You are on page 1of 53

Solutions of Shigley's MED 11th Ed.

(English content) 11th Edition Richard


G. Budynas
Visit to download the full and correct content document:
https://ebookmass.com/product/solutions-of-shigleys-med-11th-ed-english-content-11
th-edition-richard-g-budynas/
Chapter 1

Problems 1-1 through 1-6 are for student research. No standard solutions are provided.

1-7 From Fig. 1-2, cost of grinding to  0.0005 in is 270%. Cost of turning to  0.003 in is
60%.
Relative cost of grinding vs. turning = 270/60 = 4.5 times Ans.
______________________________________________________________________________

1-8 CA = CB ,

10 + 0.8 P = 60 + 0.8 P  0.005 P 2

P 2 = 50/0.005  P = 100 parts Ans.


______________________________________________________________________________

1-9 Max. load = 1.10 P


Min. area = (0.95)2A
Min. strength = 0.85 S
To offset the absolute uncertainties, the design factor, from Eq. (1-1) should be

1.10
nd  2
1.43 Ans.
0.85  0.95 
______________________________________________________________________________

1-10 (a) X1 + X2:


x1  x2  X 1  e1  X 2  e2
error e  x1  x2    X 1  X 2 
e1  e2 Ans.
(b) X1  X2:
x1  x2  X 1  e1   X 2  e2 
e  x1  x2    X 1  X 2  e1  e2 Ans.
(c) X1 X2:
x1 x2  X 1  e1   X 2  e2 
e  x1 x2  X 1 X 2  X 1e2  X 2 e1  e1e2
 e e 
 X 1e2  X 2e1  X 1 X 2  1  2  Ans.
 X1 X 2 

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 1/12


(d) X1/X2:
x1 X 1  e1 X 1  1  e1 X 1 
   
x2 X 2  e2 X 2  1  e2 X 2 
1
 e2  e2  1  e1 X 1   e1   e2  e1 e2
1  1  then    1   1  1  
 X2  X2  1  e2 X 2   X1   X2  X1 X 2
x1 X 1 X 1  e1 e2 
Thus,  e    Ans.
x2 X 2 X 2  X 1 X 2 
______________________________________________________________________________

1-11 (a) x1 = 7 = 2.645 751 311 1


X1 = 2.64 (3 correct digits)
x2 = 8 = 2.828 427 124 7
X2 = 2.82 (3 correct digits)
x1 + x2 = 5.474 178 435 8
e1 = x1  X1 = 0.005 751 311 1
e2 = x2  X2 = 0.008 427 124 7
e = e1 + e2 = 0.014 178 435 8
Sum = x1 + x2 = X1 + X2 + e
= 2.64 + 2.82 + 0.014 178 435 8 = 5.474 178 435 8 Checks
(b) X1 = 2.65, X2 = 2.83 (3 digit significant numbers)
e1 = x1  X1 =  0.004 248 688 9
e2 = x2  X2 =  0.001 572 875 3
e = e1 + e2 =  0.005 821 564 2
Sum = x1 + x2 = X1 + X2 + e
= 2.65 +2.83  0.001 572 875 3 = 5.474 178 435 8 Checks
______________________________________________________________________________

32  1000  25  10 
3
S
    d 1.006 in Ans.
1-12 nd d3 2.5
1 14
Table A-17: d = in Ans.
S 25  103 
n  4.79 Ans.
 32  1000 
3
  1.25
Factor of safety:
______________________________________________________________________________

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 2/12


1-13 (a)
x f fx f x2
60 2 120 7200
70 1 70 4900
80 3 240 19200
90 5 450 40500
100 8 800 80000
110 12 1320 145200
120 6 720 86400
130 10 1300 169000
140 8 1120 156800
150 5 750 112500
160 2 320 51200
170 3 510 86700
180 2 360 64800
190 1 190 36100
200 0 0 0
210 1 210 44100
 69 8480 1 104 600

k
1 8480
x  fx i i  122.9 kcycles
Eq. (1-6) N i 1 69

Eq. (1-7)
k
2
fx  N x2 1/ 2
i i
 1 104 600  69(122.9) 2 
sx  i 1
   30.3 kcycles Ans.
N  1  69  1 

x  x x  x 115  122.9
z115   115    0.2607
(b) Eq. (1-5) ˆ x sx 30.3

Interpolating from Table (A-10)

0.2600 0.3974
0.2607 x  x = 0.3971
0.2700 0.3936

N(0.2607) = 69 (0.3971) = 27.4  27 Ans.

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 3/12


From the data, the number of instances less than 115 kcycles is
2 + 1 + 3 + 5 + 8 + 12 = 31 (the data is not perfectly normal)

____________________________________________________________________________

1-14
x f fx f x2
174 6 1044 181656
182 9 1638 298116
190 44 8360 1588400
198 67 13266 2626668
206 53 10918 2249108
214 12 2568 549552
222 6 1332 295704
 197 39126 7789204

k
1 39 126
x  fx i i  198.61 kpsi
Eq. (1-6) N i 1 197

k
2
fx i i  N x2 12
 7 789 204  197(198.61) 2 
i 1
sx    9.68 kpsi Ans.
N1  197  1 
Eq. (1-7)
______________________________________________________________________________

L 122.9 kcycles and sL  30.3 kcycles


1-15

x   x x10  L x10  122.9


z10   
Eq. (1-5) ˆ sL 30.3

Thus, x10 = 122.9 + 30.3 z10 = L10

From Table A-10, for 10 percent failure, z10 = 1.282. Thus,

L10 = 122.9 + 30.3(1.282) = 84.1 kcycles Ans.


___________________________________________________________________________

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 4/12


1-16
x f fx fx2
93 19 1767 164331
95 25 2375 225625
97 38 3686 357542
99 17 1683 166617
101 12 1212 122412
103 10 1030 106090
105 5 525 55125
107 4 428 45796
109 4 436 47524
111 2 222 24642
 136 13364 1315704

k
1
x  fx i i 13 364 / 136  98.26471 = 98.26 kpsi
N i 1
Eq. (1-6)

k
2
fx i i  N x2 12
i 1
 1 315 704  136(98.26471) 2 
sx    4.30 kpsi
N1  136  1 
Eq. (1-7)

Note, for accuracy in the calculation given above, x needs to be of more significant
figures than the rounded value.

For a normal distribution, from Eq. (1-5), and a yield strength exceeded by 99 percent
(R = 0.99, pf = 0.01),
x  x x  x x  98.26
z0.01   0.01  0.01
ˆ x sx 4.30
Solving for the yield strength gives

x0.01 = 98.26 + 4.30 z0.01

From Table A-10, z0.01 =  2.326. Thus

x0.01 = 98.26 + 4.30( 2.326) = 88.3 kpsi Ans.


______________________________________________________________________________
n

 Ri
1-17 Eq. (1-9): R = i 1 = 0.98(0.96)0.94 = 0.88
Overall reliability = 88 percent Ans.

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 5/12


______________________________________________________________________________
1-18 Obtain the coefficients of variance for strength and stress
ˆ S 23.5
CS  sy   0.07532
S sy 312

ˆ ˆ 145
C   T   0.09667
 T 1 500

For R = 0.99, from Table A-10, z =  2.326.

Eq. (1-12):

1  1   1  z 2CS2   1  z 2C2 
n 
1  z 2CS2

2 2 2 2
1  1   1    2.326   0.07532    1    2.326   0.09667  
  
 2 2  1.3229 1.32 Ans.
1    2.326   0.07532 
From the given equation for stress,

S sy 16T
 max  
n d3

Solving for d gives

1/ 3 1/ 3
 16 T n   16(1500)1.3229 
d     0.0319 m  31.9 mm Ans.
  S    (312)10
6

 sy 

______________________________________________________________________________

1-19 Obtain the coefficients of variance for stress and strength


ˆ ˆ 5
C    P   0.09231
 P 65

ˆ S ˆ S y 6.59
CS     0.06901
S Sy 95.5

(a) n  1.2

nd  1 1.2  1
z     1.6127
nd2CS2  C2 1.22  0.069012   0.092312
Eq. (1-11):

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 6/12


Interpolating Table A-10,
1.61 0.0537
1.6127    = 0.0534
1.62 0.0526

R = 1  0.0534 = 0.9466 Ans.

Sy Sy  d 2S y 4 Pn 4  65  1.2
n   2
  d    1.020 in Ans.
 P / ( d / 4) 4P  Sy   95.5 

(b) n  1.5

1.5  1
z    3.605
1.52  0.069012   0.092312

3.6 0.000159
3.605    = 0.00015645
3.7 0.000108

R = 1  0.00015645 = 0.9998 Ans.

4Pn 4  65  1.5
d    1.140 in Ans.
 Sy   95.5 
______________________________________________________________________________

 max   max   a   b  90  383  473 MPa


1-20

From footnote 9 of text,

1/ 2
ˆ max   ˆ2a  ˆ2b   (8.42  22.32 )1/ 2  23.83 MPa

ˆ max ˆ 23.83


C max    max   0.0504
 max  max 473

ˆ S y ˆ S y 42.7
CS y     0.0772
S y Sy 553
Sy 553
n    1.169  1.17 Ans.
 max 473

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 7/12


nd  1 1.169  1
z     1.635
nd2 CS2  C2 1.1692  0.0772 2   0.0504 2
Eq. (1-11):

From Table A-10, ( 1.635) = 0.05105

R = 1  0.05105 = 0.94895 = 94.9 percent Ans.


______________________________________________________________________________

1-21 a = 1.500  0.001 in


b = 2.000  0.003 in
c = 3.000  0.004 in
d = 6.520  0.010 in
(a) w d  a  b  c = 6.520  1.5  2  3 = 0.020 in
tw  tall
= 0.001 + 0.003 + 0.004 +0.010 = 0.018
w = 0.020  0.018 in Ans.

(b) From part (a), wmin = 0.002 in. Thus, must add 0.008 in to d . Therefore,

d = 6.520 + 0.008 = 6.528 in Ans.

______________________________________________________________________________

1-22 V = xyz, and x = a   a, y = b   b, z = c   c,

V abc

V  a a   b b   c c 


abc bca acb abc abc bca cab abc

The higher order terms in  are negligible. Thus,

V bca  acb  abc

V bca  acb  abc a b c a b c


       Ans.
and, V abc a b c a b c

V 1.500  1.875 3.000 8.4375 in 3


For the numerical values given,

V 0.002 0.003 0.004


   0.004267  V 0.004267  8.4375  0.0360 in 3
V 1.500 1.875 3.000

V = 8.4375  0.0360 in3 Ans.

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 8/12


8.4735 8.473551..
V  V 
This answer yields 8.4015 in, whereas, exact is 8.401551.. in
______________________________________________________________________________

1-23

wmax = 0.05 in, wmin = 0.004 in


0.05  0.004
w= 0.027 in
2
Thus,  w = 0.05  0.027 = 0.023 in, and then, w = 0.027  0.023 in.
w=a  b  c
0.027 a  0.042  1.5
a 1.569 in

tw = t all  0.023 = ta + 0.002 + 0.005  ta = 0.016 in

Thus, a = 1.569  0.016 in Ans.

______________________________________________________________________________

Do Di  2d 3.734  2  0.139  4.012 in


1-24

t Do  tall 0.028  2  0.004  0.036 in

Do = 4.012  0.036 in Ans.


______________________________________________________________________________

1-25 From O-Rings, Inc. (oringsusa.com), Di = 9.19  0.13 mm, d = 2.62  0.08 mm

Do Di  2d 9.19  2  2.62  14.43 mm

t Do  tall 0.13  2  0.08  0.29 mm

Do = 14.43  0.29 mm Ans.


______________________________________________________________________________

1-26 From O-Rings, Inc. (oringsusa.com), Di = 34.52  0.30 mm, d = 3.53  0.10 mm

Do Di  2d 34.52  2  3.53 41.58 mm

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 9/12


t Do  tall 0.30  2  0.10  0.50 mm

Do = 41.58  0.50 mm Ans.


______________________________________________________________________________

1-27 From O-Rings, Inc. (oringsusa.com), Di = 5.237  0.035 in, d = 0.103  0.003 in

Do Di  2d 5.237  2  0.103 5.443 in

tDo  tall 0.035  2  0.003 0.041 in

Do = 5.443  0.041 in Ans.


______________________________________________________________________________

1-28 From O-Rings, Inc. (oringsusa.com), Di = 1.100  0.012 in, d = 0.210  0.005 in

Do Di  2d 1.100  2  0.210  1.520 in

t Do  tall 0.012  2  0.005  0.022 in

Do = 1.520  0.022 in Ans.


______________________________________________________________________________

1-29 From Table A-2,

(a)  = 150/6.89 = 21.8 kpsi Ans.

(b) F = 2 /4.45 = 0.449 kip = 449 lbf Ans.

(c) M = 150/0.113 = 1330 lbf  in = 1.33 kip  in Ans.

(d) A = 1500/ 25.42 = 2.33 in2 Ans.

(e) I = 750/2.544 = 18.0 in4 Ans.

(f) E = 145/6.89 = 21.0 Mpsi Ans.

(g) v = 75/1.61 = 46.6 mi/h Ans.

(h) V = 1000/946 = 1.06 qt Ans.


______________________________________________________________________________

1-30 From Table A-2,

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 10/12


(a) l = 5(0.305) = 1.53 m Ans.

(b)  = 90(6.89) = 620 MPa Ans.

(c) p = 25(6.89) = 172 kPa Ans.

(d) Z =12(16.4) = 197 cm3 Ans.

(e) w = 0.208(175) = 36.4 N/m Ans.

(f)  = 0.001 89(25.4) = 0.048 0 mm Ans.

(g) v = 1 200(0.0051) = 6.12 m/s Ans.

(h)  = 0.002 15(1) = 0.002 15 mm/mm Ans.

(i) V = 1830(25.43) = 30.0 (106) mm3 Ans.


______________________________________________________________________________

1-31
(a)  = M /Z = 1770/0.934 = 1895 psi = 1.90 kpsi Ans.

(b)  = F /A = 9440/23.8 = 397 psi Ans.

(c) y =Fl3/3EI = 270(31.5)3/[3(30)106(0.154)] = 0.609 in Ans.

(d)  = Tl /GJ = 9 740(9.85)/[11.3(106)( /32)1.004] = 8.648(102) rad = 4.95 Ans.

______________________________________________________________________________

1-32
(a)  =F / wt = 1000/[25(5)] = 8 MPa Ans.

(b) I = bh3 /12 = 10(25)3/12 = 13.0(103) mm4 Ans.

(c) I = d4/64 =  (25.4)4/64 = 20.4(103) mm4 Ans.

(d)  =16T / d 3 = 16(25)103/[ (12.7)3] = 62.2 MPa Ans.


______________________________________________________________________________

1-33
(a)  =F /A = 2 700/[ (0.750)2/4] = 6110 psi = 6.11 kpsi Ans.

(b)  = 32Fa/ d 3 = 32(180)31.5/[ (1.25)3] = 29 570 psi = 29.6 kpsi Ans.

(c) Z = (do4  di4)/(32 do) =  (1.504  1.004)/[32(1.50)] = 0.266 in3 Ans.

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 11/12


(d) k = (d 4G)/(8D 3 N) = 0.062 54(11.3)106/[8(0.760)3 32] = 1.53 lbf/in Ans.

______________________________________________________________________________

Shigley’s MED, 11th edition Chapter 1 Solutions, Page 12/12


Chapter 8
______________________________________________________________________________

8-1 (a) Thread depth= 2.5 mm Ans.


Width = 2.5 mm Ans.
dm = 25 - 1.25 - 1.25 = 22.5 mm
dr = 25 - 5 = 20 mm
l = p = 5 mm Ans.

(b) Thread depth = 2.5 mm Ans.


Width at pitch line = 2.5 mm Ans.
dm = 22.5 mm
dr = 20 mm
l = p = 5 mm Ans.

______________________________________________________________________________

8-2 From Table 8-1,


d r  d  1.226 869 p
d m  d  0.649 519 p
d  1.226 869 p  d  0.649 519 p
d   d  0.938 194 p
2

d 2 
At   (d  0.938 194 p) 2
Ans.
4 4
______________________________________________________________________________

8-3 From Eq. (c) of Sec. 8-2,


tan   f
PR  F
1  f tan 
Pd Fd m tan   f
TR  R m 
2 2 1  f tan 
T Fl / (2 ) 1  f tan  1  f tan 
e 0   tan  Ans.
TR Fd m / 2 tan   f tan   f

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 1/68


Using f = 0.08, form a table and plot the efficiency curve.
, deg. e
0 0
0 0.678
20 0.796
30 0.838
40 0.8517
45 0.8519

______________________________________________________________________________

8-4 Given F = 5 kN, l = 5 mm, and dm = d  p/2 = 25  5/2 = 22.5 mm, the torque required to
raise the load is found using Eqs. (8-1) and (8-6)

5  22.5   5    0.09  22.5  5  0.06  45


TR     15.85 N  m
   
Ans.
2   22.5  0.09 5  2

The torque required to lower the load, from Eqs. (8-2) and (8-6) is

5  22.5     0.09  22.5  5  5  0.06  45


TL     7.83 N  m
   22.5   0.09  5  
Ans.
2 2

Since TL is positive, the thread is self-locking. From Eq.(8-4) the efficiency is

5 5
e  0.251
2 15.85 
Ans.

______________________________________________________________________________

8-5 Collar (thrust) bearings, at the bottom of the screws, must bear on the collars. The bottom
segment of the screws must be in compression. Whereas, tension specimens and their
grips must be in tension. Both screws must be of the same-hand threads.
______________________________________________________________________________
8-6 Screws rotate at an angular rate of

1720
n  28.67 rev/min
60

(a) The lead is 0.25 in, so the linear speed of the press head is
Shigley’s MED, 11th edition Chap. 8 Solutions, Page 2/68
V = 28.67(0.25) = 7.17 in/min Ans.
(b) F = 2500 lbf/screw

d m  2  0.25 / 2  1.875 in
sec   1 / cos(29o / 2)  1.033

Eq. (8-5):

2500(1.875)  0.25   (0.05)(1.875)(1.033) 


TR     221.0 lbf · in
2   (1.875)  0.05(0.25)(1.033) 

Eq. (8-6):

Tc  2500(0.08)(3.5 / 2)  350 lbf · in


Ttotal  350  221.0  571 lbf · in/screw
571(2)
Tmotor   20.04 lbf · in
60(0.95)
Tn 20.04(1720)
H    0.547 hp Ans.
63 025 63 025
______________________________________________________________________________
8-7 AISI 1006 CD steel. Table A-20: Sy = 41 kpsi.
(a) The handle has maximum bending moment where it enters the screw body.
M = (3.5  0.375) F = 3.125 F
32M 32(3.125) F
Sy      41 000
d 3
 (0.375)3
F = 67.9 lbf Ans.
(b) Using Fig. 8-3 for the Acme thread, p = l = 1/6 = 0.1667 in
d m  d  p / 2  0.75  1/12  0.6667 in , d r  d  p  0.75  1/ 6  0.5833 in
 = 29/2 = 14.5, sec 14.5 = 1.033
From Eqs. (8-5) and (8-6),
Fd  l   fd m sec   Ff c d c
Ttotal  m  
2   d m  fl sec   2
F  0.6667   0.1667    0.15  0.6667 1.033   F  0.15 1
    0.1542 F
2    0.6667   0.15  0.1667 1.033   2
From part (a), Ttotal = 3.5 F = 3.5(67.9) = 237.7 lbf٠in
237.7
F  1542 lbf Ans.
0.1542
(c) Using Eqs. (8-11), (8-8), (8-7), and (8-12):
Bending stress in first thread, with the force on the first thread being 0.38F and nt = 1,
6(0.38 F ) 6(0.38)(1542)
x    11 510 psi  11.5 kpsi
 d r nt p  (0.5833)(1)(0.1667)

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 3/68


Axial stress in body of screw,
4F 4(1542)
y     5770 psi  5.77 kpsi
 dr 2
 (0.5833) 2
Torsion in body of screw:
16T 16(237.7)
 yz    6100 psi  6.10 kpsi
 d r  (0.5833)3
3

The tangential shear stress given by Eq. (8-12) with one thread carrying 0.38 T:
4  0.38T  4  0.38  237.7
 zx   2    2030 psi  2.03 kpsi
 d r 1 p   0.5833 1 0.1667
2

 
From Eq. (5-14),
11.5   5.77     5.77  0    0  11.5   6  6.10   6  2.03
1
 
2 1/2
2 2 2

2
 18.9 kpsi
Sy 41
ny    2.2 Ans.
  18.9
(d) The column has one end fixed and the other end pivoted in the swivel joint of the
anvil striker, so from Table 4-2, C = 1.2. We will use the root diameter of the screw body
to check buckling, neglecting the effect of the threads.
A = (0.58332)/4 = 0.267 in2, Sy = 41 kpsi, E = 30(106) psi, L = 8 in,
 d 4 / 64
k I   d / 4  0.5833 / 4  0.1458 in , L/k = 8/0.1458 = 54.9
A d2 / 4
From Eq. (4-45),

 l   2 CE   2 2 1.2  30 106  
1/ 2 1/2
2

       131.7
 k 1  S y   41 000 
Since 54.9 < 131.7, the J.B. Johnson formula is applicable. From Eq. (4-48), the critical
clamping force for buckling is
  Sy l  1 
2

Pc r  A  S y    
  2 k  CE 

 0.267 41103   
    
2
 41 10 3
1 
(54.9)  6
 9995 lbf
 
Ans
  2   1.2 30 10 
 
P 9995
n  cr   6.5 Ans.
F 1542
It is confirmed that the weak link is the yielding of the handle.
______________________________________________________________________________
8-8 T = 8(3.5) = 28 lbf  in

3 1
dm    0.6667 in
4 12

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 4/68


1 290
l = = 0.1667 in,  = = 14.50, sec 14.50 = 1.033
6 2

From Eqs. (8-5) and (8-6)

0.6667 F  0.1667    0.15  0.6667 1.033  0.15 1 F


Ttotal     0.1542 F
2    0.6667   0.15  0.1667 1.033   2

28
F 182 lbf Ans.
0.1542
_____________________________________________________________________________

8-9 dm = 1.5  0.25/2 = 1.375 in, l = 2(0.25) = 0.5 in

From Eq. (8-1) and Eq. (8-6),

2.2 103  (1.375)  0.5   (0.10)(1.375)  2.2 103  (0.15)(2.25)


TR    (1.375)  0.10(0.5)  
2   2
 330  371  701 lbf · in

Since n = V/l = 2/0.5 = 4 rev/s = 240 rev/min

so the power is
Tn 701 240 
H   2.67 hp Ans.
63 025 63 025
______________________________________________________________________________

8-10 dm = 40  4 = 36 mm, l = p = 8 mm

From Eqs. (8-1) and (8-6)

36 F  8   (0.14)(36)  0.09(100) F
T  
2   (36)  0.14(8)  2
 (3.831  4.5) F  8.33F N · m (F in kN)
  2 n  2 (1)  2 rad/s
H  T
H 3000
T    477 N · m
 2
477
F   57.3 kN Ans.
8.33

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 5/68


Fl 57.3(8)
e   0.153 Ans.
2 T 2 (477)
______________________________________________________________________________

8-11 (a) Table A-31, nut height H = 12.8 mm. L ≥ l + H = 2(15) + 12.8 = 42.8 mm. Rounding
up,
L = 45 mm Ans.

(b) From Eq. (8-14), LT = 2d + 6 = 2(14) +6 = 34 mm


From Table 8-7, ld = L  LT = 45 34 = 11 mm, lt = l  ld = 2(15)  11 = 19 mm,

Ad =  (142) / 4 = 153.9 mm2. From Table 8-1, At = 115 mm2. From Eq. (8-17)

Ad At E 153.9 115  207


kb    874.6 MN/m
Ad lt  At ld 153.9 19   115 11
Ans.

(c) From Eq. (8-22), with l = 2(15) = 30 mm

0.5774 Ed 0.5774  207 14


km    3 116.5 MN/m Ans.
 0.5774l  0.5d   0.5774  30   0.5 14  
2 ln  5  2 ln 5 
 0.5774l  2.5d   0.5774  30   2.5 14  

8-12 (a) Table A-31, nut height H = 12.8 mm. Table A-33, washer thickness t = 3.5 mm. Thus,
the grip is l = 2(15) + 3.5 = 33.5 mm. L ≥ l + H = 33.5 + 12.8 = 46.3 mm. Rounding up
L = 50 mm Ans.

(b) From Eq. (8-14), LT = 2d + 6 = 2(14) +6 = 34 mm


From Table 8-7, ld = L  LT = 50 34 = 16 mm, lt = l  ld = 33.5  16 = 17.5 mm,
Ad =  (142) / 4 = 153.9 mm2. From Table 8-1, At = 115 mm2. From Eq. (8-17)

Ad At E 153.9 115  207


kb    808.2 MN/m
Ad lt  At ld 153.9 17.5   115 16 
Ans.

(c)

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 6/68


From Eq. (8-22)

0.5774 Ed 0.5774  207 14


km    2 969 MN/m Ans.
 0.5774l  0.5d   0.5774  33.5  0.5 14  
2 ln  5  2 ln 5 
 0.5774l  2.5d   0.5774  33.5   2.5 14  
______________________________________________________________________________

8-13 (a) Table 8-7, l = h + d /2 = 15 + 14/2 = 22 mm. L ≥ h + 1.5d = 36 mm. Rounding up


L = 40 mm Ans.

(b) From Eq. (8-14), LT = 2d + 6 = 2(14) +6 = 34 mm


From Table 8-7, ld = L  LT = 40 34 = 6 mm, lt = l  ld = 22  6 = 16 mm

Ad =  (142) / 4 = 153.9 mm2. From Table 8-1, At = 115 mm2. From Eq. (8-17)

Ad At E 153.9 115  207


kb    1 162.2 MN/m
Ad lt  At ld 153.9 16   115  6 
Ans.

(c) From Eq. (8-22), with l = 22 mm

0.5774 Ed 0.5774  207 14


km    3 624.4 MN/m Ans.
 0.5774l  0.5d   0.5774  22   0.5 14  
2 ln  5  2 ln 5 
 0.5774l  2.5d   0.5774  22   2.5 14  
______________________________________________________________________________
8-14 (a) From Table A-31, the nut height is H = 7/16 in. L ≥ l + H = 2 + 1 + 7/16 = 3 7/16 in.
Rounding up, L = 3.5 in Ans.

(b) From Eq. (8-13), LT = 2d + 1/4 = 2(0.5) + 0.25 = 1.25 in

From Table 8-7, ld = L  LT = 3.5  1.25 = 2.25 in, lt = l  ld = 3  2.25 = 0.75 in

Ad =  (0.52)/4 = 0.1963 in2. From Table 8-2, At = 0.1419 in2. From Eq. (8-17)

Ad At E 0.1963  0.1419  30
kb    1.79 Mlbf/in
Ad lt  At ld 0.1963  0.75   0.1419  2.25 
Ans.

(c)

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 7/68


Top steel frustum: t = 1.5 in, d = 0.5 in, D = 0.75 in, E = 30 Mpsi. From Eq. (8-20)

0.5774  30  0.5
k1   22.65 Mlbf/in
1.155 1.5   0.75  0.5  0.75  0.5 
ln 
1.155 1.5   0.75  0.5  0.75  0.5 

Lower steel frustum: t = 0.5 in, d = 0.5 in, D = 0.75 + 2(1) tan 30 = 1.905 in, E = 30
Mpsi. Eq. (8-20)  k2 = 210.7 Mlbf/in

Cast iron: t = 1 in, d = 0.5 in, D = 0.75 in, E = 14.5 Mpsi (Table 8-8). Eq. (8-20) 
k3 = 12.27 Mlbf/in

From Eq. (8-18),


km = (1/k1 + 1/k2 +1/k3)1 = (1/22.65 + 1/210.7 + 1/12.27)1 = 7.67 Mlbf/in Ans.

8-15 (a) From Table A-32, the washer thickness is 0.095 in. Thus, l = 2 + 1 + 2(0.095) = 3.19
in. From Table A-31, the nut height is H = 7/16 in. L ≥ l + H = 3.19 + 7/16 = 3.63 in.
Rounding up, L = 3.75 in Ans.

(b) From Eq. (8-13), LT = 2d + 1/4 = 2(0.5) + 0.25 = 1.25 in

From Table 8-7, ld = L  LT = 3.75  1.25 = 2.5 in, lt = l  ld = 3.19  2.5 = 0.69 in

Ad =  (0.52)/4 = 0.1963 in2. From Table 8-2, At = 0.1419 in2. From Eq. (8-17)

Ad At E 0.1963  0.1419  30
kb    1.705 Mlbf/in
Ad lt  At ld 0.1963  0.69   0.1419  2.5 
Ans.

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 8/68


(c)

Each steel washer frustum: t = 0.095 in, d = 0.531 in (Table A-32), D = 0.75 in, E = 30
Mpsi. From Eq. (8-20)

0.5774  30  0.531
k1   89.20 Mlbf/in
1.155  0.095   0.75  0.531  0.75  0.531
ln 
1.155  0.095   0.75  0.531  0.75  0.531

Top plate, top steel frustum: t = 1.5 in, d = 0.5 in, D = 0.75 + 2(0.095) tan 30 = 0.860 in,
E = 30 Mpsi. Eq. (8-20)  k2 = 28.99 Mlbf/in

Top plate, lower steel frustum: t = 0.5 in, d = 0.5 in, D = 0.860 + 2(1) tan 30 = 2.015 in,
E = 30 Mpsi. Eq. (8-20)  k3 = 234.08 Mlbf/in

Cast iron: t = 1 in, d = 0.5 in, D = 0.75 + 2(0.095) tan 30 = 0.860 in, E = 14.5 Mpsi
(Table 8-8). Eq. (8-20)  k4 = 15.99 Mlbf/in
From Eq. (8-18)
km = (2/k1 + 1/k2 +1/k3+1/k4)1 = (2/89.20 + 1/28.99 + 1/234.08 + 1/15.99)1
= 8.08 Mlbf/in Ans.
______________________________________________________________________________

8-16 (a) From Table 8-7, l = h + d /2 = 2 + 0.5/2 = 2.25 in.


L ≥ h + 1.5 d = 2 + 1.5(0.5) = 2.75 in Ans.

(b) From Table 8-7, LT = 2d + 1/4 = 2(0.5) + 0.25 = 1.25 in


ld = L  LT = 2.75  1.25 = 1.5 in, lt = l  ld = 2.25  1.5 = 0.75 in
Ad =  (0.52)/4 = 0.1963 in2. From Table 8-2, At = 0.1419 in2. From Eq. (8-17)

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 9/68


Ad At E 0.1963  0.1419  30
kb    2.321 Mlbf/in
Ad lt  At ld 0.1963  0.75   0.1419 1.5 
Ans.

(c)

Top steel frustum: t = 1.125 in, d = 0.5 in, D = 0.75 in, E = 30 Mpsi. From Eq. (8-20)

0.5774  30  0.5
k1   24.48 Mlbf/in
1.155 1.125   0.75  0.5   0.75  0.5 
ln 
1.155 1.125   0.75  0.5  0.75  0.5 

Lower steel frustum: t = 0.875 in, d = 0.5 in, D = 0.75 + 2(0.25) tan 30 = 1.039 in, E =
30 Mpsi. Eq. (8-20)  k2 = 49.36 Mlbf/in

Cast iron: t = 0.25 in, d = 0.5 in, D = 0.75 in, E = 14.5 Mpsi (Table 8-8). Eq. (8-20) 
k3 = 23.49 Mlbf/in

From Eq. (8-18)

km = (1/k1 + 1/k2 +1/k3)1 = (1/24.48 + 1/49.36 + 1/23.49)1 = 9.645 Mlbf/in Ans.


______________________________________________________________________________

8-17 a) Grip, l = 2(2 + 0.095) = 4.19 in. L ≥ 4.19 + 7/16 = 4.628 in.
Rounding up, L = 4.75 in Ans.

(b) From Eq. (8-13), LT = 2d + 1/4 = 2(0.5) + 0.25 = 1.25 in

From Table 8-7, ld = L  LT = 4.75  1.25 = 3.5 in, lt = l  ld = 4.19  3.5 = 0.69 in

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 10/68


Ad =  (0.52)/4 = 0.1963 in2. From Table 8-2, At = 0.1419 in2. From Eq. (8-17)

Ad At E 0.1963  0.1419  30
kb    1.322 Mlbf/in
Ad lt  At ld 0.1963  0.69   0.1419  3.5 
Ans.

(c)

Upper and lower halves are the same. For the upper half,
Steel frustum: t = 0.095 in, d = 0.531 in, D = 0.75 in, and E = 30 Mpsi. From Eq. (8-20)

0.5774  30  0.531
k1   89.20 Mlbf/in
1.155  0.095   0.75  0.531  0.75  0.531
ln 
1.155  0.095   0.75  0.531  0.75  0.531

Aluminum: t = 2 in, d = 0.5 in, D =0.75 + 2(0.095) tan 30 = 0.860 in, and E = 10.3
Mpsi. Eq. (8-20)  k2 = 9.24 Mlbf/in
For the top half, km = (1/k1 + 1/k2)1 = (1/89.20 + 1/9.24)1 = 8.373 Mlbf/in
Since the bottom half is the same, the overall stiffness is given by

km = (1/ km + 1/ km )1 = km /2 = 8.373/2 = 4.19 Mlbf/in Ans


______________________________________________________________________________

8-18 (a) Grip, l = 2(2 + 0.095) = 4.19 in. L ≥ 4.19 + 7/16 = 4.628 in.
Rounding up, L = 4.75 in Ans.

(b) From Eq. (8-13), LT = 2d + 1/4 = 2(0.5) + 0.25 = 1.25 in

From Table 8-7, ld = L  LT = 4.75  1.25 = 3.5 in, lt = l  ld = 4.19  3.5 = 0.69 in

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 11/68


Ad =  (0.52)/4 = 0.1963 in2. From Table 8-2, At = 0.1419 in2. From Eq. (8-17)

Ad At E 0.1963  0.1419  30
kb    1.322 Mlbf/in
Ad lt  At ld 0.1963  0.69   0.1419  3.5 
Ans.

(c)

Upper aluminum frustum: t = [4 + 2(0.095)] /2 = 2.095 in, d = 0.5 in, D = 0.75 in, and
E = 10.3 Mpsi. From Eq. (8-20)
0.5774 10.3  0.5
k1   7.23 Mlbf/in
1.155  2.095   0.75  0.5  0.75  0.5 
1.155  2.095   0.75  0.5  0.75  0.5 
ln

Lower aluminum frustum: t = 4  2.095 = 1.905 in, d = 0.5 in,


D = 0.75 +4(0.095) tan 30 = 0.969 in, and E = 10.3 Mpsi. Eq. (8-20)  k2 = 11.34
Mlbf/in

Steel washers frustum: t = 2(0.095) = 0.190 in, d = 0.531 in, D = 0.75 in, and E = 30 Mpsi.
Eq. (8-20)  k3 = 53.91 Mlbf/in

From Eq. (8-18)


km = (1/k1 + 1/k2 +1/k3)1 = (1/7.23 + 1/11.34 + 1/53.91)1 = 4.08 Mlbf/in Ans.
______________________________________________________________________________

8-19 (a) From Table A-31, the nut height is H = 8.4 mm. L > l + H = 50 + 8.4 = 58.4 mm.

Rounding up, L = 60 mm Ans.


(b) From Eq. (8-14), LT = 2d + 6 = 2(10) + 6 = 26 mm, ld = L  LT = 60  26 =
34 mm, lt = l  l = 50  34 = 16 mm. Ad =  (102) / 4 = 78.54 mm2. From Table 8-1,

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 12/68


At = 58 mm2. From Eq. (8-17)
Ad At E 78.54  58.0  207
kb    292.1 MN/m
Ad lt  At ld 78.54 16   58.0  34 
Ans.

(c)

Upper and lower frustums are the same. For the upper half,
Aluminum: t = 10 mm, d = 10 mm, D = 15 mm, and from Table 8-8, E = 71 GPa.
From Eq. (8-20)
0.5774  7110
k1   1576 MN/m
1.155 10   15  10 15  10 
1.155 10   15  10  15  10 
ln

Steel: t = 15 mm, d = 10 mm, D = 15 + 2(10) tan 30 = 26.55 mm, and E = 207
GPa. From Eq. (8-20)

0.5774  207 10


k2   11 440 MN/m
1.155 15   26.55  10   26.55  10 
ln 
1.155 15   26.55  10   26.55  10 

For the top half, km = (1/k1 + 1/k2)1 = (1/1576 + 1/11 440)1 = 1385 MN/m

Since the bottom half is the same, the overall stiffness is given by

km = (1/ km + 1/ km )1 = km /2 = 1385/2 = 692.5 MN/m Ans.

8-20 (a) From Table A-31, the nut height is H = 8.4 mm. L > l + H = 60 + 8.4 = 68.4 mm.

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 13/68


Rounding up, L = 70 mm Ans.

(b) From Eq. (8-14), LT = 2d + 6 = 2(10) + 6 = 26 mm, ld = L  LT = 70  26 =


44 mm, lt = l  ld = 60  44 = 16 mm. Ad =  (102) / 4 = 78.54 mm2. From Table 8-1,
At = 58 mm2. From Eq. (8-17)

Ad At E 78.54  58.0  207


kb    247.6 MN/m
Ad lt  At ld 78.54 16   58.0  44 
Ans.

(c)

Upper aluminum frustum: t = 10 mm, d = 10 mm, D = 15 mm, and E = 71 GPa. From Eq.
(8-20)
0.5774 10.3  71
k1   1576 MN/m
1.155  2.095   15  10  15  10 
1.155  2.095   15  10  15  10 
ln

Lower aluminum frustum: t = 20 mm, d = 10 mm, D = 15 mm, and E = 71 GPa. Eq.


(8-20)  k2 = 1 201 MN/m
Top steel frustum: t = 20 mm, d = 10 mm, D = 15 + 2(10) tan 30 = 26.55 mm, and E =
207 GPa. Eq. (8-20)  k3 = 9 781 MN/m
Lower steel frustum: t = 10 mm, d = 10 mm, D = 15 + 2(20) tan 30 = 38.09 mm, and E =
207 GPa. Eq. (8-20)  k4 = 29 070 MN/m

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 14/68


From Eq. (8-18)

km = (1/k1 + 1/k2 +1/k3+1/k4)1 = (1/1 576 + 1/1 201 + 1/9 781 +1/29 070)1
= 623.5 MN/m Ans.
______________________________________________________________________________

8-21 (a) From Table 8-7, l = h + d /2 = 10 + 30 + 10/2 = 45 mm. L ≥ h + 1.5 d =


10 + 30 + 1.5(10) = 55 mm Ans.

(b) From Eq. (8-14), LT = 2d + 6 = 2(10) + 6 = 26 mm, ld = L  LT = 55  26 =


29 mm, lt = l  ld = 45  29 = 16 mm. Ad =  (102) / 4 = 78.54 mm2. From Table 8-1,
At = 58 mm2. From Eq. (8-17)
Ad At E 78.54  58.0  207
kb    320.9 MN/m
Ad lt  At ld 78.54 16   58.0  29 
Ans.

(c)

Upper aluminum frustum: t = 10 mm, d = 10 mm, D = 15 mm, and E = 71 GPa. From Eq.
(8-20)
0.5774 10.3  71
k1   1576 MN/m
1.155  2.095   15  10  15  10 
1.155  2.095   15  10  15  10 
ln

Lower aluminum frustum: t = 5 mm, d = 10 mm, D = 15 mm, and E = 71 GPa. Eq.


(8-20)  k2 = 2 300 MN/m
Top steel frustum: t = 12.5 mm, d = 10 mm, D = 15 + 2(10) tan 30 = 26.55 mm, and E =
207 GPa. Eq. (8-20)  k3 = 12 759 MN/m
Lower steel frustum: t = 17.5 mm, d = 10 mm, D = 15 + 2(5) tan 30 = 20.77 mm, and E
= 207 GPa. Eq. (8-20)  k4 = 6 806 MN/m

From Eq. (8-18)

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 15/68


km = (1/k1 + 1/k2 +1/k3+1/k4)1 = (1/1 576 + 1/2 300 + 1/12 759 +1/6 806)1
= 772.4 MN/m Ans.
______________________________________________________________________________
kb
8-22 Equation (f ), Sec. 8-7: C 
kb  k m
Ad At E
Eq. (8-17): kb 
Ad lt  At ld

0.5774  207  d
Eq. (8-22): km 
 0.5774  40   0.5d 
2 ln 5 
 0.5774  40   2.5d 
See Table 8-7 for other terms used.
Using a spreadsheet, with coarse-pitch bolts (units are mm, mm 2, MN/m):

d At Ad H L> L LT
10 58 78.53982 8.4 48.4 50 26
12 84.3 113.0973 10.8 50.8 55 30
14 115 153.938 12.8 52.8 55 34
16 157 201.0619 14.8 54.8 55 38
20 245 314.1593 18 58 60 46
24 353 452.3893 21.5 61.5 65 54
30 561 706.8583 25.6 65.6 70 66

d l ld lt kb km C
10 40 24 16 356.0129 1751.566 0.16892
12 40 25 15 518.8172 2235.192 0.188386
14 40 21 19 686.2578 2761.721 0.199032
16 40 17 23 895.9182 3330.796 0.211966
20 40 14 26 1373.719 4595.515 0.230133
24 40 11 29 1944.24 6027.684 0.243886
30 40 4 36 2964.343 8487.533 0.258852

Use a M14  2 bolt, with length 55 mm. Ans.


_____________________________________________________________________________
kb
8-23 Equation (f ), Sec. 8-7: C 
kb  k m
Ad At E
Eq. (8-17): kb 
Ad lt  At ld

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 16/68


For upper frustum, Eq. (8-20), with D = 1.5 d and t = 1.5 in:

0.5774  30  d 0.5774  30  d
k1  
 1.155 1.5   0.5d   2.5d    1.733  0.5d  
ln    ln 5 
 1.155 1.5   2.5d   0.5d    1.733  2.5d  

Lower steel frustum, with D = 1.5d + 2(1) tan 30 = 1.5d + 1.155, and t = 0.5 in:
0.5774  30  d
k2 
 1.733  0.5d  2.5d  1.155  
ln  
 1.733  2.5d  0.5d  1.155  

For cast iron frustum, let E = 14. 5 Mpsi, and D = 1.5 d, and t = 1 in:
0.5774 14.5  d
k3 
 1.155  0.5d  
ln 5 
 1.155  2.5d  

Overall, km = (1/k1 +1/k2 +1/k3)1

See Table 8-7 for other terms used.


Using a spreadsheet, with coarse-pitch bolts (units are in, in 2, Mlbf/in):

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 17/68


d At Ad H L> L LT l
0.375 0.0775 0.110447 0.328125 3.328125 3.5 1 3
0.4375 0.1063 0.15033 0.375 3.375 3.5 1.125 3
0.5 0.1419 0.19635 0.4375 3.4375 3.5 1.25 3
0.5625 0.182 0.248505 0.484375 3.484375 3.5 1.375 3
0.625 0.226 0.306796 0.546875 3.546875 3.75 1.5 3
0.75 0.334 0.441786 0.640625 3.640625 3.75 1.75 3
0.875 0.462 0.60132 0.75 3.75 3.75 2 3

d ld lt kb k1 k2 k3 km C
0.375 2.5 0.5 1.031389 15.94599 178.7801 8.461979 5.362481 0.161309
0.4375 2.375 0.625 1.383882 19.21506 194.465 10.30557 6.484256 0.175884
0.5 2.25 0.75 1.791626 22.65332 210.6084 12.26874 7.668728 0.189383
0.5625 2.125 0.875 2.245705 26.25931 227.2109 14.35052 8.915294 0.20121
0.625 2.25 0.75 2.816255 30.03179 244.2728 16.55009 10.22344 0.215976
0.75 2 1 3.988786 38.07191 279.7762 21.29991 13.02271 0.234476
0.875 1.75 1.25 5.341985 46.7663 317.1203 26.51374 16.06359 0.24956

Use a 169 12 UNC  3.5 in long bolt Ans.


______________________________________________________________________________
kb
8-24 Equation (f ), Sec. 8-7: C 
kb  k m

Ad At E
Eq. (8-17): kb 
Ad lt  At ld

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 18/68


Top frustum, Eq. (8-20), with E = 10.3Mpsi, D = 1.5 d, and t = l /2:
0.5774 10.3  d
k1 
 1.155 l / 2  0.5d 
ln 5 
 1.155 l / 2  2.5d 

Middle frustum, with E = 10.3 Mpsi, D = 1.5d + 2(l  0.5) tan 30, and t = 0.5  l /2
0.5774 10.3  d
 
k2 
1.155  0.5  0.5l   0.5d  2  l  0.5  tan 30 0   2.5d  2  l  0.5  tan 30 0 

 
ln
1.155  0.5  0.5l   2.5d  2  l  0.5  tan 300  0.5d  2  l  0.5  tan 300 

Lower frustum, with E = 30Mpsi, D = 1.5 d, t = l  0.5


0.5774  30  d
k3 
 1.155  l  0.5   0.5d  
ln 5   
 1.155  l  0.5   2.5d  
See Table 8-7 for other terms used.
Using a spreadsheet, with coarse-pitch bolts (units are in, in 2, Mlbf/in)

Size d At Ad L> L LT l ld
1 0.073 0.00263 0.004185 0.6095 0.75 0.396 0.5365 0.354
2 0.086 0.0037 0.005809 0.629 0.75 0.422 0.543 0.328
3 0.099 0.00487 0.007698 0.6485 0.75 0.448 0.5495 0.302
4 0.112 0.00604 0.009852 0.668 0.75 0.474 0.556 0.276
5 0.125 0.00796 0.012272 0.6875 0.75 0.5 0.5625 0.25
6 0.138 0.00909 0.014957 0.707 0.75 0.526 0.569 0.224
8 0.164 0.014 0.021124 0.746 0.75 0.578 0.582 0.172
10 0.19 0.0175 0.028353 0.785 1 0.63 0.595 0.37
Size d lt kb k1 k2 k3 km C
1 0.073 0.1825 0.194841 1.084468 1.954599 7.09432 0.635049 0.23478
2 0.086 0.215 0.261839 1.321595 2.449694 8.357692 0.778497 0.251687
3 0.099 0.2475 0.333134 1.570439 2.993366 9.621064 0.930427 0.263647
4 0.112 0.28 0.403377 1.830494 3.587564 10.88444 1.090613 0.27
5 0.125 0.3125 0.503097 2.101297 4.234381 12.14781 1.258846 0.285535
6 0.138 0.345 0.566787 2.382414 4.936066 13.41118 1.434931 0.28315
8 0.164 0.41 0.801537 2.974009 6.513824 15.93792 1.809923 0.306931
10 0.19 0.225 1.15799 3.602349 8.342138 18.46467 2.214214 0.343393

Use a 256 UNC  0.75 in long bolt. Ans.


______________________________________________________________________________

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 19/68


8-25 For half of joint, Eq. (8-20): t = 20 mm, d = 14 mm, D = 21 mm, and E = 207 GPa

0.5774  207 14


k1   5523 MN/m
1.155  20   21  14   21  14 
ln 
1.155  20   21  14   21  14 

km = (1/k1 + 1/k1)1 = k1/2 = 5523/2 = 2762 MN/m Ans.

From Eq. (8-22) with l = 40 mm

0.5774  207 14


km   2762 MN/m Ans.
 0.5774  40   0.5 14  
2 ln 5 
 0.5774  40   2.5 14  

which agrees with the earlier calculation.

For Eq. (8-23), from Table 8-8, A = 0.787 15, B = 0.628 73

km = 207(14)(0.78 715) exp [0.628 73(14)/40] = 2843 MN/m Ans.

This is 2.9% higher than the earlier calculations.


______________________________________________________________________________

8-26 (a) Grip, l = 10 in. Nut height, H = 41/64 in (Table A-31).


L ≥ l + H = 10 + 41/64 = 10.641 in. Let L = 10.75 in.
Table 8-7, LT = 2d + 0.5 = 2(0.75) + 0.5 = 2 in, ld = L  LT = 10.75  2 = 8.75 in,
lt = l  ld = 10  8.75 = 1.25 in
Ad = (0.752)/4 = 0.4418 in2, At = 0.373 in2 (Table 8-2)
Eq. (8-17),
Ad At E 0.4418  0.373  30
kb    1.296 Mlbf/in
Ad lt  At ld 0.4418 1.25   0.373  8.75 
Ans.

Eq. (4-4),
Am Em  / 4  1.125  0.75  30
2 2

km    1.657 Mlbf/in Ans.


l 10

Eq. (f), Sec. 8-7, C = kb/(kb + km) = 1.296/(1.296 + 1.657) = 0.439 Ans.

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 20/68


(b)

Let: Nt = no. of turns, p = pitch of thread (in), N = no. of threads per in = 1/p. Then,

 = b + m = Nt p = Nt / N (1)

But, b = Fi / kb, and, m = Fi / km. Substituting these into Eq. (1) and solving for Fi gives

 2
kb k m N t
Fi 
kb  k m N
1.296 1.657 106 1/ 3
  15 150 lbf Ans.
1.296  1.657 16
______________________________________________________________________________

8-27 Proof for the turn-of-nut equation is given in the solution of Prob. 8-26, Eq. (2), where
Nt =  / 360.

The relationship between the turn-of-nut method and the torque-wrench method is as
follows.

 k  km 
Nt   b  Fi N (turn-of-nut)
 kb k m 
T  KFd i (torque-wrench)

Eliminate Fi

 k  km  NT 
Nt   b   Ans.
 kb km  Kd 360
______________________________________________________________________________

8-28 (a) From Ex. 8-4, Fi = 14.4 kip, kb = 5.21(106) lbf/in, km = 8.95(106) lbf/in
Eq. (8-27): T = kFid = 0.2(14.4)(103)(5/8) = 1800 lbf · in Ans.
From Prob. 8-27,

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 21/68


 k  km   5.21  8.95 
Nt   b  Fi N   6
 5.218.95 10 
(14.4)(103 )11
 kb km 
 0.0481 turns  17.3 Ans.

Bolt group is (1.5) / (5/8) = 2.4 diameters. Answer is much lower than RB&W
recommendations.
______________________________________________________________________________

8-29 C = kb / (kb + km) = 3/(3+12) = 0.2, P = Ptotal/ N = 80/6 = 13.33 kips/bolt


Table 8-2, At = 0.141 9 in2; Table 8-9, Sp = 120 kpsi; Eqs. (8-31) and (8-32),
Fi = 0.75 At Sp = 0.75(0.141 9)(120) = 12.77 kips
(a) From Eq. (8-28), the factor of safety for yielding is

S p At 120  0.141 9 
np    1.10
CP  Fi 0.2 13.33  12.77
Ans.

(b) From Eq. (8-29), the overload factor is

S p At  Fi 120  0.141 9   12.77


nL    1.60
0.2 13.33
Ans.
CP

(c) From Eq. (8-30), the joint separation factor of safety is

Fi 12.77
n0    1.20
P 1  C  13.33 1  0.2 
Ans.

______________________________________________________________________________

8-30 1/2  13 UNC Grade 8 bolt, K = 0.20


(a) Proof strength, Table 8-9, Sp = 120 kpsi
Table 8-2, At = 0.141 9 in2
Maximum, Fi = Sp At = 120(0.141 9) = 17.0 kips Ans.
(b) From Prob. 8-29, C = 0.2, P = 13.33 kips
Joint separation, Eq. (8-30) with n0 = 1
Minimum Fi = P (1  C) = 13.33(1  0.2) = 10.66 kips Ans.
(c) Fi = (17.0 + 10.66)/2 = 13.8 kips
Eq. (8-27), T = KFi d = 0.2(13.8)103(0.5)/12 = 115 lbf  ft Ans.
______________________________________________________________________________

8-31 (a) Table 8-1, At = 20.1 mm2. Table 8-11, Sp = 380 MPa.

Eq. (8-31), Fi = 0.75 Fp = 0.75 At Sp = 0.75(20.1)380(103) = 5.73 kN


kb 1
Eq. (f ), Sec. 8-7, C   0.278
kb  km 1  2.6
Eq. (8-28) with np = 1,
Shigley’s MED, 11th edition Chap. 8 Solutions, Page 22/68
S p At  Fi 0.25S p At 0.25  20.1 380 10 3 
P    6.869 kN
C C 0.278
Ptotal = NP = 8(6.869) = 55.0 kN Ans.

(b) Eq. (8-30) with n0 = 1,


F 5.73
P i   7.94 kN
1  C 1  0.278
Ptotal = NP = 8(7.94) = 63.5 kN Ans. Bolt stress would exceed proof strength
______________________________________________________________________________

8-32 (a) Table 8-2, At = 0.141 9 in2. Table 8-9, Sp = 120 kpsi.

Eq. (8-31), Fi = 0.75 Fp = 0.75 At Sp = 0.75(0.141 9)120 = 12.77 kips

kb 4
Eq. (f ), Sec. 8-7, C   0.25
kb  k m 4  12
Eq. (8-28) with np = 1,
 S A  Fi  0.25 NS p At
Ptotal  N  p t 
 C  C
PtotalC 80  0.25 
N   4.70
0.25S p At 0.25 120  0.141 9
Round to N = 5 bolts Ans.

(b) Eq. (8-30) with n0 = 1,


 F 
Ptotal  N  i 
 1 C 
P 1  C  80 1  0.25 
N  total   4.70
Fi 12.77
Round to N = 5 bolts Ans.
______________________________________________________________________________

8-33 Bolts: From Table A-31, the nut height is H = 10.8 mm. L ≥ l +H = 40 + 10.8 = 50.8
mm.

Round up to L = 55 mm Ans.

Eq. (8-14): LT = 2d + 6 = 2(12) + 6 = 30 mm

Table 8-7: ld = L  LT = 55  30 = 25 mm, lt = l ld = 40  25 = 15 mm

Ad = (122)/4 = 113.1 mm2, Table 8-1: At = 84.3 mm2

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 23/68


Eq. (8-17):
Ad At E 113.1 84.3  207
kb    518.8 MN/m
Ad lt  At ld 113.1 15   84.3  25 

Members: Steel cyl. head: t = 20 mm, d = 12 mm, D = 18 mm, E = 207 GPa. Eq. (8-20),

0.5774  207 12


k1   4470 MN/m
1.155  20   18  12  18  12 
ln 
1.155  20   18  12  18  12 

Cast iron: t = 20 mm, d = 12 mm, D = 18 mm, E = 100 GPa (from


Table 8-8). The only difference from k1 is the material

k2 = (100/207)(4470) = 2159 MN/m

Eq. (8-18): km = (1/4470 + 1/2159)1 = 1456 MN/m

C = kb / (kb + km) = 518.8/(518.8+1456) = 0.263

Table 8-11: Sp = 650 MPa

For a non-permanent connection, using Eqs. (8-31) and (8-32)

Fi = 0.75 At Sp = 0.75(84.3)(650)103 = 41.1 kN

The total external load is Ptotal = pg Ag, where Ag is the effective area of the cylinder, based
on the effective sealing diameter of 100 mm. The external load per bolt is P = Ptotal /N.
Thus
P = [6 (1002)/4](103)/10 = 4.712 kN/bolt

Yielding factor of safety, Eq. (8-28):

S p At 650  84.310 3
np    1.29
0.263  4.712   41.10
Ans.
CP  Fi

Overload factor of safety, Eq. (8-29):

S p At  Fi 650  84.3103  41.10


nL    11.1
0.263  4.712 
Ans.
CP

Separation factor of safety, Eq. (8-30):

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 24/68


Fi 41.10
n0    11.8
P 1  C  4.712 1  0.263
Ans.

______________________________________________________________________________

8-34 Bolts: Grip, l = 1/2 + 5/8 = 1.125 in. From Table A-31, the nut height is H = 7/16 in.
L ≥ l + H = 1.125 + 7/16 = 1.563 in.

Round up to L = 1.75 in Ans.


Eq. (8-13): LT = 2d + 0.25 = 2(0.5) + 0.25 = 1.25 in
Table 8-7: ld = L  LT = 1.75  1.25 = 0.5 in, lt = l ld = 1.125  0.5 = 0.625 in
Ad =  (0.52)/4 = 0.196 3 in2, Table 8-2: At = 0.141 9 in2
Eq. (8-17):
Ad At E 0.196 3  0.141 9  30
kb    4.316 Mlbf/in
Ad lt  At ld 0.196 3  0.625   0.141 9  0.5 
Members: Steel cyl. head: t = 0.5 in, d = 0.5 in, D = 0.75 in, E = 30 Mpsi. Eq. (8-20),

0.5774  30  0.5
k1   33.30 Mlbf/in
1.155  0.5   0.75  0.5  0.75  0.5 
ln 
1.155  0.5   0.75  0.5  0.75  0.5 

Cast iron: Has two frusta. Midpoint of complete joint is at (1/2 + 5/8)/2 =
0.5625 in.
Upper frustum, t = 0.5625 0.5 = 0.0625 in, d = 0.5 in,
D = 0.75 + 2(0.5) tan 30 = 1.327 in, E = 14.5 Mpsi (from Table 8-8)
Eq. (8-20)  k2 = 292.7 Mlbf/in
Lower frustum, t = 0.5625 in, d = 0.5 in, D = 0.75 in, E = 14.5 Mpsi
Eq. (8-20)  k3 = 15.26 Mlbf/in
Eq. (8-18): km = (1/33.30 + 1/292.7 + 1/15.26)1 = 10.10 Mlbf/in
C = kb / (kb + km) = 4.316/(4.316+10.10) = 0.299
Table 8-9: Sp = 85 kpsi
For a non-permanent connection, using Eqs. (8-31) and (8-32)

Fi = 0.75 At Sp = 0.75(0.141 9)(85) = 9.05 kips


The total external load is Ptotal = pg Ag, where Ag is the effective area of the cylinder,
based on the effective sealing diameter of 3.5 in. The external load per bolt is P = Ptotal
/N. Thus,
P = [1 500 (3.52)/4](103)/10 = 1.443 kips/bolt

Yielding factor of safety, Eq. (8-28):


S p At 85  0.141 9 
np    1.27
CP  Fi 0.299 1.443  9.05
Ans.

Overload factor of safety, Eq. (8-29):

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 25/68


S p At  Fi 85  0.141 9   9.05
nL    6.98
0.299 1.443
Ans.
CP
Separation factor of safety, Eq. (8-30):

Fi 9.05
n0    8.95
P 1  C  1.443 1  0.299 
Ans.

______________________________________________________________________________
8-35 Bolts: Grip: l = 20 + 25 = 45 mm. From Table A-31, the nut height is H = 8.4 mm.
L ≥ l +H = 45 + 8.4 = 53.4 mm.
Round up to L = 55 mm Ans.
Eq. (8-14): LT = 2d + 6 = 2(10) + 6 = 26 mm
Table 8-7: ld = L  LT = 55  26 = 29 mm, lt = l ld = 45  29 = 16 mm
Ad = (102)/4 = 78.5 mm2, Table 8-1: At = 58.0 mm2
Eq. (8-17):
Ad At E 78.5  58.0  207
kb    320.8 MN/m
Ad lt  At ld 78.5 16   58.0  29 

Members: Steel cyl. head: t = 20 mm, d = 10 mm, D = 15 mm, E = 207 GPa. Eq. (8-20),
0.5774  207 10
k1   3503 MN/m
1.155  20   15  10  15  10 
1.155  20   15  10  15  10 
ln

Cast iron: Has two frusta. Midpoint of complete joint is at (20 + 25)/2 = 22.5 mm
Upper frustum, t = 22.5  20 = 2.5 mm, d = 10 mm,
D = 15 + 2(20) tan 30 = 38.09 mm, E = 100 GPa (from Table 8-8),
Eq. (8-20)  k2 = 45 880 MN/m

Lower frustum, t = 22.5 mm, d = 10 mm, D = 15 mm, E = 100 GPa


Eq. (8-20)  k3 = 1632 MN/m

Eq. (8-18): km = (1/3503 + 1/45 880 + 1/1632)1 = 1087 MN/m

C = kb / (kb + km) = 320.8/(320.8+1087) = 0.228

Table 8-11: Sp = 830 MPa


For a non-permanent connection, using Eqs. (8-31) and (8-32)

Fi = 0.75 At Sp = 0.75(58.0)(830)103 = 36.1 kN

The total external load is Ptotal = pg Ag, where Ag is the effective area of the cylinder, based
on the effective sealing diameter of 0.8 m. The external load per bolt is P = Ptotal /N. Thus,

P = [550 (0.82)/4]/36 = 7.679 kN/bolt

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 26/68


Yielding factor of safety, Eq. (8-28):

S p At 830  58.0 103


np    1.27
CP  Fi 0.228  7.679   36.1
Ans.

Overload factor of safety, Eq. (8-29):


S p At  Fi 830  58.0 103  36.1
nL    6.88 Ans.
CP 0.228  7.679 
Separation factor of safety, Eq. (8-30):
Fi 36.1
n0    6.09
P 1  C  7.679 1  0.228 
Ans.

______________________________________________________________________________

8-36
Bolts: Grip, l = 3/8 + 1/2 = 0.875 in. From Table A-31, the nut height is H = 3/8 in.
L ≥ l + H = 0.875 + 3/8 = 1.25 in.
Let L = 1.25 in Ans.
Eq. (8-13): LT = 2d + 0.25 = 2(7/16) + 0.25 = 1.125 in
Table 8-7: ld = L  LT = 1.25  1.125 = 0.125 in, lt = l ld = 0.875  0.125 =
0.75 in
Ad =  (7/16)2/4 = 0.150 3 in2, Table 8-2: At = 0.106 3 in2
Eq. (8-17),
Ad At E 0.150 3  0.106 3  30
kb    3.804 Mlbf/in
Ad lt  At ld 0.150 3  0.75   0.106 3  0.125 
Members: Steel cyl. head: t = 0.375 in, d = 0.4375 in, D = 0.65625 in, E = 30 Mpsi. Eq.
(8-20),
0.5774  30  0.4375
k1   31.40 Mlbf/in
1.155  0.375   0.65625  0.4375   0.65625  0.4375 
1.155  0.375   0.65625  0.4375   0.65625  0.4375 
ln

Cast iron: Has two frusta. Midpoint of complete joint is at (3/8 + 1/2)/2 =
0.4375 in.
Upper frustum, t = 0.4375 0.375 = 0.0625 in, d = 0.4375 in,
D = 0.65625 + 2(0.375) tan 30 = 1.089 in, E = 14.5 Mpsi (from Table
8-8)
Eq. (8-20)  k2 = 195.5 Mlbf/in
Lower frustum, t = 0.4375 in, d = 0.4375 in, D = 0.65625 in, E = 14.5
Mpsi
Eq. (8-20)  k3 = 14.08 Mlbf/in
Eq. (8-18): km = (1/31.40 + 1/195.5 + 1/14.08)1 = 9.261 Mlbf/in
C = kb / (kb + km) = 3.804/(3.804 + 9.261) = 0.291
Table 8-9: Sp = 120 kpsi

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 27/68


For a non-permanent connection, using Eqs. (8-31) and (8-32)

Fi = 0.75 At Sp = 0.75(0.106 3)(120) = 9.57 kips

The total external load is Ptotal = pg Ag, where Ag is the effective area of the cylinder, based
on the effective sealing diameter of 3.25 in. The external load per bolt is P = Ptotal /N.
Thus,
P = [1 200 (3.252)/4](103)/8 = 1.244 kips/bolt
Yielding factor of safety, Eq. (8-28):
S p At 120  0.106 3
np    1.28
CP  Fi 0.2911.244   9.57
Ans.

Overload factor of safety, Eq. (8-29):


S p At  Fi 120  0.106 3  9.57
nL    8.80 Ans.
CP 0.2911.244 
Separation factor of safety, Eq. (8-30):
Fi 9.57
n0    10.9
P 1  C  1.244 1  0.291
Ans.

______________________________________________________________________________

8-37
From Table 8-7, h = t1 = 20 mm
For t2 > d, l = h + d /2 = 20 + 12/2 = 26 mm
L ≥ h + 1.5 d = 20 + 1.5(12) = 38 mm. Round up to L = 40 mm
LT = 2d + 6 = 2(12) + 6 = 30 mm
ld = L  LT = 40  20 = 10 mm
lt = l  ld = 26  10 = 16 mm
From Table 8-1, At = 84.3 mm2. Ad =  (122)/4 = 113.1 mm2
Eq. (8-17),
Ad At E 113.1 84.3 207
kb    744.0 MN/m
Ad lt  At ld 113.1 16   84.3 10 
Similar to Fig. 8-23, we have three frusta.
Top frusta, steel: t = l / 2 = 13 mm, d = 12 mm, D = 18 mm, E = 207 GPa. Eq. (8-20)

0.5774  207 12


k1   5 316 MN/m
1.155 13  18  12  18  12 
ln 
1.155 13  18  12 18  12 

Middle frusta, steel: t = 20  13 = 7 mm, d = 12 mm, D = 18 + 2(13  7) tan 30 = 24.93


mm, E = 207 GPa. Eq. (8-20)  k2 = 15 660 MN/m
Lower frusta, cast iron: t = 26  20 = 6 mm, d = 12 mm, D = 18 mm, E = 100 GPa (see
Table 8-8). Eq. (8-20)  k3 = 3 887 MN/m
Eq. (8-18), km = (1/5 316 + 1/15 660 + 1/3 887)1 = 1 964 MN/m

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 28/68


C = kb / (kb + km) = 744.0/(744.0 + 1 964) = 0.275

Table 8-11: Sp = 650 MPa. For a non-permanent connection, using Eqs. (8-31) and (8-32)
Fi = 0.75 At Sp = 0.75(84.3)(650)103 = 41.1 kN
The total external load is Ptotal = pg Ag, where Ag is the effective area of the cylinder, based
on the effective sealing diameter of 100 mm. The external load per bolt is P = Ptotal /N.
Thus
P = [6 (1002)/4](103)/10 = 4.712 kN/bolt

Yielding factor of safety, Eq. (8-28)


S p At 650  84.310 3
np    1.29
CP  Fi 0.275  4.712   41.1
Ans.

Overload factor of safety, Eq. (8-29)


S p At  Fi 650  84.310 3  41.1
nL    10.7
0.275  4.712 
Ans.
CP
Separation factor of safety, Eq. (8-30)
Fi 41.1
n0    12.0
P 1  C  4.712 1  0.275
Ans.

______________________________________________________________________________

8-38
From Table 8-7, h = t1 = 0.5 in
For t2 > d, l = h + d /2 = 0.5 + 0.5/2 = 0.75 in
L ≥ h + 1.5 d = 0.5 + 1.5(0.5) = 1.25 in. Let L = 1.25 in
LT = 2d + 0.25 = 2(0.5) + 0.25 = 1.25 in. All threaded.
From Table 8-1, At = 0.141 9 in2. The bolt stiffness is kb = At E / l = 0.141 9(30)/0.75 =
5.676 Mlbf/in
Similar to Fig. 8-23, we have three frusta.
Top frusta, steel: t = l / 2 = 0.375 in, d = 0.5 in, D = 0.75 in, E = 30 Mpsi
0.5774  30  0.5
k1   38.45 Mlbf/in
1.155  0.375   0.75  0.5  0.75  0.5 
1.155  0.375   0.75  0.5  0.75  0.5 
ln

Middle frusta, steel: t = 0.5  0.375 = 0.125 in, d = 0.5 in,


D = 0.75 + 2(0.75  0.5) tan 30 = 1.039 in, E = 30 Mpsi.
Eq. (8-20)  k2 = 184.3 Mlbf/in
Lower frusta, cast iron: t = 0.75  0.5 = 0.25 in, d = 0.5 in, D = 0.75 in, E = 14.5 Mpsi.
Eq. (8-20)  k3 = 23.49 Mlbf/in
Eq. (8-18), km = (1/38.45 + 1/184.3 + 1/23.49)1 = 13.51 Mlbf/in
C = kb / (kb + km) = 5.676 / (5.676 + 13.51) = 0.296
Table 8-9, Sp = 85 kpsi. For a non-permanent connection, using Eqs. (8-31) and (8-32)
Fi = 0.75 At Sp = 0.75(0.141 9)(85) = 9.05 kips

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 29/68


The total external load is Ptotal = pg Ag, where Ag is the effective area of the cylinder, based
on the effective sealing diameter of 3.5 in. The external load per bolt is P = Ptotal /N. Thus
P = [1 500 (3.52)/4](103)/10 = 1.443 kips/bolt
Yielding factor of safety, Eq. (8-28)
S p At 85  0.141 9 
np    1.27
CP  Fi 0.296 1.443  9.05
Ans.

Overload factor of safety, Eq. (8-29)


S p At  Fi 85  0.141 9   9.05
nL    7.05
0.296 1.443
Ans.
CP
Separation factor of safety, Eq. (8-30)
Fi 9.05
n0    8.91
P 1  C  1.443 1  0.296 
Ans.

______________________________________________________________________________

8-39
From Table 8-7, h = t1 = 20 mm
For t2 > d, l = h + d /2 = 20 + 10/2 = 25 mm
L ≥ h + 1.5 d = 20 + 1.5(10) = 35 mm. Let L = 35 mm
LT = 2d + 6 = 2(10) + 6 = 26 mm
ld = L  LT = 35  26 = 9 mm
lt = l  ld = 25  9 = 16 mm

From Table 8-1, At = 58.0 mm2. Ad =  (102)/4 = 78.5 mm2


Eq. (8-17),
Ad At E 78.5  58.0  207
kb    530.1 MN/m
Ad lt  At ld 78.5 16   58.0  9 
Similar to Fig. 8-23, we have three frusta.
Top frusta, steel: t = l / 2 = 12.5 mm, d = 10 mm, D = 15 mm, E = 207 GPa. Eq. (8-20)
0.5774  207 10
k1   4 163 MN/m
1.155 12.5   15  10  15  10 
1.155 12.5   15  10  15  10 
ln

Middle frusta, steel: t = 20  12.5 = 7.5 mm, d = 10 mm, D = 15 + 2(12.5  7.5) tan 30 =
20.77 mm, E = 207 GPa. Eq. (8-20)  k2 = 10 975 MN/m
Lower frusta, cast iron: t = 25  20 = 5 mm, d = 10 mm, D = 15 mm, E = 100 GPa (see
Table 8-8). Eq. (8-20)  k3 = 3 239 MN/m
Eq. (8-18), km = (1/4 163 + 1/10 975 + 1/3 239)1 = 1 562 MN/m
C = kb / (kb + km) = 530.1/(530.1 + 1 562) = 0.253
Table 8-11: Sp = 830 MPa. For a non-permanent connection, using Eqs. (8-31) and (8-32)
Fi = 0.75 At Sp = 0.75(58.0)(830)103 = 36.1 kN
The total external load is Ptotal = pg Ag, where Ag is the effective area of the cylinder, based
on the effective sealing diameter of 0.8 m. The external load per bolt is P = Ptotal /N. Thus

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 30/68


P = [550 (0.82)/4]/36 = 7.679 kN/bolt
Yielding factor of safety, Eq. (8-28)
S p At 830  58.0 10 3
np    1.27
CP  Fi 0.253  7.679   36.1
Ans.

Overload factor of safety, Eq. (8-29)


S p At  Fi 830  58.0 103  36.1
nL    6.20
0.253  7.679 
Ans.
CP
Separation factor of safety, Eq. (8-30)
Fi 36.1
n0    6.29
P 1  C  7.679 1  0.253
Ans.

______________________________________________________________________________

8-40
From Table 8-7, h = t1 = 0.375 in
For t2 > d, l = h + d /2 = 0.375 + 0.4375/2 = 0.59375 in
L ≥ h + 1.5 d = 0.375 + 1.5(0.4375) = 1.031 in. Round up to L = 1.25 in
LT = 2d + 0.25 = 2(0.4375) + 0.25 = 1.125 in
ld = L  LT = 1.25  1.125 = 0.125
lt = l  ld = 0.59375  0.125 = 0.46875 in
Ad =  (7/16)2/4 = 0.150 3 in2, Table 8-2: At = 0.106 3 in2
Eq. (8-17),
Ad At E 0.150 3  0.106 3  30
kb    5.724 Mlbf/in
Ad lt  At ld 0.150 3  0.46875   0.106 3  0.125 
Similar to Fig. 8-23, we have three frusta.
Top frusta, steel: t = l / 2 = 0.296875 in, d = 0.4375 in, D = 0.65625 in, E = 30 Mpsi
0.5774  30  0.4375
k1   35.52 Mlbf/in
1.155  0.296875   0.656255  0.4375   0.75  0.656255 
1.155  0.296875   0.75  0.656255   0.75  0.656255 
ln

Middle frusta, steel: t = 0.375  0.296875 = 0.078125 in, d = 0.4375 in,


D = 0.65625 + 2(0.59375  0.375) tan 30 = 0.9088 in, E = 30 Mpsi.
Eq. (8-20)  k2 = 215.8 Mlbf/in
Lower frusta, cast iron: t = 0.59375  0.375 = 0.21875 in, d = 0.4375 in, D = 0.65625 in,
E = 14.5 Mpsi. Eq. (8-20)  k3 = 20.55 Mlbf/in
Eq. (8-18), km = (1/35.52 + 1/215.8 + 1/20.55)1 = 12.28 Mlbf/in

C = kb / (kb + km) = 5.724/(5.724 + 12.28) = 0.318

Table 8-9, Sp = 120 kpsi. For a non-permanent connection, using Eqs. (8-31) and (8-32)
Fi = 0.75 At Sp = 0.75(0.106 3)(120) = 9.57 kips

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 31/68


The total external load is Ptotal = pg Ag, where Ag is the effective area of the cylinder, based
on the effective sealing diameter of 3.25 in. The external load per bolt is P = Ptotal /N.
Thus
P = [1 200 (3.252)/4](103)/8 = 1.244 kips/bolt

Yielding factor of safety, Eq. (8-28)


S p At 120  0.106 3
np    1.28
CP  Fi 0.318 1.244   9.57
Ans.

Overload factor of safety, Eq. (8-29)


S p At  Fi 120  0.106 3  9.57
nL    8.05
0.318 1.244 
Ans.
CP
Separation factor of safety, Eq. (8-30)
Fi 9.57
n0    11.3
P 1  C  1.244 1  0.318 
Ans.

______________________________________________________________________________

8-41
This is a design problem and there is no closed-form solution path or a unique solution.
What is presented here is one possible iterative approach. We will demonstrate this with
an example.
1. Select the diameter, d. For this example, let d = 10 mm. Using Eq. (8-20) on members,
and combining using Eq. (8-18), yields km = 1 141 MN/m (see Prob. 8-33 for method of
calculation.

2. Look up the nut height in Table A-31. For the example, H = 8.4 mm. From this, L is
rounded up from the calculation of l + H = 40 + 8.4 = 48.4 mm to 50 mm. Next,
calculations are made for LT = 2(10) + 6 = 26 mm, ld = 50  26 = 24 mm, lt = 40  24 = 16
mm. From step 1, Ad = (102)/4 = 78.54 mm2. Next, from Table 8-1, At = 78.54 mm2.
From Eq. (8-17), kb = 356 MN/m. Finally, from Eq. (f), Sec. 8-7, C = 0.238.

3. From Prob. 8-33, the bolt circle diameter is E = 200 mm. Substituting this for Db in Eq.
(8-34), the number of bolts are

 Db   200 
N   15.7
4d 4 10 
Rounding this up gives N = 16.

4. Next, select a grade bolt. Based on the solution to Prob. 8-33, the strength of ISO 9.8
was so high to give very large factors of safety for overload and separation. Try ISO 4.6
with Sp = 225 MPa. From Eqs. (8-31) and (8-32) for a non-permanent connection, Fi =
9.79 kN.

Shigley’s MED, 11th edition Chap. 8 Solutions, Page 32/68


Another random document with
no related content on Scribd:
1.E.6. You may convert to and distribute this work in any binary,
compressed, marked up, nonproprietary or proprietary form,
including any word processing or hypertext form. However, if you
provide access to or distribute copies of a Project Gutenberg™ work
in a format other than “Plain Vanilla ASCII” or other format used in
the official version posted on the official Project Gutenberg™ website
(www.gutenberg.org), you must, at no additional cost, fee or expense
to the user, provide a copy, a means of exporting a copy, or a means
of obtaining a copy upon request, of the work in its original “Plain
Vanilla ASCII” or other form. Any alternate format must include the
full Project Gutenberg™ License as specified in paragraph 1.E.1.

1.E.7. Do not charge a fee for access to, viewing, displaying,


performing, copying or distributing any Project Gutenberg™ works
unless you comply with paragraph 1.E.8 or 1.E.9.

1.E.8. You may charge a reasonable fee for copies of or providing


access to or distributing Project Gutenberg™ electronic works
provided that:

• You pay a royalty fee of 20% of the gross profits you derive from
the use of Project Gutenberg™ works calculated using the
method you already use to calculate your applicable taxes. The
fee is owed to the owner of the Project Gutenberg™ trademark,
but he has agreed to donate royalties under this paragraph to
the Project Gutenberg Literary Archive Foundation. Royalty
payments must be paid within 60 days following each date on
which you prepare (or are legally required to prepare) your
periodic tax returns. Royalty payments should be clearly marked
as such and sent to the Project Gutenberg Literary Archive
Foundation at the address specified in Section 4, “Information
about donations to the Project Gutenberg Literary Archive
Foundation.”

• You provide a full refund of any money paid by a user who


notifies you in writing (or by e-mail) within 30 days of receipt that
s/he does not agree to the terms of the full Project Gutenberg™
License. You must require such a user to return or destroy all
copies of the works possessed in a physical medium and
discontinue all use of and all access to other copies of Project
Gutenberg™ works.

• You provide, in accordance with paragraph 1.F.3, a full refund of


any money paid for a work or a replacement copy, if a defect in
the electronic work is discovered and reported to you within 90
days of receipt of the work.

• You comply with all other terms of this agreement for free
distribution of Project Gutenberg™ works.

1.E.9. If you wish to charge a fee or distribute a Project Gutenberg™


electronic work or group of works on different terms than are set
forth in this agreement, you must obtain permission in writing from
the Project Gutenberg Literary Archive Foundation, the manager of
the Project Gutenberg™ trademark. Contact the Foundation as set
forth in Section 3 below.

1.F.

1.F.1. Project Gutenberg volunteers and employees expend


considerable effort to identify, do copyright research on, transcribe
and proofread works not protected by U.S. copyright law in creating
the Project Gutenberg™ collection. Despite these efforts, Project
Gutenberg™ electronic works, and the medium on which they may
be stored, may contain “Defects,” such as, but not limited to,
incomplete, inaccurate or corrupt data, transcription errors, a
copyright or other intellectual property infringement, a defective or
damaged disk or other medium, a computer virus, or computer
codes that damage or cannot be read by your equipment.

1.F.2. LIMITED WARRANTY, DISCLAIMER OF DAMAGES - Except


for the “Right of Replacement or Refund” described in paragraph
1.F.3, the Project Gutenberg Literary Archive Foundation, the owner
of the Project Gutenberg™ trademark, and any other party
distributing a Project Gutenberg™ electronic work under this
agreement, disclaim all liability to you for damages, costs and
expenses, including legal fees. YOU AGREE THAT YOU HAVE NO
REMEDIES FOR NEGLIGENCE, STRICT LIABILITY, BREACH OF
WARRANTY OR BREACH OF CONTRACT EXCEPT THOSE
PROVIDED IN PARAGRAPH 1.F.3. YOU AGREE THAT THE
FOUNDATION, THE TRADEMARK OWNER, AND ANY
DISTRIBUTOR UNDER THIS AGREEMENT WILL NOT BE LIABLE
TO YOU FOR ACTUAL, DIRECT, INDIRECT, CONSEQUENTIAL,
PUNITIVE OR INCIDENTAL DAMAGES EVEN IF YOU GIVE
NOTICE OF THE POSSIBILITY OF SUCH DAMAGE.

1.F.3. LIMITED RIGHT OF REPLACEMENT OR REFUND - If you


discover a defect in this electronic work within 90 days of receiving it,
you can receive a refund of the money (if any) you paid for it by
sending a written explanation to the person you received the work
from. If you received the work on a physical medium, you must
return the medium with your written explanation. The person or entity
that provided you with the defective work may elect to provide a
replacement copy in lieu of a refund. If you received the work
electronically, the person or entity providing it to you may choose to
give you a second opportunity to receive the work electronically in
lieu of a refund. If the second copy is also defective, you may
demand a refund in writing without further opportunities to fix the
problem.

1.F.4. Except for the limited right of replacement or refund set forth in
paragraph 1.F.3, this work is provided to you ‘AS-IS’, WITH NO
OTHER WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PURPOSE.

1.F.5. Some states do not allow disclaimers of certain implied


warranties or the exclusion or limitation of certain types of damages.
If any disclaimer or limitation set forth in this agreement violates the
law of the state applicable to this agreement, the agreement shall be
interpreted to make the maximum disclaimer or limitation permitted
by the applicable state law. The invalidity or unenforceability of any
provision of this agreement shall not void the remaining provisions.
1.F.6. INDEMNITY - You agree to indemnify and hold the
Foundation, the trademark owner, any agent or employee of the
Foundation, anyone providing copies of Project Gutenberg™
electronic works in accordance with this agreement, and any
volunteers associated with the production, promotion and distribution
of Project Gutenberg™ electronic works, harmless from all liability,
costs and expenses, including legal fees, that arise directly or
indirectly from any of the following which you do or cause to occur:
(a) distribution of this or any Project Gutenberg™ work, (b)
alteration, modification, or additions or deletions to any Project
Gutenberg™ work, and (c) any Defect you cause.

Section 2. Information about the Mission of


Project Gutenberg™
Project Gutenberg™ is synonymous with the free distribution of
electronic works in formats readable by the widest variety of
computers including obsolete, old, middle-aged and new computers.
It exists because of the efforts of hundreds of volunteers and
donations from people in all walks of life.

Volunteers and financial support to provide volunteers with the


assistance they need are critical to reaching Project Gutenberg™’s
goals and ensuring that the Project Gutenberg™ collection will
remain freely available for generations to come. In 2001, the Project
Gutenberg Literary Archive Foundation was created to provide a
secure and permanent future for Project Gutenberg™ and future
generations. To learn more about the Project Gutenberg Literary
Archive Foundation and how your efforts and donations can help,
see Sections 3 and 4 and the Foundation information page at
www.gutenberg.org.

Section 3. Information about the Project


Gutenberg Literary Archive Foundation
The Project Gutenberg Literary Archive Foundation is a non-profit
501(c)(3) educational corporation organized under the laws of the
state of Mississippi and granted tax exempt status by the Internal
Revenue Service. The Foundation’s EIN or federal tax identification
number is 64-6221541. Contributions to the Project Gutenberg
Literary Archive Foundation are tax deductible to the full extent
permitted by U.S. federal laws and your state’s laws.

The Foundation’s business office is located at 809 North 1500 West,


Salt Lake City, UT 84116, (801) 596-1887. Email contact links and up
to date contact information can be found at the Foundation’s website
and official page at www.gutenberg.org/contact

Section 4. Information about Donations to


the Project Gutenberg Literary Archive
Foundation
Project Gutenberg™ depends upon and cannot survive without
widespread public support and donations to carry out its mission of
increasing the number of public domain and licensed works that can
be freely distributed in machine-readable form accessible by the
widest array of equipment including outdated equipment. Many small
donations ($1 to $5,000) are particularly important to maintaining tax
exempt status with the IRS.

The Foundation is committed to complying with the laws regulating


charities and charitable donations in all 50 states of the United
States. Compliance requirements are not uniform and it takes a
considerable effort, much paperwork and many fees to meet and
keep up with these requirements. We do not solicit donations in
locations where we have not received written confirmation of
compliance. To SEND DONATIONS or determine the status of
compliance for any particular state visit www.gutenberg.org/donate.

While we cannot and do not solicit contributions from states where


we have not met the solicitation requirements, we know of no
prohibition against accepting unsolicited donations from donors in
such states who approach us with offers to donate.

International donations are gratefully accepted, but we cannot make


any statements concerning tax treatment of donations received from
outside the United States. U.S. laws alone swamp our small staff.

Please check the Project Gutenberg web pages for current donation
methods and addresses. Donations are accepted in a number of
other ways including checks, online payments and credit card
donations. To donate, please visit: www.gutenberg.org/donate.

Section 5. General Information About Project


Gutenberg™ electronic works
Professor Michael S. Hart was the originator of the Project
Gutenberg™ concept of a library of electronic works that could be
freely shared with anyone. For forty years, he produced and
distributed Project Gutenberg™ eBooks with only a loose network of
volunteer support.

Project Gutenberg™ eBooks are often created from several printed


editions, all of which are confirmed as not protected by copyright in
the U.S. unless a copyright notice is included. Thus, we do not
necessarily keep eBooks in compliance with any particular paper
edition.

Most people start at our website which has the main PG search
facility: www.gutenberg.org.

This website includes information about Project Gutenberg™,


including how to make donations to the Project Gutenberg Literary
Archive Foundation, how to help produce our new eBooks, and how
to subscribe to our email newsletter to hear about new eBooks.

You might also like