Edition

2021

INTELLIGENT SOLUTIONS FOR MACHINE TOOLS

SINUMERIK
siemens.com/sinumerik
SINUMERIK | Content

Increased productivity
with SINUMERIK

Highly productive automation solutions are demanded for

workshops, jobshops and large series production – that
accompany and support users along the path to digitaliza-
tion. SINUMERIK CNC solutions always provide companies,
operating machine tools, with the optimum solution to
address their specific requirements. Whether for individual
parts or mass production – basic or complex workpieces.

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 Content | SINUMERIK

Siemens Machine Tool Systems 4

CNC portfolio 6
Drives and motors 16
Industry solutions 18
Machining technologies 20
CNC performance 22
Operation and programming 26
Digitalization 30
Motion Control Services 34

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SINUMERIK | Siemens Machine Tool Systems

Strong partner
in the world of
machine tools
Digitalization is changing all areas of our lives.
Production and manufacturing companies must satisfy
some essential requirements: shorter market launch
times, higher degree of flexibility, higher quality and
increased efficiency – as well as suitable and adequate
safety measures. Sustainable competitiveness will only
be able to be achieved by taking a holistic approach,
which encompasses and digitizes the complete
value-added chain. The Digital Enterprise Portfolio
combines automation with all of the advantages p ­ ro­-
vi­ded by digital data.

Future of the machine tool industry

In close cooperation with machine builders, we
want to successfully shape the future of the
­machine tool industry and master the next phase
of the digital transformation. Trends and develop-
ments in the IT environment – such as artificial
­intelligence, machine learning and digital market-
places as well as new forms of collaboration
­represent new impetus and change workflows
in industrial landscapes.

4

The benefits of the digital twin
The digital twin simulates and optimizes all
areas of the value-added chain: Product, pro­
duction and performance. This is the next
step in the digital transformation for machine
builders and users – allowing them to reach
the next level of productivity.
Siemens Machine Tool Systems | SINUMERIK
Productivity benchmark
This is why a SINUMERIK CNC is the first choice
when new, revolutionary machine concepts must
be implemented – and if the absolute maximum
productivity is demanded for a machine tool appli-
cation. Siemens Machine Tool Systems – with the
power of innovation of a unique and experienced
development team in the market – is there to
­ensure that also in the future highly productive
machine concepts can be implemented based on
SINUMERIK CNCs.
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SINUMERIK | CNC portfolio

SINUMERIK – the CNC

portfolio for the global
machine tool market

SINUMERIK 808 SINUMERIK 828

The entry-level CNC for basic, standard machines The compact CNC for standard machines

SINUMERIK 828
• Panel-based compact CNC
• Up to 10 axes/spindles and
2 auxiliary axes
• Up to 2 machining channels
T, M, G
• 10.4" display or
15.6" touch display
• SIMATIC S7-200-based PLC

SINUMERIK 808
• Panel-based compact CNC
• Up to 6 axes/spindles
• 1 machining channel
• 8.4" color display
• SIMATIC S7-200-based PLC

SINAMICS V70 SINAMICS S120/S120 Combi

SIMOTICS S-1FL6 SIMOTICS

SINUMERIK MC
The CNC for special machine tool technologies

SINUMERIK MC
• PC-based CNC
• Open user interface design based on WinCC or Run MyHMI /3GL
• Up to 8 axes/spindles
• Up to 4 machining channels
• Modular panel concept
• SIMATIC S7-1500F PLC

SINAMICS S120 Booskize with CU320, SINAMICS S210

SIMOTICS

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 CNC portfolio | SINUMERIK

From basic, standard CNC machines through standardized machine tools up to

modular, high-end machine concepts – SINUMERIK CNCs offer the optimum
solution for each and every machine concept. Whether individual part or mass
production, basic or complex workpieces – SINUMERIK is the highly productive
automation solution across all production domains. These extend from prototype
and tool building through mold making up to large series production.

SINUMERIK 840
The open CNC for modular machine concepts

SINUMERIK 840
• Drive-based, modular CNC
• Multi-technology CNC
• Up to 31 axes/spindles per NCU*
and any number of PLC axes
• Up to 10 machining channels per
NCU*
• Modular panel concept up to
24" color display
• SIMATIC S7-300 PLC

*Up to 3 NCUs can be connected via NCU-Link

SINAMICS S120 Booksize/Combi/Chassis

SIMOTICS

SINUMERIK ONE
The digital native CNC – the next level of the digital transformation

SINUMERIK ONE
• Digital twin as integral component
of the CNC
• Drive and panel-based modular CNC
• Multi-technology CNC
• Up to 31 axes/spindles and
any number of PLC axes
• Up to 10 machining channels
• Modular panel concept up to
24" multitouch color display
• SIMATIC S7-1500F PLC

SINAMICS S120 Booksize/Combi/Chassis

SIMOTICS

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SINUMERIK | CNC portfolio

SINUMERIK 808 –
outstanding performance,
simply intelligent
SINUMERIK 808D ADVANCED brings impetus into basic turning and
milling machines. CNC technology from the global leader – teamed-up
with a revolutionary operating concept – make the SINUMERIK 808D
ADVANCED the perfect entry point into the world of CNC.

Compact and rugged

Thanks to a panel-based CNC design with few interfaces
and an operator panel with IP65 degree of protection,
­SINUMERIK 808D ADVANCED is the perfect answer for
­applications in harsh environmental conditions. The small
dimensions of these units allow them to be used in compact
machines.

Optimized for basic turning and milling applications

As a result of its technology-specific versions, the ­
SINUMERIK 808D ADVANCED control is perfectly precon­
figured for milling and turning. The range of applications
addressed extends from basic, standard milling machines
or simple machining centers through cycle-controlled lathes
up to basic full CNC lathes. Based on its hardware and soft-
ware expansions, SINUMERIK 808D ADVANCED offers suffi-
cient performance for moldmaking and toolmaking for ­basic
milling functions.

Ideal for entry-level machine operators

Based on the standard SINUMERIK operating and pro-
gramming philosophy, SINUMERIK 808D ADVANCED is
the optimum partner when entering the world of CNC.
­Commissioning is also explained interactively in a graphic
form.

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 CNC portfolio | SINUMERIK

SINUMERIK 828 –
the powerhouse in the
compact class
With its unique CNC performance, our SINUMERIK 828D control sets
productivity benchmarks when it comes to milling and turning on
standard machines as well as functions to simply automate grinding
machines.

Rugged and maintenance free

Their die-cast magnesium operator panel fronts, the panel-
based CNC design with just a few interfaces, as well as a high
degree of protection, make SINUMERIK 828 controls a de-
pendable partner even in harsh production environments.
SINUMERIK 828D has no fan, no hard disk, and an NV-RAM
memory without a buffer battery, which makes it a com­
pletely maintenance-free CNC.

User-friendly
Equipped with a full QWERTY CNC keyboard with short-­
stroke keys and a high resolution 10.4" TFT color display /
15.6" touch display, SINUMERIK 828 CNCs are extremely
­simple to operate. Equipped with USB, CF card (for 10.4")
and RJ45 interfaces at the operator panel front, CNC data
is quickly and easily transferred.

Optimum scalability
Based on the three CNC performance versions (SW24x,
SW26x and SW28x) favorably-priced compact as well as
more complex machines with additional axes/spindles
and 2 machining channels can be implemented.

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SINUMERIK | CNC portfolio

SINUMERIK 840 –
Well-proven performance
SINUMERIK 840D sl is considered to be the standard in premium class
CNCs, which is certainly justified. High CNC performance, along with a
high degree of flexibility and openness, form the basis for almost any
machine concept.

Maximum performance
Thanks to the drive-based high-performance NCUs (Numeri-
cal Control Units), the SINUMERIK 840 D sl – equipped with
state-of-the art multicore processor technology – allows up
to 93 axes in 30 machining channels to be controlled in the
NCU link. Machine concepts with fewer axes benefit from
the performance of the SINUMERIK 840D sl as a result of
the highest degree of machining precision with the shortest
machining times.

Open and communicative at all levels

For instance, based on the system openness of
SINUMERIK 840D sl, operation can be supplemented and
adapted, or even robots and handling systems can be
integrated. SINUMERIK 840D sl is perfectly embedded in
the Siemens automation environment using PROFINET.
Totally Integrated Automation ensures optimum interopera-
bility of all components within the automation solution –
allowing you to achieve maximum transparency and availa-
bility of your production landscape.

Intuitive and scalable

SINUMERIK panels make operation and visualization easier
for machine operators. With their touch screens, they pave
the way to create new and unique machine operating
philosophies. In addition to scalable NCU performance,
SINUMERIK 840D sl has a high degree of modularity when
it comes to the operating components. With a flexible M:N
operating concept, SINUMERIK 840D sl ideally fits the ope-
rating philosophy of any machine – from compact up to
high-end machine tools in the premium class.

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 CNC-Portfolio | SINUMERIK

SINUMERIK ONE –
The digital native CNC
With SINUMERIK ONE, Siemens has created the first CNC control system
worldwide, which was devel­oped from the ground up to master the
challenges of digital transformation in the machine tool indus­try. This
results in a paradigm change: The digital twin becomes an integral
component of the control system and the command variable for taking
real action. Machining processes and machine behavior can be simulated
in detail in conditions close to those met in reality.

Maximize productivity
SINUMERIK ONE offers future-proof, state-of-the-art hard-
ware and software platforms, which form the basis to
­massively boost machine and machining performance.
E­specially in the mold making domain productivity has been
boosted by up to a double-digit percentage. Tasks such as
collision monitoring that take up a lot of CPU time can now
be executed during machining without any restrictions.

Innovate faster
Virtual processes and digital twins become the basis for
­taking real action. Based on the SINUMERIK ONE digital twin,
machine development and commissioning, pro­duction
­planning and workpiece machining, machine ­expansions
and services achieve a completely new level of quality and
precision.

Discover a new way of thinking with digitalization

For the first time, machine users can access to a true and
consequential "Digital first" strategy. This means that central
processes in the production landscape (such as program-
ming, production planning and process optimization) are
­always simulated at the digital twin, ­providing a detailed
­virtual image of the control system and machining process.

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SINUMERIK | CNC portfolio
PPU 1740
Increased performance
Thanks to the drive-based high-performance NCUs
(Numerical Control Units), it allows to operate up to
31 axes in 10 machining channels.
The performance of the SINUMERIK ONE is characterized
by the highest degree of machining precision with the
­shortest machining times.
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NCU 1740 NCU 1750 / 1760
Intuitive and scalable
SINUMERIK ONE offers ultimate scalability for modular and
compact machines thanks the high degree of modularity of
its operating components.
With SINUMERIK panels PPU (Panel Processing Units) from
15" to 24" both in landscape and portrait version make
­operation and visualization easier for machine operators.
Moreover, its scalable NCU performance philosophy makes
­SINUMERIK ONE the ideal fit to any machine – from compact
up to high-end machine tools in the premium class.
 CNC-Portfolio | SINUMERIK

Single Seamless Series

machine data flow manufactured

New powerful technology packages Efficient engineering workflow

With the software version CNC-SW 6.15 CNC users benefit
further with SINUMERIK ONE Dynamics – three technology
software packages to increase efficiency when programming
in the shopfloor and executing CAM-generated CNC pro-
grams:
– ONE Dynamics Operate
– ONE Dynamics 3-axis milling
– ONE Dynamics 5-axis milling
Thanks to the comprehensive and highly intuitive function­
ality of the TIA Portal engineering framework users can
­benefit from faster time to market and efficient program-
ming.
TIA Portal as the center providing seamless data flow for all
engineering phases. No matter if it is a single machine or a
series-manufactured machine TIA Portal ensures always the
most efficient engineering.

The new software functions contained in the technology The standardized interfaces and powerful Openness-API of
­packages support users to adjust the performance of their TIA Portal in combination with the SINUMERIK Engineering
machine with regards to accuracy, velocity and surface Workflow allows an automated engineering of individual and
­quality levels to achieve maximum productivity. modular machines in a very fast and easy way.

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SINUMERIK | CNC portfolio

SINUMERIK MC
For special technologies
With integrated SINUMERIK CNC, SIMATIC controller as well as Windows®
10 operating system, the SINUMERIK MC is the optimum solution for
processing machines with customized user interface.

Application areas
Applications extend from wood, stone and glass processing
through applying adhesive up to basic grinding applications
and special machine tool technologies. These include sheet
metal cutting, laser and water jet cutting as well as Additive
Manufacturing, for example.

Maximum openness
With the integrated Windows® operating system, it is
simple to create customized user interfaces. The open
operating concept and extensive interfaces mean that SINU-
MERIK MC is a seamlessly integrated and open
control system.

Excellent motion control and high automation

performance
SINUMERIK's well-proven CNC technology facilitates the high-
est motion control precision, and – thanks to G code pro-
gramming – a high degree of flexibility and versatility when
it comes to the open-loop machine control. Further, the short
response times of the SIMATIC S7-1500F PLC
facilitate higher machining speeds and significantly boost the
automation performance.

Simple engineering
Symbolic programming, state-of-the-art programming
languages and comprehensive toolboxes to implement stan-
dard applications mean that engineering in the TIA
Portal is both simple and efficient. This results in lower com-
missioning times and costs.

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CNC portfolio | SINUMERIK

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SINUMERIK | Drives and motors
Drives and motors –
everything from a single source
SINAMICS V70 SINAMICS S120 Combi
Drives
SINAMICS V70 – small and powerful
The SINAMICS V70 with SINUMERIK 808D concept is simply
unbeatable when it comes to price-sensitive entry-level
­machines. The compact design of the single-axis, fanless
­motor modules ensures the highest degree of ruggedness.
The motor ­modules can be quickly adapted to the require-
ments of the feed axes by simply setting a few parameters.
SINAMICS S120 – providing the highest degree of
­flexibility
SINAMICS S120 is synonymous with performance and
flexibility when it comes to equipping machine tools.
In addition to a wide range of Motor Modules, various ­infeed
options are available with functions such as energy recovery
and controlled DC link. This ensures the shortest spindle
acceler­ation times and facilitates perfect reactive power
­com­pensation for the complete machine (cos φ = 1). The
­SINAMICS S120 allows the power unit and control ­module to
be mounted separately, which means that this drive system
can be perfectly adapted to address the widest range of drive
applications.
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SINAMICS S120 Booksize SINAMICS S120 Chassis
SINAMICS S120 Combi –
the ideal drive for compact machines
SINAMICS S120 Combi (frame type A and B) combines the
performance of the modular SINAMICS S120 in a compact,
rugged design. One infeed and up to four motor modules are
integrated in one housing. This drive is the ideal basis for
compact standardized machine concepts with a spindle
­power of up to 15 kW and can control up to five feed axes.
SINAMICS S120 Booksize –
minimal footprint for the control cabinet
The new SINAMICS S120 Booksize devices have a 300 percent
overload capability and combine compactness with power
density. The width can be reduced for applications that are
dimensioned for maximum current with high ­acceleration
levels – or for positioning axes demanding a high dynamic
performance. The height required in a control cabinet has
also been reduced as a result of a new motor connection/
shield concept for the module.
SINAMICS S120 Chassis
The SINAMICS S120 converter in the chassis format has
been expanded up to high power ratings of 300 kW and
currents up to 490 A – allowing these devices to perfectly
address applications with the highest demands relating to
power and performance.
www.siemens.com/sinamics
 Drives and motors | SINUMERIK

SINUMERIK control systems, in conjunction with SINAMICS drives and SIMOTICS motors, are
­optimally designed to address the requirements of machine tools. The complete SINAMICS drive
family addresses all of the performance levels and sets itself apart as a result of the highest
degree of flexibility, functionality and efficiency. SIMOTICS motors for motion control applications
and SINAMICS drives are the driving force for SINUMERIK CNCs, which sets the standard for
maximum precision and speed.

SIMOTICS servomotors SIMOTICS linear and torque motors SIMOTICS main spindle motors

SIMOTICS motion control motors
SIMOTICS servomotors
High stall torques, high encoder accuracy and perfect
smooth-running operation make SIMOTICS servomotors
the optimum feed drive for machine tools.
For price-sensitive entry-level machines with SINUMERIK
808D control system, the SIMOTICS S-1FL6 motor with
enclosure ensures a rugged solution. The new SIMOTICS S-
1FT2 is the ideal complement to the SIMOTICS S-1FK2 and
expands the common fields of application with numerous ap-
plications – forming together a new series of powerful servo-
motors.
SIMOTICS S-1FK7 is synonymous for flexibility when it comes
to equipping machine tools, and is available with various
­rated speeds, encoder types and moments of inertia.
With 400 percent overload capability, SIMOTICS S-1FT7
motors offer the highest performance and are available with
various cooling methods.
Our portfolio of servomotors has been expanded to include
compact SIMOTICS S-1FG1 servo geared motors.
SIMOTICS L-1FN3 linear motors, elasticity, backlash and
­friction in the machine drive train can be almost completely
eliminated – and along with mechanical transmission
elements – allows the highest degree of precision to be
achieved. In addition to positioning tables with a high
dynamic performance, SIMOTICS T-1FW6 and T-1FW67 built-
in torque motors can also be used for rotary and ­swiveling ta-
bles for precise 5-axis machining as well as new technology
domains such as turning on milling ­machines with the SI-
MOTICS T-1FW6 High Speed torque motor.
www.siemens.com/motion-control-motors
SIMOTICS main spindle motors
An outstanding portfolio is obtained by teaming up the high
level of competence in spindle design and construction of
Weiss Spindeltechnologie GmbH with Siemens long tradition
of building electric motors. This unique portfolio supports all
types of spindle solutions – from classic mechanical spindles
with SIMOTICS M-1PH8, M-1PH3 or M-1PH1 mounted spindle
motors, SIMOTICS M-1FE1, M-1FE2 built-in synchronous
­spindle motors or SIMOTICS M-1PH2 induction motors up to
hybrid and high-performance motor spindles.

SIMOTICS linear and torque motors www.siemens.com/spindles

Going beyond conventional rotary motor principles,
the ­SIMOTICS range also encompasses linear and torque ­
motors with a high dynamic performance. Using
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SINUMERIK | Industry solutions

Solutions for every industry

that are fit for the future
Every sector has its own specific requirements. Whether standardized automation
concepts for the automotive sector or a holistic approach across all phases of the
product and production lifecycle – all the way up to aerospace. Siemens Machine
Tool Systems has been a partner to the machine tool industry for many years, and
offers sector solutions that are deployed around the globe.

Many years of industry expertise is convincing
Based on our unique experience and the sector know-how
that we have built up over the years, we can provide opti-
mum solutions for cost-effective component production
in the automotive, aerospace, power generation and
­electronics domains.
Setting trends in the production landscape
Siemens Machine Tool Systems is seen as innovation
leader in the machine tool market. The development
of ­innovative, cutting-edge solutions is a given for us.
Our digitalization solutions ensure maximum produc-
tivity, flexibility and availability.

Partner for automating machine tools www.siemens.com/machinetools

all the way up to complete production landscapes
Throughout decades of direct contact with end users in key
sectors, we clearly understand the requirements that are
placed on current generations of machines – and those in
the future. This know-how flows directly into our product
­development. That ensures that SINUMERIK control systems
are closely aligned to address market requirements. As full-
line supplier, in addition to automating machine tools,
­Siemens can act as the general contractor for the manu­
facturing automation of your entire plant. Customers will
also benefit from this as a result of integrated and seamless
automation solutions from a single source – ultimately
­helping you to achieve a highly-productive manufacturing
environment.

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Industry solutions | SINUMERIK

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SINUMERIK | Machining technologies

Leverage the bandwidth of

machining technologies
With SINUMERIK, every manufacturing environment is optimally equipped to
address tech­nological challenges – today and in the future. SINUMERIK is powerful
when it comes to turning, milling, grinding – as well as nibbling, laser machining
and gear wheel machining. Further, it is open for new technological concepts,
such as multitasking, Additive Manufacturing and ­machining composites.

Turning Milling Multitasking

Highest precision and productivity
from cycle-controlled and standard
CNC turning through milling on
­lathes up to multichannel and multi-
tasking machining.
Superlative milling with SINUMERIK
Top Surface, Top Speed as well as
Collision Avoidance. From 3-axis
milling through 5-axis simultaneous
machining up to multitasking
machining.
Based on SINUMERIK Operate,
multitasking machining is seamlessly
­supported across all technologies –
whether in series production or in a
workshop environment. For efficient
and highly productive CNC machining.

Nibbling, laser, water jet

and plasma machining Machining composites Additive Manufacturing

Going beyond standard technologies,
the openness of our SINUMERIK sys-
tem allows nibbling, laser, water jet
and plasma machining solutions to
be engineered.
When it comes to machining com­
posites, the quality of the final product
is absolutely decisive. Depending on
the particular material, production
techniques such as laser machining,
milling or grinding are used – all of
which can be flexibly controlled by
­SINUMERIK.
In additive techniques, such as mate-
rial extrusion or laser cladding, the
5-axis technology of SINUMERIK –
in conjunction with the appropriate
SINAMICS drive system and SIMOTICS
motors - facilitates precise and dyna-
mic motion control.

Grinding
SINUMERIK offers the optimum
solution – from basic up to
high-end grinding applications.
Gear machining
Machining gears is a complex pro-
cess, that demands the highest
­degree of precision. The advantages
of SINUMERIK controls are fully
­leveraged when it comes to turning
a gear wheel, cutting gears with a
hobbing cutter – along with the final
beveling and chamfering.
Automated cell
Robots must be able to be
simply i­ntegrated into machine tools
and ­production workflows. SINUMERIK
Run MyRobot offers solutions that
­range from a simple connection
via the user-friendly integration for
­handling tasks – up to high-precision
motion control of machines using
­robot ­kinematics.

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 Machining technologies | SINUMERIK

My production?
Fit for the future.
With SINUMERIK, you can use SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK
all machining technologies 808 828 840 ONE MC

Turning ✓ ✓ ✓ ✓ –

Milling ✓ ✓ ✓ ✓ –

Grinding – ✓ ✓ ✓ ✓

Multitasking – – ✓ ✓ –

Additive Manufacturing – – ✓ ✓ ✓

Gear machining – ✓1) ✓ ✓ –

Nibbling, laser, water jet

– – ✓ ✓ ✓
and plasma machining

Machining composites – – ✓ ✓ –

Automated cell – ✓ ✓ ✓ ✓

1) Option: CP-Comfort

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SINUMERIK | CNC performance
 CNC performance | SINUMERIK

Always achieve the maxi-

mum CNC performance
Productivity. Precision. Availability. These are the decisive drivers in
the machine tool market. Packed with special functions, SINUMERIK
­controls precisely satisfy these requirements – helping to accomp­-
lish a high CNC performance.

Wide ranging possibilities to

achieve high productivity
Robot integration, intelligent motion control as well as c­ on-
tinuous optimization are the relevant buzz words when it
comes to leveraging the wide-ranging possibilities of boost-
ing productivity.

All the facets of robot integration

The demand for automation solutions for machine tools
teamed up with high precision industrial robots is increasing
at a rapid pace. This applies equally to handling – as well
as high-precision and complex machining tasks. With
­SINUMERIK, Siemens has a CNC system for robot integration:
From a simple connection via the user-friendly integration
for handling tasks – up to the complete integration of robot
kinematics in a system.

Optimum machining speed and quality

With the combination of the Top Surface and Top Speed
­functions, SINUMERIK offers optimum path planning and
speed control for milling applications – providing the
highest surface quality and machining speed.

Continuous optimization
Maximum machine dynamic performance is achieved by
automatically optimizing machine parameters as a function
of the load and axis positions using the Intelligent Load
Control and Intelligent Dynamic Control functions. As a
consequence, the best machining result is achieved for any
workpiece weight and at any position in the machining area
of the machine tool. The result – shorter machining times
and a higher machining quality.

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SINUMERIK | CNC performance
Precision in the production landscape
The high degree of precision achieved using SINUMERIK also
comes from functions such as its 80-bit NANO computation
accuracy. This is supplemented by innovative software-based
compensation of various mechanical effects.
Precision
SINUMERIK CNCs and SINAMICS drives compute with
­high-performance 80-bit NANO accuracy. This eliminates
rounding errors and results in an extremely high internal
computational accuracy in the complete controller circuit.
Nodding compensation
Nodding compensation is used to compensate dynamic posi-
tion deviations that occur when machine axes accelerate.
This improves machining quality, and at the same time,
­allows higher jerk and acceleration values to be reached.
Friction compensation
Friction-related path errors are even more effectively eli­
minat­ed by compensating the effects of friction as a function
of the velocity. This allows a consistently high contour
­accuracy and workpiece precision to be achieved.
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Volumetric compensation (VCS)
VCS allows geometrical deviations of linear and rotary axes
o be compensated regarding how they influence the tool cen-
ter point – directly resulting in higher machining preci­sion.
Increasing the availability
High availability of machine tools is achieved through
collision avoidance and condition monitoring.
Collision avoidance
SINUMERIK collision avoidance functions offer extensive colli-
sion protection for the machine, the workpiece, clamping
equipment and the tool. Using Industrial Edge for Machine
Tools, collision monitoring functionality can be shifted out,
so that the full SINUMERIK system performance can be uti-
lized.
Condition monitoring
SINUMERIK condition monitoring status information is
captured using machine fingerprints and the machine
condition evaluated. This allows valid statements to be
directly made about the machine quality and possible
hidden problems and issues.

Increasing security
Protecting intellectual know-how in the user program and
protecting against malware are two essential aspects when
it comes to the system integrity of SINUMERIK.
Know-how protection
Using the SINUMERIK Lock MyCycles function, user cycles
are saved to the control system so that they are protected.
Password-protected SIMATIC STEP 7 program blocks safe-
guard intellectual property and know-how.
Security
PC-based systems and the control level must be protected
against cyber attacks. Antivirus and whitelisting software
protect against manipulation – preventing malware from
influencing PC-based systems.
CNC performance | SINUMERIK
Optimizing processes using the digital twin
The digital twin plays a decisive role when it comes to opti-
mizing the widest range of processes while the machine is
operational. With different digital twin variants, a range of
tasks can be shifted from the real world into the virtual
world.
Run MyVirtual Machine, the digital twin for machining,
optimizes the utilization levels of machine tools. Unproduc-
tive machine periods are reduced to a minimum and con-
sequentially shifted into production planning. This makes
way for new business models.
www.siemens.com/sinumerik-digitaltwin
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SINUMERIK | Operation and programming

User-friendly
operation
and program­-
ming
Operation
A wealth of functions in SINUMERIK Operate ensure a high
degree of operator-friendliness of SINUMERIK controls.
These include state-of-the-art touch and gesture control
as well as working in several panes.

Touch and gesture operation

The SINUMERIK generation of touch panels with projected
­capacitive touch technology offers the highest degree of
­performance for demanding PC-based visualization tasks.
This comes along with an attractive front panel design. The
scratch-proof, non-reflecting surface with brilliant display
supports operation even in harsh ambient conditions.

Animated Elements
With its Animated Elements, SINUMERIK Operate makes it
very easy to enter parameters. Animated Elements with
its unique moving image sequences makes operation even
more user-friendly.

Display Manager
Using the Display Manager, the display area can be sub­-
divided into three or four panes, allowing large screens
to be effectively used. Customized and flexible machine
operation is facilitated as additional information can be
­selected and displayed.

26
 Operation and programming | SINUMERIK

Zero points
Integrated measuring cycles ensure high workpiece precision
during the machining process. Tool geometries and work
­offsets are corrected automatically so that the required
­production tolerances are maintained, even for high batch
quantities.

Tool management
Tool data and magazine location information are clearly
displayed on a screen. Selecting a suitable magazine
location is fully automatic: simply select a tool, press a key
and SINUMERIK CNC does the rest. It goes without saying
that the lifetime of each tool is monitored, and when
required, the appropriate replacement tool is loaded. This
­reduces the amount of time required when setting up a
machine tool.

Setting-up Protection for personnel

The intelligent SINUMERIK Safety Integrated system functions
Based on an intelligent JOG mode and intuitive tool manage- allow user-friendly operation, with the highest degree of
ment in SINUMERIK Operate, all of the typical setup functions safety for the operator and the machine itself. For instance,
can be graphically and interactively supported. This keeps when setting up the machine with the protective door
­unproductive times to an absolute minimum. opened. Users have an integrated F-PLC at their disposal
with SINUMERIK Safety Integrated plus. The safety relevant
Measuring
logic is programmed in the TIA Portal. When commissioning
The measurement of tools and workpieces is optimally
the SINUMERIK 840D sl, application engineers can use
­supported in the intelligent JOG mode: It is sufficient to just
­various innovative functions, for example, the ability to
probe an edge, corner or hole to determine the clamping
graphically configure safety functions and the trans­parent
­position, including the basic rotation of the tool – even in
­diagnostic screen forms. For Safety Integrated and Safety
swiveled workpiece planes. The geometry is transferred into
­Integrated plus, once commissioning has been completed,
the tool offset memory of the CNC by simply pressing a
a prompted, partially automated acceptance test can be
­button. Logging measurement results is simplified using
­performed in SINUMERIK Operate.
standard or user logs.

27
SINUMERIK | Operation and programming
Programming
SINUMERIK Operate offers the optimum programming for
each and every task: DIN ISO for large series production and
shortest cycle times – as well as graphic programming, so
that individual parts and components can be programmed
even faster.
High-level CNC language
The SINUMERIK high-level language means that the variance
associated with families of parts or special tools can be
simply mastered. The SINUMERIK high-level language comes
into its own precisely where graphic programming, DIN ISO
and cycle programming reach their limits. Quickly program-
ming workpieces with a wide range of variance means that
the complete range of workpieces can be flexibly addressed –
which is what makes it so unique.
DXF reader
The DXF reader supports the display of the CAD data format
and direct transfer into the CNC program. Programming times
can be slashed by up to 90 percent as the DXF reader is used
to transfer data. DXF files can be directly opened on the CNC,
and transferred to the CNC program with a simple mouse
click. The DXF reader can be called up in the contour editor,
and for positions, can also be called in programGUIDE as
well as when programming machining steps in ShopMill/
ShopTurn.
28
ProgramGUIDE
In programGUIDE, G-code programs can be combined with
­powerful SINUMERIK technology and measuring cycles in
a user-friendly fashion. Even classic ISO codes can be pro­
grammed. As a result, SINUMERIK is especially attractive
for machine operators who prefer this classic programming
­method.
Machining step programming
Machining step programming (ShopMill/ShopTurn) ensures
that demanding and complex parts and components can be
quickly and simply programmed. Using the SINUMERIK con-
tour computer, each contour can be directly entered and
­programmed at the machine. This results in maximum pro-
ductivity when it comes to programming and operating.
Diagnostics
Especially in large series production, machine downtimes
­result in enormous production losses. SINUMERIK Operate
­offers intelligent diagnostics if problems arise so that
machine operation can be resumed as quickly as possible.
In addition to bus diagnostic tools for drive, peripheral and
network components, there is also a powerful trace function.
This is used to trace and troubleshoot NC, PLC and drive
­signals.
 Operation and programming | SINUMERIK

My workpieces?
I can program
them myself.
SINUMERIK | Digitalization

My machine? Highly
productive thanks to
the digital twin.
 Digitalization | SINUMERIK

On track to achieve higher

productivity with CNC Shop-
floor Management Software
Through digitalization, machine builders and companies operating machines
can respond more flexibly to market demands – and at the same time boost
their productivity.
CNC Shopfloor Management Software specifically addresses the requirements
in the machine tool domain. It facilitates the management, analysis and
optimization of machine tools – independent of the manufacturer of the
control system being used.

Digitalization for machine builders Digitalization for machine users

Higher engineering productivity
There are two main objectives when it comes to machine
­construction. On one hand, a higher degree of efficiency
and flexibility in development, e.g. with consequential
­virtuali­zation in the development process. On the other hand,
­supplementing portfolios to digitalize the customer production
­environments – all the way up to new business models.
Higher productivity in production
Machine tools are intelligently integrated into production
processes. The precondition is that production planning
and production – along with the various machines – are
­networked on three different platforms depending on the
specific requirement. This allows programs and data to be
transferred error-free.

The digital twin – end-to-end development and new
business models
The closed-loop engineering allows machine builders to
­create a seamless workflow from the original idea through
engineering up to the virtual commissioning of the machine.
As a potential business model, the virtual image of the
­machine can be made available to the company operating
the machine for production planning purposes.
www.siemens.com/
machine tool digitalization
The digital twin in production
Programming and setting up operations are virtually shifted
from the real production environment into the office. The
machine does not have to be at a standstill to identify whe­
ther components can be actually machined. CNC programs
can be tested in advance for potential collision of the tool
with clamping equipment or machine parts. CNC programs
for new production orders can be run-in "off-line" as long as
the machine is still in productive operation. Further, new
­operating personal can be trained without blocking the
­machine. Unproductive times at the machine are therefore
reduced to a minimum and consequentially shifted into pro-
duction planning. This boosts the productivity and availability
of the real machine.

31
SINUMERIK | Digitalization

CNC Shopfloor Management Software –

ecosystem
A leading-edge IT architecture is created
based on the CNC Shopfloor Management
Software – and more specifically – at three
levels “In Cloud,” “In Line” and “In Machine.”
These levels correspond to the three plat­­-
forms – MindSphere, SINUMERIK Integrate
and S­ INUMERIK Edge with many customized
functions that extend from the field up
into the Cloud.
This is complemented by the opportunity of
creating new business models, in the service Industrial Edge
domain, for instance. Leveraging digitalization, for Machine Tools
potential for optimization, unknown up until
now can be tapped into so that productivity
and competitiveness can be sustainably
increased.

32
 Digitalization | SINUMERIK

Left: Analyze MyMachine /Condition to determine the mechanical

condition of the machine tool;
Right: Analyze MyWorkpiece /Toolpath to visualize and analyze workpiece data

MindSphere Industrial Edge for Machine Tools

Digitalization with cloud-based applications –
optimally networked
Cloud-based applications offer all of the advantages when
working with a common database. Intelligent tools network
design, production planning and machine tools across
various sites and locations to create seamless production
­processes with the highest degree of effectiveness. Produc-
tion and machines are continually analyzed. The captured
data is evaluated, creating a high degree of transparency.
This allows potential for optimization, unknown up until now,
to be identified and fully utilized.
SINUMERIK Integrate
Capturing, analyzing and processing high-frequency data
close to the machine
The Industrial Edge for Machine Tools is a reliable and high-
performance hardware and software solution for machine-­
related use (Edge computing). This especially allows high-­
frequency process data to be processed and analyzed right at
the machine tool in the field while production is still running.
Using customized EdgeApps, processes and the machine's
overall condition can be monitored and optimized.
Furthermore, with the provided Application Software
­Development Kit for EdgeApps (AppSDK) users can enable
the quick creation of new applications to fit individual needs
and additional use cases.

Wide-ranging applications to optimize availability

and productivity
However, the advantages of a digital landscape can be
utilized even without a connection to the cloud. The
SINUMERIK Integrate platform hosts a wide range of appli­
cations that provide functions adapted to engineering and
production, for example, tool and program management.

33
SINUMERIK | Motion Control Services

Motion Control Services – digitali-

zation of machine tools and optimi-
zation of production landscapes
Digital services – the path to a digital
production environment
Based on the CNC Shopfloor Management Software, Motion Data & Process Optimi-
Control Services represents a partial or full digitalization Analysis zation
of the mechanical production workflow. We offer a complete
solution from a single source. This extends from the require-
ment analysis and the resulting concept through installation
up to implementation of optimization measures and ensuring
Imple- Mainten
continuous system availability.
menta- ance
Consulting tion

Analysis and development of a digitalization strategy tailored

to address specific customer requirements within the scope
of professional consulting services.
Pre
Digitalization check as a service paration
Se
This local service provides concrete recommendations when
it comes to networking machines in production IT systems.
C
Machine data are continuously captured and evaluated in a
standardized way while the machines remain operational.
Digitalization Consulting
Digitalization preparation Check
Machine tools are updated to represent state-of-the-art
­technology and made ready for digitalization. Irrespective of
whether greenfield or brownfield systems, using Brownfield
Connectivity Services, software updates, hardware upgrades
or retrofits, machine fleets are made fit for digitalization.

Implementation
Specialists from Motion Control Services support you when
configuring and commissioning the various software mo­
dules. This makes your production more efficient, more
­profitable and increases your security of investment. Training
programs ensure that your personnel know how to use the
application.
Data & Process Analysis
Individual measures and activities to optimize production are
derived based on captured and analyzed data.
Optimization
Optimization measures are implemented to fully leverage the
potential of machine fleets. In addition to productivity boost-
ing measures, this also involves increasing the availability
and leveraging cost-saving potential.
Maintenance
This service ensures that IT systems remain operational, to
secure operating time as well as resolve faults in the case
of non-scheduled downtimes.

34
 Motion Control Services | SINUMERIK

Motion Control Services provide support to dealers or machine operators over the
complete lifecycle of production systems – for drives, motors, or controls. The emphasis
is on increasing transparency so that all types of resources and machines can be used
more efficiently, productively and flexibly – and of course to increase machine avail-
ability.

Technical Support
Competent hotline experts answer every question related to
SINUMERIK – in your time zone and in your language.
Productivity Spare Parts & Repair Services
Improvement A closely meshed, flexible spare parts and repair service net-
Upgrade
work ensures that spare parts are quickly available at reason-
Services
able prices at over 150 service locations around the globe.
Not only this, for selected components, the Long Life Repair
n- option can extend service availability for up to 25 years.

Upgrade Services
Spare Component upgrades extend system and machine usage
times to secure investments over the long term.
Parts
and Productivity Improvement
Repair Especially when it comes to machine tools that are used
Services ­intensively with high utilization levels, fully leveraging the
machine capacity to its maximum has significant economic
benefits. With Productivity Improvement we optimize the
ervice production potential for machine tools equipped with
Contracts SINUMERIK 840D sl or SINUMERIK 840D pl.

Retrofit
A CNC retrofit is the cost-effective alternative when com-
Technical
pared to purchasing a new machine. This is the case if the
Support Retrofit mechanical system of a machine tool is still in a good con­
dition – however, the control or drive system no longer
­represents state-of-the-art technology. As part of this s­ ervice,
we upgrade specific components to reflect latest state-of-­the-
art technology. Cycle times can be significantly reduced and
quality optimized by just upgrading the control system.
www.siemens.com/motioncontrolservices
Classic services – the basis for continuous
improvement
Service Contracts
Harmonized and aligned to specific requirements and business
objectives, our service contracts are modular and allow com­
panies operating machines to create a customized service
­concept to reduce their machine downtimes. Here, customers
can integrate digital service options. These include remote
­access and the use of service applications to achieve an even
better machine availability.

35
Published by The information provided in this brochure
Siemens AG 2021 contains merely general descriptions or charac-
Digital Industries teristics of performance which in case of actual
Motion Control use do not always apply as described or which
P.O. Box 31 80 may change as a result of further development
91050 Erlangen of the products. An obligation to provide the
Germany respective characteristics shall only exist if
expressly agreed in the terms of contract.
For the U.S. published by All product designations may be trademarks or
Siemens Industry Inc. product names of Siemens AG or supplier
100 Technology Drive companies whose use by third parties for
Alpharetta, GA 30005 their own purposes could violate the rights of
United States the owners.
Subject to change without prior notice.
Article No. DIMC-B10079-00-7600 To secure plants, systems and machines as well
Printed in Germany as networks against cyber attacks, a holistic
Dispo 06311 industrial security concept must be imple-
WÜ/1000173743 WS 1021 PDF mented (and continuously updated) corre-
sponding to current state-of-the-art technology.
More about SINUMERIK CNCs can be Products and solutions from Siemens are just
found at: siemens.com/sinumerik one component of such a concept. You can find
additional information about industrial security
at siemens.com/industrialsecurity.