z METSCCO tw Heavy Steel Industries Co. Ltd. WELDING PROCEDURE SPECIFICATION METSCCO (wPs) WPS No.: MET-01-03 Revision No.: 4 Date: 04" Dec. 2016 ‘Supporting POR No(s): MET-01A-03, Rev. 0 Sheet No. 1 of 2 Code: ASME B&PV Code, Section IX, 2015 Edition. + AWWA D100 Welding Process(es): SMAW Type(s): a fice wide JOINTS (QW-=402) Details Joint Design: Single V- Groove & “T” Joint [>| Root spacing: 2.5 (+1.6 mm, -1.0 mm) ot Backing: Yes [ ¥ ] For E309/E309L No[ ] ai x { Backing Material (Type): (Refer to both backing and retainers) ct 1 Metal. CO Non-fusing Metal. (2 Nonmetallic. 0 Other. tes e ‘Sketches, Production Drawings, Weld Symbols or Written 1.5 mm (+1.6 mm, -1.0 mm) Description should show the general arrangement ofthe parts | d= 2mm (#1 mm) to be welded, Where applicable, he root spacing and the | This WPS is applicable to other type of welds Ike tack details of the weld grove may be specified welds, socket welds, branch welds, repair welds, otc Skeiches may be attached to iustrate joint design, weld layers and bead sequence, e.¢,, for notch toughness procedures, for multiple process procedures, etc “BASE METALS (QW-403) P-No.: 8 Group No.: All To P-No.: 1 Group No.; All oR Specification and typelgrade or UNS Number: A 240/A 276 To Specification and typelgrade or UNS Number: A 36/A 573 Gr. 70 OR Chem. Analysis and Mech. Properties: To Chem. Analysis and Mech. Properties: Thickness Range: 1.5 to 12mm Base Metal Groove: 1.5 to 12 mm. Fillet: All Max. Pass Thickness < 1/2 in. (18 mm) Yes: (71 No: Other: SFILLER METALS (QW-404) =| Process: : ‘SMAW | Spec. No. (SFA) 54 ‘AWS No. (Class) ES09/E308L F-No. 5 A-No 3 Size of Filer Metals 25, 32mm o Filler Metal Product Form NA Supplemental Filler Metal NA. ‘Weld Metal Thickness Range: Groove: 42 mm Max. Fillet All Electrode-Flux (Class) NIA Flux Type NIA Flux Trade Name NA Consumable Insert NIA ‘Other None = “Each base metal filer metal combination should be recorded individually. Form: QF/A22, Rev. 0, Dated: 21/10/2009ey METSCCO Heavy Steel Industries Co. Ltd. WELDING PROCEDURE SPECIFICATION METSCCO (WPS) WPS No: MET-01-03 Rev: 4 Sheet No.2 of 2 POSITIONS (QW-405) POST WELD HEAT TRAETMENT (QW-407) Position (s) of Groove: All Temp. Range: NIA Time Range: NIA Welding Progression: Up{v J Down{ ] Rotation] Heating Rate: N/A Cooling Rate: NIA Position of Fillet; All co. ercent Composition AT (QW. Preheat Tenpesatue Nan: 20°C Minimum fd re ret eed Sec la Shielding NIA NIA NIA Inter-pass Temperature Max. jaximum ling MA an ae Preheat Maintenance: NIA. Eoung NIA NIA NIA ELECTRICAL CHARACTERISTICS (QW-408) Filler Metal Current Travel Other Weld Volt layerts)| PrOess Type | Amp Speed | g,temme comet layer(s) Glass ee Polarity | Range | "2"9° | Range ey foot | MAN aaamm| ocep | co-110 | 2208 | 62,28 | ot pass E3097 ‘| } | Fit SMAW | E309. 2.5/3.2 DGEP 65-150 20-35 75-225, mm smmvmin, [cap | smaw pce | 100-145 | 20-36 (mps and Volts range should be recorded for each size, position and thickness, etc.) Pulsing Current: N/A Heat input (max): N/A ‘Tungsten Electrode Size and Type (Pure Tungsten, 2% Thoriated, ete: NIA Mode of Metal Transfer for GMAW (FCAW) (Spray ar, Short Cireuiting ar, ete): NIA Electrode Wire Feed Speed Range: NIA Other: None. TECHNIQUE (QW-410) String or Weave Bead: String & Weave. Orifice, Nozzle or Gas Cup Size: N/A Max. Weave Width: 3 x Core Diameter. Initial and Inter-pass Cleaning (Brushing, Grinding, etc): Grinding and/or Brushing. Also %” surface either side Method of Back Gouging: N/A Oscillation: NIA Pass per side (Multiple or Single Pass): Multiple, Electrode Spacing: N/A Other: QW 410.64 is N/A. of the joint shall be clean before welding. | contact Tube to Work Distance: N/A Electrodes (Multiple or Single): Single. Peening: Not Permitted. Reman Prepared By: QC Inspector Approved By: QA/QC Manager Reviewed By: Al /Client /TPI [mame ‘Aeemudain ROSH ip Sonate | _ A Date 04" December 2016 04" December 2016 Form: QF/A22, >, Rev, 0, Dated: 21/10/2009AL HOTY-STANGER LTD. CO. Bagh Fl slew b tlic o Independent Laboratories & Materials Testing out Addl op gary Ol pe PROCEDURE QUALIFICATION RECORD (PQR) Company Name _METSCCO Joint Design used Fr combination queliications, the deposited weld metal thicness shal be recorded foreach file metal or process used BASE METALS (QW-403) Material Spec. __ SA240 TP.316L to SA283GR.C Type or Grade SA 240 P.No. Thickness Diameter FILLER METALS (QW-404) ‘SFA Spectiication AWS Caassification Filler Metal F. No. Weld Metal Analysis A-No. Size of Filler Metal Other _ - Oscillation NA MANUFACTURER Mutipass or Single Pass (par sid6) Position of Groove 1G _ Weld Progression (Uphil, Downhil) FLAT PREHEAT (QW-406) Other Nia Preheat Temp. - Interpass Temp” Other _AL HOTY-STANGER LTD. CO. Baht! pAlew bp thas pd Independent Laboratories & Materials Testing Na oy jar Opie WELDING PROCEDURE QUALIFICATION RECORD TSC ISSUE DATE : 09 JULY 2003 W.P.S.# MET-01-03-REV.00 P.Q.R.# MET-01A-03 TENSILE TEST séeciuena | wiTH | HCE | area YIELD ULTIMATE % TALURE (ns) (sa) | LOAD | STRESS] LOAD | STRESS | ELGN| LOCATION (ins) (ils) esi) (lbs) Avs) over | 0242 | 0190 5 : 13.132 | 69.116 | - | SA289GrC o7ee | 0238 | 0.190 7 2 13.143 | 69.174 | _- | SA2@9GrC GUIDED BEND TESTS IDENTIFICATION RESULT IDENTIFICATION RESULT FACE BEND ~1 ‘SATISFACTORY FACE BEND —2 ‘SATISFACTORY ROOT BEND—1 ‘SATISFACTORY ROOT BEND -2 ‘SATISFACTORY IMPACT TOUGHNESS TEST (CHARPY) FILLET WELD TEST _ N/A | IMPACT SPECIMEN | SIZE | NOTCH | TEST — a NO. (MM) | LOCATION | TEMP (°F) valure RESULT-SATISFACTORY Yes[ | No l a PENETRATION INTO = a P14, 2, 3 NA | NA NA NA PARENT METAL YES NO w.4, 2, 3 M1, 2, 3 MACRO RESULTS NIA L HARDNESS TEST RESULTS OTHER TESTS RADIOGRAPHY PARENTMETAL AVE NA Hi NA AVE NA WELD AVE HI AVE HARDNESS TEST? Haz AVE _ HAE WELDER'S NAME K. J. RAPHAEL - 9112 TEST CONDUCTED BY ALHOTY STANGER LTD. CO. WE CERTIFY THAT THE STATEMENTS IN THIS RECORD ARE CORRECT AND THAT THE TEST SPECIMET AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF WELDING SPECIFICATION. ASME Sec. IX - 2001 WITNESS _- MANUFACTURER _METSCCO DATE oo ENGR. REGGIE D'SOUZA a