Mastering Maintenance:

Key Performance
Indicators to
Optimize Operational
Efficiency
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 OEE

Overall Equipment Effectiveness

OEE is a comprehensive metric that
considers availability, performance, and
quality to determine the overall
effectiveness of equipment. It helps
identify areas for improvement in
production processes to maximize
efficiency.

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 MTBF

Mean Time Between Failures

This metric indicates the average time
between failures of a machine or
equipment. A higher MTBF suggests
better reliability and less frequent
failures, which is crucial for continuous
production environments

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 MTTR

Mean Time To Repair

This measures the average time it takes
to repair a machine or piece of
equipment after a failure. Reducing
MTTR can significantly increase
machine availability and reliability

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 PMP

Planned Maintenance Percentage

This KPI shows the percentage of
maintenance tasks that are planned
versus those performed in an unplanned,
reactive manner. Higher PMP indicates a
proactive maintenance approach, which
can lead to cost savings and longer
equipment lifespans.

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 CPMV

Cost of Maintenance over

Replacement Value
This metric assesses the cost of
maintaining equipment relative to the
cost of replacing it. Keeping
maintenance costs below a certain
percentage of the replacement value is
key for economic efficiency.

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 Downtime

Machines downtime
This measures the total period when a
machine or equipment is not operational
due to repairs or breakdowns. Reducing
downtime is crucial for maintaining
productivity and efficiency in
manufacturing and production processes

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 Maintenance
Fulfillment

Preventive Maintenance/Planned
Maintenance
Indicates the ratio of maintenance tasks
completed as scheduled. High fulfillment
rates demonstrate effective maintenance
planning and execution.

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