™ Ductile Iron Pipes and Fittings BS EN 545K-TOP Ductile Iron Pipes and Fittings INDEX INTRODUCTION 2 DUCTILE IRON PROPERTIES sanseunnisnnsmisnsinnsinnniinsainsnteniinisasnssnie’d NORMATIVE REFERENCE AND LIMIT DEVIATIONS. COATING VARIOUS JOINTS .. 6 DUCTILE IRON PIPES WITH TYTON JOINT (T-TYPE) 7 DUCTILE IRON FITTINGS INSTALLATION INSTRUCTION ..r K-TOP Ductile Iron Pipes and Fittings K-TOP INTRODUCTION K-TOP ductile iron pipe, fittings and accessories are used for the transmission of potable water and across a number of areas such as drinking water & flushing water networks, fire-fighting systems, and HVAC water systems. BS EN 545 PIPE Ductile Iron Introduction Ductile iron, also called ductile cast iron, spheroidal graphite iron, or nodular cast iron, is a type of cast iron invented in 1943. While most varieties of cast iron are brittle, ductile iron is much more flexible and elastic, due to its nodular graphite inclusions. Ductile iron pipe Steel pipe Grey cast iron pipe7 K-TOP Ductile Iron Pipes and Fittings Ductile Iron Properties Ductile iron are robust, can withstand mechanical stress and physical abuse, can be laid in unfavorable terrain and operating conditions and work without failure offering a long service life. Value Mechanical Properties symbol Unit Pipe Fittings Minimum tensile strength Rm MPa 420 420 Minimum yield strength Rp0.2 MPa 300" 300 Minimum elongation at break A % 10 5 _ Maximum hardness HEW 230 250 * 270MPa are allowed with an elongation at break is greater than 12% for DN4O to DN1000 or greater than 10% for DN greater than DN1000. Advantage of Ductile lron Pipes and Fittings © High tensile strength, good elastic module and excellent ductility, making it suitable for high stress applications and where pressure surge may be experienced * High corrosion resistance. + Excellent hydraulic flow. * High working pressure compared to other types of pipes. + Ease of installation. + Long lifetime. * Can accommodate ground movement.K-TOP Ductile Iron Pipes and Fittings Normative Reference The following specifications contain provisions which constitute provisions of K-TOP Ductile Iron Pipes and Fittings. BS EN 545 BS EN 681-1 BS EN 1092-2 BS EN 197-1 BS 6920 180.4633 so 8179-1 so 8179-2 Iso 6708 so 4179 Ductile iron pipes, fittings, accessories and their joints for water pipelines. Elastomeric seals. Material requirement for pipe joint seals used in water and drainage application. Circular flanges for pipes, valves, fittings and accessories, PN designated = Part 2: Cast iron flanges, Cement Part1: Composition, specifications and conformity criteria for common cements. Suitability of non-metallic materials and products for use in contact with water intended for human consumption with regard to their effect on the quality of the water. Rubber seals joint rings for water supply, drainage and sewerage pipelines (Specification for materials). Ductile iron pipes, fittings, accessories and their joints. External zinc-based coating. = Part 1: Metallic zinc with finishing layer. Ductile iron pipes, fittings, accessories and their joints. External zinc-based coating. = Part 2: Zine-rich paint. Pipe works components ~ definition and selection of DN (size). Ductile iron pipes for pressure and non-pressure pipelines ~ centrifugal cement mortar lining general requirements. Limit Deviations of Pipes and Fittings According to BS EN 545: 2010, the limit deviations of socketed joints fittings and flanged joints fittings are +/-20mm and +/-10mm on length respectively. The details requirement are as follows: - Type of castings Limit deviations on length mm Socket and spigot pipes (full length or shortened) =30/+70 Fittings for socketed joints £20 Pipes and fittings for flanged joints 10° Remar 4. Al drawings shown are fo reference ony notin scl), the final size would be subjet toil production certificate according to manufacturer recommendations 2. The list of peas in thi eatalogue epresent but not iit to all -TOP duce iron prods, non-standard and design length items (thse ites donot mentioned at BS EN SS standard} may be supped upon request Please contact your representative for assistance 4K-TOP Ductile Iron Pipes and Fittings Coating EXTERNAL COATING PROTECTION The external coating of K-TOP ductile pipes and fittings comprise with: BS EN 545 Pipes ~ 200g/m* of metallic zinc covered by a finishing layer of black HCPE anticorrosive coating, the total mean thickness of protective coating shall be more than 70ym. BS EN 545 Fittings — Zinc-rich paint coating covered by a finishing layer of HCPE anticorrosive coating, the total mean thickness of protective coating shall be more than 704m, INTERNAL COATING PROTECTION ‘The internal coating of K-TOP ductile pipes and fittings comprise a cement mortar lining of: BS EN 545 ~ Sulphate Resistant Cement mortar lining (SRC) * The SRC linings would offer with valid WRAS Certificate (Pipes and Fittings) upon request. Tyton Gasket Cement Mortar Lining Finishing Layer Zinc Coating Ductile IronK-TOP Ductile Iron Pipes and Fittings Various Joints TYTON JOINT Tyton joint is simplicity itself. A single rubber sealing type joint that employs a circular rubber gasket assures a tight, permanent seal. This “push-on" type joint is simple to assemble and fast to install, Eliminates the needs for bolts, nuts and glands. The rubber gasket fits the inside contour of the bell which seats the gasket. The plain end of pipe is beveled to further ease assembly. Tyton joint pipe is highly recommended wherever there is a need for an easily assembled tight joint for ductile iron pressure pipe. Itis particularly well suited for water or other liquid services, FLANGE JOINT Over ground and specialized applications require retrained joints where flange joint would be recommended to use. Flange joint would be acted as rigid and self-restrained joint reducing the requirement of thrust blocks. Flanged pipe is ideal for over-ground, exposed installations, and vertical pipelines. It is widely used in industrial piping systems, water treatment plants, and sewerage treatment plants, and for other interior piping. Normally 3 types of flanged pipes would be manufactured: integrally cast-on flanged pipes, screwed-on flanged pipes and welded-on flanged pipes. PK-TOP Ductile Iron Pipes and Fittings Ductile Iron Pipes with Tyton Joint (T-TYPE DETAILS «For KS and K12 class ductile iron pipes, the standard effective length should be 6m. ‘All the K-Top pipes are stricity compliance with BS EN 545 standard, the requirement shows as following tabl a "iid gine Sienindagaas Noninssie | Mem | ens) inseam) (eueesame) Dancer | qu |Mrinam wit) Noninst imam won] Yt ee | Nong wat | Minium wat] Ti ve Thcknes | ihcnes"|"ThKdness|Aeroumaton| “aes |" Tilney /Avtoamn| eo | a 100 | 0 730 | 1080 | 90 | @0 | a0 cao | a 60 | 0 0 00 | ew | a6s sas coo | 58 soo | 0 390 | 0 | 100 |e) 300 7a | ee oo | as so [aus | 1320 | au30 | aso | 990 | am | ae 00 | 8 wo | 1040 | 1440 | ta | ea | t000 | 00 | ams 00 | we wo | 150 | 150 | as |e [an | a 00 | as 40 | 1330 | 1640 | ae | ame | ra | —a040 [am ‘uo | —sse [a0 | 620] 020 | 680] sons | 1440 | —t200 | 2570 ‘200 | 088 | a0 | argo] nao 750] 30s | 1550] —a2a0 | 28 ‘oo | —14sz | 90 —a50 | 2za0 [ama | ans | ran | ana] 3660 100 | ses 30 | 1600 | auao | na] so00 | a800 | 520] ans coo [8 30 | argo | as20 | n3] eaur | 3880 | 6 0 | a 1. The mass shall be indicated for ductile iron layer of pipe only. 2. Flanged joints pipes are available upon request. PIPE FLEXIBLE JOINTS ALLOWABLE ANGULAR DEFLECTION ‘The allowable angular deflection declared by K-TOP shall not be less than following data according to BS EN 545, = DN 80 to DN 300: 3°30" = DN 350 to DN 600: 2°30" = DN 700 or above : 1°30" PIPE MARKING K9 Pipe Body Marking: K-TOP DUCTILE IRON PIPE BSEN 545 (Size) x 6M (CLASS) ZN200 K9 K12 Pipe Body Marking: K-TOP DUCTILE IRON PIPE BSEN 545 (Size) x 6M (CLASS) ZN200 K12 oaks meet oa Beam CIOS ESS CG Melee Me yt neh Oe wayK-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings In general, ductile iron fittings are of designs similar to those of grey iron fittings and their ends are flanged or preferably, socket. ‘The greater mechanical strength of ductile iron has made it possible to improve the design of fittings and to reduce their dimensions. This makes easier to lay mains in congested urban areas of large towns, and resets in a reduction in the size of valve chambers, the dimensions of which depend mainly on the space occupied by the fittings. Flanged socket pieces and straight collars have an internal diameter enlarged sufficiently to allow the adjacent pipes to slide through, facilitating and the longitudinal adjustment of pipeline sections. ‘The double-socket bends have lengths increasing in proportion to their angle of deviation, their bearing surface on the thrust blocks thus being adjusted to the size of the lateral forces which they exert on these thrust blocks. The use of reducing flanges and double-flanged tapers has made it possible to simplify the range of flanged-branch tees the use of a combination of these fittings makes it possible to provide users with the greatest number of possibilities with the smallest number of types of castings. ‘The effect of this arrangement based on market statistics is to reduce stores both at the manufacture’s works and at the customer's premises and also to make supply easier. Double-socket tapers, used mainly for a reduction in diameter, have the shortest practicable lengths, This catalogue is only for the reference, not for the base of any examination. BS EN 545 TEE f 1 ' I ‘ iK-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings el ene wats | eral Diameter =H aa WALL THICKNESS TowénaWall_| Nominal Wa (omy | tommy | “thciness | “ihness ‘The thickness of fittings (e) can be calculated as a function of even) fers nominal size DN by using the formula with a constant value = 2 ae au 100 a8 720 0 for K as below: = a aa a0 20 m a0) 980 =k (0.5 + 0.001 DN) 250 a4 300 1050 2 6 60 320 = nominal wall thickness ae ea ae a K = class coefficient = = = aa DN = nominal size san = 00 aa ‘The minimum thickness of fittings is limited to 6.96mm. Above 6m fitings would upon request by confemation The K-Top fittings are compliance with BS EN S45 Class K12 and Class K14 standard:- All the fittings except Tee fittings comply to K12 class, specific Tee fittings comply to K14 class. HYDROSTATIC PRESSURE TEST The internal hydrostatic pressure shall be raised steadily until the requirement, which is maintained for a sufficient time to allow visual inspection of pipe barrel. The total duration of the pressure cycle shall be not less than 15 seconds. Nominal Diameter HYDROSTATIC TEST PRESSURE (bar) ON Pipes and Fittings not centrifugaly cast '20< N= 300 25 350< DN 600 16 7005 10 Rena: 2. Al cravings shown are fo reference ony (notin scl), the final size woul be subject toil production certificate according to manufacturer recommendations. 2 The lit of procs inthis catalogue represent but at ited to all TOP duce ion prods, non-standard and design length ems (hose tems do a spentoned at B EN S45 standard may be supped upon request, lease contact your representative forasstance, 9K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings FLANGE (SHORT NECK) - FOR SCREW ON Dimension in mm 20 200 wo soo | 3 208 30, ao | m6 | 300 220 30 soo | 3 | a4 30 ao | mo |e 150 285 190 160 | 3 179 35 20 | m0 | 8 7200 340 200 zo | 3 | 238 38 205 |_wz0 | 42 250 400 220 wo | 3 | 290 45 355 | maa | a2 300 455 245: aos | 4 | an 50. ae 350 520 265 m5 | 4 | 398 54 470 | Mea | 16 “400 580 280 mo | 4 | as 57 25 |_ war | 16 450 640 300 260 | 4 | 500 62 ses | _wa7_| 20 500 715 315. as | 4 | 556 64 650 | _M30_| 20 "600 840 350 ano || 659 7 770 | M33 | 20 “Dimensional measurement complied with BS EN 1092-2, Dimension in mm 20 200) 190 160 | 3 108 30 160 MI: 8 100 236 390 FO EY aa 30 100) M20 350 30 0 aoa 1 35 20 ma 200 350 220 0 | a 238 38 310 mae | az 250 25 245 as | 3 200) 3% 370) war_| 2 300) cs 75 as | 4 3 50 230) wav | 2 350 355 En} zo | 4 | 308 34 0 wa | 36 400 20 320 zo | 4 48s 37 350) waa | a6 450 70 345 ‘aos | 4 500) 6 600) wa | _20 00) 720) 365 ‘ms | 4 356 4 660) waa | _20 00 m5, a0. wo | 5 9) a 770) mas | 20) *Dimensional measurement complied with BS EN 1092-2. Remar 4. Allcrawings shown are fo reference ony notin scale), the final size would be subjet toil production certifeate according to manufacturer recommendations 2. The list of peas in thi catalogue represent but not linited to all -TOP duce ion prods, nonstandard and design length ers (those ters do ‘mentioned a BS EN 545 standard may be supped upon request Please contact yourrepresetatve for assistance. 10K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings CAST-ON DOUBLE FLANGE PIPE, PN16 (K12) x) 20 200_| 160 3000 Ir 1100 220 | 180 3.000 150 zas_ | 240 1200 200 340 | 295: 1200, Sectional drawing of fitting 250 00 | 355 2000 300 ass_| #10 2000 350 520470 2000, 00 sa | 525 2400) 450 40 | sas 2400 300 ms__| 650 2400 600 40 | 770 2400 Image of fitting ‘Above EoOr ftngs would upon request by eonfmation FLANGE SPIGOT PIPE/FLANGE SPIGOT PIPE WITH PUDDLE, PN16 (K12) Dimension in mm SS [po] es re 100 360 215 1200 600, ; s—-st+srsts FLANGE SPIGOT PIPE ans eo eat eae os ——— a —— —— = SSS s—-s+sCst+s Sst ets ‘Above 60am figs would upon request by animation ‘Alldamings shown ae for reference only (nc in scale), the ise woud be subject to mil production cetfcateacoring to manufacturer ecommendations. ‘The lt of products in ths catalogue represent but nt ited to all -TOP duct iran products, non-standard ad design length tems (those tems do not rp upentened a8 N54 aad) maybe supped uson eu esse contact represen orate x uuDuctile Iron Fittings DOUBLE FLANGE BEND Double Flanged 90° Bend, PN16 (K12) a er ‘Above coor ngs woud upon request byeantenaton Double Flanged 22.5° Bend, PN16 (K12) L L * Mark products have granted GA and would offer with WSD approval letter. Reman 4. Allcrawings shown are fo reference ony notin scale), the final size would be subjet toil production certifeate according to manufacturer recommendations 2. The list of peas in thi catalogue represent but not linited to all -TOP duce ion prods, nonstandard and design length ers (those ters do mentioned a SEN SS standard} may be supped upon request Please contact yourrepresentative for assistance. 12 K-TOP Ductile Iron Pipes and Fittings Double Flanged 45° Bend, PN6 (K12) v 4 150 Z80_| 160 20 ‘aa0 | 100. 250 300350. 300, ‘950 | 00. seston rang ng 350 [10.20 |“ 298 ‘400 | a080~| aa 80 a3.40_| 350 soo | 12.00 | 375 ‘Abve soon ngs would upon ques Dyanna snare offi Double Flanged 11.25° Bend, PN16 (K12) Li rT Fos Yo Ce aes eee el fone —K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings DOUBLE FLANGE BEND Double Flanged 90° Ductfoot Bend, PN16 (K12) 695 | 165 100 180 720 | 180 Ds 200 780 | 220 360 250 ea0_| 260 190 | 300 9.00_| 350 25 | 350 ‘360 | 400 255 | 400 3020 | 450 200 | 450 3080 | 500 | 320 | 500 a1a0__| 550 355 | 550 32.00 | 600 385 | 600 1320 | 70 | 430 700 cos st . z20 | aco OHSS = 150 720 [50 7K * 200 8.40 500, a0 a0 |e sxtentcemesitce 2 oon_[ 0 20 | 0 100 aso [700 0 suo] 59 0 1200 | 0 en 1320 | 00 a HOT an vec 1 srk roducs hav granted GA and woud offer wth WSO approval ete, eras [Mcrae sown fo ference ont the wold be jet millon cert acct prt ecmendtns. HF thelist cgi met tno indo cer oc nnd we ey gh en ea nok prom 5 sar abe pe eon reuse epee ro 13K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings ALL FLANGED TEE, PN16 (K14) eZ [P= Q e2 a Z| Sectional drawing of fitting Image of fitting + 80x50 30 22 16 + so x80 330 a2 iss = i000 30 a2 170 = i00 80 30 ai ws = i000 30 340 180 + 150%50 a0 a2 200 = 30180 0 om 208 +0 100 340 340 210 73804350 0 340 20 = 200380 520 a2 235 = 300100 20 #40 240 7200150 30 310 250 = 3003260 0 30 260 = 380380 7050 7 a2 265 F501 100 050 70 240 2s 2501150 050 "0 a0 300 = 720 200 050 "0 30 305 =e 250 050 78 7050 350 = 3003100 730 a0 a0 300 7300150 720 00 a0 35 +300 +200 1120 00 30 350 +300 250 1120 00 i050 35 = 300 +300 1120 00 1120 200 +3304 300 190 0 110 a5 738031350 190 350 1190 2 7400350 2.60 0 11.90 20 = 400400 260 0 1260 70 = aso 400 7330 50 1260 rH #501450 7330 350 1330 a5 = 3003450 14.00 7000 1330 500 = 3003500 1.00 000 14.00 500 =e 500 5.40 100 1400 350 =e 600 540 700 1540 350 Above EDO tings woud upon request by conimaion * Mark products have granted GA and would offer with WSD approval letter. Reman 4. Alldrawings shown are fo reference ony notin scl), the fn size would be subjet toil production certifeate according to manufacturer recommendations 2. The list of peas in thi catalogue represent but not lite to all -TOP duce ion prods, nonstandard ard design length Rem (those tes don ‘mentioned a BS EN SS standard} may be supped upon request Please contact you representative for assistance. 14K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings DOUBLE FLANGED TAPER, PN16 (K12) A U Z Sectional drawing of fitting = 80x50 6.96 6.96 350 = 80x65 6.96 6.96 200 > 100%50) 120 5.96 150 100465 720 5.95 150 = 100%80 720 6.96 200 = 150% 80 7.0 6.96 “400 = 150100 70 720 300 = 200%.80 840 6.96 600 = 200100 840 720 ‘600 = 200150 840 7.80 300 = 250x100 3.00 720 ‘600 = 250x350 9.00 7.80 ‘600 = 250%200 9.00 8.40 300 = 300x100 9.60 720 ‘600 = 300x450 9.60 7.80 ‘600 = 300x200 9.60 40 ‘600 = 300x250 9.60 9.00 300 = 350x300 1020 9.60 300 = 400350 10.80 3020 ‘300 = 450400 11.40 30.80 "300 = 500450 12.00 a0 300 = 600x500 1320 32.00 ‘600 ‘Above 600m ftings would upon request by confmation + Mark products have granted GA and would offer with WSD approval eter. Rema ‘Alldamings shown ae for reference only (not in sal), the ise wou be subject to mil production certfcate according to manufacturer ecommendations ‘The lst of process n this catalogue cepresent but no ited to all -TOP dete ron prods, non-standadl and design length items (those tes donot portend at 8 58 nar maybe supped upon eqs scr yur represent frais: 15K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings BLANK FLANGE, PN16 5 5 14 be re 350 Dome Shope) " a 400 (Dome Shape) 420 (Dome shape) 500 (Dome shape) 1600 (Dame Shape) 700 (Dome Shape) ‘800 Dome shape) '900 (Dome shape) 3000 (Beme shape) | _1255 500 Aloe 600% tings would upon request by confumaton ry 6.95 330 300 720 320 150 7.80 135) 200 240 340 250 9.00 45, 300 9.60 150) 350 3020 155) 00 30.80 360 450 31.40 365 500 32.00 370 00 3320 30 a Above 60mm iting would upen request by confirmation Remar 4. All drawings shown are fo reference ony not nscale), the fina size would be suber to mil production certicate according to manufacturer recommendations 2. The list of peas in thi catalogue represent bit not linited to all -TOP duce ion prods, nonstandard ad design length ems (those tes do ‘mentioned at BS EN SS standard} may be supped upon request Please contact yourrepresentatie for assistance. 16K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings Double Flanged 90° Bend, PN25 (K12) Double Flanged 45° Bend, PN2S (K12) v 4 220, 150 2 20 350, 250 400. 0 450. 30 500. 200, 550. 450. ‘Above soar tgs would upon request ‘cantata All Flanged Tee, PN25 (K14) Double Flanged Taper, PN25 (K12) 2 Fares reefer] | [Faoso—[asz [30 fe [ses a0*50 | 656 | 696 =) 300360 [R40 360 [Ia [ 175. sz s 2 soso {720 { 96 300100 840 360 a0 | 180 aooxss | 7.20 | 6.96 L 350350 [9401 «a0 [Bia | 200 + 100 x80 | 720 | 596 $5080 [8101 «40 [a2 205. = 150x80| 780 | 696 “ctonalsrmmeetiere, [3802100_[.20 440 [eo 200 yapeo0 [70-70 [Faso 1s0_[s:10 [a0 feo 220 L 200%80 | 8.20 | 695 "200 x 100 | 9.80 | 520-[8.40,| 240, ‘Sectional drawing of fit on | ae oe 200x150_| 980 520 [9:40 250. 200.350 [a0 | 7.80 fr 200% 200 [3801 sao [o.a0| 260 230x300 | 8.00-| 7.20, '250x0 [400/700 842 3507001050700 [90 595, 2505250 [2050700 [0 0] 30) 2504350 | 9.00_| 7.80, 20.20) | 9.00 | a0 an0x300 | 960 | 7.20, am04350_| 940 | 7.80, 8/8 /8)8/8/s/8\8/s|s/S/8|s\8 8 sisis cia sis Saree feat Saas 80 — Solas luctan ast ear tase a sana _[won| oa Sansa fatto feta ‘ons [rm | i9m0 Saar faaeee tate "350 x 350 _|11.90/ #50 ]11.90] 425" ens | aos | Sat ‘ria fsse-oar ata ‘orn none ‘ree fossa tset er sare faaena het Ss Saree feeeae too Bo sn gs pe ees. 4 Mark products have granted GA and woul offer wih WSD aporoval eter apenas I Al ravings sow ae ference ony (tin sale) the sz woul be sect oil rductn ctifiat cording tour rconmendatons. ‘he it of procs in ts catalogue represen ut not ited to al TOP Gcte on ped, nonstandard and design length es (ote Res ono EE pec 85 0158s ab pied pon i. Pee cena ere ro 17K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings DOUBLE SOCKET BENDS Double Socket 90° Bend (K12) Double Socket 45° Bend (K12) oI 300 150 Double Socket 22.5° Bend (K12) Double Socket 11.25" Bend (K12) la, du, Lu, Ly 200 [a0 250—[ 900 | 00 | 90 | 350_| 1020-| eo 11,35 a ume" ‘50 [aa [70 ‘estontdmengal ing soo | 1200 | 76 — oo [1320 | ‘ove sot tings wold pon es nae tig * Mark products have granted GA and would offer with WSD approval letter, Remarts: SEEEEE 1. All drawingsshown are fo reference ony not nscale), the fina size would be suber toil production certcateacordng to manufacturer econsmendatonsa i I 2. The Is of pods In ths atalogue represent bit nt med to all TOP due ron pots, nonstandard and design length es (those Meso 0) ss ‘menoned at BS EN 4S standard} may be supped upon request Please contact your represntatve for assistance ae 18K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings ALL SOCKET TEE (K14) + 80x80 8.12 170) 512 5. + 100% 80) 5.40 370) 512 95 = 400x300 8.40 390 ‘840 95 =~ 150%0 370 B42 0 =a50x 100 9.10 95) 240 120 #150 x50. 9.10 255 9.40 1s, 200x300 9.80 200 B40 us, = 200%350 3.80 255 940 150 = 200%200 9.80 35 9.80 155, = 250x100 3050 200 240 170 = 250x150 1050 260 940 5, = 250% 200 30.50 315 9.80 140 = 350%250 70.50 35 7050 190. = 300x400 31.20 205 #40 195; 300350. 11.20 260 9.40 200 300200, 11.20 320 9.50 205; = 300250. 31.20 375 3050 210 = 300% 300) 31.20 35 1.20 220 350250, 1.90 a0 1050 240 350300, 11.90 435 11.20 285; 350350 11.90 95 1190 250 400 300, 12.60 ‘a0 1120 310 400350, 12.60 500 31.90 315; "400400 2.50 355 12.60 320 450x350 13.30 500 1190 340 "450400, 1330 ‘60 12.60 305; 450450 33.30 as 13.30 310 "500400, 14.00 S65 12.60 330 500450 14.00 20 1330 375, 50x 500 14.00 a0 34.00 340 500.450, 15.40 os 13.30 425 "500x500, 15.40 85 14.00 0 600 600, 35.40 00 15.40 00 1 Above GOO fins woud upon request by confmaion 4 rk vcs hav rare GA and woul with WSO approval ete oe I eros teins igi ere en ‘The lst ofproduts in ths catalogue represent but not ited to all -TOP duct ron prot, non-standard ad design length items those ites donot apron 85 055 sar] maybe sped upon eqes Pese cara yourrepresenavefeasisace 19K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings DOUBLE SOCKET TEE WITH FLANGED BRANCH, PN16 (K14) VAa ay Sectional drawing of fitting + 80x80 170) 512 160 + 100% 80) 370) 512 15, = 400x300 390 840 380 150% 300 395 240 210 7150x350 255 940 220 200 x 100 200. 8.40 240 5200x350 255 940 250 = 200% 2001 a5 9.80 260 250350 200 940 250 = 250%200 35 9.80 290 = 250%250 1050 375 1050 300 "300% 200) 31.20 20 9.80 320 = 300%250 31.20 5 1050 330 = 300%300 31.20 a5 14.20 340 350250 11.50 380 1050 350 350300, 11.90 235 11.20 370 350 350 11.90 495 11.90 380 400300, 2.60 “a0 1.20 400 400350) 2.60 S00 51.90 10 400x400, 72.60 355 12.60 20 950350 13.30 00 1190 40 850x400, 13.30 60 12.60 50 950x450, 13.30 615 13.30 “360 300 400 14.00 565 12.60 480 500450 34.00 20 1330 "490 ae "500x500, 14.00 ‘80 14.00 500 600450 15.40 as 13.30 550 600.500, 35.40 8s 14.00 560 600 600, 15.40 800 15.40 580 Aone coor tings would upon request by confmation * Mark products have granted GA and would offer with WSD approval letter, i Reman Tor 4. Aldeawings shown are fo reference ony notin scl), the fina size would be suber toil production certicate acorn to manufacturer recommendations i. 2. The Ist of pots in ths eatalogu represent but nt lite to all TOP dete on prods, nonstandard ad den length Rms (those Res do as 5 ‘mentioned at BS EN SS standard} may be supped upon request Please contact your representative for assistance 20K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings DOUBLE SOCKET TAPER (K12) aa a U Sectional drawing of fitting Image of fitting 100x380) 720 5.96 0 = 15080) 730) 5.95 190 = 30 1100) 730 720 150 = 20040 340 6.96 250 200 «100 8.40 720 250 = 00150 840 7.80 350 = 50% 100 9.00 720 250 = 950x350 9.0 7.80 250 = 950%300 9.00 2.40 350 = 300 «100 9.60 720 450 = 300x150 9.60 7.80 350 300200 9.60 2.40 250 = 3001250 9.60 9.00 350 350200 1020 40 30 3504250 10.20 9.00 260 350 300 10.20 9.60 360 "400 «250 10.80 9.00 360 400 300 10.80 9.60 260. "400 «350 0.80 3020 360 7450 300 1140 9.60 360 450.350 1140 30.20 7260 450 400 11.40 30.80 360 5004 350, 12.00 10.20 360. 500 00 12.00 0.80 260 500450 12.00 3.40) 360 600.400, 13.20 1020) 460 1500 450 1320 3140 360 600x500 1320 32.00 260 Above 620m tings would upon request by confirmation + ark products have granted GA and would offer with WSD approval ete. 1 eras Tu In Iu AB Al ovine shown are for eferece ont natin sae the fale wouldbe subject mil route cette acting to marfactrereominendatons, ‘The st of procs In ths ctlgve represent but rt ited to a -TO® duce on prot, nonstandard ad deg length Res (hose es ot Egerton a8 ssn oye pnd pneu. ee oa youre aia 21K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings OPTIONAL FITTINGS Double Socket Bend 90° With Access Door Mechanical Joint Collar Double Socket Bend 45° With Access Door Double Socket Collar All Socket Tee 90° With Access Door Flange Adaptor Remar 4. Alldrawings shown are fo reference ony notin scl), the final size would be subjet toil production certificate according to manufacturer recommendations | 2. The list of products in thi catalogue represent but not linited to all -TOP duce ion prods, nonstandard ard design length ers (those tes do at a ‘mentoned at BS EN SS standard} may be supped upon request Please contact your representative for assistance. a 22K-TOP Ductile Iron Pipes and Fittings Ductile Iron Fittings OPTIONAL FITTINGS Bellmouth Double Spigot Pipe With Puddle Level invert Tee With Flange Branch All Flange Level Invert Tee All Socket Tee 45° All Flange Te Cross Tee (Socket) Cross Tee (Flange) J Cs Yj ¢ * ‘Alldramings shown ae for reference only (nc in sal), the irae woul be subject to mil production cetfcate according to manufacturer ecommendaions. ‘The lst ofproduts in ths catalogue represent but not ited to all -TOP duct ron prot, non-standard ad design length items those ites donot portend at 8 58 arma be supped upon eqs escort your represent frais 23K-TOP Ductile Iron Pipes and Fittings Installation Instruction TYTON JOINT PIPE Assembly Instruction (1) 1. All foreign matter in the socket must be removed, i.e., mud, sand, cinders, gravel, pebbles, trash, frozen material, etc. The gasket seat should be ‘thoroughly inspected to be certain it is clean. Foreign matter in the gasket seat may cause a leak. Do not lubricate the inside of the bell. 2. The gasket must be wiped clean with a clean cloth, flexed, and then placed into the socket with the rounded bulb end entering first. Looping the gasket in the initial insertion will facilitate seating the gasket heel evenly around the retainer seat. Smaller sizes require only one loop. With larger sizes it will be helpful to loop the gasket at the 12 o'clock and 6 o'clock positions. When installing TYTON JOINT pipe in subfreezing weather, the gaskets, prior to their use, must be kept at a temperature of at least 4°C by suitable means, such as storing in a heated area or keeping immersed in a tank of ‘warm water. if the gaskets are kept in warm water, they should be dried before placing in the pipe socket. 3, The seating of the gasket may be facilitated by flexing the gasket on one or ‘two points depending on size and then pressing the bulge or bulges out. 4. The inner edge of the retaining hee! must not protrude from the retaining bead of the socket. Incorrect 5. A thin film of pipe joint lubricant should be applied to the inside surface of ‘gasket which will come in contact with plain end of the pipe. (The WRAS approved lubricant OR BS 6920 lubricant should be used according to factory recommendation) <= Rema: 4. All crawings shown are fo reference ony notin scl), the final size would be subjet toil production certificate according to manufacturer recommendations 2. The list of peas in thi catalogue eprsent bit not lite to all -TOP ductile iron prods, nonstandard and design length items (those tes donot mentioned a 8S EN 545 standard} may be supped upon request Please cortat yor represencate far assistance, 24K-TOP Ductile Iron Pipes and Fittings Installation Instruction TYTON JOINT PIPE Assembly Instruction (2) 6. Be sure that the plain end is beveled; square or sharp edges may damage or dislodge the gasket and cause a leak. The plain end of the pipe must be cleaned of all foreign matter on the outside from the end to the stripes. Frozen materials may cling to the pipe in cold weather and must be removed. In all cases, itis desirable to apply a thin film of lubricant to the outside of the plain end for about 3” back from the end. Do not allow the plain end to touch the ground or trench side after lubricating since foreign matter may adhere to the plain end and cause a leak. Lubricant other than. ‘that furnished with the pipe should not be used, 7. The plain end of the pipe should be in reasonably straight alignment and carefully entered into the socket until it just makes contact with the gasket. This is the starting position for the final assembly of the joint. Note the two painted stripes near plain end. 8, Joint assembly should then be completed by forcing the plain end of the entering pipe past the gasket (which is thereby compressed) until the plain end makes contact with the bottom of the socket, Note that the first painted stripe will have disappeared into the socket and the front edge of the second stripe will be approximately flush with the bell face. If assembly is not accomplished with the application of reasonable force by the methods indicated, the plain end of the pipe should be removed to check for the proper positioning of the gasket, adequate lubrication, and removal of foreign matter in the joint. 9. For joint assemblies 8" and smaller, socketing of the plain end may be accomplished in some cases by pushing against the face of the bell of the entering pipe with a crowbar or spade. Large sizes require a more powerful means. Field-Cut The plain end of TYTON JOINT pipe is furnished beveled to ease its "sliding fit" with the gasket when the joint is assembled. When necessary to field-cut pipe, the cut end may be easily conditioned to readily accept the next joint. Simply taper the outside cut-end of TYTON JOINT pipe at least 1/4" back, at an ‘angle approximately 30 degrees with the center line of pipe. This can be done ‘with a coarse file or portable grinder. The operation removes sharp ot rough ‘edges which could injure the gasket, and assures proper assembly. Sati Rema 2. All crawings shown are fo reference ony (notin scl), the final size would be subject toil production certificate according to manufacturer recommendations. 2 The ist of peas in thi catalogue represent but not Iinite to all -TOP duce iron prods, nonstandard and design length ems (those tes donot spentoned a BS EN 545 standard} may be supped upon request Please contact your representative Tr asstanoe. 25K-TOP Ductile Iron Pipes and Fittings Installation Instruction FLANGE JOINT PIPE AND FITTINGS For quick reference, the highlights of the best installation practices are highlighted below: 1. Make sure that the sealing surfaces are clean, dry and free of grease. ~ Check the quality of flange and gasket, ensure to remove any dust as and grime ~ Line up the flange pipes. a ~ Leave a space between two flanges for ey placing gasket. eo) 2. Position the gasket so that itis centered on the flange. ~ Slide the gasket into the gap between flanges, place all bolts, and fit its position with a rubber bend. ~ The gasket should be aligned and centered between the raised faces. 3. Lubricate the cable ties. Be sure to lubricate bolts, nuts and washers of all bearing surfaces. 4, Assemble bolts, washers and nuts on the flange. Tightening bolts follow one direction and as below position. Preferably using a torque wrench for requited torque. (Tightening torque vary for different type of bolt and nut Remar Zia} ES 4. Alldrawings shown are fo reference ony notin scl), the final size would be subjet toil production certificate according to manufacturer recommendations 2. The list of pects in thi catalogue eprsent bit not iit to all -TOP duce iron prods, nonstandard and design length items (those tes do nok mentioned a 8S EN 545 standard} may be supped upon request Please contact your representa ar assistance, 26Global Sole Distributor: KEMBLA (HK) LIMITED Manber of Metal Manufactures Geoup Office: 5/F., HENAN BUILDING, 90 JAFFE ROAD, WAN CHAI, HONG KONG TEL.: +852 2528 0999 FAX.: +852 2528 3113 E-mail: info@kembla.com.hk ‘Website: www.kembla.com.hk