You are on page 1of 5

Smart Cities Symposium Prague 2022

Vertical farms and smart cities – identification


of common research areas, Tungsram’s
experience and vision in Central Europe
György ÁGOSTON, College Professor, University of Dunaújváros, Ferenc PONGRÁCZ, Chief
Innovation Officer, Tungsram, Klaudia Gabriella HORVÁTH, Ph.D. student, University of Public
2022 Smart City Symposium Prague (SCSP) | 978-1-6654-7923-3/22/$31.00 ©2022 IEEE | DOI: 10.1109/SCSP54748.2022.9792542

Service, and Zsolt BUKODI, IT Development and Continuous Improvement Manager, Tungsram

composition, and thus to sustainable food consumption.


Abstract—The scientific research of controlled-environment Following the development of the LED Grow Light product
agriculture (CEA) began primarily with the examinations of line, a new 150 square meter R&D hydroponic vertical farm
indoor agricultural technology and vertical farming, including was built at Tungsram's Budapest site with significant state
technical and IT aspects, as well as food security questions. In
support in 2021 (Fig. 1). Among others, this technology
this paper, we analyze the impact of vertical farming on smart
cities and identify new areas for research based on the empirical ensures 95% less water consumption, orders of magnitude
experiences gained in the R&D vertical farm of Tungsram in more predictable yield, pest- and pesticide-free crops
Budapest. compared to traditional field crop cultivation.

Index Terms—logistics, resiliency, smart city, sustainability,


vertical farm

I. INTRODUCTION

T UNGSRAM, a Budapest-based company with a 126-year


history, has been turning its attention to sustainable
development since the year of its re-establishment in 2018. It
is well known that the overexploitation of our Earth's
resources together with the growing population causes long-
term problems (air and water pollution, harmful consequences
of fertilizer use, etc.), some signs of which are already visible:
global climate change, limited access to drinking water,
migration, pollution-related diseases, excess deaths, and yield
decline. The reduction of arable land and high water use in
agriculture are particularly problematic [1]. Fig. 1. Vertical farm at Tungsram’s Budapest HQ. Source: Tungsram
In support of sustainable development, Tungsram has begun
At the same time, Tungsram established a think tank, which
to develop a new business unit. The steps were as follows:
collects and analyzes practical experiences of sustainable
In 2019, Tungsram, utilizing its more than 100 years of
development and conducts scientific research.
manufacturing experience in lighting technology, developed a
Since vertical farms are often built in cities, it is well-
new Horticultural LED Grow Light product line which can be
grounded from scientific and practical point of view to
used in modern greenhouses as well as in research and vertical
connect this topic with the current challenges of smart cities
farming. The use of modern LED Grow Lights in indoor
and sustainable development [2] [3].
agriculture provides the opportunity of large-scale production
In the following, we outline the practical experience of the
of outstandingly healthy plants with nutrient-rich biological
first year of operation and we also highlight those questions
and further research directions which are already visible in the
This article was submitted for review on February 20, 2022. market, but further scientific analysis is required. As
György Ágoston is with the University of Dunaújváros, Dunaújváros, H- Tungsram has experience primarily with the hydroponics
2400 Hungary (email: agoston@uniduna.hu). system and partly with aeroponics, we analyze the first type.
Ferenc Pongrácz is with Tungsram Operations Kft., Budapest, H-1044
Hungary (email: Ferenc.Pongracz@tungsram.com).
Klaudia Gabriella Horváth is with the University of Public Service, II. PREVIOUS SCIENTIFIC AND MARKET ACTIVITIES
Budapest, H-1083 Hungary (e-mail: horvath.klaudia.gabriella@uni-nke.hu).
Zsolt Bukodi is with Tungsram Operations Kft., Budapest, H-1044 Analyzing the previous scientific results and market
Hungary (email: Zsolt.Bukodi@tungsram.com).

978-1-6654-7923-3/22/$31.00
Authorized licensed ©2022 European
use limited to: AMRITA VISHWA VIDYAPEETHAM Union
AMRITA SCHOOL OF ENGINEERING. Downloaded on April 04,2024 at 07:10:48 UTC from IEEE Xplore. Restrictions apply.
developments, we found the following results [4] [5]: unforeseen accident or emergency situation when the city and
1) Past research directions its population is isolated from the outside world, the installed
The vertical farm is technically feasible, as has been vertical farms will be able to supply the city with food. The
demonstrated in many places under market conditions in long-term goal is to reduce food import dependence.
recent years [6]. The quality of the food produced for The war that erupted in Ukraine in February 2022 poses
human consumption (food security and nutrition biology) new challenges for countries and its decision-makers, as
has been checked and concluded with reassuring results. significant changes in agricultural supply chains and freight
Thus, the scientific foundations are mostly coherent and transport are going to impact our everyday life, already in the
quite explicit. short term. Due to the suddenness of the war, well-grounded
2) Future research directions results regarding this topic have not yet been published
Most of the research so far has been on the areas of
widely. However, based on Tungsram’s market experience,
technology (engineering), agriculture and food security,
vertical farming is a well applicable technology to bring
due to the advancement of a relatively new technology,
agricultural production closer to local communities and
e.g. the use of special LEDs [7]. Many further research
directions are possible in this field: the use of new plants therefore ensure the security of food supply. For example, in a
for human consumption as industrial raw material or as vertical farm it is possible to grow previously imported crops,
animal feed, etc. So far, less attention has been paid to such as herbs. The cultivation of mustard and potatoes also
analyzing other areas, therefore it is beneficial to extend arose.
the scope of research related to vertical farming. A good
example is the emerging research area of vertical farms C. Environmental aspects and maximizing synergies from a
and its impacts on the quality of life in cities [8]. city perspective
III. RESULTS When setting up vertical farms, it is also necessary to plan
the aspects of the city, e.g. if the farm also performs a
The think tank formed by Tungsram in 2020 identified the wastewater treatment function. Plants have long been used to
following smart city related areas to conduct research: treat wastewater. Proper integration into vertical farm
A. Transport and logistics aspects technology can create additional opportunities. It is also
The logistical fit of the vertical farm has already been necessary to examine and adapt energy management.
investigated in scientific publications [9]. In a specific city, it Representation of a vertical farm with models can contribute
is advisable to optimize the location of vertical farms based on to the potential of reducing the total annualized cost of the
logistics aspects (how farm locations affect transportation entire system [12].
needs). Even building several smaller farms should be
considered. The goal is to optimize input and output in a D. Vertical farm lite
specific city. It is possible to determine the characteristics and Scientific papers, our industrial partners and our own
impacts of vertical farm generated traffic between farms and experience also have showed that building and operating a
consumers. Since the location and capacity of the vertical farm vertical farm is very costly. Particularly due to its high
have significant impact on the transport of goods, a transport electricity and gas requirements. The cost of production is
demand model could be elaborated to optimize the location adversely affected by rising energy prices, intensified after the
and characteristics of vertical farms in urban areas. A outbreak of the war. Therefore, the cultivated plants are
sensitivity analysis could also be performed. The main result generally in the premium category as for its prices.
could be a vertical farm model that supports reducing the Given the above mentioned problem, how to develop
transport related externalities and production costs in urban special vertical farming solutions suitable for urban slums or
areas. low income urban areas is a key question of the CEA market
currently. Reducing the capital expenditures and the
B. Resilience operational costs of vertical farms are generally major
COVID-19 pandemic has also drawn attention to the challenges, but it is especially important in areas where more
weaknesses of EU’s resilience capabilities, including affordable and practical solutions are needed. Hopefully, the
disrupting food supply systems and industry value chains or technological development in the near future will allow the
the lagging European IT sector [10]. The EU is openly market players to reach this consumer segments as well.
committed to strengthen its independence from external
factors in these relevant areas, however closer co-operation E. Theological, sociological, and social fit
between member states along common interests may further Prior to establishment in some third countries, it is
widens the opportunities for a resilient and sustainable advisable to analyze the regional regulations and other socio-
European future [11]. Other events of recent years have also cultural and environmental characteristics of the area. For
proved that cities are much more vulnerable than we thought. example, if the vertical farm may be established in a biological
The installation of vertical farms in cities may also be planned ecosystem of which animals are also part.
and investigated in such a way that in the event of any It is simply a matter of taking into account, in the case of

Authorized licensed use limited to: AMRITA VISHWA VIDYAPEETHAM AMRITA SCHOOL OF ENGINEERING. Downloaded on April 04,2024 at 07:10:48 UTC from IEEE Xplore. Restrictions apply.
technological exports, whether there is any prohibition in the connect market players on the field of agricultural innovation
target area on the use of certain plants or animals that the [20].
technology requires. These prohibitions may stem from social Since primary sector is of great importance in Central
traditions, religions, even local laws, or health considerations. Europe and there is still room for productivity growth, but
If this is the case, the plans may need to be modified. innovation is a capital-intensive process, cross-border co-
operation could be the fundamental of the competitive
advantage of the Central European agricultural sector. Given
F. Economic competitiveness of the CEE region
that political and professional commitment is clear, financial
Agriculture contributed 1.3% to the EU’s GDP in 2020 of instruments are within reach, it is time to pay attention to
which 32% was produced in Central Europe and this rate is Central European enterprises that may be able to bring
steadily rising for years [13]. There is a regional diversity of agricultural values and innovative mindset together.
factor endowments in the agriculture of the EU, which implies
differences in the technical efficiency of agricultural farms
[14]. Analyzing total factor productivity, we may conclude G. IT safety and security attacks, especially in cities
that the increase in agricultural productivity in the EU-13 was A vertical farm is a complex system and has several IT
mainly caused by technical progress and a rise in production devices (Fig. 2). The industrial control system and the IT and
efficiency, whereas in the EU-15 improvement in agricultural IIoT (Industrial Internet of Things) solutions provide the
productivity was based almost entirely on improved efficiency possibility of full control of the farm environment and
[15]. Nevertheless, if Central European countries aim to production. The aim of the control system is to provide direct
further strengthen their competitive position in the primary feedback about the output (production quality and quantity) to
sector, they must shift the emphasis to research, innovation, the actuators to reduce the deviations from the desired
and international co-operation instead of cost and price characteristic of the production.
advantages. This may be stimulated by incentivizing the Therefore, the chance of IT safety and security attacks
concentration of the agrarian structure and promoting policies arises. We identified the following vulnerabilities (in addition
and co-operations focusing on technical change and to the usual ones):
innovation [14] [16]. FARM 8

5
The Central-Eastern European Initiative for Knowledge- 1
VERTICAL FARM DALI
(Digital Addressable Lighting Interface)
PowerGrow Edge Device
4
9

DALI Driver
(Micro PC)

Gateway
based Agriculture, Aquaculture and Forestry in the Light
Control
LED Driver Max
4 x 64
DALI
Server
Light sensor
Bioeconomy (BIOEAST) offers a common political
UI
SQLite 3
DataBase

commitment and shared strategic research and innovation 7

Data & Configuration


(Save & Recovery)

framework for working towards sustainable bioeconomies in Industrial (OMRON)


2
TCP
UPS
Internet
4G & Wi-Fi

the Central and Eastern European countries [17]. The initiative Environment
Measurment & Control
Farm Control PLC
SENSOR Service TCP
Switch Router
Internet

was launched in 2016 during the Polish presidency of the ACTUATOR Service
Local
6

Remote Access
Visegrad Cooperation [18]. The fundamental reason of Standard Features
• Environment control
• Lighting control
RS485
TCP
Access
(PowerGrow)
Remote
Control (PLC)
• Irrigation system

BIOEAST was the low performance and visibility of Special Features


• Control by recipes
Industrial Climate
Control PLC
3

• Cloud data storage

knowledge-based agriculture and forestry in the bioeconomy • Remote access SENSOR Service
UI (User Interface)
Remote. VNC
IT

in Central European countries in the 2010s. The ultimate ACTUATOR Service 2020-10-20 Bukodi Zs.

mission of BIOEAST is to develop knowledge and Fig. 2. IT background of the vertical farm at Tungsram. Source: authors
cooperation based circular bioeconomies, which helps to
enhance inclusive growth and to create new value-added jobs
especially in rural areas, maintaining or even strengthening 1) Remote access
environmental sustainability [17]. The remote access technology allows the growers to check
During the 2014–2020 Multiannual Financial Framework and modify the system conditions, but naturally in this
EU-13 countries accounted for less than 5% of the total budget case the IT security risk is higher compared to the
spent under the European research framework program, better traditional solution with local and separated network
known as Horizon 2020, which is the EU’s main financial environment.
instrument to support innovation. The budget of Horizon 2) Protection of devices
Europe 2021–2027 is 95.5 billion EUR and one of the The control ecosystem contains dozens of IoT devices, but
promoted innovative clusters is ”Food, Bioeconomy, Natural if only one device is compromised, the whole system can
Resources, Agriculture and Environment”. Key research areas be in danger, thus every component must be protected.
include agricultural knowledge and innovation systems, 3) Communication channel attacks
The attacks originate from communication channels
agroecology, organic farming, plant and animal health, feed
applied to communicate with other devices. If the hackers
and food safety prevention and reduction of food losses and
can access to the channel, they can perform overloading
waste, and urban food systems transformation [19]. The
attacks and block the operation of the system.
members of BIOEAST pursuit to make better use of the 4) Applications
opportunities of Horizon Europe, therefore the current The applications used by the growers must meet
Hungarian presidency of the Visegrad Cooperation aims to conflicting expectations. The users want easy and quick

Authorized licensed use limited to: AMRITA VISHWA VIDYAPEETHAM AMRITA SCHOOL OF ENGINEERING. Downloaded on April 04,2024 at 07:10:48 UTC from IEEE Xplore. Restrictions apply.
access, meanwhile the security require multi-level Center can test new technologies and practices to continuously
authentication and define restrictions about the usage provide the latest in innovative products and solutions for the
conditions. Food HUB. The main building is capable of covering
5) Low-level attack approximately 75% of the Lancet Diet for approximately 2000
There may be a risk of certain low-level communication people.
device attacks (for example when we insert a USB drive)
because this question was not taken into consideration V. CONCLUSIONS
when these communication protocols were created.
6) Cities Established in 2018, Tungsram’s Agritech business unit
In cities, radio frequency interference, power outage, development steps have been preceded by several market
uncontrollable passers-by on the streets next to the farm, research and forecasts. The newly created Agritech lamp
heavy vehicle traffic, vibrations, various foreign cables family have been successful in the market. Operating
nearby also may increase IT problems. experience to date has confirmed that it was worthwhile to
Our goal is to scientifically investigate the possibilities of enter into this market. Plant experiments continue on the farm,
attacking the IT systems of vertical farms. as we also have strong partnership with several universities,
research institutes and industrial partners, but business results
IV. FUTURE PLANS are only coming slowly.
As next step, the top management’s plan at Tungsram is to The farm is open to research collaborations. Scientific
place the current stand-alone unit in a complete ecosystem research, in which the think tank in Tungsram intends to
called Food HUB, which basically indicate the coexistence contribute, is also essential. In addition to cultivation
and optimal interaction of other living beings (algae, insects) technology and horticulture, we propose new research
in addition to traditional plants (Fig. 3). This development is directions as described in this paper, all are relevant smart city
currently in the planning and in the raising capital phase. If related topics.
implemented, the above research directions could be examined
in this ecosystem as well, and new research directions may be REFERENCES
outlined. [1] “Global agriculture towards 2050. High Level Expert Forum - How to
Feed the World in 2050”, FAO, Rome, Rep. Oct. 2009 [Online].
Available:
https://www.fao.org/fileadmin/templates/wsfs/docs/Issues_papers/HLEF
2050_Global_Agriculture.pdf
[2] M. Al-Chalabi. (2015, Nov.). Vertical farming: Skyscraper
sustainability? Sustainable Cities and Society [Online]. 18, pp. 74–77.
Available:
https://www.sciencedirect.com/science/article/abs/pii/S22106707150007
00
[3] D. Maye. (2019). ‘Smart food city’: Conceptual relations between smart
city planning, urban food systems and innovation theory. City, Culture
and Society. [Online]. 16, pp. 18–24. Available:
https://www.sciencedirect.com/science/article/abs/pii/S18779166173000
12
[4] “INDOOR SOILLESS FARMING: PHASE I: Examining the industry
and impacts of controlled environment agriculture”, WWF, Washington,
DC, Rep. May 2020 [Online]. Available:
https://www.worldwildlife.org/publications/indoor-soilless-farming-
phase-i-examining-the-industry-and-impacts-of-controlled-environment-
agriculture
[5] M. Dent, “Vertical Farming: 2020-2030. Technologies, markets and
forecasts in indoor vertical growing”, IDTechEx, Res. Rep. March 2020
[Online]. Available: https://www.idtechex.com/en/research-
report/vertical-farming-2020-2030/719
[6] M. Butturini and L. F. M. Marcelis, “Vertical farming in Europe: Present
status and outlook,” in Plant Factory, 2nd ed., T. Kozai, G. Niu and M.
Takagaki, Ed. [Online]. Academic Press, 2020, pp. 77–91. Available:
https://www.sciencedirect.com/science/article/pii/B97801281669180000
Fig. 3. Food HUB (Life Centric Light) concept. Source: Tungsram 42
[7] C. E. Wong, Z. W. N. Teo, L. Shen and H. Yu. (2020, Dec.). Seeing the
In 2019, a consortium of 37 experts, including ecologists lights for leafy greens in indoor vertical farming. Trends in Food
Science & Technology. [Online]. 106, pp. 48–63. Available:
and nutritionist, from 16 countries – the EAT-Lancet https://www.sciencedirect.com/science/article/pii/S092422442030621X
Commission on Food, Planet, Health – introduced a broad [8] C. Yuan, R. Shan, A. S. Adelia, A. Tablada, S. K. Lau and S. S. Lau.
dietary change that takes into account both nutrition and the (2019). Effects of vertical farming on natural ventilation of residential
buildings. Energy and Buildings. [Online]. 185, pp. 316–325. Available:
environment. The proposed flexitarian diet is primarily plant https://www.sciencedirect.com/science/article/abs/pii/S03787788183278
based, augmented with animal protein. The Food HUB will be 77
a pioneer in complex urban food production. The facility will [9] I. Husti, “A beltéri vertikális termesztés néhány jellemzője és logisztikai
összefüggése” in Logisztikai Évkönyv 2022, 1st ed., Sz. Duleba, Ed.
demonstrate proof of concept. The expanded Budapest R&D Budapest Hungary, Magyar Logisztikai Egyesület, 2022, pp. 300–319.

Authorized licensed use limited to: AMRITA VISHWA VIDYAPEETHAM AMRITA SCHOOL OF ENGINEERING. Downloaded on April 04,2024 at 07:10:48 UTC from IEEE Xplore. Restrictions apply.
[10] M. Gabriel and S. Dixson-Declève, “Europe’s pandemic recovery:
embed resilience”, Nature, vol. 591, no. 7864, p. 496, June 2021.
[11] N. J. Rowan and C. M. Galanakis, “Unlocking challenges and
opportunities presented by COVID-19 pandemic for cross-cutting
disruption in agri-food and green deal innovations: Quo Vadis?” Sc. of
The Total Env., vol. 748, no. 48, pp. 1–15, Dec. 2020.
[12] J. Pimentel, F. Pongrácz, Z. Sejpes, Z. Bukodi, G. Ágoston, I. Kenyeres
and F. Friedler. (2021, Nov.). Energy Integration of Vertical Farms for
Higher Efficiency and Sustainability. Chemical Engineering
Transactions, [Online]. 88, pp. 727–732. Available:
https://www.cetjournal.it/index.php/cet/issue/view/vol88
[13] European Comission. (2021, June). Statistical factsheet. European
Comission. Brussels, BE. [Online]. Available:
https://ec.europa.eu/info/sites/default/files/food-farming-
fisheries/farming/documents/agri-statistical-factsheet-eu_en.pdf
[14] K. Pawlak, L. Smutka and P. Kotyza, “Agricultural potential of the EU
countries: How far are they from the USA?” Agriculture, vol. 11, no.
282, pp. 1–21, March 2021.
[15] K. Smedzik-Ambrozy and A. Sapa, ”Efficiency and technical progress
in agricultural productivity in the European Union,” Res. Pap. Wrocław
Univ. Econ, vol. 63, no. 7, pp. 114–126, Jan. 2019.
[16] A. Kijek, T. Kijek, A. Nowak and A. Skrzypek, “Productivity and its
convergence in agriculture in new and old European Union member
states,” Agric. Econ., vol. 65. no. 1, pp. 1–9, Jan. 2019.
[17] BIOEAST website. Available: https://bioeast.eu/home/
[18] Common declaration of the ministries of agriculture of the Visegrad
Group and Bulgaria, Romania and Slovenia. Prague, 2016.
[19] Q. Schiermeier. (2020, Dec.) Horizon 2020 by the numbers: how €60
billion was divided up among Europe’s scientists. Nature. [Online].
Available: https://www.nature.com/articles/d41586-020-03598-2
[20] Programme of the Presidency. Recharging Europe, 2021. Available:
https://v4.mfa.gov.hu/page/presidency-programme

Authorized licensed use limited to: AMRITA VISHWA VIDYAPEETHAM AMRITA SCHOOL OF ENGINEERING. Downloaded on April 04,2024 at 07:10:48 UTC from IEEE Xplore. Restrictions apply.

You might also like