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Introduction
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multiphase flow mixture is the result.
An initiated slug can grow or decay as it moves along a and Hubbard 4. The system of equations was solved with a
pipeline due to expansion, wake, and terrain induced effects. Runge-Kutta procedure. Measurements were made for the
Slug tracking is the process whereby the development of the locations of the front and back of the liquid slug, liquid holdup
slug is traced from the initiation point to the point of decay or in the film, pressure, and the impact force. It was reported that
to the exit of the pipeline. comparisons between measured and calculated results
were good.
An understanding and knowledge of slug flow characteristics
are necessary to permit, (i) design of downstream process Barnea and Taitel 5 formulated a model that calculated the
equipment such as slug catchers and separators, (ii) analysis of slug length distribution, mean slug length, and maximum slug
the impact of pressure and flow transients created by this length for different locations in a pipeline. The inlet
complex flow on the reservoir, equipment, and structures, and distribution of the slugs was assumed to be either uniform or
(iii) the effect of slugging on corrosion rates. A slug tracking normal. For a given liquid slug, it was proposed that the slug
simulator would provide information on length of the mean tail would move at its translational velocity and the slug front
slug, length and frequency of the largest slug, slug generation would move at the translational velocity of the slug located at
and dissipation, pressure behavior, consequences of low flow the downstream position. These velocities were then used to
rate operations, shut in consequences, and how to utilize track the front and back of the liquid slugs. An important
advantages of the existing configuration for efficient and cost requirement in the proposed model is the specification of a
effective transport of the fluids. relation for the translational velocity. The authors used an
exponential expression. The model was used to show that a
Previous Work log normal distribution described a fully developed slug flow.
Taitel and Barnea 1 presented a hydrodynamic model to study The maximum and mean slug lengths were shown to be
slug flow in hilly -terrain pipelines. The model was used to approximately 3 times and 1.5 times the minimum stable
track individual slugs. Results generated by the model slug length.
indicated that anticipated trends in slug flow development
were predicted by the algorithm implemented in the simulator. Zheng et al 6 collected data in a hilly-terrain pipeline and
determined slug fronts, bubble front velocities, slug lengths,
A Lagrangian approach was used by Gilchrist and Wong 2 to film lengths, slug holdup, and film holdup. The pipeline
study slug growth and acceleration effects associated with consisted of a horizontal section connected to an uphill
horizontal slug flow. The slug structure was considered to be section, followed by a downward inclined pipe connected to a
comprised of three sub-volumes; a liquid slug with entrained horizontal section. Slugs generated in the upstream horizontal
gas bubbles, a liquid film with zero gas void fraction, and a section were seen to grow in the lower sections of the uphill
gas bubble with zero liquid holdup. Mass and momentum pipe. This growth in length resulted from the pickup of
equations were developed for the liquid slug and liquid film additional liquid shed from the downstream slug, and the
sub-volumes. An equation of state was used to formulate the entrapment of bubbles in the slug. Higher up the section, the
changes in pressure in the gas bubble. The system of ordinary lengths showed near stability. In the downhill section, some
differential equations was coupled and solved simultaneously slugs dissipated, while others experienced decreasing lengths
by a 4th order Runge-Kutta method. The simulated results for a by shedding liquid. Pseudo slugs were observed to form at the
particular slug unit showed fluctuations in the average slug elbow connecting the horizontal pipe with the upward inclined
velocity and void fraction in the liquid slug, and growth in the section. Some of these pseudo slugs did survive in the uphill
slug length as it traversed a pipeline. pipe. However, if a pseudo slug survived its flow through the
uphill section, it was not certain to exist during its flow in the
Sakaguchi et al 3 analyzed the dynamics of a transient liquid downhill and downstream horizontal sections.
slug and the impact force exerted by the exiting liquid slug on
a solid structure. The flow field was described by a single Zheng et al 7 followed their experimental work described
phase liquid slug, an upstream liquid film-gas bubble region, above with the formulation of a model to study slug flow
and a downstream liquid film-gas bubble region. The system characteristics in hilly-terrain pipelines. The model applied
of equations was formulated by applying integral mass and source and sink concepts to the connections at elbows between
momentum balances over a control volume of the liquid slug, pipes. Slugs could generate at lower-elbows and dissipate at
and using continuity of mass and momentum across the front the upper-elbows. The hydrodynamics of the liquid film
and back interfaces of the slug. A separated flow model was determined the generation, growth, and dissipation processes.
applied to the region downstream of the liquid slug. Uniform The model assumed a uniform film thickness. Slug length
pressure and a constant liquid holdup were assumed in the variations calculated with the model agreed well with
large gas bubble and liquid film region located upstream of the experimental data.
liquid slug. The continuity relations at the front interface
incorporated a pick up mechanism. The continuity relations at Straume et al 8 used a Lagrangian methodology combined with
the back interface incorporated a shedding process. The pick an Eulerian model to study slug flow. The resulting
up and shedding mechanisms have been described by Dukler formulation was proposed to reduce the numerical diffusion
SPE 74359 SIMULATING SLUG FLOW IN HILLY-TERRAIN PIPELINES 3
which exist at the slug fronts and tails when utilizing an pocket or gas bubble located above the liquid film between
Eulerian approach. The methodology was implemented in a successive liquid slugs.
two-fluid model. Calculated data agreed well with data for
startup and terrain induced slugs. Consider the i-th slug unit. The liquid slug is defined by two
interfaces; (i) the liquid slug front, Xi and (ii) the liquid slug
A theoretical formulation of the integral balances for mass and tail, Yi . The liquid film and the gas bubble are defined by two
momentum to study slug flow was presented by Ozawa and interfaces; (i) the back of liquid slug, Yi, and (ii) the front of
Sakaguchi 9. The model yielded results for the positions of the the slug which is trailing, Xi+1. The characteristics of a slug
slug nose and tail, and the pressure drop across the slug nose, unit are then determined by the hydrodynamics in each region
which showed good comparisons with experimental data. It and the interactions of these regions. The main equations of
was suggested that the approach could be used to study the slug flow model proposed by Taitel and Barnea1, and used
transient two-phase slug flow in solid-liquid or in the development of the slug tracking simulator in this study,
solid-gas systems. are presented below.
A review of transient models of slug flow was presented by The liquid film hydrodynamics are described by Eq. 1 and
Ozawa et al 10. It was explained that in vertical flow, the Eq. 2.
dominant effect in slug transport was gravity, while in
horizontal flow, the momentum efflux of the liquid at the back τ S l ,i τ wg , i S g ,i
of the slug was important.
wl , i
−
A l ,i A g ,i
The integral balances of mass and momentum for the liquid
1 1
slug and gas bubble of a slug unit formed the basis of a −τ S i ,i +
Lagrangian slug tracking model developed by Nydal and
i ,i A l ,i A g ,i
Banerjee 11, 12. Simulations with the algorithm predicted
anticipated trends in slug flow development in hilly-terrain
pipelines. Simulated results on terrain induced slugging + ( ρ l , i − ρ g , i ) gSin θ = 0 (1)
compared well with published data. The model assumed that
no gas was entrained in the liquid slug. Also, a liquid film of
constant thickness was assumed to be formed in the gas
R s,i
bubble region. U f,i = V t,i − ( V t,i − U s,i ) (2)
R f,i
An Eulerian two-fluid scheme is most applicable to simulating
multiphase flows where there is a continuous interface
The bubble velocity is given by,
between the phases. Examples of these separated structures
include stratified, stratified- wavy, and annular flows. The
two-phase slug’s structure is more complex than this separated
or layered configuration. Several local mechanisms are
V g,i = V t,i − (V t,i − U s,i )
(1 − R s,i )
involved in defining the unit’s phenomena. These include
entrainment of gas and liquid at its front, penetration of the (1 − R f,i ) (3)
trailing bubble into the slug body at its back, and flow of a fast
moving bubble above a slow liquid film. It is not a The slug front velocity is calculated with,
straightforward process to describe the physics of the slug
flow by incorporating mechanistically derived relations of the
local phenomena with the two-fluid set of equations. As a
result, this study utilizes a Lagrangian simulation approach for V f ,i =
(U s,i Rs ,i − U f , i −1R f ,i −1 )
slug flow. (R s,i − R f ,i −1 )
Slug Flow Model
The slug flow model used in the development of the simulator dRs ,i dR f ,i −1
is based on Taitel and Barnea's 1 modifications to the Ls ,i + L f ,i −1
dt dt
−
mechanistic model presented by Dukler and Hubbard 4. The
model is one-dimensional and assumes isothermal conditions.
They considered a horizontal pipe containing N slug units as (Rs ,i − R f ,i−1 ) (4)
Analysis of the inlet pressure indicated that after 6 hours of (vi) performing additional testing of the simulator with more
simulated behavior, stabilized conditions were present in the field data as they become available.
pipeline. During the simulated period 6 hours to 18 hours, data
on slug units were collected at the location 14, 700 feet in the Acknowledgment
pipe. This location was taken to represent the approximate This work represents the modelling and simulation tasks of a
position where slugs were recorded during the flow tests. A project on slug flow technology conducted at the Technology
comparison of the measured and calculated variables is shown Research Center of the Japan National Oil Corporation in
in Table 4. Chiba, Japan. The authors would like to thank this
organization for the opportunity to do this work and contribute
Conclusion to a state of the art method in multiphase flow technology.
A slug tracking simulator has been developed which yields
results that are in good agreement with measured data. The
average percent error and average absolute percent error in Nomenclature
predicting the maximum slug length were - 0.11 and 12.61
respectively. The standard deviation was 16.11 %. Good Variables
comparisons were also obtained between the average A Cross-sectional area
calculated pressure and average measured pressure. The d Derivative
testing revealed an average percent error and an average D Diameter of pipe
absolute percent error of - 0.47 and 0.47 respectively, with a L Length.
standard deviation of 0.41 %. P Pressure.
R Liquid holdup
Field data collected in a 14,762 feet long, 16 in. diameter S Perimeter or length
pipeline were also used to test the predictions of the simulator. t Time
A comparison of the maximum slug length measured near the U Velocity
outlet of the pipeline with gamma ray densitometers, and that V Velocity or Volume
predicted with the simulator, shows that this variable was X Position of liquid slug
predicted with an absolute percent error of 11.6. The inlet front
pressure was predicted with an absolute percent error of Y Position of liquid slug
4.3. back
Superscripts 10. Ozawa, M., Hamaguchi, H., and Sakaguchi, T.: “Gas-
n Time step. Liquid Two-Phase Transient Slug Flow Modeling”,
Memoirs of the Faculty of Engineering, Kobe University,
Greek Symbols (1985) 32, 1-22.
α Holdup or void fraction
θ Angle of inclination 11. Nydal, O.J., and Banerjee, S.: “Dynamic Slug Tracking
ρ Density Simulations for Gas-Liquid Flow in Pipelines”, Chem.
τ Shear stress. Eng. Comm., (1996), Vol. 141-142, 13-19.
References 12. Nydal, O.J., and Banerjee, S.: “Object Oriented Dynamic
1. Taitel, Y. and Barnea, D.: “Effect of Gas Compressibility Simulation of Slug Flow”, Proceedings of the 2nd
on a Slug Tracking Model”, paper presented at a meeting International Conference on Multiphase Flow ’95-Kyoto ,
on planning of a Joint Industry Project on Slug Tracking Vol. 2, Kyoto, Japan (April 3-7, 1995) IF2-7-IF2-11.
in Hilly-Terrain Pipelines, University of Tulsa,
August 1996. 13. Sharma, Y., Yoshida, Y., Miyata, K., and Ihara, M.: Slug
Tracking in Pipelines, TRC Report No. 28, Technology
2. Gilchrist, A., and Wong, T.N.: “Modelling of Slug Flow Research Center, Japan National Oil Corporation, Chiba,
Accounting for Slug Growth and Acceleration Effects”, Japan (2000).
Multiphase Production, Burns, A. P. Editor, Elsevier
Science Publishers Ltd., London , 1991, 265-280. 14. Yoshida, Y., Sharma, Y., Miyata, K., Manabe, R., Ikeda,
K., Takahashi, S., and Ihara, M.: ”Slug Tracking in
3. Sakaguchi, T., Ozawa, M., Hamaguchi, H., Nishiwaki, F., Pipelines: Part I- Experiments and Analysis”, paper SPE
and Fuji, E.: “Analysis of the Impact Force by a Transient 59414 presented at the 2000 SPE Asia Pacific Conference
Liquid Slug Flowing out a Horizontal Pipe”, Nuclear on Integrated Modeling for Asset Management held in
Engineering and Design (1987) 99, 63-71. Yokohama, Japan, April 25-26, 2000.
4. Dukler, A.E., and Hubbard, M.G.: “A Model for Gas- 15. Brill, J.P. and Schmidt, Z., Coberly, W.A. , Herring, J.D. ,
Liquid Slug Flow in Horizontal and Near Horizontal and More, D.W. : “ Analysis of Two - Phase Tests in
Tubes”, Ind. Eng. Chem. Fundam., (Nov., 1975) 14, Large Diameter Prudhoe Bay Field Flowlines”, SPE
337-347. Journal (June 1981) 363-378.
25
10
0
0 5 10 15 20 25
M e a su re d M a x . S lu g L e n g th (m )
10
0
Elevation (ft)
-10
-20
-30
0 5,000 10,000
Distance (ft)
Absolute
Variable Measured Calculated Percent
Error
Maximum Slug
(ft) 1308 1459.3 11.6
Inlet Pressure
(Outlet Pressure Fixed) 639.7 612.5 4.3
(psia)