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Mi20 BEE EYE VISION USER

MANUAL
Version 9.0.7.0

Mi Equipment (M) SDN BHD

Plot 13, Bayan Lepas Technoplex, Prepared by DPE Vision Team


MK12, Industrial Zone Phase 4,
11900 Bayan Lepas,
Penang, Malaysia
Mi Equipment
Table of Contents
1.0 Menu Function .......................................................................................................................................... 6

1.1 Main Menu Toolbar ............................................................................................................................... 6

1.1.1. Log In ........................................................................................................................................... 7

1.1.2. Production..................................................................................................................................... 7

1.1.3. Recipe ........................................................................................................................................... 8

1.1.4. Open / Save Image ...................................................................................................................... 10

1.1.5. User ............................................................................................................................................ 12

1.1.6. Measure ...................................................................................................................................... 15

1.1.7. Config ......................................................................................................................................... 16

1.1.8. Misc ............................................................................................................................................ 26

1.1.9. History ........................................................................................................................................ 27

1.1.10. Image Preview ............................................................................................................................ 30

1.1.11. OSK ............................................................................................................................................ 31

1.1.12. Exit ............................................................................................................................................. 32

1.2 Vision Selection Pane .......................................................................................................................... 33

1.2.1. Vision Info .................................................................................................................................. 33

1.2.2. All Vision ................................................................................................................................... 34

1.2.3. Display customization ................................................................................................................. 34

1.2.4. Status bar .................................................................................................................................... 35

1.2.5. Information List .......................................................................................................................... 35

2.0 Calibration ............................................................................................................................................... 36

3.0 Zoom In/ Zoom Out ................................................................................................................................. 39

4.0 Set Gauge/ROI Tools in Learn Form ........................................................................................................ 39

5.0 Set AOI ................................................................................................................................................... 40

6.0 Common Interface ................................................................................................................................... 42

6.1. Setup Page........................................................................................................................................... 42

6.2. Learn Forms ........................................................................................................................................ 44

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7.0 Input Wafer Vision .................................................................................................................................. 60

7.1. Function Menu Toolbar ....................................................................................................................... 61

7.1.1. Learn Unit ................................................................................................................................... 62

7.1.2. Learn Reference Unit .................................................................................................................. 69

7.1.3. Learn Teach Unit......................................................................................................................... 72

7.1.4. Learn Allocate Die ...................................................................................................................... 73

7.1.5. Learn Alignment Unit.................................................................................................................. 75

7.1.6. Learn Empty (For Allocate Die) .................................................................................................. 77

7.1.7. Learn Wafer ................................................................................................................................ 81

7.1.8. Learn Orientation Die .................................................................................................................. 85

7.2. Setting Menu Toolbar .......................................................................................................................... 88

7.2.1. Main Information Page ................................................................................................................ 88

7.2.2. Setting......................................................................................................................................... 92

7.2.3. Camera and Light Source Setting ................................................................................................. 96

8.0 Flipper Vision .......................................................................................................................................... 99

8.1. Function Menu Toolbar ....................................................................................................................... 99

8.1.1. Learn Unit ................................................................................................................................. 100

8.2. Setting Menu Toolbar ........................................................................................................................ 107

8.2.1. Main Information Page .............................................................................................................. 107

8.2.2. Setting....................................................................................................................................... 111

8.2.3. Camera and Light Source Setting ............................................................................................... 116

9. Bump and Side Wall Vision ................................................................................................................... 119

9.1. Function Menu Toolbar ..................................................................................................................... 119

9.1.1. Learn Unit/5S............................................................................................................................ 120

9.2. Setting Menu Toolbar ........................................................................................................................ 127

9.2.1. Main Information Page .............................................................................................................. 127

9.2.2. Setting....................................................................................................................................... 132

9.2.3. Camera and Light Source Setting ............................................................................................... 137

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10. Pocket Position Vision ........................................................................................................................... 139

10.1. Function Menu Toolbar ..................................................................................................................... 139

10.1.1. Learn Pocket Image and Setting ................................................................................................. 140

10.2. Function Menu Toolbar ..................................................................................................................... 142

10.2.1. Main Information Page .............................................................................................................. 142

10.2.2. Setting....................................................................................................................................... 144

10.2.3. Camera and Light Source Setting ............................................................................................... 146

11. In Pocket Vision .................................................................................................................................... 147

11.1. Function Menu Toolbar ..................................................................................................................... 147

11.1.1. Learn Unit ................................................................................................................................. 148

11.2. Setting Menu Toolbar ........................................................................................................................ 155

11.2.1. Main Information Page .............................................................................................................. 155

11.2.2. Setting....................................................................................................................................... 159

11.2.3. Camera and Light Source Setting ............................................................................................... 164

12. Post Seal Vision ..................................................................................................................................... 165

12.1. Function Menu Toolbar ..................................................................................................................... 165

12.1.1. Learn Unit ................................................................................................................................. 166

12.1.2. Learn Empty Pocket .................................................................................................................. 169

12.2. Setting Menu Toolbar ........................................................................................................................ 172

12.2.1. Main Information Page .............................................................................................................. 172

12.2.2. Setting....................................................................................................................................... 174

12.2.3. Camera and Light Source Setting ............................................................................................... 177

13. Tray Vision (Applicable to T3 and T4 series only).................................................................................. 178

13.1. Function Menu Toolbar ..................................................................................................................... 178

13.1.1. Learn Pocket ............................................................................................................................. 179

13.2. Setting Menu Toolbar ........................................................................................................................ 181

13.2.1. Main Information Page .............................................................................................................. 181

13.2.2. Setting....................................................................................................................................... 182

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13.2.3. Camera and Light Source Setting ............................................................................................... 183

14. Setup Vision .......................................................................................................................................... 184

14.1. Function Menu Toolbar ..................................................................................................................... 184

14.2. Setting Menu Toolbar ........................................................................................................................ 185

14.2.1. Setting....................................................................................................................................... 185

14.2.2. Camera Setting .......................................................................................................................... 186

15. Lens Conversion .................................................................................................................................... 187

15.1. Macro Lens ....................................................................................................................................... 187

15.2. CCTV Lens Conversion ..................................................................................................................... 188

16. Gage Repeatability and Reproducibility (GR&R) Method....................................................................... 189

17. Preventive Maintenance ......................................................................................................................... 190

18. Light Source Wiring Layout Table ........................................................................................................ 191

18.1. Mi20 B1 and B2 Wiring Layout Table ............................................................................................... 191

18.2. Mi20 D1 and D2 Wiring Layout Table ............................................................................................... 192

18.3. Mi20 T1 and T2 Wiring Layout Table ................................................................................................ 194

18.4. Mi20 T3 and T4 Wiring Layout Table ................................................................................................ 197

This document provides the necessary information for vision handling and its operation on MiE machines. This
document and its content are property of Mi Equipment (M) Sdn. Bhd. Copying and distribution of this document
and its content is forbidden without written authorization, from Mi Equipment (M) Sdn. Bhd. Head office in Penang
Malaysia. All rights reserved in the event of the grant of a patent or the registration of a utility model or design.

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1.0 Menu Function

Vision Selection
Pane Main Menu Toolbar Display customization

Information List

Status bar

1.1 Main Menu Toolbar

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1.1.1. Log In

 Logon Dialog Box will pop up after Press on Main Menu Toolbar.

Logon Dialog Box

 User will be automatically logon as Operator when first enters Bee Eye Vision System.
 A valid user name and password is required to enter Bee Eye Vision System.
 There are 4 groups of users with different access level to system. All the users’ settings can be
add/modify in User Admin.

1.1.2. Production

 on Main Menu Toolbar is to inform Handler whether Bee Eye Vision is ready to run
production or vice versa.
 There are 2 Modes:-

 Idle Mode (Not Ready to run Production)

 Production Mode (Ready to run Production)

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1.1.3. Recipe

1.1.3.1 Create Vision New Recipe

 Recipe Dialog Box will pop up after Press on Main Menu Toolbar.

Recipe Dialog Box

 Recipe is used to keep all setting parameter for the device. For later use, user can just load back
the recipe accordingly.

 There is a recipe called DEFAULT where user can store all the default value in this file. Users are
not allowed to delete or rename DEFAULT recipe file.

Description
New Create New Recipe File from Default recipe
Edit Group Create, Rename and Delete Group
Select Select Recipe File
Delete Delete Recipe File
Copy Copy Existing Recipe File to New Recipe File
Rename Rename Existing Recipe File
Move Move Recipe from Existing Group to other group
Close Close Recipe Form

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 To create a new recipe by copying the Default recipe, please follow the below guideline:
 User will need to key in the name of the new recipe to the “New Recipe” text box.
 Then, click on the “New” button and the new recipe is created.

 Group Dialog Box will pop up after Press Edit Group on Recipe Dialog Box.

Group Dialog Box

Description
New Create New Group
Delete Delete Group
Rename Rename Group

 To create a new Group, user can enter the name of the new group into the “New Group” text box
and then click on the “New” button.
 To delete an existing group, user can select on the group from the list in “Group Available”. Then,
click on the “Delete” button to delete the group.
 To rename an existing group, user can select on the group from the list in “Group Available”.
Then, click on the “Rename” button to rename the group.

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1.1.4. Open / Save Image

 To open an image, Press on Main Menu Toolbar.


 Select on the directory which contains images.

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 To save the current image shown or captured by camera, press on Main Menu Toolbar
to save image.

 Users can key in the image file name for image saving.
 To overwrite an image file, select the existing image file in the folder and press Save.
 For Bump and Side Wall Vision, the multiple snap images will be saved accordingly.

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1.1.5. User

 User Dialog Box will pop up after press on Main Menu Toolbar.

User Manager Dialog Box

 User Manger is used to manage users, groups and users right. The user group that is allowed to
access to this dialog box depends on the user right assignment.
 The 4 user groups are :
 Administrator
 Engineer
 Technician
 Operator

 Different group have different access level. Administrator will have the highest access level,
followed by Engineer, Technician and lastly Operator.
 There are 4 default users which are admin, eng, tech and op.
 Press “New User” button to add new user to the system. User Profile dialog box will pop up

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User Profile Dialog Box

Description
User Name The user name that is used to log in to the system.
Full Name The full name of the user.
Description Job scope description of the user.
Password The user password for log in to the system.
Confirm Password Retype the user password for confirmation.
Group Select the user group for the user.

 After key in required detail, press Save button to save the user account.

 Double click on the user account at the User Manager dialog box to edit the user details.

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 Click on the “Delete” button to delete the user account.


 Press User Right button at the User Manager dialog box to change the user right for the user
group. User Right Assignment form will pop up after pressing the button.

User Right Assignment Dialog Box

 Change the user right of each user group by clicking on one of the user right, and select the
granted user group.
 Press Close after assigning the user right.

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1.1.6. Measure

 Measure Dialog Box will pop up after press on Main Menu Toolbar.

Measure Dialog Box

 User can measure object’s distance, length and angle by using the measurement tools.
 User can start to measure by press start and click 2 points with mouse on the display image. A
purple line will be formed between the 2 points. The measurement results are shown in the
Measure dialog box.

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1.1.7. Config

 Press on Main Menu Toolbar to view the system configuration.

 Select Machine selection pane to view Machine Configuration.

Configuration Dialog Box: Machine Configuration ( General)

 Below is the description for the General tab page:


Description
Write Timer Log Save timer log for some process or not
Save Die Info Save die size for Bump and Side Wall and Flipper Vision only
Data HDD Space Alarm Show alarm if D drive HDD space is less than HDD Space Alarm value
Select Recipe Allow operator to select recipe or not and from which group of recipe
To centralize all parameter settings based on current selected template or
Centralized Settings
learnt template. This is for the vision module with 4 templates.
Default Mark Score To setup acceptable value for vision.
5S Image File Save Server
To enable and locate path for the auto save fail image from 5S vision
Directory (Fail)
Auto Save Report To enable the auto save report to a location.
Auto Log Off Auto log off to operator when enter production mode or not
To set the recipe for selection
Recipe Selection  Automatic select recipe based on barcode scanner (information
send from handler to vision pc)

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5S Motorized Prism To enable of 5S Motorized Prism
5S Sampling File Server
To locate path for 5S Vision sampling file
Directory
Orientation Template Path To set the drive location for Orientation template.
5S Image File Save Server
To enable and locate path for the auto save pass image from 5S vision
Directory (Pass)

Configuration Dialog Box: Machine Configuration (Image)

 Below is the description for the Image tab page:

Description
Image Save Count Maximum numbers of images (pass, fail or etc image) can save in a
production lot.
Image File Saving Type User can choose for BMP(high quality, bigger in file size) or JPEG
(lower quality, smaller in file size)
Save All Vision Pass Image Save Pass Images (for all vision) in a production lot or not.
 Alternatively, click on individual vision to save the particular
vision pass image only

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Flipper and Bump and Side
Wall Vision
Normal To save the Pass image based on FIFO (first in first out) method with
reference to the Image Save Count quantity.
Random To save the Pass image in random mode based on the Skip Count
quantity. If Skip Count is set to 10, vision will save the image for die #1,
followed by 11, followed by 21 and so on. It is limited by the Image Save
Count quantity as well.
Random + Unlimited To save the Pass image in random mode based on the Skip Count
quantity. If Skip Count is set to 10, vision will save the image for die #1,
followed by 11, followed by 21 and so on. The folder does not have any
quantity limit for image saving.
ETC folder User can choose to save which type of images. It is recommended to save
reference die, first die, allocate die and orientation die images.

Configuration Dialog Box: Machine Configuration (Image Handling)

 Below is the description for the Image Handling tab page:

Description
Image Storage Clearance Uuser can choose to turn on this feature or not. If turn on, user can opt for
“Move to Destination” or “Purge Image” method
 Move to destination = Move the images from local drive to
another location specify by user.
 Purge image = Delete the images

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Purge Image User can set the “Day” duration for the image to be purge.
For example: if user set to 10 days, the images that are more than 10 days
will be purge accordingly. The oldest date images will be deleted first.
Move Image User can set the “Day” duration for the image to be move to another
location.
For example: if the user set to 30 days, the images that are more than 30
days will be moved accordingly. The oldest date images will be move
first.
Image Storage Alarm (HDD If the hard disk space for image storage is less than the setting value, the
Space Alarm) system will automatically exit production mode and user will need to
clear the image storage drive or change the location before the system can
resume back for production.
Image Destination Storage If the destination for image moving is less than the setting, the system
Alarm will automatically stop the moving image process and will display
message at the Information List.
Image Path
Local Path The local path where vision will save the images during production mode.
Dest. Path The destination path for image backup from local path.

 Select Recipe selection pane to view Recipe Configuration.

Configuration Dialog Box: Recipe Configuration (Setting)

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Description
Die Type Select normal die or bump die which will be running for this recipe.
Width Die nominal width specification.
Height Die nominal height specification.
Die Pitch X Die nominal pitch value in X-axis
Die Pitch Y Die nominal pitch value in Y-axis
Tolerance for Die Pitch X and Y. Pitch is invalid if pitch value exceeds
the limit for tolerance allowed for X and Y Pitch.
Tolerance
Based on the value above, the range is from 371micron to 771 micron for
die pitch X.
Swap (Die Pitch and Die Size) To swap between the width and length or Pitch X and Pitch Y
Turn on or turn off Look Ahead feature for Input Wafer Vision. When
turn on, Input Wafer Search ROI is adjusted 3.5 times of the die size.
Look Ahead
When turn off, Search ROI is adjusted based on the 1.25 times of the die
size.
Reference Die Type Select common or uncommon reference die for Input Wafer Vision.
Allocate Empty User can turn on this feature if the saw line is visible for the device wafer.
Select Unit Edge which is used as reference to detect chip or Chip ROI
which is placement of user-defined ROI as reference to detect any chip
which touches on the ROI.
Chip Inspection Method
 Key In Value – using key in value (in micron) to place the ROI for
chip in
 Drag ROI – using dragging method to place the ROI for chip in
In Pocket A Inspection Type Select surface inspection or mark inspection for In-Pocket Vision A.
Manual Manual select recipe
In Pocket B Inspection Type Select surface inspection or mark inspection for In-Pocket Vision B.
Flipper Inspection Type Select surface inspection or mark inspection for Flipper Vision.
To setup value of gap between die to die for X-axis and Y-axis.
Die to Die Gap Setting
Applicable to certain customer only.
To enable for Bright field setting of Die to Die Gap. Applicable to certain
Bright Field
customer only.
To enable for Dark field setting of Die to Die Gap. Applicable to certain
Dark Field
customer only.

 Turn on Look Ahead option when the unit size is below or equal to 3mm, and the camera lens is
zoomed until 3x3 units are visible on the Input Wafer Vision. The Search ROI (green colour ROI)
is automatically adjusted to fit 2 units from the unit near center crosshair to unit next to center unit
according to unit pitching.

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Look Ahead Option On

 Turn off Look Ahead option when the unit size is over 3mm, and the camera lens is zoomed until 1 unit is
visible on the Input Wafer Vision. The Search ROI (green colour ROI) is automatically adjusted based on the
die size.

Look Ahead Option Off

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Configuration Dialog Box: Recipe Configuration (Empty Method)

 User can select each vision module and select the desired empty detection method.

Vision Default
Input Wafer Score
Flipper Blob
Pre-Tape Blob
In Pocket A Matcher
Post Seal A Matcher
In Pocket B (Applicable to
Matcher
Type D, T1 and T2 only)
Post Seal B Applicable to
Matcher
Type D, T1 and T2 only)

 If user selects Matcher or Blob mode, user will observe the “Empty” button appear on the vision
module.

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 For Matcher, user will need to perform learning. Below is the guideline for empty learning using
Matcher mode:

Step 1. Empty ROI

 User need to place the Red ROI accordingly to the center portion of the collet.
 After done, click on the Finish button to complete the learning process.

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 For Blob, user will need to perform learning. This is usable if the vacuum hole is able to be
viewed in good contrast from the image. Below is the guideline for empty learning using Blob
mode:

Step 1. Empty ROI

Vacuum hole

 User need to place the Red ROI accordingly to the center portion of the collet.

Step 2: Blob Info

 Next, user will need to adjust the threshold to see the vacuum hole clearly in red color.
User will need to select “Black Object” as the vacuum hole is black in color.

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 Below is a sample of good and bad threshold adjustment:

Good Threshold Bad Threshold

 After done, click on the Finish button to complete the learning process.

 For Intensity, this is selected if the light source adjustment needed for the unit is less bright and
the empty image appear as total black (not able to view the collet or vacuum hole).
 For Score, it is using the pattern matching score to determine if the image is empty.

For example, if the setting value for “Score” is 70% and “Empty” is 30%, any pattern matching
score that is above 70% will be Pass, below 30% will be Empty and in between 30% to 70% will
be failing for Score.

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1.1.8. Misc

 Miscellaneous Dialog Box will pop up after press on Main Menu Toolbar.

Miscellaneous Dialog Box

 On I/O page, user can view the IO communication between Vision and Handler PC.
 It is normally use for troubleshooting purposes.

 On the individual vision page, user can view the cosmetic defect zone

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1.1.9. History

 Report Dialog Box will pop up after press on Main Menu Toolbar.

Report Dialog Box (Monthly)

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Report Dialog Box (Daily)

 User can view report on specific month by selecting the Month and specific Day.
 To view a report, click on one of the saved report, and press Report Preview button. A Report
Preview dialog box will pop up.
 To delete a report, click on one of the saved report, and press Delete Lot button

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Report Preview Dialog Box

 On the Report Preview dialog box, user can print the report.
 User can export the report to other document format as listed below:
 Adobe Acrobat (*.pdf)

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1.1.10. Image Preview

 A dialog will pop out after press on Main Menu Toolbar.

 Select the folder of the images to be viewed. Then, click OK.

 A message box will pop out. The number of file will be displayed.

 Press Yes to continue or No to cancel image viewing.


 When click Yes, the Image Preview dialog box as below will be shown.

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Image Preview Dialog Box

 Left click to magnify the image or right click to display the image to the selected vision page.

 Click to move to the first page or click to move to previous page.

 Click to move to the last page or click to move to next page.

1.1.11. OSK

 User can click on to open the on-screen keyboard.

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1.1.12. Exit

 Users can exit Bee Eye Vision after press on Main Menu Toolbar.

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1.2 Vision Selection Pane
1.2.1. Vision Info

Vision Info Page

 Show the yield statistic for Input Wafer, Flipper, Bump and Side Wall, Pocket Position A, In
Pocket A, Post-Seal Vision A and Setup. (Available for all Mi20 machine type)
 Pocket Position B (Available for Mi20 D1,D2, T1,T2), Post Seal B (Available for Mi20 D1,D2,
T1,T2) and Tray Vision (Available for Mi20 T3, T4).

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1.2.2. All Vision

All Vision Page

 In All Vision Pane, users able view Input Wafer, Flipper, Bump and Side Wall, Pocket Position A,
In Pocket A, Post-Seal Vision A and Setup. (Available for all Mi20 machine type)
 Pocket Position B (Available for Mi20 D1,D2, T1,T2), Post Seal B (Available for Mi20 D1,D2,
T1,T2) and Tray Vision (Available for Mi20 T3, T4).

1.2.3. Display customization

Description
Crosshair Show/Hide Crosshair
Search ROI Show/Hide Search ROI
Matched Info Show/Hide Matched Info

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1.2.4. Status bar

Date and Time User and Group


Software Version
Current coordinate of mouse pointer on image Grayscale value of the mouse
pointed pixel

1.2.5. Information List

To show the remaining hard disk capacity in Image drive.

To save and clear the information from the list box


into log file

Display information
and activities

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2.0 Calibration
a) Calibration process is needed if camera’s zoom is changed.
b) To do calibration, put calibration jig below the specific camera.

c) Press to view live image.


d) Adjust the camera and light source setting to get the best image of the calibration jig.

e) After getting a good calibration image, press again to stop live image.

f) Press on Setting Menu Bar.

g) Adjust Threshold to threshold the image.

Bad Threshold Good Threshold

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h) Drag and drop Dot ROI to cover one black dot. Adjust the Search ROI to eliminate noise area
which may cause calibration value to be inconsistent.

Search ROI(green) and Dot ROI (red)

i) Select the 0.5mm Dot Pitch.


j) After that, press Measure button to calculate minimum and maximum area size to filter out
unwanted object.
k) Press Calibrate button to do calibration. A message box will pop up which show Previous
Calibration Value and Current Calibration Value. Press “Yes” to save the calibration value or
press no to cancel it.

 After the calibration is done, there are 2 ways to verify the calibration is done correctly:

Method 1. Using the Dots in the Search ROI


 User can click on “Cal. Verification” button to verify the pitching between the dots that are in the
Search ROI.
 The Pitch Result Form as below will prompt out and the list of dot to dot pitching will be listed.
User can set the USL and LSL of the dot pitching to calculate the Cpk value.

 User can export the data to excel file by clicking on the “Export File” for reporting purposes.

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Method 2. Using Circle Gauge to measure 2 Dots pitching/distance

Circle Gauge Dot Pitch Measurement Tools

 Tick the “Show Circle Gauge” checkbox to use the circle gauge dot pitch measurement tools.
 Adjust the “Transition Type”, “Transition Choice” and “Contrast” option to fit the gauge to the jig.

 Drag the gauge to fit into two dots.


 Check on the “Distance” value to verify if the measured distance is within 1 pixel of its desired
value.

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3.0 Zoom In/ Zoom Out

Click button to zoom in Click button to zoom out

Zoom Group Box in Learn Form

Click button to zoom in

Click button to zoom out

Zoom Group Box in each Vision Form

 Right click on the image to reset back to actual size.

4.0 Set Gauge/ROI Tools in Learn Form

 User can enter the width and length of the Sub ROI, Rectangle Gauge or Search ROI based on the
description of the group box.
 This interface is available on all Learn Forms and Calibration page to ease user on adjusting the
ROI and rectangle gauge.

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5.0 Set AOI

 In each vision module (except Setup camera), user can click on to set the Area of
Interest of the camera.

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 Depending on the type of camera that is used on each vision module, the radio button will be
enabled.

Example: Pre Tape Vision is using 4 megapixel camera (2052 X 2052). Therefore, the software will allow the
user to choose between the 3 preset AOIs

Note: Using bigger AOI will increase the process time of the image and provide improvement on the pixel value.

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6.0 Common Interface
6.1. Setup Page

Setup Page

 For Setup page, each vision will have this button whereby user can find the below items:
a) Zoom ROI (Applicable for used recipe only)
 This feature is used for vision module without manual zoom adjustment where user can
use the ROI (red rectangle) to adjust back the vision zoom knob to its previous condition.
 User will need to manually adjust the zoom until unit fits into the rectangle.
 The ROI is able to be drag around the image as the unit on the image may not be exactly
in the center.

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The Zoom ROI is used as a reference


rectangle on how the learnt unit size looks
like in this recipe.

b) Search ROI (applicable to Bump and Side Wall Vision only, green color)
 User can select this button and user will be able to adjust the Search ROI accordingly.
 User can move the Search ROI by pointing at the inner portion of the rectangle.
 User can adjust the size by clicking on the edge of the rectangle and drag its size
accordingly.

c) Crosshair
 This setting is not recommended to be adjusted by user as it will cause the center point
of the vision system to shift and may cause placement or picking issue.
 User can check the current crosshair value from this page.

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6.2. Learn Forms

1. Learn Unit

Step 1. Package

 Rectangle Gauge is used to detect boundary of the die.


 Transition Type is indicating on Rectangle Gauge.

Black To White White To Black


 Transition Choice
 From Beginning (Nth transition from the beginning)
 From End (Nth transition from the end)
 Largest Amplitude (Transition which peak has the largest amplitude value)
 Largest Area (Transition which peak has the largest area value)
 Closest (Transition closest to the center)

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Correct Transition Type Selection Incorrect Transition Type Selection

 Contrast is different intensity between boundary of die and background

Good Contrast (Contrast = 20) Bad Contrast (Contrast = 80)

 Press Rotate button to minimize the learn pattern’s angle.

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Step 2. Sub ROI

 SubROI is used to pattern matching certain portion (which is critical) of the die. Each SubROI will
have their pattern matching result.
 Select SubROI on the list in order to move or re-size the selected SubROI.

 Add Sub ROI


 Click on the Add button and the “New Sub ROI” form will pop out.
 Then, key in Name and Score for the new SubROI.
 Then, click OK to create the new Sub ROI.
 Click Cancel if user does not want to create the Sub ROI.

 Remove Sub ROI


 Select the SubROI in the list that wish to be removed.
 Then, click Remove button to remove the selected SubROI.
 A message box will pop out to confirm on the removal. Click Yes to confirm the removal
otherwise, click No.

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Step 3. Don’t Care Area (Applicable if necessary)

 Don’t Care Area is used to cover area that is not interest for vision inspection or it is used to create
a unique pattern for a symmetry die.
 Check on “Enable Don’t Care Area” and “Draw Don’t Care Area” to start draws the area.

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Draw by left click on the image to plot points (Yellow Create by right click on the image to form square (Black
Colour) Colour)

 Uncheck the “Draw Don’t Care Area” and left click on the square, it will show as blue color if it is
selected.

 Press will delete Don’t Care Area.

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Remove Remove All

 Arrow button is used to move all polygon pixel by pixel based on the direction press by users.
 The Checkbox ‘Check contamination at Don’t Care Area’ is used to set whether contamination
checking need to bypass selected don’t care area or not. If the checkbox is checked, contamination
will be check during inspection else contamination checking will bypass the selected don’t care
area.
 If checked ‘Consider Marking for Matching’ system will still consider marking when pattern
matching.

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Step 6. Template

 Users can save current learn pattern to any 4 templates slot. For Pocket Position Vision, there are
only 2 templates
 The selected template for saving is highlighted in yellow color at template pattern image.
 The round shape colour indicator above at each template mean :-
o Green – The Template is On
o Red – The Template is Off

Step 7. Inspection Parameters

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 Users have the option to copy the inspection parameter from the current template to selected
template if the selected template is not same with the current template.
 If the value is the different between current template versus the selected template, the
button will be enabled. Else, it will be disabled.

 The button is to copy all independent parameters from current template to the selected
template. The button will be disabled if both templates have the same parameters.

 If users wish to stay on the default saving template parameter, just click button to
complete the unit learning.

2. Learn Bump

Step 1. Create Blobs

 Below is the description:


Description
Contrast 1. WhiteOnBlack : white bump on black surface
2. BlackOnWhite : black bump on white surface
Image Threshold Adjust threshold scroll bar to binarize the image.
Min Area Set the bump minimum area.
Max Area Set the bump maximum area.
Edit Mode
Edit Bump User can tick on this box to perform editing on the binarize image
Cut Object Cut the bumps blob which is linking to other bumps or circuit structure
Repair Object Repair the bumps

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 User needs to ensure the bumps are colored in blue on this page. If the bumps appear in black,
please adjust the “Min Area” value accordingly.
 To perform the Cut Object action, user can click from 1 point to another to partition the bump.

 To perform the Repair Object action, user can click from 1 point to another to patch the bump.

 To Undo the action done on the image, user can click on the “Undo” button.

Step 2. Build Template

 Below is the description:

Description
Bump Formation 1. Grid : Bumps are in order.
2. Random: Bumps are not in order.
Total Column Total bump columns if it is in grid form.
Total Row Total bump rows if it is in grid form.
Bump Height Bump height from the unit surface.
Total Bump Selected Indicate total bumps which is highlighted in blue color

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 If the bump count is incorrect, user can click on the “Back” button and select the bump
accordingly. User can click from top left and drag to bottom right to select the bumps.
Notes: Edge noise may be captured as bumps and this method will help to filter it out.

 Once user click on Next button, bump setting dialog will be displayed as shown below:

 Click Yes to use default bump setting or click No to use existing bump setting.

Step 3. Bump Setting

Description
Diameter Set minimum and maximum bump’s diameter.
Area Set minimum and maximum bump’s area. User can set by micron or percentage.
Roundness Set average roundness of bumps.
Max. Offset* Set maximum offset of bumps.
Pitch X* Set minimum and maximum bump’s pitch X.
Pitch Y* Set minimum and maximum bump’s pitch Y.
Height Set minimum and maximum bump height. Applicable for white on black bumps only.
Missing Check missing bump detection or not.
Width Set minimum and maximum bump’s width.
Length Set minimum and maximum bump’s length.

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Note:
* Applicable for grid type bump

 The display of the list will be updated based on the selected option. For example, if bump area is
not ticked, the bump area column will not be displayed.
 Double click the grid view to modify the bump setting:

 If the parameter needs to be set to all bumps, user can tick on “Apply to all” and a message box
will pop out to confirm on this action. Click Yes to apply to all. Otherwise, click No.

 Finally, click button to complete the bump learning process. The form as below will be
shown.

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3. Learn Marking

Step 2. Orientation

 User need to place the Orientation ROI to the Pin1 location. Click “Next” to move to next page.

Step 3. Mark

 User need to adjust the Threshold scroll bar to binarize the image.

 Select white font or black font based on the font color shown in image. After that, press Next
button to continue.

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Good Threshold Image (Clear Marking) Bad Threshold Image (Bad Marking)

Step 3. Mark (Edit Mode)

 Below is the description:

Description
Edit Mode
Edit Bump User can tick on this box to perform editing on the binarize image
Cut Object Cut the bumps blob which is linking to other bumps or circuit structure
Repair Object Repair the bumps
Object Selection Filter out object which area is not within the minimum and maximum
area.

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 Cut or repair font by drag and drop a line with mouse.
 When 2 fonts join together, they will share with one color. So cut any fonts that share with one
color. After edited the image, press Next button to continue.

Repair Object

Font 0 is damage Repair Font 0

Cut Object

Font 4 and 0 show in different color after cut


Font 4 and 0 join together

 If the binarize image is in good condition or the editing process is done, user can click on “Next”
button to continue to the next page.

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Step 3: Mark (Character building)

Description
Undo Char(s) Un-select all marks
Form Single Char Form Single Char on highlighted marks
Form Multiple Chars Form Multiple Chars on highlighted marks

Form Single Char Form Multiple Chars

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Scenario Example: Wrong mark capture because of noise of dark particles which circled in yellow color.

 To select the mark only, left click + hold and drag across the area or press Ctrl and left click on
wrong mark capture.
 Once done, release the click and an image as below will be shown:-

 Notice that only the correct mark is highlighted in green.


 Once the learning is done, the mark is saved as shown in the dialog below.

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7.0 Input Wafer Vision

Setting Menu Toolbar

Function Menu Toolbar

Input Wafer Vision Page

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7.1. Function Menu Toolbar

Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection result
Wafer Inspection Offline test and show inspection result for Wafer template
Pitch Test unit pitch and display pitch result
Angle Correction Test wafer tilting angle and display tilting result
Allocate Die Test allocate die inspection
Teach Unit Test unit teaching inspection
Uncommon Reference* Test uncommon reference die inspection
Common Reference* Test common reference die inspection
Orientation Die Test orientation die inspection
Jump Die To learn the offset value between center of the unit and crosshair
Pin Offset Set acceptable value for pin offset. It is to check whether the pin is out of
the position
Die to Die Gap** To learn gap between Die to Die

Note:
* Button visibility according to reference die type selection
** Applicable to certain customer only.

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7.1.1. Learn Unit

1. Create a new recipe and learn normal die pattern for input vision if no referred recipe for this
wafer in vision software.

2. Press on function menu toolbar to start learn process.


3. Drag and drop Learn ROI to cover the package that we wish to learn.

 There are 6 Steps to complete learn process for normal die


Step 1: Package
Step 2: SubROI (Applicable if necessary)
Step 3: Don’t Care Area (Applicable if necessary)
Step 4: Chip Setting
Step 5: Unit Setting
Step 6: Template

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Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

Step 2: SubROI (Applicable if necessary)

 User can set the Sub ROI accordingly. For more information, please refer to Common
Interface.

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Step 3: Don’t Care Area (Applicable if necessary)

 User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface.

Step 4: Cosmetic Setting

Description
Pixel Sensitivity Value that determine the inspection sensitivity of contamination checking. The
smaller the pixel sensitivity, the more sensitive the inspection. Must go through
learn process in order for the parameter to take effect.
Default: 5

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Step 5: Unit Setting

Description
Unit Pitch X Die nominal Pitch value in X-axis
Unit Pitch Y Die nominal Pitch value in Y-axis
Tolerance Tolerance for Die Pitch X and Y. Pitch is invalid if pitch value is excess
the limit for tolerance allowed for X and Y Pitch.
Width Die nominal width specification.
Height Die nominal height specification.
Look Ahead Turn on or turn off Look Ahead feature for Input Wafer Vision. When
turn on, Input Wafer Search ROI is adjusted to fit 2 sequences unit based
on unit pitching. When turn off, Search ROI is adjusted based on the 1.25
times of the die size.

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Step 6: Template

 Users can select the desired template for the learnt template. If the selected template is the same as

current Template, user can complete this learn form by clicking on the button.
 If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.

 Next, BGALearnForm will be displayed as below if the Bump check box in setting is selected:
There are only 3 steps in learning bump process.
Step 1: Create Blobs
Step 2: Build Template
Step 3: Setting

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Step 1: Create Blobs

 User need to adjust the threshold accordingly so that the bumps are visible and in correct shape.
 For more information, please refer to Common Interface.
 Once done, click on the “Next” button.

Step 2: Build Template

 User need to ensure the bump counts are correct and select the bump formation accordingly.
 For more information, please refer to Common Interface.
 Once done, click on the “Next” button.

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Step 3: Setting

 User can turn on/off the setting parameters for bump inspection and set the range accordingly.

 Once done, click on the button and the below form will be shown:

 Finally, click on the “Close” button.

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7.1.2. Learn Reference Unit

Arrow sign

1. Select the “Learn Ref. Unit” by clicking on the arrow sign and the Main button will swap to
“Learn Reference Unit”

2. Press on function menu toolbar to start reference die learn process.

 There are 3 Steps (max.) to complete reference die learn process


Step 1: Package
Step 2: Sub ROI
Step 3: Reference Die (not applicable to Uncommon Reference Die)

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Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

Step 2: Sub ROI

 User can set the Sub ROI accordingly. For more information, please refer to Common Interface
 It is recommended to set at least 1 Sub ROI.

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 User can click on the “Finish” button to complete the learning process for Uncommon Reference
Die. If it is Common Reference Die, the “Next” button will appear to proceed to the next page.

Step 3: Reference Die (Applicable to Common Reference Die only)

Save New Reference Die Overwrite Existing Reference Die

 Users can choose save new reference die on new reference die slot or overwrite existing reference
die slot.

 Maximum reference die slot is 100. If slot is full, users can click on Delete All button to delete all
reference die slot.
 Once done, user can click on the “Finish” button to complete the learning process.
 Then, the below form will pop out and click on the “Close” button.

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7.1.3. Learn Teach Unit

1. Select the “Learn Teach Unit” by clicking on the arrow sign and the Main button will swap to
“Learn Teach Unit”

2. Press on function menu toolbar to start teach die learn process.

Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

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 Once done, click on the “Finish” button.
 Then, the below form will pop out and click on the “Close” button.

7.1.4. Learn Allocate Die

Step 1. Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge

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Step 2. Sub ROI

 User can set the Sub ROI accordingly. For more information, please refer to Common Interface.
 Once done, click on the “Next” button.

Step 3. Don’t Care Area

 User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface

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 Once done, click on the button and the below form will be shown:

 Finally, click on the “Close” button.

7.1.5. Learn Alignment Unit

Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

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Step 2: Sub ROI

 User can set the Sub ROI accordingly. For more information, please refer to Common Interface.

 Once done, click on the button and the below form will be shown:

 Finally, click on the “Close” button.

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7.1.6. Learn Ejector Pin

Step 1: Ejector Pin

 User need to adjust the Rectangle Gauge accordingly like example figure.

 Once done, click on the button and the below form will be shown:

 Finally, click on the “Close” button.

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7.1.7. Learn Empty (For Allocate Die)

 The button will appear if user turn on the “Empty Inspection when Allocate Die”
feature in the Configuration page.
 It will be used to perform matching when the system moves across the empty zone.
 Important: It is only usable for wafer with saw line that is visible under vision system. Please do
not turn it on for wafers without saw line.

Step 1. Search ROI

 User will need to adjust the Search ROI (red box) to fit the empty zone and including the saw line.
 Once done, click on the “Next” button.

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Step 2. Blob Setting

 User need to adjust the Threshold to view the empty zone in good condition (square/rectangle
shape)
 User will need to choose the object color accordingly. Once the selection is done, it will be
highlighted in red as shown above.

Good Threshold Bad Threshold

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Wrong Selection of Object Color

 Once done, click on the button and the below form will be shown:

 Finally, click on the “Close” button.

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7.1.8. Learn Wafer

 Click on the button to perform learn wafer template.


 It is basically same as Learn Unit Form but the templates will be send to another folder which is
only use when handler trigger for wafer inspection.

Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

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Step 2: Template

 Users can select the desired template for the learnt template. If the selected template is the same as

current Template, user can complete this learn form by clicking on the button.
 If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.

Next, BGALearnForm will be displayed as below if the Bump check box in setting is selected:
There are only 3 steps in learning bump process.
Step 1: Create Blobs
Step 2: Build Template
Step 3: Setting

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Step 1: Create Blobs

 User need to adjust the threshold accordingly so that the bumps are visible and in correct shape.
 For more information, please refer to Common Interface.
 Once done, click on the “Next” button.

Step 2: Build Template

 User need to ensure the bump counts are correct and select the bump formation accordingly.
 For more information, please refer to Common Interface.
 Once done, click on the “Next” button.

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Step 3: Setting

 User can turn on/off the setting parameters for bump inspection and set the range accordingly.

 Once done, click on the button and the below form will be shown:

 Finally, click on the “Close” button.

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7.1.9. Learn Orientation Die

 The button will appear if user chooses to turn on the Orientation Die feature.
 When user click on the Learn Orientation button, a Logon form will pop out as below:

 This log in will appear Engineer user group and above to perform this action.
 Once login, user will need to click and drag on the image to select the region with the die in it.

Step 1. Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

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Step 2: SubROI (At least 1 Sub ROI is required)

 User can set the Sub ROI accordingly. For more information, please refer to Common
Interface.
 For this Learn form, user will need to add at least 1 Sub ROI in order to proceed to the next
page. A message will pop out if no Sub ROI is detected.

 Once done, please click on the “Next” button.

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Step 3: Don’t Care Area (Applicable if necessary)

 User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface.

 Once done, click on the button and the below form will be shown:

 Finally, click on the “Close” button.

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7.2. Setting Menu Toolbar

7.2.1. Main Information Page

Template Display

Template Indicator

Current Template

Bump Information SubROIs Information

a) Template Display

 Double click the display to show the template form which shows the 4 templates.

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Template Info (Input Wafer Vision)

 User can select to on/off the templates. There will be at least one template that is selected.

 The date and time below the templates shows the time when the template is learnt.

 User can tick on “Show Wafer Yield Template” if user would like to see the template.

b) Template Indicator

 Green indicates the template is chosen

 Red indicates the template is not chosen.

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c) SubROIs Information

Click on to show the SubROI result.

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d) Bump Information

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7.2.2. Setting

Description
Empty Object will consider as empty if object’s score is below Empty.
Score Object will consider as fail if object’s score is below Score.
Function Score The score setting for teach die, die pitching, and wafer tilting angle correction.
These operations will fail if the object score for corresponding operation is below
Function Score.
Ref. Die Score If the reference die score is less than setting value, it will fail.
SubROI Check SubROI or not. Sub ROI button will appear if Sub ROI is checked.
Angle Object will consider as angle failure if object’s angle more than Angle value.
Die Size Tol (Min Object will consider as fail die size if the calculated value is not within the
/Max) tolerance range
Bump Check bump or not. Bump button will appear if Bump is checked.
Offset Check single unit offset maximum limit to prevent unit shifting that can cause
wrong picking.
Pin Offset Set acceptable value for pin offset. It is to check whether the pin is out of the
position.

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 Click on (for production die)/ (for wafer inspection) to view the


setting for bump criteria page

Description
Diameter Set minimum and maximum bump’s diameter.
Area Set minimum and maximum bump’s area.
Roundness Set average roundness of bumps.
Max. Offset* Set maximum offset of bumps.
Pitch X* Set minimum and maximum bump’s pitch X.
Pitch Y* Set minimum and maximum bump’s pitch Y.
Height Set minimum and maximum bump height. Applicable for white on black bumps only.
Missing Bump Check missing bump detection or not.
Width Set minimum and maximum bump’s width
Length Set minimum and maximum bump’s height

Note:
* Applicable for grid type bump

 By un-checking, the inspection criteria will be excluded.


 Double click the setting to change the parameters.

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 Click on to view the setting for SubROIs page.

 List all the available SubROI and its score. Press button to delete the selected SubROI.

 Click to return to main setting page.

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 Click on to change setting for contamination inspection.

Contam To check for contamination or not


Area Object will consider as Contamination if object has contamination which area is
more than the setting value.
Width Object will consider as Contamination if contamination width is more than the
setting value.
Length Object will consider as Contamination if contamination length is more than the
setting value.
Intensity Difference Value that determine the intensity difference that take into counting contamination
checking. The smaller the intensity difference the more sensitive the inspection on
intensity. Must go through learn process in order for the parameter to take effect.

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7.2.3. Camera and Light Source Setting

 Adjust the camera and light source setting to get a good image.

Increment value The (+) and (-) button will refer to this increment value to
adjust the settings
Speed The higher the value, the slower that the scroll bar will move.
Single Snap Selection for light source setting to grab the image
Unit To let user select the image type that require light source
setting changes
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Coaxial Light Intensity (1 – 255) Control Coaxial Light intensity
Ring Light Intensity (1 – 255) Control Ring Light intensity

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Back Light Intensity (1 – 255) Control Back Light intensity

 Click on the “Channel Balancing” button if the half bright half dark phenomenon occur on the
image.

Half bright half dark phenomenon

 When this occurs, user can click on the “Adjust Balance” button to balance up the dual
channels in the sensor.
 If it is not able to be corrected, user can manually adjust the Gain and Offset value.
 Once done, click on the Save button.

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 Click on the “Motorized Lens Setting” button to adjust the zoom and focus.

 User can drag the Zoom and Focus track bar accordingly.
 Note: It is normal that the zoom lens will perform homing action when moving from higher
value to lower value.
 Once done, click on the Save button.

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8.0 Flipper Vision

Setting Menu Toolbar

Function Menu Toolbar

Flipper Vision Page

8.1. Function Menu Toolbar

Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection result
Learn Sampling** To learn a sample unit
Note: ** Applicable to certain customer only.

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8.1.1. Learn Unit and Learn Sampling

1. Create a new recipe and learn normal die pattern for flipper vision if no referred recipe for this
wafer in vision software.

2. Press or on function menu toolbar to start learn process.

 There are 5 Steps to complete learn process for normal die


Step 1: Package
Step 2: SubROI (Applicable if necessary)
Step 3: Don’t Care Area (Applicable if necessary)
Step 4: Chip Setting
Step 5: Template

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Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

Step 2: SubROI (Applicable if necessary)

 User can set the Sub ROI accordingly. For more information, please refer to Common Interface.

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Step 3: Don’t Care Area (Applicable if necessary)

 User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface

Step 4: Cosmetic Setting

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Description
Pixel Sensitivity Value that determine the inspection sensitivity of contamination checking. The
smaller the pixel sensitivity, the more sensitive the inspection. Must go through
learn process in order for the parameter to take effect.
Contamination Object that is out of the Contamination ROI will be ignored.
Compensation Default:0.
Chip In Compensation Object will consider as chip out if there is chip where the depth is more than the
value has been set from die edge.
Chip Out Object will consider as chip out if there is any extension of particles from die edge
Compensation which depth is more than the value has been set.
Show Binarized Image Check it to show binarized image before adjust chip threshold scroll bar.
Chip In Threshold Adjust chip in threshold scroll bar to threshold image
Chip Out Threshold Adjust chip out threshold scroll bar to threshold image
Chipping Color Select black or white which indicate the chip color.

Step 5: Template

 Users can select the desired template for the learnt template. If the selected template is the same as

current Template, user can complete this learn form by clicking on the button.
 If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.
 Next, Learn Marking Form will be displayed as below is the die type for Flipper Vision is marking
die.
 There are 3 Steps to complete learn marking process for normal die
Step 1: Package
Step 2: Orientation
Step 3: Mark (Threshold)
Step 3: Mark (Edit Mode)
Step 3: Mark (Character Building)

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Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

Step 2. Orientation

 User need to place the Orientation ROI to the Pin1 location. Click “Next” to move to next page.

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Step 3. Mark

 User need to adjust the Threshold scroll bar to binarize the image.
 Select white font or black font based on the font color shown in image. After that, press Next
button to continue.

Step 3. Mark (Edit Mode)

 User can edit the image and set the minimum and maximum area accordingly.
 For more information, please refer to Common Interface.

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Step 3: Mark (Character building)

 User can build the character accordingly.


 For more information, please refer to Common Interface.
 Click on the “Next” button to the next page.

 Finally, click on the Close button.

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8.2. Setting Menu Toolbar

8.2.1. Main Information Page

Template Display

Template Indicator

Current Template

a) Template Display

 Double click the display to show the template form.

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Template Form (Flipper Vision)

 User can select to on/off the templates. There will be at least one template that is selected.

b) Template Indicator

 Green indicates the template is chosen

 Red indicates the template is not chosen.

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c) Mark Information

 Click to show the current mark score result and the mark setting score.

 Click on “Global Setting” to set the score for all markings.

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 User can change a single mark score by clicking on the “Setting” row.

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8.2.2. Setting

Description
Score Object will consider as fail if object’s score is below Score.
Empty Object will consider as empty if object’s score is below Empty.
SubROI Turn on/off SubROI inspection.
Angle Object will consider as fail angle if the setting value is exceeded.
Die Size Tol (Min /Max) Object will consider as fail die size if the calculated value is not within the
tolerance range
Offset X/Y Object will consider as Offset fail if the offset is more than the setting.
Crack Object will consider as crack if object has crack which length is more than the
setting value has been set.
ROI Compensation Object that is out of the Crack ROI will be ignored.
Default:0.
Crack Threshold Adjust crack threshold scroll bar to threshold image

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 Click on to change setting for contamination inspection.

Contam (Black/White) To check for contamination (black/white)or not


Area Object will consider as Contamination if object has contamination which area is
more than the setting value.
Width Object will consider as Contamination if contamination width is more than the
setting value.
Length Object will consider as Contamination if contamination length is more than the
setting value.
Intensity Difference Value that determine the intensity difference that take into counting contamination
checking. The smaller the intensity difference the more sensitive the inspection on
intensity. Must go through learn process in order for the parameter to take effect.
Threshold Adjust contamination white threshold scroll bar to binarize image.

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 Click on to change setting for mark inspection.

Description
Threshold Threshold for extra mark detection.
Overprinting To check for oversize marking or not.
No Mark To check for no mark on unit surface
Extra Mark To check extra mark or not.
Mark Comp. To enable and adjust offset value for mark comp
Underprinting To check for undersize marking or not.
Orientation To check orientation or not
Min Area Object will consider as Extra Mark if area size larger than the value has been set.
Min Width Object will consider as Extra Mark if width size larger than the value has been set.
Min Length Object will consider as Extra Mark if length size larger than the value has been
set.
Tolerance Tolerance value that will be used on Extra Mark Inspection. It is set from die edge
to the center of die.
White Mark White extra mark to be detected.
Black Mark Black extra mark to be detected.

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 Click on to view the setting for SubROIs page.

 List all the available SubROI and its score. Press button to delete the selected SubROI.

 Click on to view Chip setting.

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Chip In Turn on/off Chip In inspection.


Chip Color Select black, white or both for chip.
Depth Object will fail as chip if the chip depth is more than the setting value. Applicable
for Die Edge method.
Length Object will fail as chip if the chip length is more than the setting value. Applicable
for Die Edge method. It is calculated by percentage as compared to the die
width/length
AND/OR To provide option for user to fail a chipping by using Depth AND Length or
Depth OR Length.
Area Object will fail as chip if the chip area is more than the setting value. Applicable
for Die Edge method.
Accumulated Chip Object will fail as chip if the chip accumulated chip length is more than the setting
Length value. Applicable for Die Edge method.
Depth Set a depth value for accumulated chip length. The depth is used to judge if a
chipping length will be considered to be add in to the accumulated chip length.
Compensation Set pixel to be compensate for chipping inspection. Applicable to Accumulated

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Chip Length only.
ROI Compensation Object will consider as chip out if there is chip where the depth is more than the
(Chip In) value has been set from die edge.
Chip In Threshold Adjust chip in threshold scroll bar to threshold image.
(White/Black)
Chip Out Turn on/off Chip Out Inspection.
ROI Compensation Object will consider as chip out if there is any extension of particles from die edge
(Chip Out) which depth is more than the value has been set.

Chip Out Threshold Adjust chip out threshold scroll bar to threshold image.

8.2.3. Camera and Light Source Setting

 Adjust the camera and light source setting to get a good image.

Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Speed The higher the value, the slower that the scroll bar will move.
Single Snap Selection for light source setting to grab the image

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Unit To let user select the image type that require light source setting
changes
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Coaxial Light Intensity (1 – 255) Control Coaxial Light intensity
Ring Light Intensity (1 – 255) Control Ring Light intensity

 Click on the “Channel Balancing” button if the half bright half dark phenomenon occur on the
image.

 When this occurs, user can click on the “Adjust Balance” button to balance up the dual
channels in the sensor.
 If it is not able to be corrected, user can manually adjust the Gain and Offset value.
 Once done, click on the Save button.

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 Click on the “Motorized Lens Setting” button to adjust the zoom and focus.

 User can drag the Zoom and Focus track bar accordingly.
 Note: It is normal that the zoom lens will perform homing action when moving from higher
value to lower value.
 Once done, click on the Save button.

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9. Bump and Side Wall Vision

Setting Menu Toolbar

Function Menu Toolbar

Bump and Side Wall Vision Page

9.1. Function Menu Toolbar

Description
Grab Grab single image
Live Continuous grab image
Live 5S Continuous grab image with side wall
Grab 5S Grab single image with side wall
Inspection Offline test and show inspection result
PUH Offset To offline inspect on the pick-up head offset
Inspect Collet To inspect collet whether in good position

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9.1.1. Learn Unit/5S

1. Create a new recipe and learn normal die pattern for Bump and Side Wall Vision if no referred
recipe for this wafer in vision software.

2. Press (for non 5S) or (for 5S) on function menu toolbar to start
learn process.

 There are 5 Steps to complete learn process for normal die


Step 1: Package
Step 2: SubROI (Applicable if necessary)
Step 3: Don’t Care Area (Applicable if necessary)
Step 4: Chip Setting
Step 5: Template
Step 6: Inspection Parameter

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Step 1: Package
a) Non 5S

b) 5S

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.
 For 5S learn form:
 Click on the radio box to show the rectangle gauge for each side.
 User may choose to visibility of the dragging box and sample points
 If multiple snap is turned on for 5S, the side wall image will auto swap as user
navigate between different side.

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 Once done, click on the “Next” button.

Step 2: SubROI (Applicable if necessary)

 User can set the Sub ROI accordingly. For more information, please refer to Common Interface.
 Once done, click on the “Next” button.

Step 3: Don’t Care Area (Applicable if necessary)

 User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface.
 Once done, click on the “Next” button.

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Step 4: Cosmetic Setting

Description
Pixel Sensitivity Value that determine the inspection sensitivity of contamination checking. The
smaller the pixel sensitivity, the more sensitive the inspection. Must go through
learn process in order for the parameter to take effect.
Contamination Object that is out of the Contamination ROI will be ignored.
Compensation Default:0.
Chip In Compensation Object will consider as chip out if there is chip where the depth is more than the
value has been set from die edge.
Chip Out Object will consider as chip out if there is any extension of particles from die edge
Compensation which depth is more than the value has been set.
Show Binarized Image Check it to show binarized image before adjust chip threshold scroll bar.
Chip In Threshold Adjust chip in threshold scroll bar to threshold image
Chip Out Threshold Adjust chip out threshold scroll bar to threshold image
Chipping Color Select black or white which indicate the chip color.

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Step 5: Template

 Users can select the desired template for the learnt template. If the selected template is the same as

current Template, user can complete this learn form by clicking on the button.
 If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.

 Next, BGALearnForm will be displayed as below:


There are only 3 steps in learning bump process.
Step 1: Create Blobs
Step 2: Build Template
Step 3: Setting

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Step 1: Create Blobs

 User need to adjust the threshold accordingly so that the bumps are visible and in correct shape.
 For more information, please refer to Common Interface.
 Once done, click on the “Next” button.

Step 2: Build Template

 User need to ensure the bump counts are correct and select the bump formation accordingly.
 For more information, please refer to Common Interface.
 Once done, click on the “Next” button.

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Step 3: Setting

 User can turn on/off the setting parameters for bump inspection and set the range accordingly.

 Once done, click on the button and the below form will be shown:

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9.2. Setting Menu Toolbar

9.2.1. Main Information Page

Template Display

Template Indicator

Current Template

Bump Information 5S Information

SubROIs Information

a) Template Display

 Double click the display to show the template form.

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Template Form (Bump and Side Wall Vision)

 User can select to on/off the templates. There will be at least one template that is selected.

b) Template Indicator

 Green indicates the template is chosen

 Red indicates the template is not chosen.

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c) SubROIs Information

 Click on to show the SubROI result.

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d) Bump Information

 Click on to show Bump information.

e) Display Information

 The above display allows user to switch between different image snap.

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f) 5S Information

 User can view the 5S result on this form.

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9.2.2. Setting

Description
Score Object will consider as fail if object’s score is below Score.
Empty Object will consider as empty if object’s score is below Empty.
SubROI Turn on/off SubROI Inspection/
Angle Object will consider as fail angle if the value is exceeded.
Die Size Tol (Min /Max) Object will consider as fail die size if the calculated value is not within the
tolerance range
Crack Object will consider as crack if object has crack which length is more than the
value has been set.
ROI Compensation Object that is out of the Crack ROI will be ignored.
Default:0.
Crack Threshold Adjust crack threshold scroll bar to threshold image
Bump Turn on/off bump inspection.

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 Click on to change setting for contamination inspection.

Contam To check for contamination or not


Contam (2nd Snap) To check for white contamination on 2nd snap or not.
Area Object will consider as Contamination if object has contamination which area is
more than the setting value.
Width Object will consider as Contamination if contamination width is more than the
setting value.
Length Object will consider as Contamination if contamination length is more than the
setting value.
Intensity Difference Value that determine the intensity difference that take into counting contamination
checking. The smaller the intensity difference the more sensitive the inspection on
intensity. Must go through learn process in order for the parameter to take effect.

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 Click on to view the setting for SubROIs page.

 List all the available subROI and its score. Press button to delete the selected subROI.

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 Click on to view Chip page.

Chip In Turn on/off Chip In inspection.


Chip Color Select black, white or both for chip.
Depth Object will fail as chip if the chip depth is more than the setting value. Applicable
for Die Edge method.
Length Object will fail as chip if the chip length is more than the setting value. Applicable
for Die Edge method. It is calculated by percentage as compared to the die
width/length
AND/OR To provide option for user to fail a chipping by using Depth AND Length or
Depth OR Length.
Area Object will fail as chip if the chip area is more than the setting value. Applicable

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for Die Edge method.
Accumulated Chip Object will fail as chip if the chip accumulated chip length is more than the setting
Length value. Applicable for Die Edge method.
Depth Set a depth value for accumulated chip length. The depth is used to judge if a
chipping length will be considered to be add in to the accumulated chip length.
Compensation Set pixel to be compensate for chipping inspection. Applicable to Accumulated
Chip Length only.
ROI Compensation Object will consider as chip out if there is chip where the depth is more than the
(Chip In) value has been set from die edge.
Chip In Threshold Adjust chip in threshold scroll bar to threshold image.
Chip Out Turn on/off Chip Out Inspection.
ROI Compensation Object will consider as chip out if there is any extension of particles from die edge
(Chip Out) which depth is more than the value has been set.
Chip Out Threshold Adjust chip out threshold scroll bar to threshold image.

 Click on to show the Bump Result Form.

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9.2.3. Camera and Light Source Setting

 Adjust the camera and light source setting to get a good image.

Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Speed The higher the value, the slower that the scroll bar will move.
Dual Snap 5S Selection for light source setting to grab the image
Unit To let user select the image type that require light source setting
changes
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Set Camera FOV - Adjust camera field of view from 3mm X 3mm to 15mm X
15mm
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Coaxial Light Intensity (1 – 255) Control Coaxial Light intensity
Ring Light Intensity (1 – 255) Control Ring Light intensity

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 Click on the “Channel Balancing” button if the half bright half dark phenomenon occur on the
image.

 When this occurs, user can click on the “Adjust Balance” button to balance up the dual
channels in the sensor.
 If it is not able to be corrected, user can manually adjust the Gain and Offset value.
 Once done, click on the Save button.

 Click on the “Motorized Lens Setting” button to adjust the zoom and focus.

 User can drag the Zoom and Focus track bar accordingly.
 Note: It is normal that the zoom lens will perform homing action when moving from higher
value to lower value.
 Once done, click on the Save button.

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10. Pocket Position Vision

Setting Menu Toolbar

Function Menu Toolbar

Pocket Position Vision Page

10.1. Function Menu Toolbar

Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection result

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10.1.1. Learn Pocket Image and Setting

 There are 2 Steps to complete learn process for normal die


Step 1: Pocket
Step 2: Template

Step 1: Pocket

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

Step 2: Template

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 User select desired template to save.

 Once done, click on the button and the below form will be shown

 Finally, click on the “Close” button

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10.2. Function Menu Toolbar
10.2.1. Main Information Page

Template Display

Template Indicator

Current Template

a) Template Display

 Double click the display to show the template form.

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Template Form (Pocket Position Vision)

 User can select to on/off the templates. There will be at least one template that is selected.

b) Template Indicator

 Green indicates the template is chosen

 Red indicates the template is not chosen.

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10.2.2. Setting

 Whe n user enter Setting page, the image will be binarize according to the threshold value.
Description
Score Object will consider as fail if object’s score is below Empty score.
Minimum Size (Width) Minimum Pocket Width
Minimum Size (Height) Minimum Pocket Height
Increment Tol. Max Pocket Width = Min Pocket Width + Increment Tolerance
Max Pocket Height = Min Pocket Height + Increment Tolerance
Threshold Adjust threshold scroll bar to binarize image for entry plate opening detection.
Offset (Left/Right) Vision will fail if the offset from current pocket center to entry plate opening
edge is less than the value.
Tolerance To set the searching region for the green points
Height To set the height for the line gauge

 The Pocket Offset to Entry Plate feature is used to detect carrier tape jam.

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Different Setting Examples

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10.2.3. Camera and Light Source Setting

 Adjust the camera and light source setting to get a good image.

Increment value The (+) and (-) button will refer to this increment value to
adjust the settings
Speed The higher the value, the slower that the scroll bar will move.
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Ring Light Intensity (1 – 255) Control Ring Light intensity
Back Light Intensity (1 – 255) Control Back Light intensity

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11. In Pocket Vision

Setting Menu Toolbar

Function Menu Toolbar

In Pocket Vision Page

11.1. Function Menu Toolbar

Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection of unit result
Inspection Offline test and show inspection for unit when trailer leader mode is turned on
(Trailer)
Learn Sampling** To Learn Sampling unit
Note: ** For certain customers only.

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11.1.1. Learn Unit and Learn Sampling

1. Create a new recipe and learn normal die pattern for in pocket vision if no referred recipe for this
wafer in vision software.

2. Press or on function menu toolbar to start learn process.

 There are 5 Steps to complete learn process for normal die


Step 1: Package
Step 2: SubROI (Applicable if necessary)
Step 3: Don’t Care Area (Applicable if necessary)
Step 4: Chip Setting
Step 5: Template

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Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

Step 2: SubROI (Applicable if necessary)

 User can set the Sub ROI accordingly. For more information, please refer to Common Interface.

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Step 3: Don’t Care Area (Applicable if necessary)

 User can set the Don’t Care Area accordingly. For more information, please refer to Common
Interface.

Step 4: Chip Setting

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Description
Pixel Sensitivity Value that determine the inspection sensitivity of contamination checking. The
smaller the pixel sensitivity, the more sensitive the inspection. Must go through
learn process in order for the parameter to take effect.
Contamination Object that is out of the Contamination ROI will be ignored.
Compensation Default:0.
Chip In Object will consider as chip out if there is chip where the depth is more than the
Compensation value has been set from die edge.
Chip Out Object will consider as chip out if there is any extension of particles from die
Compensation edge which depth is more than the value has been set.
Show Binarized Check it to show binarized image before adjust chip threshold scroll bar.
Image
Chip In Threshold Adjust chip in threshold scroll bar to threshold image
Chip Out Adjust chip out threshold scroll bar to threshold image
Threshold
Chipping Color Select black or white which indicate the chip color.

Step 5: Template

 Users can select the desired template for the learnt template. If the selected template is the same as

current Template, user can complete this learn form by clicking on the button.
 If the selected template is not the same as current template, the Inspection Parameters will pop out.
For more information, please refer to Common Interface.

 Next, Learn Marking Form will be displayed as below.


 There are 3 Steps to complete learn marking process for normal die
Step 1: Package
Step 2: Orientation
Step 3: Mark (Threshold)
Step 3: Mark (Edit Mode)
Step 3: Mark (Character Building)

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Step 1. Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge.

Step 2: Orientation

 User need to place the Orientation ROI to the Pin1 location. Click “Next” to move to next page.

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Step 3: Mark (Threshold)

 User need to adjust the Threshold scroll bar to binarize the image.
 Select white font or black font based on the font color shown in image. After that, press Next
button to continue.

Step 3: Mark (Edit Mode)

 User can edit the image and set the minimum and maximum area accordingly.
 For more information, please refer to Common Interface.

Step 3: Mark (Character building)

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 User can build the character accordingly.


 For more information, please refer to Common Interface.
 Click on the “Next” button to the next page.

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11.2. Setting Menu Toolbar

11.2.1. Main Information Page

Template Display

Template Indicator

Current template

SubROI Information Mark Information

a) Template Display
 Double click the display to show the template form.

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Template Form (In Pocket Vision)

 User can select to on/off the templates. There will be at least one template that is selected.

b) Template Indicator

 Green indicates the template is chosen

 Red indicates the template is not chosen.

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c) Mark Information
 Click to show the current mark score result and the mark setting score.

 Click on “Global Setting” to set the score for all markings.

 User can change a single mark score by clicking on the “Setting” row.

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 Click on to view the setting for SubROIs page.

 List all the available SubROI and its score. Press button to delete the selected SubROI.

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11.2.2. Setting

Description
Score Object will consider as fail if object’s score is below Score.
Empty Object will consider as empty if object’s score is below Empty.
SubROI Turn on/off SubROI inspection.
Angle Object will consider as angle failure if object’s angle more than Angle value.
Die Size Tol (Min /Max) Object will consider as fail die size if the calculated value is not within the
tolerance range
Crack Object will consider as crack if object has crack which length is more than the
value has been set.
Crack Threshold Adjust crack threshold scroll bar to threshold image
ROI Compensation Object that is out of the Crack ROI will be ignored.
Default:0.

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 Click on to change setting for contamination inspection.

Contam (Black/White) To check for contamination (black/white)or not


Area Object will consider as Contamination if object has contamination which area is
more than the setting value.
Width Object will consider as Contamination if contamination width is more than the
setting value.
Length Object will consider as Contamination if contamination length is more than the
setting value.
Intensity Difference Value that determine the intensity difference that take into counting contamination
checking. The smaller the intensity difference the more sensitive the inspection on
intensity. Must go through learn process in order for the parameter to take effect.
Threshold Adjust contamination white threshold scroll bar to binarize image.

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 Click on to view Chip setting.

Chip In Turn on/off Chip In inspection.


Chip Color Select black, white or both for chip.
Depth Object will fail as chip if the chip depth is more than the setting value. Applicable
for Die Edge method.
Length Object will fail as chip if the chip length is more than the setting value. Applicable
for Die Edge method. It is calculated by percentage as compared to the die
width/length
AND/OR To provide option for user to fail a chipping by using Depth AND Length or
Depth OR Length.
Area Object will fail as chip if the chip area is more than the setting value. Applicable
for Die Edge method.
Accumulated Chip Object will fail as chip if the chip accumulated chip length is more than the setting
Length value. Applicable for Die Edge method.
Depth Set a depth value for accumulated chip length. The depth is used to judge if a
chipping length will be considered to be add in to the accumulated chip length.
Compensation Set pixel to be compensate for chipping inspection. Applicable to Accumulated
Chip Length only.

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ROI Compensation Object will consider as chip out if there is chip where the depth is more than the
(Chip In) value has been set from die edge.
Chip In Threshold Adjust chip in threshold scroll bar to threshold image.
Chip Out Turn on/off Chip Out Inspection.
ROI Compensation Object will consider as chip out if there is any extension of particles from die edge
(Chip Out) which depth is more than the value has been set.

Chip Out Threshold Adjust chip out threshold scroll bar to threshold image.

 Click on to change setting for mark inspection.

Description
Threshold Threshold for extra mark detection.
Overprinting To check for oversize marking or not.
No Mark To check for no mark on unit surface
Extra Mark To check extra mark or not.
Mark Comp. To enable and adjust offset value for mark comp
Underprinting To check for undersize marking or not.
Orientation To check orientation or not
Min Area Object will consider as Extra Mark if area size larger than the value has been set.

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Min Width Object will consider as Extra Mark if width size larger than the value has been set.
Min Length Object will consider as Extra Mark if length size larger than the value has been
set.
Tolerance Tolerance value that will be used on Extra Mark Inspection. It is set from die edge
to the center of die.
White Mark White extra mark to be detected.
Black Mark Black extra mark to be detected.

 Click on to view the setting for SubROIs page.

 List all the available subROI and its score. Press button to delete the selected subROI.

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11.2.3. Camera and Light Source Setting

 Adjust the camera and light source setting to get a good image.

Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Speed The higher the value, the slower that the scroll bar will move.
Single Snap Selection for light source setting to grab the image
Unit Selection of unit area to grab the image
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Coaxial Light Intensity (1 – 255) Control Coaxial Light intensity
Dome Light Intensity (1 – 255) Control Ring Light intensity

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12. Post Seal Vision

Setting Menu Toolbar

Function Menu Toolbar

Post-Seal Vision Page

12.1. Function Menu Toolbar

Description
Grab Grab single image
Live Continuous grab image
Inspection Offline test and show inspection result

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12.1.1. Learn Unit

1. Press on function menu toolbar to Learn Unit.

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Step 1: Package

 User need to adjust the Rectangle Gauge accordingly to fit to the die edge

Step 2: Template

 Users can select the desired template for the learnt template.

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 Finally, click on the “Close” button

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12.1.2. Learn Empty Pocket

1. Press on function menu toolbar to learn empty pocket.

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Step 1: Empty Pocket

 Drag the Match Empty ROI (red box) to cover the whole pocket.

Step 2: Search ROI

 Drag the Search ROI (green box) to determine the searching area for the empty zone.
 User need to adjust the top and bottom to the middle of the sealing line.
 User need to adjust the left and right to the middle between the pockets.

 Once done, click on the button and the below form will be shown:

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 Finally, click on the “Close” button

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12.2. Setting Menu Toolbar
12.2.1. Main Information Page

Template
Display

Template Indicator

Current template

Show Seal Width Analysis


Reset Cp Value
Graph

a) Template Display
 Double click the display to show the template form.

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Template Form (Post Seal Vision)

 User can select to on/off the templates. There will be at least one template that is selected.

b) Template Indicator

 Green indicates the template is chosen

 Red indicates the template is not chosen.

c) Reset Cp Value

 Reset the Cp value for top and bottom seal.

 User need to reset if the following task is performed:


 Change of Cp value in Setting page
 Sealing are improved from poor condition

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d) Show Seal Width Analysis Graph

 User can view the seal width analysis of the current lot.

12.2.2. Setting

 Press” Setting” button will binarized the Post-Seal image according to the Upper Seal Threshold
(using double threshold)/ Threshold value.

Description
Unit Check unit presence or not
Empty Pocket Check empty pocket or not
Broken Seal Check broken sealing or not
Seal Width Limit Check sealing limit or not
Seal Width Check sealing consistency or not

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Inconsistence
Sealing Shift Check sealing shift or not
Double threshold Use individual threshold for each upper seal and lower seal or share the same threshold.
Individual threshold is recommended if different reflection at the upper and lower seal is
observed.
Use Unit Set Gauge To use unit/empty matching as gauge reference point or not.
Threshold/Upper Seal Binarize the image to filter out noise for sealing inspection.
Threshold/Lower Seal
Threshold
Score Object will consider as unit if object’s unit matching score is larger than score.
Object will consider as empty if object’s empty matching score is larger than score.
Inspection Interval Gap for an inspection blob
Min thickness Minimum thickness for sealing tape
Max thickness Maximum thickness for sealing tape
Relative thickness Object will consider as sealing inconsistence fail if different between average thickness
for upper sealing and lower sealing more than relative thinness value.
Inspection length Cp value only start to count after inspection length value
Minimum Cp Alarm will prompt up once Cp value less than minimum Cp value
Sealing Shift Object will consider as sealing inconsistence fail if pocket/unit center to sealing line is
more than the setting value.
Gauge Distance (U) Set the upper line gauge distance from crosshair or unit/pocket center
Gauge Distance (L) Set the lower line gauge distance from crosshair or unit/pocket center
Gauge Tolerance Set the searching region for the line gauges.
Tape Pitch Pitch value that based on the carrier tape – 2, 4 and 8mm

Good Seal Line Threshold

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 Click button will open setting page for unit inspection.

Description
Angle Object will consider as angle failure if object’s angle more than Angle value.
Offset Object will consider as Offset fail if the unit center is offset from reference
crosshair more than the setting value in X or Y.

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12.2.3. Camera and Light Source Setting

 Adjust camera and light source setting to get a good image.

Increment value The (+) and (-) button will refer to this increment value to
adjust the settings
Speed The higher the value, the slower that the scroll bar will move.
Shutter (1 – 4095) (Recommend : 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Square Light Intensity (1 – 255) - Control Square Light intensity
Back Light Intensity (1-255) - Control Back Light intensity

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13. Tray Vision (Applicable to T3 and T4 series only)

Setting Menu Toolbar

Function Menu Toolbar

Tray Vision Page

13.1. Function Menu Toolbar

Description
Grab Grab single image
Live Continuous grab image
Inspection Pocket Offline test and show pocket inspection result

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13.1.1. Learn Pocket

1. Click to start learn pocket process.

Step 1: Pocket

 Drag the rectangle gauge to the tray pocket.


 Drag the Pocket ROI slightly bigger than the rectangle gauge.
 Adjust the gauge settings if necessary.

 Once done, click on the button and the below form will be shown:

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 Finally, click on the “Close” button.

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13.2. Setting Menu Toolbar

13.2.1. Main Information Page

Template
Display

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13.2.2. Setting

Description
Score Object will consider as fail if object’s score is below Score.
Minimum Size
Width Minimum width size of the tray pocket
Height Minimum height size of the tray pocket
Increment Tol. The tolerance for the pocket size.

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13.2.3. Camera and Light Source Setting

 Adjust camera and light source setting to get a good image.

Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Shutter The higher the value, the slower that the scroll bar will move.
Gain (1 – 680) (Recommend : 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting
Ring Light Intensity (1 – 255) To Control Ring Light intensity
Light Intensity Volume of power light source where focusing on surface.

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14. Setup Vision

Setting Menu Toolbar

Function Menu Toolbar

Setup Vision Page

14.1. Function Menu Toolbar

Description
Live Continuous grab image
Inspection (Turret) Offline inspection for turret pick up head
Inspection (Flipper Offline inspection for flipper collet up position
Up)
Inspection (Flipper Offline inspection for flipper collet down position
Down)
Inspection (Pepper Offline inspection for pepper pot surface
Pot)

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14.2. Setting Menu Toolbar

14.2.1. Setting

Description
Show Gauge (Turret PUH and Flipper To show the line gauge according to the Turret PUH and Flipper
PUH) PUH setting values
Show Gauge (Flipper PUH(D) and To show the line gauge according to the Flipper PUH (Down) and
Pepper Pot) Pepper Pot setting values
Show Flipper PUH (D) Gauge To show or hide the line gauge for ease of setup
Show Turret PUH Gauge
Show Pepper Pot Gauge
Show Flipper PUH Gauge
Turret PUH Distance X Set the X direction of the line gauge.
Flipper PUH (D) Distance X
Flipper PUH Distance X
Pepper Pot Distance X
Turret PUH Distance Y Set the Y direction of the line gauge.
Flipper PUH (D) Distance Y Y position = Crosshair – setting value
Flipper PUH Distance Y Set the Y direction of the line gauge.
Pepper Pot Distance Y Y position = Crosshair + setting value
Search Tolerance Set the searching region for the line gauge.

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14.2.2. Camera Setting

 Adjust camera setting to get a good image.

Increment value The (+) and (-) button will refer to this increment value to adjust
the settings
Speed The higher the value, the slower that the scroll bar will move.
Turret PUH and Flipper PUH Adjust light source for Turret PUH and Flipper PUH
Flipper PUH (D) and Pepper Pot Adjust light source for Flipper PUH (D) and Pepper Pot
Shutter (1 – 4095) (Recommend : 10 - 100) - Adjust Shutter to change Shutter Delay
- Higher Shutter setting will increase image brightness
- Grab Time will increase with higher Shutter setting
Gain (1 – 680) (Recommend : 10 - 100) - Adjust Gain to increase brightness of the image
- Image became noisier with higher Gain setting

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15. Lens Conversion
15.1. Macro Lens

Aperture Aperture
Locking Screw Locking Screw
Aperture Knob
Zoom Locking
Screw Zoom Knob
Zoom Locking
Screw

Focus Locking
Focus Locking Screw
Screw
Aperture Knob

Type A Type B

1. Macro lens type A is used at Pocket Position, Post Seal Vision and Tray Vision (Applicable to T3
and T4 series only).
2. Macro lens type B is used Bump Position Vision and Test Socket Vision. This is applicable to
Type T series machine only.
3. For adjusting the lens zoom for various object size, loosen the zoom locking screw, then rotate the
zoom knob to adjust the lens zooming.
4. Rotate clock wise to zoom in for viewing small size object; rotate anti-clock wise to zoom out for
viewing large size object.
5. Tighten zoom locking screw until the screw is slightly touching the zoom knob. It is
recommended to screw until the zoom knob is just enough tightened where the zoom knob cannot
be easily rotated. Do not screw the locking screw until very tight because this will make the screw
loose.
6. For adjusting the focus of lens after zooming, loosen the focus locking screw, and then rotate the
zoom knob to adjust the lens focusing.
7. Rotate clock wise to focus nearest object, and rotate anti-clock wise to focus farthest object.

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8. Tighten focus locking screw until the screw is slightly touching the focus knob. It is recommended
to screw until the focus knob is enough tightened. Do not screw the locking screw until very tight
because this will make the screw loose.

15.2. CCTV Lens Conversion

Aperture
Locking Screw

Aperture Knob

Focus Locking Screw

Focus Knob

1. CCTV lens is used for Setup Vision.


2. Make sure the iris locking screw is tightened. It is strongly recommend not adjusting the iris knob.
3. For adjusting the focus of lens, loosen the focus locking screw, and then rotate the zoom knob to
adjust the lens focusing.
4. Rotate clock wise to focus nearest object, and rotate anti-clock wise to focus farthest object.
5. Tighten focus locking screw after adjusting the focus knob.

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16. Gage Repeatability and Reproducibility (GR&R) Method

Pre-requisite:-
 A wafer ring with 10 packages
 Among the packages, there should be a height or width variance. The bigger the variance, the
GR&R will be more accurate.
 The GR&R is done based on the measurement of die height or die width.
 Input Wafer Vision must be calibrated with calibration jig.

 In this example, we will use the package width.

Step-by-Step Guideline

Step 1: Load a wafer ring with 10 packages into Input Wafer Vision.

Step 2: Click in Input Wafer Vision.


Step 3: Jog the wafer ring to the 1st package.

Step 4: Click in Input Wafer Vision. Record the value of the package
width.
Step 5: Repeat step 3 to 4 for 2nd package till the 10th package.
Step 6: Jog back to the 1st package.
Step 7: Repeat step 5.
Step 8: Unload the wafer ring. This will end the cycle for the 1st Appraiser.
Note: At this point, there should be 3 readings for each package.
Step 9: Repeat step 1 to step 8 for 2nd and 3rd Appraiser.

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17. Preventive Maintenance
a) Monthly Basis

 Check on lens locking screws to ensure it is secured.

Aperture
Locking Screw

Focus Locking Screw

CCTV Lens

Aperture Locking
Screw

Zoom Locking
Screw

Focus Locking
Screw

Macro Lens

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18. Light Source Wiring Layout Table
18.1. Mi20 B1 and B2 Wiring Layout Table

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18.2. Mi20 D1 and D2 Wiring Layout Table

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18.3. Mi20 T1 and T2 Wiring Layout Table

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18.4. Mi20 T3 and T4 Wiring Layout Table

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