PARETO PROBLEM UNIT TEMPUDO ALL TEMPUDO

PERIODE 1 - 3 APRIL 2024

ACHIVEMENT PA MTD
120,0%

100,0% 92,0% 92,0% 92,0% 92,0% 92,0% 92,0%

80,0%

60,0%
92,6% 98,1%
40,0% 89,1% 85,0% 83,1%
80,2%

20,0%
92,6% 89,1% 98,1% 80,2% 85,0% 83,1%
0,0%
HD785-7 HD785-7 PMC HD465-7R HD465-7R WT GD825A-2 14M3
PA PA MTD PLAN
 TREND PARETO PROBLEM
PARETO PROBLEM PWD HD785-7 PARETO PROBLEM PWD GD825A-2
500,0 33 35 50,0 10
9
450,0 45,0 9
30
400,0 40,0 8

350,0 25 35,0 7

300,0 19 30,0 6
20
17
250,0 25,0 5
4 4
13 15 20,0 4
200,0
3
150,0 9 9 15,0 3
10 2 2 2
7
100,0
10,0 2
1
5 5,0 1
50,0 2
1 1 45,5 39,1 28,8 17,2 15,8 10,5 4,2 0,8
474,5 167,2 101,3 48,4 36,4 34,5 15,0 11,8 5,8 3,9 0,0 0
0,0 0
SERVICE Incident 6000 : Tyre 1000 : Engine 7400 : Suspension 7000 : Electrical 8500 : Optional 3000 : Transmission 8000 : Attachment / 7600 : Hydraulic Overhaul 3000 : SERVICE 1000 : Engine 7000 : Electrical 0000 : Main Frame 8000 : Attachment 8500 : Optional
system system Accessories Assy Work Equipment System Transmission Assy system And Guard / Work Equipment Accessories

DOWNTIME FREKUENSI DOWNTIME FREKUENSI

REMARK DOWNTIME TERTINGGI REMARK DOWNTIME TERTINGGI

CODE UNIT LAPORAN TOTAL DOWNTIME STATUS CODE UNIT LAPORAN TOTAL STATUS
DT7344 INCIDENT,REPAIR CABIN 72,0 RFU GR2023 SCH. SERVICE 250 HR, SCH. REBUSHING ARTIC, REPLACE ENGINE & TRANSMISSION (162360) 48,0 RFU
DT7301 INCIDENT,REPLACE CABIN 72,0 RFU GR2014 TRANSMISSION LOSS 11,8 RFU
DT7169 SCH. SERVICE 500 HR, (WAITING BASE 13:00-16:00) 48,0 RFU GR2045 ERROR T/M 10,1 RFU
DT7138 SCH. SERVICE 750 HR, 46,0 RFU GR2019 CANT START 9,8 RFU
DT7139 SCH. SERVICE 500 HR, 22,0 CONTINUE GR2002 LOW POWER & MINTA PERBAIKAN RUBBER CABIN 8,5 CONTINUE

PARETO PROBLEM PWD HD785-7 PMC PARETO PROBLEM PWD 14M3

160,0 11 12 80,0 3,5
3
140,0 70,0 3
9 10
120,0 60,0
2,5
7 7 8
100,0 50,0 2
2
80,0 5 5 6
40,0
4 1,5
60,0
3 4 30,0 1
40,0 2 2 1
20,0
2
20,0
136,3 86,3 82,2 48,0 24,0 23,4 22,9 9,7 9,2 8,5 10,0 0,5
0,0 0 72,0 9,9 3,3
SERVICE 7400 : Suspension 0000 : Main Overhaul 8500 : Optional 1000 : Engine 6000 : Tyre 5000 : Steering 7200 : Brake 7000 : Electrical 0,0 0
system Frame And Guard Accessories system System system SERVICE 7000 : Electrical system 8000 : Attachment / Work Equipment

DOWNTIME FREKUENSI DOWNTIME FREKUENSI

REMARK DOWNTIME TERTINGGI REMARK DOWNTIME TERTINGGI

CODE UNIT LAPORAN TOTAL DOWNTIME STATUS CODE UNIT LAPORAN TOTAL STATUS
DT7040 SCH.REPLACE ENGINE,REORING TYRE NO 1 72,0 RFU GR2035 SCH. SERVICE 750 HR, (LEAK OIL DI TYRE NO 05 IN121308) 72,0 RFU
DT7202 WELDING BRACKET RADIUS ROD RH 72,0 RFU GR2033 DIFF LOCK MATI 9,9 RFU
DT7066 SCH. SERVICE 250 HR, SCHEDULE RESEAL FRONT SUSPENSION LH 24,0 CONTINUE GR2037 WELDING PIN CYLINDER SIDE BLADE 2,5 RFU
DT7054 SCH. SERVICE 1000 HR, FRONT SUSPENSION LH LEAK (IN121870) 24,0 CONTINUE GR2038 GUIDE BLADE KANAN BAWAH HILANG, GREASE AUTOLUBE KERING 0,8 RFU
DT7061 SCH. SERVICE 1000 HR, 13,6 CONTINUE - - - -

PARETO PROBLEM PWD HD465-7R PARETO PROBLEM PWD HD465-7R WT

14,0 2,5 100,0 6

90,0 5
12,0 2 2 5
2 80,0
4
10,0 70,0
4
60,0
1,5 3
8,0
50,0 3
1 1 1 1 40,0
6,0 2
1
2
30,0
4,0 1
20,0
0,5 1
2,0 10,0
95,0 19,2 7,0 4,9 2,3
13,0 8,6 2,1 0,9 0,7 0,6 0,0 0
0,0 0 SERVICE 1000 : Engine 6000 : Tyre 8000 : Attachment / Work 7000 : Electrical system
7600 : Hydraulic System SERVICE 7000 : Electrical system 7200 : Brake System 5000 : Steering system 1000 : Engine Equipment

DOWNTIME FREKUENSI DOWNTIME FREKUENSI

REMARK DOWNTIME TERTINGGI REMARK DOWNTIME TERTINGGI

CODE UNIT LAPORAN TOTAL DOWNTIME STATUS CODE UNIT LAPORAN TOTAL STATUS
DT4075 OIL HYDRAULIC LEAK 12,0 RFU DT4066 SCH. SERVICE 750 HR, ROLLING TYRE NO 02 24,0 CONTINUE
DT4112 SCH. SERVICE 250 HR, (CANT START IN121835) 4,9 RFU DT4100 SCH. SERVICE 1000 HR, 21,4 RFU
DT4054 SCH. SERVICE 500 HR, 3,7 RFU DT4071 HOSE COOLANT BOCOR, LAMPU KERJA MATI 9,5 RFU
DT4068 KEBOCORAN PIPA HYDRAULIC 1,0 RFU DT4006 MATI MENDADAK 5,5 RFU
DT4113 ERROR RETARDER,AUTOLUBE MATI 0,9 RFU DT4081 SUPRAYER MACET 2,7 RFU

TREND PROBLEM ALL EGI

TREND PROBLEM HD785-7 BY FREKUENSI PARETO
500,0 33 35

450,0
30
400,0

350,0 25

300,0
20
250,0
15
200,0

150,0 9
10
100,0
3 5
50,0 2 2 2
1 1 1 1 1 1 1 1 1 1
474,5 167,2 16,8 13,2 12,1 11,0 10,3 18,1 17,0 0,8 0,5 10,2 8,0 6,7 4,1 3,3
0,0 0
TYRE 5 LEAKS REORING TYRE 2 3 TYRE 4 LEAKS ROLLING TYRE 2 REPLACE TYRE 3 4 RESEAL FRONT ADJUST SUSPENSI LEVELING ADJUST REAR REPLACE TURBO REPLACE HOSE TIGHTENING CLEANING AIR REPLACE FUEL
456 SUSP. LH SUSPENSI SUSP. RH LH RH LH COUPLING INTAKE SENSOR GAUGE
COOLANT
SERVICE Incident 6000 : Tyre 7400 : Suspension system 1000 : Engine
DOWNTIME FREKUENSI
 TREND PROBLEM HD785-7 PMC BY FREKUENSI PARETO
160,0 12
11

140,0
10
120,0
8
100,0

80,0 6

60,0
4
3
40,0
2
2
20,0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

136,3 47,6 11,9 0,8 4,0 4,2 17,8 72,0 4,4 0,8 0,7 4,3 24,0 24,0 5,0 10,2 5,2 3,7
0,0 0
RESEAL FRONT REPLACE RADIUS ADJUST FRONT CHECK SUSP. CHECK TORQUE OILING FRONT WELDING REPLACE BUSA REPAIR REPLACE REPLACE OVH E/G OVH ENGINE REPLACE AC HOT REWIRING AC RECOMISIONING
SUSP. LH ROD LH SUSPENSI ROD SUSP. RH BRACKET OPERATOR SEAT ADJUSTER OPERATOR SEAT MECHANICAL EXPANTION UNIT
RADIUS ROD RH OPERATOR SEAT OPERATOR SEAT VALVE
SERVICE 7400 : Suspension system 0000 : Main Frame And Guard Overhaul 8500 : Optional Accessories
DOWNTIME FREKUENSI

TREND PROBLEM HD465-7R BY FREKUENSI PARETO

14,0 2,5

12,0 2
2
10,0

1,5
8,0

1 1 1 1 1
6,0
1

4,0
0,5
2,0

1,0 12,0 8,6 2,1 0,9 0,7

0,0 0
REPOSISI COUPLING MODIF HOSE BREATHER SERVICE JUMPER BATERAI T/S ERROR RETARDER REPAIR ADJUSTER STEERING
7600 : Hydraulic System SERVICE 7000 : Electrical system 7200 : Brake System 5000 : Steering system
DOWNTIME FREKUENSI

TREND PROBLEM HD465-7R WT BY FREKUENSI PARETO

100,0 6

90,0 5
5
80,0

70,0
4
60,0

50,0 3

40,0
2
30,0

20,0 1 1 1 1 1 1 1 1 1 1
1
10,0
95,0 4,3 5,5 9,5 7,0 1,0 0,2 0,9 2,7 0,7 1,5
0,0 0
SERVICE CHECK UNIT REWIRING BATERAI RELAY REPLACE HOSE RESERVOIR ROLLING TYRE 2 REPLACE KRAN SPRAYER REPAIR SPRAYER LH REPLACE SOLENOID REWIRING SOLENOID T/S WIRING SIGN LAMP LH REPAIR WIRING PUMP
TANK SPRAYER SPRAYER
SERVICE 1000 : Engine 6000 : Tyre 8000 : Attachment / Work Equipment 7000 : Electrical system
DOWNTIME FREKUENSI

TREND PROBLEM GD825A-2 BY FREKUENSI PARETO

35,0 2,5

30,0 2 2
2
25,0

1,5
20,0

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
15,0
1

10,0
0,5
5,0
21,5 24,0 4,0 2,1 10,1 3,2 5,5 1,5 11,8 1,0 28,8 3,1 7,1 6,5 0,4 2,3 1,3 4,6 7,5
0,0 0
OVH E/G T/M OVH EG/ T/M CHECK ERROR CLEANING T/S ROTARY ADJUST T/S ABNORMAL ADD OIL T/M REPLACE SPEED ADJUST SERVICE REPAIR ELBOW ADJUST WASHING REPLACE FUEL REWIRING T/S WIRING REWIRING REPLACE
ARCTIC ARTIC SENSOR FILL SWITCH INCHING T/M SENSOR T/M ROTARY ACCELERATOR RADIATOR PRO BATTERY RELAY T/M CONTROL EMERGENCY BATERAI RELAY
SWITCH SWITCH PEDAL STOP
Overhaul 3000 : Transmission Assy SERVICE 1000 : Engine 7000 : Electrical system
DOWNTIME FREKUENSI

TREND PROBLEM 14M3 BY FREKUENSI PARETO

80,0 3,5

3
70,0 3

60,0
2,5

50,0
2
40,0
1,5
30,0
1 1 1
1
20,0

10,0 0,5

72,0 9,9 2,5 0,8

0,0 0
SERVICE CHECK VOLTAGE SOLENOID WELDING BRACKET LOCK PIN REPLACE GUIDE BLADE
SERVICE 7000 : Electrical system 8000 : Attachment / Work Equipment
DOWNTIME FREKUENSI
 PT. KALIMANTAN PRIMA PERSADA
JOBSITE INDEXIM COALINDO PICA
(Problem Identification And Corrective Action)

Lokasi : INDE
Departemen : Plant Heavy Equipment 2
Activity/ Process : Pareto Problem
Periode : 1-3 APRIL 2024

NO EGI PERIODE PROBLEM PROBLEM IDENTIFICATION CORRECTIVE ACTION PREVENTIVE REMARK

1-3 APRIL 2024 TYRE TYRE LEAKS (NOMOR 5 DAN 4) REPLACE TYRE CONTINUE SCHEDULE REORING TYRE (ALL UNIT) TEAM TYRE

MAPPING UNIT UNTUK MIDLIFE RESEAL SUSPENSI TEAM PE

1-3 APRIL 2024 SUSPENSION LEAKS DT7072 SUSPENSI LEAKS RESEAL SUSPENSI
1 HD785-7 PREPARE PART UNTUK RESEAL SUSPENSI TEAM PE-PLANNER

MAPPING UNIT DENGAN OS LIFETIME TURBO DENGAN

TEAM PE
TURBO BROKEN BOOST PRESSURE BY VHMS
1-3 APRIL 2024 ENGINE - DT7142 LT 20.000 HM REPLACE TURBO RH-LH
- DT7179 LT 19.700 HM PREPARING PART UNTUK REPLACE TURBO OS TEAM PE-PLANNER

MEMASTIKAN BOLT COUPLING PADA HYDRAULIC

1-3 APRIL 2024 HYDRAULIC HOSE HYDRAULIC LEAKS REPOSISI COUPLING AND TIGHTENING HOSE GL-MEKANIK
SYSTEM TIDAK MENGALAMI KENDOR SETIAP SERVICE

2 HD465-7R PENGGANTIAN BATTERY DT4054 NEXT SERVICE GL-MEKANIK

1-3 APRIL 2024 ELECTRICAL CANT START (DT4054) JUMPER BATTERY
CHECK CHARGING SYSTEM DT4054 GL-MEKANIK

MAPPING UNIT DENGAN LIFETIME BUSHING ARCTIC

TEAM PE
TINGGI (MENGURANGI POTENSI LINE BORING
OVH ENGINE, TRANSMISI, DAN ARCTIC (GR2023)
1-3 APRIL 2024 OVERHAUL ACTION OVERHAUL DAN LINE BORING
-LINE BORING ARCTIC (3 SHIFT)
MEMASTIKAN AUTOLUBE SYSTEM TIDAK BUNTU PADA
GL-MEKANIK
ARCTIC SAAT PERIODIC SERVICE
3 GD825A-2
MIDLIFE ROTARY SWITCH PADA 15.000 HM (PREPARE
GR2040 (TRANSMISI ERROR) REPAIR ROTARY SWITCH TEAM PE-TEAM MIDLIFE
ROTABLE UNTUK REPAIR)
1-3 APRIL 2024 TRANSMISI
GR2014 (TRANSMISI SLIP) ADJUST INCHNG PRESSURE ADJUST INCHING PRESSURE 3.000 HM TEAM PE-GL-MEKANIK

ADJUST PRELOAD WHEEL BRAKE PER 6.000 HM TEAM PE-GL-MEKANIK

4 CAT14M3 1-3 APRIL 2024 SERVICE TEMUAN BEARING WHEEL BRAKE BROKEN NO 5 OVERHAUL WHEEL BRAKE NO 5 OVH. WHEEL BRAKE PER 8.000 HM TEAM PE-GL-MEKANIK

EVALUASI MTO OPERATION TEAM PE-OLD