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ABSTRACT We propose a new double-hybrid concept and architectural design of a tailsitter unmanned
aerial vehicle with vertical takeoff and landing capability. Basically, it consists of a modified flying wing
with a single combustion powertrain set and a multirotor with 2 powertrain sets with electric motors. With
the electric propellers fixed at the leading wing edge, the tailsitter has two standard surfaces for elevation
control and two vertical stabilizers that are used to give the necessary direction on vertical takeoff and landing.
We have designed, built, and tested a prototype based on this new double-hybrid concept, which spends less
energy on vertical taking off and landing and also on horizontal flight, thus maximizing flight endurance
and travelled distance. We performed several experimental tests starting with the aircraft on the ground in
vertical positioning. These tests include executing vertical takeoffs and landing, transitions from vertical to
horizontal flight modes and transitions back (from horizontal to vertical), and hovering, which were carried
out successfully. Transitions fourth and back from combustion to multirotor are inherent to some of those
flight mode transitions, which have also been performed smoothly. We also performed tests (in bench) to
estimate the maximum flight duration, which has demonstrated about 32 minutes of endurance. To this end,
the proposed and currently built double-hybrid prototype has proven to be functional as an effective hybrid
UAV system.
INDEX TERMS Unmanned aerial vehicle, double hybrid tailsitter, architectural design, vertical takeoff and
landing.
This work is licensed under a Creative Commons Attribution 4.0 License. For more information, see https://creativecommons.org/licenses/by/4.0/
32938 VOLUME 10, 2022
A. N. D. Lucena et al.: Double Hybrid Tailsitter UAV With Vertical Takeoff and Landing
cannot take off without having a runway. Nonetheless, this and construction have been presented in our previous con-
same aircraft cannot stop or fly at a very slow speed at ference paper [25]. The work presented here is therefore a
any specific point. On the other hand, a rotary-wing aircraft further enhancement of these previous versions in all aspects.
does not have the same flight duration as a fixed-wing one. We provide here new material, with more developments,
So, there are some task characteristic abilities that a multoro- experiments, and also with more details of the methodology
tor or fixed-wing aircraft can carry separately, so it would described. To this end, we could not find similar approaches
be a good idea to combine them. Nonetheless, in addition to to ours in an extensive literature search considering its oper-
combining the types of aircraft, reconciling the advantages of ation mode, as will be seen next in Section II.
more than one energy source increases the capabilities of the Hence, the major contribution of our work is the new
aircraft. For example, powertrains with electric motors have concept and architectural design of the double hybrid UAV
less vibration and more precise rotation control, while with prototype combining a double electrical powertrain set and
external combustion engines. Despite the vibration and the combustion engine powertrain set with single propeller.
response in the slower rotation control, they manage to deliver Besides been tested in a controlled field, more extensive field
greater power due to the superiority of the energy density of tests for verifying flight endurance and the correctly working
liquid fuels in relation to batteries. Several models and proto- of autonomous flight model could not be performed due
types have been developed in this class, some of them avail- to pandemics time. Nonetheless, stability on taking off and
able as products nowadays [8], [11], [27], [28], [38], [47]. landing close to the ground has been improved in relation to
The most traditional and used models provide vertical takeoff our previous work [25]. To date, technological aspects have
and landing (VTOL) with multirotor and horizontal flight been enhanced, with more powerful powertrain assemblies to
using a wing with a propeller system generally based on expand the capacity of the embedded electronics and payload.
some fuel propulsion engine for longer endurance. In this So, besides the scientific and technical innovations we also
case, the fuel tank in its weighting limit is able to provide have a product contribution, a working prototype consisting
more total energy than the electrical ones, despite having less of a hybrid tailsitter wing with 1.20m of wingspan that can
maneuverability [3]. The multirotor is generally turned off be applied for real-time transmission of images and video or
during horizontal flight. For this, a simple approach is to use other applications in the field.
at least 3 electric rotors for VTOL and 1 or 2 combustion This aircraft concept serves a wide range of applications
propellers for the horizontal flight [22]. where a multirotor UAV is not able to reach or a fixed wing
A recent development is the tailsitter hybrid UAVs that UAV is unable to take-off due to lack of runway. Our solution
can perform both VTOL and horizontal flight with only is able to land and take off vertically, eliminating the need
2 powertrain sets [20], [23], [40], [42], in this case using for a runway. It is also capable of reaching distances that a
electric engines. The use of only two electrical powertrains common multirotor would not be able to reach.
results in a longer time of flight in relation to the ones with
three or more powertrains. Accordingly, flight endurance is II. RELATED WORKS
enhanced by using a combustion engine and also by the better From a first survey in the literature [34], we noticed an
sustainability provided by the wings. increase on the development of miniature UAVs, however,
In this direction, the proposal of this work is to use mainly treating separately the fixed-wing and VTOL UAV
cutting-edge technology and methods to develop a new con- types. In the cited works it is observed several limitations
cept of a double hybrid tailsitter type UAV that combines a relative to flexibility, payload, and time of flight for long
multirotor (using 2 electric powertrain sets) for VTOL and range missions. Some of these limitations can be overcomed
a fixed (flying) wing with a single combustion powertrain by introducing a nonlinear mathematical model for the transi-
set for long range missions. In this paper we deal with tional flight as observed in a work dealing with a different air-
the architectural design, solving the problem of stability for craft model [40]. Physics laws are used to calculate the forces
taking off and landing and also we deal with the engines and moments acting on the UAV body and verified using
(and consequently flight modes) changing steps. To this end, simulations. Issues as aerodynamic effects of free airstream
we have developed a prototype that has been verified and and propeller airstream are also treated and a CFD analysis is
proven to be effective, with a novel concept of structure that done. The trim point with respect to angle of attack, tilt angle,
we named double hybrid. In these experiments, we performed airspeed, thrust of tilt-rotor and coaxial fan is defined. Nev-
several flights including takeoff, transition from vertical to ertheless, we could notice the application of this modeling in
horizontal flight mode, transition to hovering during hori- simulation, with definition of force and moment equations.
zontal flight, transition from horizontal to vertical flight, and The literature also includes other survey papers on the
back to ground (landing). All transitions and and other flight design and flight control techniques for hybrid and convert-
modes (or steps) were tested. Particularly, transition tests ible VTOL UAVs [12], [15], [18]. From these and from
from electric motors to the combustion engine for airplane a further extensive search that we performed on the main
mode flight (and the opposite) were successfully executed. bases (IEEE Xplore, Scopus, Web of Science, and Google
A first draft of the double hybrid tailsitter has been sub- Scholar), we selected the works that are most related to
mitted as a patent [23], and some initial details on the design ours, which we summarize in Tables 1 and 2. Table 1 shows
some interesting models with 4 and 3 rotors, which are more TABLE 2. Hybrid VTOL with 2 (or less) propellers.
widespread as they present greater stabilization efficiency
during vertical flight, thus facilitating takeoff and landing
[9], [21], [26], [30]. All of the models use electrical motors
and have their mathematical modeling reported in the referred
works (column reference). However, the works do not report
the maximum allowed flight times for the aircraft for both
vertical and horizontal flights.
only 0.88 m of wingspan, with a weight of 1.2 kg and do in a common pusher configuration. In multirotor mode it has
not detail which battery is used. They only talk about the two powertrains in tractor configuration with electric motors
voltage. Based on those, we figured out that it has to have a and propellers positioned in the central part of each external
4 cells battery, which is heavy. In their most recent article they panel. We installed a pair of vertical stabilizers with landing
report flights with 29 of duration, nonetheless, one can notice gear functionality at the junction of the panels. This tailsitter
that the flight should be at a somewhat high speed in order to conceptualization can be seen in Figure 1.
generate the necessary lift. In this same direction, just for the
reader to have an idea, in a previous work [24] we developed
a flying wing with 1.2 m of wingspan and weighting about
0.8 kg, which could fly for about 25 min.
FIGURE 6. Scrolling movement to the right (a) and to the left (b).
FIGURE 19. Comparison between the generic curves of a finite wing and
an aerodynamic profile.
FIGURE 20. Wing making process through a simple hot resistance cutting
using the term a0 cos · 3. When comparing the generic curves method.
FIGURE 23. Complete assembly of the main UAV structure painted with a
vinyl coating.
a closed place to avoid the interference of the wind, varying until approximately 0.4m when it shows instability until
takeoffs and vertical landings as seen in Figure 26. They are touching the ground. Some displacement of the aircraft also
mainly dedicated to the validation of the center of gravity, happens during hover flight which is reduced by parallelizing
calibration of the ESCs, calibration of the Pixhawk 4 sensors, the aircraft with the wind flow direction. Hence, takeoff and
adjusting the control surfaces, and testing the radio control landing could be done without substantial problems, without
commands. damages to the prototype. Notice that in both cases (takeoff
During takeoff, the hybrid tailsitter has demonstrated a and landing) the aircraft uses only the electric powertrain sets,
larger acceleration in the right powertrain set, leaning the besides the combustion engine is on, however, its propeller is
aircraft at beginning. Despite this inclination, the controller in neutral state.
board performed a correction, and the problem was solved After the tests with the electric power units, we performed
with a new calibration of the ESC through the Mission Plan- tests with transition (from electric to fuelled and from ver-
ner software. As expected, the control surfaces need correc- tical to horizontal, and vice-versa), in this case also using
tions, which we provided through the adjustments available in the combustion engine. The first test is the transition from
the radio control transmitter. During the flight, we performed vertical mode using electrical sets to horizontal flight mode
forward and backward movements to test the center of grav- with the fuelled set. When the aircraft starts from ground
ity. We observed no problems and performed several more test with full velocity and suddenly changes to fuelled, it does
flights until we achieved a perfect stabilization of the system. not loose altitude. However, if it is hovering and then it
We also observe that the thrust generated by the electric power goes smoothly to airplane mode with combustion engine,
propellers is enough to keep the flight at hovering mode. it looses altitude. Such a test has been carried out as shown in
Figure 27 starting with the tailsitter at approximately 5 m of
altitude. The fuelled propeller is smoothly activated whereas
the multirotor deactivated. During this transition, there was a
loss of support generating a descent of approximately 4 m as
it can be seen in the right picture of Figure 27.
a default one. We have calculated that it supports more be optimized, including a new set of motors, which is a matter
0.15 kg, without losing maneuverability, which gives another of future work, not being the subject here. No software was
9 min of flight time. Thus, our aircraft can currently perform used for the wing size definition. However, the profile was
flights with up to 32 min 41 sec of duration. This is more than chosen based on simulation experiments. Still, the objective
most of the times reported in the state of the art as seen above of the work is to create a new concept of Hybrid UAV that is
in Section II and is comparable to the work of Smeur at al. able to maximize the flight time, for that, we chose the flying
that most resembles ours [6], [36]. wing configuration and its dimensioning was performed with
the help of an Excel spreadsheet, where we inserted input
VI. DISCUSSIONS values for: center chord, wing-end chord, span, bending angle
We notice that with this size of aircraft the best and, in gen- for 1/4 of the average chord, estimated weight, air density,
eral, only available approach is to use empirical findings and maximum lift coefficient for selected profile. The input
for the architectural design, including choosing the several values give us the stall speed, maximum lift coefficient for the
components, handcrafting, and testing, until one prototype wing and parasitic drag coefficient, which are used in order to
model works in some desired way. Hence, the size has been meet the project. In addition to the aerodynamic parameters,
empirically defined for increasing endurance, based on the the arrangement of the components influenced the choice of
desired carrying weight of payload. The current wing size wing shape.
provides the minimum requirements for carrying our payload, Finally, it is widely known that there is not an exact math-
using the chosen set of motors. Of course, the current size can ematical model that can exactly represent this kind of (small)
be optimized, including a new set of motors, which is a matter airplane, because even a small wind gust can make such a
of future work, not being the subject here. No software was system unstable, and this is not feasible in simulators. Hence,
used for the wing size definition. However, the profile was modeling such behavior is difficult and it is preferable to go to
chosen based on simulation experiments. Still, the objective a handcrafting for model creation and testing paradigm. This
of the work is to create a new concept of Hybrid UAV that is the approach adopted in this work, with the models being
is able to maximize the flight time. For that, we have cho- handcrafted, based on our experience of more than 10 years
sen the flying wing configuration and its dimensioning was of aircraft construction. Besides, as seen, after it proved to
performed with the help of an Excel spreadsheet, where we work we made further wind and software simulation tests to
inserted input values for center chord, wing-end chord, span, verify the several parts of our system and to enhance the initial
bending angle for 1/4 of average chord, estimated weight, air model.
density, and maximum lift coefficient for selected profile. The
input values give us the stall speed, maximum lift coefficient VII. CONCLUSION
for the wing and parasitic drag coefficient, which are used in We have proposed a new architectural model of a double
order to meet the project requirements. hybrid tailsitter UAV including a prototype that proved to
In addition to the aerodynamic parameters, the arrange- be functional, with an effective double hybrid system, in the
ment of the components influenced the choice of wing shape. sense that it has efficacy with most possible endurance.
The new concept developed can reach greater distances than As discussed, it basically consists of a modified flying wing
a common multirotor, by way of using a double hybridiza- with a combustion powertrain set and a multirotor with
tion, which means doing hovering and also horizontal flights 2 powertrain sets with electric motors. VTOL and hovering
(first hybrid), and also by using two types of energy matrix, is done with electrical energy provided by batteries while the
a LiPo battery, for the electric motors and liquid fuel, for propeller for airplane mode uses a combustion engine. Our
the combustion engine. Liquid fuel has another advantage, proposal uses two control surfaces for elevation control and
when consumed during the flight, it reduces the total weight two mixed vertical stabilizers to provide stability in vertical
of the aircraft, increasing the flight time endurance. Because takeoff and landing. We performed several tests starting with
the combustion engine is at idle speed during multirotor mode the aircraft on the ground in vertical positioning. We have
flight, the torque generated by it is of low intensity, requiring done several flights successfully including vertical takeoff
small corrections of the control surfaces for its correction. and landing, transition to airplane flight (combustion), tran-
This does not compromise the whole system’s maneuverabil- sition (back) to vertical flight (electrical) and hovering.
ity, being corrected by the automatic pilot. Therefore, our main main contribution is the new concept
As explained above, with this size of aircraft, in general, the and architectural design of the double hybrid tailsitter, which
best and only available approach is to use empirical findings aims at augmenting the duration of missions while having
for the architectural design, including choosing the several VTOL and hovering capabilities. As technological contri-
components, handcrafting, and testing, until one prototype bution, with basis on our experiments and results, we have
model works on some desired way. Hence, the size has been designed and built a working prototype that spends only
empirically defined for increasing endurance, based on the the necessary electrical energy for vertical taking off and
desired carrying weight of payload. The current wing size landing and also having more endurance on horizontal flight,
provides the minimum requirements for carrying our payload, in comparison with the state of the art, thus maximizing the
using the chosen set of motors. Of course, the current size can total flight endurance. This new double hybrid concept can
be used in several applications including farther targets for work are appropriately investigated and resolved. The authors
multirotor UAV or ones in which a fixed wing UAV is unable declare that there are no conflicts of interests nor competing
to take-off due to lack of runway. Our solution is able to land interests for this work. Data and design materials produced
and take off vertically, eliminating the need for a runway, it is from or for this study can be requested to the authors by
also capable of reaching distances that a mutirotor would not e-mail (see corresponding author e-mail).
be able to reach, in addition to being able to perform hover
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Available: https://hal-enac.archives-ouvertes.fr/hal-01817515 suing the Ph.D. degree in electrical and computer
[28] A. Oosedo, A. Konno, T. Matsumoto, K. Go, K. Masuko, and engineering with the Natalnet Associate Labora-
M. Uchiyama, ‘‘Design and attitude control of a quad-rotor tail-sitter tories, Federal University of Rio Grande do Norte,
vertical takeoff and landing unmanned aerial vehicle,’’ Adv. Robot., vol. 26, where he develops aerodesign methodologies for
nos. 3–4, pp. 307–326, Jan. 2012. construction of prototypes and payload techniques for unmanned Aerial
[29] D. P. Pulla, A Study of Helicopter Aerodynamics in Ground Effect, 1st ed. vehicles. He has experience in the construction and piloting of small and
Columbus, OH, USA: The Ohio State Univ., 2006. medium-sized radio-controlled aircraft and micro-UAVs at the Federal Uni-
[30] N. Raj, R. Banavar, Abhishek, and M. Kothari, ‘‘Attitude control of novel versity of Rio Grande do Norte.
tail sitter: Swiveling biplane–quadrotor,’’ J. Guid., Control, Dyn., vol. 43,
no. 3, pp. 599–607, Mar. 2020.
[31] R. Ritz and R. D’Andrea, ‘‘A global controller for flying wing tailsitter BRUNO MARQUES FERREIRA DA SILVA
vehicles,’’ in Proc. IEEE Int. Conf. Robot. Automat. (ICRA), May 2017, (Member, IEEE) received the bachelor’s degree in
pp. 2731–2738. computer engineering and the master’s and Ph.D.
[32] L. E. M. J. Rodrigues, Fundamentals of Aeronautical Engineering, 1st ed.
degrees in electrical and computer engineering
Boston, MA, USA: Cengage Learning, (in Portuguese), Mar. 2013.
from the Federal University of Rio Grande do
[33] D. Rohr, M. Studiger, T. Stastny, N. N. R. J. Lawrance, and R. Siegwart,
‘‘Nonlinear model predictive velocity control of a VTOL tiltwing UAV,’’ Norte. He is currently an Associate Professor with
IEEE Robot. Autom. Lett., vol. 6, no. 3, pp. 5776–5783, Jul. 2021. the School of Science and Technology, Federal
[34] A. S. Saeed, A. B. Younes, S. Islam, J. Dias, L. Seneviratne, and G. Cai, University of Rio Grande do Norte. He is the
‘‘A review on the platform design, dynamic modeling and control of hybrid Co-Head of the Natalnet Associate Laboratories,
UAVs,’’ in Proc. Int. Conf. Unmanned Aircr. Syst. (ICUAS), Jun. 2015, where he leads research in broad computer vision
pp. 806–815. research topics, particularly working with SLAM and visual odometry for
[35] T. Sankey, J. Donager, J. McVay, and J. B. Sankey, ‘‘UAV lidar and mobile robot navigation and image-based 3D reconstruction.
hyperspectral fusion for forest monitoring in the southwestern USA,’’
Remote Sens. Environ., vol. 195, pp. 30–43, Jun. 2017.
[36] E. J. J. Smeur, M. Bronz, and G. C. H. E. de Croon, ‘‘Incremental control LUIZ MARCOS GARCIA GONÇALVES (Senior
and guidance of hybrid aircraft applied to a tailsitter unmanned air vehi- Member, IEEE) received the B.Sc. degree in com-
cle,’’ J. Guid., Control, Dyn., vol. 43, no. 2, pp. 274–287, Feb. 2020. puter science from the State University of Rio de
[37] F.-P. Thamm, N. Brieger, K.-P. Neitzke, M. Meyer, R. Jansen, and Janeiro, in 1993, and the Ph.D. degree in sys-
M. Monninghof, ‘‘SONGBIRD—An innovative UAS combining the tems and computer engineering from the Com-
advantages of fixed wing and multi rotor UAS,’’ ISPRS-Int. Arch. Pho-
puter Graphics Laboratory (LCG), COPPE-UFRJ,
togramm., Remote Sens. Spatial Inf. Sci., vol. 40, pp. 345–349, Aug. 2015.
in 1999, including a two years stage at the Lab-
[38] O. Tziavou, S. Pytharouli, and J. Souter, ‘‘Unmanned aerial vehicle (UAV)
based mapping in engineering geological surveys: Considerations for opti-
oratory for Perceptual Robotics of UMASS at
mum results,’’ Eng. Geol., vol. 232, pp. 12–21, Jan. 2018. Amherst, MA, USA. He is currently a Full Profes-
[39] S. Verling, B. Weibel, M. Boosfeld, K. Alexis, M. Burri, and R. Siegwart, sor with the Computer Engineering and Automa-
‘‘Full attitude control of a VTOL tailsitter UAV,’’ in Proc. IEEE Int. Conf. tion Department, Universidade Federal do Rio Grande do Norte, Brazil. His
Robot. Automat. (ICRA), May 2016, pp. 3006–3012. research interests include graphics processing, including topics as robotics
[40] A. Vuruskan, B. Yuksek, U. Ozdemir, A. Yukselen, and G. Inalhan, vision (main interest), computer graphics, GIS, geometric modeling, anima-
‘‘Dynamic modeling of a fixed-wing VTOL UAV,’’ in Proc. Int. Conf. tion, image processing, computer vision, and robotics in education.
Unmanned Aircr. Syst. (ICUAS), May 2014, pp. 483–491.