Professional Documents
Culture Documents
MANUAL
Version 9.0.7.0
1.1.2. Production..................................................................................................................................... 7
7.2.2. Setting......................................................................................................................................... 92
This document provides the necessary information for vision handling and its operation on MiE machines. This
document and its content are property of Mi Equipment (M) Sdn. Bhd. Copying and distribution of this document
and its content is forbidden without written authorization, from Mi Equipment (M) Sdn. Bhd. Head office in Penang
Malaysia. All rights reserved in the event of the grant of a patent or the registration of a utility model or design.
Vision Selection
Pane Main Menu Toolbar Display customization
Information List
Status bar
Logon Dialog Box will pop up after Press on Main Menu Toolbar.
User will be automatically logon as Operator when first enters Bee Eye Vision System.
A valid user name and password is required to enter Bee Eye Vision System.
There are 4 groups of users with different access level to system. All the users’ settings can be
add/modify in User Admin.
1.1.2. Production
on Main Menu Toolbar is to inform Handler whether Bee Eye Vision is ready to run
production or vice versa.
There are 2 Modes:-
Recipe Dialog Box will pop up after Press on Main Menu Toolbar.
Recipe is used to keep all setting parameter for the device. For later use, user can just load back
the recipe accordingly.
There is a recipe called DEFAULT where user can store all the default value in this file. Users are
not allowed to delete or rename DEFAULT recipe file.
Description
New Create New Recipe File from Default recipe
Edit Group Create, Rename and Delete Group
Select Select Recipe File
Delete Delete Recipe File
Copy Copy Existing Recipe File to New Recipe File
Rename Rename Existing Recipe File
Move Move Recipe from Existing Group to other group
Close Close Recipe Form
Group Dialog Box will pop up after Press Edit Group on Recipe Dialog Box.
Description
New Create New Group
Delete Delete Group
Rename Rename Group
To create a new Group, user can enter the name of the new group into the “New Group” text box
and then click on the “New” button.
To delete an existing group, user can select on the group from the list in “Group Available”. Then,
click on the “Delete” button to delete the group.
To rename an existing group, user can select on the group from the list in “Group Available”.
Then, click on the “Rename” button to rename the group.
To save the current image shown or captured by camera, press on Main Menu Toolbar
to save image.
Users can key in the image file name for image saving.
To overwrite an image file, select the existing image file in the folder and press Save.
For Bump and Side Wall Vision, the multiple snap images will be saved accordingly.
User Dialog Box will pop up after press on Main Menu Toolbar.
User Manger is used to manage users, groups and users right. The user group that is allowed to
access to this dialog box depends on the user right assignment.
The 4 user groups are :
Administrator
Engineer
Technician
Operator
Different group have different access level. Administrator will have the highest access level,
followed by Engineer, Technician and lastly Operator.
There are 4 default users which are admin, eng, tech and op.
Press “New User” button to add new user to the system. User Profile dialog box will pop up
Description
User Name The user name that is used to log in to the system.
Full Name The full name of the user.
Description Job scope description of the user.
Password The user password for log in to the system.
Confirm Password Retype the user password for confirmation.
Group Select the user group for the user.
After key in required detail, press Save button to save the user account.
Double click on the user account at the User Manager dialog box to edit the user details.
Change the user right of each user group by clicking on one of the user right, and select the
granted user group.
Press Close after assigning the user right.
Measure Dialog Box will pop up after press on Main Menu Toolbar.
User can measure object’s distance, length and angle by using the measurement tools.
User can start to measure by press start and click 2 points with mouse on the display image. A
purple line will be formed between the 2 points. The measurement results are shown in the
Measure dialog box.
Description
Image Save Count Maximum numbers of images (pass, fail or etc image) can save in a
production lot.
Image File Saving Type User can choose for BMP(high quality, bigger in file size) or JPEG
(lower quality, smaller in file size)
Save All Vision Pass Image Save Pass Images (for all vision) in a production lot or not.
Alternatively, click on individual vision to save the particular
vision pass image only
Description
Image Storage Clearance Uuser can choose to turn on this feature or not. If turn on, user can opt for
“Move to Destination” or “Purge Image” method
Move to destination = Move the images from local drive to
another location specify by user.
Purge image = Delete the images
Turn on Look Ahead option when the unit size is below or equal to 3mm, and the camera lens is
zoomed until 3x3 units are visible on the Input Wafer Vision. The Search ROI (green colour ROI)
is automatically adjusted to fit 2 units from the unit near center crosshair to unit next to center unit
according to unit pitching.
Turn off Look Ahead option when the unit size is over 3mm, and the camera lens is zoomed until 1 unit is
visible on the Input Wafer Vision. The Search ROI (green colour ROI) is automatically adjusted based on the
die size.
User can select each vision module and select the desired empty detection method.
Vision Default
Input Wafer Score
Flipper Blob
Pre-Tape Blob
In Pocket A Matcher
Post Seal A Matcher
In Pocket B (Applicable to
Matcher
Type D, T1 and T2 only)
Post Seal B Applicable to
Matcher
Type D, T1 and T2 only)
If user selects Matcher or Blob mode, user will observe the “Empty” button appear on the vision
module.
User need to place the Red ROI accordingly to the center portion of the collet.
After done, click on the Finish button to complete the learning process.
For Blob, user will need to perform learning. This is usable if the vacuum hole is able to be
viewed in good contrast from the image. Below is the guideline for empty learning using Blob
mode:
Vacuum hole
User need to place the Red ROI accordingly to the center portion of the collet.
Next, user will need to adjust the threshold to see the vacuum hole clearly in red color.
User will need to select “Black Object” as the vacuum hole is black in color.
After done, click on the Finish button to complete the learning process.
For Intensity, this is selected if the light source adjustment needed for the unit is less bright and
the empty image appear as total black (not able to view the collet or vacuum hole).
For Score, it is using the pattern matching score to determine if the image is empty.
For example, if the setting value for “Score” is 70% and “Empty” is 30%, any pattern matching
score that is above 70% will be Pass, below 30% will be Empty and in between 30% to 70% will
be failing for Score.
Miscellaneous Dialog Box will pop up after press on Main Menu Toolbar.
On I/O page, user can view the IO communication between Vision and Handler PC.
It is normally use for troubleshooting purposes.
On the individual vision page, user can view the cosmetic defect zone
Report Dialog Box will pop up after press on Main Menu Toolbar.
User can view report on specific month by selecting the Month and specific Day.
To view a report, click on one of the saved report, and press Report Preview button. A Report
Preview dialog box will pop up.
To delete a report, click on one of the saved report, and press Delete Lot button
On the Report Preview dialog box, user can print the report.
User can export the report to other document format as listed below:
Adobe Acrobat (*.pdf)
A message box will pop out. The number of file will be displayed.
Left click to magnify the image or right click to display the image to the selected vision page.
1.1.11. OSK
Users can exit Bee Eye Vision after press on Main Menu Toolbar.
Show the yield statistic for Input Wafer, Flipper, Bump and Side Wall, Pocket Position A, In
Pocket A, Post-Seal Vision A and Setup. (Available for all Mi20 machine type)
Pocket Position B (Available for Mi20 D1,D2, T1,T2), Post Seal B (Available for Mi20 D1,D2,
T1,T2) and Tray Vision (Available for Mi20 T3, T4).
In All Vision Pane, users able view Input Wafer, Flipper, Bump and Side Wall, Pocket Position A,
In Pocket A, Post-Seal Vision A and Setup. (Available for all Mi20 machine type)
Pocket Position B (Available for Mi20 D1,D2, T1,T2), Post Seal B (Available for Mi20 D1,D2,
T1,T2) and Tray Vision (Available for Mi20 T3, T4).
Description
Crosshair Show/Hide Crosshair
Search ROI Show/Hide Search ROI
Matched Info Show/Hide Matched Info
Display information
and activities
e) After getting a good calibration image, press again to stop live image.
After the calibration is done, there are 2 ways to verify the calibration is done correctly:
User can export the data to excel file by clicking on the “Export File” for reporting purposes.
Tick the “Show Circle Gauge” checkbox to use the circle gauge dot pitch measurement tools.
Adjust the “Transition Type”, “Transition Choice” and “Contrast” option to fit the gauge to the jig.
User can enter the width and length of the Sub ROI, Rectangle Gauge or Search ROI based on the
description of the group box.
This interface is available on all Learn Forms and Calibration page to ease user on adjusting the
ROI and rectangle gauge.
In each vision module (except Setup camera), user can click on to set the Area of
Interest of the camera.
Example: Pre Tape Vision is using 4 megapixel camera (2052 X 2052). Therefore, the software will allow the
user to choose between the 3 preset AOIs
Note: Using bigger AOI will increase the process time of the image and provide improvement on the pixel value.
Setup Page
For Setup page, each vision will have this button whereby user can find the below items:
a) Zoom ROI (Applicable for used recipe only)
This feature is used for vision module without manual zoom adjustment where user can
use the ROI (red rectangle) to adjust back the vision zoom knob to its previous condition.
User will need to manually adjust the zoom until unit fits into the rectangle.
The ROI is able to be drag around the image as the unit on the image may not be exactly
in the center.
b) Search ROI (applicable to Bump and Side Wall Vision only, green color)
User can select this button and user will be able to adjust the Search ROI accordingly.
User can move the Search ROI by pointing at the inner portion of the rectangle.
User can adjust the size by clicking on the edge of the rectangle and drag its size
accordingly.
c) Crosshair
This setting is not recommended to be adjusted by user as it will cause the center point
of the vision system to shift and may cause placement or picking issue.
User can check the current crosshair value from this page.
1. Learn Unit
Step 1. Package
SubROI is used to pattern matching certain portion (which is critical) of the die. Each SubROI will
have their pattern matching result.
Select SubROI on the list in order to move or re-size the selected SubROI.
Don’t Care Area is used to cover area that is not interest for vision inspection or it is used to create
a unique pattern for a symmetry die.
Check on “Enable Don’t Care Area” and “Draw Don’t Care Area” to start draws the area.
Draw by left click on the image to plot points (Yellow Create by right click on the image to form square (Black
Colour) Colour)
Uncheck the “Draw Don’t Care Area” and left click on the square, it will show as blue color if it is
selected.
Arrow button is used to move all polygon pixel by pixel based on the direction press by users.
The Checkbox ‘Check contamination at Don’t Care Area’ is used to set whether contamination
checking need to bypass selected don’t care area or not. If the checkbox is checked, contamination
will be check during inspection else contamination checking will bypass the selected don’t care
area.
If checked ‘Consider Marking for Matching’ system will still consider marking when pattern
matching.
Step 6. Template
Users can save current learn pattern to any 4 templates slot. For Pocket Position Vision, there are
only 2 templates
The selected template for saving is highlighted in yellow color at template pattern image.
The round shape colour indicator above at each template mean :-
o Green – The Template is On
o Red – The Template is Off
The button is to copy all independent parameters from current template to the selected
template. The button will be disabled if both templates have the same parameters.
If users wish to stay on the default saving template parameter, just click button to
complete the unit learning.
2. Learn Bump
To perform the Repair Object action, user can click from 1 point to another to patch the bump.
To Undo the action done on the image, user can click on the “Undo” button.
Description
Bump Formation 1. Grid : Bumps are in order.
2. Random: Bumps are not in order.
Total Column Total bump columns if it is in grid form.
Total Row Total bump rows if it is in grid form.
Bump Height Bump height from the unit surface.
Total Bump Selected Indicate total bumps which is highlighted in blue color
Once user click on Next button, bump setting dialog will be displayed as shown below:
Click Yes to use default bump setting or click No to use existing bump setting.
Description
Diameter Set minimum and maximum bump’s diameter.
Area Set minimum and maximum bump’s area. User can set by micron or percentage.
Roundness Set average roundness of bumps.
Max. Offset* Set maximum offset of bumps.
Pitch X* Set minimum and maximum bump’s pitch X.
Pitch Y* Set minimum and maximum bump’s pitch Y.
Height Set minimum and maximum bump height. Applicable for white on black bumps only.
Missing Check missing bump detection or not.
Width Set minimum and maximum bump’s width.
Length Set minimum and maximum bump’s length.
Note:
* Applicable for grid type bump
The display of the list will be updated based on the selected option. For example, if bump area is
not ticked, the bump area column will not be displayed.
Double click the grid view to modify the bump setting:
If the parameter needs to be set to all bumps, user can tick on “Apply to all” and a message box
will pop out to confirm on this action. Click Yes to apply to all. Otherwise, click No.
Finally, click button to complete the bump learning process. The form as below will be
shown.
Step 2. Orientation
User need to place the Orientation ROI to the Pin1 location. Click “Next” to move to next page.
Step 3. Mark
User need to adjust the Threshold scroll bar to binarize the image.
Select white font or black font based on the font color shown in image. After that, press Next
button to continue.
Good Threshold Image (Clear Marking) Bad Threshold Image (Bad Marking)
Description
Edit Mode
Edit Bump User can tick on this box to perform editing on the binarize image
Cut Object Cut the bumps blob which is linking to other bumps or circuit structure
Repair Object Repair the bumps
Object Selection Filter out object which area is not within the minimum and maximum
area.
Repair Object
Cut Object
If the binarize image is in good condition or the editing process is done, user can click on “Next”
button to continue to the next page.
Description
Undo Char(s) Un-select all marks
Form Single Char Form Single Char on highlighted marks
Form Multiple Chars Form Multiple Chars on highlighted marks
To select the mark only, left click + hold and drag across the area or press Ctrl and left click on
wrong mark capture.
Once done, release the click and an image as below will be shown:-
Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection result
Wafer Inspection Offline test and show inspection result for Wafer template
Pitch Test unit pitch and display pitch result
Angle Correction Test wafer tilting angle and display tilting result
Allocate Die Test allocate die inspection
Teach Unit Test unit teaching inspection
Uncommon Reference* Test uncommon reference die inspection
Common Reference* Test common reference die inspection
Orientation Die Test orientation die inspection
Jump Die To learn the offset value between center of the unit and crosshair
Pin Offset Set acceptable value for pin offset. It is to check whether the pin is out of
the position
Die to Die Gap** To learn gap between Die to Die
Note:
* Button visibility according to reference die type selection
** Applicable to certain customer only.
1. Create a new recipe and learn normal die pattern for input vision if no referred recipe for this
wafer in vision software.
Step 1: Package
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
User can set the Sub ROI accordingly. For more information, please refer to Common
Interface.
User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface.
Description
Pixel Sensitivity Value that determine the inspection sensitivity of contamination checking. The
smaller the pixel sensitivity, the more sensitive the inspection. Must go through
learn process in order for the parameter to take effect.
Default: 5
Description
Unit Pitch X Die nominal Pitch value in X-axis
Unit Pitch Y Die nominal Pitch value in Y-axis
Tolerance Tolerance for Die Pitch X and Y. Pitch is invalid if pitch value is excess
the limit for tolerance allowed for X and Y Pitch.
Width Die nominal width specification.
Height Die nominal height specification.
Look Ahead Turn on or turn off Look Ahead feature for Input Wafer Vision. When
turn on, Input Wafer Search ROI is adjusted to fit 2 sequences unit based
on unit pitching. When turn off, Search ROI is adjusted based on the 1.25
times of the die size.
Step 6: Template
Users can select the desired template for the learnt template. If the selected template is the same as
current Template, user can complete this learn form by clicking on the button.
If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.
Next, BGALearnForm will be displayed as below if the Bump check box in setting is selected:
There are only 3 steps in learning bump process.
Step 1: Create Blobs
Step 2: Build Template
Step 3: Setting
User need to adjust the threshold accordingly so that the bumps are visible and in correct shape.
For more information, please refer to Common Interface.
Once done, click on the “Next” button.
User need to ensure the bump counts are correct and select the bump formation accordingly.
For more information, please refer to Common Interface.
Once done, click on the “Next” button.
Step 3: Setting
User can turn on/off the setting parameters for bump inspection and set the range accordingly.
Once done, click on the button and the below form will be shown:
Arrow sign
1. Select the “Learn Ref. Unit” by clicking on the arrow sign and the Main button will swap to
“Learn Reference Unit”
Step 1: Package
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
User can set the Sub ROI accordingly. For more information, please refer to Common Interface
It is recommended to set at least 1 Sub ROI.
Users can choose save new reference die on new reference die slot or overwrite existing reference
die slot.
Maximum reference die slot is 100. If slot is full, users can click on Delete All button to delete all
reference die slot.
Once done, user can click on the “Finish” button to complete the learning process.
Then, the below form will pop out and click on the “Close” button.
1. Select the “Learn Teach Unit” by clicking on the arrow sign and the Main button will swap to
“Learn Teach Unit”
Step 1: Package
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
Step 1. Package
User need to adjust the Rectangle Gauge accordingly to fit to the die edge
User can set the Sub ROI accordingly. For more information, please refer to Common Interface.
Once done, click on the “Next” button.
User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface
Once done, click on the button and the below form will be shown:
Step 1: Package
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
User can set the Sub ROI accordingly. For more information, please refer to Common Interface.
Once done, click on the button and the below form will be shown:
User need to adjust the Rectangle Gauge accordingly like example figure.
Once done, click on the button and the below form will be shown:
The button will appear if user turn on the “Empty Inspection when Allocate Die”
feature in the Configuration page.
It will be used to perform matching when the system moves across the empty zone.
Important: It is only usable for wafer with saw line that is visible under vision system. Please do
not turn it on for wafers without saw line.
User will need to adjust the Search ROI (red box) to fit the empty zone and including the saw line.
Once done, click on the “Next” button.
User need to adjust the Threshold to view the empty zone in good condition (square/rectangle
shape)
User will need to choose the object color accordingly. Once the selection is done, it will be
highlighted in red as shown above.
Once done, click on the button and the below form will be shown:
Step 1: Package
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
Users can select the desired template for the learnt template. If the selected template is the same as
current Template, user can complete this learn form by clicking on the button.
If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.
Next, BGALearnForm will be displayed as below if the Bump check box in setting is selected:
There are only 3 steps in learning bump process.
Step 1: Create Blobs
Step 2: Build Template
Step 3: Setting
User need to adjust the threshold accordingly so that the bumps are visible and in correct shape.
For more information, please refer to Common Interface.
Once done, click on the “Next” button.
User need to ensure the bump counts are correct and select the bump formation accordingly.
For more information, please refer to Common Interface.
Once done, click on the “Next” button.
Step 3: Setting
User can turn on/off the setting parameters for bump inspection and set the range accordingly.
Once done, click on the button and the below form will be shown:
The button will appear if user chooses to turn on the Orientation Die feature.
When user click on the Learn Orientation button, a Logon form will pop out as below:
This log in will appear Engineer user group and above to perform this action.
Once login, user will need to click and drag on the image to select the region with the die in it.
Step 1. Package
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
User can set the Sub ROI accordingly. For more information, please refer to Common
Interface.
For this Learn form, user will need to add at least 1 Sub ROI in order to proceed to the next
page. A message will pop out if no Sub ROI is detected.
User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface.
Once done, click on the button and the below form will be shown:
Template Display
Template Indicator
Current Template
a) Template Display
Double click the display to show the template form which shows the 4 templates.
User can select to on/off the templates. There will be at least one template that is selected.
The date and time below the templates shows the time when the template is learnt.
User can tick on “Show Wafer Yield Template” if user would like to see the template.
b) Template Indicator
c) SubROIs Information
d) Bump Information
7.2.2. Setting
Description
Empty Object will consider as empty if object’s score is below Empty.
Score Object will consider as fail if object’s score is below Score.
Function Score The score setting for teach die, die pitching, and wafer tilting angle correction.
These operations will fail if the object score for corresponding operation is below
Function Score.
Ref. Die Score If the reference die score is less than setting value, it will fail.
SubROI Check SubROI or not. Sub ROI button will appear if Sub ROI is checked.
Angle Object will consider as angle failure if object’s angle more than Angle value.
Die Size Tol (Min Object will consider as fail die size if the calculated value is not within the
/Max) tolerance range
Bump Check bump or not. Bump button will appear if Bump is checked.
Offset Check single unit offset maximum limit to prevent unit shifting that can cause
wrong picking.
Pin Offset Set acceptable value for pin offset. It is to check whether the pin is out of the
position.
Description
Diameter Set minimum and maximum bump’s diameter.
Area Set minimum and maximum bump’s area.
Roundness Set average roundness of bumps.
Max. Offset* Set maximum offset of bumps.
Pitch X* Set minimum and maximum bump’s pitch X.
Pitch Y* Set minimum and maximum bump’s pitch Y.
Height Set minimum and maximum bump height. Applicable for white on black bumps only.
Missing Bump Check missing bump detection or not.
Width Set minimum and maximum bump’s width
Length Set minimum and maximum bump’s height
Note:
* Applicable for grid type bump
List all the available SubROI and its score. Press button to delete the selected SubROI.
Adjust the camera and light source setting to get a good image.
Increment value The (+) and (-) button will refer to this increment value to
adjust the settings
Speed The higher the value, the slower that the scroll bar will move.
Single Snap Selection for light source setting to grab the image
Unit To let user select the image type that require light source
setting changes
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Coaxial Light Intensity (1 – 255) Control Coaxial Light intensity
Ring Light Intensity (1 – 255) Control Ring Light intensity
Click on the “Channel Balancing” button if the half bright half dark phenomenon occur on the
image.
When this occurs, user can click on the “Adjust Balance” button to balance up the dual
channels in the sensor.
If it is not able to be corrected, user can manually adjust the Gain and Offset value.
Once done, click on the Save button.
Click on the “Motorized Lens Setting” button to adjust the zoom and focus.
User can drag the Zoom and Focus track bar accordingly.
Note: It is normal that the zoom lens will perform homing action when moving from higher
value to lower value.
Once done, click on the Save button.
Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection result
Learn Sampling** To learn a sample unit
Note: ** Applicable to certain customer only.
1. Create a new recipe and learn normal die pattern for flipper vision if no referred recipe for this
wafer in vision software.
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
User can set the Sub ROI accordingly. For more information, please refer to Common Interface.
User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface
Step 5: Template
Users can select the desired template for the learnt template. If the selected template is the same as
current Template, user can complete this learn form by clicking on the button.
If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.
Next, Learn Marking Form will be displayed as below is the die type for Flipper Vision is marking
die.
There are 3 Steps to complete learn marking process for normal die
Step 1: Package
Step 2: Orientation
Step 3: Mark (Threshold)
Step 3: Mark (Edit Mode)
Step 3: Mark (Character Building)
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
Step 2. Orientation
User need to place the Orientation ROI to the Pin1 location. Click “Next” to move to next page.
Step 3. Mark
User need to adjust the Threshold scroll bar to binarize the image.
Select white font or black font based on the font color shown in image. After that, press Next
button to continue.
User can edit the image and set the minimum and maximum area accordingly.
For more information, please refer to Common Interface.
Template Display
Template Indicator
Current Template
a) Template Display
User can select to on/off the templates. There will be at least one template that is selected.
b) Template Indicator
c) Mark Information
Click to show the current mark score result and the mark setting score.
User can change a single mark score by clicking on the “Setting” row.
Description
Score Object will consider as fail if object’s score is below Score.
Empty Object will consider as empty if object’s score is below Empty.
SubROI Turn on/off SubROI inspection.
Angle Object will consider as fail angle if the setting value is exceeded.
Die Size Tol (Min /Max) Object will consider as fail die size if the calculated value is not within the
tolerance range
Offset X/Y Object will consider as Offset fail if the offset is more than the setting.
Crack Object will consider as crack if object has crack which length is more than the
setting value has been set.
ROI Compensation Object that is out of the Crack ROI will be ignored.
Default:0.
Crack Threshold Adjust crack threshold scroll bar to threshold image
Description
Threshold Threshold for extra mark detection.
Overprinting To check for oversize marking or not.
No Mark To check for no mark on unit surface
Extra Mark To check extra mark or not.
Mark Comp. To enable and adjust offset value for mark comp
Underprinting To check for undersize marking or not.
Orientation To check orientation or not
Min Area Object will consider as Extra Mark if area size larger than the value has been set.
Min Width Object will consider as Extra Mark if width size larger than the value has been set.
Min Length Object will consider as Extra Mark if length size larger than the value has been
set.
Tolerance Tolerance value that will be used on Extra Mark Inspection. It is set from die edge
to the center of die.
White Mark White extra mark to be detected.
Black Mark Black extra mark to be detected.
List all the available SubROI and its score. Press button to delete the selected SubROI.
Chip Out Threshold Adjust chip out threshold scroll bar to threshold image.
Adjust the camera and light source setting to get a good image.
Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Speed The higher the value, the slower that the scroll bar will move.
Single Snap Selection for light source setting to grab the image
Click on the “Channel Balancing” button if the half bright half dark phenomenon occur on the
image.
When this occurs, user can click on the “Adjust Balance” button to balance up the dual
channels in the sensor.
If it is not able to be corrected, user can manually adjust the Gain and Offset value.
Once done, click on the Save button.
Click on the “Motorized Lens Setting” button to adjust the zoom and focus.
User can drag the Zoom and Focus track bar accordingly.
Note: It is normal that the zoom lens will perform homing action when moving from higher
value to lower value.
Once done, click on the Save button.
Description
Grab Grab single image
Live Continuous grab image
Live 5S Continuous grab image with side wall
Grab 5S Grab single image with side wall
Inspection Offline test and show inspection result
PUH Offset To offline inspect on the pick-up head offset
Inspect Collet To inspect collet whether in good position
1. Create a new recipe and learn normal die pattern for Bump and Side Wall Vision if no referred
recipe for this wafer in vision software.
2. Press (for non 5S) or (for 5S) on function menu toolbar to start
learn process.
Step 1: Package
a) Non 5S
b) 5S
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
For 5S learn form:
Click on the radio box to show the rectangle gauge for each side.
User may choose to visibility of the dragging box and sample points
If multiple snap is turned on for 5S, the side wall image will auto swap as user
navigate between different side.
User can set the Sub ROI accordingly. For more information, please refer to Common Interface.
Once done, click on the “Next” button.
User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface.
Once done, click on the “Next” button.
Description
Pixel Sensitivity Value that determine the inspection sensitivity of contamination checking. The
smaller the pixel sensitivity, the more sensitive the inspection. Must go through
learn process in order for the parameter to take effect.
Contamination Object that is out of the Contamination ROI will be ignored.
Compensation Default:0.
Chip In Compensation Object will consider as chip out if there is chip where the depth is more than the
value has been set from die edge.
Chip Out Object will consider as chip out if there is any extension of particles from die edge
Compensation which depth is more than the value has been set.
Show Binarized Image Check it to show binarized image before adjust chip threshold scroll bar.
Chip In Threshold Adjust chip in threshold scroll bar to threshold image
Chip Out Threshold Adjust chip out threshold scroll bar to threshold image
Chipping Color Select black or white which indicate the chip color.
Users can select the desired template for the learnt template. If the selected template is the same as
current Template, user can complete this learn form by clicking on the button.
If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.
User need to adjust the threshold accordingly so that the bumps are visible and in correct shape.
For more information, please refer to Common Interface.
Once done, click on the “Next” button.
User need to ensure the bump counts are correct and select the bump formation accordingly.
For more information, please refer to Common Interface.
Once done, click on the “Next” button.
User can turn on/off the setting parameters for bump inspection and set the range accordingly.
Once done, click on the button and the below form will be shown:
Template Display
Template Indicator
Current Template
SubROIs Information
a) Template Display
User can select to on/off the templates. There will be at least one template that is selected.
b) Template Indicator
e) Display Information
The above display allows user to switch between different image snap.
Description
Score Object will consider as fail if object’s score is below Score.
Empty Object will consider as empty if object’s score is below Empty.
SubROI Turn on/off SubROI Inspection/
Angle Object will consider as fail angle if the value is exceeded.
Die Size Tol (Min /Max) Object will consider as fail die size if the calculated value is not within the
tolerance range
Crack Object will consider as crack if object has crack which length is more than the
value has been set.
ROI Compensation Object that is out of the Crack ROI will be ignored.
Default:0.
Crack Threshold Adjust crack threshold scroll bar to threshold image
Bump Turn on/off bump inspection.
List all the available subROI and its score. Press button to delete the selected subROI.
Adjust the camera and light source setting to get a good image.
Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Speed The higher the value, the slower that the scroll bar will move.
Dual Snap 5S Selection for light source setting to grab the image
Unit To let user select the image type that require light source setting
changes
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Set Camera FOV - Adjust camera field of view from 3mm X 3mm to 15mm X
15mm
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Coaxial Light Intensity (1 – 255) Control Coaxial Light intensity
Ring Light Intensity (1 – 255) Control Ring Light intensity
Click on the “Channel Balancing” button if the half bright half dark phenomenon occur on the
image.
When this occurs, user can click on the “Adjust Balance” button to balance up the dual
channels in the sensor.
If it is not able to be corrected, user can manually adjust the Gain and Offset value.
Once done, click on the Save button.
Click on the “Motorized Lens Setting” button to adjust the zoom and focus.
User can drag the Zoom and Focus track bar accordingly.
Note: It is normal that the zoom lens will perform homing action when moving from higher
value to lower value.
Once done, click on the Save button.
Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection result
Step 1: Pocket
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
Step 2: Template
Once done, click on the button and the below form will be shown
Template Display
Template Indicator
Current Template
a) Template Display
User can select to on/off the templates. There will be at least one template that is selected.
b) Template Indicator
Whe n user enter Setting page, the image will be binarize according to the threshold value.
Description
Score Object will consider as fail if object’s score is below Empty score.
Minimum Size (Width) Minimum Pocket Width
Minimum Size (Height) Minimum Pocket Height
Increment Tol. Max Pocket Width = Min Pocket Width + Increment Tolerance
Max Pocket Height = Min Pocket Height + Increment Tolerance
Threshold Adjust threshold scroll bar to binarize image for entry plate opening detection.
Offset (Left/Right) Vision will fail if the offset from current pocket center to entry plate opening
edge is less than the value.
Tolerance To set the searching region for the green points
Height To set the height for the line gauge
The Pocket Offset to Entry Plate feature is used to detect carrier tape jam.
Adjust the camera and light source setting to get a good image.
Increment value The (+) and (-) button will refer to this increment value to
adjust the settings
Speed The higher the value, the slower that the scroll bar will move.
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Ring Light Intensity (1 – 255) Control Ring Light intensity
Back Light Intensity (1 – 255) Control Back Light intensity
Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection of unit result
Inspection Offline test and show inspection for unit when trailer leader mode is turned on
(Trailer)
Learn Sampling** To Learn Sampling unit
Note: ** For certain customers only.
1. Create a new recipe and learn normal die pattern for in pocket vision if no referred recipe for this
wafer in vision software.
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
User can set the Sub ROI accordingly. For more information, please refer to Common Interface.
User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface.
Step 5: Template
Users can select the desired template for the learnt template. If the selected template is the same as
current Template, user can complete this learn form by clicking on the button.
If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.
User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
Step 2: Orientation
User need to place the Orientation ROI to the Pin1 location. Click “Next” to move to next page.
User need to adjust the Threshold scroll bar to binarize the image.
Select white font or black font based on the font color shown in image. After that, press Next
button to continue.
User can edit the image and set the minimum and maximum area accordingly.
For more information, please refer to Common Interface.
Template Display
Template Indicator
Current template
a) Template Display
Double click the display to show the template form.
User can select to on/off the templates. There will be at least one template that is selected.
b) Template Indicator
c) Mark Information
Click to show the current mark score result and the mark setting score.
User can change a single mark score by clicking on the “Setting” row.
List all the available SubROI and its score. Press button to delete the selected SubROI.
Description
Score Object will consider as fail if object’s score is below Score.
Empty Object will consider as empty if object’s score is below Empty.
SubROI Turn on/off SubROI inspection.
Angle Object will consider as angle failure if object’s angle more than Angle value.
Die Size Tol (Min /Max) Object will consider as fail die size if the calculated value is not within the
tolerance range
Crack Object will consider as crack if object has crack which length is more than the
value has been set.
Crack Threshold Adjust crack threshold scroll bar to threshold image
ROI Compensation Object that is out of the Crack ROI will be ignored.
Default:0.
Chip Out Threshold Adjust chip out threshold scroll bar to threshold image.
Description
Threshold Threshold for extra mark detection.
Overprinting To check for oversize marking or not.
No Mark To check for no mark on unit surface
Extra Mark To check extra mark or not.
Mark Comp. To enable and adjust offset value for mark comp
Underprinting To check for undersize marking or not.
Orientation To check orientation or not
Min Area Object will consider as Extra Mark if area size larger than the value has been set.
List all the available subROI and its score. Press button to delete the selected subROI.
Adjust the camera and light source setting to get a good image.
Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Speed The higher the value, the slower that the scroll bar will move.
Single Snap Selection for light source setting to grab the image
Unit Selection of unit area to grab the image
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Coaxial Light Intensity (1 – 255) Control Coaxial Light intensity
Dome Light Intensity (1 – 255) Control Ring Light intensity
Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection result
User need to adjust the Rectangle Gauge accordingly to fit to the die edge
Step 2: Template
Users can select the desired template for the learnt template.
Drag the Match Empty ROI (red box) to cover the whole pocket.
Drag the Search ROI (green box) to determine the searching area for the empty zone.
User need to adjust the top and bottom to the middle of the sealing line.
User need to adjust the left and right to the middle between the pockets.
Once done, click on the button and the below form will be shown:
Template
Display
Template Indicator
Current template
a) Template Display
Double click the display to show the template form.
User can select to on/off the templates. There will be at least one template that is selected.
b) Template Indicator
c) Reset Cp Value
User can view the seal width analysis of the current lot.
12.2.2. Setting
Press” Setting” button will binarized the Post-Seal image according to the Upper Seal Threshold
(using double threshold)/ Threshold value.
Description
Unit Check unit presence or not
Empty Pocket Check empty pocket or not
Broken Seal Check broken sealing or not
Seal Width Limit Check sealing limit or not
Seal Width Check sealing consistency or not
Description
Angle Object will consider as angle failure if object’s angle more than Angle value.
Offset Object will consider as Offset fail if the unit center is offset from reference
crosshair more than the setting value in X or Y.
Increment value The (+) and (-) button will refer to this increment value to
adjust the settings
Speed The higher the value, the slower that the scroll bar will move.
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Square Light Intensity (1 – 255) - Control Square Light intensity
Back Light Intensity (1-255) - Control Back Light intensity
Description
Grab Grab single image
Live Continuous grab image
Inspection Pocket Offline test and show pocket inspection result
Step 1: Pocket
Once done, click on the button and the below form will be shown:
Template
Display
Description
Score Object will consider as fail if object’s score is below Score.
Minimum Size
Width Minimum width size of the tray pocket
Height Minimum height size of the tray pocket
Increment Tol. The tolerance for the pocket size.
Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Shutter The higher the value, the slower that the scroll bar will move.
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Ring Light Intensity (1 – 255) To Control Ring Light intensity
Light Intensity Volume of power light source where focusing on surface.
Description
Live Continuous grab image
Inspection (Turret) Offline inspection for turret pick up head
Inspection (Flipper Offline inspection for flipper collet up position
Up)
Inspection (Flipper Offline inspection for flipper collet down position
Down)
Inspection (Pepper Offline inspection for pepper pot surface
Pot)
14.2.1. Setting
Description
Show Gauge (Turret PUH and Flipper To show the line gauge according to the Turret PUH and Flipper
PUH) PUH setting values
Show Gauge (Flipper PUH(D) and To show the line gauge according to the Flipper PUH (Down) and
Pepper Pot) Pepper Pot setting values
Show Flipper PUH (D) Gauge To show or hide the line gauge for ease of setup
Show Turret PUH Gauge
Show Pepper Pot Gauge
Show Flipper PUH Gauge
Turret PUH Distance X Set the X direction of the line gauge.
Flipper PUH (D) Distance X
Flipper PUH Distance X
Pepper Pot Distance X
Turret PUH Distance Y Set the Y direction of the line gauge.
Flipper PUH (D) Distance Y Y position = Crosshair – setting value
Flipper PUH Distance Y Set the Y direction of the line gauge.
Pepper Pot Distance Y Y position = Crosshair + setting value
Search Tolerance Set the searching region for the line gauge.
Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Speed The higher the value, the slower that the scroll bar will move.
Turret PUH and Flipper PUH Adjust light source for Turret PUH and Flipper PUH
Flipper PUH (D) and Pepper Pot Adjust light source for Flipper PUH (D) and Pepper Pot
Shutter (1 – 4095) (Recommend : 10 - 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 10 - 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Aperture Aperture
Locking Screw Locking Screw
Aperture Knob
Zoom Locking
Screw Zoom Knob
Zoom Locking
Screw
Focus Locking
Focus Locking Screw
Screw
Aperture Knob
Type A Type B
1. Macro lens type A is used at Pocket Position, Post Seal Vision and Tray Vision (Applicable to T3
and T4 series only).
2. Macro lens type B is used Bump Position Vision and Test Socket Vision. This is applicable to
Type T series machine only.
3. For adjusting the lens zoom for various object size, loosen the zoom locking screw, then rotate the
zoom knob to adjust the lens zooming.
4. Rotate clock wise to zoom in for viewing small size object; rotate anti-clock wise to zoom out for
viewing large size object.
5. Tighten zoom locking screw until the screw is slightly touching the zoom knob. It is
recommended to screw until the zoom knob is just enough tightened where the zoom knob cannot
be easily rotated. Do not screw the locking screw until very tight because this will make the screw
loose.
6. For adjusting the focus of lens after zooming, loosen the focus locking screw, and then rotate the
zoom knob to adjust the lens focusing.
7. Rotate clock wise to focus nearest object, and rotate anti-clock wise to focus farthest object.
Aperture
Locking Screw
Aperture Knob
Focus Knob
Pre-requisite:-
A wafer ring with 10 packages
Among the packages, there should be a height or width variance. The bigger the variance, the
GR&R will be more accurate.
The GR&R is done based on the measurement of die height or die width.
Input Wafer Vision must be calibrated with calibration jig.
Step-by-Step Guideline
Step 1: Load a wafer ring with 10 packages into Input Wafer Vision.
Step 4: Click in Input Wafer Vision. Record the value of the package
width.
Step 5: Repeat step 3 to 4 for 2nd package till the 10th package.
Step 6: Jog back to the 1st package.
Step 7: Repeat step 5.
Step 8: Unload the wafer ring. This will end the cycle for the 1st Appraiser.
Note: At this point, there should be 3 readings for each package.
Step 9: Repeat step 1 to step 8 for 2nd and 3rd Appraiser.
Aperture
Locking Screw
CCTV Lens
Aperture Locking
Screw
Zoom Locking
Screw
Focus Locking
Screw
Macro Lens