CGC-ET Steam Turbine Setup Commissioning Rev K

Si-TEC Xtend series 2
CGC (Co-Generation Control)

for Controlled Extraction Steam Turbines
Set Up and Commissioning Manual
Copyright 2010 by Dawson Technology Pty Limited. All rights reserved. This document may not be reproduced or distributed to
a third party without prior approval.
Manual No. 549-025 rev K

________________________
Please send your queries and feedback on our publications to:
Dawson Technology Pty Limited

231 Holt Street
Eagle Farm, QLD 4009
AUSTRALIA
Tel: (07) 38684777 {International: (61)-7-38684777}
Fax:(07) 38684666 {International: (61)-7-38684666}
E-mail: info@dawsontec.com
Internet web site: http://www.dawsontec.com
________________________
Dec-13/rev K
WARNING
Please read this entire manual and all other publications pertaining to the work to be performed
before installing, operating or servicing this equipment.
Practise all plant and safety instructions and precautions. Failure to follow instructions may result in
personal injury and/or damage to property.
WARNING
The engine, turbine or other type of prime mover must be equipped with an overspeed
(overtemperature, or overpressure, where applicable) shutdown device(s) that operates totally
independently of the prime mover control device(s) to protect against runaway or damage to the
prime mover and to protect against possible personal injury or loss of life, should the mechanical
hydraulic governor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s),
the linkage(s), or the controlled device(s) fail.
In the case of generator sets, an effective monitoring system must be available to prevent damages
by overcurrent, voltage differences or reverse power.
PLEASE NOTE
This manual has attempted to provide instructions on the techniques of electronic governing and the
use of accessories, using examples and data that are believed to be accurate.
However, the examples, data and other information are intended solely as a training aid and should
not be used in any particular application without independent testing and verification by the party
performing the application.
Independent testing and verification are critical in any application, particularly where malfunction of
the equipment may result in personal injury and/or property damage.
For these reasons Dawson Technology provides no warranty of any kind, either expressed or
implied, with respect to the contents of this manual, that the examples and data used are consistent
with industry standard and that they meet the requirements of any particular application.
Dawson Technology disclaims any implied warranties for the manual’s quality, performance,
merchantability or fitness for any particular purpose. Dawson Technology also disclaims all liability
for direct, indirect, incidental or consequential damages that result from any use of the examples,
data or other information in this manual.
IMPORTANT
Correct set points must be entered into the Si-TEC Xtend module for each specific application
prior to starting the turbine.
Particular care should be taken with regard to cable shielding and power supply connections to
ensure the equipment meets all requirements specified by Dawson Technology concerning EMI.
CONTENTS
Subject Heading Page
1 Configuring the Module 1

1.1 Introduction 1
1.2 Terminology 1
1.3 Navigating the Menu System and Tips 2
2 Si-TEC Xtend Menu Preset Item Description for Steam Turbine

Driven Generators 3
2.1 Module Identification – Information Only 3
2.2 System Diagnostics and Functional Tests – main menu 3
Alarm Status – sub menu 3
Trip Cause – Information – sub menu 3
Module to Module – Communications – sub menu 3
Display I/O States – sub menu 3
Force Outputs Test – sub menu 4
Extraction and Process Data (Information Only) – sub menu 4
Actuator Test – sub menu 4
2.3 Instrument Data – Control Parameter Information Only – main menu 5
Info / Synchronising – sub menu 5
Info / Alternator – sub menu 5
Info / Actuator – sub menu 5
Info / Peak Hold – sub menu 5
2.4 Configure Module – main menu 6
VT and CT Ratio – sub menu 6
Module Setup – sub menu 6
2.5 Speed Governor – Control Function – main menu 7
Speed Control – Set Point Parameters – sub menu 7
Actuator Settings – sub menu 7
Start Sequence – sub menu 7
PID Adjustments – Speed Loop Response - sub menu 8
Performance Enhanced – PID Adjustments – sub menu 8
Multi Point PIDs – Island Mode ‘On Load’ – sub menu 8
Speed Bias Output Range – sub menu 8
2.6 Extraction / Process Control – Set Point Parameters – main menu 9
Pressure Units – Set Point Parameters – sub menu 9
Extraction Setup – Set Point Parameters – sub menu 9
Process Setup – Set Point Parameters – sub menu 9
Steam Map Data – Set Point Parameters – sub menu 9
HP Valve Linearization – Setup – sub menu 10
LP Valve Linearization – Setup – sub menu 10
2.7 Generator / Alternator – Control Function – main menu 11
Frequency (Hz) – Set Point Parameters – sub menu 11
Synchronising – Set Point Parameters – sub menu 11
Voltage / AVR Control – sub menu 11
kWatt Control – Set Point Parameters – sub menu 12
kVAr / Power Factor – Set Point Parameters – sub menu 12
2.8 Paralleled To Grid PIDs – Set Point Parameters 13
2.9 Manual Mode – Set Point Parameters 14
2.10 Logic and Analog I/O - Configure – Set Parameters – main menu 15
Logic Inputs – Allocate a Task to an Input – sub menu 15
Logic Outputs – Allocate a Function to a Relay – sub menu 15
kWh / kVArh Meter – Pulsed Output – sub menu 16
Analog Inputs – Allocate to Input – sub menu 17
Analog Outputs – Assign Data Type – sub menu 18
2.11 Relay Outputs / Alarms – Switch Set Points – main menu 19
Speed (RPM) – Switch Set Points 19
Volt / Frequency – Switch Set Points 19
kWatt – Switch Set Points 19
kVAr – Switch Set Points 20
Limits / Pressures – Switch Points 20
Group Switch Points – ‘together’ to form Combined Alarms 20
Miscellaneous – Switch Point Limits 20
Vector Disturbance – Switch Point Limits 20
3 Detailed Description of the Menu Items 21

3.1 Module Identification – Information Only 21
3.2 System Diagnostics and Functional Tests 21
3.3 Instrument Data 21
3.4 Configure Module – main menu 22
VT and CT Ratio – sub menu 22
Module Setup – sub menu 23
3.5 Speed Governor – Control Function – main menu 24
Speed Control – Set Point Parameters – sub menu 24
Actuator Settings – sub menu 25
Start Sequence – Actuator – sub menu 25
PID adjustments – Speed Loop Response – sub menu 27
Performance Enhanced – PID adjustments – sub menu 28
Multi Point On Load PID – Island Mode – sub menu 29
Speed Bias Output Range – sub menu 30
3.6 Extraction / Process Control – Set Point Parameters – main menu 31
Pressure Units – Set Point Parameters – sub menu 31
Extraction Setup – Set Point Parameters – sub menu 31
Process Setup – Set Point Parameters – sub menu 32
Steam Map Data – Set Point Parameters – sub menu 35
HP Valve Linearization – Setup – sub menu 37
LP Valve Linearization – Setup – sub menu 37
3.7 Generator / Alternator – Control Function – main menu 38
Frequency Set Point Parameters – sub menu 38
Synchronising Set Point Parameters – sub menu 38
Voltage / AVR Control – sub menu 39
kWatt Control – Set Point Parameters – sub menu 41
kVAr / Power Factor Control – sub menu 43
3.8 Paralleled To Grid PIDs – Set Point Parameters 45
3.9 Manual Mode – Set Point Parameters 48
3.10 Logic and Analog I/O – Configure – Set Parameters 49
Logic Inputs – Allocate a Task to an Input – sub menu 49
Relay Outputs – Allocate a Function to a Relay – sub menu 54
kWh / kVAr Meter – Pulsed Output – sub menu 55
Analog Inputs – Allocate to Input – sub menu 56
Analog Outputs – Assign Data Type – sub menu 60
3.11 Relay Outputs / Alarms – Switch Set Points – sub menu 61
Speed (RPM) – Switch Set Points 61
Volts / Frequency – Switch Set Points 61
kWatt – Switch Set Points 62
kVAr – Switch Set Points 62
Limits / Pressures – Switch Points 62
Group Switch Points – ‘together’ to form Combined Alarms 62
Miscellaneous Switch Point Limits 63
Vector Disturbance – Switch Point Limits 63
4 Control Notes 64
4.1 Logic Inputs 65
4.2 Fixed Logic Inputs 65
4.3 Combined Alarms 67
5 PID Controls 68
5.1 P.I.D. Definitions 68
5.2 Speed PID Application 68
5.3 Performance Enhanced PID Settings 69
5.4 Multiple On Load PIDs 70
5.5 Extraction Control 72
5.6 Si-TEC Xtend CGC governor tuning sequence 78
6 Operation and Service Information 79
6.1 Actuator – MPU – Linkage Adjustments 79
6.2 AVR Bias Output set up and configuration 84
6.3 AVR Connections for voltage bias control 85
6.4 Si-TEC Xtend CGC & GSM Vector Disturbance Relay 88
7 Form STC – 010 rev A 89

7.1 Generator Setup 89
7.2 Generator Synchronising and Parallelling 93
7.3 GSM Master Module 96
8 Fault Finding 98
9 Si-TEC Xtend Communication Addresses accessed from RS232

Communications Port and User RS485 Port 101
9.1 Generator Module Address Data Reference (2000 range – read only) 103
9.2 Generator Module Address Offset Data Reference (6000 – 8300 range) 106
9.3(a) Generator State Table 1 (2000 Range – Address Offset 1) 107
9.3(b) Generator State Table 1 (6000-8300 Range – Address Offset 1) 108
9.4 Generator Status and Alarms Table (Logic Items) 109
9.5 Generator Logic Input 1 & 2 Tables 109
9.6 Generator Multiplier for kWatt, kVAr and Volts Table 110
9.7 Extraction Limit and Process Limit Tables 110
9.8 Communications Analysis Addressing 111
APPENDIX : Technical Details and Illustrations 112

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1 CONFIGURING THE MODULE

This manual details the configuration and description of the Si-TEC Xtend control software menu
items, and should be used as a reference during the commissioning of the Si-TEC Xtend control
system. It is assumed that the user has also read and understood the contents of the Si-TEC Xtend
CGC-ET “Design and Installation” Manual (ref no. 549-024 rev K).
NOTE: This manual version (549-024 rev K) is applicable up to the Si-TEC Xtend CGC control
software program version BX_1.32 and BX1.32-NoPCU, that is current for December 2013.
1.1 Introduction
The Si-TEC Xtend CGC control module is a 32-bit pre-programmed microprocessor control
operating with a combination of designated inputs and outputs for steam turbine-generator control.
In addition to the "standard" control inputs and outputs for start/stop sequencing, speed governing,
synchronising, load control, etc., a number of inputs and outputs are provided for user application
selection. The Si-TEC Xtend CGC control module is supplied with default settings for several input
and output functions. These settings may differ for each application requirement and therefore it
may be necessary to verify all preset values prior to the initial starting of the turbine-generator.
1.2 Terminology
The following is a description of terms used within this document:
Analog Input: RTD, 0-5V, or 4-20mA input signals.
Analog Output: 4-20mA output for driving external metering etc.
Logic Input: a switched input voltage (nominally 24Vdc).
Relay Output: voltage free contacts for providing output control.
High Input: when 24Vdc is applied to a logic input.
Low Input: when the logic input has 0Vdc applied.
Preset Value: default set point value of an internal control function, which is adjustable
via the menu system for final application settings.
Generator CB: the respective generator circuit breaker.
Mains CB: the circuit breaker(s) connecting the main bus to the incoming supply,
supply grid or utility.
Vector Disturbance: the rate of change of phase angle for detecting loss of the supply authority
(mains) grid.
SP: Set Point or Reference Value
PV: Process Variable or Measured Value
HP Valve: The main control valve through which inlet steam is admitted for turbine
speed / power control.
LP Valve: The secondary control valve through which steam is passed out for
extraction pressure / process control.
1
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1.3 Navigating the Menu System and Tips
i) A three tier menu system is used. The ^ and v keys and the "Select Menu" key will
scroll you through all the menu items.
ii) Push the "Select Menu” key to enter within a "Main Menu" or a "Sub Menu".
iii) At the end of a “Sub Menu” group an "End of Sub Menu" text will appear. The ^ and v
keys will continue to operate within the "Sub Menu"
iv) To exit a "Sub Menu" press the "Select Menu" key, which will return you to the "Sub
Menu" header.
v) Pressing the v key at the last “Sub Menu” header will move to the next “Main Menu”
header.
vi) To edit the preset values it is necessary for the correct user “Access” PIN to be
entered, followed by pressing the "Reset" key. The factory shipped “Access” PIN is “3”.
vii) The factory “Access” PIN of “3” will be restored by entering “7654321” for the PIN. This
provides access in case the user forgets the PIN, and also advises the supervisor of
the change.
viii) A shortcut key is available to provide direct access to a menu item. This is possible by
pressing the "Go To Menu #" key followed by the menu item number. The menu item
number for any display screen is displayed after pressing the “Help” key. Pressing the
“Help” key a second time will exit the “Help” screen.
ix) Should the screen “Text” flash, this would indicate that a menu item value has been
altered without being saved.
x) Pressing the "Reset" key at the displayed "Active Alarm" will stop the “Back Light” from
flashing. The Shortcut "Alarm" key may be used for quick navigation of the menu.
xi) It should be noted that the "Course" adjust keys (i.e. the “large” + or – keys) do not
operate several preset menu items.
xii) Should a set point be beyond the range limit, the "Back Light" will commence flashing.
xiii) The “Fine” adjust keys (i.e. the “small” + or – keys) should be used when selecting text
items within the sub-menus, or during PID control dynamics fine-tuning.
xiv) Pressing the “Store” key will update the value of all menu items to the Si-TEC Xtend
module’s EEPROM. It is essential that the “Store” key be pressed after change in the
menu items.
The next section provides a listing (in order of display) of the Si-TEC Xtend menu items. This listing
also includes the menu tier, the menu item for direct accessing, the minimum value and the
maximum value. A detailed description of the menu items will follow this listing (section 3).
2
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2 Si-TEC Xtend Menu Preset Items for CGC (Extraction Steam Turbines)
Sections 2.1 & 2.2

Menu Description Minimum Maximum Factory
Item # Setting
Module Identification ‘Information Only’ – Main
Menu
Software Type, Software Version & Hardware Version
Serial No. & Actuator Hardware
Alternator, Turbine, Notes, AVR & Site Details
System Diagnostics & Functional Tests – Main

Menu
Alarm Status (Sub Menu)

010 Active Alarms – Listed
011 Alarm History – Listed
012 Variable Errors – Listed
013 Non Stored Variables
Trip Cause – Information (Sub Menu)

017 CB Trip Cause - + previous 4 trips
018 Time Since Gen. CB Trip d:hh:mm:ss
019 Time Since Vector Alarm d:hh:mm:ss
020 Time Since CPU Reset d:hh:mm:ss
021 Time Powered Up d:hh:mm:ss
Module to Module – Communications (Sub Menu)

025 Master 0 - Group # - time out - Control Mode– kW– kVAr
026 Si-TEC Xtend modules Inter-Communication {Page 0}
031 RS232 Communications Diagnostic Data
032 Si-TEC LAN Communications Diagnostic Data
033 Customer LAN Communications Diagnostic Data
034 CANBUS Communications Diagnostic Data
Display I/O States (Sub Menu)

037 Logic Inputs -16x 1-16 :16x CAN : 0=Low :1=High
038 Logic Outputs - 1x CB : 8x Relay : 8x CAN
039 Analog Input 1 : 4-20mA
042 Analog Input 4 : RTD
043 Analog Input CANBUS AI-5 : 4-20mA
046 Analog Input CANBUS AI-8 : RTD
047 Analog Output 1 : 4-20mA
050 Voltage Bias to AVR
051 Generator Volts and Current
052 Bus Volts
3
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053 MPU 1 and MPU 2 – signals
054 Turbine Speed and Actuator Position
Force Outputs Test (Sub Menu)

061 Toggle Relay (Use 'BUMP' To Toggle) 1 16
062 4-20mA Output AO-1 Forced to 0 22.0
065 4-20mA Output AO-4 On CANBUS Forced to 0 22.0
068 AVR Bias Output - Forced to :-
Extraction and Process Data – Information Only (Sub

Menu)
072 Extraction Reference, Extraction Pressure
073 Inlet Pres., Extraction Pres., Exhaust Pres., Gen. kW
074 Extraction Target, Extraction Setpoint, Extraction Pres.
075 Process Target, Process Setpoint, Process PV
076 kW Target, kW Setpoint, Gen. kW
077 kVAr Target, kVAr Setpoint, Gen. kVAr
Actuator Test (Sub Menu)

081 Set Actuator Position 1 -5 105
083 Auto Toggle Actuator - Test No Yes No
4
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Section 2.3
Item # Set
Instrument Data – Control Parameters

‘Information Only’ – Main Menu
Info / Synchronising (Sub Menu)

094 Bus and Gen Voltage and Hz and Phase Angle
095 Bus and Gen Voltages 3 Phase & Phase Rotation
Info / Alternator (Sub Menu)

099 Volts and Amps Phases A, B, C
100 kWatt and kVAr Phases A, B, C
101 kWatt and PF Phases A, B, C
102 Generator 3 Phase Volts, Amps, kWatt, kVAr, PF, Hz
103 Generator A Phase Volts, Amps, kWatt, kVAr, PF, Hz
104 Generator B Phase Volts, Amps, kWatt, kVAr, PF, Hz
105 Generator C Phase Volts, Amps, kWatt, kVAr, PF, Hz
Info / Actuator (Sub Menu)

108 HP Desired %, HP Actual %, Actuator Current & Volts
109 LP Desired %, LP Actual %, Actuator Current & Volts
Info / Peak Hold and Accumulated Data (Sub Menu)

113 Peak: RPM, kWatt, kVAr
114 Peak: Currents Phases A, B, C
115 Peak: Vector angle shift
116 kWatt Hours, kVAr Hours, Run Hours & No.of Starts
5
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Section 2.4
Item # Set
Configure ‘Module’ For Your Application – Main

Menu
VT and CT Ratio (Sub Menu)

120 Voltage range at GEN Input of Module p/n 0 1 1
121 VT Ratio(GEN to GEN Input of Module) 0.50 655.00 1.00
122 Voltage range at BUS Input of Module p/n 0 1 1
123 VT Ratio(GEN to BUS Input of Module) 0.50 655.00 1.00
124 Gen. CT Max Output 0=(1A) OR 1=(5A) 0 1 1
125 CT Primary Current CT Ratio 5 32500 160:1
126 Use Volt Multiplied by 10 [Y/N] No Yes No
127 kW, kVAr, kVA type Multiplier 0 3 1
Module Setup (Sub Menu)

131 Max. Module Number on Si-TEC LAN 7 23 23
132 Module Number 1 23 1
135 RS232 baud rate 2400 to 19200 baud 2400 19200 9600
136 RS232 Word Endian 0 = big 1 = little 0 1 0
137 User RS485 Address 1 247 200
138 User RS485 Mode 0 = ASCII 1 = RTU 0 1 0
139 User RS485 Response Delay [in mSec] 2 100 3
140 User RS485 W.Endian 0 = big 1 = little 0 1 0
141 User RS485 Bit Mode (press HELP for info) 0 7 4
142 User RS485 baud rate 2400 to 19200 baud 2400 19200 9600
143 Enable Jump to Alarm Menu on Alarms [Y/N] No Yes No
144 Alarm On Stretch Time for Si-TEC LAN 1 600 10
146 OPAL Compatibility mode [see help] 0 1 0
6
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Section 2.5
Item # Set
Speed Governor – Control Function Set Point
Parameters – Main Menu
Speed Control - Set Point Parameters (Sub Menu)

152 Backup MPU Connected to MPU Input No.2 No Yes No
153 Number of 'TEETH' On MPU Speed Sense Gear 1 500 60
154 Gear Reduction Ratio Main Shaft/MPU Shaft 0.1000 20.0000 1.0000
155 RATED Speed RPM (operating speed) 750 20000 6000
156 Warm Up Time at RATED RPM in Minutes 0.0 1200.0 2.0
157 Warm Up Time at RATED RPM in Minutes Hot 0.0 1200.0 0.5
158 COOL DOWN SPEED (RPM) 1 20000 6000
159 COOL DOWN Time (minutes) 0.0 2000.0 5.0
160 'OVER-SPEED TEST' Maximum RPM 1500 22000 6900
161 Max. Generator Frequency for no MPU pulses (Hz) 0.00 60.0 25.00
Actuator Settings (Sub Menu)

166 Enter APROX Actuator Position at 'NO LOAD' 0.1 100.0 20.0
167 Enter APROX Actuator Position at Max LOAD 0.1 100.0 99.0
168 Max. Act. Position when OFF-line 0.0 100.0 100.0
169 Max. Act. Pos. when ON-line 0.0 100.0 100.0
Start Sequence – Actuator (Sub Menu)

186 Start Fail Timeout (min) 0.1 480.0 30.0
187 Initial Actuator START Position in % 0.1 100.0 10.0
188 INCREASE Actuator LIMIT Position %/sec 0.1 100.0 1.0
189 Warm Up 1 at RPM 100 20000 1000
190 Warm Up 1 Max Actuator in % 0.1 100.0 30.0
191 Warm Up 1 Time in Minutes 0.0 120.0 20.0
192 Warm Up 1 Time in Minutes HOT 0.0 120.0 10.0
193 RAMP to Warm Up 2 at %/sec of Rated RPM 0.01 99.99 0.02
194 Fast RAMP to Warm Up 2 at %/sec of Rated RPM 0.01 99.99 0.20
195 Warm Up 2 at RPM 100 20000 2000
196 Warm Up 2 Max Actuator in % 0.1 100.0 30.0
197 Warm Up 2 Time in Minutes 0.0 120.0 5.0
198 Warm Up 2 Time in Minutes HOT 0.0 120.0 5.0
199 RAMP to Idle at %/sec of Rated RPM 0.01 99.99 0.02
200 Fast RAMP to Idle at %/sec of Rated RPM 0.01 99.99 0.20
201 Critical RPM Range 1 Start at RPM – low 100 20000 2900
202 Critical RPM Range 1 End at RPM – high 100 20000 3500
203 Critical Speed Ramp in %/sec of Rated RPM 0.01 99.99 1.00
204 IDLE Speed RPM 100 20000 4500
205 Idle Delay Time in Minutes 0.1 240.0 2.0
206 Idle Delay Time in Minutes HOT 0.1 240.0 1.0
207 RAMP to Rated at %/sec of Rated RPM 0.01 99.99 0.03
208 Fast RAMP to Rated at %/sec of Rated RPM 0.01 99.99 0.30
209 Critical RPM Range 2 Start at RPM – low 100 20000 8000
210 Critical RPM Range 2 End at RPM – high 100 20000 8000
211 Min. Temperature for Start -20 300 200
212 Temperature Hold from [see help] 0 4 0
7
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PID Adj. - Speed Loop Response (Sub Menu)

216 PROPORTIONAL (Gain) at Warmup 1 RPM 1 99 30
217 INTEGRAL at Warmup 1 RPM 0 99 40
218 DERIVATIVE at Warmup 1 RPM 0 99 0
219 PROPORTIONAL (Gain) at IDLE RPM 1 99 60
220 INTEGRAL at IDLE RPM 0 99 70
221 DERIVATIVE at IDLE RPM 0 99 0
222 PROPORTIONAL (Gain) at RATED RPM 1 99 70
223 INTEGRAL at RATED RPM 0 99 80
224 DERIVATIVE at RATED RPM 0 99 0
225 Actuator Disturbance (BUMP MAGNITUDE) 0.0 100.0 20.0
226 Actuator Disturbance (BUMP DURATION) 0.0 25.0 1.0
227 Disturbance DELAY after 'pressing Bump' 0.0 60.0 1.0
Performance Enhanced- PID Adj. (Sub Menu)

236 Do FAST RESPONSE when out of % Band 0.0 50.0 1.6
237 Negative Acting PROP. Gain Multiplier 0.1 15.0 1.5
238 Positive Acting PROP. Gain Multiplier 0.1 15.0 1.5
239 Negative Acting INTEGRAL Multiplier 0.1 25.0 2.0
240 Positive Acting INTEGRAL Multiplier 0.1 25.0 2.0
241 Use Holdoff Timer for Integral [Y/N] No Yes Yes
242 Speed PI Multiplier Hold Off Time 0.0 60.0 6.0
243 Do Rapid Response on GEN BREAKER Trip No Yes Yes
244 Do Also on MAINS BREAKER Trip No Yes Yes
172 Transmit Actuator Limited Flag [Y/N] No Yes No
Multi Point PIDs - Island Mode ‘On Load’ (Sub Menu)

256 Enable MULTI point On-Load speed PIDs 0 2 0
257 PROPORTIONAL (Gain) At 100% kWatt Load 1 99 52
258 INTEGRAL At 100% Load 1 99 55
259 DERIVATIVE At 100% Load 0 99 0
260 % Load of Rated kW for Mid Point PIDs 0.0 99.0 40.0
261 PROPORTIONAL (Gain) Mid Point kWatt Load 1 99 48
262 INTREGRAL Mid Point kWatt Load 1 99 52
263 DERIVATIVE Mid Point kWatt Load 0 99 0
Actuator Output Trim Range

267 Minimum Actuator Output Trim 0.0 100.0 5.0
268 Maximum Actuator Output Trim 0.0 100.0 95.0
269 Reverse Actuator Drive SEE HELP [Y/N] No Yes No
8
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Section 2.6
Item # Set
Extraction / Process Control Menu – Set Point

Parameters
Pressure Units Setup (Sub Menu)

871 Inlet Pressure Units 0=kPa, 1=PSI, 2=Bar 0 2 0
872 Extraction Pressure Units 0=kPa, 1=PSI, 2=Bar 0 2 0
873 Exhaust Pressure Units 0=kPa, 1=PSI, 2=Bar 0 2 0
Extraction Setup (Sub Menu)

881 PROPORTIONAL (Gain) Extraction 1 99 20
882 INTEGRAL Extraction 0 99 20
883 DERIVATIVE Extraction 0 99 0
885 Default Extraction Setpoint 0 32767 1200
886 Extraction Control Mode [see Help] 0 5 0
888 Min. Extraction Setpoint 0 32767 1000
889 Max. Extraction Setpoint 0 32767 1500
890 Extraction Droop Filter 1 100 8
891 Extraction Droop 0.0 20.0 0.0
892 LP Limiter Ramp Rate 0.1 100.0 100.0
893 Manual Extraction Ramp Rate 0.1 100.0 1.0
894 Non-Matched Extraction Ramp Rate 0.1 100.0 2.0
895 Matched Extraction Ramp Rate 0.1 100.0 10.0
896 Extraction Dead Band 0.0 20.0 0.0
897 Min. kWatt Load for Extraction 0 600000 1000
898 On Em. Shutdown force LP Act. Position [Y/N] No Yes No
899 On Em. Shutdown force LP Act. Position to – 5.0 105.0 100.0
Process Setup (Sub Menu)

911 PROPORTIONAL (Gain) Process 1 99 30
912 INTEGRAL Process 0 99 40
913 Process Control Units [see Help] 0 4 0
914 Rated Process Value Max. Proc. 10000 10000
915 Internal Setpoint Process 0 10000 5000
916 Invert Process [Y/N] No Yes No
917 Min. Process Setpoint 0 10000 4000
918 Max. Process Setpoint 0 Rated Proc 6000
919 Min. kW Load under Process Control 0 600000 1000
920 Max. kW Correction Ramp Rate (%/s) 0.01 100.00 1.00
922 Process Group 0 1 0
923 Process Droop (%) 0.0 20.0 0.0
924 Digital Input Process Setpoint Ramp Rate (%/s) 0.1 20.0 0.5
Steam Map Data Setup (Sub Menu)

931 Point A Power in % of Rated -327.67 327.67 100.00
932 Point A HP Steam Flow in % of Rated -327.67 327.67 10.00
933 Point B Power in % of Rated -327.67 327.67 150.00
934 Point B HP Steam Flow in % of Rated -327.67 327.67 20.00
935 Point C Power in % of Rated -327.67 327.67 -20.00
936 Point C HP Steam Flow in % of Rated -327.67 327.67 3.00
937 dHP/dW K1 -32.767 32.767 2.440
938 dHP/dP K2 -32.767 32.767 0.000
939 HP Offset K3 -32.767 32.767 0.000
9
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940 dLP/dW K4 -32.767 32.767 0.000
941 dLP/dP K5 -32.767 32.767 1.000
942 LP Offset K6 -32.767 32.767 0.000
HP Valve Linearization (Sub Menu)

951 HP Valve X1 0.00% 100.00% 0.00%
952 HP Valve Y1 0 4095 0
953 HP Valve X2 0.00% 100.00% 10.00%
954 HP Valve Y2 0 4095 410
955 HP Valve X3 0.00% 100.00% 20.00%
956 HP Valve Y3 0 4095 819
957 HP Valve X4 0.00% 100.00% 30.00%
958 HP Valve Y4 0 4095 1229
959 HP Valve X5 0.00% 100.00% 40.00%
960 HP Valve Y5 0 4095 1638
961 HP Valve X6 0.00% 100.00% 50.00%
962 HP Valve Y6 0 4095 2048
963 HP Valve X7 0.00% 100.00% 60.00%
964 HP Valve Y7 0 4095 2457
965 HP Valve X8 0.00% 100.00% 70.00%
966 HP Valve Y8 0 4095 2867
967 HP Valve X9 0.00% 100.00% 80.00%
968 HP Valve Y9 0 4095 3276
969 HP Valve X10 0.00% 100.00% 90.00%
970 HP Valve Y10 0 4095 3686
971 HP Valve X11 0.00% 100.00% 100.00%
972 HP Valve Y11 0 4095 4095
LP Valve Linearization (Sub Menu)

976 LP Valve X1 0.00% 100.00% 0.00%
977 LP Valve Y1 0 4095 0
978 LP Valve X2 0.00% 100.00% 10.00%
979 LP Valve Y2 0 4095 410
980 LP Valve X3 0.00% 100.00% 20.00%
981 LP Valve Y3 0 4095 819
982 LP Valve X4 0.00% 100.00% 30.00%
983 LP Valve Y4 0 4095 1229
984 LP Valve X5 0.00% 100.00% 40.00%
985 LP Valve Y5 0 4095 1638
986 LP Valve X6 0.00% 100.00% 50.00%
987 LP Valve Y6 0 4095 2048
988 LP Valve X7 0.00% 100.00% 60.00%
989 LP Valve Y7 0 4095 2457
990 LP Valve X8 0.00% 100.00% 70.00%
991 LP Valve Y8 0 4095 2867
992 LP Valve X9 0.00% 100.00% 80.00%
993 LP Valve Y9 0 4095 3276
994 LP Valve X10 0.00% 100.00% 90.00%
995 LP Valve Y10 0 4095 3686
996 LP Valve X11 0.00% 100.00% 100.00%
997 LP Valve Y11 0 4095 4095
10
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Section 2.7
Item # Set
Generator / Alternator – Control Function Set

Point Parameters - Main Menu
Frequency (Hz) - Set Point Parameters (Sub Menu)

277 Rated FREQUENCY (Hz) (Must = RATED Speed) 45.0 67.0 50.0
278 Follow Bus Freq. To Min Limit(%of Rated) 75.0 99.0 95.0
279 Follow Bus Freq. To Max Limit(%of Rated) 101.0 125.0 105.0
Synchronising - Set Point Parameters (Sub Menu)

286 PROPORTIONAL (Gain) Synchroniser Control 1 99 20
287 INTEGRAL Synchroniser Control 0 99 0
288 Max. Hz BIAS to Correct Phase Error (Hz) 0.1 2.5 2.0
289 Hz HIGHER Sync ONLY (Synchroscope CW) No Yes Yes
290 Max. SLIP FREQUENCY {Must be < To Close} (Hz) 0.05 2.00 0.10
291 PHASE ANGLE Window {Must be < To Close} (deg) 0.1 15.0 5.0
292 PHASE Matching Offset COMPENSATION (deg) -10.0 10.0 0.0
293 No SYNC if BUS Hz Below? (% of Rated) 75.0 100.0 96.0
294 No SYNC if BUS Hz Above? (% of Rated) 100.0 125.0 104.0
295 Control Dwell Time after CB closure (seconds) 0.0 1.0 0.1
296 VOLTAGE MATCH Window (Must be < To Close) in% 0.0 50.0 1.0
297 VOLTAGE Matching Offset COMPENSATION in% -2.0 5.0 0.0
298 NO SYNC if BUS VOLTS Below (% of Rated) 50.0 100.0 90.0
299 NO SYNC if BUS VOLTS Above (% of Rated) 100.0 150.0 110.0
300 Dead Bus Threshold Voltage in % of Rated Volts 0.1 20.0 0.1
301 Dead Bus Attempt Time (seconds) 2.0 600.0 5.0
302 Dead Bus Fail Reset Time (seconds) 0.0 600.0 0.0
Voltage / AVR Control – Set Point Parameters (Sub

Menu)
311 PROPORTIONAL (Gain) Voltage Control 1 99 50
312 INTEGRAL Voltage Control 1 99 50
313 AVR Control Method 0 = Relay,1 = Analog 0 1 1
314 Gen. RATED VOLTAGE ph-ph ph-n (V) 50 650000 6351
315 Voltage DEAD BAND % of Rated Voltage 0 20 0.0
316 Voltage Control Delay Before Active 0.0 100.0 0.5
317 Follow BUS Volts To Min Limit(% Rated V) 50.0 100.0 90.0
318 Follow BUS Volts To Max Limit(% Rated V) 100.0 150.0 110.0
319 Min.AVR Bias Voltage From Si-TEC Xtend module -8.4 Max. Bias -3.0
320 Max.AVR Bias Voltage From Si-TEC Xtend module Min. Bias 8.4 3.0
321 AVR Bias Disturbance BUMP Magnitude(test) -8.4 8.4 0.7
322 AVR Bias Disturbance BUMP Duration(test) 0.0 100.0 0.0
323 AVR Bump Delay Time after 'Pressing Bump' 0.0 60.0 0.0
11
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Item # Set
kWatt Control - Set Point Parameters (Sub Menu)

331 Islanded Load Proportional (Gain) kWatt Control 1 99 10
332 kWatt DEAD BAND % of Rated kWatt 0.0 30.0 0.0
333 RATED kWatt (Load) of Generator Set 1 600000 6000
334 Re-Rated kWatt of Generator Set 1 600000 5500
335 Grid Paralleled kWatt Set Point 0 600000 1000
336 Jump to Min. kWatt when Closing Gen CB 0 600000 60
337 Warm Up Load Level kWatt Set Point (% of Rated) 0.0 100.0 10.0
338 Warm Up On Duration at kWatt Set Point (seconds) 0.0 3600.0 0.0
339 Warm Up On Duration at kWatt Set Point Hot (seconds) 0.0 3600.0 0.0
340 Coming OFF LINE Open GEN CB at % of Rated -50.0 500.0 2.0
341 Coming OFF LINE Open GEN CB Timeout (secs) 0.1 3200.0 180.0
342 BASE LOAD Mode (1) kWatt Set-point 1 Rated 2000
343 BASE LOAD Mode (2) kWatt Set-point 1 Rated 1000
344 Load (ON) Ramp Rate at %/sec of Rated kW 0.01 100.00 1.25
345 Load (OFF) Ramp Rate at %/sec of Rated kW 0.01 100.00 1.25
346 Fast Load (ON) Ramp at %/sec of Rated kW 0.01 200.00 2.50
347 Fast Load (OFF) Ramp at %/sec of Rated kW 0.01 200.00 2.50
348 Minimum Import kWatt When CLOSED to GRID -600000 600000 0
349 On Import Sensor(s) Failure Gen. kW ref. -600000 600000 0
350 Temporary kW Bias Reduction to (%) 0 90 20
351 RPM Reduction Time 0.1 20 5
352 Enable kW Control by Master No Yes Yes
353 Enable kW Limiting when Islanded [Y/N] No Yes No
354 Temporary kW Bias Reduction to (%) 0 100 0
355 Temporary kW Bias Ramp Time 0.2 30.0 6.0
356 kW Bias Reduction when Grid Paralleled No Yes Yes
357 Coming Off Line Mode [see Help] 0 5 0
358 Actuator Ramp OFF Grid Ramp Rate (%/s) 0.1% 100.0% 0.1
kVAr / PF Control – Set Point Parameters (Sub Menu)

366 PROPORTIONAL (Gain) kVAr/ PF Control 1 99 50
367 INTEGRAL kVAr/ PF Control 1 99 50
368 kVAr Dead Band in % of Rated kVAr 0.0 Delay Bnd. 0.0
369 RATED Power Factor of Generator Set 0.50 1.00 0.80
370 Paralleled to GRID PF Set-Point 0.50 -0.70 0.90
371 Paralleled to GRID kVAr Set-Point -600000 600000 2000
372 Leading kVAr Rating 0 600000 850
373 BASE LOAD Mode (1) PF Set-Point 0.50 -0.70 0.85
374 BASE LOAD Mode (2) PF Set-Point 0.50 -0.70 0.80
375 Maximun On-Time for AVR/MOP Driver Relay 0.1 1.0 1.0
376 kVAr DELAY Band in % of Rated Dead Bnd. 40.0 0.0
377 kVAr Delay Band Correction Delay 0.0 100.0 0.0
378 kVAr or PF (Grid) Control 0=kVAr 1=PF 0 1 1
12
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Section 2.8
Item # Set
Paralleled To Grid PIDs – Set Point Parameters

386 Speed – Governor PROPORTIONAL (Grid) 1 99 45
387 Speed – Governor INTEGRAL (Grid) 0 99 50
388 Speed – Governor DERIVATIVE (Grid) 0 99 0
389 kWatt Control PROPORTIONAL (Grid) 1 99 25
390 kWatt Control INTEGRAL (Grid) 0 99 55
391 kWatt Control DERIVATIVE (Grid) 0 99 0
392 kWatt Multiplier Band in % 0.1 80.0 5.0
393 kWatt INTEGRAL Multiplier 1.0 25.0 1.0
395 Frequency Dead Band (%) 0.0 25.0 0.0
396 Hz Droop (Grid Droop) 0.1 25.0 4.0
397 Hz Limit Droop (Grid Droop) 0.1 25.0 1.0
398 Min. Frequency for Grid Droop (% of Rated) 75.0 99.5 96.0
399 Max. Frequency for Grid Droop (% of Rated) 100.5 125.0 104.0
360 Min. Correction from Ref. in % of Rated 0.0 30.0 0.0
361 Max. Correction from Ref. in % of Rated 0.0 30.0 0.0
362 Abs. Min. kWatt under Grid Droop operation 0 600000 0
400 Clamp V-Bias after Setpoint adjust [Y/N] No Yes No
401 VAr Adjust Setpoint Deadband 0.1 50.0 1.0
402 VAr PV=SP Clamp Delay (seconds) 0.1 1800.0 30.0
13
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Section 2.9
Item # Set
Manual Mode - Set Point Parameters

404 Manual Mode Speed DROOP (see next menu) in % 0.0 25.0 4.0
405 Select droop mode 0=kW or 1=actuator 0 1 0
406 In manual mode what is Desired Min. RPM 30 20000 5750
407 In manual mode what is Desired Max. RPM 30 20000 6500
408 Manual Adjust Rate RPM per Second 0.01 200.00 30.00
409 AVR BIAS Voltage starting in manual -8.4 8.4 0.00
410 AVR BIAS Voltage ramp rate Vdc/sec 0.01 1.00 0.05
411 Manual HP Valve Increase Rate [%/s] 0.01 50.00 0.01
412 Manual HP Valve Decrease Rate [%/s] 0.01 50.00 0.01
14
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Section 2.10
Item # Set
Logic and Analog I/O – ‘Configure’ ‘Set
Parameters’ – Main Menu
Logic Inputs - Allocate a Task to an Input (Sub Menu)

417 Enable Input Control via Modbus Select On CAN I/P 16 On
418 Remote Fault Reset Select On CAN I/P 16 Off
419 Rated Speed Select On CAN I/P 16 On
420 Over Speed Test Select On CAN I/P 16 Off
421 Fast Rate Select On CAN I/P 16 Off
422 Sequence Hold Select On CAN I/P 16 7
424 Synchronise Inhibit Select On CAN I/P 16 6
425 Enable Load Share Select On CAN I/P 16 On
426 kWatt Re-Rate Select On CAN I/P 16 Off
427 Base Load Mode (1) Select On CAN I/P 16 13
428 Base Load Mode (2) Select On CAN I/P 16 Off
429 Gen. Group 1 to 4 1st Bit Select On CAN I/P 16 Off
430 Gen. Group 1 to 4 2nd Bit Select On CAN I/P 16 Off
431 Main Bus, Re-Sync to GRID Select On CAN I/P 16 Off
432 Enable Min. Import Select On CAN I/P 16 Off
433 Enable Grid Droop Select On CAN I/P 16 Off
434 Manual Speed Increase Select On CAN I/P 16 8
435 Manual Speed Decrease Select On CAN I/P 16 9
436 Manual Volts Increase Select On CAN I/P 16 14
437 Manual Volts Decrease Select On CAN I/P 16 15
438 Auto Select On CAN I/P 16 On
439 Hot Start Select On CAN I/P 16 5
440 Permissive Sync. Mode Select On CAN I/P 16 Off
441 Dead Bus Enable Select On CAN I/P 16 Off
442 Enable Extraction Select On CAN I/P 16 12
443 Auto Extraction Select On CAN I/P 16 On
444 Droop In Extraction Select On CAN I/P 16 Off
445 LP Limiter Increase Select On CAN I/P 16 Off
446 LP Limiter Decrease Select On CAN I/P 16 Off
447 Extraction Ref. Analog Select On CAN I/P 16 Off
448 Extraction Setpoint Increase Select On CAN I/P 16 10
449 Extraction Setpoint Decrease Select On CAN I/P 16 11
450 Enable Process Control Select On CAN I/P 16 Off
451 Process Ref. Analog Select On CAN I/P 16 Off
452 Process Increase Select On CAN I/P 16 Off
453 Process Decrease Select On CAN I/P 16 Off
454 Droop In Process Select On CAN I/P 16 Off
455 Extraction Priority Select On CAN I/P 16 Off
456 Enable Manual HP Valve Control Select On CAN I/P 16 Off
Logic Outputs - Allocate a Relay Function (sub menu)

461 Relay Output RL-1 Select a Function 0 56 Spd Sw #1
462 Relay Output RL-2 Select a Function 0 56 Run Spd.
463 Relay Output RL-3 Select a Function 0 56 Not Used
465 Relay Output RL-5 Select a Function 0 56 Trip CB
466 Relay Output RL-6 Select a Function 0 56 Latch #2
467 Relay Output RL-7 Select a Function 0 56 Spd Sw #2
469 CAN Module Relay RL-1 Select a Function 0 56 Not Used
15
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kWh / kVArh Meter - Pulsed Output (Sub Menu)

481 kWatt Hour per Pulse 1 10000 1000
482 kWatt Hour pulse on Time 0.1 5.0 1.0
483 kVAr Hour per Pulse 1 10000 1000
484 kVAr Hour Pulse on Time 0.1 5.0 1.0
16
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Item # Set
Analog Inputs - Allocate to Input (Sub Menu)
491 High Modbus Ref. Value 100 65535 20000
492 Temperature (RTD) (AI-4) Source 0 12 AI-4
493 RTD AI-4 Zero Offset Comp -25 25 0
488 Use RTD lookup table2 [Y/N] 0 1 0
489 RTD Temperature on fault -50 350 200
494 kWatt Reference [BL#2] Allocate To a Source 0 16 Internal
495 kWatt Reference [BL#2] kW @ Min Reference -600000 600000 0
496 kWatt Reference [BL#2] kW @ Max Reference -600000 600000 10000
497 kWatt LIMIT Allocate To a Source 0 16 Internal
498 kWatt LIMIT kW @ Min Reference -600000 600000 0
499 kWatt LIMIT kW @ Max Reference -600000 600000 10000
500 kVAr CONTROL (Grid) Allocate To a Source 0 16 Internal
501 kVAr CONTROL (Grid) kVAr @ Min Reference -600000 600000 0
502 kVAr CONTROL (Grid) kVAr @ Max Reference -600000 600000 8000
503 PF CONTROL (Grid) Allocate To a Source 0 16 Internal
504 PF CONTROL (Grid) PF @ Min Reference -0.5000 0.5000 -0.50
505 PF CONTROL (Grid) PF @ Max Reference -0.5000 0.5000 0.50
506 Warm Up Speed Allocate To a Source 0 16 Internal
507 Warm Up Speed RPM @ Min Reference 0 20000 0
508 Warm Up Speed RPM @ Max Reference 0 20000 6600
509 Import kW Sensor Allocate To a Source 0 16 Internal
510 Import kW Sensor kW @ Min Reference -600000 600000 -4000
511 Import kW Sensor kW @ Max Reference -600000 600000 2500
512 Min Import kW Setpoint Allocate To a Source 0 16 Internal
513 Min Import kW Setpoint kW @ Min Reference -600000 600000 -2000
514 Min Import kW Setpoint kW @ Max Reference -600000 600000 2000
515 Inlet Pressure Allocate To a Source 0 16 Internal
516 Inlet Pressure @ Min Reference -32767 32767 0
517 Inlet Pressure @ Max Reference -32767 32767 20000
518 Extraction Reference Allocate To a Source 0 16 Internal
519 Extraction Reference @ Min Reference -32767 32767 0
520 Extraction Reference @ Max Reference -32767 32767 20000
521 Extraction Pressure Allocate To a Source 0 16 Internal
522 Extraction Pressure @ Min Reference -32767 32767 0
523 Extraction Pressure @ Max Reference -32767 32767 20000
524 Exhaust Pressure Allocate To a Source 0 16 Internal
525 Exhaust Pressure @ Min Reference -32767 32767 0
526 Exhaust Pressure @ Max Reference -32767 32767 20000
527 Process Reference Allocate To a Source 0 16 Internal
528 Process Reference @ Min Reference -32767 32767 0
529 Process Reference @ Max Reference -32767 32767 20000
530 Process Measurement Allocate To a Source 0 16 Internal
531 Process Measurement @ Min Reference -32767 32767 0
532 Process Measurement @ Max Reference -32767 32767 20000
533 Spare 1 Allocate To a Source 0 16 Internal
534 Spare 1 @ Min Reference -32767 32767 0
535 Spare 1 @ Max Reference -32767 32767 20000
536 Spare 2 Allocate To a Source 0 16 Internal
537 Spare 2 @ Min Reference -32767 32767 0
538 Spare 2 @ Max Reference -32767 32767 20000
539 kWatt Simulated PV Allocate To a Source 0 16 Internal
540 kWatt Simulated PV kW @ Min Reference -600000 600000 0
541 kWatt Simulated PV kW @ Max Reference -600000 600000 20000
17
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Analog Outputs - Assign Data Type (Sub Menu)

551 Analog Output AO-1 Assign Data Type 0 17 Gen kW
552 Analog Output AO-1 4mA = -600000 600000 0
553 Analog Output AO-1 20mA = - 600000 600000 10000
554 Analog Output AO-2 Assign Data Type 0 17 Gen kVAr
557 Analog Output AO-3 Assign Data Type 0 17 Gen PF
560 CAN Module Output AO-4 Assign Data Type 0 17 Not Used
561 CAN Module Output AO-4 4mA = -600000 600000 0
562 CAN Module Output AO-4 20mA = - 600000 600000 0
18
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Section 2.11
Item # Set
Relay Outputs / Alarms – Switch Set Points -

Main Menu
Speed (RPM) – Switch Set Points (Sub Menu)

592 ‘RUNNING SPEED' Indication RPM 1 22000 5900
593 'RUNNING SPEED' Indication 'Delay' 0.0 360.0 2.0
594 Speed Switch No1 Close at RPM 1 22000 950
595 Speed Switch No1 Delay before Action 0.0 360.0 3.0
596 Speed Switch No2 Close at RPM 1 22000 6600
597 Speed Switch No2 Close Delay 0.0 360.0 0.0
598 Speed Switch No2 Open at RPM 1 22000 6000
599 Speed Switch No2 Open Delay 0.0 360.0 3.0
600 Speed Deviation From Set-Point (Alarm) 1 5000 500
601 Speed Deviation Delay before Action 0.0 360.0 5.0
602 Speed Deviation Trip Gen CB [D/E/T] 0 2 0 - [Disb.]
Volts / Frequency – Switch Set Points (Sub Menu)

606 GEN Voltage - LOW in %of Rated Voltage 40.0 100.0 90.0
607 GEN Voltage - LOW Delay before Action 0.0 360.0 3.0
608 GEN Voltage - LOW Trip Gen CB [D/E/T] 0 2 1- [Enab.]
609 GEN Voltage - HIGH in %of Rated Voltage 100.0 150.0 110.0
610 GEN Voltage - HIGH Delay before Action 0.0 360.0 3.0
611 GEN Voltage - HIGH Trip Gen CB [D/E/T] 0 2 1- [Enab.]
612 Freq. - LOW (GEN) in % of Rated Freq. 75.0 100.0 96.0
613 Freq. - LOW (GEN) Delay before Action 0.1 360.0 3.0
614 Freq. - LOW (GEN) Trip Gen CB [D/E/T] 0 2 1- [Enab.]
615 Freq. - HIGH (GEN) at % of Rated 100.0 150.0 104.0
616 Freq. - HIGH (GEN) Delay before Action 0.1 360.0 3.0
617 Freq. - HIGH (GEN) Trip Gen CB [D/E/T] 0 2 1- [Enab.]
kWatt – Switch Set Points (Sub Menu)

626 kWatt Reverse Power in % of Rated kWatt 0.1 100.0 5.0
627 kWatt Reverse Power Delay before Action 0.0 360.0 3.0
628 kWatt Reverse Power Trip Gen CB [D/E/T] 0 2 1- [Enab.]
629 kWatt - HIGH in % of Rated kWatt 0.1 250.0 105.0
630 kWatt - HIGH Delay before Action 0.0 360.0 3.0
631 kWatt - HIGH Trip Gen CB [D/E/T] 0 2 1- [Enab.]
632 kW 3Phase Unbalance in % of Rated kWatt 0.1 100.0 30.0
633 kW 3Phase Unbalance Delay before Action 0.0 360.0 3.0
634 kW 3Phase Unbalance Trip Gen CB [D/E/T] 0 2 1- [Enab.]
635 kWatt Switch No1 ON in % of Rated kWatt kWatt 1 Off 127.0 80.0
636 kWatt Switch No1 ON Delay before Action (sec) 0.0 360.0 10.0
637 kWatt Switch No1 OFF in % of Rated kWatt 0.1 kWatt 1 On 60.0
638 kWatt Switch No1 OFF Delay before Action (min) 0.0 360.0 0.5
639 kWatt Switch No2 ON in % of Rated kWatt kWatt 2 Off 127.0 95.0
640 kWatt Switch No2 ON Delay in Seconds (sec) 0.0 360.0 0.5
641 kWatt Switch No2 OFF in % of Rated kWatt 0.1 kWatt 2 On 85.0
642 kWatt Switch No2 Off Delay before Action (min) 0.0 360.0 5.0
19
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Item # Set
kVAr – Switch Set Points (Sub Menu)

651 kVAr - High in % of Rated kVAr 0.1 200.0 125.0
652 kVAr - High Delay before Action 0.0 360.0 2.0
653 kVAr - High Trip Gen CB [D/E/T] 0 2 1- [Enab.]
654 Leading kVAr/Lead PF in % of Leading kVAr Rating 0.1 200.0 125.0
655 Leading kVAr/Lead PF Delay before Action 0.0 360.0 2.0
656 Leading kVAr/Lead PF Trip Gen CB [D/E/T] 0 2 1- [Enab.]
Limits / Pressures Switch Points (Sub Menu)

661 Limit Delay Time for Steam Map Limits (seconds) 0.1 600.0 0.5
662 Low Inlet Pressure Switch Level 0 32767 1000
663 Low Inlet Pressure Switch On Delay (seconds) 0.1 600.0 0.5
664 High Inlet Pressure Switch Level 0 32767 2000
665 High Inlet Pressure Switch On Delay (seconds) 0.1 600.0 0.5
666 Low Extraction Pressure Switch Level 0 32767 200
667 Low Extraction Pressure Switch On Delay (seconds) 0.1 600.0 0.5
668 High Extraction Pressure Switch Level 0 32767 500
669 High Extraction Pressure Switch On Delay (seconds) 0.1 600.0 0.5
670 Low Exhaust Pressure Switch Level 0 32767 50
671 Low Exhaust Pressure Switch On Delay (seconds) 0.1 600.0 0.5
672 High Exhaust Pressure Switch Level 0 32767 100
673 High Exhaust Pressure Switch On Delay (seconds) 0.1 600.0 0.5
Group Switch Points - 'together' to Form Combined

Alarms (Sub Menu)
681 Latched Comb. Alarm No 1 - Bit Count Value 0 4294967295 0
682 Latched Comb. Alarm No 2 - Bit Count Value 0 4294967295 0
683 Combined Alarm No 1 - Bit Count Value 0 4294967295 0
684 Combined Alarm No 2 - Bit Count Value 0 4294967295 0
Miscellaneous – Switch Point Limits (Sub Menu)

691 Fail to Synchronise Delay before Action [if 0 is disabled] 0.0 360.0 0.0
692 DC Supply Volt Low 18.0 Vdc Suggested 12.0 30.0 18.0
693 DC Supply Volt Low Delay before Action 0.0 360.0 1.0
694 Dead Bus attempts before alarm [0=OFF] 0 100 0
695 Enable Gen CB Close Failure Alarm [Y/N] No Yes No
696 Enable Gen CB Open Failure Alarm [Y/N] No Yes No
Vector Disturbance – Switch Point Limits (Sub Menu)

711 Loss of Three Phase Angle Shift [in deg] 0.1 100.0 5.0
712 Loss of Three Phase Trip Gen CB [D/E/T] 0 2 0- [Disb.]
713 Phase Unbalanced in Percent 0.1 100.0 30.0
714 Phase Unbalanced Delay before Action 0.01 3.00 0.50
715 Phase Unbalanced Trip Gen CB [D/E/T] 0 2 0- [Disb.]
20
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3 DETAILED DESCRIPTION OF THE MENU ITEMS
3.1 Module Identification – Information Only – Main Menu
Displays software type, software and hardware version, serial number, actuator type, and user info.
3.2 System Diagnostics and Functional Tests – Main Menu
Alarm Status – Sub Menu

Display of any “Active Alarms”, “Alarm History”, “Variable Errors”, etc.
Trip Cause – Sub Menu

Display of the last five “CB Trip Causes”, time since last “Gen CB Trip”, “Vector Alarm”, etc.
Module to Module Communications – Sub Menu

Display of the “Si-TEC LAN” inter-module communications for all units in “Si-TEC LAN” network,
and communication status of RS232, Si-TEC LAN, Customer LAN and CAN Bus ports. Useful for
troubleshooting of communication ports.
Display I/O States – Sub Menu

Display of logic input and relay output status, analog input (4-20mA and RTD) signals, analog
output (4-20mA) signals, etc. Useful for troubleshooting of I/O to verify correct signal.
Force Outputs Test – Sub Menu

Special diagnostic function that permits the toggling of relay outputs from relay 1 to relay 8 (via
BUMP key), as well as forcing analog output (4-20mA) during calibration of output to meter. Note
that for CGC governor with No PCU, the only way in which “Actuator Stroke” test may be carried
out for “LP Actuator” would be through the “Force” analog output test procedure.
Note: This must ONLY be done via module keypad (with password access) with turbine shutdown.
Actuator Test – Sub Menu

For conducting actuator stroke test for “HP Actuator”. Must ONLY be done with turbine shutdown.
3.3 Instrument Data – Control Parameters ‘Information Only’ – Main Menu
Info / Synchronising – Sub Menu

Bus and Gen – Voltage, Hz, and Phase Angle
Bus and Gen – Voltages 3 Phase & Phase Rotation
Info / Alternator – Sub Menu

Volts and Amps Phases A, B, C
kWatt and kVAr Phases A, B, C
kWatt and PF Phases A, B, C
Generator 3 Phase V, A, kW, kVAr, PF, Hz
Generator A Phase V, A, kW, kVAr, PF, Hz
Generator B Phase V, A, kW, kVAr, PF, Hz
Generator C Phase V, A, kW, kVAr, PF, Hz
Info / Actuator – Sub Menu

HP Desired %, HP Actual %, Actuator Current and Volts
LP Desired %, LP Actual %, Actuator Current and Volts
Info / Peak Hold and Accumulated Data – Sub Menu

Peak: RPM, kWatt, kVAr
Peak: Currents Phases A, B, C
Peak: Vector Angle Shift
kWatt Hours, kVAr Hours, Running Hours & No. of Starts
Note: Before powering down the Si-TEC Xtend module, it is advised that the “STORE” key be
pressed to ensure that the current Accumulated Data values are updated in the EEPROM.
21
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3.4 Configure Module – Main Menu
VT and CT Ratio – Sub Menu
Voltage range at GEN Input of Module ph/n menu 120

Sets the input voltage at the generator voltage sensing terminals (term 104 to 107).
Set to “0” for 63.5 Vac Ph/N (typically from high voltage PTs) or “1” for 240 Vac for direct voltage
input (415 Volts L-L). For 120 Vac Ph/N systems select “1” for the 240 Vac sensing range.
Voltage Ratio (Gen to Gen) input of Module menu 121

Sets the ratio of the generator output voltage to the sensed generator input voltage (term 104 to
107). Where Potential transformers are not used set this value to 1.00. For 11,000 Vac to 110 Vac
PTs set value at 100.00 (i.e. 100.00 to 1 ratio). The use of decimal points can provide
compensation for any PT errors.
Voltage range at BUS Input of Module ph/n menu 122

Sets the input voltage at the main bus voltage sensing terminals (term 100 to 103).
Set to “0” for 63.5 Vac Ph/N (typically from high voltage PTs) or “1” for 240 Vac for direct voltage
input (415 Volts L-L). For 120 Vac Ph/N systems select “1” for the 240 Vac sensing range.
Voltage Ratio (Gen to Bus) input of Module menu 123

Sets the ratio of the generator output voltage to the sensed bus voltage (term 100 to 103). Where
Potential transformers are not used and the bus voltage sensing is the same as the generator
voltage set this value to 1.00. For 11,000 Vac to 110 Vac PTs set value at 100.00 (ie. 100.00 to 1
ratio). The use of decimal points can provide compensation for any PT errors.
This menu item is expressed as “Gen to Bus” ratio, allowing for generators operating at 415 Vac
Ph/Ph to synchronise with a 11kVac Ph/Ph bus. For this case, the generator sensing inputs are 415
Vac and the Bus sensing inputs are 110 Vac Ph/Ph (100.00 to 1 primary/secondary ratio). The set
ratio would include for both main transformer ratio and the PT ratio. The set ratio in this instance
would be 415 / 110 = 3.77.
Gen. CT Max Output 0=(1A) or 1=(5A) menu 124

Sets the module to the secondary CT ratio, i.e. 1 Amp or 5 Amp current transformer secondary.
CT Primary Current Ratio menu 125

Sets the ratio of the current transformers.
The set value is the ratio (Primary : Secondary), and is illustrated by the following examples:
for 1000 to 5 CTs the ratio being 200
The display also shows the calculated CT “label ratio” eg. 1000 : 5, 2400 : 5, 1500 : 1 etc.
Use Volt Multiplied by 10 [Y/N] menu 126

This Voltage multiplier is used on all voltages transmitted on the Si-TEC LAN and most AC voltages
sent via Modbus Communication. This applies to Modbus address ranges: 2000-2099, 5500-5999
and 6000-8347.
The selections are:
N = (x 1V), Y = (x 10V). The default setting for this menu item is N.
kW, kVAr, kVA type Multiplier menu 127

This kW, kVAr, kVA multiplier is used on all kW, kVAr and kVA values transmitted on the Si-TEC
LAN and on most kW, kVAr and kVA values sent via Modbus Communication. This applies to
Modbus address ranges: 2000-2099, 5500-5999 and 6000-8347.
The selections are:
0 = (x 0.1k), 1 = (x 1k), 2 = (x 10k), 3 = (x 100k). The default setting for this menu item is 1.
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Module Setup – Sub Menu
Max. Module Number on Si-TEC LAN menu 131

This allows the maximum number of Si-TEC Xtend modules communicating on the Si-TEC LAN to
be user selected. The “Max. Module Number” ranges from 7 to 23 (default setting at 23), and must
be programmed the same setting for all modules communicating on the Si-TEC LAN network.
Module Number on Si-TEC LAN menu 132

This is the module number for the Si-TEC LAN communications. All modules controlling generators
on a single system must have a unique number, typically from 0 to 23.
RS232 baud rate 2400 to 19200 baud menu 135

Sets the baud rate of the Si-TEC RS232 port. Nominally set at 9600.
RS232 Word Endian 0=big 1=little menu 136

For 32 bit data transfer sets the first 16 bits as the HIGH 16 bits or the LOW 16 bits.
0 = HIGH 16 bits transmitted first followed by the LOW 16 bits.
1 = LOW 16 bits transmitted first followed by the HIGH 16 bits.
User RS485 Address menu 137

Sets the “Node” number for the user RS485. This may be set from 1 to 247.
For most instances is this would be set the same as the module number as in menu item 132
above.
User RS485 Mode 0 = ASCII 1 = RTU menu 138

Sets the “Modbus” protocol for the User RS485 communications.
User RS485 Response delay menu 139

Sets the delay time between requests from the communications master to the Si-TEC Xtend
module response. Usually set at 3mSec, with a range of 2 to 100mSec.
User RS485 W.Endian 0=big 1=little menu 140

For 32 bit data transfer sets the first 16 bits as the HIGH 16 bits or the LOW 16 bits.
0 = HIGH 16 bits transmitted first followed by the LOW 16 bits.
1 = LOW 16 bits transmitted first followed by the HIGH 16 bits.
User RS485 Bit Mode menu 141

Sets the bit mode combination for RS485 data communication to be used. This is based on the
following selection:
0: 7n1 (7 data bits, no parity bit and 1 stop bit) 4: 8n1 (8 data bits, no parity bit and 1 stop bit)
1: 7e1 (7 data bits, even parity bit and 1 stop bit) 5: 8e1 (8 data bits, even parity bit and 1 stop bit)
2: 7o1 (7 data bits, odd parity bit and 1 stop bit) 6: 8o1 (8 data bits, odd parity bit and 1 stop bit)
3: 7n2 (7 data bits, no parity bit and 2 stop bits) 7: 8n2 (8 data bits, no parity bit and 2 stop bits)
Note: Options 0 to 3 are to be used for Modbus ASCII. Options 4 to 7 are used for Modbus RTU.
User RS485 baud rate 2400 to 19200 baud menu 142

Sets the baud rate of the User RS485 port. Nominally set at 9600.
Enable Jump to Alarm Menu on Alarms [Y/N] menu 143

If set to “Yes”, this ensures that the default display of the Si-TEC Xtend LCD screen will be the
“Alarm Menu” when an Alarm(s) is activated. For this to be disabled, set this menu item to “No”.
Alarm On Stretch Time for Si-TEC LAN menu 144

Allows the alarm issued via the Si-TEC LAN to be logged or “stretched” for a specified time. Usually
set at 10 seconds, with a range of 1 to 600 seconds.
OPAL Compatibility mode [see help] menu 146

0: For Opal 1 version module (p/n 556-401T), to be connected to Si-TEC Xtend
1: For Opal 2 version module (p/n 556-415), to be connected to Si-TEC Xtend
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3.5 SPEED GOVERNOR – Control Function – Main Menu
Speed Control – Set Point Parameters – Sub Menu
Backup MPU Connected to MPU Input No 2 menu 152

Set this to “Yes” if a secondary MPU is being utilised, else set to “No”. When set to “No” the
secondary MPU fail alarm is disabled. However, the second MPU will still function and provide
redundancy operation if connected.
Teeth per Turn on MPU Gear menu 153

Is the number of teeth on the gear sensed by the MPU.
Gear Reduction Ratio menu 154

Is the gear ratio between the prime mover main shaft and the MPU sensed shaft.
For sensing of the flywheel teeth this ratio is 1.0000.
Where the sensed gear runs slower than the main shaft a typical ratio could be 2.4573.
Where the sensed gear runs faster than the main shaft a typical ratio could be 0.7500.
(adjustable from 0.1000 to 20.0000)
Rated Speed RPM (operating speed) menu 155

This is the operating speed of the steam turbine and must be set to match the operating frequency
of the generator. If a geared reduction is used in driving the alternator the precise turbine speed for
the correct frequency must be set. For example, if turbine speed at 6027 RPM corresponds to
operating frequency of 50.00 Hz despite the turbine-alternator gear reduction being 6000:1500
RPM, then the Rated Speed should be set at 6027 RPM and not 6000 RPM.
Warm Up Time at Rated RPM in Minutes menu 156

The warm-up time is the time the generator operates at the rated speed for warm-up during a “Cold
Start” mode (“Hot Start” logic input (M439) is ‘low’), prior to synchronising and paralleling. This
warm-up time is bypassed should the "Fast Rate" logic input be assigned and switched to “High”.
Warm Up Time at Rated RPM in Minutes Hot menu 157

The warm-up time is the time the generator operates at the rated speed for warm-up during a “Hot
Start” mode (“Hot Start” logic input (M439) is ‘high’), prior to synchronising and paralleling. This
warm-up time is bypassed should the "Fast Rate" logic input be assigned and switched to “High”.
Cool Down Speed RPM menu 158

This sets the speed for the turbine cool down period. Normally, this is set at the rated speed.
Cool Down Time (in minutes 0.0) menu 159

Following the ramping down of the load and opening of the Circuit Breaker, the generator will run at
the “Cool Down” speed for a preset “Cool Down” time before shutting down.
Note: Should logic input 1 "Enable Run" be de-energised the Si-TEC Xtend control will provide an
immediate CB Trip Signal, de-energise the fuel solenoid and drive the actuator to zero fuel.
Over Speed Test Maximum RPM menu 160

When conducting the Si-TEC Xtend over speed trip test, this function sets the maximum speed that
the turbine will ramp to for the test. It is intended that this speed setting be slightly higher than the
Over Speed Trip setting of the independent and external protection system.
Max. Generator Frequency for no MPU pulses (Hz) menu 161

If no MPU signal is detected above this generator frequency, the turbine will go into ‘Alarm
Shutdown’ indicating ‘MPU Failure’. If this value is set to 0.00 Hz, the alarm function is disabled.
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Actuator Settings – Sub Menu
Enter Approx Actuator Position at “No Load” menu 166

The No Load actuator position is set to the position of the HP actuator when the set is running at
operating (rated) speed under no load conditions. The HP actuator position is displayed on the LCD
screen and the no load HP actuator position should be set to match the actual value. This setting
does not need to be precise, but be within 3% of displayed value (used for actuator position droop).
Enter Approx Actuator Position at “Max Load” menu 167

The Maximum Load actuator position is set to the position of the HP actuator when the generator is
running at operating (rated) speed at full load. The HP actuator position is displayed on the LCD
and the full load HP actuator position should be set to match the actual value. This setting does not
need to be precise, but should be within 3% of displayed value. Should full load not be available,
the recommended setting is around 90% (used for actuator position droop).
Max Actuator Position when OFF-line menu 168

During the start sequence the HP actuator position will not exceed this setting. This maximum limit
is released (1) before the turbine reaches “Warm Up 1” speed or “Warm Up 1” actuator limit AND
(2) when the turbine is at “Ramp to Idle” state and after.
Max Actuator Position when ON-line menu 169

With the generator paralleled and loaded, the HP actuator will not exceed this setting.
Start Sequence – Actuator – Sub Menu
Start Fail Timeout (minutes) menu 186

This time provides for “Start Fail Alarm” when turbine start up is unsuccessful after the timeout
duration. To re-start, it will be necessary to reset the “Start Failure” alarm, and toggle the “Start
Sequence” logic input to “High”.
Initial Actuator START Position in % menu 187

This is the initial position of the HP actuator after the “Start Sequence” input is energised.
Increase Actuator Limit Position % per sec menu 188

This changes the maximum HP actuator limit position at a specified ramp rate (% per second). The
maximum HP actuator limit position change takes effect when the start sequence changes from
Warm Up 1 to Warm Up 2, until the Idle Speed is reached.
Warm Up 1 at RPM menu 189

This sets the speed reference for Warm Up #1 and therefore the minimum controlling speed.
Warm Up 1 Max Actuator in % menu 190

This is the maximum HP actuator position during Warm Up #1 sequence, after initial actuator
starting and ramping (via menu items 187 and 188).
Warm Up 1 Time in Minutes menu 191

This is the duration of warm up (during “Cold Start”) after the turbine “Start Sequence” input is
switched “High”. If at the end of Warm Up #1 there is no speed signal, then the start sequence
holds at this point and “Start Fail” Timer starts.
Warm Up 1 Time in Minutes HOT menu 192

This is the duration of warm up (during “Hot Start”) after the turbine “Start Sequence” input is
switched “High”. If at the end of Warm Up #1 there is no speed signal, then the start sequence
holds at this point and “Start Fail” Timer starts.
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Ramp to Warm Up 2 Speed / Fast Ramp to Warm Up 2 Speed - in % per sec of Rated Speed
Menu items: Ramp to Warm Up 2 Speed menu 193
Fast Ramp to Warm Up 2 Speed menu 194
M# 193 is the turbine speed ramp rate from Warmup #1 to Warmup #2 speed when the “Fast Rate”
logic input is switched “Low”. It is typically used for “Cold” start mode and is lower than M#194.
The Fast Ramp is operative if “Fast Rate” logic input is assigned as a logic input and is switched
“High”. The intent of using fast rate (M# 194) is to have steady ramp rates for normal operation and
introduce a faster ramping facility for warm turbine start up, typically higher than M#193 ramp rate.
Warm Up 2 at RPM menu 195

This sets the speed of Warm Up #2, if a 4-20Ma Warm Up Speed (M#506-508) is not used..
Warm Up 2 Max Actuator in % menu 196

This is the maximum HP actuator position during Warm Up#2 sequence.
Warm Up 2 Time in Minutes menu 197

This is the duration of warm up (during “Cold Start”) after the turbine speed reaches the Warm Up
#2 reference.
Warm Up 2 Time in Minutes HOT menu 198

This is the duration of warm up (during “Hot Start”) after the turbine speed reaches the Warm Up #2
reference.
Ramp to Idle Speed / Fast Ramp to Idle Speed - in % per second of Rated Speed
Menu items: Ramp to Idle Speed menu 199
Fast Ramp to Idle Speed menu 200
This is the turbine speed ramp rate from Warmup #2 to Idle speed. It MUST be lower than M#200.
The Fast Ramp is operative if “Fast Rate” logic input is assigned as a logic input and is switched
“High”. The intent of using fast rate is to have steady ramp rates for normal operation and introduce
a faster ramping facility for warm turbine start up. It MUST be higher than M#199.
Critical RPM Range 1 Start at RPM – low menu 201

The critical speed ramping for range 1 (if used) will commence at this turbine speed.
Critical RPM Range 1 End at RPM – high menu 202

The critical speed ramping for range 1 (if used) will complete at this turbine speed. Setting this
value to be the same as menu 201 will disable the Critical RPM Range 1 function.
Critical Speed Ramp in %/sec of Rated RPM menu 203

This is the ramp rate used for Critical Speed Ranges 1 and 2, and is typically set higher than the
normal speed ramp rates.
IDLE Speed RPM menu 204

This sets the speed reference for Idle Speed.
Idle Delay Time in Minutes menu 205

This is the duration of warm up (during “Cold Start”) after turbine speed reaches IDLE reference.
Idle Delay Time in Minutes HOT menu 206

This is the duration of warm up (during “Hot Start”) after turbine speed reaches IDLE reference.
Ramp to Rated Speed / Fast Ramp to Rated Speed - in % per second of Rated Speed
Menu items: Ramp to Rated Speed menu 207
Fast Ramp to Rated Speed menu 208
The generator set speed will increase in speed at the selected ramp rate. This applies to the no
load operation of the generator set.
The Fast Ramp is operative if the "Fast Rate" logic input is assigned as a logic input and the input
made "High". The intent of using fast rate is to have steady ramp rates for normal operation and
introduce a faster ramping facility for emergency start up.
(eg. if a steam turbine that was shutdown for less than 1 hour may be started via the “Fast Rate”)
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Critical RPM Range 2 Start at RPM – low menu 209

The critical speed ramping for range 2 (if used) will commence at this turbine speed.
Critical RPM Range 2 End at RPM – high menu 210

The critical speed ramping for range 2 (if used) will complete at this turbine speed. Setting this
value to be the same as menu 209 will disable the Critical RPM Range 2 function.
Min. Temperature for Start menu 211

This is the minimum temperature (eg. turbine casing) that must be reached for the turbine
automatic start sequence to continue.
Temperature Hold from [see Help] menu 212

This menu sets the first warm up state for minimum temperature (set in menu 211) that must be
reached for the turbine automatic start sequence to continue (see page 65 & 66 for details).
PID Adjustments – Speed Loop Response – Sub Menu
P.I.D. DEFINITIONS
PROPORTIONAL
Proportional is the amount of correction (gain) factor required for a given speed/load error.
Proportional settings “P” range from 1 to 99
Increasing the value will increase the gain.
INTEGRAL
Integral is a correcting factor based on time, the longer the error is present, the greater the
correction. It is sometimes referred to as “Stability”.
Integral settings “I” range from 0 to 99
Increasing the value will decrease the time constant
DERIVATIVE
Derivative is the amount of correction in relation to the RATE OF CHANGE of the speed/load error.
(it is NOT the amount of error)
Derivative settings “D” ranges from 0 to 99
Increasing the value will increase the derivative.
Note: Incorrect derivative values may result in jiggling of the actuator.
The constants used for adjusting the PIDs provide for similar response change across the major
span of adjustments i.e. from 20 to 80. Beyond these values the response change to the PID
constants would require more coarse adjustments. Typically a small change in value of the PID
constants would result in a significant dynamic response change of the governing control. Also refer
to additional Speed PID section in this manual.
Warmup 1 Proportional / Warmup 1 Integral / Warmup 1 Derivative

Menu items: Proportional at Warmup 1 RPM menu 216
Integral at Warmup 1 RPM menu 217
Derivative at Warmup 1 RPM menu 218
These are the P.I.D. settings controlling at WARMUP 1 SPEED.
The Warmup 1 Proportional is the gain characteristic. Decreasing the Warmup 1 Proportional
setting will lower the sensitivity response to speed change. If the Warmup 1 Proportional is set too
high a fast oscillation of speed would result.
The Warmup 1 Integral is the stability factor of the PID and is tuned relative to the Warmup 1
Proportional (gain). A high setting of the Warmup 1 Integral would result in a slow oscillation of the
turbine at “Warm Up 1” speed. The Warmup 1 Integral is tuned in conjunction with the Warmup 1
Proportional constant to obtain the optimum steady-state speed response. The Warmup 1
Derivative value should be set to 0 for most steam turbine applications.
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Idle Proportional / Idle Integral / Idle Derivative

Menu items: Proportional at Idle RPM menu 219
Integral at Idle RPM menu 220
Derivative at Idle RPM menu 221
These are the P.I.D. settings controlling at IDLE SPEED.
The Idle Proportional is the gain characteristic. Decreasing the Idle Proportional setting will lower
the sensitivity response to speed change. If the Idle Proportional is set too high a fast oscillation of
speed would result.
The Idle Integral is the stability factor of the PID and is tuned relative to the Idle Proportional (gain).
A high setting of the Idle Integral would result in a slow oscillation of the turbine at idle speed. The
Idle Integral is tuned in conjunction with the Idle Proportional constant to obtain the optimum
steady-state speed response. The Idle Derivative should be set to 0 for most steam turbine
applications.
Note: The P.I.D. settings at the “Warm Up 2” speed are based on the interpolation between
Warmup 1 P.I.D. and Idle P.I.D. settings.
Rated Proportional / Rated Integral / Rated Derivative

Menu items: Proportional at Rated RPM menu 222
Integral at Rated RPM menu 223
Derivative at Rated RPM menu 224
These are the P.I.D. settings controlling at the RATED SPEED.
The Rated Proportional is the gain characteristic. Decreasing the Rated Proportional setting will
lower the sensitivity response to speed change. If the Rated Proportional is set too high a fast
oscillation of speed would result.
The Rated Integral is the stability factor of the PID and is tuned relative to the Rated Proportional
(gain). A high setting of the Rated Integral would result in a slow oscillation of the turbine at rated
speed. The Rated Integral is tuned in conjunction with the Rated Proportional constant to obtain the
optimum steady-state speed response. The Rated Derivative value should be set low for most
steam turbine applications (eg. 0 to 5).
Actuator Disturbance (Bump Magnitude) / Actuator Disturbance (Bump Duration)

Menu items: Actuator Disturbance (Bump Magnitude) menu 225
Actuator Disturbance (Bump Duration) menu 226
To enhance dynamics tuning the actuator may be "Bumped" using the Si-TEC Xtend module. The
“Bump Magnitude” (%) is set to decrease the HP actuator position. The “Bump Duration” (seconds)
is the time duration required for the "Bump". Push the “BUMP” button on the keypad to operate the
disturbance. While this function may be used when the generator is unloaded or loaded, care must
be taken when setting the value of the magnitude and duration before the “bump” test is performed.
Disturbance DELAY after ‘Pressing Bump’ menu 227

The menu item “Disturbance Delay after pressing Bump” will delay the operation of the HP actuator
BUMP for that set period.
Performance Enhanced – PID Adjustments – Sub Menu
Fast Response Band / Fast Response Proportional / Fast Response Integral

Menu items: Do FAST RESPONSE when out of % Band menu 236
Negative Acting PROP. Gain Multiplier menu 237
Positive Acting PROP. Gain Multiplier menu 238
Negative Acting INTEGRAL Multiplier menu 239
Positive Acting INTEGRAL Multiplier menu 240
Do FAST RESPONSE when out of % Band is the percentage of speed error where the fast
response multipliers become active. Nominally set to 1.5%.
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Negative Acting PROP. Gain Multiplier is the factor that the Rated Proportional is multiplied by
when the turbine speed is above the upper limit of the “Fast Response Band”.
Positive Acting PROP. Gain Multiplier is the factor that the Rated Proportional is multiplied by
when the turbine speed is below the lower limit of the “Fast Response Band”.
The Proportional Gain Multipliers are both nominally set to 1.5. Increasing the preset value will
increase the proportional gain when speed is outside the “Fast Response Band”. Reduce the
Proportional Gain Multipliers value if excessive actuator output overshoot is observed after a
transient, and if the Rated Proportional is optimally set. The Proportional Gain Multipliers are also
utilised during the synchronising and load control modes.
Negative Acting INTEGRAL Multiplier is the factor that the Rated Integral is multiplied by when
the turbine speed is above the upper limit of the “Fast Response Band”.
Positive Acting INTEGRAL Multiplier is the factor that the Rated Integral is multiplied by when
the turbine speed is below the lower limit of the “Fast Response Band”.
The Integral Multipliers are nominally set to 2.0. Increasing the preset value will increase the
integral response when speed is outside the “Fast Response Band”. Reduce the Integral Multiplier
values if the actuator output is unstable and if the Rated Integral is optimally set. Integral Multipliers
are also utilised during the synchronising and load control modes.
Use Holdoff Timer for Integral [Y/N] menu 241

If set to Y the hold off time set in menu 242 also applies to the Integral Multipliers. If set to N, there
is no hold off time for the Integral Multipliers.
Speed PI Multiplier Hold Off time menu 242

This inhibits the enabling or action of the PI Multiplier response, until after the specified hold off
time. Nominally set to 3.0 seconds, with a range of 0 to 60 seconds.
Do Rapid Response on Gen Breaker Trip menu 243

When set to “YES” this provides a more responsive correction of the rated speed, minimising speed
overshoot when the generator breaker is tripped.
Do Rapid Response on Mains CB Trip menu 244

When set to “YES”, this provides a more responsive correction of the rated speed, minimising
speed overshoot when the Mains CB trips. This may be used for export power “only” applications.
Transmit Actuator Limited Flag [Y/N] menu 172

Default is Yes. If set to No, bit 7 is not set in the State being transmitted to the other Xtend units on
the Si-TEC LAN as a result of the Actuator being limited or there being excess actuator lag.
Multi Point On-Load PID – Island Mode – Sub Menu
These PID settings only function in “islanded mode” operation if menu item 256 is set to ‘yes’ and
they do NOT operate when the generator is paralleled to the mains supply (grid).
Also refer to the “Speed PID” section of this manual.
Enable Multi point On-Load speed PIDs menu 256

0 = Disabled
1 = Enabled only in Islanded mode.
2 = Enabled only in Grid Paralleled mode.
Use when dynamic response of the genset varies from no load to full load. When set to 1 or 2 the
On-Load PIDs are operative. PID settings interpolate from the Rated PIDs to Mid-Point (adjustable
from 0% to 99% load) and from the Mid-Point to 100% Load PIDs. For most applications set to 0.
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100% Proportional / 100% Integral / 100% Derivative

Menu items: Proportional Gain at 100% kWatt Load menu 257
Integral at 100% Load menu 258
Derivative at 100% Load menu 259
These are the P.I.D. settings controlling at 100% load. The PIDs interpolate from the Mid Point
settings to the 100% Load settings.
% Load of Rated kWatt for Mid Point PID

Menu item: Proportional Gain Mid Point kWatt Load menu 260
This is the percentage of the turbine-generator rated kWatt load when the Mid Point PID settings
become operative.
Mid Point Proportional / Mid Point Integral / Mid Point Derivative

Menu items: Proportional Gain Mid Point kWatt Load menu 261
Integral at Mid Point kWatt Load menu 262
Derivative Mid Point kWatt Load menu 263
These are the PID settings controlling at the selected mid point. The PIDs interpolate between the
Rated Speed PID settings, the Mid Point PID settings, and the 100% Load PID settings.
Actuator Output Trim Range – Sub Menu
The following parameters need to be set for applications involving output to OEM supplied actuator
(eg. 0 – 20 mA, 0 – 5V, +/- 3.0V, +/- 5.0V, +/- 10V, 0 – 200 mA, etc.)
Minimum Actuator Output Trim menu 267

This is the minimum position at which the Si-TEC Xtend control will drive the HP actuator.
Maximum Actuator Output Trim menu 268

This is the maximum position at which the Si-TEC Xtend control will drive the HP actuator.
Reverse Actuator Drive [Y/N] menu 269

If set to “Yes”, the HP actuator drive is reverse acting. The default setting is “No” for forward acting.
This menu item is only used for the following actuator drive outputs:
0 – 20mA, 0 – 200mA, 0 – 5V and +/- DC Volts.
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3.6 EXTRACTION / PROCESS CONTROL – Main Menu
Pressure Units Setup – Sub Menu
Inlet Pressure Units 0=kPa, 1=PSI, 2=Bar menu 871

Defines the unit of inlet pressure in the display menus.
Extraction Pressure Units 0=kPa, 1=PSI, 2=Bar menu 872

Defines the unit of exhaust pressure in the display menus.
Exhaust Pressure Units 0=kPa, 1=PSI, 2=Bar menu 873

Defines the unit of exhaust pressure in the display menus.
Extraction Setup – Sub Menu
Extraction Proportional / Extraction Integral / Extraction Derivative

Menu items: PROPORTIONAL (Gain) Extraction menu 881
INTEGRAL Extraction menu 882
DERIVATIVE Extraction menu 883
Extraction Proportional is the gain characteristic. Decreasing the Extraction Proportional setting
will lower the sensitivity response to the process extraction change. If the Extraction Proportional is
set too high a fast oscillation of process would result.
Extraction Integral is the stability factor of the PID and is tuned relative to the Extraction
Proportional (gain). A high setting of the Extraction Integral would result in a slow oscillation of the
PV (process variable). The Extraction Integral is tuned in conjunction with Extraction Proportional
constant to obtain the optimum steady-state speed response.
Extraction Derivative is the amount of correction in relation to the rate of change of the process
extraction error. The Extraction Derivative value should be set low for most steam turbine
applications (eg. 0 to 10).
Default Extraction Setpoint menu 885

The applicable extraction setpoint if the extraction reference 4-20mA analog input (M# 518) is not
used or fails. Upon failure of the extraction reference 4-20mA analog input, the extraction reference
will ramp to the “Default Extraction Setpoint” at the “Matched Extraction Ramp Rate” (M# 895), for
a “bumpless” transfer.
Extraction Control Mode [see Help] menu 886

The various “Extraction Control” modes allow for possibility of the parameters to operate within or
outside the “Steam Map”, and also provide the option for ratio compensation. These modes are
application specific, and may be used in some applications. The default “Extraction Control” mode
setting is Mode 0, and is typically used for most applications.
Mode 0: Typically used in most controlled extraction steam turbine applications. Here,
the HP and LP parameters ONLY operate inside the steam map.
Mode 1: The HP and LP parameters are allowed to operate outside some areas of the
steam map.
Consult the manufacturer prior to using any mode other than 0
Min. Extraction Setpoint menu 888

The minimum limit for extraction setpoint, whether using analog (4-20 mA) or digital (raise / lower)
setpoint adjustment.
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Max. Extraction Setpoint menu 889

The maximum limit for extraction setpoint, whether using analog (4-20 mA) or digital (raise / lower)
Extraction Droop Filter menu 890

The Extraction Droop is filtered by this value. 1 = no filtering.100 = 2.5 sec. filter constant. Default is
8 (200mS)
Extraction Droop menu 891

The Extraction Droop is calculated between range Max. Extraction Setpoint (M# 889) and Zero.
LP Limiter Ramp Rate menu 892

The ramp rate (%/sec) that applies when the LP Limiter ramps from maximum to minimum limit
after enabling “Automatic” extraction control sequence. It is also the ramp rate applicable when the
LP Limiter ramps from minimum to maximum limit after
i) The “Enable Extraction” input (M# 442) is switched off or “Low”
OR
ii) If generator load (kWatts) is below the “Min. kWatt Load for Extraction” (M# 897).
Manual Extraction Ramp Rate menu 893

The ramp rate (%/sec) for LP Limiter Increase / Decrease inputs (M# 445 / M# 446) under “Manual”
(i.e. “Automatic” Off) extraction control sequence (M# 443 is “Low”).
Non-Matched Extraction Ramp Rate / Matched Extraction Ramp Rate

Menu items: Non-Matched Extraction Ramp Rate menu 894
Matched Extraction Ramp Rate menu 895
Non-Matched Extraction Ramp Rate is the ramp rate (%/sec) for extraction setpoint until the
extraction setpoint is reached.
Matched Extraction Ramp Rate is the ramp rate (%/sec) for extraction setpoint once the
extraction setpoint is reached.
The ramp rate % is determined / calculated based on span between the Max. Extraction Setpoint
(M# 889) and Min. Extraction Setpoint (M# 888) being equivalent to 100% of ramp rate value.
Extraction Deadband menu 896

The span or Dead Band (in %) relative to the Max. Extraction Setpoint (M# 889) within which no
further correction adjustment is made.
Min. kWatt Load for Extraction menu 897

The minimum generator load required before extraction control mode is enabled (even if “Enable
Extraction” input M# 442 is “High”). Should generator load fall below this level, then extraction
control is automatically disabled.
On Em. Shutdown force LP Act. Position [Y/N] menu 898

If set to “Yes”, the LP Act. Position will be immediately positioned to setting based on menu 899,
under a CGC “Emergency Shutdown” condition (eg. “Enable Run” is Low, “MPUs Failed”, etc.). The
default setting is set to “No”.
On Em. Shutdown force LP Act. Position to menu 899

Under CGC “Emergency Shutdown” condition, the LP Actuator is positioned based on this setting.
Note: Actuator position entered here is as read off the actuator position indicator. Default is 100.0%.
Process Setup – Sub Menu
Process Proportional / Process Integral

Menu items: PROPORTIONAL (Gain) Process menu 911
INTEGRAL Process menu 912
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Process Proportional is the gain characteristic. Decreasing the Process Proportional setting will
lower the sensitivity response to process change. If the Process Proportional is set too high a fast
oscillation of process would result.
Process Integral is the stability factor of the PID and is tuned relative to the Process Proportional
(gain). A high setting of the Process Integral would result in a slow oscillation of the PV (process
variable). The Process Integral is tuned in conjunction with the Process Proportional constant to
obtain the optimum steady-state speed response.
Process Control Units [see Help] menu 913

May be select via numerical value from the following options:
0 = kPa.
1 = Pound Per Square Inch. (PSI)
2 = Bar.
3 = Degrees Celsius.
4 = Degrees Fahrenheit.
Rated Process Value menu 914

The rated value of the PV (process variable), and is typically greater than the Maximum Process
Setpoint (menu #918). It is also used in conjunction with scaling for the PI control range, with a
minimum recommended setting at 1000.
Internal Setpoint Process menu 915

The applicable process setpoint if the process reference 4-20mA analog input (M#527) is not used
or fails.
Invert Process [Y/N] menu 916

If “Invert Process” is selected as "YES", an Increase in Process setpoint will Decrease kWatt
setpoint (i.e. Inlet Pressure Control). If set to “NO”, then an Increase in Process setpoint will
Increase kWatt setpoint (i.e. Exhaust Pressure Control).
Min. Process Setpoint menu 917

The minimum limit for process setpoint, whether using analog (4-20 mA) or digital (raise / lower)
Max. Process Setpoint menu 918

The maximum limit for process setpoint, whether using analog (4-20 mA) or digital (raise / lower)
Min. kW Load under Process Control menu 919

This is the minimum generator load (kW) for Process Control to take effect. Should the generator
kW load be lower than this setting, then Process Control will automatically be disabled.
Max. kW Correction Ramp Rate menu 920

The kWatt ramp rate limit under Process Control. This is typically set equal to or less than the kWatt
Load On (M# 344) and kWatt Load Off (M# 345) ramp rates.
Process Droop Filter menu 922

The Process Droop is filtered by this value. 1 = no filtering.
100 = 2.5sec. filter constant. Default is 8 (200mS)
Process Droop menu 923

Calculated based on the range between Min. Process Setpoint (M# 917) and Rated Process Value
(M# 914).
Digital Input Process Setpoint Ramp Rate menu 924

The ramp rate for process setpoint when digital inputs M# 452 (Process Increase) or M# 453
(Process Decrease) are used. Note : M# 451 (Process Ref. Analog Select) must be “Low” or “Off”.
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Control Overview of Speed PID and Extraction PID with Ratio Control and Limiter
Control Overview of Process PI (eg. Inlet Pressure) interface with kWatt PID and Speed PID
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Steam Map Data – Sub Menu
Point A Power in Percent of Rated menu 931

The Maximum generator power along the Minimum Extraction line. It is the maximum generator
power under “Straight Condensing” mode (extraction disabled). This value MUST be higher than
Point C Power (M# 935).
Point A HP Steam Flow in Percent of Rated menu 932

The Maximum HP steam flow along the Minimum Extraction line. This value MUST be higher
than Point C HP Steam Flow (M# 936).
Point B Power in Percent of Rated menu 933

The Minimum generator power along the Maximum Extraction line. This value MUST be higher
than Point C Power (M# 935).
Point B HP Steam Flow in Percent of Rated menu 934

The Minimum HP steam flow along the Maximum Extraction line. This value MUST be higher
than Point C HP Steam Flow (M# 936).
Point C Power in Percent of Rated menu 935

The Minimum generator power along the Minimum Extraction line. This value MUST be lower
than Point A Power (M# 931). It is also based on the intersection of the Minimum Extraction line
and the Minimum Exhaust line.
Point C HP Steam Flow in Percent of Rated menu 936

The Minimum HP steam flow along the Minimum Extraction line. This value MUST be lower than
Point A HP Steam Flow (M# 932). It is also based on the intersection of the Minimum Extraction
line and the Minimum Exhaust line.
Note 1: The above parameters need to be programmed to suit the specific extraction turbine it is
intended for. It is important to obtain the “Steam Map / Envelope” from the client or turbine OEM.
Please note attached “Steam Map / Envelope” example, and the corresponding steam map /
envelope programmed via Si-TEC pcConfigure (see next page).
Note 2: The above parameters may ONLY be programmed when the turbine is shutdown. Upon
programming, the STORE button should be pressed followed by either pressing the BUMP button
when at menu 930 (“Steam Map Data – Sub Menu”), or by re-booting (re-powering) CGC module.
dHP/dw or K1 menu 937

This is the coupled derivative power (kWatt) demand effect on HP valve position. A value of 2.440
gives a 1:1 ratio.
dHP/dP or K2 menu 938

This is the coupled derivative flow (extraction) demand effect on HP valve position. A value of 2.440
gives a 1:1 ratio.
HP Offset or K3 menu 939

This is the coupled HP Valve offset compensation, and is set based on K1 and K2 constants.
dLP/dw or K4 menu 940

This is the coupled derivative power (kWatt) demand effect on LP valve position. A value of 2.440
gives a 1:1 ratio.
dLP/dP or K5 menu 941

This is the coupled derivative flow (extraction) demand effect on LP valve position. A value of 2.440
gives a 1:1 ratio.
LP Offset or K6 menu 942

This is the coupled LP Valve offset compensation, and is set based on K4 and K5 constants.
Note 1: K1 to K6 coefficients may be adjusted and STORED when turbine is running or shutdown.
Note 2: Si-TEC pcConfigure software may be used to determine optimum values for K1 to K6. **
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Customer provided Steam Map / Envelope
Programmed Steam Map in Si-TEC pcConfigure
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HP Valve Linearization – Sub Menu
The menu items from M# 951 to M#972 allow an accurate approximation of the HP Valve
Linearization to be carried out based on HP Steam Flow (up to 11 co-ordinates as shown below).
Upon programming, the STORE button should be pressed followed by pressing the BUMP button
when at menu 950 (“HP Valve Linearization” – sub menu header). For further details, please refer
to section 6 (Operation and Service).
LP Valve Linearization – Sub Menu
The menu items from M# 976 to M#997 allow an accurate approximation of the LP Valve
Linearization to be carried out based on LP Steam Flow (up to 11 co-ordinates as shown below).
Upon programming, the STORE button should be pressed followed by pressing the BUMP button
when at menu 975 (“LP Valve Linearization” – sub menu header). For further details, please refer to
section 6 (Operation and Service).
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3.7 GENERATOR / ALTERNATOR – Control Function – Main Menu
FREQUENCY Set Point Parameters – Sub Menu
Rated Frequency / Follow Bus to Min Hz Limit / Follow Bus to Max Hz Limit
Menu items: Rated Frequency (Hz) menu 277
Follow Bus Freq to Min Limit (in % of rated) menu 278
Follow Bus Freq to Max Limit (in % of rated) menu 279
The Rated Frequency is the generator operating frequency set to match the desired system
frequency (eg. 50Hz). The Minimum Limit is set to a level below the operating frequency (eg. 96%).
The Maximum Limit is set to a level above the operating frequency (eg. 104%). Hence, there will be
a corresponding increase (when Bus frequency decreases) and a decrease (when Bus frequency
increases) of the generator kWatt output.
When paralleled to the supply grid the Si-TEC Xtend control will not correct beyond the minimum or
maximum limit frequency settings. This protects the system should there be any incorrect
information (eg. Gen CB relay is faulty, Mains C.B auxiliary input is faulty etc).
NOTE: The Rated Frequency setting must correspond to the turbine Rated Speed setting.
SYNCHRONISING Set Point Parameters – Sub Menu
Proportional (Gain) Synchroniser Control menu 286

Synchronising Proportional is the value of phase and frequency mismatch gain while the generator
is synchronising. This value provides a bias to the preset Rated Speed Proportional (gain).
Integral Synchroniser Control menu 287

This represents the Synchronising time constant (stability) bias to the preset Rated Speed Integral.
Max Hz Bias to Correct Phase Error menu 288

Maximum Hz Bias is the range above or below the synchronising frequency, that will "bias" the
incoming generator to correct any frequency error between generator and bus. For steam turbines,
this is typically set at 1.0.
Hz Higher Sync Only menu 289

If “Hz High Sync Only” is selected as "YES", synchronising will only occur if the generator is at a
marginally higher frequency. This ensures that the initial power flow is from the incoming generator.
Maximum Slip Frequency menu 290

This is maximum variance of speed for synchronising. This is nominally set at 0.10 Hz and may be
adjusted in steps of 0.01 Hz. The recommended maximum setting is 0.18 Hz.
Phase Angle Window menu 291

The synchronising phase angle of the incoming generator set must be within the set window angle.
This is nominally set at 6 deg, with a suggested maximum phase angle of 12 deg.
Phase Matching Offset Compensation menu 292

The offset compensates for any phase shift between the voltage sensing inputs, and is expressed
in degrees + / -. This may be used to compensate for shifts in phase voltage sensing. This is
normally set to 0.
No Sync. if Bus Hz Below % of Rated menu 293

Should the bus frequency be below this setting the generator will maintain the operating frequency
and will not attempt to synchronise. The nominal setting is 96%.
No Sync. if Bus Hz Above % of Rated menu 294

Should the bus frequency be above this setting the generator will maintain the operating frequency
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Control Dwell Time after CB closure (seconds) menu 295

Upon synchronising and closure of the Generator CB (via Gen CB aux contact) the generator will
remain in the “Synchronising” state during this period of time, prior to changing over to “Ramping
Generator kWatt and kVAr Load” state. The “Dwell Time” is typically set to match the breaker delay
time required for circuit breaker blades to engage after receiving a “Close” command by the CGC. It
may also be set to match the delay between closing of the auxiliary contact and the circuit breaker
main contacts. The time range is from 0.0 to 1.0 sec and is typically set at 0.1 seconds.
Voltage Match Window menu 296

The Voltage Match Window is the maximum difference between the average generator voltage
and average bus voltage that permits closure of the CB when synchronising with the bus. This
requirement is in addition to the matching of the frequencies and phase angle. The Voltage Match
Window should be set greater than the Voltage Dead Band. The typically range of values for this
set point is from 0.5% to 2.0% of the rated (ph/n) voltage.
Voltage Match Offset Compensation menu 297

This offset compensates for differences between the voltage sensing inputs. It also ensures the
positive flow of kVArs from the generator upon synchronising and CB closure by allowing the
incoming generator to be 0.5 to 1.0 % higher than the bus voltage. This value is expressed in Ph/N
Volts. This is normally set to 0%.
No Sync. if Bus Volt Below % of Rated menu 298

Should the bus frequency be below this setting the generator will maintain the operating frequency
No Sync. if Bus Volt Above % of Rated menu 299

Should the bus frequency be above this setting the generator will maintain the operating frequency
Dead Bus Threshold Voltage % of Rated menu 300

The Bus Voltage (all 3 phases) must be less than this setting in order for the “Dead Bus” function to
activate. It is typically set around 15% - 20% of the Rated Voltage.
Dead Bus Attempt Time menu 301

This is the time duration for a generator to check all conditions are met before issuing a “Dead Bus”
CB closure, after it is automatically selected as the “priority” unit to close to a dead bus. Should a
dead bus condition exist after this time, dead bus close priority is issued to next available generator.
Dead Bus Fail Reset Time menu 302

The value of this set point should be greater than the sum total of the “Dead Bus Attempt Time”
(M301) of each unit. When set to 0.0 seconds, a retry of the dead bus closure is not permitted after
the initial attempt has failed.
Note: For menu items 300, 301 and 302, please refer to the Appendix section for more details.
VOLTAGE / AVR Control – Sub Menu
Voltage Proportional / Integral

Menu items: Proportional (Gain) Voltage Control menu 311
Integral Voltage Control menu 312
These are the P.I. settings for controlling the AVR Bias Output. The proportional is the gain
characteristic. Decreasing the proportional will lower the sensitivity response. If the proportional
were set too high, fast oscillation of voltage would result. The Integral is the stability factor of the
P.I. A high setting of the Integral would create a slow oscillation of the AVR voltage control. The
Integral is tuned to obtain optimum response of the voltage stability. The response of the Si-TEC
Xtend voltage P.I. should be tuned to lag the response of the AVR stability control.
AVR Control Method menu 313

Select “0” for relay output for Voltage trim Raise / Lower. Select “1” for analog “DC Volts” bias.
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Gen Rated Voltage ph/ph - ph/n menu 314

Set the “Gen Rated Voltage” to the desired system voltage. The preset value is adjusted to set the
Phase to Neutral (star point) voltage. The Phase to Phase (Line to Line) voltage is also displayed.
Voltage Dead Band % of Rated Voltage menu 315

This is the span or Dead Band relative to the Rated or System Voltage at which no correction
adjustment is made. If the Dead Band is set very tight (low value) it may cause a continuous
correction adjustment for very small changes. Suggested Dead Band settings would be 1% to 1.5%
of the Rated Voltage for MOP (raise/lower) trimming and 0.0 to 0.5% for analog AVR Bias Output.
NOTE: The voltage dead band should always be set less than the ‘synchronising voltage matching
window to ensure adequate voltage trim control during synchronising.
Voltage Control Delay Before Active menu 316

This is the delay on start up. After the generator is above the “No Sync if Bus Hz Below (% of
rated)” [menu 293], and above the “No Sync if Bus Volts Below (% of Rated)” [menu 298], this
represents the delay time before the voltage trimming control commences. Typically, the default
value is set at 0.5 secs. Note that “Voltage Control” is enabled immediately, if the measured voltage
is higher than the “Gen. Rated Voltage” (menu 314).
Follow Bus Volts to Min Limit % / Follow Bus Volts Max Limit %
Menu items: Follow Bus Volts to Min Limit (in % or rated) menu 317
Follow Bus Volts to Max Limit (in % or rated) menu 318
Set Minimum Volts to a level below the operating frequency, say 90%.
Set Maximum Volts to a level above the operating frequency, say 110%.
When paralleled to the supply grid the Si-TEC Xtend control will not correct beyond the minimum or
maximum voltage settings. Should bus voltage rise above the maximum voltage limit, the generator
would not continue to follow that voltage. Subsequently in trying to maintain the voltage there will be
a corresponding decrease in kVAr load from the generator, possibly resulting in leading kVArs. This
may result in Reverse kVArs (Under Excitation) alarm. Similarly, if bus voltage is below the
minimum voltage limit, this will result in an increase in generator kVAr load. This operation is
required to protect the system against incorrect information (eg. Mains C.B closed input is faulty).
Min. AVR Bias Voltage from Si-TEC Xtend module / Max. AVR Bias Voltage from Si-TEC
Xtend module
Menu Items: Min AVR Bias Voltage from Si-TEC Xtend module menu 319
Max AVR Bias Voltage from Si-TEC Xtend module menu 320
This is the minimum and maximum “DC Volt Bias” levels that the Si-TEC Xtend CGC will provide to
the AVR. This range should be set to provide the generator with the required bias span to provide
adequate compensation for the generator voltage droop, AVR drift, and utility voltage swings.
All generators should have similar span adjustment range settings, ensuring similar minimum and
maximum generated voltage outputs (ph/ph). The bias preset values are also set to comply with the
AVR unit’s minimum and maximum voltage bias range. The “Null” bias point is the midpoint
between minimum and maximum settings, and is used on initial generator excitation.
Note: Refer to section 6.3 for details of interface and settings to suit various AVR makes & models.
AVR Bias Disturbance Bump Magnitude (test) / AVR Bias Disturbance Bump Duration (test)
Menu items: AVR Bias Disturbance - Bump Magnitude menu 321
AVR Bias Disturbance - Bump Duration menu 322
To facilitate optimum tuning of the Voltage and kVAr dynamics (PI), the bias signal to the AVR may
be "Bumped" via the Si-TEC Xtend module. The Disturbance Magnitude is set to provide a step
increase or decrease to the AVR Bias Output. The Disturbance Bump Duration is the time required
for this disturbance, after the “BUMP” button on the CGC keypad is pressed (in User Access
mode).
AVR Bump Delay Time after “Pressing Bump” menu 323

This menu item will delay the operation of the AVR biasing “BUMP function” for a preset period.
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kWatt CONTROL – Set Point Parameters – Sub Menu
Islanded Load (Gain) kWatt Control menu 331

This is the Proportional or “Gain” setting that will be applicable when the generators are kWatt load
sharing in Island mode operation. Decreasing this value will lower the kWatt load sharing sensitivity
response. Setting too high a value will result in fast oscillation of the generator kWatts.
kWatt Dead Band % of Rated kWatt menu 332

The kWatt dead band in only operative when running paralleled to the supply grid. The kWatt Dead
Band is typically set to within 0.5% of the generator rated kWatts.
Rated kWatt of Generator menu 333

This is the Rated kWatt setting of the generator and the maximum kWatt limit under island “Base
Load” or any “Grid Paralleled” modes. It also used for load sharing (%) with other generators.
Re-Rated Generator kWatt menu 334

This is the revised rating of the generator kWatt load and is activated by the logic input "kWatt Re-
Rate". This input may be disabled by setting the input value to “always OFF”. Refer to the
Configuration Menu. If this function is not used, it is recommended that the value be set the same
as the rated kWatts and the "kWatt Re-Rate" logic input function be set to "always OFF".
Grid Paralleled kWatt Set Point menu 335

This set point value is used under the following conditions:
a) When paralleled to supply grid with no GSM master reference or when “Base Load 1” is “Off” or
when 4-20mA input for external kWatt reference (eg. “Base Load 2” or “kW Limit”) is NOT used.
b) When under the control of a GSM master and if the “Enable Load Share” function is “Low” or
“always OFF” or if the “Enable kW Control by Master” (menu 370) is set to “No”.
Jump to Min. kWatt when Closing CB menu 336

The generator will “jump” to this kWatt level immediately after the closure of the circuit breaker
(except in “Isolated Single” mode). Normally the “Jump to Min. kWatt” is set to 2% of Rated kWatt.
Warm Up Load Level kWatt Set Point menu 337

This is the kWatt level (in % of Rated kWatts) at which the generator will commence its warm up
sequence after paralleling with the load bus or grid. If the desired kWatt setpoint is lower than the
Warm Up Load Level or if the Fast Rate input is “high”, then the Warm Up sequence is bypassed.
Warm Up On Duration at kWatt Set Point menu 338

This is the Warm Up duration (during “Cold Start”) after the generator parallels and reaches the
Warm Up Load Level. Setting this value to 0.0 will disable / bypass the Warm Up Load sequence.
Warm Up On Duration at kWatt Set Point Hot menu 339

This is the Warm Up duration (during “Hot Start”) after the generator parallels and reaches the
Warm Up Load Level. Setting this value to 0.0 will disable / bypass the Warm Up Load sequence.
Coming OFF LINE Open Gen CB at % of Rated / Coming OFF LINE Open Gen CB Time-out
Menu Items: Coming OFF LINE Open Gen CB at % of Rated menu 340
Coming OFF LINE Open Gen CB Time-out menu 341
This provides a kWatt level for opening of the generator CB when ramping down the kWatt load to
come “Off Line”. This provides for switching at low current and kWatt levels. Should this kWatt level
not be achieved (eg. last generator on), the open CB signal will be activated after the preset time-
out. This time commences from de-energising the “Start Seq.” input of the CGC. Note that the
generator kVArs must also have ramped to between +/- the value of menu 340 for the CB to open
before the time-out.
Base Load Mode (1) kWatt Set Point / Base Load Mode (2) kWatt Set Point
Menu Items: Base Load Mode (1) kWatt Set Point menu 342
Base Load Mode (2) kWatt Set Point menu 343
These are the kWatt set point values that operate when the “Base Load” logic input functions are
activated.
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Note: Base Load Mode 1 set point may be external adjusted via the Load (Speed) Raise and Lower
logic inputs, and is limited between the “Jump To Minimum kWatt” (minimum reference) and the
“Rated kWatt” (maximum reference). External referencing of Base Load Mode 2 is carried out via
an analog 4-20 mA input reference.
Load (ON) Ramp Rate at % /sec of Rated kW / Load (OFF) Ramp Rate at % /sec of Rated kW
Menu Items: Load (ON) Ramp Rate at % /sec of Rated kW menu 344
Load (OFF) Ramp Rate at % /sec of Rated kW menu 345
These are the kWatt (in % of Rated kW) Ramp Rates for loading and unloading of the generator.
The Load Rates do not affect sudden load changes on "Islanded" operating power stations, and
relate to the on-line and off-line ramping of the generator kWatt setpoint. This provides "Soft"
(bumpless) loading and unloading of the generator.
Fast Load (ON) Ramp % /sec of Rated kW / Fast Load (OFF) Ramp % /sec of Rated kW
Menu Items: Fast Load (ON) Ramp % /sec of Rated kW menu 346
Fast Load (OFF) Ramp % /sec of Rated kW menu 347
These are the kWatt (in % of Rated kW) Ramp Rates for loading and unloading of the generator
when the “Fast Rate” logic input is “High”. The Load Rates do not affect sudden load changes on
"Islanded" operating power stations, and relate to the on-line and off-line ramping of the generator.
This provides faster but controlled loading and unloading of the generator.
Minimum Import kWatt when Closed to Grid menu 348

This is used on a single or dual generator application where a GSM module it not utilised. A kWatt
bi-directional transducer provides a 4-20mA input representing import/export kWatt to the Si-TEC
Xtend module. The “Minimum Import kWatt can be set as a positive value for import or a negative
value if the limit is at export. The “Minimum Import” function is operated as a limit, limiting the
generated kWatts.
(Refer to Logic Input Functions to enable this feature)
On Import Sensor Failure Gen. kW Ref. menu 349

If IMPORT kWatt transducer Menu 509, then generator setpoint reference is set in this menu.
Temporary RPM Reduction On Sudden CB Trip menu 350

Reduces the RATED RPM (Speed) as a % of the load, eg. at full load the speed is reduced by the
amount of time in menu 351, at half load, speed is reduced by half but the time remains the same.
RPM Reduction Time menu 351

This setting is used in conjunction with menu 350 to give a temporary RPM setpoint reduction for a
set time, to improve load rejection response of turbine upon generator CB trip.
Enable kW Control by Master menu 352

This is typically set to “Yes”. If selected “No” then ALL control units MUST be set to “No” & kVArs
are controlled by master module (GSM) but kWatts are controlled by generator module (CGC).
Enable kW limiting when Islanded [Y/N] menu 353

When enabled [Y] will apply a kW limit to a load-sharing unit in islanded mode. Note that even if
enabled, this function will not have any effect on a single unit running islanded.
Temporary kW Bias Reduction to menu 354

This function temporarily decreases the kW bias and ramps the kW bias based on menu 355
setting. The kW bias reduction helps to minimise any "ringing" or "oscillation" of kWatts upon
paralleling (i.e. when Gen CB closes). To disable this function, set to 100%.
Temporary kW Bias Ramp Time menu 355

Provides ramp time between menu 354 setting till desired kWatt reference. Default at 6.0 seconds.
kW Bias Reduction when Grid Paralleled menu 356

When set to "Yes", this allows menus 354 and 355 to function when the Mains CB auxiliary contact
is closed (eg. after Grid synchronising and paralleling). If set to "No", menus 354 and 355 are only
operative in "Island Load Share" mode.
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Coming Off–Line Mode [see help] menu 357

The various “Coming Off-Line” modes provide options on how the turbine generators are brought
off-line (eg. automatic trip command upon reaching “Trip Level” settings, automatic ramping of “HP
Valve” to “Close” without tripping of CB or external tripping, unloading and shutdown sequence for
large turbine applications, etc.). The default mode setting is Mode 0, and is typically used for most
applications.
Description of Modes:
Mode 0: The generator kWatts and kVArs are ramped to below the “Coming Off Line” settings (i.e.
menu item 340), followed by automatic CB trip command issued by CGC. The generator is then in
“Cool Down” mode, prior to its normal shutdown sequence. The recommended setting is 2.0% to
5.0% of Rated kWatt load.
Mode 1: The generator kWatts and kVArs are ramped to 0 kWatts and 0 kVArs, but no CB trip
command is issued by CGC. In this mode, the CB may only be tripped externally. Upon CB tripping,
the generator is then in “Cool Down” mode, prior to its normal shutdown sequence.
Mode 2: The generator kWatts and kVArs are ramped to 0 kWatts and 0 kVArs, upon which the HP
actuator is then ramped down to 0.0% based on the “Actuator Ramp Off Grid Ramp Rate” (menu
item 358). This is followed by automatic CB trip command issued by CGC, and eventual shutdown
of the turbine. The recommended setting is – 2.0% to – 5.0% of Rated Load.
Mode 3: The generator kWatts and kVArs are ramped to 0 kWatts and 0 kVArs, but no CB trip
command is issued by CGC. In this mode, the CB may only be tripped externally. When the
generator reaches 0 kWatts, the HP actuator is then ramped down to 0.0% based on the “Actuator
Ramp Off Grid Ramp Rate” (menu item 358). This will lead to eventual shutdown of the turbine.
Mode 4: The generator kWatts and kVArs are ramped to 0 kWatts and 1000 kVArs, upon which the
HP actuator is then ramped down to 0.0% based on “Actuator Ramp Off Grid Ramp Rate” (menu
item 358). This is followed by automatic CB trip command issued by CGC, and eventual shutdown
of the turbine. The recommended setting should be equivalent to – 1.0MW as a % of Rated Load.
Mode 5: The generator kWatts and kVArs are ramped to 0 kWatts and 1000 kVArs respectively, but
no CB trip command is issued by CGC. In this mode, the CB may only be tripped externally. When
the generator reaches 0 kWatts, the HP actuator is then ramped down to 0.0% based on “Actuator
Ramp Off Grid Ramp Rate” (menu item 358). This will lead to eventual shutdown of the turbine.
Actuator Ramp OFF Grid Ramp Rate menu 358

This is the ramp rate at which the HP actuator reduces its position, and is applicable when menu
item 357 is set to modes 2, 3, 4 or 5. When either modes 3 or 5 are used, this HP actuator ramp
rate will drive the generator to “Reverse Power” prior to external CB tripping, as required for some
turbine shutdown sequences.
Note: For modes 2, 3, 4 and 5 the “Cool Down Speed” (menu 158) MUST be equal to the rated
speed and the “Cool Down Time” (menu 159) MUST be set to 0.0 minutes.
kVAr / Power Factor CONTROL – Sub Menu
Proportional (Gain) kVAr / PF Control menu 366

The kVAr proportional is the gain characteristic of the P.I. settings for kVAr/PF sharing and kVAr/PF
control. Decreasing the proportional setting will lower the load sharing or kVAr/PF control sensitivity
response. If the proportional is set too high, a fast oscillation of kVAr load would result.
Integral kVAr / PF Control menu 367

The Integral is the stability factor of the P.I. and relative to the kVAr/PF proportional. A high setting
of the Integral would create a slow oscillation of kVAr load. The Integral is tuned to obtain optimum
kVAr control stability.
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kVAr Dead Band % of Rated kVAr menu 368

The kVAr dead band is typically set in applications where the AVR Bias Output is via “Voltage
Raise / Lower” relay outputs. The kVAr Dead Band is typically set at approximately 0.5% of the
generator rated kVArs.
Note: The formula for Rated kVArs = (Rated kWatts / Rated PF) x √(1-PF²).
Rated Power Factor of Generator menu 369

The “Rated Power Factor” is set based on the power factor rating of the generator, or nominal set at
0.80 P.F. This setting also operates as a lagging kVAr limit (positive generator kVArs) for the kVAr
control when paralleled to the supply grid.
Paralleled to Grid PF Set Point menu 370

a) When paralleled to supply grid with no GSM master reference or when “Base Load 1” and
“Base Load 2” are “Off” or when a 4-20mA input external PF reference is not used.
b) When under the control by a GSM master and if the “Enable Load Share” function is de-
energised (switched “Low” or set to “always OFF”) and if no 4-20mA PF reference is used.
(also see Paralleled to Grid kVAr set point – and menu Item 378 kVAr or PF [grid] control)
Paralleled to Grid kVAr Set Point menu 371

a) When paralleled to supply grid with no GSM master reference or when “Base Load 1” and
“Base Load 2” are “Off” or when a 4-20mA input external kVAr reference is not used.
b) When under the control by a GSM master and if the “Enable Load Share” function is de-
energised (switched “Low” or set to “always OFF”) and if no 4-20mA kVAr reference is used.
(also see Paralleled to Grid PF set point – and menu Item 378 kVAr or PF [grid] control)
Leading kVAr Rating menu 372

This value corresponds to the leading kVAr limit setting. The limit is expressed as a percentage of
rated leading kVAr.
This value should correspond to the maximum value (control limit of negative kVArs) for leading
kVArs (or leading power factor) when the generator is paralleled to the supply grid.
Base Load Mode (1) PF Set Point / Base Load Mode (2) PF Set Point
Menu Items: Base Load Mode (1) PF Set Point menu 373
Base Load Mode (2) PF Set Point menu 374
These are the Power Factor set point values that operate when the base load function is activated.
Maximum On-Time for AVR / MOP Driver Relays menu 375

This provides for reducing/increasing the “on-time” of the raise/lower relay output signals driving a
motor operated potentiometer or an AVR requiring logic raise/lower signals.
The on-time is a facility in addition to the Volts and kVAr Proportional and Integral (P.I.) adjustments
kVAr Delay Band in % of Rated / kVAr Delay Band Correction Delay

Menu Items: kVAr Delay Band in % of Rated menu 376
kVAr Delay Band Correction Delay menu 377
The function is typically not required when utilising the analog (DC Volt) AVR biasing facility.
For analog AVR biasing typically set both these to “0”.
Where the connected load has a constant swing in the reactive load, a delay in the correction of the
kVAr can minimise unnecessary operation of the trimming motor operated potentiometers. The
kVAr error is required to be (1) beyond the “Dead Band” (menu 368), (2) within the “Delay Band %”
and (3) after completion of the “Correction Delay” time period, for kVAr error correction to
commence. The error is then corrected to within the kVAr dead band value (menu 368). Should the
kVAr error be beyond that of the “kVAr Delay Band %” the correction of the kVAr will commence
immediately. This facility provides a slow band of operation for kVAr control.
kVAr or PF (Grid) Control menu 378

This sets the method of referencing for system kVAr or PF control when running the generator(s)
paralleled to the utility grid (if a GSM master is not used or is disabled). Refer to menu items 370
and 371 above. A setting of ‘0’ is kVAr control, a setting of ‘1’ being power factor control. This is
nominally set to ‘1’.
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3.8 PARALLELED TO GRID PIDs – Set Point Parameters
Speed Governor (Grid) Proportional / Integral / Derivative

Menu items: Speed – Governor Proportional (Grid) menu 386
Speed – Governor Integral (Grid) menu 387
Speed – Governor Derivative (Grid) menu 388
These are the speed P.I.D. settings controlling when Paralleled to the Grid.
The Speed Proportional (Grid) is the gain characteristic. Decreasing the Speed Proportional
(Grid) setting will lower the sensitivity response to load change. If the Speed Proportional (Grid) is
too high, a fast oscillation of load would result.
The Speed Integral (Grid) is the stability factor of the PID and relative to the Speed Proportional
(Grid). A high setting of the Speed Integral (Grid) would create a slow oscillation of the generator
load. The Speed Integral (Grid) is tuned in conjunction with the Speed Proportional (Grid) to obtain
the optimum steady-state load response. The Speed Derivative (Grid) value should be set low for
responsive turbines and actuator (eg. 0 to 5).
Typically the Speed P.I.D. (Grid) settings are required to be set lower than the Rated PIDs.
Comparative "Rated P.I.D." and "Paralleled P.I.D." settings for a steam turbine would be:
Proportional Integral Derivative
Idle 50 60 0
Rated 70 80 0
Paralleled 50 60 0
Also refer to the "Performance Enhanced " and "Multi Point On-Load PID" menus below.
kWatt Control (Grid) Proportional / Integral / Derivative

Menu items: kWatt Control Proportional (Grid) menu 389
kWatt Control Integral (Grid) menu 390
kWatt Control Derivative (Grid) menu 391
These are the kWatt P.I.D. settings controlling when Paralleled to the Grid.
The kWatt Control Proportional is the gain characteristic of the P.I. settings for kWatt load sharing
(under GSM Master control) and kWatt control, when paralleled to the Grid. Decreasing the kWatt
Control Proportional setting will lower the load sharing or kWatt control sensitivity response. If the
proportional is set too high, a fast oscillation of the kWatt load results.
The kWatt Control Integral is the stability factor of the PID and is relative to the kWatt Control
Proportional. A high setting of the kWatt Control Integral would create a slow oscillation of the kWatt
load. The kWatt Control Integral is tuned in conjunction with the kWatt Control Proportional to
obtain the optimum steady-state load response. The kWatt Control Derivative value should be set
low for responsive turbines (eg. 0 to 5).
kWatt Multiplier Band / Integral Multiplier

Menu items: kWatt Multiplier Band menu 392
kWatt Integral Multiplier menu 393
These menu items are used in conjunction with the kWatt Control Integral (menu 390).
The kWatt Multiplier Band is the error window (in % of Rated kWatts) between the desired and
actual kWatts. Should the kWatt error exceed this band, the kWatt Integral Multiplier (menu item
393) will take effect. The kWatt Integral Multiplier is a factor that multiplies with the kWatt Control
Integral.
Frequency Deadband menu 395

Under “Grid Droop Mode”, the generator will control to its kWatt / MWatt reference within this
deadband, regardless of any grid frequency variation within this deadband. Once grid frequency is
outside this deadband, generator operates under “Grid Droop Control” based on “Hz Droop” slope.
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Hz Droop (Grid Droop) menu 396

This is the kWatt Droop that the generator will operate under “Grid Droop Control”, and the
recommended setting is based on National/State Grid Code requirements (typically between 4% to
6%). This droop function is used when grid frequency is outside the Frequency Deadband (M#395)
but within the “Max/Min Frequency for Grid Droop” (M#398/M#399). The “Hz Droop” should be set
higher than the “Hz Limit Droop” (M#397).
Hz Limit Droop (Grid Droop) menu 397

This is an additional kWatt Droop that is applicable if the grid frequency is outside the “Max/Min
Frequency for Grid Droop” (M#398/M#399) but within the “Follow Bus Hz to Min/Max Limit“
(M#278/M#279) menus. The “Hz Limit Droop” should be set lower than the “Hz Droop” (M#396).
The “Hz Limit Droop” function is useful during abnormal variations in grid frequency, and allows
quicker response of generator kWatt loading under this condition.
Min. Frequency for Grid Droop (of Rated) menu 398

If the grid frequency is less than this setting then the “Hz Limit Droop” (M#397) will apply. This
setting MUST be GREATER than the “Follow Bus Hz to Min Limit” (M#278).
Max. Frequency for Grid Droop (of Rated) menu 399

If the grid frequency is greater than this setting then the “Hz Limit Droop” (M#397) will apply. This
setting MUST be LOWER than the “Follow Bus Hz to Max Limit” (M#279).
Min. Correction from Ref. in % of Rated kW menu 360

Sets the minimum kWatt value the Grid Droop Control can request expressed as a percentage of
the Rated kW (menu 333), from the current kWatt reference.
Max. Correction from Ref. in % of Rated kW menu 361

Sets the maximum kWatt value the Grid Droop Control can request expressed as a percentage of
the Rated kW (menu 333), from the current kWatt reference.
Abs. Min. kWatt under Grid Droop operation menu 362

Sets the absolute minimum kWatt level under Grid Droop operation.
Clamp V-Bias after Setpoint adjust [Y/N] menu 400

Under normal operation via VAr/PF control, this menu should be set to “No”. If set to “Yes” then
when the VAr/PF SP (setpoint) is changed the VArs ramp to the SP and control to the SP for the
time set in menu 402. After this delay has expired the Voltage Bias output is held at that level until
at new change of VAr/PF SP is detected.
VAr Adjust Setpoint Deadband menu 401

This menu item provides for the VAr/PF SP deadband when the “Clamp V-Bias after Setpoint
adjust” (M#400) is set to “Yes”.
VAr PV = SP Clamp Delay menu 402

Once the VAr ramping has finished after a change of SP the clamping or freezing of the Voltage
Bias is based on this delay time, when the “Clamp V-Bias after Setpoint adjust” (M#400) is set to
“Yes”.
Note: The above voltage bias functions (menus 400, 401 and 402) may be used for some grid
parallel applications, where “Clamping” of the voltage bias output (to AVR) may be required for
overall stability requirements.
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Grid Droop Definition and Illustration

In “Grid Droop Control” mode, the generator is under kWatt control, with the kWatt reference
varying based on grid frequency, as per the “Hz Droop” and “Hz Limit Droop” curves. Also, “Grid
Droop” incorporates real load limits between “Minimum kWatt” and “Rated Load” (see below).
Note: Compared with “Grid Droop Control” mode, the conventional “Speed Droop” mode is less
preferred. In “Speed Droop” mode, the kWatt load (or actuator position) changes the governor
speed reference, making this droop less accurate with frequent load swings due to variations in grid
frequency. In addition, there is only a single droop curve with no frequency deadband, and there
are NO kWatt load limits to safeguard the system from “Overload” or “Reverse Power”.
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3.9 MANUAL MODE – Set Point Parameters – Main Menu
Manual Mode Speed DROOP (see next Menu) menu 404

Sets the Droop % based on generator kWatt output or actuator position. Droop only functions when
the Si-TEC Xtend module is in “Manual” mode. In the “Auto” mode the governor controller operates
in an isochronous operation.
Select droop mode 0=kW or 1=actuator menu 405

For generator application kWatt droop (0) is recommended. This provides a linear droop across the
full kWatt operation (no load to full load) of the generator.
The following description is based on the generator being paralleled to a load bus or the supply
grid:
The setting of “1” (actuator droop) may be utilised during commissioning when confirming the
correct current transformer (CT) polarity. With ”actuator droop” the generator will continue to take
kWatt load even if the polarity of the CTs is reversed.
(a) Set the droop mode to “1”.
(b) Set the droop % to about 5%.
(c) Immediately after the generator has synchronised and paralleled, switch the Si-TEC Xtend
control to manual mode (“Auto” input switched to “Low”). This will hold the kWatt load steady
even if the CTs are reversed.
(d) Check the kWatt displayed for each phase in the generator information display.
(e) In the manual mode, energise the “Increase Speed” input. This will raise the speed reference,
resulting in an increase of the kWatt load of the generator.
(f) Verify the kWatt display for an increase in positive kWatt. Positive kWatts should be displayed
for all three phases. Should any phase show a negative value, unload and trip the generator CB
before reversing the C.T. connections of the phases displaying negative kWatt.
(g) Perform steps (e) and (f) again until correct CT polarity is confirmed.
(h) Set the Droop Mode back to “0”
Note: For actuator droop, the Effective (Actual) Droop % = (100 X M#404)/(M#167 – M#166).
In Manual Mode what is the Desired Min. RPM menu 406

This sets a minimum limit (at no load) that the decrease speed will control under the Si-TEC Xtend
manual operation
In Manual Mode what is the Desired Max. RPM menu 407

This sets a maximum limit (at no load) that the increase speed will control under the Si-TEC Xtend
manual operation
Manual Adjust Rate RPM per Second menu 408

This sets the rate of change in RPM per second when operating the Si-TEC Xtend in manual mode.
The speed adjustment is performed when operating the Manual Speed Raise/Lower logic inputs.
AVR Bias Voltage starting in manual menu 409

When starting the generator in manual mode the AVR bias is set to this voltage level.
AVR Bias Voltage ramp rate Vdc/sec menu 410

This sets the dc voltage level to ramp the voltage bias signal to the AVR. Typically start with a low
value (say 0.05 Vdc) and increase to suit the generator voltage output ramp rate requirement.
Manual HP Valve Increase Rate [%/s] menu 411

Sets the increase ramp rate for manual control of the HP valve, when the “Manual HP Valve
Control” mode is enabled and active (refer to menu 456 for details).
Manual HP Valve Decrease Rate [%/s] menu 412

Sets the decrease ramp rate for manual control of the HP valve, when the “Manual HP Valve
Control” mode is enabled and active (refer to menu 456 for details).
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3.10 LOGIC and ANALOG I/O – Configure – Set Parameters – Main Menu
Logic Inputs – Allocate a Task to an INPUT – Sub Menu
The following logic input functions can be set to:

always OFF : always ON : or allocated to a switched logic input terminal.
The terminal allocations available for logic inputs are CGC terminals 5 to 16, as well as PCU
terminals 1 to 16.
Logic input terminals 1 to 4 have fixed functions, as explained in section 4.2.
Enable Input Control via Modbus menu 417

This function permits the switching of selected input functions via the User (Customer) RS485
communications. The Modbus Digital Input Write address range is from 4040 to 4075.
Remote Fault Reset menu 418

Provides for the reset of the Si-TEC Xtend alarm faults from a remote point, besides the on-board
reset key on the keyboard.
Rated Speed menu 419

This logic input is required to be "High" for the turbine-generator to run at the preset operating
speed. With this input at “Low”, the set will remain at the preset idle speed.
Over Speed Test Select menu 420

When set “High”, this function provides for an over speed test procedure only when turbine is in
“Ramp to Cool Down” or “Cool Down” state (Start Seq input is “low” and Auto input is “high”).
The unit will ramp to the preset “Overspeed Test” reference (menu 160), which should be set
slightly higher than the speed (RPM) where overspeed trip protection will operate. If the overspeed
protection operates correctly, the “Overspeed Test” reference setting will not be achieved. Should
the Overspeed trip test fail, the turbine will be controlled by the “Overspeed Test” reference. De-
energising this input function would then ramp the turbine back to the Cool Down speed level.
Fast Rate menu 421

If this input is “High” during starting, the fast rate mode is initiated. This mode bypasses the timed
periods of idle and warm up, and a more rapid idle to operating speed ramp rate will result.
Sequence Hold menu 422

Provided the turbine-generator is anywhere between “Warm Up 1” speed and below the “Rated”
(Operating) speed, the CGC “Start Up” sequence will "Halt" at that specific speed when ”Sequence
Hold” is switched “High”. The following conditions concerning the “Sequence Hold” input function
should be noted:
1) Upon switching the “Sequence Hold” to “High” when the turbine is at a warm up level (eg.
“Warm Up 1”, “Warm Up 2” or “Idle”), the respective timer duration “Countdown” will continue till
0.0 minutes regardless of the “Sequence Hold” state. Once the duration timeout is reached, the
“Sequence Hold” function ensures that the turbine remains at this warm up level indefinitely.
Upon “Sequence Hold” being released (i.e. switched “Low”), the turbine speed will immediately
ramp to the next warm up level.
2) While the turbine speed is ramping between warm up levels (eg. from “Warm Up 1” to “Warm
Up 2” level), switching the “Sequence Hold” to “High” will halt the sequence at the ramp speed
reference and maintain this speed indefinitely or until it is switched “Low”.
3) If the “Sequence Hold” is switched “High” during a “Critical Speed” band, the turbine speed will
continue ramping at the “Critical Speed Band” ramp rate until the turbine is outside the “Critical
Speed” band. At this point, the “Sequence Hold” function will halt the sequence at the ramp
speed reference and maintain this speed indefinitely or until it is switched “Low”.
4) The “Sequence Hold” function also stops the speed ramping during “Ramp to Cool Down” state.
5) The “Sequence Hold” function when switched “High” after turbine has reached “Rated” speed”
will prevent / stop the “Synchronising function”, and maintain turbine at no load Rated Speed.
6) The “Sequence Hold” function when switched “High” after turbine generator is online (i.e. Gen
CB closed) will “Hold” the load reference setpoint indefinitely until switched “Low”. This will
override other functions (i.e. “Base Load”, “Process Control”, “Grid Droop”, etc.).
7) The "Sequence Hold" function is overridden immediately should input 1 (Enable Run) go “Low”.
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Synchronise Inhibit menu 424

Inhibits the “CB Close” output when switched “High” (On) during generator synchronising operation.
Enable Load Share Select menu 425

Set function to always ON, unless there is a requirement to switch the generator out of load sharing
mode (eg. bus-coupler opened, connecting this generator to other generators). Disables control
from a GSM master module (when paralleled to Grid), reverting to the generators own set points.
The “Enable Load Share” logic function may only be disabled (“Low”) when paralleled to the grid as
a single CGC unit with no GSM Master reference.
kWatt Re-Rate menu 426

If this input is “High” the kWatt re-rating preset value of the generator is used for load sharing
calculations. A common use for this feature is to re-rate the output on a pre-alarm over
temperature, enabling time for an additional set be started and switched on line prior to shutdown.
The preset value may also be set higher than the rated kWatt, providing a proportional increase in
load when this input is activated.
Base Load (1 and 2) menus 427 and 428

This function facilitates the operation at two different base load settings for both kWatt and P.F.
When this function is switched “High” the generator will operate as a base load machine. The kWatt
reference being the preset menu item ”Base Load kW”, or if configured as a 4-20mA kWatt
reference. Base Load 1 and Base Load 2 may be preset, or externally adjusted via Logic and
Analog inputs respectively. The kWatt control priority levels are: (1) Grid Droop mode (if used), (2)
Base Load 1 set point, (3) Base Load 2 set point, (4) Process Control Setpoint (if used), (5) Master
(GSM) reference set point, (6) Grid Paralleled kWatt set point {“1” highest and “6” lowest}.
st nd
Gen Group 1 to 4 – (1 Bit and 2 Bit) menus 429 and 430
The grouping control is an option of the Si-TEC Xtend modules. This group control provides for the
load sharing of generators into 4 different groups. Suited for applications where bus couplers,
feeders etc. can separate the generators into different groups. The “Group Control” provides for the
load sharing and kVAr sharing of such “split groups” without switching the Si-TEC LAN
communications. The switching of the group input function changes the group for this generator.
The two bits switch the group control in a matrix as follows.
Bit 1 Low, Bit 2 Low = Group 0
Bit 1 High, Bit 2 Low = Group 1
Bit 1 Low, Bit 2 High = Group 2
Bit 1 High, Bit 2 High = Group 3
Main Bus - Re-Sync to Grid menu 431

Energise input to re-synchronise to the utility grid (may go low after main CB closed). Operative
only when gen CB (input 3) closed and mains CB (input 4) open. Used where a single generator
and its connected load are required to re-synchronise back to the utility grid. The close CB relay
output of the Si-TEC Xtend module being re-directed from the generator CB to the mains incoming
CB. An external change-over relay is required to switch the CB closing signals, and Grid voltages to
Bus voltage inputs (use a 2-pole, 6-way switch).
Enable Minimum Import Select menu 432

This control function provides for a kWatt limiting control on the incoming supply. For a single CGC
controlled generator, a kWatt bi-directional transducer may be installed, measuring incoming supply
from the Mains / Grid. A 4-20mA signal from this transducer provides an input to a Si-TEC Xtend 4-
20mA analog input. The kWatt minimum import set point can be set negative or positive to limit the
kWatt export or to provide minimum import. This logic input function requires to be “High” to activate
this function. This input could also be set to ‘always ON’, which maintains limiting control function.
Enable Grid Droop Select menu 433

If enabled, “Grid Droop” mode has the HIGHEST priority of all CGC control modes. This function is
ONLY used for grid parallel applications where the generator is required operate under “Grid Droop
Control” to ensure overall stability of the Grid system it is coupled to. This is typically used on larger
turbine generators with capacity of 30 MW and above, or in conjunction with the respective National
/ State Grid Code for grid paralleling. Refer to section 3.8 (page 46 – 47) for more details.
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Manual Speed Increase menu 434

Increases the speed when in the manual mode (Auto is “Low”). Refer to the “Auto” input
description. This adjustment will also increase the kWatts (real power) when the generator CB
(input 3) is closed.
Manual Speed Decrease menu 435

Decreases the speed when in the manual mode (Auto is “Low”). This adjustment will also decrease
the kWatts (real power) when the generator CB (input 3) is closed.
Manual Voltage Increase menu 436

Increases the alternator voltage bias when in the manual mode (Auto is “Low”). Refer to the “Auto”
input function. This adjustment will also increase the kVArs (reactive power) when the generator CB
(input 3) is closed.
Manual Voltage Decrease menu 437

Decreases the alternator voltage bias when in the manual mode (Auto is “Low”). This adjustment
will also decrease the kVArs (reactive power) when the generator CB (input 3) is closed.
“Auto” Input menu 438

This input is to be “High” (energised) for automatic operation and “Low” for manual operation. The
manual/auto refers to the Si-TEC Xtend control mode and does not relate to the external control
system automatic / manual operations. For all normal operations this input should be energised,
allowing the steam turbine-generator to function in the automatic start sequence and load
sharing/control mode. Hence, the preset configuration for the “Auto” input logic function is always
ON. It should be noted that the Si-TEC Xtend manual mode function is intended only as a
“technician’s tool” and not as the normal mode of operation.
“Auto” Input – “Low” (Manual Mode)

When the “Auto” input is “Low” the manual operation is activated, and the preset actuator position
droop or kW droop is introduced. In the manual mode the turbine-generator’s speed/kWatts and
Volts/kVArs will remain at the level prior to switching to manual. The logic inputs for Volts (kVArs)
adjust and for speed (kWatts) adjust are functional as raise/lower inputs while in manual mode.
If switched to the manual mode while the circuit breaker is open, the speed and voltage of the
generator remain at the levels prior to switching. If switched when the generator circuit breaker is
closed, then the generator kWatt and kVAr remain at the levels prior to switching. The exception
being that when input 1 (Enable Run) goes “Low”, the relay outputs for the generator CB and fuel
solenoid open immediately, resulting in any immediate shutdown of the turbine-generator unit.
Under manual control the generator speed control will operate under “droop” mode. The droop can
be referenced to kWatt loading or Actuator position. Refer to “Manual Control Sub Menu” - “Select
Droop Mode” (menu item 405 in the “Set Up and Commissioning Manual”).
The automatic adjustment of load as described below under "Sequence Hold", does not function in
the manual mode.
Note: In the manual mode the system mode state does not change, except on start up where the
initial hold state is in the synchronising mode (automatic CB closure is inhibited). In addition, the
turbine-generator will not go through the sequence shutdown if it is in manual mode.
“Auto” Input – “High” (Automatic Mode)

When the “Auto” input is “High” the automatic operation is activated. If the turbine-generator is at
operating speed, automatic operation ensures that the generator commences synchronisation with
the load bus and issues a “Close CB” relay output command to parallel the unit with the load bus.
This condition is possible only if the “Start Seq.” input (input 2) is “High”, and “Synchronise Inhibit”
input is “Low” or configured to always OFF.
Upon the generator CB closure (i.e. input 3 is “High”), the active power (kWatt) and the reactive
power (kVAr) are automatically controlled to maintain a balance between all sets on line. The kVAr
is controlled via Analog DC Volt or Relay Output AVR bias trimming and kWatt load via the
actuator.
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In addition if there is no master module in the system, then turbine speed and generator voltage are
controlled to each operational unit’s preset frequency and voltage. These need to be set at exactly
the same value for all units, in order for isochronous load sharing to function. If a GSM master is
enabled, it sets the bus frequency and voltage references for island generators via the Si-TEC LAN.
Hot Start Select menu 439

If selected (switched “high” or “always ON”), this will set the warm up time values based on the
following menu items:
(1) Menu 157 (“Warm Up at Rated RPM Hot”)
(2) Menu 192 (“Warm Up 1 Time Hot”)
(3) Menu 198 (“Warm Up 2 Time Hot”)
(4) Menu 206 (“Idle Delay Time Hot”)
(5) Menu 339 (“Warm Up Duration at kWatt Setpoint Hot”)
Permissive Sync. Mode Select menu 440

This function provides a controlled CB closure when in Manual mode (“Auto” input – low). This
allows for manual synchronising (using the Raise / Lower Speed and Voltage inputs) to be carried
out, and permits the generator CB closure via the “CB Close” relay output when the synchronising
parameters are met. Refer to Appendix section for more details.
Dead Bus Enable Select menu 441

This function allows the individual control unit to perform a “Dead Bus Closure” for its generator CB,
and is based on the values set in menus 300, 301 and 302. Refer to the Appendix for more details.
Enable Extraction Select menu 442

When switched “High”, Extraction Control function is enabled, and when switched “Low”, Extraction
Control function is disabled.
Automatic Extraction Select menu 443

When switched “High” Automatic Extraction Control function is selected, allowing automatic
ramping of the LP Limiter. When switched “Low” Manual Extraction Control function is selected,
allowing manual ramping of the LP Limiter (via the LP Limiter Increase / Decrease switch).
Droop In Extraction Select menu 444

This input enables the “Extraction Droop” function when switched “High”, based on “Extraction
Droop” setting (M#891). The droop function is applicable when in Manual Extraction Control
(M#443 is “Low”).
LP Limiter Increase Select menu 445

Increases the LP Limiter reference when using Manual Extraction Control (M# 443 is “Low”).
LP Limiter Decrease Select menu 446

Decreases the LP Limiter reference when using Manual Extraction Control (M# 443 is “Low”).
Extraction Ref. Analog Select menu 447

This logic function allows the use of 4-20mA analog input for Extraction Reference. When switched
“High”, Extraction Control Ref. via 4-20mA analog input; when switched “Low”, Extraction Control
Ref. is via “Default Extraction Setpoint” (M# 885), adjustable via Extraction Setpoint Increase /
Decrease logic inputs.
Extraction Setpoint Increase Select menu 448

Increases the extraction reference when using Extraction Digital Ref. (“Extraction Ref. Analog” input
is “Low”).
Extraction Setpoint Decrease Select menu 449

Decreases the extraction reference when using Extraction Digital Ref. (“Extraction Ref. Analog”
input is “Low”).
Enable Process Control Select menu 450

When switched “High”, Process Control is enabled, and when switched “Low”, Process Control is
disabled.
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Process Ref. Analog Select menu 451

This logic function allows the use of 4-20mA analog input for Process Reference. When switched
“High”, Process Control Ref. via 4-20mA analog input; when switched “Low”, Process Control Ref.
is via Internal Setpoint (M# 915), adjustable via Process Increase / Decrease logic inputs.
Process Increase Select menu 452

Increases the process reference when using Process Digital Ref. (“Process Ref. Analog” input is
“Low”).
Process Decrease Select menu 453

Decreases the process reference when using Process Digital Ref. (“Process Ref. Analog” input is
“Low”).
Droop In Process Select menu 454

This input enables the “Process Droop” function when switched “High”, based on “Process Droop”
setting (M#923). The droop function is applicable when in “Enable Process Control” (M#450) is
switched “High” (On).
Extraction Priority Select menu 455

When switched “High”, then extraction control will have priority over kWatt load control. This means
that when kWatt and extraction control are at their limits of the steam map, then kWatt control will
“sacrifice” control to allow extraction to maintain control of the process (eg. extraction steam
pressure). If switched “Low”, then kWatt control will have priority over extraction control. The
“Extraction Priority” input function is ONLY applicable when paralleled to the Grid. Under Island
mode, the “Extraction Priority” function is disabled, regardless of the status of the input.
Note: It is critical that the “Extraction Priority” input should NOT be switched over, while the turbine
generator is operating at a limit of the steam map, as this may caused a severe disturbance on the
turbine generator system.
Enable Manual HP Valve Control Select menu 456

This mode is typically used as a “Manual Override” mode, should there be a loss of kW load control
when turbine generator is paralleled to Grid (eg. loss of generator voltage due to faulty VTs, etc.).
The “Manual HP Valve Control” regulates the HP actuator output at a desired fixed position, and
may gradually be adjusted (the “Manual HP Valve Raise” function substitutes the “Manual Speed
Raise” logic function, and similarly the “Manual HP Valve Lower” function substitutes the “Manual
Speed Lower” logic function). It should be noted that the kW limits and ratings DO NOT apply when
“Manual HP Valve Control” is operative. Special care should be taken to ensure that generator does
not get into an “Overload” or “Reverse Power” condition, until the regular control mode is restored.
Note: The “Enable Manual HP Valve Control” function may ONLY be applicable under the following
conditions:
(1) “Mains/Grid CB” input and “Generator CB” input should be “High” (On)
(2) “Auto” input should be “High” (On)
(3) “Base Load 1” input should be “Low” (Off)
(4) CGC for Condensing or Backpressure turbine generators ONLY (i.e. this function DOES
NOT apply for Extraction turbine generators).
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Relay Outputs – Allocate a Function to a Relay – Sub Menu
Relay outputs may be allocated as both control and alarm functions. Select the required relay then
use the ^ and v keys to scroll through the control and alarm selection. Press the ‘Store’ key to set
that selection. These functions are described in detail in the “Design and Installation Manual”
Relay Output RL-1 Select a Function menu 461

CAN Module Relay RL-1 Select a Function menu 469
Control functions include:

Fuel Solenoid
At Running Speed
Trip Generator CB *
Raise Voltage
Lower Voltage
kWatt level switch (1) and (2)
Generator CB closure (fixed output)
Speed Switches (1) and (2)
kWatt Hour Pulse
kVAr Hour Pulse
Synchronising
Hz and Volts OK
At Min Extraction Limit
At Max Extraction Limit
At Min Load Limit
At Max Load Limit
Low Inlet Pressure
High Inlet Pressure
Low Extraction Pressure
High Extraction Pressure
Low Exhaust Pressure
High Exhaust Pressure
In addition, up to eight (8) Modbus addresses may be allocated to the above relays, for Modbus
relay functions (eg. remote start signal via Modbus). The Modbus relay address range is from 4100
to 4107.
Note 1: Relay output function marked with * means relay function with “Fail-Safe” operation.
Note 2: AVR Relay Output Bias (Raise Volts & Lower Volts)
Use one relay for raising the voltage and one relay for lowering of the voltage. This is only required
if a motor operated potentiometer is utilised OR if only logic inputs are used by the AVR for biasing.
All alarm functions can be individually set for:

i) Disabled ii) Enabled or iii) to Trip the generator CB :
this selection is displayed as [D/E/T] in the ‘RELAY OUTPUTS / ALARMS “ Menu
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Alarm functions include:

Reverse Power *
High kWatt
Phase Unbalance
High kVAr
Reverse kVAr (under excitation)
Under Frequency
Over Frequency
Under Voltage
Over Voltage
Combined alarms (1) and (2)
Latched alarms (1) and (2)
DC Supply Volts Low *
Sync - Failure
Speed Sensor Failure
Vector Disturbance (loss of utility supply whilst connected to mains)
Note 1: Relay output function marked with * means relay function with “Fail-Safe” operation.
kWh / kVArh METER – Pulsed Output - Sub Menu
kWatt Hour per Pulse menu 481

Sets the kWatt Hours between output pulsed output. Adjustable from 1 to 10,000 kWH per pulse.
kWatt Hour pulse on time menu 482

Sets the on time of the pulse for kWH. Adjustable from 0.1 to 5.0 seconds.
kVAr Hour per Pulse menu 483

Sets the kVAr Hours between output pulsed output. Adjustable from 1 to 10,000 kVArH per pulse.
kVAr Hour pulse on time menu 484

Sets the on time of the pulse for kVAr. Adjustable from 0.1 to 5.0 seconds
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Analog Inputs – Allocate to Input – Sub Menu
Analog Inputs are available to provide references and control inputs. Each of the analog input
functions has three associated menu items.
The “Allocate to a Source” provides for selection of the input “channel” (i.e. AI-1, AI-2, AI-3, Modbus
Communications, etc).
The “Min Reference” is the value represented by the minimum range of the input source (i.e. 4mA
for a 4-20mA input, 0 for a communicated value, etc).
The “Max Reference” is the value represented by the maximum range of the input source (i.e.
20mA for a 4-20mA input, “High Modbus Ref. Value” for a communicated value, etc).
The reference input values may be assigned so that the maximum input value may be either
positive or negative, and similarly for the minimum input value. This allows greater flexibility with the
selection of transducers. The following examples are provide:
Import kW Sensor – Allocate a source = AI-2 (a 4 to 20mA input)

4mA min reference -1015 | +1500 | +3855
20mA max reference +2516 | + 200 | - 800
Import kW Sensor – Allocate a source = “Modbus Communication”

0 min reference -1015 | +1500 | +3855
for 12 bit 4095 max reference +2516 | + 200 | - 800
for 14 bit 16383 max reference +15000 | + 200 | - 800
kWatt Control – Allocate a source = AI-1 (a 4 to 20mA input)

4mA min reference 0 | +100 | +1200
20mA max reference +1200 | +1200 | +100
High Modbus Ref. Value menu 491

The menu item “High Modbus Ref. Value” provides for the setting of decimal values representing
the ‘Maximum Reference’ or 100% value for that input function (in lieu of the analog 4-20mA). For
example if the maximum (100%) communicated value was a 12 bit number this would be set at
4095; and for a 16 bit capacity, set at 65535. The Si-TEC Xtend module then scales the input value
for the input function references.
The Modbus Analog Inputs AX0 – AX7 correspond to the Modbus Write Addresses 4000 – 4007
respectively, and may be used as a source for the following Analog Input Functions:
kWatt Control [BL#2] – menu 494 Extraction Reference – menu 518
kWatt Limit (Grid) – menu 497 Extraction Pressure – menu 521
kVAr Control (Grid) – menu 500 Exhaust Pressure – menu 524
PF Control (Grid) – menu 503 Process Reference – menu 527
Warm Up Speed – menu 506 Process Measurement – menu 530
Import kWatt Sensor – menu 509 Spare 1 – menu 533
Minimum Import kWatt Setpoint – menu 512 Spare 2 – menu 536
Inlet Pressure – menu 515 kWatt Simulated PV – menu 539
The configuration of the Modbus Analog Inputs is as follows:

(1) Select the desired scaling for the Modbus Analog Inputs. The input scaling is between 0 and
the “High Modbus Ref. Value” in menu 491. The default value for the “High Modbus Ref. Value”
is 20000.
(2) In the selection menu for the Analog Input Function select one of the Modbus Analog Inputs
AX0 to AX7.
(3) Enter the value @ Min. Reference for the Analog Input Function.
(4) Enter the value @ Max. Reference for the Analog Input Function.
(5) Write the desired value to the Modbus address for the selected Modbus Input in the range AX0
to AX7.
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Temperature (RTD) (AI-4) Source menu 492

This sets the source for temperature sensor (RTD PT100) input. This RTD input function is used for
“Temperature Hold” function during turbine start up sequence (based on casing temperature).
RTD AI-4 Zero Offset Comp menu 493

This provides an ‘Offset’ for a RTD sensor to the input AI-4. This is used to compensate for cable
resistance and other factors affecting the accuracy of the sensor measurement.
Use RTD lookup table2 [Y/N] menu 488

RTD lookup table 2 is used when an external 1500 ohm 0.1% resistor is placed in parallel with the
PT100 sensor at terminals 46 and 47. This gives a temperature range from 0C to 300C, instead of
the standard range -20C to 250C (without parallel resistor).
RTD Temperature On Fault menu 489

This menu sets the value of the temperature if the RTD input is an open circuit.
kWatt Control [BL#2] –

This sets the kWatt reference for a generator paralleled to the supply grid operating without a
master Si-TEC Xtend (GSM) module, and for external kWatt base load reference control. Default
setting is menu 343 (“Base Load 2 kWatt Setpoint”) or menu 335 (“Grid Parallel kW Setpoint”).
kWatt Control Allocate to a Source menu 494

kWatt Control kW @ Min Reference menu 495
kWatt Control kW @ Max Reference menu 496
kWatt Limit Control (Grid) –

This is used to provide a limiting point for the generator kWatt. A kWatt limit has priority over all
other kWatt references, whether by a master module, a preset reference or a 4-20 mA kWatt input.
The default settings are either menu 333 (“Rated kWatts”) or menu 334 (“Re-Rated kWatts”).
kWatt Limit Allocate to a Source menu 497

kWatt Limit kW @ Min Reference menu 498
kWatt Limit kW @ Max Reference menu 499
kVAr Control (Grid) –

This sets the kVAr reference for a generator paralleled to the supply grid operating without a master
Si-TEC Xtend (GSM) module, and for external kVAr reference control where a variable 4-20 mA
reference is required over the preset kVAr references. The default setting is menu 371 (“Paralleled
to Grid kVAr Setpoint”).
kVAr Control (Grid) Allocate to a source menu 500

kVAr Control (Grid) kVAr @ Min Reference menu 501
kVAr Control (Grid) kVAr @ Max Reference menu 502
PF Control (Grid) –
This sets the Power Factor (PF) reference for a generator paralleled to the supply grid operating
without a master Si-TEC Xtend (GSM) module, and for external PF reference control where a
variable 4-20 mA reference is required over the preset PF references. The default setting is menu
370 (“Paralleled to Grid PF Setpoint”).
PF Control (Grid) Allocate to a source menu 503

PF Control (Grid) PF @ Min Reference menu 504
PF Control (Grid) PF @ Max Reference menu 505
Warm Up Speed –
This is the warm up speed of a turbine prior to synchronising, which may be varied externally.
There is no default value. This replaces normal start sequence from Warm Up 1 to Rated speed.
Warm Up Speed Allocate to a Source menu 506

Warm Up Speed RPM @ Min Reference menu 507
Warm Up Speed RPM @ Max Reference menu 508
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Import kWatt Sensor –
This 4-20mA input is for a bi-directional kWatt transducer measuring the load from the supply grid.
The input signal representing Import/Export kWatt provides for a Minimum Import (or Maximum
Export) kWatt level. The default setting is menu 349 (“On Import Sensor Failure Gen. kWatt Ref.”).
Import kW Sensor Allocate to a Source menu 509

Import kW Sensor kW @ Min Reference menu 510
Import kW Sensor kW @ Max Reference menu 511
Minimum Import kWatt Set point –

This 4-20mA input provides for the generated power to be referenced to maintain a variable
Import/Export kWatt level. A preset value may be used if a variable reference is not required. To
operate this function a bi-directional kWatt transducer(s) on the incoming supply must be installed.
The default setting is menu 348 (“Minimum Import kWatt when Closed to Grid”).
Min Import kW Setpoint Allocate to a Source menu 512

Min Import kW Setpoint kW @ Min Reference menu 513
Min Import kW Setpoint kW @ Max Reference menu 514
Inlet Pressure –
This 4-20mA input is from a pressure transmitter measuring inlet pressure from supply steam to
turbine.
Inlet Pressure Allocate to a Source menu 515

Inlet Pressure @ Min Reference menu 516
Inlet Pressure @ Max Reference menu 517
Extraction Reference –
This sets the extraction reference for a generator paralleled to the supply grid or islanded, provided
that the “Enable Extraction” input (M# 442) and the “Extraction Ref. Analog” input (M# 447) are
switched “High”. The default setting is menu 885 (“Default Extraction Setpoint”).
Extraction Reference Allocate to a Source menu 518

Extraction Reference @ Min Reference menu 519
Extraction Reference @ Max Reference menu 520
Extraction Pressure –
This 4-20mA input is from a pressure transmitter measuring extraction pressure of the turbine.
Extraction Pressure Allocate to a Source menu 521

Extraction Pressure @ Min Reference menu 522
Extraction Pressure @ Max Reference menu 523
Exhaust Pressure –
This 4-20mA input is from a pressure transmitter measuring exhaust pressure of the turbine.
Exhaust Pressure Allocate to a Source menu 524

Exhaust Pressure @ Min Reference menu 525
Exhaust Pressure @ Max Reference menu 526
Process Reference –
This sets the process reference for a generator paralleled to the supply grid, provided that the
“Enable Process Control” input (M# 450) and the “Process Ref. Analog” input (M# 451) are
switched “High”. The default setting is menu 915 (“Internal Setpoint Process”).
Process Reference Allocate to a Source menu 527

Process Reference @ Min Reference menu 528
Process Reference @ Max Reference menu 529
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Process Measurement –
This 4-20mA input is from a pressure transmitter measuring a process PV (eg. exhaust pressure).
Process Measurement Allocate to a Source menu 530

Process Measurement @ Min Reference menu 531
Process Measurement @ Max Reference menu 532
Spare 1 –
This 4-20mA input is from a sensor or transducer.
Spare 1 Allocate to a Source menu 533

Spare 1 @ Min Reference menu 534
Spare 1 @ Max Reference menu 535
Spare 2 –
This 4-20mA input is from a sensor or transducer.
Spare 2 Allocate to a Source menu 536

Spare 2 @ Min Reference menu 537
Spare 2 @ Max Reference menu 538
kWatt Simulated PV –
This 4-20mA input is from a kWatt transducer or a simulated signal representing generator kWatts.
kWatt Simulated PV Allocate to a Source menu 539

kWatt Simulated PV kW @ Min Reference menu 540
kWatt Simulated PV kW @ Max Reference menu 541
Note: For normal operation, menu 539 MUST be set to “Internal Setpoint”, as this function is used
for simulation purposes only.
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Analog Outputs – Assign Data Type –Sub Menu
Three 4-20mA outputs are provided on the Si-TEC Xtend module with additional 4-20mA outputs
available on the CAN Bus expansion module (**).
The analog outputs may be selected to represent the following data types:
Turbine Speed Inlet Steam Pressure
HP Actuator Position % Extraction Reference
LP Actuator Position % Extraction Pressure
Generated kWatt Exhaust Pressure
Generated kVAr Process Reference
Generator Power Factor Process Measurement
Sum of kW Import Sensors Spare 1 Output
Final kWatt Set Point Spare 2 Output
Droop kWatt Trim
In configuring the 4-20mA outputs first assign a data type to the output, then set the value to
represent 4mA and then set the value to represent 20mA. These settings would correspond to the
scaling of instrument or device that the 4-20 mA output is driving into.
Generator Power Factor – range is adjustable in units NOT in power factor

4mA = preset value (in units - typically 0) : 0 = 0.50 PF leading
20mA = preset value (in units - typically 10000) : 10000 = 0.50 PF lagging
The scaling of the power factor meter must be linear
The Si-TEC Xtend module provides for adjustable and reverse range scaling of power factor meter.
Examples:
Meter Scaling set preset unit values to
4mA - 20mA 4mA @ 20mA @
0.50 lead 0.50 lag 0 10000
0.70 lead 0.70 lag 2000 8000
0.50 lag 0.50 lead 10000 0
0.80 lead 0.40 lag 3000 11000
0.30 lead 0.20 lag - 2000 13000
Analog Output AO-1 Assign Data Type menu 551

Analog Output AO-1 4mA = menu 552


CAN Module Output AO-4 Assign Data Type menu 560

CAN Module Output AO-4 4mA = menu 561


nd
Note: The LP Actuator Position% for applications using CGC with No PCU, will function as the 2
actuator output to control the LP control valve. Ensure 4mA = 0 and 20mA = 4095 for full resolution.
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3.11 RELAY OUTPUTS / ALARMS – Switch Set Points – Main Menu
The following set points provide for the triggering of the alarm/control functions.
The selection “[D/E/T]” (abbreviated [Disable / Enable / Trip the generator CB].
When an alarm is Disabled that alarm will not even be displayed if the set points are exceeded.
When an alarm is Enabled that alarm will be displayed and be active in the alarming system.
If the selection is set to Trip the generator CB, the Si-TEC Xtend module will display the alarm and
will also carry out a Generator CB trip function via the allocated relay output or a “Combined Alarm”
output (refer to Logic Outputs – Allocate a Function to a Relay, page 47-48).
The alarm functions should be interlocked with the control system to provide the desired operational
requirements. For example during the operation of “Reverse Power”, the Si-TEC Xtend module may
trip the generator CB. However, should the alarm:
a) Perform an immediate shutdown of the turbine without a cool down period

Or [de-energising Si-TEC Xtend logic input 1]
b) Provide a cool down sequence before a shutdown of the turbine.
Or [de-energising Si-TEC Xtend logic input 2]
c) Permit the generator to conduct a re-synchronising function.
[logic inputs 1 and 2 both remain energised]
this would depend on the external control logic and protection. If a “Combined Alarm” output is
used, then the combined latched alarm may be reset either from the Si-TEC Xtend module keypad
or via a logic input assigned to perform the “Remote Fault Reset” function.
Speed (RPM) – Set Points – Sub Menu
“Turbine Running” Indication RPM menu 592

“Turbine Running” Indication Delay menu 593
Speed Switch No1 Close at RPM menu 594
Speed Switch No1 Delay before Action menu 595
Speed Switch No2 Close at RPM menu 596
Speed Switch No2 Close Delay menu 597
Speed Switch No2 Open at RPM menu 598
Speed Switch No2 Open Delay menu 599
Speed Deviation From Set-Point (Alarm) menu 600
Speed Deviation Delay before Action menu 601
Speed Deviation Trip Gen CB [D/E/T] menu 602
Volts / Frequency – Set Points – Sub Menu
Gen Voltage – Low in % of Rated Voltage menu 606

Gen Voltage – Low Delay before Action menu 607
Gen Voltage – Low Trip Gen CB [D/E/T] menu 608
Gen Voltage – High in % of Rated Voltage menu 609
Gen Voltage – High Delay before Action menu 610
Gen Voltage – High Trip Gen CB [D/E/T] menu 611
Freq. – Low (Gen) at % of Rated Freq. menu 612
Freq. – Low (Gen) Delay before Action menu 613
Freq. – Low (Gen) Trip Gen CB [D/E/T] menu 614
Freq. – High (Gen) at % of Rated Freq. menu 615
Freq. – High (Gen) Delay before Action menu 616
Freq. – High (Gen) Trip Gen CB [D/E/T] menu 617
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kWatt – Set Points – Sub Menu
kWatt Reverse Power in % of Rated kWatt menu 626

kWatt Reverse Power Delay before Action menu 627
kWatt Reverse Power Trip Gen CB [D/E/T] menu 628
kWatt - High in % of Rated kWatt menu 629

kWatt - High Delay before Action menu 630
kWatt - High Trip Gen CB [D/E/T] menu 631
kWatt 3 phase Unbalance in % of Rated kWatt menu 632

kWatt 3 phase Unbalance Delay before Action menu 633
kWatt 3 phase Trip Gen CB [D/E/T] menu 634
kWatt Switch No 1 ON in % of Rated kWatt menu 635

kWatt Switch No 1 ON Delay before Action menu 636
kWatt Switch No 1 OFF in % of Rated kWatt menu 637
kWatt Switch No 1 OFF Delay before Action menu 638
kWatt Switch No 2 ON in % of Rated kWatt menu 639

kWatt Switch No 2 ON Delay before Action menu 640
kWatt Switch No 2 OFF in % of Rated kWatt menu 641
kWatt Switch No 2 OFF Delay before Action menu 642
kVAr – Set Points – Sub Menu
kVAr - High in % of Rated kWatt menu 651

kVAr - High Delay before Action menu 652
kVAr - High Trip Gen CB [D/E/T] menu 653
Leading (reverse) kVAr / Lead PF in % of Leading kVAr Rating menu 654

Leading (reverse) kVAr / Lead PF Delay before Action menu 655
Leading (reverse) kVAr / Lead PF Trip Gen CB [D/E/T] menu 656
Limits / Pressures – Sub Menu
Limit Delay Time for Steam Map Limits menu 661

Low Inlet Pressure Switch Level menu 662
Low Inlet Pressure Switch On Delay menu 663
High Inlet Pressure Switch Level menu 664
High Inlet Pressure Switch On Delay menu 665
Low Extraction Pressure Switch Level menu 666
Low Extraction Pressure Switch On Delay menu 667
High Extraction Pressure Switch Level menu 668
High Extraction Pressure Switch On Delay menu 669
Low Exhaust Pressure Switch Level menu 670
Low Exhaust Pressure Switch On Delay menu 671
High Exhaust Pressure Switch Level menu 672
High Exhaust Pressure Switch On Delay menu 673
Group Switch Points – ‘together” to Form Combined Alarms – Sub Menu
Latched Combined Alarm No 1 - Bit Count Value menu 681

Latched Combined Alarm No 2 - Bit Count Value menu 682
Combined Alarm No 1 Bit Count Value menu 683
Combined Alarm No 2 Bit Count Value menu 684
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Miscellaneous Set Points – Sub Menu
Fail to Synchronise Delay before Action menu 691

DC Supply Volt Low 18.0 Vdc Suggested menu 692
DC Supply Volt Low Delay before Action menu 693
Enable Dead Bus Timeout alarm [Y/N] menu 694
Enable Gen CB Close Failure Alarm [Y/N] menu 695
Enable Gen CB Open Failure Alarm [Y/N] menu 696
Vector Disturbance –Switch Point Limits – Sub Menu
Loss of 3 Phase – Phase Angle Shift menu 711

Loss of 3 Phase – Trip Gen CB [D/E/T] menu 712
Phase Unbalanced – in Percent menu 713
Phase Unbalanced – Delay before Action menu 714
Phase Unbalanced – Trip Gen CB [D/E/T] menu 715
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4 CONTROL NOTES
## THIS IS A CONTROL DEVICE AND IS NOT TO BE USED FOR TURBINE SPEED
PROTECTION. SEPARATE INDEPENDENT SAFETY SHUTDOWN DEVICES MUST BE
USED FOR OVERSPEED PROTECTION.
## The internal Si-TEC Xtend alarm functions may be selected to operate the module's CB trip
output and/or to switch an output relay. Internal tripping of the generator CB should be
interfaced to latching circuit(s) to inhibit generator control under such alarm conditions. This
provides flexibility to suit the required control operation. The alarm relay outputs are only
operative under an “Alarm” condition, and do not latch within the module. All latching for
alarm indication and/or control interfacing should be conducted external to the module.
## Alternatively, the alarms may be allocated to a “Combined” latched alarm function. This
latch may be reset by pressing the “Reset” key on the keypad, or by using the “Remote
Reset” logic input. For this purpose a combined latched alarm may include numerous alarm
functions, with the allocated “latched relay” wired in series with the Si-TEC Xtend logic input
2 (Start Seq.) for a controlled shutdown or wired in series with logic input 1 (Enable Run) for
an immediate shutdown. Operation of the reset function will unlatch this relay.
## Upon the operation of various alarms it is desirable to "advise" the Si-TEC Xtend module of
a change to the required control state, by de-energising the relative logic input(s). For
example if reverse power is sensed, internally or externally trip the CB, de-energise and
latch out the Start Seq. input (input 2), which then places the module into the cool down
operation mode. Without de-energising input 2 the module is still instructed to operate
normally. In this situation the control realises that the Gen CB input (logic input 3) is de-
energised, and with input 2 energised the mode of operation would be to re-synchronise
the generator with the bus. By de-energising input 2, the mode changes to the normal "off
line" sequence of a “cool down” period followed by a controlled shutdown operation.
Likewise should a turbine fault be detected (eg. Low Lube Oil Pressure or High Inlet
Temperature), it would be advisable to de-energise and latch out the Enable Run input
(input 1) for immediate shutdown. The shutdown control modes (whether by input 1 or 2)
operates the CB trip/open signal as part of the shutdown procedure.
## Refer to the following sequence operation of logic inputs 1 and 2 (section 4.2, page 64).
## CB close relay contacts momentary close when generator is synchronised signalling for the
Circuit Breaker to close. The relay is de-energised should the generator move out of
synchronisation and/or if the Generator CB auxiliary input (via input 3) signals that the
circuit breaker has closed (after a 1-second delay to prevent "pumping" of the CB). This
relay operates as a maintained output if a CB trip relay is not selected.
## The Generator CB auxiliary input (input 3) and the Mains CB auxiliary input (input 4) should
instantaneously receive their status signal change (or with minimum time delay), after a
change in the actual respective CB status. This is critical in ensuring that the Si-TEC
Xtend CGC operates in the correct control mode.
## It is strongly recommended that all external interposing relays for the CGC modules be
equipped with a protective circuit (eg. Diode 1N4007) across relay coil (if coil is for DC
currents), to eliminate high voltage spikes due to “Back EMF”.
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4.1 Logic Inputs
## The inputs may be powered from an external 24Vdc supply, provided that the grounding is
common. A separate common terminal (terminal 0) is provided.
The logic input voltage may range from 9V to 36Vdc however 24Vdc is recommended.
Various logic inputs may be configured to suit the user application. Refer to the Menu Functions
and settings for further logic input options and selection. The following list is a description of the
fixed logic input control functions. It should be noted that more than one input control function may
be assigned to a single common logic input. Input functions may be set to:“0” or “always ON”, “1” or
”always OFF”, or allocated to a switched logic input.
4.2 Fixed logic Inputs
Enable Run - Input 1 (terminal 1)

## Logic Input 1 is required to be “High” (energised) for the turbine-generator unit to run. De-
energising input 1 will immediately trip the generator circuit breaker, drive the actuator to zero fuel
and de-energise the fuel solenoid output.
The turbine "fault shutdown" or “emergency shutdown” devices should be interlocked with this input
and externally latched off.
Start Sequence - Input 2 (terminal 2)

This logic input initiates the normal starting and stopping of the generator. The normal sequence of
operation is described below.
Upon input 2 going "High" (provided input 1 is "High"):
1 The “Fuel Solenoid” relay output (if configured) is energised to open the turbine Main Steam
Valve. If this function is not used, the Main Steam Valve may be manually opened before
energising the “Start Sequence” input.
2 The governor actuator is positioned at the “Initial Actuator Start Position”. The actuator will
begin to open at the “Increase Actuator Limit Position %/sec” ramp rate until the “Warm Up 1
Max. Act. Position”. If no speed is achieved after a duration based on the “Start Fail Timeout”, a
‘Start Fail Alarm’ is issued. The “Start Sequence” would need to be re-issued (toggled Off-On)
after the alarm is reset.
3 Under normal conditions, the turbine speed should pick up during the “Increase Actuator Limit
Position %/sec” and will revert to speed PID control once the turbine speed reaches “Warm Up
1 RPM”.
4 After the “Warm Up Time 1” is completed, the turbine will ramp up to “Warm Up 2 RPM” speed.
5 After the “Warm Up Time 2” is completed, the turbine will ramp up to the “Idle RPM” speed.
6 It should be noted that two (2) Critical Speed Bands are available, if required. The Critical
Speed Bands may be set in the range between “Warm Up 1 RPM” and “Rated Speed RPM”.
7 After the “Idle Delay Time” is completed, the turbine will then ramp to the “Rated Speed RPM”.
8 The turbine then warms up for a further duration based on the “Warm Up Time at Rated RPM”.
9 The “Hot Start”, “Fast Rate” and “Sequence Hold” logic inputs have an impact in the turbine
start sequence, and their specific functions are described in section 3.10 (Logic Inputs).
10 Upon the generator excitation, the control then synchronises the incoming generator to the
main bus (or grid) after matching frequency, phase angle and voltage. Phase rotation is further
checked before permitting the closure of the "Close CB" output terminals 17 & 18 (fixed
designated relay output).
11 kWatts and kVArs are ramped at a preset rate (e.g. 0.5% per sec) until load is shared with the
other sets on the bus, or if the unit load reaches it’s set point (base load) reference.
Note: The “Temperature Hold Function” may hold the warm-up of the turbine at a selected
point. Menu 212 selects the “Temperature Hold” method and the first warm up state for this
“temperature hold”.
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The selections from Menu 212 are:

0 = (default) disable the Temperature Hold function.
1 = Used the Temperature Hold function from WarmUp 1.
2 = Used the Temperature Hold function from WarmUp 2.
3 = Used the Temperature Hold function from Idle warmup.
4 = Used the Temperature Hold function from Rated Speed Warmup.
Note the Temperature Hold Function is not used for Warmup on Load.
If not set to “0”, then the Measured RTD temperature will keep the Xtend in the present
warmup state, until the temperature set in menu 211 - "Min. Temperature for Start" is reached.
Upon input 2 going "Low" (removal of "Start Seq." signal):
1 Generator load ramps down at the preset rate (e.g. 1.0% per sec). kWatts and kVArs must
unload below the preset levels prior to the normal switching off line (opening the CB). Should
unloading not occur within a preset maximum time, the switching off line will occur regardless of
the kWatt/kVAr levels.
2 The generator runs at the “Cool Down Speed RPM” for the preset “cool down” time.
3 Following the cool down period the actuator drives to zero (0%) position and the fuel solenoid
output (if used) is de-energised. The turbine-generator is then fully shutdown, and is ready for
another start sequence.
4 Removal of the signal to input 2 resets the controller following any alarm condition (e.g.
Reverse Power).
## Note: Latch out input 2 if the CB is tripped under a fault condition. This will "advise" the Si-TEC
Xtend module of a sequence stop requirement and prevent any re-synchronising mode
occurring. Switch input 1 to “Low” for an immediate shutdown.
Generator CB Closed - Input 3 (terminal 3)

## Input 3 is to be “High” (energised) when the generator circuit breaker is closed. This input is
typically derived from the circuit breaker auxiliary contacts. On receiving a “High” signal the Si-TEC
Xtend controller confirms that it is “Online”, and performs the kWatt and kVAr sharing / control
functions (except as a Isolated Single unit). It is critical to verify the correct input status should the
generator not be taking load. Faulty auxiliary contacts of the generator CB will affect the
requirement to operate under proper load control and load sharing conditions.
Mains CB Closed - Input 4 (terminal 4)

## Input 4 is to be “High” (energised) when the generator is paralleled to the supply authority
mains. With this input being "High" and the Gen CB closed (input 3), the Si-TEC Xtend controller
will operate under the control of “Grid Paralleled” P.I.D. settings. This input is typically energised
from the Mains incoming CB auxiliary. Should there be additional CBs along with the Mains CB (eg.
Mains CB at HV side) it is necessary to series interpose multiple CBs with Mains Aux. contact input.
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4.3 Combined Alarms
To select the combination of alarm functions for the 4 combined alarm outputs the value has to be
set representing the decimal value of the bit representation.
Bit Value Alarm

0 1 Reverse Power
1 2 High kWatt
2 4 Reverse kVAr
3 8 High kVAr
4 16 Under Frequency
5 32 Over Frequency
6 64 Under Voltage
7 128 Over Voltage
8 256 Import kWatt High
9 512 Export kWatt High
10 1024 Vector Phase Unbalance %
11 2048 kW 3-Ph Unbalance % of Rated
12 4096 Vector 3-Ph Loss
13 8192 Dead Bus Timeout
14 16384 Loss of kWatt Input
15 32768 Loss of Extraction Input
16 65536 Low Actuator Feedback
17 131072 High Actuator Feedback
18 262144 DC Supply – Low Volts
19 524288 MPU Failure (turbine STOP)
20 1048576 Synchronising Failure
21 2097152 Start Failure
22 4194304 Speed Deviation
23 8388608 Variable Error
24 16777216 MPU 1 Fail
25 33554432 MPU 2 Fail
26 67108864 LP Actuator
27 134217728 CB Fail to Close
28 268435456 CB Fail to Open
29 536870912 Extraction Priority Failure
30 1073741824 Loss of Process Input
31 2147483648 Reserved
For example a selection of Electrical Alarms the value needs to be:-

Rev kVAr 4
Rev kWatt 1
Over Voltage 128
Over Frequency 32
----------
Sum 165 : hence set the “Code” to 165
For example to combine the synchronising failure and the start failure then:
Synchronising Failure 1048576
Start Failure 2097152
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Sum 3145728 : hence set the “Code” to 3145728
Any combination may be set for each of the two Combined Alarms, and each of the Latched
Combined Alarms.
The pcConfigure software provides an option for “ticking” of the required alarms from the
“Combined Alarm Calculator”, to allow the value to be calculated.
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5 PID CONTROLS
The Si-TEC Xtend governor control for steam turbines has 13 (thirteen) sets of PIDs to adjust:
6 Speed PID controls
1 Sync PI control
1 kWatt PID (Grid) control
1 kWatt P (Island) control
1 Extraction PID control
1 Process PI control
1 Voltage PI control
1 kVAr/PF PI control
5.1 P.I.D. Definitions
PROPORTIONAL
Proportional is the amount of correction (gain) factor required for a given speed/load error.
Increasing the preset Proportional value increases the sensitivity of response to an
error.
The Proportional is the gain characteristic. Decrease the proportional setting to lower the
sensitivity response to speed/load change. If the Proportional is set too high a fast oscillation
of speed would result as over correction occurs. If the Proportional set too low, a sluggish
response is experienced along with a slow wandering of the speed about its reference.
INTEGRAL
correction. It is sometimes referred to as “Stability”.
Increasing the preset Integral value will decrease the time constant (stability) or reset
time.
correction. It is sometimes referred to as “Stability”. Increasing the Integral preset value
decreases the time factor. If the Integral setting is too high, it may create a slow oscillation of
the turbine speed. The Integral is tuned in conjunction with the Proportional to obtain the
optimum transient response, while maintaining a stable steady-state speed control.
DERIVATIVE
Derivative is the amount of correction in relation to the rate of change of speed/load error.
Increasing the preset Derivative value will increase the amount of actuator correction.
Derivative is the amount of correction in relation to the rate of change of speed/load error.
Increasing the Derivative will increase the rate of change of control action. Derivative values
should be low for responsive turbines and actuators (eg. 0 to 10). High Derivative values may
cause the actuator to jiggle. NOTE: Systems with a high Proportional value require very little
or no Derivative.
5.2 Speed PID application
When the turbine is started, the Si-TEC Xtend CGC dynamics are controlled initially by the “Warm
Up 1 RPM” PID, followed by the “Idle RPM” PID and eventually the “Rated RPM” PID. The PID
settings at the “Warm Up 2 RPM” speed are based on linear interpolation between the “Warm Up 1
RPM” PID and the “Idle RPM” PID settings. Similarly, linearly interpolated PID settings between
“Idle RPM” and “Rated RPM” would apply. At Rated Speed and above, the “Rated RPM” PID
settings assume speed control of the turbine.
Once the generator CB is closed, the PID control settings are from:
• “Paralleled To Grid” PID, if Mains CB (input 4) is closed as well. OR

• “Rated RPM” PID if the “Multi Point On-Load PIDs" have been “Disabled” OR
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• If the “Multi Point On-Load PIDs" have been “Enabled”, the values are linearly interpolated
from “Rated RPM” (0% kWatt) PID, “Mid-Point kWatt” PID, and “100% kWatt” PID, with the
interpolation being based on the kWatt load on the generator. The mid-point kWatt % is
programmable, which allows flexible control as shown in the examples below. Note that the
interpolation is done separately for each of the proportional, integral and derivative terms.
For most applications it is not necessary for the "Multi Point On-Load" PID to be enabled. When the
"Enable MULTI Point On-Load Speed PIDs” is set to "NO" the unit is controlled by the “Rated RPM”
PID when off-line or connected to an islanded load bus, and from the “Parallelled To Grid” PID
when connected to the supply grid. The Multi Point PIDs are NOT active when the turbine generator
is paralleled to the supply grid.
The Si-TEC Xtend supports Si-TEC pcTune (PC software tool) for tuning and diagnostics of the Si-
TEC Xtend governor and generator control, providing a range of useful and accurate graphical and
visual displays of governing performance, response, etc. This may also be useful for analysis and
troubleshooting of governing system, to identify problems as well as for control optimisation.
The minimum system requirements for use of the Si-TEC pcTune software on personal computer
are Pentium 100Mhz or higher, MS Windows 98 or above, 32MB RAM and 5GB of minimum hard
disk.
When tuning for optimum turbine-generator dynamic response and stability, it is a normal practice
to go to the fuel system and "Bump” the actuator to create a “disturbance” in order to evaluate the
response, stability etc. With the Si-TEC Xtend CGC module, a consistent disturbance or “Bump”
can be introduced upon command, which provides 100% accuracy in repeating the disturbance.
Enable the “Access” key to make modifications to the set point values. Proceed to the PID
Adjustment – Speed Loop Response sub menu (menu items 216 to 227). The last items in the PID
menu are the "Actuator Disturbance BUMP Magnitude" (menu 225) and the " Actuator Disturbance
BUMP Duration" (menu 226). Set the “Magnitude” to say 20% - 30% and the “Duration” to 1.0 – 2.0
seconds. When the “BUMP” key is operated while in the PID menus, the HP actuator will drive
down 20% below the present actuator position for a 1.0 second duration, providing the set error. A
menu item “Disturbance delay after pressing BUMP” (menu 227) will delay the operation of the
actuator BUMP for that set period.
The “Actuator Bump” function may also be operated for Synchronising and kWatt control response.
5.3 Performance Enhanced PID settings
Under the “PERFORMANCE ENHANCED – PID Adjustments

Fast Response % is the percentage of speed error when the fast response multipliers become
active. Nominally set multipliers to around 1.5, which then activates when the speed error exceeds
the “fast response %”.
Fast Response Proportional is the multiplying factor of the Rated Proportional Setting (the “Rated
P” constant) and operates when the speed error is beyond the preset value of the Fast Response
per cent setting (nominally set to 1.5). Increasing this multiplier will increase the proportional factor
during excessive speed errors.
The Fast Response Proportional value (negative and positive multiplier menus 237 and 238) should
be reduced if excessive actuator overshoot is observed and if the Rated Proportional is optimally
set. The Fast Response Proportional is also operative during the synchronising mode.
The Fast Response Integral value (negative and positive multiplier menus 239 and 240) is the
multiplying factor to the Rated Integral Setting and operates when the speed error is beyond the
setting of the Fast Response per cent. This is nominally set to 2.0. Increasing the preset value will
increases the actuator integral response (reduce the time constant).
Reduce the Fast Response Integral value if the actuator show instability and if the Rated Integral is
optimally set. The Fast Response Integral is also operative during the synchronising mode. The
Fast Response Integral Multiplier is typically set to around 4.0 for less responsive turbines.
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5.4 Multi Point On-Load Speed PIDs (mid point and 100% load - kWatt)
This PID will function when the "Enable Multi Point On-Load PIDs" is set to "YES". The PID only
functions during the “Islanded Mode” operation and does not operate when the turbine-generator is
paralleled to the supply grid.
For easily tunable turbine-generator control dynamics, the "Enable Multi Point On-Load PIDs"
function may be set to "NO". The Si-TEC Xtend will ignore the preset PID settings of this sub menu.
Examples
Example 1: Turbine system that is non-linear and sensitive at higher load (eg. above 60%).
Prop
Prop (Gain)
(Gain)
Mid point at 60%
WU1 Idle Rated 0%=Rated Speed 100% Load
Speed On Load kWatt
Generator CB Open Generator CB Closed

(Mains CB open)
Here, the Proportional (gain) is higher at the mid point (60% load), but the setting at 100% load is
the same as that of the Mid-Point. This may be applicable in a non-linear system, where the
dynamics between 0% load and Mid-Point (60%) load is significant, but where there is little or no
difference between the dynamics at Mid-Point load and 100% load (i.e. the dynamics are sensitive
with load beyond 60%.
The mid point for the “Mid Point PIDs” may be set from 0% (kWatt load) to 99% (kWatt load) If set
at 0% load then the Mid Point PIDs are operative as soon as the generator CB is closed after the
generator has synchronised.
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Example 2: Turbine system that is sensitive at no load and low loads.
Prop
Prop (Gain)
(Gain)
Mid Point
set to 20%
WU1 Idle Rated 0%=Rated Speed 100% load
Speed On Load kWatt

(Mains CB open)
This example requires a low Proportional (gain) during synchronising and at lower loads. The
Proportional is increased as the load increases. This application is suitable when the control
compensates for some non-linear systems, which may be sensitive at no load and lower loads.
Example 3: Enabled upon the closure of generator CB.
The Rated speed PID is in control during synchronising. With the Mid Point % set at 0%, the Mid
Point % PID is active when the generator CB closes and then interpolates to the 100% kW PID (full
load).
PID PID
Mid Point % set to 0%

(which overrides the
rated speed values)
WU1 Idle Rated 0% 100%
Speed On Load kWatts

(Mains CB open)
If the Mid Point % is set to 0%, then synchronising is done through the Rated speed PID. When the
breaker closes, the control uses Mid Point % PID at no load (or -ve load!) and interpolates to the
100% PID at full load or higher kW loads. This PID option is useful for “difficult to control” turbines,
allowing flexible proportional, integral and high derivative action for fast and accurate synchronising,
without degrading on-load performance.
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5.5 Extraction control
Introduction
The CGC governor provides controlled extraction, by simultaneously controlling both HP and LP
actuators. The PCU (Process Control Unit) module provides the interface with the LP actuator, as
Illustrated below.
The CGC communicates with the PCU via the CAN BUS port, providing high-speed read and write
commands to control the position of the LP actuator. Apart from facilitating the interface with the LP
actuator, the PCU is also equipped with additional I/Os, “Doubling” the digital and analog I/Os of the
overall CGC governor system.
Should either the CAN Bus communication between the CGC and PCU fail or if the 4-20mA signal
from the extraction pressure transmitter fail, then extraction control is automatically disabled until
these interfaces are restored.
The requirements for automatic extraction control are as follows:

i) The turbine must be running and on-line (Generator CB Aux. input is “High”)
ii) The “Enable Extraction” and “Automatic Extraction” logic inputs are switched “High”.
iii) The generator load is equal to or greater than the “Min. kWatt for Extraction” setting.
iv) CGC interface with PCU (via CAN Bus) and 4-20mA Extraction PV should be in “Healthy”
state.
It should be noted that the PCU module is NOT a close loop control module. It simply functions as a
remote I/O module of the CGC governor interfaced via CAN Bus communications. Using the PCU
nd
would not only facilitate using the 2 actuator (for LP valve) via CAN Bus, but will also expand that
overall I/Os for the CGC governor.
The PCU option should be considered if 2nd actuator to LP valve is NOT 4-20mA, or if additional
I/Os are required for the specific application. Expansion of I/Os via PCU would be additional 16
logic inputs, 9 x relay outputs, 4 x analog inputs, 3 x analog outputs and 1 x actuator output.
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Alternatively, the CGC governor for controlled extraction may be utilised as a single control module
(i.e. no PCU required). In this case, the actuator output to the LP valve MUST be 4-20mA ONLY,
and may be configured using either analog output 1, 2 or 3. This is illustrated below.
One important point to note when using the above application (without PCU module) is that the I/Os
available would be within the list of the CGC governor itself (i.e. 16 x logic inputs, 9 x relay outputs,
4 x analog inputs, 2 x analog outputs and 2 x actuator outputs).
As a further option, should the CGC governor for extraction turbine be used without PCU option (LP
actuator output used from an available 4-20mA analog output), and if expansion of I/Os is required
only for logic inputs and relay outputs, a Mini RIO unit may be used. The Mini RIO is a compact
size, DIN Rail mounted unit, which provides I/O expansion to additional 16 x logic inputs and 8 x
relay outputs.
Note: It is essential that all 4-20mA actuator outputs MUST use a signal isolator, to ensure full
isolation between CGC governor and the respective Current to Hydraulic Pressure I/H converter
(eg. Voith, CPC, Moog, etc.).
Control Overview
For controlled extraction steam turbine to function, extraction pressure must be controlled in
tandem with the turbine kWatt load. This is achieved by the CGC directly controlling both HP
actuator and LP actuator via independent Speed PID and Extraction PID loops respectively. The
Control Overview, Live Steam Map and Extraction Control Sequence are illustrated hereafter.
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Control Overview of Speed PID and Extraction PID with Ratio Control and Limiter
Live Steam Map illustration HP Valve (Power) Demand and LP Valve (Extraction) Demand
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Extraction Control Sequence Illustration
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Ratio Control and Limiter
The Ratio Control and Limiter receives the Speed PID and Extraction PID outputs. The Ratio
Control function utilises these inputs and based on the turbine performance parameters, produces
two output signals to control the HP actuator and LP actuator respectively. The Ratio Limiter
function keeps the actuator outputs within the boundaries of the turbine steam map.
The Ratio Control regulates the interaction of both HP and LP valves to maintain the desired turbine
speed / load and extraction pressure levels. By regulating the interaction, the Ratio Control function
minimises the effects of one controlled process on the other controlled process.
When system conditions cause a turbine to reach an operating limit, the Ratio Limiter function limits
the HP or LP valves to maintain kWatt load or extraction, depending on the priority selected.
Typically, the turbines HP and LP valve movements are coupled together to control both processes
without the two processes interacting with each other. Turbine load and extraction pressure are
controlled by positioning both the HP and LP valves simultaneously. For a change in either process,
both valves are repositioned to create a net effect of no change on the other process.
Changing the position of either the HP valve or the LP valve affects both turbine speed / load and
extraction pressure. If either the turbine load or the extraction demand changes, both the HP valve
position and LP valve position MUST be changed to maintain speed / load and extraction / process.
The movement of both valves (i.e. actuators) is calculated by the CGC’s Ratio Control and Limiter
function based on the turbine performance parameters (as detailed in the “Steam Map Data” sub
menu), to minimise any adverse interaction between the two control processes.
Refer to page 76 for illustrative representation of the “Si-TEC Flow Control for Extraction Turbine”.
Speed / kWatt Priority vs. Extraction Priority
Since a controlled extraction steam turbine has two control valves, it can control two parameters
simultaneously. If the turbine reaches an operating limit (i.e. HP valve and LP valve reach their
maximum limits), only one valve may be controlled by the CGC. It is at these limits that the CGC
may be configured to select which single parameter should remain in control, or have priority over
the other parameter.
If “Speed / kWatt Priority” is selected, the CGC will only control turbine speed / load when the
turbine reaches an operating limit. Therefore, speed / load will be maintained and extraction control
will be sacrificed. Under this condition, the Extraction PID control is temporarily suspended until the
system conditions change to allow the turbine to move away from the operating limit.
If “Extraction Priority” is selected, the CGC will only control the Extraction PID’s process when the
turbine reaches an operating limit. Under this condition, Speed / kWatt PID is control is temporarily
suspended until the system conditions change to allow the turbine to move away from the operating
limit.
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5.6 Si-TEC Xtend CGC governor (with extraction control) tuning sequence
The recommended “Step-By-Step” sequence of CGC governor “Close Loop Control” system tuning
is outlined below. For any queries, please consult Dawson Technology for technical assistance.
1 Warm Up 1 Speed PID
2 Idle Speed PID
3 Rated Speed PID

(& Pef. Enhanced PID)
4 Voltage Control PI
(to AVR Bias input)
5 Sync. Control PI
Island Parallel - Grid Parallel

Multiple Units
6 Multi-Point Speed PIDs 6 Grid Speed PID

(if enabled)
7 kWatt Load Gain P 7 kWatt Control PID

(Island Only)
8 kVAr / PF Control PI 8 kVAr / PF Control PI

(to AVR Bias input) (to AVR Bias input)
9 Extraction Control PID

9 Extraction Control PID
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6 OPERATION and SERVICE INFORMATION
6.1 Actuator – MPU – Linkage Adjustments
Check Actuator Drive and Feedback
{Note: The following procedures are intended for Si-TEC Xtend controls that interface with
StG all–electric actuators}
The actuator drive and feedback test function may be checked only when the turbine is completely
shutdown with HP Valve and MS (Main Stop) Valve fully closed. The actuator feedback adjustment
is preset within the Si-TEC Xtend control module (CGC for HP actuator and PCU for LP actuator).
To perform “Actuator Stroke Test”, proceed to the “System Diagnostics and Functional Tests” main
menu, scroll via the “Select Menu” key to the “Actuator Test” sub menu, and then to “Set Actuator
Position” 1 or 2 within this sub menu (CGC for HP actuator and PCU for LP actuator).
Alternatively the user may proceed directly to menu 081 (Actuator Position 1) or 082 (Actuator
Position 2). Both desired output position and actual actuator position (feedback) are displayed (%).
Pressing the “Bump” key will enable the actuator test. Adjusting the “Set Actuator Position” from 0
to 100% (by operating the + / - buttons on the keypad) will cause the actuator to drive from 0% to
100%. The feedback is on the display to the left side of the LCD screen.
Confirm that using the + button will increase the actuator position and feedback. It is necessary to
conduct a physical check of the actuator at forced minimum position (0%), maximum position
(100%), and 2 intermediate positions. This will verify the correct driving of the actuator including
direction, and will confirm correct feedback voltage signal. The feedback should match the output
position within a small percentage.
Allow for the actuator to drive hard against the minimum and maximum fuel positions, where with
correct stroking the actuator would not be able to physically achieve 0 or 100% due to the
mechanical stops. The minimum and maximum positions of 5–10% and 90–95% respectively
should be achieved with the linkage correctly set.
The “Actuator” information button on the face of the Si-TEC Xtend module provides details of the
output to the actuator, actuator feedback, actuator current, and actuator dc supply voltage. The
“Auto Toggle Actuator Test” may also be conducted from this sub menu.
Linkage Adjustment (applicable to StG all-electric actuators and other actuators)
The length of the actuator lever should be such as to allow approximately 90% to 95% actuator
travel to move the fuel rack from the minimum position to its maximum fuel position. The maximum
fuel position should be at the 95% to 98% position. With the fuel rack at minimum position the
actuator should be at the 3% to 5% position. The linkage geometry should be adjusted to achieve
this actuator travel.
HP and LP Valve Linearization (applicable to StG all-electric actuators and other actuators)
Where applicable, it is also important to set up the “HP & LP Valve Linearization” curves (Steam
Flow vs Actuator Position) after “Actuator Stroke” tests. This will provide an accurate approximation
when mapping the desired actuator position with the valve position, based on HP steam flow. The
data required for setting up the “Valve Linearization” is based on the respective “Valve Position vs.
Steam Flow” curves. If no details are available, then the default (Straight Line) settings will apply.
For programming of the “HP & LP Valve Linearization” curve co-ordinates, it is recommended that
this be done via the Si-TEC pcConfigure software tool, as it will greatly aid the user in quick and
accurate set up of the curve. While programming the co-ordinates may also be possible via the Si-
TEC Xtend CGC module keypad, this will be more tedious. In any case, it is always recommended
to view the final “HP & LP Valve Linearization” curve via Si-TEC pcConfigure, to ensure that there
are no errors during programming of the co-ordinates.
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Example of HP Valve Linearization
i) Programming of co-ordinates (Desired Actuator Position & Steam Flow) via pcConfigure
ii) Mapping of HP Valve Linearization Co-ordinates (Desired Actuator Position vs. Steam Flow)
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Example of LP Valve Linearization
i) Programming of co-ordinates (Desired Actuator Position & Steam Flow) via pcConfigure
ii) Mapping of LP Valve Linearization Co-ordinates (Desired Actuator Position vs. Steam Flow)
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i) Default programmed co-ordinates (Desired Actuator Position & Steam Flow) via pcConfigure
ii) Default HP Valve Linearization Map (Straight Line) assuming no specific mapping required
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Magnetic Pick Up (MPU) Adjustment and Sensing
The distance between the magnetic pick up and top of the teeth of the ring gear should be 0.5mm
to 0.8mm. (With the prime mover stationary, it is possible to screw the magnetic pick up on to the
top of the teeth and unscrew it for about 1/3 to 1/2 turn)
It is NOT recommended that gears mounted on an auxiliary shaft (eg. camshaft gears) coupled to
the turbine rotor be used to sense turbine speed. Auxiliary shafts tend to turn more slowly than the
turbine rotor and have coupling gear backlash, which results in poor speed control. It is also not
recommended that the MPU senses speed from a gear coupled to a generator or mechanical drive
side of a turbine’s rotor coupling.
Magnetic Pick Up (MPU) Signal
To confirm successful speed sensing via MPU, the correct turbine RPM (speed) will be displayed
on the CGC module’s “Home” (default) display while the turbine is starting.
Proceed to the “System Diagnostics and Functional Tests” main menu, and scroll to the “Display
I/O States” sub menu. Scrolling through this sub menu will eventually display “MPU1 and MPU2 –
signals”, which displays the actual speed sensor signal value. Alternatively, the user may proceed
directly to Menu 050 to access this menu item.
The conventional form of verifying the MPU signal is as follows:

a) With a voltmeter measure the AC voltage at terminals 79 & 80 for MPU1 and 84 & 85 for MPU2.
The voltage should be more than 0.5 Vac at Warm Up 1 Speed and above 20.0 Vac at Rated
Speed.
b) Using a frequency meter measure the terminals 79 & 80 for MPU1 and 84 & 85 for MPU2. The
frequency will be sensed above 200Hz (approximately). At the Rated speed of the turbine, the MPU
frequency should measure between 1000 and 20,000 Hz.
The resistance of the MPU may vary depending on manufacturer specification, to suit different
applications. The MPU resistance range varies from 52Ω (low impedance) to 1100Ω (high
impedance). The MPU coil is isolated from the MPU body (> 100kΩ).
MPU and Feedback Cable Screening
Disconnect the MPU and Feedback screen (shield) connections to terminals 58, 82 & 87. The
screens should now be isolated (above 100kΩ) from ground, and the DC supply negative. All
screen connections should be wired to "ground" at one point ONLY to avoid ground loops. This
single connection is done at terminals 58, 82 & 87 for the respective cables. Verify the sheathing of
the screen cables to ensure that chaffing has not occurred, as this may cause momentary
secondary grounding of the shielding.
Reconnect the screen wires to terminals 58, 82 & 87.
Dedicated Magnetic Pick Up (MPU) for the Governing System
It is a MUST that a dedicated MPU be used as a speed sensor for the governing system. Should
any other device be connected to this MPU, it is essential that the other device connections do not
cause the MPU input signal to be referenced to a positive DC voltage supply. If any of the devices
that are interfaced with the MPU inputs are linked to ground or positive DC voltage supply, it should
be ensured that that this does not conflict with the grounding of connections to terminals 80 and 85
within the Si-TEC Xtend module.
Proximity Switches
Speed sensing may also be possible through the use of proximity switches with either a NPN or
PNP open collector output. The default setting of the speed sensors is for MPU speed sensing.
However, it is possible for the speed sensing to be configured for proximity switch sensing through
internal jumper selection. Consult Dawson Technology if an application involving proximity switches
is required.
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6.2 AVR Bias Output set up and configuration
AVR Bias Output may be provided either via an isolated analog DC voltage, or by Raise/Lower
relay outputs driving a MOP (motorised operated potentiometer) or logic inputs of a digital AVR.
To select the desired AVR bias output, proceed to the “AVR Control Method” menu item (menu
313). Set a value of “1” to select “Analog (DC Volt) Bias” control or “0” for “Relay Output (Digital)
Bias” control. This menu item is within the “Voltage / AVR Control” sub menu.
The connections for the AVR Bias Output are:
Analog Bias Output: Output (+) – Terminal 71

Return (-) – Terminal 72
Shield – Terminal 73
Relay Output (MOP) Bias: Raise Volts – User select relay output
Lower Volts – User select relay output
The isolated “Analog Bias Output” DC voltage range may be adjusted from – 8.4V to + 8.4V by the
set point adjustments (menu items 319 and 320). Terminal 71 goes more positive with respect to
terminal 72, for an increased excitation in generator voltage output.
The tuning parameters affecting the Voltage / AVR control include:

Voltage Proportional: Typically 40-60 (menu 311)
Voltage Integral: Typically 50-70 (menu 312)
AVR Bias Voltage (Analog Bias) Ramp Rate (%/sec): (menu 410)
kVAr/PF Proportional: Typically 60-80 (menu 366)
kVAr/PF Integral: Typically 40-60 (menu 367)
The tuning procedure should be as follows, with the Voltage and kVAr Proportional and Integral
initially set at low values (i.e. the lower end of the typical value range):
(a) Ensure that the AVR has been set up for optimum voltage control, without the Si-TEC Xtend
AVR Bias Output.
(b) The Si-TEC Xtend “Voltage Proportional” and “Voltage Integral” should be tuned for stable
voltage control when generator is off-line, and during voltage trimming for synchronisation. If
the Proportional and Integral values are too high, the AVR Bias Output correction will be too
fast when interacting with the AVR control. This is particularly noticeable when the generator
starts with a voltage overshoot.
(c) The Si-TEC Xtend kVAr/PF Proportional and Integral should be tuned for stable kVAr/PF
sharing with other generators, or kVAr/PF control when paralleled to the supply grid.
The kVAr limits are enforced when a generator is paralleled with the supply grid. The limits are
located in the kVAr/PF Control sub menu. Lagging kVArs are limited to Rated kVAr calculated from
Rated kWatt (menu 333) and Rated P.F. (menu 369). Leading kVArs are limited to the value set in
the Leading kVAr Rating (menu 372).
A typical scenario where these limits may be utilised is when the supply grid voltage drifts beyond
the minimum/maximum limit voltage range set within the Si-TEC Xtend module. If the grid voltage
increases above the maximum limit, generator kVArs will be decreased due to the lower excitation
relative to the grid. If the kVArs decrease to the Leading kVAr limit, the Si-TEC Xtend control will
automatically adjust the generator excitation to hold the kVArs at the Leading kVAr limit until the
grid voltage reduces. Similarly, if the grid voltage decreases below minimum Volts, kVAr will be
increased but only as far as the Rated kVAr limit. This limit will be maintained until the grid voltage
increases.
On generator start up, the AVR Bias voltage level is set at the mid-point between the “minimum”
and “maximum” AVR Bias voltage settings. This holds the bias at a constant level until the “Voltage
Delay Before Action” (menu 316) delay time has elapsed, or if the generator voltage is greater than
“Gen. Rated Voltage” (menu 314). Until this biasing is actuated, the alternator AVR is the only
controlling device of the generator voltage.
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It should be noted that when excitation commences after starting of the turbine-generator, the initial
voltage overshoot is controlled by the AVR only. The Si-TEC Xtend “Voltage Control” PID assumes
control thereafter.
Testing the AVR Bias effect on the alternator may be conducted when the generator CB (circuit
breaker) is open. For example, the generator is started and it is ensured that the Si-TEC Xtend is in
“Manual Mode” (i.e. “Auto” logic input is switched “low”). Using the “Force AVR Bias Output Test”
(menu 068), the required bias voltage level is set, and is followed by operating the “BUMP” key.
The generator Ph/N voltage may be observed in the lower left-hand corner of the Si-TEC Xtend
display screen. The test may also be carried out by using the “Si-TEC pcTune” software.
6.3 AVR Connections for voltage bias control
Basler
Basler DECS 15 terminal connections

Connect DECS terminal A to Si-TEC Xtend terminal 71
Connect DECS terminal B to Si-TEC Xtend terminal 72
Set the Basler DECS AVR to the desired reference voltage (eg. 415 V L-L)
No other potentiometer is required.
-3.0 V bias = –10%; 0.0 V bias = set voltage; 3.0 V bias = +10%

Connect DECS terminal A9 to Si-TEC Xtend terminal 71
Connect DECS terminal A10 to Si-TEC Xtend terminal 72
(Note: Above connections are based on using the +/- 10V accessory input)
Set the Basler DECS AVR to the desired reference voltage (eg. 11.0 kV L-L)

Connect DECS terminal B1 to Si-TEC Xtend terminal 71
Connect DECS terminal B2 to Si-TEC Xtend terminal 72
(Note: Above connections are based on using the +/- 10V accessory input)
Set the Basler DECS AVR to the desired reference voltage (eg. 11.0 kV L-L)
Basler KR4FF – KR7FF terminal connections

Remote voltage trimming pot can be deleted from circuit.
Connect terminal 6 of AVR to Si-TEC Xtend terminal 71
Set Minimum Bias (90%), Null Bias (100%) and Maximum Bias (110%) accordingly.
Basler SR4A - SR8A terminal connections

Basler SR-E, SR-F & SR-H terminal connections

Basler SSE terminal connections

Leave trimming pot across terminals 6 & 7, or add link across terminals 6 & 7.
Connect terminal X of AVR to Si-TEC Xtend terminal 71
Connect terminal CO of AVR to Si-TEC Xtend terminal 72
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Basler SSR terminal connections

Leave trimming pot across terminals 6 & 7, or add link across terminals 6 & 7.
Kato
KCR-760
Connect AVR terminal R1 to Si-TEC Xtend terminal 71
Connect AVR terminal R2 to Si-TEC Xtend terminal 72
–4.0 V bias = –10%; 0.0 V bias = set voltage; 4.0 V bias = +10%
External voltage trim pot is not utilised. Droop CT bridge link is hidden.
GenAust
AVR380 terminal connections
Set the onboard Voltage Trim Pot (under terminals A1 and A2) to fully clockwise
Connect terminal A2 to Si-TEC Xtend terminal 71
Connect terminal A1 to Si-TEC Xtend terminal 72
–5.0 V bias = –10%; 0.0 V bias = set voltage; 5.0 Volt bias = +10%
Leroy-Somer
R200 AVR terminal connections
Use terminal strip CN2 of the AVR (same terminal strip as the droop CT / Pot)
Connect terminal 6 of AVR to Si-TEC Xtend terminal 71 with series 4.7 kOhm resistor.

Use terminal strip ____ of the AVR
Connect terminal __ of AVR to Si-TEC Xtend terminal 71 with series 470 Ohm resistor.
Connect terminal __ of AVR to Si-TEC Xtend terminal 72

Use terminal strip ____ of the AVR
Connect terminal __ of AVR to Si-TEC Xtend terminal 71 with series 470 Ohm resistor.
Connect terminal __ of AVR to Si-TEC Xtend terminal 72
RBS 6000 AVR terminal connections

Ensure that no load rated voltage is set before any connections are made to AVR.
Increase the Gain Pot “PO4” (on regulator board no.2) setting for desired bias range.
Loop terminal 8 of AVR to terminal 7 of AVR
Connect terminal 7 of AVR to Si-TEC Xtend terminal 71 with series 470 Ohm resistor.
–2.0 V bias = –10%; 0.5 Volt bias = set voltage; 3.0 V bias = +10%
Marathon
DVR 2000E
Voltage trimming via logic input (Raise / Lower).
Use Si-TEC Xtend relay outputs (via 2 x external interposing relays) for volt trim interface.
Mecc Alte
Mecc Alte UVR6
Adjust the “Volt” potentiometer to minimum (fully CCW) position, and remove external pot.
Connect second from end volt trim terminal of AVR to Si-TEC Xtend terminal 71
Connect end volt trim terminal of AVR to Si-TEC Xtend terminal 72
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Newage–Stamford
MX 341 – MX 321 - SX 440 terminal connections
Loop terminal 1 to terminal 2 at the top of the AVR terminal strip (strip including x and xx )
Connect terminal A2 of vertical strip to Si-TEC Xtend terminal 71
Connect terminal A1 of vertical strip to Si-TEC Xtend terminal 72
AVK
AVK terminal connections
Connect terminal T of AVR to Si-TEC Xtend terminal 71 (check polarity)
Connect terminal S of AVR to Si-TEC Xtend terminal 72 (check polarity)
Install a 1.0 KOhm 0.5 watt resistor in series.
Sanelec
SES12S-D AVR terminal connections
Set Rated Voltage via motorised pot. DO NOT make any further adjustment via this pot.
Set the “Accessory Gain” pot to around MID-RANGE position.
Connect terminal A2 of AVR to Si-TEC Xtend terminal 71
Connect terminal A1 of AVR to Si-TEC Xtend terminal 72
–4.5.0 V bias = –10%; 0 Volt bias = rated voltage; 4.5 V bias = +10%
BHEL
Modified Compact Analog AVR
Use Si-TEC Xtend relay outputs (via 2 x external interposing relays) for volt trim interface
with AVR motorised potentiometer.
Naren
Digital Static AVR with DRU
Use Si-TEC Xtend relay outputs (via 2 x external interposing relays) for volt trim interface
with DRU.
NOTES:
(1) When terminal 71 is more positive than terminal 72 the voltage is biased for increased
excitation in the generator voltage output.
For Positive voltage - increase excitation : Terminal 71 is Voltage Adjust

Terminal 72 is Reference 0
(2) It MUST be ensured that all AVRs are equipped with “Droop CT Kit” (Reactive Droop
Compensation) for paralleling requirements between generators, and/or between generator and
Mains / Grid Supply.
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6.4 Si-TEC Xtend CGC & GSM Vector Disturbance Relay
The vector disturbance relay allows rapid detection of the loss of mains supply by a paralleled Si-
TEC Xtend CGC (or GSM) unit. This is possible through the detection of a small change in the
generator voltage vector angle relative to the rotor mechanical position. For the vector angle
change to occur as a result of the loss of mains, the load on the generator must change by a
specific amount depending on the sensitivity setting. It is important to note that the operation of the
vector disturbance relay does not depend on frequency deviation or voltage amplitude variations.
The relay detects the vector disturbance within 2 cycles (40ms) of the mains (grid) separation,
allowing the generator connection to the mains to be tripped well before mains power system
automatic re-closure occurs (typically 200 ms to 5 secs after trip).
The one condition that the relay cannot detect is a mains separation when the load on the
generator side of the separation point is such that the generator set sees little or no load change.
In most power systems, this situation is unlikely. Should this occur, the vector disturbance relay
activates if and when the load attached to the generator changes sufficiently to cause the requisite
vector angle change .
The relay sensitivity setting is the vector angle change required to activate the relay, and is
adjustable via the Si-TEC Xtend keyboard from 1 degree to 15 degrees in 1 degree increments.
Approximate load changes required to cause vector disturbance magnitudes are listed below.
Vector Disturbance Degrees % Rated Load Change
1 5%
2 15%
5 35%
10 70%
The sensitivity adjustment is normally set to 5, which give the best compromise between a nuisance
tripping and detection coverage. The setting may be reduced to 1 degree in areas without ripple
voltage control systems, which at high amplitudes can cause apparent vector disturbances of up to
1 degree.
This relay provides protection from transmission system faults, where the mains voltage may be
absent or reduced for a significant period of time before the fault is cleared. Operation of the relay
and subsequent disconnection of the generator from the mains prevents possible loss of
synchronism ("pole slipping" or "out of step" operation) after the fault is cleared. When the fault
occurs the system impedance as seen at the generator terminals changes, with both real and
reactive components normally decreasing. The impedance change causes a rapid generator
loading change and voltage vector change, triggering the relay. In the unlikely circumstance of the
impedance change being gentle enough that the relay is not triggered when the fault occurs, then
should pole slipping occur when the fault is cleared, the violent load changes associated with pole
slipping are guaranteed to trigger the relay.
The vector disturbance relay is further energised upon the loss of a single or two phases. This is
achieved by utilising differential phase sensing of kWatts.
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Section 7
Form STC-010 rev A – Commissioning Procedures (CGC–Extraction Turbine)

--------------------------------------------------------------------------------------------------------------
Tests Conducted on Date ......................... By ...………........................
Generator Set ..................... Si-TEC Xtend module Ser No. ....................

--------------------------------------------------------------------------------------------------------------
NOTE: The procedures have been compiled with the assumption that they are
performed by personnel who are familiar with the commissioning of power
generation equipment.
Only suitably licensed personnel should conduct such works.
Read and understand the procedures fully BEFORE commencing.
Should any test not prove satisfactory, DO NOT PROCEED further.

STOP and check system design and/or installation.
Fully test safety shutdown and emergency stop functions before

commencing.
7.1 Generator Setup
1 ISOLATE the generator circuit breaker from closure.

OK / .................
2 Check the actuator linkage travel for HP and LP valves. The actuator should be
approximately 5% with the valve fully closed and approximately 95% position with the fuel
valve fully open. For LP valve, it is important to verify whether actuator-stroke is based on
forward or reverse acting, corresponding to minimum and maximum extraction valve position.
OK / .................
3 Check that the actuator linkage and valve assembly operates freely through the full travel
range without binding, and that there is no "slop" from loose or worn joints.
OK / .................
4 Apply 24 Volt DC supply to the Si-TEC Xtend module. The display should indicate power-up
tests, and then revert to the default “Genset is Shutdown” display.
OK / .................
5 Scroll up twice to the "Actuator Info" display (menu 87). Manually move the actuator from
minimum to maximum. Check that the indicated feedback % agrees with the graduated scale
on the actuator side plate. If not, refer to the Fault Finding section.
OK / .................
6 The actuator test function will only operate with the turbine in the “shutdown condition”. Scroll
to menu 081 “Set Actuator Position 1” in the “Actuator Test” sub menu (via CGC module for
HP valve stroke and PCU module for LP valve stroke). After entering the menu press the
“Bump” key to enable the actuator test. Changing the controlled value from 0 to 100% causes
the actuator to drive from 0% to 100%. The feedback is on the display to the left and
expressed in %. At 0% actuator output the feedback should read about 5%. At 100% actuator
the feedback should read about 95%. The 5% and 95% feedback should be where the
actuator is driving hard against the zero fuel and full fuel mechanical stops respectively. Set
the controlled value to 50% and check that the actuator positions correctly at about 50% with
a feedback reading of around 50%. Use the 0% and 100% actuator feedback calibration if
the minimum and maximum readings are undesirable. Where applicable, set up the “HP & LP
Valve Linearization” for accurate approximation of “Valve Position – Steam Flow” mapping.
OK / .................
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7 Note that the 5% to 95% actuator minimum-maximum range for valve minimum- maximum
range is used typically to achieve maximum actuator stroke distance and therefore work
output. Determining this minimum-maximum actuator range for valve minimum-maximum
range should be verified with turbine OEM prior to the actuator-valve linkage set up. In this
case, it is desirable to utilise as much actuator travel as possible.
OK / ………….
8 Linearization for HP and LP actuator-valve travel should be programmed separately

corresponding to the respective HP & LP valve linearization curves supplied by the turbine
OEM. The Linearization Curve coordinates are programmed via pcConfigure software, after
obtaining approximated data points (via spreadsheet) based on the supplied turbine OEM
linearization curves, and the actuator-valve stroke test data. Refer to Appendix on “Obtaining
Valve Linearization Coordinates”.
OK / …………
9 Ensure that the “Steam Map Data” is set up (via pcConfigure software) to correspond with
the turbine OEM “Steam Map” provided by the turbine OEM. Upon programming all the
parameters for the “Steam Map”, the “BUMP” key should be pressed to automatically enable
these settings.
OK / …………
10 Ensure that the PCU menu items 205 (Actuator Position on Comms Failure) and 206
(Actuator Ramp Rate on Comms Failure) are programmed, with settings determined after
consulting with client / turbine OEM.
OK / …………
11 Check all the preset values and set them to the correct values for the application. Some
values (eg. PID settings) will not be known and should be left at the preset values until tuning
is done. Record all the set values in the space provided in the Menu Summary section. This
will provide a permanent written record of the control system settings.
OK / .................
The Si-TEC Xtend support software "Si-TEC pcConfigure" facilitates the cross loading of the
preset values to a PC (personal computer). Set values are easily stored, loaded, modified
and printed out. An on-line help system is included with the “Si-TEC pcConfigure” software.
12 Check steam availability and confirm that all valves are in operating conditions. Conduct all
preliminary pre-start procedures in accordance with the prime mover manufacturer’s
recommendations.
Static and functional tests of all safety shutdown systems should be checked prior to starting
the turbine.
An independent shutdown system for over speed should be checked for correct operation
prior to proceeding with the commissioning.
OK / .................
13 Disconnect the main alternator excitation circuit to prevent voltage excitation of the generator
and subsequent voltage generation.
OK / .................
14 Set the Rated Speed input to “Low” (holds the set at Idle Speed). If the Rated Speed is not
selected as a logic input, the function should be set to “always OFF”. Ensure that the “Enable
Run” input (input 1) is active. Disconnect the actuator feedback terminal plug (terms 58 – 61).
This should cause a "Low Actuator Feedback Alarm” on the display and will hold the actuator
at minimum fuel. Replace the feedback terminal plug and reset the alarm. Check the
actuator “Start Fuel Limit %” setting.
OK / .................
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15 After ensuring that the Main Steam Valve is fully open, activate the “Start Seq.” input (input 2)
to initiate the turbine start sequence. Verify the position of the actuator as it opens to permit
steam flow through the turbine throttle valve. After receiving the first MPU signals, the turbine
speed should increase until it matches the Warmup 1 speed. Verify that smooth speed
control is achieved and tune the Warmup 1 PID settings if required. After the Warm Up 1
delay is completed, the turbine speed should increase to the Warmup 2 speed level. Adjust
the Warmup 1 PID settings and/or the Idle PID settings to achieve smooth control at Warmup
2 speed level.
OK / .................
16 The turbine speed should now ramp to the preset Idle speed. Adjust the Idle speed PID
settings for stable operation. Check that the LCD displays the idle mode operation. (Refer to
PID set up procedure)
OK / .................
17 Check the operation of all safety shutdown devices during the initial starting eg. lube oil
pressure, inlet steam temperature, turbine axial displacement, turbine vibration, over speed,
emergency stop etc. (refer to the turbine manufacturer’s manual)
OK / .................
18 Switch the Rated Speed input to “High” or set the input to "always ON". The turbine should
ramp to rated speed at the preset ramp rate. Adjust the Rated Speed PID settings to obtain
maximum response, along with stable operation. (refer to the PID set up procedure for full
tuning details) When the tuning is complete, set the “Approx Actuator Position at No Load”
(menu 166) value in the “Actuator Settings” sub-menu. The value to set can be read from the
left side of the display while the turbine is operating at rated speed with no load.
OK / .................
19 Shutdown and re-start the turbine as necessary to optimise turbine operation for the
requirements and site conditions with respect to:
Warm Up 1 Time
Warm Up 2 Time
Idle Delay Time
Actuator Max Limits
Normal and Fast Speed Ramp Rates
Record all changed preset values in the Menu Summary section
OK / .................
20 Check the phasing of the generator to the generator voltage inputs.

Red Phase: Input Aφ (terminal 104)
White Phase: Input Bφ (terminal 105)
Blue Phase: Input Cφ (terminal 106)
Neutral Point: Input N (terminal 107)
(Terminal 107 is not essential for 110Vac 3-phase, 3-wire PT inputs)
OK / .................
21 Ensure that the load bus is “dead” or the fuse is isolated. Check the phasing of the bus to the
bus voltage inputs.
Star Point: Input N (terminal 103)
(Terminal 103 is not essential for 110Vac 3-phase, 3-wire PT inputs)
OK / .................
22 Connect the excitation circuit of the main alternator to enable voltage generation. Check the
main power cabling for phase and earth isolation.
OK / .................
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23 For MOP voltage Trimming: (to enable this function, set menu item 328 to “0”)
Set the voltage adjusting motorised operated pot (MOP) to its mid-point. For Dawson
Technology’s MOP, do not manually turn the clutch cylinder or cams. The MOP may be
controlled even while the turbine is shutdown, by switching to manual mode control (“Auto”
input “Low”) and using the manual raise and lower Volts inputs. If the inputs are not wired to
terminals, the functions can be configured ON and OFF to control the motor pot.
Set the main voltage adjust on the AVR for MINIMUM Volts.
OK / .................
24 Start the generator.
For MOP voltage trimming: (to enable this function, set menu item 328 to “0”)
At no load set the main voltage adjustment for rated voltage. Raise the MOP to maximum
using the “Raise Volts” input (in manual mode). Check that the voltage is increasing. If
necessary, reverse the input connections to the MOP to ensure the correct output.
For Analog AVR biasing: (to enable this function, set menu item 328 to “1”)
The minimum and maximum DC voltage bias range should be set to suit the specific AVR
model (through menu items 334 and 335). If necessary, adjust the AVR Bias set points in the
“Voltage / AVR Control” sub menu for the correct voltage bias output range. The DC voltage
bias is displayed during this test. With the generator running and in the Si-TEC Xtend in
manual mode, (“Auto” input is “Low”) proceed to the “AVR Bias Output – Forced to” menu
item (menu 068) and use the “BUMP” key to force the bias test output. Check that the
maximum voltage reached is adequate (+15%) but not excessive. Lower the voltage and
check the low voltage range. Re-adjust the main AVR voltage control to optimise the
available voltage trimming range for the system conditions and kVAr loads. Please note that
kVAr generation on load will cause voltage droop and kVAr absorption will cause voltage
boost. The voltage P.I. must be tuned to stabilise the voltage control loop.
OK / .................
25 Check the phase rotation of the generator and change the main power connections if not
correct.
Should main power connections be altered, re-do tests 16 and 17 to confirm that the sensing
voltages have not been affected. Remember to change the generator current transformer
(CT) connections as well if the rotation has to be changed. Verify that the phases are correct
after the CT connection change.
OK / .................
26 Stop the generator. Reconnect the Generator Circuit Breaker (CB) for closure. Set the Si-
TEC Xtend module to manual mode (“Auto” input function switched “Low” or “always OFF”).
OK / .................
27 Set the MOP AVR trim pot for the operating (rated) voltage, or “AVR Bias Voltage starting in
manual” setting (menu 409) corresponds to the bias setting for operating (rated) voltage.
OK / .................
28 Ensure that the main bus is “dead”.

OK / .................
29 Start the generator and then externally close the CB on to a "No Load" dead bus.
NOTE THE NO LOAD BUS VOLTAGE
OK / .................
30 Apply an INDUCTIVE load by closing the Feeder circuit breakers to obtain a load of say 50 %
of the generator’s rated capacity.
The inductive load should be sufficient to obtain a power factor of between 0.70 and 0.90 and
best if this represents the actual connected load power factor.
OK / .................
NOTE: VOLTAGE DROOP MUST BE OPERATIVE FOR ALL GENERATORS WHETHER

PARALLELED TO OTHER GENERATORS (ISLANDED) OR TO THE SUPPLY GRID.
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31 The voltage droop should be set to provide a droop representing around 4% of the rated
voltage at full load, and at what will be the maximum lagging power factor. The voltage droop
is affected by the actual power factor and the load. Verify the alternator manual or
specifications for setting of the voltage droop.
IMPORTANT NOTE:
The voltage droop should be set so that at FULL LOAD and at the LOWEST POWER
FACTOR achieved at full load operation, the droop DOES NOT EXCEED the 6% voltage trim
as outlined in item 20 above.
eg. At 50% load and a power factor of say 0.80 the droop should be set for:
5% of 240 Vac Ph/N = 12 Vac at full load at 50 % load = 12 x 50/100 = 6 Vac droop Ph/N.
For paralleled generators the voltage droop(s) should be set to provide similar droop levels
on all generators.
OK / .................
32 After the voltage droop has been set, the Si-TEC Xtend “Auto” input function should be set to
automatic mode. The generated voltage should now be trimmed to maintain the preset rated
voltage.
Vary the loads on the generator to check for correct adjustment of the generator output
voltage such that the preset operation voltage is obtained.
OK / .................
33 Check the correct direction of Current Transformer connections by monitoring the “Info /
Alternator” sub menu – the kWatts should display positive values for all three phases.
OK / .................
34 Note the response of the generator under changing loads and tune the rated PID preset
values to provide for the optimum governor control response, namely fast response to
transient load changes and stable steady-state response. The “Si-TEC PC Tune” software
package is available to assist with governor dynamics tuning.
OK / .................
35 Conduct Logic Input tests to confirm the correct application operation.

OK / .................
36 Conduct Relay Output tests to confirm the correct application operation.

OK / .................
37 Conduct Analog Input tests to confirm the correct application operation.

OK / .................
38 Conduct Analog Output tests to confirm the correct application operation.

OK / .................
39 SHUTDOWN the generator and conduct all of the above procedures for all the other Si-TEC
Xtend control modules to be used in the application.
OK / .................
7.2 Generator Synchronising and Parallelling
40 Check the menu preset values for both synchronising and parallelling of generators on ALL
the units.
Determine whether the “Si-TEC LAN” connections and terminators have been installed.
Verify the correct “Si-TEC LAN” communications by utilising the “Module to Module
Communications” sub menu. Scroll through the connected module numbers confirming that
the communication time (top right of the LCD screen) for each and every module displays ‘0’,
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occasionally changing to ‘1’. This confirms the proper communications between all Si-TEC
Xtend modules in the system.
OK / .................
41 Select a "Lead" generator and close this lead set to the DEAD BUS.
OK / .................
42 ENSURE YOU ISOLATE the Circuit Breaker relating to the generator which is to be
synchronised to the Main Bus.
OK / .................
43 Start the generator as if it is to synchronise and parallel with the bus. WITH THE GEN CB
ISOLATED closure should not occur.
OK / .................
44 Check the synchronising control and the CB "CLOSE" signal. The CB close signal should
only operate when all three phases are within the preset phase window angle. Check this by
measuring the voltage across the generator circuit breaker. Steps 16 and 17 should have
already confirmed correct phase sensing at the Si-TEC Xtend module.
The CB close signal will not operate if the generator voltage is beyond the preset minimum /
maximum voltage levels.
The Si-TEC Xtend preset synchronising voltage window should be set to a value greater than
the Si-TEC Xtend preset voltage dead band.
OK / .................
45 Voltage on the same phase ACROSS THE CIRCUIT BREAKER (at the circuit breaker)
should be less than 5% of the line to line Volts when a “Close CB” relay output is energised
(terminals 17 & 18). along with the corresponding LED indication.
Check and note voltage difference on RED (A) PHASE
Check and note voltage difference on WHITE (B) PHASE
Check and note voltage difference on BLUE (C) PHASE
OK / .................
46 DO NOT CONTINUE IF STEP 41 SHOWS THAT THE PHASES ARE NOT IN

SYNCHRONISM WHEN THE CB CLOSE SIGNAL IS ACTIVATED.
OK / .................
47 Adjust the Synchronising Proportional (gain) if necessary, to achieve the optimum

synchronising control response.
Note: The Synchronising Proportional will bias the Rated PID settings during synchronising.
OK / .................
48 De-excite the generator and remove the inhibit of the CB closure.

OK / .................
49 Ensure that the “Extraction Control Enable” logic input function is switched “Low” prior to
synchronising and paralleling the generator.
OK / ……………
50 Re-excite the generator will now permit CB closure upon the generator synchronising with
the main bus. Check that the Gen CB (input 3) is energised when the generator CB closes.
OK / .................
51 Monitor the synchronising, kWatt ramping, kWatt sharing, and kVAr sharing of the sets.
Trimming of the load is not necessary if the preset kWatt rating and CT ratios have been set
correctly. Adjustments may be made to the kWatt ramp rate and Volts adjust rate to suit the
application.
OK / .................
94
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52 Conduct tuning of the kWatt PID and the kVAr PI to provide responsive and stable kWatt and
kVAr sharing dynamics.
Set preset dead band of kWatt and kVAr to obtain fine and stable control.
OK / .................
53 Switch the “Extraction Enable” input function to “High” (On) and verify that the Extraction PI
control positions the LP valve based on the setpoint (i.e. Extraction Pressure Reference).
Conduct required tuning for optimum response (via pcTune software) based on both process
load transients, as well as turbine generator load transients.
OK / …………..
54 After ensuring that the other sets on the load bus have the capacity to carry the load, de-
energise input 2 (Start Seq.) to permit the unloading, opening of the Gen CB, and turbine
cool down cycle to commence. The generator should shutdown after the preset cool down
time has expired.
OK / .................
55 Conduct operation 41 to 54 for each of the paralleled generators. For Condensing or

Backpressure turbine generators, the relevant commissioning steps relating to “Extraction
Control” will not be applicable.
OK / .................
56 If “Grid Droop Control” is required for this application, ensure that all relevant parameter
settings have been programmed / fine-tuned to satisfy paralleling with National / State Grid.
OK / .................
57 Enable Extraction Control and verify smooth and optimum Extraction PID control. It is also
important to ensure smooth and optimum operation of “Ratio Control and Limiting”, for proper
and simultaneously operation of HP valve and LP valve under all transient and steady state
conditions.
OK / .................
95
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7.3 GSM Master Module
58 Set all menu preset values. Configure the module for the desired control functions. Refer to
the GSM menu items.
OK / .................
59 Check the phasing of the Bus to Bus potential inputs.

(Terminal 107 not required for 110Vac 3-phase, 3-wire PT inputs)
OK / .................
60 Check the phasing of the Grid to Grid potential inputs.

(Terminal 103 not required for 110Vac 3-phase, 3-wire PT inputs)
OK / .................
61 Conduct Logic Input tests to confirm the correct application operation.

OK / .................
62 Conduct Relay Output tests to confirm the correct application operation.

OK / .................
63 Conduct Analog Input tests to confirm the correct application operation.

OK / .................
64 Conduct Analog Output tests to confirm the correct application operation.

OK / .................
65 ENSURE THE ISOLATION of the Circuit Breaker relating to the switched output of the GSM
module.
OK / .................
66 Start the generator as if to synchronise and parallel to the bus. WITH THE CB ISOLATED
closure should not occur.
OK / .................
67 Check the synchronising control and the CB "CLOSE" signal. The CB close signal should
only operate when all three phases are within the preset phase window angle. Check this by
measuring the voltage across the switched circuit breaker. Steps 52 and 53 above should
have already confirmed correct phase sensing at the Si-TEC Xtend module.
The CB close signal will not operate if the grid voltage is beyond the preset minimum /
maximum voltage levels.
OK / .................
68 Voltage on the same phase ACROSS THE CIRCUIT BREAKER (at the circuit breaker)
should be less than say 1% of the line to line Volts when a circuit breaker close signal is
output on terminals 17 & 18.
Check and note voltage difference on RED (A) PHASE
Check and note voltage difference on WHITE (B) PHASE
Check and note voltage difference on BLUE (C) PHASE
OK / .................
96
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69 DO NOT CONTINUE SHOULD STEP 60 PROVE THAT THE PHASES ARE NOT IN
SYNCHRONISM WHEN THE CB CLOSE SIGNAL ACTIVATED.
OK / .................
70 Adjust the Synchronising Proportional (gain) in the menu presets to achieve the optimum
synchronising control response.
OK / .................
71 Remove the “Sync Inhibit” of the CB closure enabling closure of the circuit breaker.
OK / .................
72 The generator bus will now be permitted to synchronise to the incoming grid supply and
provide CB closure.
OK / .................
73 Check the correct direction of Current Transformer connections by monitoring the “Info /
Alternator” sub menu for kWatt and kVAr readings, ensuring that values for all three phases
are positive for export and negative for import.
OK / .................
74 Monitor the synchronising, kWatt and kVAr ramping, as well as kWatt and kVAr control
across the mains incomer feeder. Adjustment of the Import / Export kWatts and kVAr can
now be conducted by adjusting the relative reference set point.
OK / .................
75 Check the Analog outputs to relevant meters to verify correct calibration.

OK / .................
76 REPEAT items 58 to 75 for additional GSM modules.

OK / .................
97
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8 FAULT FINDING
Turbine-Generator control system check list
(a) Check for correct logic input signals for the required mode of operation.
(b) Check for loose terminations, wiring faults, and faulty contacts.
(c) Check the fuel system for adequate steam supply.
(d) Check the actuator linkages for any binding or excessive slop (lost motion).
(e) Check the Circuit Breaker (CB) auxiliary contact input for correct operation.
(f) Check if Voltage Droop CTs are connected, and if reversed or on the incorrect phase.
(g) Check if the Voltage Droop of all AVRs is correctly set.
(h) Check the AVR settings, for proper control stability and operation.
Note: After the generator has been commissioned the PID settings should not require any
adjustment. Unless changes to steam supply, linkages, turbines, etc. have been made no error
would be expected due to the PID settings. If the cause for any of the following fault conditions are
stated as “Incorrect PID Settings”, this would mean that the commissioned PID settings may have
been adjusted and should be re-tuned back to the original commissioned values.
Most Common Faults and their Causes
1) Instability of Turbine Governor with Generator CB Open

a) Check fuel system and mechanicals (including steam supply, linkages etc.).
b) Check for free movement in linkages of the actuator and amplifier (if applicable).
c) Check for excessive "SLOP" (lost motion) in linkage system.
d) The actuator feedback may have faulted.
e) The MPU cabling or Actuator feedback may have faulted.
f) The screen (shield) of the MPU or actuator feedback cables may have faulted.
g) Incorrectly tuned P.I.D settings.
2) Sluggish operation of Turbine Governor with Generator CB Open

b) Check for free movement in linkages of the actuator and fuel system.
c) Incorrectly tuned P.I.D settings.
3) Actuator torque output relaxes momentary after a time period (15 sec +)
a) Actuator is operating in current limit.
b) Linkages and/or actuator are not moving freely due to binding.
c) Torque requirement too great (larger actuator required).
4) Generator does not take load (kWatts) after CB Closes.

If the actuator is near full position and still at low load then most likely a steam
supply or mechanical problem exists.
b) Check Gen. CB auxiliary input (input 3) status.
This must be closed (“High”) to enable load (kWatt) control operation.
The default display would most likely still display the "Synchronising Mode".
c) Check Mains CB auxiliary input (input 4) status.
This must be closed for grid parallelled kWatt control.
d) Check for free movement in linkages of the actuator and amplifier (if applicable).
e) The actuator feedback may have faulted.
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5) CB tripped on over current or Excess kWatt Load

a) Check phase Currents and Voltages in the “Info / Alternator” sub menu. This may
be because of a reversal in voltage or current sensing, or an open circuit.
c) The actuator feedback may have faulted.
6) CB tripped on reverse power

c) The actuator feedback may have faulted.
7) Incorrect kWatt, kVAr, current

b) Check the phasing of the voltage and current inputs. If the phase rotation for
synchronising has been confirmed as correct, do not change the voltage inputs or
the current sensing inputs.
c) Incorrect kVAr (lead/lag reversed). Rotate both the bus voltage and generator
voltage inputs and the current inputs. (i.e. change the rotation sensing of the
module)
8) Generator stops for no apparent reason

a) Note down the various alarms displayed, as well as “CB Trip Cause” (menu 017).
b) Check fuel system and mechanicals (including filters, linkages etc.).
c) Check the actuator operation (conduct actuator test).
d) Check the MPU input signal.
e) Check the 24Vdc supply (10 Amps rated for 20 seconds, & 6 Amps continuous).
(Minimum of 20Vdc on cranking - min 20Vdc / max 32Vdc running)
9) Instability of kWatts when parallelled to the supply grid

a) Check if the Mains CB input (input 4) is active, advising the module to operate in
“Paralleled to Grid” PID dynamics, and/or “kWatt” and “kVAr/PF” control.
b) Incorrect tuned parallelled P.I.D. settings for:
Governor “Paralleled to Grid” Speed PID.
kWatt and/or kVAr PID settings.
c) Steam supply or mechanical problem.
10) Instability of kVArs in Island operation or parallelled to the supply grid

a) Check if the Mains CB input (input 4) is active, advising the module to operate in
“Paralleled to Grid” PID dynamics, and/or “kVAr/PF” control.
b) Incorrect tuned parallelled P.I.D. settings.
Voltage Dead Band
Pulse Length
kVAr Proportional / Integral settings
c) AVR stability problem – tuning of the AVR may be required.
d) Voltage droop CTs of alternator are not connected, or they function incorrectly.
(Voltage droop must be set for parallelled generators, including paralleling to the
supply grid)
e) Instability with the Supply Grid Voltage.
11) Generator not synchronising

a) Record and note down the CGC default (“Home”) menu reading (menu 090).
b) “Auto” Input is de-energised (logic input switched “Low”, or set to “always OFF”).
c) “Sequence Hold” input is energised (logic input switched “High”, or “always ON”).
d) The phase rotation not correct.
e) The Synchronising Proportional (gain) preset value requires adjustment.
f) Low or High voltage input(s) to Bus or Generator voltage inputs.
g) Voltage is not within the "voltage window", and voltage correction is not functioning.
h) The "Synchronising Bias" setting is incorrect.
99
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12) Turbine not operating at Rated RPM (with generator CB open)

a) “Rated Speed” Input is not energised or is set to “always OFF”.
b) Si-TEC Xtend control is in manual mode. Check the “Auto” input logic status.
c) Check the steam supply, binding in linkage, etc. (also check Menu 108)
d) Incorrect "No Of Teeth" , "Rated RPM" or "Gear Reduction Ratio"
13) No MPU signal at module input terminals

a) Check the MPU wiring.
b) Check the air gap (should be no more than 2/3 turn from the flywheel gear tip).
c) Other connected device wiring may conflict with the Si-TEC Xtend MPU input. With
the turbine stationary (shutdown) and the MPU disconnected, check that terminal
79 (MPU1) and terminal 84 (MPU2) of the Si-TEC Xtend module has resistance
reading above 1000 ohm. Note that terminal 80 (MPU1) and terminal 85 (MPU2) of
the Si-TEC Xtend module is referenced to ground.
d) MPU sensing end damaged or fouled.
14) Si-TEC Xtend module - DIAGNOSTIC MENU - Trip Cause

The "Trip Cause" displays the reason and elapsed time since the last opening of the
Generator Circuit Breaker. The five (5) most recent causes for the trip are displayed
through the description as follows:
1 : Reverse kW Alarm
2 : High kW Alarm
3 : Reverse kVAr Alarm
4 : High kVAr Alarm
5 : Phase Unbalanced Alarm
6 : Under Frequency Alarm
7 : Over Frequency Alarm
8 : Under Voltage Alarm
9 : Over Voltage Alarm
10 : Normal Off from PARA
11 : CB on in wrong State
12 : Microprocessor Reset
13 : External Trip
14 : Run Input Removed
15 : Loss of MPU signal
16 : Actuator Feedback Low
17 : Actuator Feedback High
18 : Normal Off Single
19 : Normal Off from ISOL
20 : PARA Off timeout
21 : Start Failure
22 : Speed Deviation
23 : Vector 3 phase loss
24 : Vector ph. unbalanced
25 : ONLINE Off in MAN.
26 : Loss of Gen. kW Input
27 : Turb. Speed Mismatch (for split shaft turbine application)
The corresponding “Modbus” addresses for the trip causes are as follows:
Modbus address Reason for CB trip

5832 Most recent trip
5833 Previous to 5832
100
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9 Si-TEC Xtend Communication Addresses accessed from RS232

Communications Port and User RS485 Port
The Si-TEC Xtend User RS485 port settings are as follows: [Menu 142]
Bit Mode Data Bits Parity Stop Bits
ASCII 0 7 N 1
ASCII 1 7 E 1
ASCII 2 7 O 1
ASCII 3 7 N 2
RTU 4 8 N 1
RTU 5 8 E 1
RTU 6 8 O 1
RTU 7 8 N 2
Baud rates of 19200, 9600, 4800 and 2400 are supported on the User RS485 port.
The optional “User RS485” port supports both “MODBUS” ASCII and RTU protocols, and supports
both read and write functions for extensive addressing of the Si-TEC Xtend module. The
addressing supported includes for that detailed below, menu preset values, and selected diagnostic
data points.
The Si-TEC Xtend modules are a slave device on the Modbus network and do not function as a
communications Modbus master.
The Si-TEC pcTune program may only access the Si-TEC Xtend set points via the RS232 port. It is
strongly recommended that the Si-TEC Xtend RS232 port be utilised for generator diagnostics only.
The “User RS485” communications port should be used for interfacing to Programmable Logic
Controllers, SCADA Systems and the like.
The Si-TEC Xtend modules’ communication facility includes for numerous Modbus error message
codes, exception codes 01, 02, 03, 04, 05, 06 and 08. When writing to a slave Modbus device the
“reply” from the slave device should be checked for error codes. Most Modbus propriety drivers
include for adequate error checking and data handling. Should it be necessary to write a Modbus
driver it is essential that the driver includes as a minimum; return function code “bit 7” is not set,
checksum (ASCII) or CRC (RTU) error checking, string length and end character checks, time out
control, error checking and detection of Modbus exceptions, disposal of “bad data packets”, and
buffer clearing.
It should be noted that the master module data address points differ with the generator modules.
Use Modbus function 3 for reading of data – typical start address of 2000 for operational data.
Use Modbus function 16 for writing data – refer to the following list for write addresses.
Use Modbus function 6 for single writes.
The Si-TEC pcTune and pcTransient programs only function on the Xtend module RS232 port. The
Si-TEC pcTune also operates via a modem connection (for off site Tuning and Diagnostics).
The Si-TEC pcConfigure typically operates from the Xtend RS232 port, although it can also operate
from the User RS485 port (applies to pcConfigure ver. 1.34 onward).
The User RS485 must be configured as follows for the pcConfigure communications.
a) Set pcConfigure communications for the correct slave (node) - menu 137
b) RS485 mode - set to ASCII - menu 138
c) User RS485 W.Endian - set to 0 = big - menu 140
d) User RS485 Bit Mode - set to 4 (8N1) - menu 141
The Generator module “User RS485 Address” (menu 137) is the node to address for the
respective generator not the generator module # (menu 132).
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Special write addresses: write is Modbus function 16

Operation Address Data
Open access to write 5503 200
Reset Alarms 5501 200
Store 5509 47931
Special menu functions

Function Menu Operation
Abort all changes – back to EEprom settings 866 Push Reset Button
Data at Modbus address 087 Select addresses + / -
CPU load 088 Display only
Variables changed and not stored 013 Scroll through – Direct GoTo
Reset Accumulated Data –

a) Requiring to be in technical access mode first – resets all the following
Reset kWatt Hour, kVAr Hour, Run Hours, No of Starts, Times powered Up/Down
Address 5501 (reset address) data value of 10202
b) To reset the following accumulated data to zero – user access is required

Operation Address Data
Resets kWH and kVArH 5501 10370
Run Hours 5501 10444
No. of Starts 5501 10568
Remote Alarm Reset 5501 200
c) The above accumulated data values can be edited using the Si-TEC pcConfigure
program This enables modifying data should turbines or modules be relocated,
replaced, etc.
Please refer to the 2000 address listing for reading of the data items, with the exception of
the No. of Starts which is read at address 5653.
PLD Type
Read address 5951
Data of 254 is OLD PLD (pre Dead Bus) : Data 29 is NEW PLD including Dead Bus
102
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9.1 Generator Module Address Data Reference (2000 range – read only)
Address Data Item Remarks
2000 Multiplier for kWatt, kVAr, and Voltage (refer to table)

2001 Generator State (refer to state table)
2002 K Generator kWatt (F)
2003 K Generator kVAr (F)
2004 K Generator Rated kW (F)
2005 Generator RPM
2006 HP Desired Actuator Position (in 0.1%)
2007 HP Feedback Actuator Position (in 0.1%)
2008 Analog Input 1 (in 0.01 mA)
2010 Communications Time Out (0-31)
2011 Average Current (F)
2012 V Average Generator Voltage (ph/n) (F)
2013 V Average Bus Voltage (ph/n)
2014 Logic Status 1,2 (refer to status table)
2015 Alarm 1 Functions (refer to alarm 1 table)
2017 Control Battery Voltage
2018 Analog Input 4 (RTD in °C)
2020 Logic Input 1 – function inc. Modbus (refer to logic input 1 table)
2021 Logic Input 2 – function inc. Modbus (refer to logic input 2 table)
2022 K Generator kWatt A phase (F)
2023 K Generator kWatt B phase (F)
2024 K Generator kWatt C phase (F)
2025 Generator Current A phase (F)
2026 Generator Current B phase (F)
2027 Generator Current C phase (F)
2028 V Generator Volts A phase (F)
2029 V Generator Volts B phase (F)
2030 V Generator Volts C phase (F)
2031 Not Used
2032 Generator Frequency (F)
2033 Generator Power Factor
2034 No. of Turbine Starts
2035 Bus Frequency (F)
2036 K Generator kVAr A phase (F)
2037 K Generator kVAr B phase (F)
2038 K Generator kVAr C phase (F)
2039 Gen CB - Last Trip Cause
2040 Turbine Run Hours 32 bit (lower 16 bit)
2041 (upper 16 bit)
2042 kWatt Hours 32 bit (lower 16 bit)
2043 (upper 16 bit)
2044 kVAr Hours 32 bit (lower 16 bit)
2045 (upper 16 bit)
2046 Sync. Phase Error
2047 Slip Frequency
2048 K Desired kWatt
2049 K Desired kVAr
2050 K Minimum Control kWatt
2051 V Bus Volts A phase (F)
2052 V Bus Volts B phase (F)
2053 V Bus Volts C phase (F)
2054 AVR Biasing Voltage (in 0.01V)
2055 AVR Biasing % (in 0.1%)
2056 Logic Input Function – at Terminal - excluding Modbus Status
103
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2057 Logic Input Function – at Terminal - excluding Modbus Status

2058 Logic Hardware Input Status (inputs 1 to 16)
2059 Relay Output Bit Status (relays 1 to 8)
2060 Lube Oil Pressure – Opal
2061 Exhaust Pressure – Opal
2062 Inlet Pressure – Opal
2063 Analog Input 3 – Opal
2064 Control Volts - Opal
2065 Logic Status 1 – Opal
2068 Turbine Speed – Opal
2069 CAN Bus Logic Inputs – 1 to 16
2070 Logic Input 3 – function includes Modbus
2071 Logic Input Function 3 at Terminal – excluding Modbus status
2072 HP Actuator Current (F)
2073 Speed / kW Demand % (before Limits & Linearization)
2074 Inlet Pressure – CGC
2075 Exhaust Pressure – CGC
2076 Spare Input 1 (4-20mA)
2077 Spare Input 2 (4-20mA)
2078 Process Reference (SP)
2079 Process Measured (PV)
2080 Process PI after Limiting (in 0.01%)
2081 Process kW Setpoint
2082 Process Limit Bits
2083 LP Desired Actuator Position (in 0.1%)
2084 LP Feedback Actuator Position (in 0.1%)
2085 LP Actuator Current (F)
2086 Extraction Demand % (before Limits & Linearization)
2087 LP Limiter % (in 0.01%)
2088 Extraction Reference (SP)
2089 Extraction Measured (PV)
2090 Extraction Limit Bits
Notes: K = kWatt Multiplier is used V = Voltage multiplier is used (F) = Filtered value
Communication Notes:
1) kWatt and kVAr (items 2 & 3) are transmitted as 2's complement of 65536 or 16 bit.
2) Frequency (item 32) is in two decimal places (i.e. 50Hz transmitted as 5000).
3) Power Factor (item 33) is in two decimal places and is transmitted as 2's complement of 256 or 8
bit (this is to provide possible negative values).
4) The Modbus protocol provides for all data to be transmitted as word (16 bit) values.
104
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9.2 Generator Module Address Offset Data Reference (6000 to 8300 range – read
only). Data available at every Si-TEC Xtend Module
Module 0 has a base address 6000, module 1 has a base address of 6100.
Increase this base address by 100 for each increment in the module number
Address Data Item Base Addresses - 6000 to 8300

Offset
0 Multiplier for kWatt, kVAr, and Voltage

1 Generator State (refer to state table)
2 Generator kWatt K
3 Generator kVAr K
4 Voltage Error
5 Reference kWatt K
6 Reference kVAr K
7 Generator Rated kW K
8 Rated kVAr Lagging K
9 Rated kVAr Leading
10 Reserved (for kVA)
11 Reserved
12 Minimum Control kWatt K
15 Logic Status 1 (refer to status table)
16 Logic Input 1 (refer to logic input 1 table)
17 Logic Input 2 (refer to logic input 2 table)
18 Desired Actuator Percent
19 Feedback Actuator Percent
20 Average Current
21 Average Generator Volts ph/n V
22 Average Bus Volts ph/n V
23 Generator RPM
24 Generator Frequency
25 Generator kWatt A phase K
26 Generator kWatt B phase K
27 Generator kWatt C phase K
28 Generator Power Factor
29 Average Actuator Current
30 Generator Current A Phase
31 Generator Current B Phase
32 Generator Current C Phase
33 AVR Biasing % (in 0.1%)
34 Generator Volts A phase V
35 Generator Volts B phase V
36 Generator Volts C phase V
37 Analog Input 1
38 Analog Input 2
39 Analog Input 3
40 Analog Input 4 (RTD)
41 Reserved
42 Reserved
43 Reserved (Misc_Flags)
44 Reserved
45 Logic Input 3 – function
46 Limits Active
47 Communications Timeout (0-31)
Notes: K = kWatt Multiplier is used ; V = Voltage multiplier is used
105
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9.3(a) Generator State Table 1 (2000 range – address offset 1)
Bottom 5 bits Turbine

Value
0 Alarm Shutdown
1 Genset Shutting Down
2 Genset is Shut Down
3 Start Fail
4 Pre Start
5 Pre Lube
6 Not Used
7 Not Used
8 Not Used
9 Warm Up 1 Speed
10 Ramp to Warm Up 2 Speed
11 Warm Up 2 Speed
12 Ramp to Idle Speed
13 Idle Speed
14 In Critical Speed Band 1
15 In Critical Speed Band 2
16 Ramp to Rated Speed .
17 Warm Up at Rated
18 Synchronising
19 Ramp Up Island Mode
20 Isolated (Island) Mode
21 Ramp Down Island Mode
22 Ramp Up Parallel to Grid Mode
23 Parallel to Grid Mode
24 Ramp Down Parallel to Grid Mode
25 Not Used
26 Overspeed Test Mode
27 Ramp to Cool Down Mode
28 Cool Down Mode
29 Not Used
30 Not Used
31 Not Used
bits 0 - 4 is a 5 bit unsigned integer, which indicates the state (pub_state) see index below.
bit 5 is set if “Sequence Hold” input is high
bit 6 is set if “Auto” input is high
bit 7 is set if any of the following is true: base loaded, process active, actuator limited, kW
limited, under “grid droop” control, ramping On/Off load share.
bits 8 - 15 are not used, all = 0
Note: A Generator can only be in one of the 0-31 states at any one time. Addition of the value of
the upper 3 bits provides the additional information.
It should be noted that the master module (GSM) address points differ in part from the address
points of the CGC modules. The above addresses may be read from either the CGC or GSM
modules for generator data addresses. Please refer to the Si-TEC Xtend GSM manual for details of
the master data address points.
106
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9.3(b) Generator State Table 1 (6000-8300 range – address offset 1)
Bottom 5 bits Turbine

Value
0 Alarm Shutdown
1 Genset Shutting Down
2 Genset is Shut Down
3 Start Fail
4 Not Used
5 Warm Up 1
6 Ramp to Warm Up 2
7 Warm Up 2
8 Ramp to Idle
9 Idle
10 Not Used
11 In Critical Range 1
12 Not Used
13 In Critical Range 2
14 Ramp to Rated
15 Warm up at Rated Speed
16 Synchronising .
17 Reserved
18 Generator On-Line (isolated) with load ramping up
19 Generator On-Line and load sharing
20 Generator On-Line (isolated) with load ramping down
21 Generator On-Line (parallelled to grid) with load ramping up
22 Generator Parallelled to Grid
23 Generator On-Line (parallelled to grid) with load ramping down
24 Ramp to Cool Down & Cool Down Mode
25 Not Used
26 Not Used
27 Not Used
28 Not Used
29 Not Used
30 Not Used
31 Not Used
Upper 3 Bits of address offset 1

+32 Sequence Hold: Bit 5
+64 Manual Control: Bit 6
+128 Base Load (1 & 2), L/S Inhibited, Actuator Limit, kWatt Limit Bit 7
Note: A Generator can only be in one of the 0-31 states at any one time. Addition of the value of
the upper 3 bits provides the additional state.
It should be noted that the master module (GSM) address points differ in part from the address
points of the CGC modules. The above addresses may be read from the CGC or GSM modules for
generator data addresses. Please refer to the Si-TEC Xtend GSM manual for details of the master
data address points.
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9.4 Generator Status and Alarm Tables (logic items)
Address Address Address
Bit Bit Value Status 1,2 Alarms 1 Alarms 2
15 32768 Reserved Loss of Extr. Input Turbine Speed Mismatch*

14 16384 Mnl. Valve State Loss of kW Input Loss of Process Input
13 8192 Bus ACB & Sync Dead Bus Timeout Extraction Priority Fail
12 4096 Bus ABC & Sync Vector 3 Phase Loss Gen CB Open Fail
11 2048 Same Phase Rot. Phase Unbalance Gen CB Close Fail
10 1024 Hz & Volts OK Vector Phase Unbalance LP Actuator
9 512 CB Close Export kWatts High MPU 2 Failure
8 256 kWatt Level Sw 2 Import kWatts High MPU 1 Failure
7 128 kWatt Level Sw 1 Over Voltage Variable Error
6 64 Trip CB Output Under Voltage Speed Deviation
5 32 Speed Switch 2 Over Frequency Start Failure
4 16 Speed Switch 1 Under Frequency Sync. Failure
3 8 At Run Speed High kVAr MPU Failure
2 4 Reserved Reverse kVAr DC Supply Low Voltage
1 2 Fuel Solenoid High kWatts High Actuator Feedback
0 1 Lubricate Reverse Power Low Actuator Feedback
* : For “Split Shaft” steam turbines
9.5 Generator Logic Inputs 1, 2 & 3 Tables
Address Address Address
Bit Bit Value Logic Inputs 1 Logic Inputs 2 Logic Inputs 3
15 32768 Group 2 (bit matrix) Reserved Reserved

14 16384 Group 1 (bit matrix) Reserved Reserved
13 8192 Re-Sync to Grid Enable Mnl. Valve Ctrl. Extraction Priority
12 4096 kWatt De-Rate Dead Bus Mode Process Decrease
11 2048 Rated Speed Enable Grid Droop Process Increase
10 1024 Synchronise Inhibit Enable Minimum Import Process Droop
9 512 Fast Rate Reserved Process Ref. Analog
8 256 Enable Load Share Reset Fault Enable Process
7 128 Sequence Hold Permissive Sync Extraction Decrease
6 64 Base Load 2 Enable Cntrl. via Comm. Extraction Increase
5 32 Base Load 1 Hot Start Extraction Ref. Analog
4 16 Auto - Input Over Speed Test LP Limiter Decrease
3 8 Mains CB Closed (i/p 4) Speed (kWatt) Decrease LP Limiter Increase
2 4 Gen CB Closed (i/p 3) Speed (kWatt) Increase Droop In Extraction
1 2 Start Sequence (i/p 2) Volts (kVAr) Decrease Auto Extraction
0 1 Enable Run (i/p 1) Volts (kVAr) Increase Enable Extraction
It should be noted that the master module (GSM) data address points differ from the address points
of the CGC modules.
108
________________________________________________________________________
9.6 Generator Multiplier for kWatt, kVAr & Volt Table (address offset 0)
Bits Function
0 Group 1
1 Group 2
2 Request to Dead Bus
3 Confirm Will Not Dead Bus
4 Dead Bus Close Time Out
5 kVAr Lag Limited (reserved)
6 kVAr Lead Limited (reserved)
7 Spare for Gen
8 Not available = 0
9 Is Gen Module = 0
10 Not used = 0
11 Not used = 0
12 Not used = 0
13 kWatt Multiplier – bit 1
14 kWatt Multiplier – bit 2
15 Voltage Multiplier
Bit 13 Bit 14 Multiplier Range

The kWatt multiplier 0 0 / 10 0 to 999kWatt
The kWatt multiplier 1 0 x1 1,000 to 9,999kWatt
The kWatt multiplier 0 1 x 10 10MW to 99.99MWatt
The kWatt multiplier 1 1 x 100 100MW to 600MW
This applies to ALL kWatt variables.
Bit 15 Multiplier Range

The Volt multiplier 0 x1 0 to 21.999kV
The Volt multiplier 1 x1 22 to 220 kV
This applies to ALL Voltage variables.
9.7 Extraction Limit and Process Limit Tables
Address Address
Bit Bit Value Extraction Limit Process Limit
15 32768 K - Error Reserved

14 16384 High Frequency Priority Hit Reserved
13 8192 Low Frequency Priority Hit Reserved
12 4096 Manual Extraction Limit Reserved
11 2048 Loss of Extraction Input Reserved
10 1024 LP Actuator Failure Reserved
9 512 Extraction Setpoint Above Max. Max. Process Integral
8 256 Extraction Setpoint Below Min. Min. Process Integral
7 128 LP Limit Ramping Min. kWatt Limited
6 64 Extraction Priority Active Reserved
5 32 HP Actuator Max. Limit Max. kWatt for Process
4 16 LP Limited Min. kWatt for Process
3 8 At. Max. kWatt Mapping Reserved
2 4 At. Min. kWatt Mapping Process Input Loss
1 2 At Max. Extraction Mapping Process Setpoint Above Max.
0 1 At Min. Extraction Mapping Process Setpoint Below Min.
109
_________________________________________________________________________
9.8 Communications Analysis Addressing
RS232 Comms Menu Item 032
i) Receive Fast Protocol Checksum OK Count Modbus Address 5906

ii) Receive Fast Protocol Error Count Modbus Address 5907
iii) Receive Normal Checksum OK Count Modbus Address 5908
iv) Receive Normal Error Count Modbus Address 5909
Si-TEC LAN Comms Menu Item 033
Error Count Checksum Displayed on Line 3

IRQ Error Count Displayed on Line 4
i) Receive Packet OK Count Modbus Address 5913

ii) Receive Error Count Checksum Modbus Address 5914
iii) Receive IRQ Error Count Modbus Address 5915
User RS485 Comms Menu Item 034
Error Count Checksum Displayed on Line 3

Length Error Count Displayed on Line 4
i) Receive Packet OK Count Modbus Address 5910

ii) Receive Error Count Checksum Modbus Address 5911
iii) Receive Length Error Count Modbus Address 5912
This menu Item display also shows on the bottom line: TXE = 0 (or 1) FL = 0 (or 1)
If the value is one in TXE this indicates that the transmission is active. This should mostly
display 0 and flash to 1 on a comms request. If fixed at a value of 1 the Xtend is locked in
transmit mode.
NOTE: The communication counters are reset by powering down & re-booting of the
module, or by pressing the RESET key when in the menu after having Technical
Access.
Modbus Address Values
Menu Item 087 provides for selecting a Modbus address number (3rd line at right side).
The value of the Modbus address is displayed to the left of the 3rd line.
The left of the 4th line displays the next Modbus address number.
110
________________________________________________________________________
Appendix
Technical Details
111
_________________________________________________________________________
1. Dead Bus Control Function
This function is incorporated in Si-TEC Xtend firmware version BA1.08 onwards, and fitted with a
version 2.9 PLD
For version BA1.08 firmware or later, the PLD version is displayed at Modbus address 5951. A
value of 254 reflects earlier version PLD, where a value of 29 represents PLD vers2.9.
The Dead Bus function conducts checks and performs a rotating “picking” order for closing the
generator(s) to a dead bus.
The new menu items are:

Default Value
Dead Bus Enable (M441) Always OFF (Logic Input sub menu)
Dead Bus Threshold volt in % of Rated (M300) 2.0% (Synchronising sub menu)
Dead Bus – Attempt Time (M301) 5.0 sec (Synchronising sub menu)
Dead Bus Fail Reset Time (M302) 0.0 sec (Synchronising sub menu)
Dead Bus attempts before alarm (M694) 0 (Misc. Switch Pt. sub menu)
The “CB Close” relay output of the Si-TEC Xtend control is operated for the generator CB dead bus
closure.
Menu item description
The “Dead Bus Enable” (M441) logic input can be set to always OFF, always ON, or alternatively
allocated to switch a logic input terminal of the Si-TEC Xtend control.
The bus voltage (all three phases) must be measured below the “Dead Bus Threshold volt % of
Rated” (M300) for that or any other generator in the group to close to a dead bus.
Each Si-TEC Xtend control conducts checks for “OK to Dead Bus” and sets a “flag” to advise all
other generators in the same group, that it is the “Dead Bus” set. When a generator is the
automatically selected set for dead bus closure, this generator remains selected for the “Dead Bus
– Attempt Time” (M301) providing a “Close CB” signal output. Should a dead bus still exist after this
time, a fixed delay of 2.0 sec occurs prior to moving the dead bus close function to the next
generator. The system starts at the highest numbered module and if necessary proceeds to the
lower numbered modules.
The “Dead Bus Fail Reset Time” (M302) when set to 0.0sec does not permit a retry of dead bus
closure should the initial attempt have failed (typically due to external causes). Settings other than
0.0 seconds will provide a “reset”, allowing for continuous rotation of “the picking order” of the
generators. If not set to 0.0 seconds, the “Dead Bus Fail Reset Time” should be set greater than
the maximum number of generators in the same group multiplied by the “Dead Bus Attempt Time”
(i.e. [Number of generators X menu M301 value] + 2 seconds).
The “Dead Bus” function may also be configured as an alarm (using a Combined Alarm) by setting
the “Dead Bus attempts before alarm” (M694) to any value above 0 (1 to 100). The “Dead Bus
Timeout” alarm activates after the initial Si-TEC Xtend unit fails to issue a successful dead bus
closure after the programmed number of attempts.
NOTE: It is recommended that external interlocking be incorporated for the Dead Bus control
function. Such interlocking could be in series with the CB close signal, and/or synchronising inhibit
input, and/or the dead bus enable input.
112
________________________________________________________________________
Dead Bus Confirmation

Each generator in the same group (refer to grouping control) will conduct the following verification
and when met (and after a further 2 second period), “flags” a “selected to dead bus” to all the other
generators.
(1) Its own Generator CB must be open (from Generator CB auxiliary contact to logic input 3).
(2) For CGC modules, the Mains CB must be open (from Mains CB auxiliary contact to logic input
4) as well.
(3) All 3-phase bus volts for all generators in the same group, must be below the voltage threshold
level set in menu 300.
(4) The generator voltage must be between the minimum and maximum voltages for synchronising
(M298, M299)
(5) The generator frequency must be between the minimum and maximum frequency for
synchronising (M293, M294)
(6) “Dead Bus Enable” logic input control function must be high.
(7) The “Sync. Inhibit” logic input must be low.
(8) The “Sequence Hold” logic input must be low.
(9) The Generator module must be in the “Synchronising State” – Si-TEC Xtend control mode. This
only occurs when in the Si-TEC Xtend Automatic mode (“Auto” input is high).
(10) All other generators in the same group have the “Will_Not_Dead_Bus” flag high.
(11) All other generators in the same group must have Generator and Mains CB Aux. input open.
Diagnostics
The Si-TEC Xtend control module default display will show the “Dead Bus Mode” during dead bus
operation. Additional diagnostic codes will also be displayed on the right side of the lower line of the
Si-TEC Xtend LCD screen. The codes are as follows:
a) O = Other generator attempting to dead bus.

b) T = Dead bus attempt has Timed out.
c) F = Generator Frequency is outside sync. limits
d) H = Synch. Inhibit or sequence Hold input is active.
e) B = At least one of the Bus phases voltages is higher that the
“Dead Bus Threshold volt % of Rated” (M300)
f) V = At least one of the generator Voltages is outside the
synchronising voltage limits (M298, M299)
g) W = Waiting for all other generator in the group to confirm
“OK to Dead Bus” or Mains CB feedback input is high.
h) PLD = The Si-TEC PLD is early version and requires update.
Application Notes
(1) Should the installation have smaller generators that are not desired to do the dead bus closure,
the “Dead Bus Enable” input function may be set to always OFF for these Si-TEC Xtend
modules.
(2) There will be a fixed time of 2 seconds prior to automatically changing “Dead Bus” closure
selection to the next generator.
(3) Where “Grouping Control” is utilised, dead bus closure is conducted separately for each group
of generators.
(4) Where the “Dead Bus Fail Reset Time” (M302) is set to 0.0 seconds, the respective generator
will not conduct a further dead bus closure attempt unless the dead bus failure is reset. This is
possible when the generator:
a) Switches on line
b) Senses bus voltage above the “Minimum Voltage for Synchronising” (M298)
c) Is in Shutdown State
(5) If the voltage sensing of an open bus produces “residual voltages” above the “Dead Bus
Threshold Volt % of Rated” (M300), this could prevent the dead bus closure operation. A load
burden on the bus may be required to eliminate the occurrence of such voltages.
113
_________________________________________________________________________
2. Permissive Synchronising Function
The Permissive Synchronising Function provides a controlled “CB closure” when the Si-TEC Xtend
Manual control mode was selected (i.e. “Auto” input is low). This function is enabled by switching
the “Permissive Sync. Mode Select” (M440) logic input function to high.
The Permissive Synchronising function allows closure of the generator circuit breaker via the “Close
CB” relay output in Si-TEC Xtend Manual control mode when the synchronising parameters are
met. These include:
a) Slip Speed within tolerance
b) Generator and Bus phases within the Phase Angle Window
c) Generator and Bus voltages within the Voltage Matching Window
d) Generator within the minimum and maximum frequency and voltage range
In the Si-TEC Xtend Manual mode, the “Permissive Sync. Mode Select” input is required to be high
in order for the generator CB to close (external sync check and closure of the generator CB is also
permitted).
During the “Permissive Synchronising” state, manual raise and lower of speed and voltage should
be conducted via the respective logic inputs. When the above synchronising conditions are met, the
Si-TEC Xtend “Close CB” relay output will energise to close the generator CB.
After the generator CB closes, the operator has control of the kWatt and kVAr as the control is still
in the manual mode. Switching the control to Automatic mode will permit the bumpless transfer of
kWatt and kVAr/PF load till they match the respective control references.
If the Si-TEC Xtend control is in Automatic mode (“Auto” input is high) and the “Permissive Sync.
Mode” input is high, NO speed adjustment or voltage matching is conducted for synchronising,
however the generator CB will close if the above speed, phase and voltage matching conditions are
met.
Please refer to the “Truth Table” below, for an illustration of the Permissive Synchronising function.
Permissive Sync. Mode Input
High Low
C A, C
Si-TEC Auto mode
Si-TEC Manual mode C, S, V S, V
Legend:
A = Si-TEC Xtend automatically biases speed and voltage to match the bus
C = Si-TEC Xtend issues “Close CB” output for generator CB on sync. matching
S = Manual speed adjustment (Raise/Lower) is operative
V = Manual voltage adjustment (Raise/Lower) is operative
NOTE: For “normal” Si-TEC Xtend control operation, the “Auto” input is High, and the “Permissive
Sync. Mode” input is Low.
114
________________________________________________________________________
Appendix
Si-TEC Xtend
Control
Illustrations
115
Si-TEC Xtend CGC control faceplate
Si-TEC Xtend PCU module faceplate
Si-TEC Xtend Menu Preset Items for PCU (Process Control Unit) module

Item # Setting
Module Identification ‘Information Only’ – Main
Menu
Software Type, Software Version & Hardware Version
Serial No. & Actuator Hardware
Alternator, Turbine, Notes, AVR & Site Details
System Diagnostics & Functional Tests – Main

Menu
Alarm Status (Sub Menu)

010 Active Alarms – Listed
011 Alarm History – Listed
012 Variable Errors – Listed
013 Non Stored Variables
Communications Diagnostics (Sub Menu)

032 RS232 Communications Diagnostic Data
033 Si-TEC LAN Communications Diagnostic Data
034 Customer LAN Communications Diagnostic Data
076 CANBUS Communications Diagnostic Data
Display I/O States (Sub Menu)

037 Logic Inputs -16x 1-16 :16x CAN : 0=Low :1=High
038 Logic Outputs - 1x CB : 8x Relay : 8x CAN
043 Analog Input 4 : RTD
Force Outputs Test (Sub Menu)

061 Toggle Relay (Use 'BUMP' To Toggle) 1 8
Actuator Test (Sub Menu)

083 Auto Toggle Actuator - Test No Yes No
Info / Actuator (Sub Menu)

108 Pos. Desired %, Pos. Actual %, Actuator Current & Volts
Item # Set
Module Setup (Sub Menu)

131 Module Number 1 23 1
132 Pin Number for User Access Code 0 999999 3
135 RS232 baud rate 2400 to 19200 baud 2400 19200 9600
136 RS232 Word Endian 0 = big 1 = little 0 1 0
137 User RS485 Address 1 247 200
138 User RS485 Mode 0 = ASCII 1 = RTU 0 1 0
139 User RS485 Response Delay [in mSec] 2 100 3
140 User RS485 W.Endian 0 = big 1 = little 0 1 0
141 Alarm On Stretch Time for Si-TEC LAN 1 600 10
142 User RS485 Bit Mode (press HELP for info) 0 7 4
143 User RS485 baud rate 2400 to 19200 baud 2400 19200 9600
144 Enable Jump to Alarm Menu on Alarms [Y/N] No Yes No
Actuator Settings - Set Point Parameters (Sub Menu)

205 Actuator Position On Comms Failure (%) 0.0 100.0 50.0
206 Actuator Ramp Rate On Comms Failure (%/sec) 0.0 500.0 10.0
242 Actuator Disturbance (BUMP MAGNITUDE) 0.0 100.0 20.0
243 Actuator Disturbance (BUMP DURATION) 0.0 25.0 1.0
244 Disturbance DELAY after 'pressing Bump' 0.0 60.0 1.0
282 Minimum Act. Trim in % (to force press BUMP key 0.0 100 5.0
283 Maximum Act. Trim in % (to force press BUMP key 0.0 100 95.0
284 Reverse Actuator Drive [Y/N] No Yes No
Miscellaneous – Switch Point Limits (Sub Menu)

692 DC Supply Volt Low 18.0 Vdc Suggested 12.0 30.0 18.0
693 DC Supply Volt Low Delay before Action 0.0 360.0 1.0
Description of “Actuator Settings – Set Point Parameters (Sub Menu)”
Actuator Position On Comms Failure (%) menu 205

The LP actuator will ramp to this actuator position if a CAN Bus failure is detected (eg. open
circuit) between CGC module and PCU module.
Actuator Ramp Rate On Comms Failure (%/sec) menu 206

This is the ramp rate applicable for “Actuator Position On Comms Failure” (menu 205).
Actuator Disturbance (Bump Magnitude) / Actuator Disturbance (Bump Duration)

Menu items: Actuator Disturbance (Bump Magnitude) menu 242
Actuator Disturbance (Bump Duration) menu 243
To enhance dynamics tuning the actuator may be "Bumped" using the Si-TEC Xtend module.
The “Bump Magnitude” (%) is set to decrease the LP actuator position. The “Bump Duration”
(seconds) is the time duration required for the "Bump". Push the “BUMP” button on the
keypad to operate the disturbance. While this function may be used when the generator is
unloaded or loaded, care must be taken when setting the value of the magnitude and duration
before the “bump” test is performed.
Disturbance DELAY after ‘Pressing Bump’ menu 244

The menu item “Disturbance Delay after pressing Bump” will delay the operation of the LP
actuator BUMP for that set period.
Minimum Act. Trim in % (to force press BUMP key) menu 282
This is the minimum position at which the Si-TEC Xtend control will drive the LP actuator.
Maximum Act. Trim in % (to force press BUMP key) menu 283
This is the maximum position at which the Si-TEC Xtend control will drive the LP actuator.
Reverse Actuator Drive [Y/N] menu 284

If set to “Yes”, the LP actuator drive is reverse acting. The default setting is “No” for forward
acting.
This menu item is only used for the following actuator drive outputs:
0 – 20mA, 0 – 200mA, 0 – 5V and +/- DC Volts.
Note: Only parameters under the “Actuator Settings – Sub Menu” of the PCU module have
been described in detail, as other menu items are mainly applicable for display and
diagnostics.
Si-TEC Xtend CGC-ET Extraction-Condensing Turbine
Application
RS232 Diagnostics Port 32 x D/I, 18 x D/O, 8 x A/I & 6 x A/O (via CGC & PCU combined)
Si-TEC LAN (kWatt & kVAr Sharing, Data Comms, etc.)

CGC-ET
Modbus RS485 Comms to DCS / PLC DCS
3-phase Bus PT
/ SCADA
Voltage Bias Output to AVR (Voltage & PF Control)
3-phase Gen. PT
CAN Bus interface to PCU, Opal, Temp. Scanner, etc.
3-phase Gen. CT
PCU OPAL
MSV LP Act. TURBINE MONITORING
HP Act.
AVR
Computer
INLET PRESSURE 25.0 MW T/G
TURBINE SPEED (2 X MPU)
EXTRACTION PRESSURE
EXHAUST PRESSURE Condenser

Si-TEC Xtend CGC-ET-N Extraction-Condensing Turbine
Application
RS232 Diagnostics Port 16 x D/I, 9 x D/O, 4 x A/I & 2 x A/O

CGC-ET
3-phase Bus PT
SCADA
3-phase Gen. PT
CAN Bus interface to Opal, Temp. Scanner, etc.
3-phase Gen. CT
4-20 mA
OPAL
MSV LP Act. TURBINE MONITORING
HP Act. AVR
Computer
INLET PRESSURE 10.0 MW T/G
EXTRACTION PRESSURE
EXHAUST PRESSURE Condenser

Si-TEC Xtend CGC-ET Extraction-Backpressure Turbine
Application
RS232 Diagnostics Port 32 x D/I, 18 x D/O, 8 x A/I & 6 x A/O (via CGC & PCU combined)

CGC-ET
3-phase Bus PT
/ SCADA
3-phase Gen. PT
CAN Bus interface to PCU, Opal, Temp. Scanner, etc.
3-phase Gen. CT
PCU OPAL
TURBINE MONITORING
LP Act.
MSV
AVR
HP Act.
Computer
INLET PRESSURE
30.0 MW T/G
EXTRACTION PRESSURE
EXHAUST PRESSURE Process Steam

Si-TEC Xtend Control System Overview (Single Grid Incomer)
GRID 132 kV
DCS
Grid CB Aux
Main CB
Modbus RS485
132 kV / 11 kV
Transformer
Grid PTs
Si-TEC LAN
Mains CB Aux
Tie CB GSM
Mains CB Aux
Mains CB Aux
Bus PTs
11.0 kV Bus CTs 11.0 kV, 50 Hz Bus

Bus PTs Bus PTs
Bus PTs
CGC-ET 3
CGC 2
CB1 CB2 CB3 CGC 1
Gen PTs
Plant Gen PTs Gen PTs
Plant
Gen CTs Load 1 Load 2
Gen CTs Gen CTs
T/G 3 T/G 2 10.0 MW T/G 1 5.0 MW
10.0 MW
Si-TEC LAN
Si-TEC Xtend Control System Overview
(Island & Grid parallel application with multiple incomers & grouping control)
GRID 132 kV GRID 132 kV
DCS
Grid CB Aux
Grid CB Aux
Main CB Main CB
Modbus RS485
132 kV / 11 kV 132 kV / 11 kV
Transformer Transformer
Grid PTs Grid PTs
Si-TEC LAN
GSM 2
Mains CB Aux
Tie CB GSM 1 Tie CB
11 kV, 50 Hz Bus
Mains CB Aux
Mains CB Aux
Bus PTs Bus PTs

B/C 2 Bus PTs (Re-sync.) B/C1
Bus CTs
Bus PTs Bus PTs
Bus PTs Close Close
CB CB
CGC-ET 3
CGC 2
CB3 CB2 CB1 CGC 1
Gen PTs Gen PTs Gen PTs

Plant Plant
Gen CTs Load 1 Load 2
Gen CTs Gen CTs
T/G 3 T/G 2 10.0 MW T/G 1 5.0 MW
10.0 MW
Si-TEC LAN

CGC-ET Steam Turbine Setup Commissioning Rev K

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CGC-ET Steam Turbine Setup Commissioning Rev K

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Si-TEC Xtend series 2

CGC (Co-Generation Control)

Set Up and Commissioning Manual

Manual No. 549-025 rev K

Dawson Technology Pty Limited

1 Configuring the Module 1

2 Si-TEC Xtend Menu Preset Item Description for Steam Turbine

3 Detailed Description of the Menu Items 21

7 Form STC – 010 rev A 89

9 Si-TEC Xtend Communication Addresses accessed from RS232

APPENDIX : Technical Details and Illustrations 112

1 CONFIGURING THE MODULE

The following is a description of terms used within this document:

Analog Input: RTD, 0-5V, or 4-20mA input signals.

Analog Output: 4-20mA output for driving external metering etc.

Logic Input: a switched input voltage (nominally 24Vdc).

Relay Output: voltage free contacts for providing output control.

High Input: when 24Vdc is applied to a logic input.

Low Input: when the logic input has 0Vdc applied.

Generator CB: the respective generator circuit breaker.

SP: Set Point or Reference Value

PV: Process Variable or Measured Value

1.3 Navigating the Menu System and Tips

Sections 2.1 & 2.2

System Diagnostics & Functional Tests – Main

Alarm Status (Sub Menu)

Trip Cause – Information (Sub Menu)

Module to Module – Communications (Sub Menu)

Display I/O States (Sub Menu)

Force Outputs Test (Sub Menu)

Extraction and Process Data – Information Only (Sub

Actuator Test (Sub Menu)

Instrument Data – Control Parameters

Info / Synchronising (Sub Menu)

Info / Alternator (Sub Menu)

Info / Actuator (Sub Menu)

Info / Peak Hold and Accumulated Data (Sub Menu)

Configure ‘Module’ For Your Application – Main

VT and CT Ratio (Sub Menu)

Module Setup (Sub Menu)

Speed Control - Set Point Parameters (Sub Menu)

Actuator Settings (Sub Menu)

Start Sequence – Actuator (Sub Menu)

PID Adj. - Speed Loop Response (Sub Menu)

Performance Enhanced- PID Adj. (Sub Menu)

Multi Point PIDs - Island Mode ‘On Load’ (Sub Menu)

Actuator Output Trim Range

Extraction / Process Control Menu – Set Point

Pressure Units Setup (Sub Menu)

Extraction Setup (Sub Menu)

Process Setup (Sub Menu)

Steam Map Data Setup (Sub Menu)

HP Valve Linearization (Sub Menu)

LP Valve Linearization (Sub Menu)

Generator / Alternator – Control Function Set

Frequency (Hz) - Set Point Parameters (Sub Menu)

Synchronising - Set Point Parameters (Sub Menu)

Voltage / AVR Control – Set Point Parameters (Sub

Menu Description Minimum Maximum Factory

kWatt Control - Set Point Parameters (Sub Menu)

kVAr / PF Control – Set Point Parameters (Sub Menu)

Paralleled To Grid PIDs – Set Point Parameters

Manual Mode - Set Point Parameters

Logic Inputs - Allocate a Task to an Input (Sub Menu)