GLAB CONTINENTAL FOUNDATIONS & LABS V. K. BHARDWAJ Chief Engg. (Retd.) VIKAS BHARDWAJ (Partner) ME Civil, MIE, MIV Chartered Engineer IES inch Iso FIE, FIV, FIA, Chartered Engg. Si UT. Chandigarh, Tel: 99888-53631 Tel : 94170-18335 9001-2015, HO. # 1059, SECTOR 43-B, CHANDIGARH TRL: 0172-4677059 LAB DIY. £/237-AA, INDUSTRIAL AREA PHASE 8B, MOHAL! (PB) ST NO: O3AAMFC8039R1ZU TEST REPORT Ref, No. CFLI1531 Dated: 08.12.2021 REPORT OF CONCRETE MIX DESIGN FOR M.25 GRADE Name of Client: - Superintending Engineer, W'S. Circle, Gurdaspur Name of Contractor: - Mis Devendra Construction company Subject: Design Mix Grade M-26 for the work of Construction of the work related to “design & build drinking water supply system based on surface water & all appurtenant structures & allied works at village Kunjar district Gurdaspur, Punjab. Mix design as per IS: 10262-2009/1S: 456-2000, 11 Grade of the concrete Mix 26 Design Desired Nimm? 1.2 Characteristic Compressive Strength 250 ~ Kg/om? at 28 days (field). 1.3 Nominal max. size of Aggregate — mm 20 1.4 Type of Coarse Aggregate Crushed 1.5. Type or brandof cement Ultratech OPC, 43 grade 16 Type of Structure RCC 1.7 Type of sand Coarse Sand 1.8 Degree of workability (Slump) mm 75-100 19 Degree of quality contro! Good 1.10 Type of Exposure Moderate 1.11 Specific gravity of materials Cement’ Sand Coarse Aggregate 3.10 254 2.60 1.12 Target meaniaboratory strength of Concrete 31.6 Nimm* 113 Max, Water Cement Ratio 0.50 1.14 Water required per cubic meter of concrete = 186 Kg SPECIALIST FOR : PMC :- Project Management & Quality Control Consultant. Soil Investigations :- For Industrial, Commercial, Residential & Institutional Buildings, Bridges, Towers, Roads, ete ‘Surveying := Leveling, Contouring and Demarcation, ‘Testing :- Physical & Chemical Testing of Cement, Chemical Analysis of mortar and Concrete, Mix Design of Cement Conerete, Coarse and Fine Aggregates, Bricks, Marble, Kota Stone, Glazed Tiles, Tetrazo Tiles, Water, Particle Board, Flush Door Shutters, GI Pipes, Brabed Wire, Coating,Steel Sections, CBR eteGAB CONTINENTAL FOUNDATIONS & LABS TEST REPORT 1.15 Water required per cubic meter of concrete = 186 Kg 1.16 Cement test results a) Setting Time Initial : 136 minutes Final: 287 minutes b) Compressive: 3 days : 26.9 Nimm? strength 7 days :38.4 Nimi 2. GRADING 2.1 Grading of Coarse aggregate given in Table 1 Table 1 I$ Sieve Analysis of Coarse Percentage of Different Sizes, aggregate fraction fractions mm. (Percent Passing) 1 " 1 u 55% 45% (20mm) — (10.0mm) Combined 100 % 40 100 100 100 20 100 100 100 10 03 94.4 42.5 475 0 34 14 Note : The combined grading conforms to IS:383-2016 Sieve Analysis for fine aggregate is given in Table 2 Table 2 IS Sieve %age passing size in mm by weight Remarks 10.0 100.0 Conforming to Grading 475 916 Zone-lil of 1s-383/2016 2.36 85.9 1.18 76.1 0.80 64.5 0.30 25.0 015 59 PMC : - Project Management & Quality Control Consultant Soil Investigations :- For Industrial, Commercial, Residential & Institutional Buildings, Bridges, Towers, Roads, etc ‘Surveying = Leveling, Contouring and Demarcation. ‘Testing :- Physical & Chemical Testing of Cement, Chemical Analysis of mortar and Concrete, Mix Design of Cement Concrete, Coarse and Fine Aggregates, Bricks, Marble, Kota Stone, Glazed Tiles, Terrazo Tiles, Water, Particle Board, Flush Door Shutters, GI Pipes, Brabed Wire, Coating, Steel Sections, CBR etc.GLAB CONTINENTAL FOUNDATIONS & LABS TEST REPORT 3. CALCULATIONS FOR VARIOUS FEASIBLE MIX DESIGNS: 3.1 Target mean strength of concrete: = 31.6 Nimm? 3.1.1. Selection of water cement ratio: Based on experience, water Cement Ratio = 0.50 adopted which is equal to the max. 0.50 wie as per IS: 456-2000. Selection of water and sand content: From Table 3 of IS: 10262-2009 for 20 mm nominal max. size aggregate water content per cubic meter of concrete = 186 kg and volume of coarse aggregate per unit Volume of Total Aggregate for sand belonging to Zone-IIl is equal to 0.64 Change in conditions Water content Coarse Aggregate in total percent Aggregate percent For increase in water-cement 3.0% 0.00 ratio by (0.50 - 0.50) i.e, 0.00 For 75-100 mm Slump +3.0 Total +3.0 +0.00 0.64 cum. 0.36cum ‘Quantity of Coarse Aggregate Fine Aggregate = 1.0-0.64 Estimated Water = 168 Litres 168 Quantity of Cement 336 kgim* 0.50 ‘SPECIALIST FOR PMC : - Project Management & Quality Control Consultant. il Investigations :- For Industrial, Commercial, Residential & Institutional Buildings, Bridges, Towers, Roads, ete Surveying :- Leveling, Contouring and Demarcation, ‘Testing :- Physical & Chemical Testing of Cement, Chemical Analysis of mortar and Concrete, Mix Design of Cement Concrete, Coarse and Fine Ageregates, Bricks, Marble, Kota Stone, Glazed Tiles, Terrazo Tiles, Water, Particle Board, Flush Door Shutters, GI Pipes, Brabed Wire, Coating Steel Sections, CBR ete.GLAB CONTINENTAL FOUNDATIONS & LABS TEST REPORT Mix Calculations:- 4.1 Volume of Concrete 3 4.2 Volume ofCement = x— = 0.108 m* 3.10 1000 168 1 43° VolumeofWater = — = 0.168 m? 1 1000 44 Volume of allin aggregate = 1 - (0.108 + 0.168) = 0.724 m? 1205.0 Kg 662.0 Kg 45 Mass of Coarse Aggregate = 0.724 x 0.64 x 2.60 x 1000 46 Mass ofFine Aggregate = 0.724 x 0.36 x 2.54x 1000 5 RECOMMENDATIONS The Mix of which the essential particulars are given below, is recommended to be adopted for M-25 GRADE . Contents, by weight, per cubic metre of concrete and compressive strength results of cubes casted with following constituents, Cement content in kgs er cubic metre of mix = 336.0 Sand (kgs) = 662.0 | Water (kgstltres) = 168.0 Coarse Aggregate 20mm = 663.0 kg ‘tomm = 42.0 kg 5.4 Water-cement Ratio : 0.50 5.5 Compressive strength achieved in lab condition: 28 days = 33.8 Nimm? Material Calculations for 1 bag cement: Cement = 50 kg (1 bag) Sand = 110.3 kg, Coarse Aggregate = 181.7 kg Water = 25 Litres. 1. This mix design is based upon the quality and grading of the materials actually supplied and any variation in quality and gradation shall be liable to changes in the mix design. The results relate only to the sample tested Reports shall not be reproduced, except in full, without the written approval of the lab. Any Correction invalidates this report oratory is limited to the invoiced amount, “End of Report" Soil Investigations :- For Industrial, Commercial, Residential & Institutional Buildings, Bridges, Towers, Roads, ete Surveying :- Leveling, Contouring and Demarcation. ‘Testing :~ Physical & Chemical Testing of Cement, Chemical Analysis of mortar and Concrete, Mix Design of Cement Concrete, Coarse and Fine Aggregates, Bricks, Marble, Kota Stone, Glazed Tiles, Terrazo Tiles, Water, Particle Board, Flush Door Shutters, Gi Pipes, Brabed Wire, Coating,Steel Sections, CBR etc.