Adjust valve clearance 753 Revision. Number of gauge nodes reuced and speci oo ook Engines 100 116 117 {or engine 100 ede. Not required for engines 100.985, 117.985/986 Adjustment values in mm Engine with cold engine approx with warm engine 60° C+ 15°C 20°C (68°F (1a0tF + 27°F) 100 ato! Intake a 116,117 oto! 0.18!) 100 0.25 Exhaust : 116,117, 0.20 0.25 ‘Tightening torques Nm pm Engine 100 (05) Hexh. bolts for fixing elinder head covers Engines 116,117 3 (03) Valve adjustment screws 20-40 (2-4) Special tools Engine 100 Valve adjustment wrench } 110589 00 01 00 u e.117 ave acjustment wrench Nh 116589 02 01 00 Slip gauge holders 617 589 00 40.00 a various colors oad 1005 0.10 mm thick 617 580 00 23 00 Slip 0.18 mm thick 617 589 01 23 00 Al gouge 0.20 mm thick ae 117 589 00 23.00 Blades 0.25 mm thick 117 589 01 23.00 116,117 ete 001 589 65 09 00 27 mm, Ya" square _ Socket om tg 50 mm, 9/4" square as! ee Maintenance Manual USA Supplement 10 Revision Janvary 1979 753.1/1753 ‘Special tools (continued) Contact handle for cranking engine (attachment of compression pressure recorder) (001 889 4621 00 Engines 116, 117 Retighten cylinder head bolts a oss (| 001580 46218 Check or adjust valve clearance with engine cold or ‘warm. On engines 100 with cold engine only. Note arrangement of intake and exhaust valves. In the ‘case of engines 116 and 117 the valves on cylinders 4 and § are arranged asymmetrically 753.1/2Adjust valve clearance 753 Fevision: Number of gauge holders reduced and text revise. Adjusting values in mm. with engine cold approx. 20°C (68°F) Exhaust Engine 110 with engine warm 18°C (140°F + 27°F) 0.05 mm more for extended ambient temperatures below ~20%C (-4°FI, Tightening torques Nm (kom) Cap nuts and bolts for attaching cylinder head cover 5 (os) 20-40 (2-4) Valve adjusting screws Special tools Valve adjusting wrench Valve adjusting wrench for checking torque of valve adjusting screws >, aa 110589 01 01 00 110.589 00 01 00 Sto gna holers sees 617 5 00 40.00 0.10 ik 617 539002300 O11 nm tk 17 Sa 0 2300 Stone blade: 020mm hick = 117 580 0 2300 0.28 mn ck 117 58901 2300 0.80 nn tk S17 Sa 022200 joaetsn a7 01 5 65 08 00 Contact handle for cranking engine (attachment of compression pressure recorder 001 689 46 21 00) j i! 001 589 46 21 08 e@e_—_ Maintenance Manuel USA - Supplement 10 Revision -Jenusry 1879 753.3/1Adjust valve clearance mianto Note Check oF adjust valve clearance with engine cold or "Note arrangement of intake and exhaust valves. Adjustment ‘© Remove rubber gaskets ‘© Measure valve clearance between sliding surface of rocker arm and cam base circle of camshaft (arrow) Attention! Replace thrust piece (4), if adjustments can ‘no longer be made as required. They are available in various thicknesses (see spare parts list The engine can be cranked as follows 4] With combination tool on hex. bolt for attaching balancing dise to crankshaft. Attention! The engine must not be turned using the hhexhd. bolts on the camshaft gears. Do not turn the crankshaft backwards. 753.3/2Adjust valve clearance 753 ‘© Check tensioning springs (1) for perfect seat upon completion of adjusting jobs, Valve adjusting wrench 110 589 00.01 00 ‘Maintenance Manual USA: Supplement 10- Revision - January 1979 753.3/3Adjust valve clearance 753 Revision: Number of gauge holders reduced and text revited. ‘Adjusting values in mm with engine cold approx, 20°C (68°F) Intake Exhaust Engines 118 130 ‘with engine warm 60°C + 15°C (140°F + 27°F) 5) 0.08 mm more for extended ambient temperature below ~20°C (-4°F} Tightening torques Hex. bolts or nuts for attaching cylinder head cover Valve adjustment screws Special tools Valve adjusting wrench Slip gauge holders various colors (0.10 ma thick (0.15 mm thick (0.20 mim thick (0.25 mm thick Slip gauge blades Socket 27 mm, "/2" square Contact handle for cranking engine (attachment of compression pressure recorder 001 589 46 21 00) oust) 0.25 Engine Nm (kpmi 118, 130 5 (05) 115 with 4:bolt 15 08) attachment and stop 20-40 (2-4) 110 689 0001 00 617 589 00 40 00 aia 1005 617 589 00 23 00 617 589 01 23 00 0 117 89 00 23 00 117589 01 23.00 (001 589 65 09 00 (001 589 46 21 08 se Maintenance Manual USA Supplement 10 Revision January 1979 753.5/1Engine 130 T imtake F Exhaust esa a T imake Adjust valve clearance Note Check or adjust valve clearance with engine cold or warm. “ote arrangement of intake and exhaust valves TP Exhaust If there is insufficient adjustment available replace pressure piece (3), They are available in various thick nesses (soe Spare Parts Fiche! If the torque of the adjusting screw is below 20 Non (2 kpm} replace adjusting screw (2), or adjusting screw (2) with threaded bush (1). Adjustment '© Measure valve clearance between the sliding area of the rocker arm and the cam base circle of the camshaft (arrow). 753.5/2Adjust valve clearance 753 For this purpose, the engine can be cranked as follows: 1a) By means of tool combination on hex. bolt for attaching balancing disc to crankshaft. Attention! The engine must not be turned using the hhex.-hd. bolt on the eamshaft gear. Do not turn crankshaft backwards. b) With starter and contact handle Models 114, 115, Connect contact handle to battery + and to starter tereninal 50. Disconnect terminal 1 on ignition col 105-9061 Model 123.023 Connect contact handle to terminal 30 and terminal 50 on cable connector. Instead of terminal 30, connection can also be made tobattery + Disconnect terminal 1 on ignition coll 9 aintorance Manual USA Supplement 10 Revision - January 1979 753.5/3,753 Adjust valve clearance Valve clearance is correctly adjusted, when the slip gauge indicates a tight fit. ‘© IF required, adjust valve clearance by turning adjusting screw (2) with valve adjusting and torque: wrench, © Before fitting cylinder head cover, check seals and renew if found necessary Engines 115, 130 Valve adjusting wrench 110589 00.01 09 753.5/4Adjust valve clearance 753 ne 617.950 (ture desl! includ ‘of gauge holders reduced, ‘Adjusting values in mm Cold engine approx. 20°C Engines eae 615, 616, 617 Intake _ 0.10) 615,616,617912 Exnast 0.30 617980 exaust O35 0.05 em larger during constant ambient temperatures Tightening torques Hex. head boits for cylinder head cover Nuts for eylinder head cover Special tools Vaive adjusting wrench 14 mm (2 each! Holding wrench for valve spring retainer Slip gauge holders various colors (0.10 mm thick (0.18 mm thick Slip gauge (0.20 min thick blades (0.30 mm thick 0.35 mm thick (0.40 min thick Socket 27 mm 1/2" square Contact handle for cranking engine (detail from compression pressure recorder 001 589 46 21 00) Engines 615 616 617 Warm engine 60°C + 18°C (1a0"F # 27°F) 0.154) se oe oo : ere HF) Engines Nm thom) 615 ce 5 . 105) = 615,616,617 BS) 615 589.0001 00 615 589 00 03 00 617 589 00 40.00 1005 817 589 00 2300 617 589 01 2300 117 889 00 23 09 8 617 589 02 23 00 617 589 03 23 00 617 589 04 2300 (0017 589 65 09 00 (001 589 46 21 08 ‘ARH Maintonance Manual USA. Supplement 10 Revision January 1979 753.2/1Adjust valve clearance Note Check or adjust valve clearance with engine cold or warm. Note arrangement of intake and exhaust valve, oe FB canousr Engine 615, 616 ee Intake DB cxmousn Engine 617 Adjustment ‘© Measure valve clearance between slide area of rocker arm and cam base circle of camshaft (arrow). For this purpose, set camshaft in such a manner that the tip of the cam is vertial in relation to rocker arm, Valve clearance is correctly adjusted, when the slip gauge indicates a tight fit © Set start and stop cable to “Stop or ignition key 100" For this purpose, the engine can be cranked as follows. «| By means of tool combination on hex. bolt for attaching balancing disc to crankshaft. Attention! The engine must not be turned using the nex.-hd. bolt on the camshaft gear. (Bo not turn the crankshaft backwards. runes 753.7/2Adjust valve clearance 753 ») With starter and contact handle. Models 116 and 123 Connect contact handle to terminal 30 and terminal 50 on starter. Instead of terminal 30, connection can also be made tobattery + Model 116.120 Connect contact handle on cable connector below the battery to terminals 30 and 50. © Fit holding wrench (17) onto hex. of valve retainer © Loosen cap nut (7), for this purpose caunterhald hhex-hd. nut (8) on the valve with the valve adjusting wrench (14), © Adjust valve clearance by turning the cap nut. © After adjustment, lack cap nut by tightening the hex-hd. out © Recheck valve clearance. © Before fitting cylinder head cover, check seals and renew if found necessary. ‘AR Maintenance Manual USA Supplement 10 Revision -Jenusry 1979, 783.7/3