Maintenance Books - H14TX - HB40, H16TPX - HB44J - July 2007 - English

Maintenance book
TELESCOPIC MACHINES < OR = TO 16M
Maintenance book
TELESCOPIC MACHINES < OR = TO 16M

H14TX (HB40) - H16TPX (HB44J) EN
24203 3324 0 E 07 07 EN
Telescopic machines < or = to 16m
2 24203 3240 0 E 07 07 EN
Maintenance book
CONTENTS
1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . 5
2 - After Sales Service . . . . . . . . . . . . . . . . . . . . . . . 5
3 - Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A
SAFETY PRECAUTIONS
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 - Maintenance book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 - Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Label colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . 10
2.1 - Warranty acceptance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 - Warranty period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 - Warranty conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 - Scope of intervention . . . . . . . . . . . . . . . . . . . . 12
4 - Instructions for intervention . . . . . . . . . . . . . . 13
B
CONTENTS
RECOMMENDATIONS
1 - Lubrication diagram . . . . . . . . . . . . . . . . . . . . . 15
2 - Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 - Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 - Classification plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.1 - Red labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.2 - Orange labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.3 - Yellow labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.4 - Other labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.5 - Green labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 - Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
C
MAINTENANCE
1 - General programme . . . . . . . . . . . . . . . . . . . . . 31
2 - Detailed programme . . . . . . . . . . . . . . . . . . . . . 39
3 - Maintenance sheets . . . . . . . . . . . . . . . . . . . . 136
3.1 - Placing in maintenance configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . 136
3.2 - Placing in operating configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
E001 - Oil tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
E002 - Wheel reducer. . . . . . . . . . . . . . . . . . . . . . . 139
E003 - Hydraulic filter cartridge . . . . . . . . . . . . . . 141
E004 - Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
E005 - Rotation crown gear. . . . . . . . . . . . . . . . . . 145
3
Maintenance book
E006 - Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

E007 - Screws, bolts and nuts . . . . . . . . . . . . . . . 151
E008 - Direction reducer . . . . . . . . . . . . . . . . . . . . 153
E013 - Pulleys and pads . . . . . . . . . . . . . . . . . . . . 155
E016 - Cables and chains . . . . . . . . . . . . . . . . . . . 157
E018 - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
E022 - Telescope . . . . . . . . . . . . . . . . . . . . . . . . . . 163
D
DIAGNOSIS ASSISTANCE
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . 165
2 - Finding the failure . . . . . . . . . . . . . . . . . . . . . 165
E
ELECTRICAL CIRCUIT
1 - ElectricMain components . . . . . . . . . . . . . . . 169
2 - Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
3 - Relays and terminals . . . . . . . . . . . . . . . . . . . 172
4 - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
5 - LEDs for diagnosis assistance . . . . . . . . . . . 176
6 - Safety systems . . . . . . . . . . . . . . . . . . . . . . . . 177
7 - Buzzers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
8 - LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
F
HYDRAULIC CIRCUIT
1 - HydraulicMain components. . . . . . . . . . . . . . 181
2 - Solenoid valves . . . . . . . . . . . . . . . . . . . . . . . 181
2.1 - All or nothing solenoid valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
G
INTERVENTION LOG
1 - Intervention log. . . . . . . . . . . . . . . . . . . . . . . . 183
4
You have just bought a HAULOTTE® telescopic
handler and we would like to thank you for your
trust.
1 - Maintenance book
As indicated on the delivery slip, this maintenance book is part of the documents in our on-board case
supplied on delivery of your machine.
In order to guarantee you full satisfaction, you must scrupulously follow the operating instructions
contained in this manual. The life time of your machine depends upon it.
We would like to draw your attention in particular to 2 essential points :
• Compliance with the safety precautions (machine, operation, environment).
• Use within the equipment performance limits.
2 - After Sales Service

Our HAULOTTE Services® After Sales Service is completely at your disposal during and beyond the
warranty period to provide the service you require.
• Contact our After Sales Service, specifying the exact machine type and its serial number.
• When ordering any consumables or spare parts, please use this manual and the Haulotte Essential
catalogue to receive original spare parts, the only guarantee of interchangeability and perfect
operation.
• In the event of malfunctions or incidents involving a HAULOTTE® machine, contact HAULOTTE
Services® immediately even if no material or bodily damage is observed and we will intervene as
soon as possible.
24203 3240 0 E 07 07 EN 5
3 - Conformity
We remind you that HAULOTTE® machines comply with the provisions of the directives currently
applicable to this type of machine.
Any modification without having obtained written authorization from HAULOTTE®, renders this
conformity null..
HAULOTTE® cannot be held liable for the technical specifications contained in this manual.
HAULOTTE® reserves the right to make improvements or modifications to the machine without
modifying this manual.
6 24203 3240 0 E 07 07 EN
A - Safety precautions
A
Safety precautions
1 - Recommendations B
1.1 - MAINTENANCE BOOK
The maintenance book is intended for the on-site maintenance technician.
It is the duty of the on-site maintenance technician to carry out the regular maintenance work
C
recommended by HAULOTTE Services®.
This maintenance work is essential for correct machine operation.
If regular maintenance work is not carried out this may :

• Invalidate the warranty. D
• Cause machine malfunction.
• Reduce machine reliability and shorten its lifetime.
• Cause operator safety problems.
To ensure that the regular maintenance requirements are fully satisfied, contact HAULOTTE
Services®.
E
HAULOTTE Services® technicians are specially trained to the requirements of our machines
and have genuine spare parts, all the necessary documentation and tools required.
24203 3240 0 E 07 07 EN 7
1.2 - SYMBOLS USED
Symbols are used to alert the operator of the safety precautions or to highlight practical
information.
S y m b o l m e a n i n g s
Symbol Meaning
Danger : Risk of injury or death (work safety)
Caution : Risk of material damage (work quality)
Prohibition relating to work safety and quality
Reminder : No identified risk but a reminder of common sense, good

practice or pre-action prerequisites
Cross-reference to another part of the manual (see section or sheet)
Cross-reference to another manual (see manual)
Cross-reference to repairs (contact HAULOTTE Services®)
Maintenance sheet
Time required for intervention
Recommended tools
Recommended part
Safety
N.B. : Additional technical information
8 24203 3240 0 E 07 07 EN
A
1.3 - LABEL COLOURS
The potential dangers and specific regulations are indicated on the machine by labels and
identification plates.
B
The labels must be kept in good condition. Additional labels can be obtained from HAULOTTE Services®.
L a b e l
Familiarize yourself with the labels and their respective color codes.
c o l o r c o d e - C E - A S
C
Labels Color Meaning
Red Potentially fatal danger
Orange Risk of serious injury

D
Yellow Risk of material damage and/or minor injury
Other Additional technical information E

L a b e l c o l o r c o d e - A N S I - C S A
Labels Color Meaning

F
Red Potentially fatal danger
Orange Risk of serious injury
Yellow Risk of material damage and/or minor injury G

Other Additional technical information
Green CSA maintenance operation or information

H
24203 3240 0 E 07 07 EN 9
2 - Manufacturer's warranty
2.1 - WARRANTY ACCEPTANCE
On reception of his machine, the owner or rental company must check the condition of the
machine and fill out the machine reception slip provided.
2.2 - WARRANTY PERIOD
The present warranty is granted for a period of 12 months or a limit of 1000 hours for lifting and
handling equipment and 2000 hours for public works machinery, to run from delivery and
terminating with the first term to be reached.
Spare parts are covered by a 6 month warranty.
2.3 - CONDITIONS OF WARRANTY
HAULOTTE® guarantees its products against defects, faults or constructional defects, when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In case of operation or use which does not comply with the instructions or recommendations
in this maintenance book, claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter each time
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life,and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts which are not HAULOTTE® originals.
• If elements or products other than those recommended by the manufacuter are used.
• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.
• After an unreasonably long delay before reporting a manufacturing problem.
• If the owner or rental company continues to use the machine in spite of problems.
• If damage is caused by modifications which do not comply with HAULOTTE® specifications.
• If lubricants, hydraulic oils or fuels are used which do not comply with HAULOTTE®
recommendations.
• If the machine is incorrectly repaired or used by the customer or in case of an accident caused by a
third party.
10 24203 3240 0 E 07 07 EN
A
If no particular agreement has been made, any claims made after the warranty period
previously established has expired will be refused..
The present warranty does not cover damage which may result directly or indirectly from any
flaws or defects covered by the latter.
B
The present warranty does not cover damage which may result directly or indirectly from any
flaws or defects covered by the latter :
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal usage
of the machine.
• Adjustments : Adjustments of all sorts may become necessary at any moment. This means that
C
adjustments are part of normal machine usage conditions and are not covered by the warranty.
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. On the other hand, in certain cases it is possible to contaminate fuel
and hydraulic circuits, especially when fuel and lubricants are stored on the work site. Moreover,
irregular or imperfect cleaning of the decanting device may also cause fuel circuit contamination and
therefore damage the parts in direct contact with the fuel. HAULOTTE® will not accept any claims
D
concerning cleaning of the fuel circuit, filter, injection pump or any other equipment in direct contact
with fuel or lubricants.
• Wearing parts (pads, rings, tyres, connections, etc) : These pieces are, by definition, subject to
deterioration during the period of use. Wearing parts will therefore not be covered by the warranty
agreement.
E
2.4 - WARRANTY CONDITIONS
To benefit from the present warranty, the owner or rental company must inform the nearest
HAULOTTE® branch or the branch which delivered the machine (the only dealer authorised
to carry out an intervention under the manufacturer's warranty agreement)of the defect in F
writing and as rapidly as possible.
The branch will decide whether to repair or replace the part which proves to be faulty.
The owner or rental company will present the maintenance book supplied with the machine,
duly completed as proof that the maintenance operations recommended by the manufacturer
have indeed been carried out.
G
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is acknowledged by the HAULOTTE® branch (the only dealer authorised to carry out
work covered by the warranty) as rapidly as possible or must report the defect in writing.
Work carried out under the HAULOTTE® warranty will be performed by the branch which
participated in delivery of the machine, wherever possible.
H
24203 3240 0 E 07 07 EN 11
3 - Scope of intervention
The inspection and maintenance table identifies the role and the responsibilities of each party in regular
machine maintenance.
If the machine is operated in a hostile environment or intensively, increase the frequency of maintenance.
I n s p e c t i o n s a n d m a i n t e n a n c e
Type of Person-in- Reference

Frequency Intervenor
intervention charge document
Before each delivery Qualified HAULOTT
Pre-delivery
of sold, hired or Owner (or hirer) E Services® Operator manual
inspection
resold equipment technician
Before operation or
Pre-operation
when the operator Operator Operator Operator manual
inspection
changes
On-site technician
At the specified or
Regular preventive
intervals (250h or 1 Owner (or hirer) qualified HAULOTT Maintenance book
maintenance
year) E Services®
technician
Organization or
technician approved
2 times a year or at
by the employer or
the latest 6 months
by the intermediary
after the last regular
Regular visit Owner (or hirer) of HAULOTTE Maintenance book
visit, and according
Services® in
to the local
accordance with
regulations
the HAULOTTE
Services® contract
12 24203 3240 0 E 07 07 EN
A
4 - Instructions for intervention
Do not use the machine during maintenance work.
B
For any intervention on the power sources, wear glasses and protective clothes (acid spray).
N.B.-:-ACID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER. C

Never operate the machine in the following situations :
• Do not work in an explosive or inflammable ambience (spark, flame, etc.).
• Do not touch the hot parts of the motorization system (engine, filters, etc.).
• Do not use a tool to make contact between the battery terminals.
• Do not manipulate the battery close to a spark, flame, glowing tobacco (emission of gas).
D
• Never expose the batteries or electrical components to water (pressure cleaner, rain).
• Never neutralize the securities.
• Do not climb on the hoods.
• Do not fill up the fuel tank, when the engine is running and/or close to a naked flame.
E
Use a recipient to collect oil to avoid polluting the environment.
24203 3240 0 E 07 07 EN 13
14 24203 3240 0 E 07 07 EN
B - Recommendations
A
Recommendations
1 - Lubrication diagram B
D i a g r a m
E
2 5 6 2 6 6 6
3
H
2 1 2 6 6
24203 3240 0 E 07 07 EN 15
B - Recommendations
L i s t o f i n g r e d i e n t s
Markin HAULOTTE®
Ingredient Symbol
g code
Engine oil - Can 20 l (5,3 gal US) 2420801360
1
Engine oil - Barrel 209 l (55,2 gal US) 2420801350
Box oil - Can 20 l (5,3 gal US) 2420801370
2
Box oil - Barrel 209 l (55,2 gal US) 2420801380
3 Hydraulic oil - Barrel 209 l (55,2 gal US) 2420801310
4 Biological hydraulic oil - Barrel 209 l (55,2 gal US) 2820304310
5 Lithium exteme pressure grease 2820304320
Lead-free grease - Aerosol 0,4 l (0.1 gal US) 2820304330

6
Lead-free grease - Can 5 l (1,32 gal US) 2820304340
7 Molybdenum grease
8 Oil
9 High pressure lubricant
16 24203 3240 0 E 07 07 EN
B - Recommendations
A
2 - Consumables
L i s t o f c o n s u m a b l e s
B
HAULOTTE®
Consumable Applicability
code
Hydraulic filter cartridge 2427002910
• H14TX (HB40)
• H16TPX (HB44J)
• H14TX (HB40)
C
Air filter 2427003170
• H16TPX (HB44J)
• H14TX (HB40)
Diesel pre-filter 2324000620
• H16TPX (HB44J)
• H14TX (HB40)
Diesel filter
Engine oil filter

2427003150
2324000610
• H16TPX (HB44J)
• H14TX (HB40)
D
• H16TPX (HB44J)
• H14TX (HB40)
Filter pack1 KKIT250H-DEUT1
• H16TPX (HB44J)
1. 1 hydraulic filter cartridge + 1 air filter + 1 Diesel pre-filter + 1 diesel filter + 1 engine oil filter
24203 3240 0 E 07 07 EN 17
B - Recommendations
3 - Labels
3.1 - CLASSIFICATION PLAN
3.1.1 - Red labels
The red labels indicate a potentially fatal danger.
C o m m o n l a b e l s
R7 R3 R4 R6
Composant spécifique à
.F cette machine.
NE PAS INTERCHANGER.
Component specific
.GB to this machine.
DO NOT INTERCHANGE.
Komponenten nur für

diese maschine geeignet.
.D BITTE AUF EINE ANDERE
MASCHINE NIGHT
MONTIEREN.
N° MACHINE - MASCHINE N°
7814 518
R5 R8 R2
S p e c i f i c l a b e l s H 1 4 T X ( H B 4 0 )
R1 R9
18 24203 3240 0 E 07 07 EN
B - Recommendations
A
S p e c i f i c l a b e l s H 1 6 T P X ( H A 1 3 0 J R T )
R1 R9
B
C
3.1.2 - Orange labels
The orange labels indicate a risk of serious injury. D

C o m m o n l a b e l s C E
O1
24203 3240 0 E 07 07 EN 19
B - Recommendations
C o m m o n l a b e l s A S
O1
20 24203 3240 0 E 07 07 EN
B - Recommendations
A
C o m m o n l a b e l s A N S I - C S A
O1
B
24203 3240 0 E 07 07 EN 21
B - Recommendations
3.1.3 - Yellow labels
The yellow labels indicate a risk of material damage and/or minor injury.
J1 J2 J3 J4 J6
J10
3.1.4 - Other labels
The other labels provide additional technical information.
A1 A5 - A6 A4 A32
A16
A8 A9
A2 A3 A11 A12
7814-393 7814-394
A10
A30
A15 A7
22 24203 3240 0 E 07 07 EN
B - Recommendations
A
S p e c i f i c l a b e l s A S
R14 R20 J10 A28 R16
DANGER
B
WARNING
BEWARE OF OVERHEAD ELECTRICAL HAZARDS
IF DIRECTIO N OF TRAVEL IS REGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRES
OBSCURED , ROTATE UNIT a. Minimum approach of an appliance 3 m for voltages up to 132,000
THROUGH 180 DEGREES AND to live electrical apparatus. 6 m for voltages above 132,000
and up to 330,000
NOTE COLOUR OF DIRECTION b. Inspection of the work site for 8 m for voltages above 330,000
electrical hazards before
OF TRAVEL ARROWS ON THE commencing to use the appliance.
CHASSI S IN RELATION TO c. Constant vigilance and an observer required whilst working or
TRAVEL CONTROL JOYSTIC K travelling the appliance in the vicinity of live electrical apparatus.
C
ARROWS
7814 523
R15
S p e c i f i c l a b e l s A N S I D
A29 A23 A22
E
A25
O3
A27
F
24203 3240 0 E 07 07 EN 23
B - Recommendations
S p e c i f i c l a b e l s o p t i o n
A8 R18 A31
3.1.5 - Green labels
Green labels provide maintenance operation or information( CSA standard).
24 24203 3240 0 E 07 07 EN
B - Recommendations
A
3.2 - IDENTIFICATION
L o c a l i z a t i o n - C E
B
R18 J4 A32 A1
R2 - J10
R1 - R8
C
A28 - R20 Only for Australia
J3
R3
A30
R9
A30
R15
A7
Only for Australia
D
A15
R16
Only for Australia
R9 A12 A11 R16
Only for Australia
R4 A16
E
A6 J4 A4 A2 A8
R14 Only for Australia

A32
A9
A31 J3
R7 O1
F
R3
R5
J6
G
A5 R4 R9 A3 - J2 J1 R1-A31 R9
24203 3240 0 E 07 07 EN 25
B - Recommendations
L a b e l d e s c r i p t i o n s - C E
H14TX H16TPX
Color Marking Description Quantity
(HB40) (HB44J)
Red R1 Height of the floor and load 2 3078146020 3078149210
Red R2 Driving direction 1 3078145070 3078145070
Red R3 Risk of crushed hands 2 3078143620 3078143620
Red R4 Risk of body crushing 2 3078143630 3078143630
Red R5 Danger of electrocution 1 3078144140 3078144140
Red R6 Do not interchange 1 3078145180 3078145180
Red R7 Do not park in the work area 2 3078144130 3078144130
Red R8 Close the removable midrail 1 3078153510 3078153510
Red R9 Wheel load 4 3078151570 3078151580
Red R18 On-board generator 1 3078149240 3078149240
Orange O1 Operation instructions 1 3078143450 3078143450
Yellow J1 Greasing the rotation crown gear 1 3078143570 3078143570
Remove the blocking pin before
Yellow J2 1 3078143530 3078143530
rotation
Yellow J3 Do not place your foot on the hood 2 3078143640 3078143640
Do not use the machine as a solder
Yellow J4 2 3078143600 3078143600
mass
Yellow J6 Tilt verification 1 3078144650 3078144650
Yellow J10 Socket 1 3078143540 3078143540
Other A1 Upper console 1 307P217840 307P217840
Other A2 Lower console 1 307P217850 307P217850
Other A3 Identification plate 1 307P218080 307P218080
Other A4 Machine name logo 1 3078148220 3078148210
Other A5 Small format HAULOTTE® logo 1 307P217080 307P217080
Other A6 Large format HAULOTTE® graphic 1 307P217770 307P217770
Other A7 Read the operation manual 1 3078143680 3078143680
Other A8 Hydraulic oil 1 3078143520 3078143520
Other A8 Biodegradable oil 1 3078148890 3078148890
Other A9 Upper and lower oil level 1 3078143590 3078143590
Other A10 Sound power 1 3078148700 3078148700
Other A11 Front green boom 1 3078143930 3078143930
Other A12 Rear red boom 1 3078143940 3078143940
Other A15 Harness location 2 307P216290 307P216290
Other A16 Yellow and black adhesive tape 1 2421808660 2421808660
Other A30 Machine anchorage points 4 3078147930 3078147930
Other A31 On-board generator selector 1 3078150500 3078150500
Other A32 Vertical logo 1 3078148200
26 24203 3240 0 E 07 07 EN
B - Recommendations
A
L o c a l i z a t i o n - A S
B
R18 J4 A32 A1
R2 - J10
R1 - R8
J3
A28 - R20 Only for Australia
C
R3
R9 R15 Only for Australia
A30 A30
A7
A15 D
R16 R9 A12 A11 R16 R4 A16
Only for Australia Only for Australia
A32
A6 J4 A4 A2 A8
R14 Only for Australia E

A9
A31 J3
R7 O1
R5
R3
F
J6
A5 R4 R9 A3 - J2 J1 R1-A31 R9 G
24203 3240 0 E 07 07 EN 27
B - Recommendations
L a b e l d e s c r i p t i o n s - A S
H14TX H16TPX
(HB40) (HB44J)
Red R6 Do not interchange 1 3078145180 3078145180
Red R7 Do not park in the work area 2 3078144130 3078144130
Red R9 Wheel load 4 3078151570 3078151580
Red R14 Fuel filling up 1 3078144510 3078144510
Red R15 Harness use 2 3078144520 3078144520
Red R16 Load strength on each slings 4 3078144490 3078144490
Red R18 On-board generator 1 3078149240 3078149240
Red R20 Danger driving direction 1 3078145230 3078145230
Yellow J1 Greasing the rotation crown gear 2 3078143570 3078143570
Yellow J2 1 3078143530 3078143530
rotation
Yellow J4 2 3078143600 3078143600
mass
Yellow J6 Tilt verification 1 3078144650 3078144650
Yellow J10 Socket 1 3078144570 3078144570
Other A1 Upper console 1 307P217840 307P217840
Other A2 Lower console 1 307P217850 307P217850
Other A5 Small format HAULOTTE® logo 1 307P217080 307P217080
Other A6 Large format HAULOTTE® graphic 1 307P217770 307P217770
Other A15 Harness location 2 307P216290 307P216290
Other A28 Danger of electrocution 1 3078144430 3078144430
Other A31 On-board generator selector 1 3078150500 3078150500
Other A32 Vertical logo 1 3078148200
28 24203 3240 0 E 07 07 EN
B - Recommendations
A
L o c a l i z a t i o n - A N S I - C S A
R18 J4 O3 A32 A1
R1 - R2 - R8 - J10
A29
B
J3
R3 A15
A30 A30
A7
R9 A12A11 R9 A6 J4 A4 A2
R4
R6 A8 -A9
A16
A25 C
R7
A31 J3 O1
R5 A27
- R3
A5 R4
J2
J6
R9 R1 A3 R5 J1 R9
A22 A23
-
D
L a b e l d e s c r i p t i o n s - A N S I - C S A
H14TX H16TPX
(HB40) (HB44J) E
Red R5 Danger of electrocution 1 3078147460 3078147460
Red
Red
R6
R7
Do not interchange
Do not park in the work area
1
2
3078147320
3078147430
3078147320
3078147430
F
Red R9 Wheel load 4
Red R18 On-board generator 1 307P203450 307P203450
Orange
Yellow
O3
J1
Risks of explosion
Greasing the rotation crown gear
1
1
3078148030
3078147190
3078148030
3078147190
G
Yellow J2 1 3078147700 3078147700
rotation
Yellow J4 2 3078147220 3078147220
Yellow
Yellow
J6
J10
mass
Tilt verification
Socket
1
1
3078147090
3078147580
3078147090
3078147580
H
Other A1 Upper console 1
Other A2 Lower console 1
Other
Other
A5
A6
Small format HAULOTTE® logo
Large format HAULOTTE® graphic
1
1
307P217080
307P217770
307P217080
307P217770
I
24203 3240 0 E 07 07 EN 29
B - Recommendations
H14TX H16TPX
(HB40) (HB44J)
Other A15 Harness location 2 3078147950 3078147950
Other A22 Voltage table 1 3078147890 3078147890
Other A23 Symbols summary 1 3078147960 3078147960
Other A25 Tank cap 1 3078150020 3078150020
Other A27 Permissible load 1 307P216380 307P216380
Other A29 Summary safety instructions 1 3078150180 3078150180
Other A31 On-board generator selector 1 307P203440 307P203440
30 24203 3240 0 E 07 07 EN
C - Maintenance
A
Maintenance
1 - General programme B
The time periods below are recommended for fuel-powered machines in normal use.
Symbol Meaning Symbol Meaning

Systematic replacement C
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Visual inspection followed by
dismantling or replacement if
Check-Test See user manual or
machine maintenance book
(1)
necessary Operation
requiring HAULOTTE Services®
D
authorisationIncrease in regular
inspections
Check level Tightening (bolt, etc.)
Lubrication-Lubrication Tightening (oil clearance) E

Static and dynamic tests
For countries in which machines
Oil change
are not subject to regular
(2)
controlled maintenance
1 - Increase in regular inspections

F
2 - For countries in which machines are not subject to regular controlled maintenance
Increase in regular inspections :
• Depending on the condition of critical components after 5000h, the maintenance personel must reduce
the interval between regular inspections. If the decision is made not to replace, the part involved must
be recorded in the inspection schedule.
G
• Cylinders (welds, leakproofness)
• Welds
• Hoses and couplings
• Pins, rings and end-play take up H
• Pulleys and pads
• Bearings
• Caps and covers
• Rotation crown gear I
24203 3240 0 E 07 07 EN 31
C - Maintenance
Intervals
Zone Every 250h or 1 Every 500h or 1 After 5000h or 5 After 10000h
Daily
year year years or 10 years
Platform assembly
Platform
Guardrail
Sliding mid-rail
Floor
Platform rotation (rotary jack)
Harness anchorage points
Boom assembly
Cables and chains

(1)
Turntable assembly
Rotation crown gear (3)
Revolving joint and commutator
Direction reducer
Turntable locking pin
Pulleys and pads

(1)
Chassis assembly
Tyres and rims
Wheel nuts and bolts
32 24203 3240 0 E 07 07 EN
C - Maintenance
A
Intervals
Daily
B
Wheel reducer
Fixed and oscillating axles
Axle extension an chassis lifting

cylinder C
Steering bar and cylinder (2)
Wheel pivots
D
Functions and controls
Upper control console (indicators,

etc.)
E
Lower control console (indicators,

etc.) F
"Dead man" pedal
G
Emergency stop buttons (on all
consoles)
H
Circuit breaker and contactors
24203 3240 0 E 07 07 EN 33
C - Maintenance
Intervals
Daily
Overload
Horn
Brakes
Emergency lowering
LEDs, switches, joysticks and

selectors$
Tilt
End of travel ( PV, overreach limiter,

weighing)
Back to neutral for all joysticks,

selectors, etc
Motorisation system
Engine See manuacturer's guide
Fuel
34 24203 3240 0 E 07 07 EN
C - Maintenance
A
Intervals
Daily
B
Air filter (dust indicator)
Engine oil filter

C
Diesel filter (decanting device)
Exhaust system
D
Batteries (terminals, cleanliness,
attachment)
Fuel tank, cap and sniffer

E
Alternator (LED)
Hydraulic and electrical assemblies

F
Hydraulic pump
Hydraulic tank, cap and sniffer

G
Hydraulic filter (clogging LED)
H
Hydraulic oil
Electrical connections
I
24203 3240 0 E 07 07 EN 35
C - Maintenance
Intervals
Daily
Common zones
Welds
(1)
Hoses and couplings

(1)
Pins, rings and end-play take up

(1)
Pulleys and pads

(1)
Bearings
Cylinders (welds, leakproofness) (2)
Caps and covers
General points
User manual and intervention log
Safety stickers and manufacturer's

plate
Mandatory inspection According to country
Performance check on all functions

and safety devices
Lubrication according to the

maintenance plan
General of the machine, paint, no

leaks, cracks or excessive distortion,
etc
Machine integrity, no modifications
without HAULOTTE Services®
authorisation
36 24203 3240 0 E 07 07 EN
C - Maintenance
A
3 - Particular attention to be paid in crown gear checking

B
Particular attention to be paid in crown gear checking :
• Visual appearence of interior and exterior floating or broken screws, etc).
• Check bolt tightness by testing a sample, making sure that the bolts are slightly loosened before
retightening with a torque wrench. Section C E005 Maintenance sheet
• Check the functional play in the crown gear (every-5000h). Consult the After Sales Service
C
24203 3240 0 E 07 07 EN 37
C - Maintenance
38 24203 3240 0 E 07 07 EN
C - Maintenance
A
2 - Detailed programme
Symbol Meaning Symbol Meaning B
Systematic replacement
Visual inspections Operation requiring HAULOTTE
Services® authorisation
Check-Test See user manual or

Visual inspection followed by
dismantling or replacement if
necessary Operation
C
machine maintenance book requiring HAULOTTE Services®
(1)
authorisationIncrease in regular
inspections
Check level Tightening (bolt, etc.)

D
Lubrication-Lubrication Tightening (oil clearance)
Static and dynamic tests

For countries in which machines
Oil change
(2)
are not subject to regular
controlled maintenance E
Increase in regular inspections :

F
• Depending on the condition of critical components after 5000h, the maintenance personel must reduce
the interval between regular inspections. If the decision is made not to replace, the part involved must
be recorded in the inspection schedule.
• Cylinders (welds, leakproofness)
• Welds
G
• Hoses and couplings
• Pins, rings and end-play take up
• Pulleys and pads
• Bearings H
• Caps and covers
• Rotation crown gear
24203 3240 0 E 07 07 EN 39
C - Maintenance
250h or 1 year service

Type of Type of
Zone Zone
intervention intervention
Platform assembly Functions and controls
Upper control console
(indicators, etc.)
Lower control console

Boom assembly (indicators, etc.)
Pulleys and pads "Dead man" pedal

Bearings
consoles)
Cables and chains Circuit breaker and contactors
Cylinders (welds,
Overload
leakproofness)
Turntable assembly Horn
Rotation crown gear Brakes
Revolving joint and commutator Emergency lowering

Direction reducer
selectors$
Pulleys and pads Tilt
End of travel ( PV, overreach

Bearings
limiter, weighing)
Chassis assembly Motorisation system
Wheel nuts and bolts Engine See manuacturer's guide
Wheel reducer Air filter (dust indicator)
Bearings Engine oil filter
Pads Diesel filter (decanting device)
Batteries (terminals,
cleanliness, attachment)
40 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Hydraulic filter (clogging LED) C

Hydraulic oil
General points
Mandatory inspection

maintenance plan
According to country
D
Date :
Number of hours :
H
Intervenor :
Comments
HAULOTTE Services® contract number :
Intervention sheet number :
Signature :
I
24203 3240 0 E 07 07 EN 41
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Steering bar and cylinder Diesel filter (decanting device)
Pads
42 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
leakproofness, external leak,
excessive distortion)
C
Hydraulic oil
General points D

maintenance plan
Machine integrity, no
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 43
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
44 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 45
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
46 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 47
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
48 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 49
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
50 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 51
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
52 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 53
C - Maintenance
2000h or 2 years service

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
54 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 55
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
56 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 57
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
58 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 59
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
60 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 61
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
62 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 63
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
64 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 65
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
66 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 67
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
68 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 69
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
70 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 71
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
72 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 73
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
74 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 75
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
76 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 77
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)

Pins, rings and end-play take up "Dead man" pedal

Pulleys and pads
consoles)
Bearings Circuit breaker and contactors
Cables and chains Overload
Cylinders (welds,
Horn
leakproofness)
Turntable assembly Brakes
Rotation crown gear Emergency lowering

Revolving joint and commutator
selectors$
Direction reducer Tilt

limiter, weighing)
Pulleys and pads
Bearings
78 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Pads
C
Cylinders (welds,
Rings
D
Hydraulic tank, cap and sniffer

E
Hydraulic oil
General points
F

maintenance plan
modifications
without HAULOTTE®
authorisation
Date : H
Number of hours :
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 79
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
80 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 81
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
82 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 83
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
84 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 85
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
86 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 87
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
88 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 89
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
90 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 91
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
92 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 93
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
94 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 95
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
96 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 97
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
98 24203 3240 0 E 07 07 EN
C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 99
C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
100 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 101

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
102 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 103

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
104 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 105

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
106 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 107

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
108 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 109

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
110 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 111

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
112 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 113

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
114 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 115

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
116 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 117

C - Maintenance

Type of Type of
Zone Zone
Platform assembly Chassis assembly
Welds Bearings
Boom assembly Turntable assembly
Welds Welds
Hoses and couplings Hoses and couplings
Pins, rings and end-play take up Pins, rings and end-play take up
Pulleys and pads Pulleys and pads
Bearings Bearings
Cables and chains
Motorisation system
Engine See manuacturer's guide
118 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Date :
H
Number of hours :
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 119

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
120 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 121

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
122 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 123

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
124 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 125

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
126 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 127

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
128 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 129

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
130 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 131

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
132 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B

Hydraulic oil
General points

maintenance plan
D
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 133

C - Maintenance

Type of Type of
Zone Zone
(indicators, etc.)


Bearings
consoles)
Cylinders (welds,
Overload
leakproofness)

Direction reducer
selectors$

Bearings
limiter, weighing)
Pads
134 24203 3240 0 E 07 07 EN

C - Maintenance
A
Zone
Type of
intervention
Zone
Type of
intervention B
Cylinders (welds,
C
Hydraulic oil
General points D

maintenance plan
modifications
without HAULOTTE®
authorisation
E
Date :
Number of hours :
H
Intervenor :
Comments
Signature :
I
24203 3240 0 E 07 07 EN 135

C - Maintenance
3 - Maintenance sheets
Each specific procedure is described in the following maintenance sheets.
Before any maintenance intervention, place the machine in maintenance configuration.
Report that the machine is under maintenance on the upper and lower consoles.
Using the machine is strictly forbidden.
After maintenance return the machine to operating configuration.
3.1 - PLACING IN MAINTENANCE CONFIGURATION
1. Place the machine on firm, horizontal ground.

2. Stow the machine completely.
3. Push the emergency stop button to cut the electricity
supply.
4. Insert the turntable rotation locking pin.
3.2 - PLACING IN OPERATING CONFIGURATION
1. Remove the turntable rotation locking pin.

2. Pull the emergency stop push button.
136 24203 3240 0 E 07 07 EN

Checks-Filling up
Oil tank
15 mn E001
Checks-Filling up
Oil tank
1 - You will need

• Standard tool kit
• Protective goggles • Mark out the work area
• Gloves
2 - Preliminary procedure
1. Place the machine in maintenance configuration. 3.3.1-Placing in maintenance configuration
3 - Checks
Check the oil level when cold (before beginning a new period of work).
The oil level ( 1 ) must be between the upper and lower markers .
4 - Filling up
If the oil level ( 1 ) is not visible :
1. Unscrew the tank cap ( 2 ).
2. Top-up the oil level.
3. Screw the tank cap back on.
5 - Additional operation
1. Place the machine in operating configuration. 3.3.2-Placing in operating configuration
24203 3240 0 E 07 07 EN 137

Checks-Filling up
Oil tank
15 mn E001
138 24203 3240 0 E 07 07 EN

Checks-Oil change
Wheel reducer
15 mn E002
Checks-Oil change
Wheel reducer
1 - You will need

• Protective goggles
• Mark out the work area
• Gloves
• Oil collection pan
3 - Checks
1. Filling : 2
• Plug ( 1 ) is on a horizontal line.
• Plug ( 2 ) is on a vertical line.
2. Unscrew the cap ( 1 ).
3. Check the oil level. 1
4. Top up the oil level to the hole if necessary.
5. Screw on the cap again ( 1 ).
24203 3240 0 E 07 07 EN 139

Checks-Oil change
Wheel reducer
15 mn E002
4 - Oil change
1. Turn the wheel until plug ( 2 ) is at the bottom.
2. Unscrew plugs ( 1 ) and ( 2 ).
3. Leave the oil to drain out.
4. Screw on the cap again ( 2 ). 1
5. Turn the wheel into the position for controlling the level
again.
6. Fill the wheel gears with oil up to the hole ( 1 )
7. Screw on the cap again ( 1 ). 2
140 24203 3240 0 E 07 07 EN

Replacement
Hydraulic filter cartridge
15 mn E003
Replacement
1 - You will need

• Gloves
3 - Replacement
Clogging must be checked when hot. When cold, oil viscosity may simulate filter clogging.
Do not touch the hot parts of the motorization system (engine, filters, etc.).
1. When the clogging LED ( 2 ) comes on, replace the

cartridge ( 1 ).
2
2. Unscrew the base nut ( 3 ).
3. Unscrew the cartridge ( 1 ).
4. Screw in a new cartridge. 1
5. Screw up the base nut ( 3 ) again.
6. Reset the clogging LED ( 2 ) by pressing in until it be-
comes green again. 3
24203 3240 0 E 07 07 EN 141

Replacement
15 mn E003
142 24203 3240 0 E 07 07 EN

Filling up-Oil change
Fuel tank
15 mn E004
Fuel tank
1 - You will need

• Gloves
3 - Filling up
Do not smoke.
Touch the outside of the filling hole with the spout of the pump before beginning to pour to avoid any risk
of static electricity causing a spark.
Make sure you are standing up-wind to avoid being splashed by the fuel.
Unscrew the tank cap ( 3 ).

Fill up the tank.
Screw the tank cap back on.
Clean up any fuel which may have run out of the tank.
24203 3240 0 E 07 07 EN 143

Fuel tank
15 mn E004
144 24203 3240 0 E 07 07 EN

Lubrication-Tightening-Clearance check
Rotation crown gear
15 mn E005
Rotation crown gear
1 - You will need

• Gloves
3 - Lubrication
External teeth - Internal teeth
1. Check the appearance of the teeth.
2. Oil the crown gear teeth (internal and external).
3. Oil the raceways (access to greasers via the holes lo-
cated on the turntable) until the oil comes out by the
crown lip seal.
24203 3240 0 E 07 07 EN 145

Rotation crown gear
15 mn E005
4 - Tightening
Machine type International system Imperial system
HA16PE 21,5 daN.m (. lbf.ft)
HA12IP (HA33JE) * daN.m (. lbf.ft)
HA15IP (HA43JE) * daN.m (. lbf.ft)
HA12PX (HA33JRT) . daN.m (. lbf.ft)
HA16X . daN.m (. lbf.ft)
HA16SPX (HA46SJRT) 21,5 daN.m (158 lbf.ft)
HA16PX (HA46JRT) 21,5 daN.m (158 lbf.ft)
HA18SPX (HA51SJRT) 21,5 daN.m (158 lbf.ft)
H14TX (HB40) 8,7 daN.m (64 lbf.ft)
H16TPX (HB44J) 8,7 daN.m (64 lbf.ft)
H21TX (HB62) 21,5 daN.m (158 lbf.ft)
H23TPX (HB68J) 32 daN.m (236 lbf.ft)
H25TPX (HB76J) 21,5 daN.m (158 lbf.ft)
H43TPX (HB135JRT) 21,5 daN.m (158 lbf.ft)
STAR 8NG (STAR 22J) 13,5 daN.m
STAR 9 19,5 daN.m
STAR 10NG (STAR 26J) 19,5 daN.m
Mast 19,8 daN.m -Chassis 7,9
STAR 11
daN.m
Mast 19,8 daN.m -Chassis 7,9
STAR 12
daN.m
HTB180
5 - Clearance check
N.B.-:-CONSULT THE AFTER SALES SERVICE HAULOTTE SERVICES®.
2. Rotate the crown through one complete turn.
A tight spot or grinding noise during rotation, or the presence of metallic particles emerging from the lip
seal are signs of abnormal wear in the raceway (Contactor HAULOTTE Services®).
146 24203 3240 0 E 07 07 EN

Replacement-Tightening
Wheel
15 mn E006
Wheel
1 - You will need

• Gloves
• Jack
• Hoist
• Torque spanner
24203 3240 0 E 07 07 EN 147

Wheel
15 mn E006
3 - Replacement
1. Loosen the fastening screws from the wheel to be re-
moved.
2. Raise the machine using a jack or hoist.
3. Remove the fastening screws.
4. Remove the wheel.
5. Mount a new wheel.
6. Lower the machine to the ground.
7. Tighten the fastening screws to the recommended tor-
que.
148 24203 3240 0 E 07 07 EN

Wheel
15 mn E006
4 - Torque
Machine type Wheel type Torque in N.m - lbf.ft
Drive wheel 250-184
HA12PX (HA33JRT)
Steering wheel 250-184
Drive wheel 320-236
HA16X
Drive wheel 320-236
HA16SPX (HA46SJRT)
Drive wheel 320-236
HA16PX (HA46JRT)
Drive wheel 320-236
HA18SPX (HA51SJRT)
Drive wheel 320-236
HA18PX (HA51JRT)
Drive wheel 320-236
HA20PX (HA61JRT)
Drive wheel 320-236
HA260PX (HA80JRT)
Drive wheel 650-479
HA32PX (HA100JRT)
Drive wheel 570-420
HA41PX (HA130JRT)
Drive wheel 320-236
H14TX (HB40)
Drive wheel 320-236
H16TPX (HB44J)
Drive wheel 320-236
H21TX (HB62)
Drive wheel 320-236
H23TPX (HB68J)
Drive wheel 320-236
H25TPX (HB76J)
Drive wheel 570-420
H43TPX (HB135JRT)
Drive wheel 100-74
STAR 6 (STAR 13)
Drive wheel 80-59
STAR 8NG (STAR 22J)
Drive wheel 15-11
STAR 9
Drive wheel 210-155
STAR 10NG (STAR 26J)
Drive wheel 15-11
STAR 11
Drive wheel 15-11
STAR 12
Drive wheel
HTB180
Steering wheel
24203 3240 0 E 07 07 EN 149

Wheel
15 mn E006
150 24203 3240 0 E 07 07 EN

Tightening
Screws, bolts and nuts
15 mn E007
Tightening
1 - Torque (course thread)

Nominal diameter Torque in N.m - lbf.ft
Class 8.8 Class 10.9 Class 12.9
M6x1 9 to 11-6,64 to 8,11 13 to 14-9,59 to 10,33 15 to 17-11,06 to 12,54
M7x1 15 to 19-11,06 to 14,01 21 to 24-15,49 to 17,7 26 to 28-19,18 to 20,65
M8x1.25 22 to 27-16,23 to 19,91 31 to 34-22,86 to 25,08 37 to 41-27,29 to 30,24
M10x1.5 43 to 45-31,72 to 33,19 61 to 67-44,99 to 49,42 73 to 81-53,84 to 59,74
M12x1.75 75 to 94-55,32 to 69,33 110 to 120-81,13 to 88,51 130 to 140-95,88 to 103,26
170 to 190-125,39 200 to 220-147,51
M14x2 120 to 150-88,51 to 110,63
to 140,14 to 162,26
190 to 230-140,14 260 to 290-191,77 320 to 350-236,02
M16x2
to 169,64 to 213,89 to 258,15
260 to 320-191,77 360 to 400-265,52 440 to 480-324,53
M18x2.5
to 236,02 to 295,02 to 354,03
520 to 570-383,53 620 to 680-457,29
M20x2.5 370 to 450-272,9 to 331,9
to 420,41 to 501,54
500 to 620-368,78 700 to 770-516,29 840 to 930-619,55
M22x2.5
to 457,29 to 567,92 to 685,93
630 to 790-464,66 890 to 990-656,43 1070 to 1180-789,19
M24.3x3
to 582,67 to 730,19 to 870,32
930 to 1150-685,93 1300 to 1400-958,83 1560 to 1730-1150,6
M27x3
to 848,2 to 1032,59 to 1275,98
1260 to 1570-929,33 1770 to 1960-1305,49 2200 to 2350-1622,64
M30x3.5
to 1157,97 to 1445,62 to 1733,27
2 - Torque (fine thread)

M8x1 24 to 29-17,7 to 21,39 33 to 37-24,34 to 27,29 40 to 44-29,5 to 32,45
M10x1.25 46 to 57-33,93 to 42,04 64 to 71-47,2 to 52,37 77 to 85-56,79 to 62,69
140 to 150-103,26
M12x1.25 83 to 100-61,22 to 73,76 120 to 130-88,51 to 95,88
to 110,63
180 to 200-132,76 220 to 240-162,26
M14x1.5 130 to 160-95,88 to 118,01
to 147,51 to 177,01
200 to 250-147,51 280 to 310-206,52
M16x1.5 340 to 370-250,77 to 272,9
to 184,39 to 228,64
290 to 360-213,89 490 to 540-361,41
M18x1.5 410 to 450-302,4 to 331,9
to 265,52 to 398,28
570 to 630-420,41 690 to 760-508,92
M20x1.5 410 to 510-302,4 to 376,16
to 464,66 to 560,55
550 to 680-405,66 920 to 1000-678,56
M22x1.5 780 to 870-575,3 to 641,68
to 501,54 to 737,56
24203 3240 0 E 07 07 EN 151

Tightening
15 mn E007

970 to 1070-715,44 1160 to 1290-855,57
M24x1.5 690 to 860-508,92 to 634,3
to 789,19 to 951,46
1000 to 1300-737,56 1400 to 1560-1032,59 1690 to 1880-1246,48
M27x2
to 958,83 to 1150,6 to 1386,62
1400 to 1700-737,56 1960 to 2180-1032,59 2350 to 2610-1246,48
M30x2
to 958,83 to 1150,6 to 1386,62
152 24203 3240 0 E 07 07 EN

Checks-Oil change
Direction reducer
15 mn E008
Checks-Oil change
Direction reducer
1 - You will need

• Gloves
• Oil collection pan
3 - Checks
1. Unscrew and remove the filling cap ( 1 ).
2. Check that the oil level is between the minimum and
maximum indicated. 1
3. Top up the oil level if necessary.
4. Screw up the filling cap ( 1 ) again.
4 - Oil change
1. Unscrew the filling cap ( 1 ).
2. Unscrew the drain cap ( 2 ).
3. Leave the oil to drain out.
4. Screw up the drain cap ( 2 ) again.
5. Top-up the oil level as indicated above.
6. Screw up the filling cap ( 1 ) again.
24203 3240 0 E 07 07 EN 153

Checks-Oil change
Direction reducer
15 mn E008
154 24203 3240 0 E 07 07 EN

Checks-Lubrication-Replacement
Pulleys and pads
15 mn E013
Pulleys and pads
1 - You will need

• Gloves
3 - Checks
Check the wear indicator for the telescoping friction pads.
Change the pad if the indicator is not visible.
N.B.-:-WEDGES OF DIFFERENT THICKNESSES CAN BE USED FOR ADJUSTMENT
24203 3240 0 E 07 07 EN 155

Pulleys and pads
15 mn E013
4 - Lubrication
Lubricate the grease box for the pad surfaces
5 - Replacement
Replace the friction pads :
156 24203 3240 0 E 07 07 EN

Checks-Lubrication
Cables and chains
30 mn E016
Checks-Lubrication
Cables and chains
1 - You will need
3 - Checks
Carefully inspect each chain along its whole length :
• No corrosion must be visible on the chains, yokes and pins.
• The plates must not be cracked.
• The plate bolts must not have excessive play. The pins must not
have turned in their housing 1 1
• The plates must not be worn beyond 2% of their total height
A B
• If a chain seems faulty or worn it must be replaced.
Check boom telescoping chain and cable tension.
Check the alignment of the telescope assembly.
24203 3240 0 E 07 07 EN 157

Checks-Lubrication
Cables and chains
30 mn E016
158 24203 3240 0 E 07 07 EN

Checks-Filling up-Battery charge
Battery
10 mn E018
Battery
1 - You will need

• Gloves
The battery manufacturer's safety instructions must be complied with.
3 - Checks
Unscrew the caps located on the upper surface of the battery.
The level of electrolyte in the battery must be 0,01 m (0 ft 39 in) above the level of the plates.
4 - Filling up
Unscrew the caps located on the upper surface of the battery.
If the level of electrolyte is below the level of the plates : .

1. Top up with distilled water.
2. Screw the caps back on the battery.
24203 3240 0 E 07 07 EN 159

Battery
10 mn E018
5 - Battery charge
Battery discharged :
• Never discharge the batteries to more than than 80% of their capacity in 5h.
• Never leave the batteries discharged.
• Do not put off recharging the batteries in cold weather as the electrolyte may freeze.
Battery to be charged :
• When should the batteries be charged ? :
• When the batteries are discharged between 35% and 80% of their nominal capacity.
• After a long period out of use.
How to change the batteries ? :

• Ensure that the mains supply is adapted to the charger.
• Top-up the batteries with distilled water to the minimum electrolyte level if any of the elements is below this
level.
• Work in a clean, well ventilated area away from flames.
• Open the bay
• Use the on-board charger. The charger has a charge rate adapted to the capacity of the batteries
During charging :
• The machine's electric system is automatically deactivated during charging
• Ensure that the temperature of the elements does not exceed 45 °C (113 °F)(be careful in summer or in a
place with a high ambient temperature).
• Do not remove or open the caps on the elements.
Aftr charging : .
• Top up the electrolyte level if necessary
• Avoid overflowing.
• Wash the top of the batteries without removing the caps.
• Dry with compressed air or clean cloths.
• Oil the terminals.
160 24203 3240 0 E 07 07 EN

Battery
10 mn E018
Place the machine in operating configuration. 3.3.2-Placing in operating configuration
To keep your batteries in good condition, test the density of each element once a month using a batttery
hydrometer, according to the temperature using the curves below :
S t a t e o f b a t t e r y c h a r g e a c c o r d i n g t o t h e d e n s i t y a n d
t e m p e r a t u r e
24203 3240 0 E 07 07 EN 161

Battery
10 mn E018
162 24203 3240 0 E 07 07 EN

Lubrication
Telescope
15 mn E022
Lubrication
Telescope
1 - You will need

• Gloves
3 - Lubrication
Oil the parts of the telescope subject to friction (spatula).
Oil the telescope cable.
24203 3240 0 E 07 07 EN 163

Lubrication
Telescope
15 mn E022
164 24203 3240 0 E 07 07 EN

D - Diagnosis assistance
A
Diagnosis assistance
1 - Recommendations B
If malfunction occurs, check the following points :
• There is sufficient fuel.
• Sufficient engine oil.
• Sufficient hydraulic oil in the tank.
C
• Batteries are charged.
• Console emergency stop buttons are pulled out.
• The console selector key is set to upper or lower console.
• Control console relays are connected. D
• Fuse status.
• Lower console solenoid valve status.
If the malfunction persists, consult the incidents table to identify the problem.
IF you cannot identify the problem, contact HAULOTTE Services®. E
2 - Finding the failure
Incident Probable cause Solution
F
Empty fuel tank Fill the fuel tank
Batteries discharged Recharge the battery or batteries
Faulty printed circit fuses (lower
Replace the fuse(s)
console)
Emergency stop buttons are pushed
in
Pull the emergency stop push buttons G
Engine cannot be Engine in restricted mode (oil
started, or stops pressure indicator, overheating See engine manufacturer's manual or
indicator, alternator charge indicator, contact HAULOTTE Services®
and clogged air filter indicator on)
Charge indicator bulb burnt out Replace the bulb
Clogged air filter indicator on
Fautly engine safety relay
Replace the air filter cartridge
Replace the relay(s)
H
Poor cable/battery terminal contact Unscrew and clean the terminals
Blocked air filter Replace the filter
Engine rating too low
Low hydraulic
Oil leak on couplings, hoses or Contact HAULOTTE Services®
pump pressure or
power
components
Clogged oil filter
Replace the oil filter cartridge - See maintenance sheet I
E003
24203 3240 0 E 07 07 EN 165


Lower console selector key is set to
Turn the lower console selector key to upper console
lower console
'Dead man' control validation device is Enable the device and keep pressed down during
Platform controls not enabled movement
do not respond - Replace the joystick
Faulty joystick
Without buzzer Contact HAULOTTE Services®
Faulty solenoid valve for the Replace the solenoid valve or the solenoid bobine
movement selected Contact HAULOTTE Services®
Lack of hydraulic oil Top-up the oil level
Remove some weight
Platform overload Do not exceed the authorised limit Section G 1- Main
Platform controls
characteristics
do not respond -
Retract the telescope and lower the boom
Buzzer on Tilt or slope exceeding the authorised Correct the tilt to resetDo not exceed the authorised
limit
limit Section G 1- Main characteristics
No high speed Platform extended Lower the boom as far as possible
No steering 'Dead man' control validation device is Enable the device and keep pressed down during
not enabled movement
No turntable Turntable rotation locking pin is
Remove the pin
rotation inserted in the chassis
Hydraulic pump is
making an Lack of hydraulic oil Top-up the oil level
abnormal noise
Hydraulic pump Drain the circuit and replace with the recommended type
Oil viscosity level is too high
cavitation of oil
A drive wheel
does not hold the Insufficient load on one wheel Press the differential locking selector
road
Retract the telescope and lower the boom
Tilt or slope exceeding the authorised Correct the tilt to reset
limit Do not exceed the authorised limit Section G 1- Main
characteristics
Buzzer on
Remove some weight
characteristics
Hydraulic oil temperature too high Allow to cool down
Emergency stop buttons are pulled Push in the buttons
Electro pump is Faulty fuse(s) Replace the fuse(s)
not working Batteries discharged or faulty Recharge or replace the batteries
Poor contact on the battery cables Clean and tighten the terminals
166 24203 3240 0 E 07 07 EN

A
D i a g n o s i s
Incident Probable cause

Empty fuel tank Fill the fuel tank
Solution
B
Batteries discharged Recharge the battery or batteries
Faulty printed circit fuses (lower
Replace the fuse(s)
console)
Emergency stop buttons are pushed
Pull the emergency stop push buttons
in
Engine cannot
be started, or
stops
Engine in restricted mode (oil
pressure indicator, overheating See engine manufacturer's manual or
C
indicator, alternator charge indicator, contact HAULOTTE Services®
and clogged air filter indicator on)
Charge indicator bulb burnt out Replace the bulb
Clogged air filter indicator on Replace the air filter cartridge
Fautly engine safety relay
Poor cable/battery terminal contact
Blocked air filter
Replace the relay(s)
Unscrew and clean the terminals
Replace the filter
D
Low hydraulic Engine rating too low
pump Oil leak on couplings, hoses or Contact HAULOTTE Services®
pressure or components
power Replace the oil filter cartridge
Clogged oil filter
Lower console selector key is set to
See maintenance sheet E003
Turn the lower console selector key to upper console
E
lower console
Platform 'Dead man' control validation device is Enable the device and keep pressed down during
controls do not not enabled movement
respond - Replace the joystick
Faulty joystick
Without Contact HAULOTTE Services®
buzzer Faulty solenoid valve for the
movement selected
Replace the solenoid valve or the solenoid bobine
Contact HAULOTTE Services®
F
Remove some weight
Platform Platform overload Do not exceed the authorised limit Section G 1- Main
controls do not characteristics
respond -
Buzzer on Tilt or slope exceeding the authorised
limit
Retract the telescope and lower the boom. Correct the tilt
to reset. Do not exceed the authorised G
limit Section G 1- Main characteristics
No high speed Platform extended Fold the boom
No steering 'Dead man' control validation device is Enable the device and keep pressed down during
No turntable
rotation
not enabled
Turntable rotation locking pin is
inserted in the chassis
movement
Remove the pin H
Hydraulic
pump is
making an Lack of hydraulic oil Top-up the oil level
abnormal
noise
Hydraulic
pump Oil viscosity level is too high
Drain the circuit and replace with the recommended type
I
of oil
cavitation
24203 3240 0 E 07 07 EN 167


A drive wheel
does not hold Insufficient load on one wheel Press the differential locking selector
the road
Tilt or slope exceeding the authorised Retract the telescope and lower the boom. Do not exceed
limit the authorised limit Section G 1- Main characteristics
Remove some weight
Buzzer on
characteristics
Hydraulic oil temperature too high Allow to cool down
Emergency stop buttons are pulled Push in the buttons
Electro pump Faulty fuse(s) Replace the fuse(s)
is not working Batteries discharged or faulty Recharge or replace the batteries
Poor contact on the battery cables Clean and tighten the terminals
168 24203 3240 0 E 07 07 EN

E - Electrical circuit
A
Electrical circuit
1 - Electric-Main components B
N.B.-:- SEE END OF MANUAL.
D e s c r i p t i o n o f t h e c o m p o n e n t s C
Marking Description
G2 Alternator
M3 Starter
YA2 Accelerator
YA1
U3
Engine stop
Frequency module
D
10 A
FU1
Engine power supply circuit fuse
80 A
FU3
Accelerator circuit fuse
FU4
30 A
Low power control circuit and controller fuse
3A
E
FU5
Circuit fuse for movement control from turntable
3A
FU6
Circuit fuse for movement control from platfrom
20 A
FU7
FU8
Solenoid valve power supply circuit fuse
5A
Permanent power supply circuit fuse
F
20 A
FU9
Accessories power supply circuit fuse
3A
FU10
LS valve circuit fuse
FU11
250 A
Backup pump circuit fuse
G
SA2 Accelerator
SA3 Differential blocking
SA4 Platform rotation
SA5 Platform compensation
SA6
SA7
Turntable jib
Platform jib H
SA8 Turntable telescope
SA11 PV MV GV
SA13 Turntable lifting
SA15 Turntable direction
SB1
SB2
SB3
Turntable emergency stop
Platform emergency stop
Turntable start up
I
SB4 Platform start up
SB5 Warning signal
24203 3240 0 E 07 07 EN 169

Marking Description
SM2 Telescoping
SM4 Driving
SM31 Direction and lifting
SQ1 Tilt
SQ2 Jib from 0° to 90°
SQ3 Boom lifted
SQ5-6 Weighing
SQ9 Telescope extended
SQ20-21 Platform rotation
B1 Clogged filter
B2 Engine overheating pressure controller
B3 Engine oil pressure
B4 Oil tank temperature
D+ Alternator
KP1 Engine stop
KT2 Accelerator
KA2 Starter
YV1 LS
YV2a-b PVG TOR
YV7 Boom telescoping control solenoid valve
YV8-13 GV
YV9 Differential blocking
YV10-12-17-23 MV GV
YV15a Lifting compensation
YV15b Lowering compensation
YV16a-b Front steering control solenoid valve / Rear steering control solenoid valve
YV18a Jib lowering
YV18b Jib lifting
YV19a Left platform rotation
YV19b Right platform rotation
YV22a Rear left-hand steering in 4x4
YV22b Rear right-hand steering in 4x4
YV24 Platform rotation / compensation
YV11 Releasing of the brakes
YV3 Lift
YV4 Telescoping
YV5 Orientation
YV6 Driving
HA1 Horn
HA4 Tilt, overload and temperature buzzer
HA2 Overload buzzer
HL1 Battery charge
HL2 Air filter
HL4 Engine oil pressure
HL9 Default LED
HL13 Overload
17 24203 3240 0 E 07 07 EN
A
2 - Fuses
L o c a l i z a t i o n
B
FU3 FU1 FU4 FU5 FU9 FU10 FU8 FU6 FU7
E
D e s c r i p t i o n o f t h e c o m p o n e n t s H 1 4 T X ( H B 4 0 ) -
H 1 6 T P X ( H B 4 4 J )
Marking Description
FU1
10 A
Engine power supply circuit fuse
F
80 A
FU3
Accelerator circuit fuse
30 A
FU4
Low power control circuit and controller fuse
FU5
3A
Circuit fuse for movement control from turntable
3A
G
FU6
Circuit fuse for movement control from platfrom
20 A
FU7
Solenoid valve power supply circuit fuse
5A
FU8
FU9
Permanent power supply circuit fuse
20 A
H
Accessories power supply circuit fuse
3A
FU10
LS valve circuit fuse
250 A
FU11
Backup pump circuit fuse
I
24203 3240 0 E 07 07 EN 171

3 - Relays and terminals

KA32 101 105 120 103 118 240 102 215 0
KA37
226
KT2
119 KA46
KA2
224
KP1
201
KA43
14
H 1 6 T P X ( H B 4 4 J )
Marking Description
KA2 Engine start-up relay
KA43 Back-up unit cut-off relay
KM4 Electropump relay
KMG General power supply relay
KP1 Engine power supply relay
KT2 Accelerator relay
0 -Battery
101 +Battery
102 Emergency stop circuit
103 Starter
118 Accelerator
119 +Engine pre-heating
120 +General
215 Emergency stop circuit
240 General power supply after contactor
17 24203 3240 0 E 07 07 EN
A
4 - Connectors
B
1 2 6 50 52 3
8
C
4
53
11 49
54
10 55 5 16
56
20 25 26 27 28 29 48 9
12
13
D
14
47
15
21
17
51
18
19 31
22
23 24 32 33 34 35 36 37 46 38 39 40 41 42 43 44 45
30
E
D e s c r i p t i o n o f t h e c o m p o n e n t s
Marking Description
1
2/4
Beacon HL5
Lower cabinet door
F
• Jib high sensor SQ2
3
• 37 way cable bundle N1-N2
• Arm lifting safety solenoid valve YV38
8
• Chassis solenoid valves : YV10 (Fast driving)- YV12 (Axle brake release)- YV21A (Front right-
hand steering)- YV21B (Front left-hand steering)- YV33 (Unlocking oscillating axle)
G
9 Platform overload LED HL10
10 Jib lifting control solenoid valve YV18B
11 Boom lifting/arm telescope shift relay KA51
• Accelerator relay control KM6
12
13
14
• Pre-heating relay control KM5
Arm lifting/boom telescope shift relay KA50
Buzzer HA4
H
• Extension control solenoid valve for arm tube n° 2 YV36
15 • Chassis solenoid valves : YV8 (Chocking or steering selection)- YV9 (Differential blocking)-
YV22A (Rear right-hand steering)- YV22B (Rear left-hand steering)- YV31 (Steering lock)
• Boom on rest sensor SQ11
16 • Platform buzzer HA2
• Platform radius limit indicator HL15 I
17 Jib lowering control solenoid valve YV18A
18 Compensation lowering control solenoid valve YV15A
24203 3240 0 E 07 07 EN 173

Marking Description
19 Compensation lifting control solenoid valve YV15B
20 LS control solenoid valve YV1
21 Turntable unlocking control solenoid valve YV34
22 Jib, compensation, platform rotation, chocking extension and steering PVG YV2
• Arm lifting PVG YV3
23
• Boom telescoping PVG YV7
24 Orientation PVG YV5
• Boom lifting PVG YV4
25
• Arm telescoping PVG YV6
27 Engine cable bundle
• Lower cabinet door
• Arm tube n° 2 impulsion sensor SQ45
28
• Turntable radius limit indicator HL14
• Boom in folding zone sensor SQ3
• Arm telescope retracted sensor SQ10
• Boom angle sensors : SL1- SL2
29
• Boom telescope length sensors : SL3- SL4
• Arm telescope length sensors SL8
• Lower cabinet door
• Weighing pressure sensor
30
• Arm angle sensors : SL5- SL6
31 Forward driving proportional solenoid valve YV30A
32 Generator option
33 Solenoid valve for right-hand platform rotation control YV19A
34 Solenoid valve for left-hand platform rotation control YV19B
35 Fuel reserve indicator HL8
36 Chain n° *1 breakage sensor SQ12
37 Front chocking retracted sensor SQ35
38 37 way cable bundle N1-N2
39 Tilt sensor 4° SQ1
40 Hydraulic tank temperature probe B4
41 Arm tube n° 1 impulsion sensor SQ44
42 Front chocking retracted sensor SQ34
43 Turntable aligned sensor SQ42
44 Telescope impulsion sensor SQ43
45 Boom telescope retracted sensor SQ9
46 Chain n° 2 breakage sensor SQ13
Chassis sensors : SQ30 (Extended front left-hand axles extended)- SQ31 (Front right-hand
47 axles extended)- SQ32 (Rear right-hand axles extended)- SQ33 (Rear left-hand axles
extended)
48 Fuel reserve sensor SQ41
49 Default LED HL9
• Emergency stop line monitoring
50 • High speed driving detection sensor YV8
• Turntable aligned sensor SQ40
• Arm length sensors SL7
51 • Chassis sensors : SQ36 (Front axles extended)- SQ37 (Rear axles extended)- SQ38 (Front
axles retracted)- SQ39, (Rear axles retracted)
17 24203 3240 0 E 07 07 EN
A
Marking Description
52 Flashing lights option HL16
53
56
Extension control solenoid valve for arm tube n° 1 YV35
Tilt LED HL12
B
24203 3240 0 E 07 07 EN 175

5 - LEDs for diagnosis assistance

YV9 YV20
YV18B YV2A
YV18A YV11
YV15B YV10
YV15A YV2B
YV21B YV12
YV21A YV8
YV13A YV23
YV22B YV14B
YV22A YV14A
YV1
YV16B YV16A YV19B YV19A
Marking Description
YV1 LS control solenoid valve
YV3 Lift solenoid valve
YV4 Telescope safety solenoid valve
YV5 Proportional solenoid valve
YV6 driving solenoid valve 4x4
YV7 driving solenoid valve 4x4
YV8 High-speed driving control solenoid valve
YV9 Differential locking control solenoid valve
YV10 Medium and high speed driving control solenoid valve 4x4
YV12 Medium and high speed driving control solenoid valve 4x4
YV13 Differential locking control solenoid valve 4x4
YV15A Compensation lowering control solenoid valve
YV15B Compensation lifting control solenoid valve
YV16A Compensation lowering control solenoid valve
YV16B Compensation lifting control solenoid valve
YV17 Medium and high speed driving control solenoid valve
YV18A Jib lowering control solenoid valve
YV18B Jib lifting control solenoid valve
YV19A Solenoid valve for left-hand platform rotation control
YV19B Solenoid valve for right-hand platform rotation control
YV22A Rear left-hand steering control solenoid valve
YV22B Rear right-hand steering control solenoid valve
17 24203 3240 0 E 07 07 EN
A
6 - Safety systems
B
E
H 1 6 T P X ( H B 4 4 J )
Marking
B1
Description
Engine air filter clogging pressure switch F
B3 Engine oil pressure switch
B4 Hydraulic oil overheating pressure switch
SQ1 Tilt detector
SQ2 Jib from 0° to 90°
SQ3
SQ5
SQ6
Boom lifted
Weighing
Weighing
G
SQ9 Telescope extended
SQ20 Platform rotation
SQ21 Platform rotation
SB1 Turntable emergency stop
SB2 Platform emergency stop H
24203 3240 0 E 07 07 EN 177

7 - Buzzers
Marking Description
HA1 Warning signal
Buzzer Upper console :
HA2
• Overload
Buzzer :
• Overload
• Tilt
HA4
• Engine temperature
• Driving buzzer option
• Movement buzzer option
H 1 6 T P X ( H B 4 4 J )
Marking Description
HA1 Warning signal
Buzzer Upper console :
HA2
• Overload
Buzzer :
• Overload
• Tilt
HA4
• Engine temperature
• Driving buzzer option
• Movement buzzer option
17 24203 3240 0 E 07 07 EN
A
8 - LEDs
B
H 1 6 T P X ( H B 4 4 J )
Marking Description
HL1
HL2
HL3
Battery charge LED
Air filter blockage LED
Engine overheating indicator
C
HL4 Engine oil pressure LED
HL5 Beacon option
HL6 Work light option
HL7 LED switched on
HL9
HL13
Default LED
Overload indicator
D
24203 3240 0 E 07 07 EN 179

18 24203 3240 0 E 07 07 EN
F - Hydraulic circuit
A
Hydraulic circuit
1 - Hydraulic-Main components B
N.B.-:- SEE END OF MANUAL.
C
2 - Solenoid valves
2.1 - ALL OR NOTHING SOLENOID VALVES
D
Marking Description
YV1
YV2
YV3
Solenoid valve LOAD SENSING
Jib, axle extension, chocking and steering PVG solenoid valve
Lift solenoid valve
E
YV4 Boom lifting control solenoid valve
YV5 Turntable orientation control solenoid valve
YV6 Driving
YV7 Boom telescoping control solenoid valve
YV8-13
YV9
GV
Differential locking control solenoid valve
F
YV10-12-17-23 MV GV
YV11 Brake release control solenoid valve
YV12 Brake release control solenoid valve
YV15a-b Compensation control solenoid valve
YV16a-b
YV18a-b
Front steering control solenoid valve / Rear steering control solenoid valve
Brake release control solenoid valve G
YV19a-b Platform rotation control solenoid valve
YV22a-b Rear steering control solenoid valve
YV24 Platform rotation / compensation
24203 3240 0 E 07 07 EN 181

F - Hydraulic circuit
182 24203 3240 0 E 07 07 EN

G - Intervention log
A
Intervention log
1 - Intervention log B
The intervention log keeps a record of maintenance and repair work carried out during or outside the
maintenance programme.
N.B.-:-I F A HAULOTTE S ERVICES ® INTERVENTION , THE QUALIFIED TECHNICIAN MUST FILL IN
THEHAULOTTE SERVICES® INTERVENTION NUMBER. C
HAULOTTE
Number Services®
Date Type of intervention Intervenor
of hours intervention
number D
24203 3240 0 E 07 07 EN 183

HAULOTTE
Number Services®
number
18 24203 3240 0 E 07 07 EN
A
HAULOTTE
Number Services®
Date Type of intervention
of hours
Intervenor
intervention
number
B
24203 3240 0 E 07 07 EN 185

HAULOTTE
Number Services®
number
18 24203 3240 0 E 07 07 EN
A
HAULOTTE
Number Services®
Date Type of intervention
of hours
Intervenor
intervention
number
B
24203 3240 0 E 07 07 EN 187

HAULOTTE
Number Services®
number
18 24203 3240 0 E 07 07 EN
Electrical diagram
Telescopics < 16 m
1 - H14/16 TPX (HB40/44 J)

1.1 - FOLIO 1/5
101 101
(02-2)
FU11 FU3 FU1

250A 80A 10A
101
120
(02-2)
100
101
120
101
115
242 242 242

GB1
(02-13)
KM4 KA2 HL1 KT2 KP1

242
(02-8) (04-20) (04-19) (04-18)
103 109 (04-20) 118 116
87
H P1
0
B+ D+
M4 M3 D1 KA43 D4 YA2 D3 D5 YA1
G2
B-
~ W
108
(04-21)
0 0 0 (02-2)
Emergency Pump Starter Alternator Accelerator Engine Stop
152P282410 a - 1/5
1
Electrical diagram
Telescopics < 16 m
1.2 - FOLIO 2/5
(01-20)101 120 120
KMG ES Turret SB1

(02-10)
102
152
ES Gantry SB2
FU4
30A 241
120
(04-1)
(01-20) 50.2
254
U1
215
T O N
SA1
F8 F7 F5 F6
FU7 FU8 FU9
203
216
20A 5A 20A
241
(01-20) 242
FU5 FU6 (03-2)
201
3A 3A (03-2)
212 212
(03-2)
303
(04-11)
211 211
905 905
212
(04-13)
303
SA19 SA20
2110 (03-2)
241
620
SA16
SB6
KA43
(01-12) 211 211
(03-2)
906
622 241
HL6
KM4 KMG HL5 HL7

(01-20) 0 0 0
(04-1)
Beacon Spot Light
ON / OFF Light
152P282410 a - 2/5
2
Electrical diagram
Telescopics < 16 m
1.3 - FOLIO 3/5
242 242
(02-20) (04-1)
211
(02-20)
212 212
(02-20) (05-2)
(02-20) 2110 2110

(05-2)
SA2 SA3 SA4 SA5 SA10 SA6 SA7 SA11 SB3 SB4 SB5
402
401
3110
3100
SQ20 SQ21
605
807
406
405
410
409
805
804
901
117A
117B
311
310
402
401
28.7 29.11 30.4 30.3 30.6 30.5 4.6 4.9 30.9 30.8 29.10 29.9 4.12 3.2 29.12
U1
Accelerator
Differential Lock
Gantry Rotation
Compensation
Gantry
Compensation
Turret
Pendular
Turret
Pendular
Gantry
LS MS HS
Start up
Turret
Stat up
Gantry
Horn
Pendular
Compensation
Gantry Rotation
Steering
Rear/Front
MS HS
MS HS
HS
17 10 18 19 35 34 33 32 8.6 8.9 8.12 8.11
407A
408A
401A
402A
310A
311A
304A
306A
813
814A
814B
YV18A YV18B YV15A YV15B YV19A YV19B YV16A YV16B YV10 YV12 YV8
4*4
201 201 201
(02-20) (04-1)
152P282410 a - 3/5
3
Electrical diagram
Telescopics < 16 m
1.4 - FOLIO 4/5
(02-20) 0 0 0 (05-2)
SQ1
(03-20) 242 242 242
SQ5 M
NOT IN
205
(01-13) (01-11)
214A
US
SQ6 M
SQ2 SQ3 SQ9
B4 B3 B2 B1
109
108
214
206
207
204
904
112
111
110
30.2 39.3 3.3 41.2 45.2 43.2 44.2 37.2 36.2 46.2 47.2 42.2 40.2 27.4 27.3 27.2 27.1 27.7
U1
Weighing
Tilt Detector
Pendular
Boom
Telescope
Oil Temperature
Oil Pressure
Oil Temp
Filter
Dplus
242
Differential Lock
LS Valve
Horn
Buzzer
Oil Pressure
Oil Temp
Filter
Engine Stop
Accélérator
Start up
15.9 15.4 20 52.2 52.3 14 4.1 4.2 4.3

807A 260
(02-20)
807B 303. 261
150
146
210
111A
110A
605A
112A
807B
807A
YV1
YV13 YV9 HA1 KP1 KT2 KA2
HA4 HL4 HL3 HL2

4*4 (05-2)
FU10
(03-21) 201 201
3A
905
(02-16) 240 (02-20) 242
152P282410 a - 4/5
4
Electrical diagram
Telescopics < 16 m
1.5 - FOLIO 5/5
212
(03-20)
2110
(03-20)
0
(04-21)
SM31 SM2 SM4

SA15 SA8 SA13
X Y Y Y
703
705
412
411
517
516
505
504
611A
512
403
506
612
606
420A
420B
611B
611C
29.1 30.7 30.12 30.14 30.15 30.13 29.15 29.4 29.2 29.3 29.5 29.6 28.9 28.4 4.14 4.15 28.2 28.1
U1
Orientation
Boom
Null Position
Dead Man
Telescope
Null Position
Dead Man
Translation
Null Position
Dead Man
Direction AR
Orientation
Telescope
Boom
0
Orientation
Orientation
Alarm
Overload
Translation
Electro
Proportionnelle
Telescope
Boom
49.2 28.15 25.3 26.3 24.3 23.3 22.3 31.2 21.2
253
914
512A
506A
403A
414A
417A
612A
NOT IN US
HA2
HL9 HL13
YV7 YV6 YV5 YV4 YV3 YV14A YV14B
4*4
0 0
(04-10) 201
152P282410 a - 5/5
5
Electrical diagram
Telescopics < 16 m
6
HYDRAULIC DIAGRAM
Telescopics < 16 m
1 - H14 TX (HB40)
1.1 - FOLIO 1/1
151P207130 j
1
HYDRAULIC DIAGRAM
Telescopics < 16 m
2 - H16TPX (HB44 J)
2.1 - FOLIO 1/1
152P205340 j

Maintenance Books - H14TX - HB40, H16TPX - HB44J - July 2007 - English

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Maintenance Books - H14TX - HB40, H16TPX - HB44J - July 2007 - English

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Maintenance book

TELESCOPIC MACHINES < OR = TO 16M

TELESCOPIC MACHINES < OR = TO 16M

E006 - Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

You have just bought a HAULOTTE® telescopic

handler and we would like to thank you for your

2 - After Sales Service

The maintenance book is intended for the on-site maintenance technician.

If regular maintenance work is not carried out this may :

1.2 - SYMBOLS USED

Danger : Risk of injury or death (work safety)

Caution : Risk of material damage (work quality)

Prohibition relating to work safety and quality

Reminder : No identified risk but a reminder of common sense, good

Cross-reference to another part of the manual (see section or sheet)

Cross-reference to another manual (see manual)

Cross-reference to repairs (contact HAULOTTE Services®)

Time required for intervention

N.B. : Additional technical information

Red Potentially fatal danger

Orange Risk of serious injury

Other Additional technical information E

Labels Color Meaning

Orange Risk of serious injury

Yellow Risk of material damage and/or minor injury G

Green CSA maintenance operation or information

2.2 - WARRANTY PERIOD

Spare parts are covered by a 6 month warranty.

2.3 - CONDITIONS OF WARRANTY

Type of Person-in- Reference

N.B.-:-ACID IS NEUTRALISED WITH SODIUM BICARBONATE AND WATER. C

3 Hydraulic oil - Barrel 209 l (55,2 gal US) 2420801310

4 Biological hydraulic oil - Barrel 209 l (55,2 gal US) 2820304310

5 Lithium exteme pressure grease 2820304320

Lead-free grease - Aerosol 0,4 l (0.1 gal US) 2820304330

9 High pressure lubricant

Engine oil filter

3.1.1 - Red labels

The red labels indicate a potentially fatal danger.

Komponenten nur für

The orange labels indicate a risk of serious injury. D

3.1.3 - Yellow labels

3.1.4 - Other labels

The other labels provide additional technical information.

R14 R20 J10 A28 R16

3.1.5 - Green labels

Green labels provide maintenance operation or information( CSA standard).

R14 Only for Australia

R14 Only for Australia E

Symbol Meaning Symbol Meaning

Check level Tightening (bolt, etc.)

Lubrication-Lubrication Tightening (oil clearance) E

1 - Increase in regular inspections

Platform rotation (rotary jack)

Harness anchorage points

Cables and chains

Rotation crown gear (3)

Revolving joint and commutator

Turntable locking pin

Pulleys and pads

Tyres and rims

Wheel nuts and bolts

Fixed and oscillating axles