


Analysis of the expansion and effect on pointing accuracy,
bench or other material is larger than
significant thermal testing will be done on the ground to
expected and reduces pointing
measure the expansion
accuracy for instrument

3) Early design of characterization plans; ground calibration with


Difficulty characterizing spacecraft
USGS facility; on-orbit calibration using current magnetic field
biases
model

4) The XACT’s TRs do not receive the Early testing of the TRs will be done on the ground as well as
command to restart and the spacecraft in thermal vacuum; frequency communication with
loses attitude control. manufacturer during design and test.

5) Magnetometer procurement takes


Built-in schedule margin; multiple manufacturers working in
longer than expected, pushing back our 96
parallel. Managemen
testing and launch dates. Motivation Mission Payload Spacecraft t
Risk 1

5
Risk Spacecraft magnetic noise exceeds
requirements 4

Likelihood
Mitigation Early characterization of subsystem 3 1 1
noise; option to duty-cycle
instrument with ADCS off; option to 2
take data at night only
1

1 2 3 4 5
Consequences

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Risk 2

Risk The thermal expansion of the optical 5


bench is larger than expected and
reduces pointing accuracy for instrument 4 4

Likelihood
Mitigation Analysis of the expansion and effect on 3
pointing accuracy, significant thermal
testing will be done on the ground to 2 4
measure the expansion
1

1 2 3 4 5
Consequences

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Risk 3

Risk Difficulty characterizing spacecraft 4


biases

Likelihood
3 2
Mitigation Early design of characterization
plans; ground calibration with USGS
2 2
facility; on-orbit calibration using
current magnetic field model 1

1 2 3 4 5
Consequences

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Risk 4

5
Risk The XACT’s TRs do not receive the
command to restart and the 4

Likelihood
spacecraft loses attitude control.
3
Mitigation Early testing of the TRs will be done
on the ground as well as in thermal 2 5
vacuum; frequent communication with
manufacturer during design and test. 1 5

1 2 3 4 5
Consequences

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Risk 5

Risk Magnetometer procurement takes 4


longer than expected, pushing back

Likelihood
our testing and launch dates. 3 6 6

Mitigation Built-in schedule margin; multiple 2


manufacturers working in parallel.
1

1 2 3 4 5
Consequences

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Project Management
Gautham Viswaroopan

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Purchased To-Date Quantity Shipping Margin

Purchases Total:
$23,147.24

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Motivation Mission Payload Spacecraft t
2019-2020 Purchases Quantity Shipping Margin

Planned Fall
Total: $163,839

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Motivation Mission Payload Spacecraft t
Quantity Shipping Margin
Planned Future Costs

Planned Future
Total: $57,963

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Motivation Mission Payload Spacecraft t
Cost Comparison

Actual 10% Margin

Pre $23,107.21 $25,417.93


Planned Future
2019-2020 Total:$184,236.53
$167,487.75 $57,963
2020-2021 $27,413.05 $30,154.36

2021-2022 $30,550.00 $33,605.00

Total $248,558.01 $273,413.82

9% Margin given $300,000

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Motivation Mission Payload Spacecraft t
Spring 2020 Semester Schedule

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Spring 2020 VRUM Schedule

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Fall 2020

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Spring 2021

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Fall 2021

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Spring 2022

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Motivation Mission Payload Spacecraft t
Summary and Next Steps
● Tasks Completed:
○ Overall Design (in progress)
■ Trade studies
■ Re-Design of structure (3U to 6U)
■ 3D prints
■ Mission Design (Rxn wheel sim, AD, power budget)
■ Finalization of COMMs trade studies
● Next Steps
○ Redesign EPS/CDH boards
○ Test commanding of NST and XACT EDU
○ Test commanding of COMMs radios
○ Partial manufacturing of structural prototypes
○ Thermal Desktop analysis
○ Flight Software development
○ Critical Design Review (CDR)
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I&T Plan

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Resources- Key Players and Facilities
● Instrumentation
○ Dr. Robert Marshall, Carolina Peña, Jeremiah Hughes, Jaykob Velazquez

● Supporting Hardware
○ MAXWELL Affiliates: Andrew Dahir, Nick Rainville, Dr. Marcin Pilinski, Dr. Scott Palo, Les
Warshaw, Andrew Flowers, Aaron Aboaf
○ Labs: Trudy Schwartz, Matt Rhode, Bobby Hodgkinson
○ LASP: Alan Simms, Cameron Straatsma, Rick Koehnert

● Facilities
○ EM Testing in ECME 1B66K (Jeremiah Hughes)
○ Board Population and General Hardware work in ECNT 1B19 (Bobby Hodgkinson)

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Motivation Mission Payload Spacecraft t
Questions?
Thank you!

116
Backup Slides

117
UHF & S-Band Radio Specs

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Motivation Mission Payload Spacecraft Management
UHF Astrodev Li-2

Lead Time 4-6 wks


Cost $4,900
Mass (g) 52 • Located in US
Volume (mm) 33 x 65 x 11* (SMA)
• Customer service: Alright
Max Tx Speed (kbps) 9.6, 19.2
Pt, Output Power (W) 0.25 - 7.0 • Not the owner’s only job
Voltage (V) 6 – 12 • Flown in CSIM
Pt * 3, configurable • Mixed & struggling on-orbit performance,
Power Consumption (W) 1W Pt = 3 W uplink command issues
0.5 A @ 6 V, 1 W Pt • Possible ConOps issue
Current (A) 1.0 A @ 6 V, 2 W Pt
• Not as reliable/robust as Spacequest,
Data Interface UART gets the job done
Modulation FSK, GMSK, BPSK
• LASP has lots of experience
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Motivation Mission Payload Spacecraft Management
S-Band Clyde Space HSTX

Lead Time 3 wks & 3 - 3.5 mo


Cost $12,500 • Located in South Africa / Sweden
Mass (g) <100 • Customer service: Wonderful
Volume (mm) 96 x 90 x 17.41 • Sales and engineering
Max Tx Speed (Mbps) 5.0 (operating at 10.0) • Planned use in INSPIRESat-1&2
Pt, Output Power (W) 0.25 - 1.0
• Half rate data issues – convolution encoding
Voltage (V) 5 or 6-12
• Helps BER with forward correction – coding
Power Consumption (W)<5.0 (4.6 @ 30 dBm) gain
Current (A) 5V: 0.82 A • Heritage ZaCube-2 (2018)
Interface Connector PC104
• EDU available, 10% discount
Data Interface SPI, I2C
• LASP comment: buffer over/underrun situation –
Modulation QPSK, OQPSK discussed with Clyde Space

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121
122
5

4 7

Likelihood
3 7

1 2 3 4 5
Consequences

123
5

Likelihood
3 8 8

1 2 3 4 5
Consequences

124

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